Bevel Gears Component Generator (Version: 2010 (Build 140223002, 223))

11/25/2011

Project Info Guide

Unit Corrections Guide - User Type of Load Calculation - Torque calculation for the specified power and speed Type of Strength Calculation - Check Calculation Method of Strength Calculation - ISO 6336:1996

Common Parameters
Gear Ratio Tangential Module Helix Angle Tangential Pressure Angle Shaft Angle Normal Pressure Angle at End Contact Ratio Limit Deviation of Axis Parallelity Limit Deviation of Axis Parallelity Virtual Gear Ratio Equivalent Center Distance Virtual Center Distance Pitch Cone Radius Pitch Cone Radius in Middle Plane i met t ne fx fy iv av an Re Rm 2.5000 ul 5.000 mm 0.0000 deg 20.0000 deg 90.0000 deg 20.0000 deg 1.3510 ul 0.0100 mm 0.0050 mm 6.250 ul 137.320 mm 137.320 mm 53.852 mm 47.352 mm

Gears
Type of model Number of Teeth Unit Correction Tangential Displacement Gear 1 Gear 2 Component Component 8 ul 20 ul 0.3530 ul -0.3530 ul 0.0000 ul -0.0000 ul

z x xt

Pitch Diameter at End Pitch Diameter in Middle Plane Outside Diameter at End Outside Diameter at Small End Root Diameter at End Vertex Distance Vertex Distance at Small End Pitch Cone Angle Outside Cone Angle Root Cone Angle Facewidth Facewidth Ratio Addendum Clearance Root Fillet Whole Depth of Tooth Tooth Thickness at End Chordal Thickness Chordal Addendum Limit Deviation of Helix Angle Limit Circumferential Run-out Limit Deviation of Axial Pitch Limit Deviation of Basic Pitch Equivalent Number of Teeth Equivalent Pitch Diameter Equivalent Outside Diameter Equivalent Base Circle Diameter Unit Correction without Tapering Unit Correction without Undercut Unit Correction Allowed Undercut Addendum Truncation Unit Outside Tooth Thickness

de dm dae dai dfe Ae Ai a f b br a* c* rf * he se tc ac F Fr fpt fpb zv dv dva dvb xz xp xd k sa

40.000 mm 100.000 mm 35.172 mm 87.930 mm 51.005 mm 102.403 mm 38.693 mm 77.682 mm 32.136 mm 94.232 mm 47.799 mm 16.996 mm 36.260 mm 12.893 mm 21.8014 deg 68.1986 deg 28.0818 deg 71.6364 deg 17.3048 deg 59.9935 deg 13.000 mm 0.2414 ul 1.0000 ul 1.0000 ul 0.2000 ul 0.2000 ul 0.3000 ul 0.3000 ul 10.162 mm 11.000 mm 9.139 mm 6.569 mm 8.070 mm 5.801 mm 4.458 mm 2.179 mm 0.0100 mm 0.0110 mm 0.0170 mm 0.0220 mm 0.0085 mm 0.0090 mm 0.0080 mm 0.0085 mm 8.616 ul 53.852 ul 37.881 mm 236.758 mm 48.304 mm 242.447 mm 35.597 mm 222.480 mm 0.8228 ul -0.5966 ul 0.4987 ul -2.1471 ul 0.3315 ul -2.3142 ul 0.1677 ul 0.0000 ul 0.5718 ul 0.8226 ul

Loads
Power Speed Torque Efficiency Tangential Force Normal Force Radial Force (direction 1) Radial Force (direction 2) Axial Force (direction 1) Axial Force (direction 2) Circumferential Speed Resonance Speed P n T Ft Fn Fr1 Fr2 Fa1 Fa2 v nE1 Gear 1 Gear 2 1.000 kW 0.980 kW 1000.00 rpm 400.00 rpm 9.549 N m 23.396 N m 0.980 ul 543.007 N 577.856 N 183.503 N 73.401 N 183.503 N 73.401 N 73.401 N 183.503 N 73.401 N 183.503 N 1.842 mps 82171.698 rpm

Material
Gear 1 Gear 2 User material User material Ultimate Tensile Strength Su 700 MPa 700 MPa Yield Strength Sy 340 MPa 340 MPa Modulus of Elasticity E 206000 MPa 206000 MPa Poisson's Ratio 0.300 ul 0.300 ul Bending Fatigue Limit Flim 352.0 MPa 352.0 MPa Contact Fatigue Limit Hlim 1140.0 MPa 1140.0 MPa Hardness in Tooth Core JHV 210 ul 210 ul Hardness in Tooth Side VHV 600 ul 600 ul Base Number of Load Cycles in Bending NFlim 3000000 ul 3000000 ul Base Number of Load Cycles in Contact NHlim 100000000 ul 100000000 ul W?hler Curve Exponent for Bending qF 6.0 ul 6.0 ul

W?hler Curve Exponent for Contact Type of Treatment

qH type

10.0 ul 2 ul

10.0 ul 2 ul

Strength Calculation
Factors of Additional Load

Application Factor Dynamic Factor Face Load Factor Transverse Load Factor One-time Overloading Factor
Factors for Contact

KA 1.200 ul KHv 1.023 ul 1.023 ul KH 1.493 ul 1.320 ul KH 1.000 ul 1.000 ul KAS 1.000 ul

Elasticity Factor Zone Factor Contact Ratio Factor Bevel Gear Factor Single Pair Tooth Contact Factor Life Factor Lubricant Factor Roughness Factor Speed Factor Helix Angle Factor Size Factor
Factors for Bending

ZE 189.812 ul ZH 2.495 ul Z 0.940 ul Zk 0.850 ul ZB 1.340 ul 1.000 ul ZN 1.000 ul 1.000 ul ZL 0.962 ul ZR 1.000 ul Zv 0.956 ul Z 1.000 ul ZX 1.000 ul 1.000 ul

Form Factor Stress Correction Factor Teeth with Grinding Notches Factor Helix Angle Factor Contact Ratio Factor Bevel Gear Factor Alternating Load Factor Production Technology Factor Life Factor Notch Sensitivity Factor Size Factor Tooth Root Surface Factor
Results

YFa YSa YSag Y Y Yk YA YT YN Y YX YR

2.586 ul 2.565 ul 1.691 ul 1.636 ul 1.000 ul 1.000 ul 1.000 ul 0.805 ul 1.000 ul 1.000 ul 1.000 ul 1.000 ul 1.000 ul 1.000 ul 1.000 ul 1.159 ul 1.136 ul 1.000 ul 1.000 ul 1.000 ul

Factor of Safety from Pitting Factor of Safety from Tooth Breakage Static Safety in Contact Static Safety in Bending Check Calculation

SH SF SHst SFst

1.301 ul 1.743 ul 7.525 ul 7.684 ul 1.182 ul 1.584 ul 16.238 ul 16.915 ul Negative

Summary of Messages
8:35:48 AM Design: Gear 1: The Unit Correction (x) is less than the Unit Correction without Undercut (xp) 8:35:48 AM Design: Numbers of teeth are commensurable - shots of the same teeth are taken relatively regularly 8:35:48 AM Calculation: Calculation indicates design failure!