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SERVICE MANUAL Models DF318/DF-320

APRIL 2004 CSM-DF318/DF320

KONICA MINOLTA BUSINESS SOLUTIONS U.S.A., INC.

DF318/DF320 SERVICE MANUAL


APRIL 2004

IMPORTANT NOTICE
Because of the possible hazards to an inexperienced person servicing this equipment, as well as the risk of damage to the equipment, Konica Minolta Business Solutions U.S.A., Inc. strongly recommends that all servicing be performed by Konica Minolta-trained service technicians only. Changes may have been made to this equipment to improve its performance after this service manual was printed. Accordingly, Konica Minolta Business Solutions U.S.A., Inc., makes no representations or warranties, either expressed or implied, that the information contained in this service manual is complete or accurate. It is understood that the user of this manual must assume all risks or personal injury and/or damage to the equipment while servicing the equipment for which this service manual is intended.

Corporate Publications Department

2004, KONICA MINOLTA BUSINESS SOLUTIONS U.S.A. , INC. All rights reserved. Printed in U.S.A.

CONTENTS

CONTENTS
SAFETY AND IMPORTANT WARNING ITEMS Refer to the 7145/7235/7228/7222 service manual on page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . S-1

OUTLINE

1. DF-318/DF-320 PRODUCT SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 2. CENTER CROSS-SECTIONAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 3. DRIVE SYSTEM DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 3.1 3.2 3.3 Paper feed drive section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Conveyance/Paper exit drive section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Reverse drive section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

II

UNIT EXPLANATION
1.1 1.2 Composition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 Single sided original mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Double sided original mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6 Mixed original mode and Z-folded original mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 Original size detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Allowed size combination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15 Control of the verification stamp for FAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

1. PAPER FEED/REVERSAL/EXIT SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

III DISASSEMBLY/ASSEMBLY
1. PAPER FEED/REVERSAL/EXIT SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 1.1 1.2 1.3 1.4 1.5 2.1 Replacing the paper feed roller and the feed rubber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Replacing the double feed prevention roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Replacing the read roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 Removing and reinstalling the paper dust removing brush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Replacing the verification stamp for FAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Removing and reinstalling the RADF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

2. EXTERNAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

III DIS./ASSEMBLY

II UNIT EXPLANATION

I OUTLINE

III DIS./ASSEMBLY
CONTENTS

II UNIT EXPLANATION I OUTLINE

Blank page

ii

DF-318/DF-320 PRODUCT SPECIFICATIONS

OUTLINE
I OUTLINE
1

1. DF-318/DF-320 PRODUCT SPECIFICATIONS


A. Type
Type: Sheet-through Type reversible DF

B. Functions
Original size (for metric area): Original size (for inch area): A3, B4, A4, A4R, B5, B5R, A5, A5R, 11 x 17, 8.5 x 14, 8.5 x 11 11 x 17, 8.5 x 14, 8.5 x 11, 8.5 x 11R, 5.5 x 8.5, 5.5 x 8.5R A3, B4, A4, B5, B5R, B6R Mixing of original size possible. Original type Plain paper: Special paper: 50g/m2 to 130g/m2 (13lbs to 34lbs), high-quality paper (DF-318) 35g/m2 to 130g/m2 (13lbs to 34lbs), high-quality paper (DF-320) Original feed and conveyance ability may be inferior those of highquality original mentioned above. The following types of original cannot be used: OHP film, Blueprint masters, Offset masters, Bonded original Original Curling (5 sheet): h = 10mm or less (80g/m2 or 20lbs high-quality paper)

Amount of originals to be stacked: 50 sheets max. (80g/m2 or 20lbs high-quality paper) (Original curling: 10mm or less) 80 sheets max. (80g/m2 or 20lbs high-quality paper) (Original curling: 1mm or less) Original scan speed (A4 size): Original feed layout: Original image read position: Single side mode: 45 sheets/minute Double side mode: 34 sheets/minute Face-up placement, centre standard At the slit glass section

C. Machine Data
Power source: Power consumption: Weight: Dimensions: 24VDC/5V (supplied from the main body) Maximum 100VA Approx. 11kg (including about 1.1kg for platen) 576mm (W) x 502mm (D) x 100mm (H) (Excluding the original feed tray)

1-1

DF-318/DF-320 PRODUCT SPECIFICATIONS

D. Maintenance
Maintenance: Same as the main body

I OUTLINE

E. Operating Environment
Temperature: Humidity: Note: The information herein may be subject to change for improvement without notice. 10C to 30C (50F to 86F) 10% RH to 80% RH

1-2

CENTER CROSS-SECTIONAL DIAGRAM

2. CENTER CROSS-SECTIONAL DIAGRAM


[8] [9] [10] [11] [12] I OUTLINE
[7] [8] [9] [10] [11] [12] Conveyance roller Reverse guide Registration roller Feed roller Paper feed roller Paper up/down plate 1-3

[7]
[1] [2] [3] [4] [5] [6]

[6]

[5] [4] [3] [2]

[1]

Double feed prevention roller Reverse roller Paper exit roller SD303 (Stamp solenoid) Paper exit guide Read roller

DRIVE SYSTEM DIAGRAM

3. DRIVE SYSTEM DIAGRAM


I OUTLINE

3.1

Paper Feed Drive Section


[3] [4] [5]

[6]

[2] [1]
[1] [2] [3] Double feed prevention roller Registration roller M301 (Original feed motor) [4] [5] [6] Feed roller Paper feed roller Paper up/down plate

3.2

Conveyance/Paper Exit Drive Section


[7] [8] [9] [1]

[6] [5] [4] [3]

[2]
[1] [2] [3] [4] [5] SD303 (Stamp solenoid) SD301 (Paper exit solenoid) Paper exit guide After-read roller Read roller [6] [7] [8] [9] Before-read roller M302 (Original conveyance motor) Paper exit roller Verification stamp for FAX

1-4

DRIVE SYSTEM DIAGRAM

3.3

Reverse Drive Section


I OUTLINE [4] [1] [2]
[3] [4] M303 (Original reverse motor) Reverse roller 1-5

[3]

[1] [2]

SD302 (Pressure roller solenoid) Reverse guide

DRIVE SYSTEM DIAGRAM

I OUTLINE

Blank page

1-6

PAPER FEED/REVERSAL/EXIT SECTION

II

UNIT EXPLANATION

1. PAPER FEED/REVERSAL/EXIT SECTION


1.1 Composition
[16] [17] [12] [13] [14] [15] [1] [18] [19] [20] [21] II UNIT EXPLANATION

[2] [11] [10] [9] [8] [7] M302 SD301 M303 SD302 M301 [3] [4] [5] [6] FM301

DFDB
Symbol [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] Name Paper up/down plate Double feed prevention roller Paper exit roller SD303 (Stamp solenoid) Paper exit guide Conveyance roller Read roller PS309 (Original conveyance sensor) PS301 (No original sensor) PS304 (Cover open/close sensor) PS303 (DF open/close sensor) PS302 (Original exit sensor) VR301 (Original size VR) PS305 (Original size sensor /1) PS306 (Original size sensor /2) RADF open/close detection Detection of original exited Detection of original size in the main scanning direction Detection of original size in the sub-scanning direction Detection of original size in the sub-scanning direction 2-1 No paper detection in the paper feed tray Detection of the open/close of the open/close cover Function or method Lift the original to the paper feed roller while feeding original Double feed prevention of original Torque limiter method Original exit Affix the verification stamp 24VDC drive Switching-over of the conveyance path original exited SD301 (Paper exit solenoid) open/close method Original conveyance Original conveyance Original detection just before the read section

PAPER FEED/REVERSAL/EXIT SECTION Symbol [16] [17] [18] [19] [20] [21] DFDB Name Reverse guide Registration roller PS308 (Original registration sensor) Reverse roller Feed roller Paper feed roller DF drive board Reversal of original Feeding of original Picking-up of original RADF drive board The control is made by the main body's CB (Main body control board). M301 M302 M303 FM301 SD301 SD302 Original feed motor Original conveyance motor Original reverse motor Cooling fan Paper exit solenoid Pressure roller solenoid Driving of original feed section 24VDC stepping motor Driving of original conveyance section 24VDC stepping motor Driving of original reversal section 24VDC stepping motor Cooling of M302 (Original conveyance motor) Opening/closing of the paper exit guide 24VDC drive Pressing/releasing of the reverse roller 24VDC drive Function or method Switching-over of the conveyance path for original Original skew correction, original conveyance Original detection just before the registration roller

II UNIT EXPLANATION

1.2
1.2.1

Operation
Single sided original mode

A. The original set in the paper feed tray is pressed against the paper feed roller by the paper up/ down plate, and then struck against the registration roller by the paper feed roller and the feed roller to form a loop. The amount of the loop is controlled according to a value registered by the timer after the leading edge of the original turns on the PS308 (Original registration sensor).

[4] [3]

[5]

[2]
[1] [2] [3] Paper up/down plate PS308 (Original registration sensor) Registration roller [4] [5]

[1]
Feed roller Paper feed roller

2-2

PAPER FEED/REVERSAL/EXIT SECTION

[2]
M301 (Original feed motor) F 100mm/s 250mm/s R 460mm/s 230mm/s M302 (Original F 230mm/s conveyance motor) reverse motor) 460mm/s

[3]

[4]

M303 (Original F 230mm/s 460mm/s R 460mm/s 230mm/s SD302 (Pressure roller solenoid) SD301 (Paper exit solenoid) PS301 (No original sensor) PS308 (Original registration sensor) PS309 (Original conveyance sensor) PS302 (Original exit sensor)

[1]
[1] [2] START button ON Paper up/down plate, pressed down [3] [4] Pre-feed Loop formation

2-3

II UNIT EXPLANATION

PAPER FEED/REVERSAL/EXIT SECTION B. After the loop is formed at the registration roller section, the M301 (Original feed motor) rotates backward and the M302 (Original conveyance motor) re-feeds paper. The original is scanned at the slit glass section according to a value registered by the timer after the leading edge of the original turns on the PS 309 (Original conveyance sensor). At this time, if there are originals in the tray, the next original is pre-fed according to a value registered by the timer after the trailing edge of the preceding original turns off the PS308 (Original registration sensor). When the trailing edge of the last original turns off the PS309 (Original conveyance sensor), the M301 goes off. When the PS302 (Original exit sensor) detects the trailing edge of the last original, the M302 goes off to finish the scanning of the original.

II UNIT EXPLANATION

[4]

[5]

[3]
[1] [2] [3] Paper exit roller Paper exit guide Slit glass (Original reader)

[2]

[1]

[4] [5]

Next original Paper exit tray

2-4

PAPER FEED/REVERSAL/EXIT SECTION

[1] [2] [3] [4]


M301 (Original feed motor) F 100mm/s 250mm/s R 460mm/s 230mm/s M302 (Original F 460mm/s conveyance motor) reverse motor) 230mm/s

[6]

[7]

M303 (Original F 230mm/s 460mm/s R 460mm/s 230mm/s SD302 (Pressure roller solenoid) SD301 (Paper exit solenoid) PS301 (No original sensor) PS308 (Original registration sensor) PS309 (Original conveyance sensor) PS302 (Original exit sensor)

[5]
[1] [2] [3] [4] Turning on the START button to press down the paper up/down plate Pre-feeding Loop formation of the 1st paper Re-feeding of the 1st paper [5] [6] [7] [8]

[8]
Scanning of the 1st paper Pre-feeding of the 2nd paper Loop formation of the 2nd paper Scanning of the 2nd original

2-5

II UNIT EXPLANATION

PAPER FEED/REVERSAL/EXIT SECTION 1.2.2 Double sided original mode

A. In the double sided original mode, the original is reversed and its back side is scanned first, and then the front side is scanned before being straight ejected. Copying originals in their scanned order may cause the copied sheets to get out of their specified pagination. To avoid this, image processing is used for page alignment. The original set in the paper feed tray is pressed against the paper feed roller by the paper up/down plate, and then struck against the registration roller by the paper feed roller and the feed roller to form a loop. The amount of the loop is controlled according to a value registered by the timer after the leading edge of the

II UNIT EXPLANATION

original turns on the PS308 (Original registration sensor). After the loop is formed at the registration roller section, the M301 (Original feed motor) rotates backward to re-feed paper. Upon backward rotation of the M301, the M303 (Original reverse motor) also rotates backward to open the reverse guide and convey the original to the reverse roller. The reverse roller can release pressure through the SD302 (Roller pressure solenoid). It turns on the SD302 (Pressing by reverse roller) according to the value registered by the timer after the PS308 is turned on to convey the original to the paper exit tray side.

[3]

[4] [5] [3]

[1] [2]
[1] [2] [3] Reverse roller PS308 (Original registration sensor) Reverse guide [3] [4] Registration roller M303 (Original reverse motor)

2-6

PAPER FEED/REVERSAL/EXIT SECTION

[2]
M301 (Original feed motor) F 100mm/s 250mm/s R 460mm/s 230mm/s M302 (Original F 460mm/s conveyance motor) reverse motor) 230mm/s

[3]

[4]

[5]

[7]

M303 (Original F 230mm/s 460mm/s R 460mm/s 230mm/s SD302 (Pressure roller solenoid) SD301 (Paper exit solenoid) PS301 (No original sensor) PS308 (Original registration sensor) PS309 (Original conveyance sensor) PS302 (Original exit sensor)

[1]
[1] [2] [3] [4] START button ON Paper up/down plate, pressed down Pre-feed Loop formation [6] [7] [5]

[6]
Switching of the reverse guide to the reverse section side Pressing by the reverse roller Pressing of the 2nd original up/down plate

2-7

II UNIT EXPLANATION

PAPER FEED/REVERSAL/EXIT SECTION B. According to the value registered by the timer after the PS308 (Original registration sensor) detects the trailing edge of the original, the M302 (Original conveyance motor) and the M303 (Original reverse motor) rotate forward to reverse the original and convey the back side to the slit glass section. The reverse guide is closed by the forward rotation of the M303 and the flapper[4] is opened by the rigidity of the original. As a result, the original is guided to the conveyance roller. At this time, if there is a succeeding original in the tray, it is pre-fed according to the value registered by the timer after the trailing edge of the preceding original turns off the PS308 (Original registration sensor).

II UNIT EXPLANATION

[4]

[5]

[6]

[7]

[2] [3]
[1] [2] [3] [4] Reverse roller PS308 (Original registration sensor) Conveyance roller Flapper

[1]

[5] [6] [7]

Reverse guide Next original Paper exit tray

2-8

PAPER FEED/REVERSAL/EXIT SECTION

[1]
M301 (Original feed motor) F 100mm/s 250mm/s R 460mm/s 230mm/s M302 (Original F 460mm/s conveyance motor) reverse motor) 230mm/s

[2]

[4]

M303 (Original F 230mm/s 460mm/s R 460mm/s 230mm/s SD302 (Pressure roller solenoid) SD301 (Paper exit solenoid) PS301 (No original sensor) PS308 (Original registration sensor) PS309 (Original conveyance sensor) PS302 (Original exit sensor)

[3]
[1] [2] [3] Pressing of the 2nd original up/down plate Pre-feeding of the 2nd original Reversing of the 1st original (from front to back) [4] [5] Loop formation of the 2nd original

[5]

Scanning of the back of the 1st original

2-9

II UNIT EXPLANATION

PAPER FEED/REVERSAL/EXIT SECTION C. According to a value registered by the timer after the leading edge of the original turns on the PS 309 (Original conveyance sensor), the back side of the original is scanned at the slit glass section. At this time, the SD301 (Paper exit solenoid) is turned on to close the paper exit guide, and a original the back side of which has been scanned is conveyed to the reverse roller. The SD301 is turned on according to a value registered by the timer after the leading edge of the original turns on the PS309. Paper conveyed to the reverse roller switches back and conveys again an original to the conveyance roller, thus replacing the back side of the original with its front side. Since the leading and trailing edges of an original larger than B5R is overlapped each other while in switching back at this reversal section, the SD302 (Roller pressure sole-

II UNIT EXPLANATION

noid) is turned off to release the pressure of the reverse roller.

[7] [6] [5]

[8]

[4]
[1] [2] [3] [4] Reverse roller Paper exit guide Read roller Slit glass

[2] [3]
[5] [6] [7] [8]

[1]

PS309 (Original conveyance sensor) Conveyance roller Flapper Next original

2-10

PAPER FEED/REVERSAL/EXIT SECTION

[1]
M301 (Original feed motor) F 100mm/s 250mm/s R 460mm/s 230mm/s M302 (Original F 460mm/s conveyance motor) reverse motor) 230mm/s

M303 (Original F 230mm/s 460mm/s R 460mm/s 230mm/s SD302 (Pressure roller solenoid) SD301 (Paper exit solenoid) PS301 (No original sensor) PS308 (Original registration sensor) PS309 (Original conveyance sensor) PS302 (Original exit sensor)

[2]
[1] [2] Scanning of the back of the 1st original Switching-back of the 1st original [4] [3] Reversing of the 1st original (from back to front)

[3]

[4]

SD302 (Roller pressure solenoid) release

2-11

II UNIT EXPLANATION

PAPER FEED/REVERSAL/EXIT SECTION D. According to a value registered by the timer after the leading edge of the original turns on the PS309 (Original conveyance sensor), the scanning of the back of the original is made at the slit glass section. Since the SD301 (Paper exit solenoid) is off at this time, the paper exit guide is left open and the original the front of which has been scanned is conveyed to the paper exit roller to be exited. While the back of the original is being scanned, the SD301 goes off according to a value registered by the timer after the leading edge of the original turns on the PS309.

[5] [6] II UNIT EXPLANATION

[7]

[4] [1] [2]


[5] [6] [7] Next original Reverse roller Paper exit tray

[3]
[1] [2] [3] [4] Paper exit roller Paper exit guide Slit glass PS309 (Original conveyance sensor)

2-12

PAPER FEED/REVERSAL/EXIT SECTION

[1]
M301 (Original feed motor) F 100mm/s 250mm/s R 460mm/s 230mm/s M302 (Original F 460mm/s conveyance motor) reverse motor) 230mm/s

[3]

[4]

[5]

[7] [8]

[9]

M303 (Original F 230mm/s 460mm/s R 460mm/s 230mm/s SD302 (Pressure roller solenoid) SD301 (Paper exit solenoid) PS301 (No original sensor) PS308 (Original registration sensor) PS309 (Original conveyance sensor) PS302 (Original exit sensor)

[2]
[1] [2] [3] [4] Scanning of the back of the 1st original Switching of the paper exit guide in the direction of the paper exit Reversing of the 1st original (from back to front) Scanning of the front of the 1st original [5] [6] [7] [8] [9]

[6]
Re-feeding of the 2nd original Exiting of the 1st original Pressing of the 3rd original up/down plate Pre-feeding of the 3rd original Reversing of the 2nd original (from front to back)

2-13

II UNIT EXPLANATION

PAPER FEED/REVERSAL/EXIT SECTION 1.2.3 Mixed original mode and Z-folded original mode

The mixed original mode supports both the same series original and the different series original. The operation of the original conveyance in the mixed original mode is the same as that of the normal double sided original mode, regardless of a single sided mode or double sided mode. Although the detection of original size in the normal mode is made at the time when the original is set in the paper feed tray, the size detection in the mixed original mode, however, is made based on the length of time when the original passes through the PS308 (Original registration sensor) while the original is being sent from the paper feed tray to the reverse roller. The original detection like this is applicable to all origi-

II UNIT EXPLANATION

nals. In the Z-folded original mode, the same detection operation as that for the mixed original sizes mode is made only on the first original to determine the original size. However, the normal operation of original conveyance is made for originals on and after the 2nd original.

[1] [2]
[1] Reverse roller [2] PS308 (Original registration sensor)

2-14

PAPER FEED/REVERSAL/EXIT SECTION 1.2.4 Original size detection

A. Normal copy mode (1) Main scanning direction Detected by the value of resistance of the VR301 (Original size VR) that is interlocked with the position of the guide plate above the paper feed tray. (2) Sub-scanning direction Detected by the combination of the PS305 (Original size sensor /1) and the PS306 (Original size sensor 2/) when they are turned on and off. B. Mixed original mode and Z-folded original mode (1) Main scanning direction The width of the largest original of the mixed original sizes is detected by the value of resistance of the VR301 (Original size VR) that is interlocked with the position of the guide plate above the paper feed tray. (2) Sub-scanning direction Detection is made based on the length of time when the original passes through the PS308 (Original registration sensor). 1.2.5 Allowed size combination

A. For metric area Other originals Standard originals (the maximum original size detected by the guide plate) A3 A3 A4 B4 B5 A4R A5 B5R A5R ( : same size, : same series, : different series, : no mixed loading, : not supported) A4 B4 B5 A4R A5 B5R A5R

2-15

II UNIT EXPLANATION

PAPER FEED/REVERSAL/EXIT SECTION B. For inch area Other originals Standard originals (the maximum original size detected by the guide plate) 11 x 17 11 x 17 8.5 x 11 8.5 x 14 8.5 x 11 8.5 x 14 8.5 x 11R 5.5 x 8.5 5.5 x 8.5R : same series,

II UNIT EXPLANATION

8.5 x 11R 5.5 x 8.5 5.5 x 8.5R ( : same size, 1.2.6

: different series,

: no mixed loading, : not supported)

Control of the verification stamp for FAX

A. Operation of the verification stamp for FAX In the FAX mode, a stamp showing that the original has been scanned is affixed on the original face that has been scanned (for the double sided original mode, a stamp is affixed on front side only). The stamp is driven by the SD303 (Stamp solenoid) and stamping is made when the original passes through the paper exit roller. At this time, the M302 (Original conveyance motor) is turned off temporarily to stop the original. B. Stamping position

[5]

[4] [1]

[2]

[3]
[1] [2] [3] 51mm 5mm Stamping position 10mm 2mm [4] [5] Direction of original conveyance Front of the original

2-16

PAPER FEED/REVERSAL/EXIT SECTION

III DISASSEMBLY/ASSEMBLY
Caution: Make sure the power cord of the copier is unplugged from the power outlet before disassembly or assembly.

1. PAPER FEED/REVERSAL/ EXIT SECTION


1.1 Replacing the Paper Feed Roller and the Feed Rubber

A. Periodically replaced parts/cycle Paper feed roller: Every 1,200,000 copies (once for every 300,000 copies for actual durable count) (7145) for every 300,000 copies for actual durable count) (7235/7228/7222) Feed rubber: Every 960,000 copies (once for every 250,000 copies for actual durable count) (7145) Feed rubber: Every 1,000,000 copies (once for every 250,000 copies for actual durable count) (7235/7228/7222) B. Procedure 1. Open the open/close cover. 2. Remove the 2 screws [1] and remove the paper feed unit [2].

[2]

[1]

[2]

3-1

III DIS./ASSEMBLY

Paper feed roller: Every 1,000,000 copies (once

PAPER FEED/REVERSAL/EXIT SECTION 3. Remove the 2 stop rings [1] and the 2 bearings [2], and remove the paper feed roller assembly [4] from the paper feed unit [3]. 4. Remove the stop ring [5] and remove the bearing [6]. 5. Pull out the shaft [7] and remove the paper feed roller [8]. 6. Remove the 3 stop rings [9] and the bearing [10]. Pull out the shaft [11] and remove the feed roller [12]. 7. Remove the feed rubber from the feed roller [12]. Note: Be sure to install the paper feed roller so that the one-way clutch comes to the rear side. Be sure to install the feed roller so that the oneway clutch comes to the front side.

[7] [8] [6] [4]

[2] [1]

[5] [2] [1] [9]

[3]

[13] [11] [10] [12]

III DIS./ASSEMBLY

When installing the feed rubber, take note of the direction of the paint mark [13]. 8. Reinstall the above parts following the removal steps in reverse.

3-2

PAPER FEED/REVERSAL/EXIT SECTION

1.2

Replacing the Double Feed Prevention Roller

A. Periodically replaced parts/cycle Double feed prevention roller: Every 960,000 copies (once for every 250,000 copies for actual durable count) (7145) Double feed prevention roller: Every 1,000,000 copies (once for every 250,000 copies for actual durable count) (7235/7228/7222) B. Procedure 1. Open the open/close cover. 2. Remove the paper feed unit. 3. Remove the double feed prevention roller unit [1].

[1] [1]
4. Remove the E-ring [1], and pull out the double feed prevention roller [3] to remove it from the shaft [2]. Note: Be sure to install the double feed prevention roller [3] so that the paint mark [4] turns in the direction shown in the drawing. 5. Reinstall the above parts following the removal steps in reverse.

[3]

[1]

[2]

[4]

3-3

III DIS./ASSEMBLY

PAPER FEED/REVERSAL/EXIT SECTION

1.3

Replacing the Read Roller

A. Procedure 1. Open the RADF. 2. Remove the 3 screws [1], and remove the cover [2].

[1] [2]

[1]

3. Remove the screw [1], and remove the guide [2]. 4. Remove the 2 E-rings [3].

[1] [2]

[3]

III DIS./ASSEMBLY

[3]

5. Slide up the read roller [1], and pull out the pin [2] to remove the pulley [3]. 6. Move the bearing [4] downward, then remove the read roller [1]. 7. Reinstall the above parts following the removal steps in reverse. Note: When the read roller gets soiled, clean it with water or glass cleaner. Avoid use of alcohol for cleaning. (Using alcohol may deteriorate the conveyance ability of the read roller.)

[3] [2] [1]

[1] [4]

3-4

PAPER FEED/REVERSAL/EXIT SECTION

1.4

Removing and Reinstalling the Paper Dust Removing Brush

A. Procedure 1. Open the open/close cover. 2. Remove the screw [1], and then remove the paper dust removing brush [2]. 3. Reinstall the above parts following the removal steps in reverse.

[2] [1]

3-5

III DIS./ASSEMBLY

PAPER FEED/REVERSAL/EXIT SECTION

1.5

Replacing the Stamp for FAX

Verification

A. Procedure 1. Open the RADF. 2. Open the paper exit tray [1]. 3. Open the verification stamp for FAX unit [2] and pull out the verification stamp [3]. 4. Reinstall the above parts following the removal steps in reverse. Note: Be careful not to soil the paper exit roller with the verification stamp. Be careful not to damage the plunger of the verification stamp.

[3]

[2] III DIS./ASSEMBLY

[1]

3-6

EXTERNAL SECTION

2. EXTERNAL SECTION
2.1 Removing and Reinstalling the RADF

A. Procedure 1. Remove the 2 screws [1] and remove the cable cover [2].

[2]

[1]

2. Remove the 2 screws [1] and the cable stay [2], and then remove the 2 relay connectors.

[1]

[2]

3-7

III DIS./ASSEMBLY

EXTERNAL SECTION 3. In the case of the DF-318 Loosen the 2 screws [1] and slide down the stopper [2]. In the case of the DF-320 Remove the 2 screws [1] and remove the stopper [2]. 4. Remove the screw [3].

[2]

[1]

III DIS./ASSEMBLY

[3]

5. Open the RADF [1] vertically. 6. Press the jam release lever [2] and open the paper exit tray [3].

[1]

[3]

[2]

3-8

EXTERNAL SECTION 7. Remove the screw [1] and remove the RADF [2] while lifting it up. 8. Remove the paper exit tray [3] while lifting it up. 9. Reinstall the above parts following the removal steps in reverse. Note: After installing the RADF, adjustment. be sure to conduct RADF height adjustment and RADF distortion

[2]

[3]

[1]

3-9

III DIS./ASSEMBLY

EXTERNAL SECTION

III DIS./ASSEMBLY

Blank page

3-10

PARTS CATALOG

Model DF-318

NOVEMBER 2002

KONICA BUSINESS TECHNOLOGIES, INC.

How to use this catalog

This parts catalog includes illustrations and part numbers for all replacement parts and assemblies used in this model. Model-specific parts are identified in the illustrations with reference numbers. Use the reference number to locate the corresponding part number on the facing page. Common hardware items, such as screws, nuts, washers, and pins, are identified in the illustrations with reference letters. Use the reference letter to locate the corresponding part number on the hardware listing in the lower right hand corner of the facing page. If you know a part number, but dont know where the part is used, use the numerical index to determine the page number and reference number for that part. Because some common parts are used in several places, there may be more than one entry. Refer to the illustrations to see where the part may be used. If you know a parts description, but dont know where to look to find the part number, use the alphabetical index to determine likely page and reference numbers. Then look at the illustrations to determine that you have identified the correct part. Locate the part number using the listing on the opposite page. Retail pricing that appears with the numerical index, while valid when this catalog was printed, is subject to change without notice. The prices are only suggested prices and are provided only for reference. Dealers may determine their own selling prices. For up-to-date pricing, refer to current Konica price lists or contact the Konica Parts Distribution Center. How to order parts Use standard Konica parts ordering procedures to obtain these parts. For ordering options, contact Konicas Parts Distribution Center. When ordering parts, be sure to specify part numbers exactly as listed in this catalog. NOTE: Electrical parts may include previously used components.

Model DF-318
1st Edition

Konica Business Technologies, Inc.

Page iii
November, 2002

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Page iv
November, 2002

Konica Business Technologies, Inc.

Model DF-318
1st Edition

Contents

How to use this catalog . . . . . . . . . . . . . . . . . . . . . . . . . iii Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Housing Rollers/Guides

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Paper Feed Section . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Paper Transfer Section . . . . . . . . . . . . . . . . . . . . . . . . . 8 Paper Exit Section . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Open/Close Paper Feed Tray Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Model DF-318
1st Edition

Konica Business Technologies, Inc.

Page 1
November, 2002

HOUSING

Page 2
November, 2002

Konica Business Technologies., Inc.

Model DF-318
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

14GA12030 13GL76080 13GL45600 13GL46160 14GA10110 13GL46030 13GL46710 13GL10191 14GA12020 14GA46970 14GA-4801 13GL46100 14GA46080 13GL10320 14GA-1660 14GA-9010 13GL10250 14GA90040 13GL97081 13GL10200

Front cover Shaft holder/E Positioning stopper/Front Lock catch Hinge/L Original cover hinge Hinge plate Hinge mount plate/R Rear cover Solenoid set part/A Original exit tray assembly Lock spring Lock lever/A Hinge stopper Hinge/R assembly RADF control unit Hold spring/B RADF wiring/4 Cleaning label/1 Hinge upper plate/R

HARDWARE
REF. LTR. a b c d e f g h i j k m PART NUMBER 00Z184061 00Z183041 00Z254101 00Z670306 00Z925103 00Z670406 00Z193041 00Z920034 00Z926251 00Z183042 00Z193062 00Z253081

Model DF-318
1st Edition

Konica Business Technologies., Inc.

Page 3
November, 2002

ROLLERS/GUIDES

Page 4
November, 2002

Konica Business Technologies., Inc.

Model DF-318
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

13GL45151 13GL15240 113620600 13GL76590 13GL40500 466076020 13GL45840 13GL77550 13GL76600 13GL76610 13GL40350 13GL40341 13GL-4050 13GL10300 13GL40050 13QA85510 13GL45591 13GL46661 13GL40380 13GL-4041 14GA-1531 13GL-4012 13GL45210 13GL40550 08AA85510 13GL46690 13GL45200 13GL45190 13GL40240

Driving release roller/A Reversal shaft holder Pin (A) Conveyance driving pulley/D (Z=42) Slide sheet/A Paper feeding shaft holder Toque rotary spring Driving reverse belt (L=60/96) Conveyance driving pulley/E (Z=17) Conveyance driving pulley/F (Z=17) Connecting collar Toque limiter/B Double feed preventive roller/A assembly Rotary spring Double feed preventive plate Sensor/1 Electrify preventive sheet Paper exit detecting plate Stopper part/A Double feed preventive roller Solenoid/A assembly Paper feed guide plate/Lower assembly Driving release lever/1 Conveyance auxiliary sheet Photosensor Neutralizing brush Pressure spring Pressure part Double feed preventive spring HARDWARE
REF. LTR. a b c d e f PART NUMBER 00Z194081 00Z926251 00Z193041 00Z921930 00Z193061 00Z670406

Model DF-318
1st Edition

Konica Business Technologies., Inc.

Page 5
November, 2002

PAPER FEED SECTION

Page 6
November, 2002

Konica Business Technologies., Inc.

Model DF-318
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

13GL40250 12QV40190 12QV40340 13GL76021 13GQ76020 13GL40060 12QV76590 13GL77540 13GL40260 454078050 13GL76030 13GL40110 08AA85510 12QV76600 12QV40740 14GA90010 13GL40320 13GL40330 13GL76520 466076020 13GL40290 13GL76010 13GL40070 13GL40270 14GA-1740 13GL40400 13GL76660 13GL40460 14GA77510 14GA77580 14GA-4060

Original pressure sheet Paper feed roller/B Paper supply rubber Shaft holder/B Shaft holder/A Paper feed mount part Feeding pulley/A Feeding belt (L=92) Sticking part Pin Shaft holder/C Paper feed roller/A Photosensor Feeding pulley/B Belt regulating part RADF wiring/1 Paper feed coupling/A Paper feed coupling spring Paper feed driving pulley (Z=36) Paper feeding shaft holder Remained detecting actuator/B Shaft holder/A Paper feed guide plate/B Remained detecting actuator/A Driving motor/2assembly Toque limiter/C Original pressure pulley (Z=40) Original pressure spring/A Paper feed belt/A (L=262) Original pressure belt (L=116) Feeding unit

HARDWARE
REF. LTR. a b c d e f PART NUMBER 00Z921930 00Z193041 00Z670406 00Z712106 00Z183041 00Z670206

Model DF-318
1st Edition

Konica Business Technologies., Inc.

Page 7
November, 2002

PAPER TRANSFER SECTION

Page 8
November, 2002

Konica Business Technologies., Inc.

Model DF-318
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

13GL12040 14GA45620 14GA45570 56AA85520 14GA90030 13GL77521 13GL45040 13GL15060 13GL45060 13GL45031 13GL45530 14GA45550 13GL45540 466078010 13GL76640 13GL77571 13GL76650 454078050 13GL45521 13GL45110 13GL45140 13GL76040 13GL45070 13GL45120 13GL45250 13GL45100 13GL45090 13GL45080 13GL45130 113620600 13GL76671 13GL76630 12ER40350 13GL15040 25AA48670 14GA-1730 13GL76570

Side cover Adjusting lever/Front Adjusting spring/A Conveyance photosensor RADF wiring/3 Reading drive belt (L=332) Conveyance driven roller/A Pulley shaft/A Conveyance driven spring/A Conveyance driving roller/A Reading shaft holder/Front Adjusting lever/Rear Reading shaft holder/Rear Pin A Reading connect pulley/1 (Z=23) Reading connect belt (L=94) Reading connecting pulley/2 (Z=23) Pin Reading roller Conveyance driving roller/B Conveyance driven spring/B Shaft holder/F Conveyance guide part/Upper Conveyance driven roller/Rear Conveyance driven roller/Middle Conveyance guide part/3 Conveyance guide part/2 Conveyance guide part/1 Conveyance driven shaft/B Pin (A) Conveyance driving pulley/G (Z=48) Jam handling pulley (Z=34) Sticking part Idler pulley/A Belt hold plate/B Driving motor/1 assembly Conveyance driving pulley/B (Z=48)

HARDWARE
REF. LTR. a b c d e f g h PART NUMBER 00Z193041 00Z670406 00Z670306 00Z670606 00Z193061 00Z183041 00Z193062 00Z163061

Model DF-318
1st Edition

Konica Business Technologies., Inc.

Page 9
November, 2002

PAPER EXIT SECTION

Page 10
November, 2002

Konica Business Technologies., Inc.

Model DF-318
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

13GL76060 13GL73020 13GL73010 13GL73030 13GL46780 13GL-4850 14GA-1750 13GL76580 113620600 14GA97050 13GL45161 466078010 13GL46600 13GL15120 13GL-4860 13GL46750 13GL15030 13GL46060 14GA77530 13GL46610 13GL46260 13GL46640 13GL46680 13GL46650 13GL15190 13GL46250 14GA46940 14GA46630 14GA-4870 14GA46980 13GL-1570 13GL15260

Shaft holder/D Open-close actuator Open-close part Detecting spring Paper exit guide spring/Front Paper exit guide stopper/A assembly Driving motor/3 assembly Conveyance driving pulley/C (Z=36) Pin (A) Jam release label Driving release roller/B Pin A Paper exit driving roller/A Tension spring/B Paper exit guide stopper/B assembly Paper exit guide spring/Rear Tension spring/A Collar/A Conveyance driving belt (L=200) Paper exit driven roller Paper exit pressure spring/Rear Paper exit actuator/1 Paper exit detecting spring Paper exit actuator/2 Tension spring/B Paper exit pressure spring/Front Positioning spring/A Paper exit driven spring Paper exit guide plate/A assembly Paper exit driven spring/B Tension plate/A assembly Idler pulley/C

HARDWARE
REF. LTR. a b c d e f g h i PART NUMBER 00Z670406 00Z670306 00Z253081 00Z670206 00Z193041 00Z183041 00Z610301 00Z193081 00Z252081

Model DF-318
1st Edition

Konica Business Technologies., Inc.

Page 11
November, 2002

PAPER EXIT SECTION

Page 12
November, 2002

Konica Business Technologies., Inc.

Model DF-318
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

14GA-4640 26NA80510 13GL40480 14GA-4530 14GA-4650 454078050 14GA-1540 13GL76560 13GL46550 13GL-4581 13GL45630 13GL15231 466076020 13GL45430 13GL40510 13GL45421 13GL40490 13GL46560 13GL76080 08AA85510 13GL45411

Jam release arm/F assembly Main body fan motor Double feed release plate/A Conveyance guide part assembly Jam release arm/R assembly Pin Paper exit solenoid assembly Conveyance driving pulley/A (Z=18) Paper exit guide lever/A Conveyance guide cam assembly Conveyance neutralizing sheet/A Toque limiter/A Paper feeding shaft holder Conveyance driven roller Release wire/A Conveyance guide part/B Support part/A Paper exit guide lever/B Shaft holder/E Photosensor Conveyance guide part/A

HARDWARE
REF. LTR. a b c d e f h i PART NUMBER 00Z193061 00Z253081 00Z163061 00Z670406 00Z193041 00Z193301 00Z193041 00Z163041

Model DF-318
1st Edition

Konica Business Technologies., Inc.

Page 13
November, 2002

OPEN/CLOSE COVER

Page 14
November, 2002

Konica Business Technologies., Inc.

Model DF-318
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14

13GL40390 13GL76510 13GL40160 13QA41430 13GL40140 13GL40410 13GL77561 13GL40100 13GL40430 13GL40420 14GA77510 13GL40130 13GL-1202 090075530

Hold spring/A Registration unit driving pulley Registration unit pressure spring Sensor auxiliary sheet/2 Registration unit driven roller Registration unit driven roller Jam handling belt (L=66) Shaft support part Cleaning part/A Paper feed cleaning part Paper feed belt/A (L=262) Registration unit driving roller Open-close cover assembly Bearing

HARDWARE
REF. LTR. a b c PART NUMBER 00Z193041 00Z670606 00Z253081

Model DF-318
1st Edition

Konica Business Technologies., Inc.

Page 15
November, 2002

PAPER FEED TRAY

Page 16
November, 2002

Konica Business Technologies., Inc.

Model DF-318
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

13GL42040 13GL42030 13GL97030 13GL42050 396040611 55GA42210 13GL-1580 14GA97070 466077130 13GL42022 13FG-9330 13GL77030 13QA85520 14GA90020 14GA97040 13GL42014

Regulating side plate/Rear Regulating side plate/Front Paper feed label/A Wiring cover Rack Lock Support plate/A assembly Original regulating label/A Pinion Paper feed cover/Lower Size detecting board assembly Detecting pinion (Z=124) Sensor/2 RADF wiring/2 Paper feed label/B Paper feed tray

HARDWARE
REF. LTR. a b PART NUMBER 00Z193041 00Z253081

Model DF-318
1st Edition

Konica Business Technologies., Inc.

Page 17
November, 2002

WIRING

Page 18
November, 2002

Konica Business Technologies., Inc.

Model DF-318
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4

14GA90010 14GA90020 14GA90030 14GA90040

RADF wiring/1 RADF wiring/2 RADF wiring/3 RADF wiring/4

Model DF-318
1st Edition

Konica Business Technologies., Inc.

Page 19
November, 2002

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Page 20
November, 2002

Konica Business Technologies, Inc.

Model DF-318
1st Edition

Alphabetical Index

PART DESCRIPTION

PAGE NO.

REF. NO.

PART DESCRIPTION

PAGE NO.

REF. NO.

PART DESCRIPTION Lock lever/A . . . . . . . . . Lock spring . . . . . . . . .

PAGE NO. 3 3

REF. NO. 13 12

A
Adjusting lever/Front . . . . Adjusting lever/Rear . . . . Adjusting spring/A . . . . . 9 9 9 2 12 3

D
Detecting pinion (Z=124) . . Detecting spring . . . . . . Double feed preventive plate Double feed preventive roller Double feed preventive roller/A . . . . . . . . . Double feed preventive spring Double feed release plate/A Driving motor/1 assembly . Driving motor/2assembly . . Driving motor/3 assembly . Driving release lever/1 . . . Driving release roller/A . . . Driving release roller/B . . . Driving reverse belt (L=60/96) 17 11 5 5 5 5 13 9 7 11 5 5 11 5 12 4 15 20 13 29 3 36 25 7 23 1 11 8

M
Main body fan motor . . . . 13 2

B
Bearing . . . . . . . . . . . Belt hold plate/B . . . . . . Belt regulating part . . . . . 15 9 7 14 35 15

N
Neutralizing brush . . . . . 5 26

C
Cleaning label/1 . . . . . . Cleaning part/A . . . . . . Collar/A . . . . . . . . . . Connecting collar . . . . . Conveyance auxiliary sheet Conveyance driven roller . . Conveyance driven roller/A Conveyance driven roller/Middle . . . . . . Conveyance driven roller/Rear . . . . . . . Conveyance driven shaft/B . Conveyance driven spring/A Conveyance driven spring/B Conveyance driving belt (L=200) . . . . . . . . Conveyance driving pulley/A (Z=18) . . . . . . . . . Conveyance driving pulley/B (Z=48) . . . . . . . . . Conveyance driving pulley/C (Z=36) . . . . . . . . . Conveyance driving pulley/D (Z=42) . . . . . . . . . Conveyance driving pulley/E (Z=17) . . . . . . . . . Conveyance driving pulley/F (Z=17) . . . . . . . . . Conveyance driving pulley/G (Z=48) . . . . . . . . . Conveyance driving roller/A Conveyance driving roller/B Conveyance guide cam assembly . . . . . . . . Conveyance guide part assembly . . . . . . . . Conveyance guide part/1 . Conveyance guide part/2 . Conveyance guide part/3 . Conveyance guide part/A . Conveyance guide part/B . Conveyance guide part/Upper . . . . . . . Conveyance neutralizing sheet/A . . . . . . . . Conveyance photosensor . 3 15 11 5 5 13 9 9 9 9 9 9 11 13 9 11 5 5 5 9 9 9 13 13 9 9 9 13 13 9 13 9 19 9 18 11 24 14 7 25 24 29 9 21 19 8 37 8 4 9 10 31 10 20 10 4 28 27 26 21 16 23 11 4

O
Open-close actuator . . . . Open-close cover assembly Open-close part . . . . . . Original cover hinge . . . . Original exit tray assembly . Original pressure belt (L=116) . . . . . . . . . Original pressure pulley (Z=40) . . . . . . . . . Original pressure sheet . . . Original pressure spring/A . Original regulating label/A . 11 15 11 3 3 7 7 7 7 17 2 13 3 6 11 30 27 1 28 8

E
Electrify preventive sheet . . 5 17

F
Feeding belt (L=92) Feeding pulley/A . . Feeding pulley/B . . Feeding unit . . . . Front cover . . . . . . . . . . . . . . . . . . . . . . . . . 7 7 7 7 3 8 7 14 31 1

P
Paper exit actuator/1 . . . . Paper exit actuator/2 . . . . Paper exit detecting plate . . Paper exit detecting spring . Paper exit driven roller . . . Paper exit driven spring . . . Paper exit driven spring/B . Paper exit driving roller/A . . Paper exit guide lever/A . . Paper exit guide lever/B . . Paper exit guide plate/A assembly . . . . . . . . Paper exit guide spring/Front Paper exit guide spring/Rear Paper exit guide stopper/A assembly . . . . . . . . Paper exit guide stopper/B assembly . . . . . . . . Paper exit pressure spring/Front . . . . . . . Paper exit pressure spring/Rear . . . . . . . Paper exit solenoid assembly Paper feed belt/A (L=262) . Paper feed belt/A (L=262) . Paper feed cleaning part . . Paper feed coupling spring . Paper feed coupling/A . . . Paper feed cover/Lower . . Paper feed driving pulley (Z=36) . . . . . . . . . Paper feed guide plate/B . . 11 11 5 11 11 11 11 11 13 13 11 11 11 11 11 11 11 13 7 15 15 7 7 17 7 7 22 24 18 23 20 28 30 13 9 18 29 5 16 6 15 26 21 7 29 11 10 18 17 10 19 23

H
Hinge mount plate/R Hinge plate . . . . . Hinge stopper . . . Hinge upper plate/R Hinge/L . . . . . . . Hinge/R assembly . Hold spring/A . . . . Hold spring/B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 3 3 3 3 15 3 8 7 14 20 5 15 1 17

I
Idler pulley/A . . . . . . . . Idler pulley/C . . . . . . . . 9 11 34 32

J
Jam handling belt (L=66) . . Jam handling pulley (Z=34) Jam release arm/F assembly Jam release arm/R assembly Jam release label . . . . . . 15 9 13 13 11 7 32 1 5 10

L
Lock . . . . . . . . . . . . Lock catch . . . . . . . . . 17 3 6 4

Model DF-318
1st Edition

Konica Business Technologies, Inc.

Page 21
November, 2002

PART DESCRIPTION Paper feed guide plate/Lower assembly Paper feed label/A . . . . Paper feed label/B . . . . Paper feed mount part . . Paper feed roller/A . . . . Paper feed roller/B . . . . Paper feed tray . . . . . . Paper feeding shaft holder Paper feeding shaft holder Paper feeding shaft holder Paper supply rubber . . . Photosensor . . . . . . . Photosensor . . . . . . . Photosensor . . . . . . . Pin . . . . . . . . . . . . Pin . . . . . . . . . . . . Pin . . . . . . . . . . . . Pin (A) . . . . . . . . . . Pin (A) . . . . . . . . . . Pin (A) . . . . . . . . . . Pin A . . . . . . . . . . . Pin A . . . . . . . . . . . Pinion . . . . . . . . . . . Positioning spring/A . . . Positioning stopper/Front . Pressure part . . . . . . . Pressure spring . . . . . . Pulley shaft/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE NO. 5 17 17 7 7 7 17 5 7 13 7 5 7 13 7 9 13 5 9 11 9 11 17 11 3 5 5 9

REF. NO. 22 3 15 6 12 2 16 6 20 13 3 25 13 20 10 18 6 3 30 9 14 12 9 27 3 28 27 8

PART DESCRIPTION RADF wiring/3 . . . . . . . RADF wiring/3 . . . . . . . RADF wiring/4 . . . . . . . RADF wiring/4 . . . . . . . Rack . . . . . . . . . . . . Reading connect belt (L=94) Reading connect pulley/1 (Z=23) . . . . . . . . . Reading connecting pulley/2 (Z=23) . . . . . . . . . Reading drive belt (L=332) . Reading roller . . . . . . . . Reading shaft holder/Front . Reading shaft holder/Rear . Rear cover . . . . . . . . . Registration unit driven roller Registration unit driven roller Registration unit driving pulley . . . . . . . . . . Registration unit driving roller Registration unit pressure spring . . . . . . . . . . Regulating side plate/Front . Regulating side plate/Rear . Release wire/A . . . . . . . Remained detecting actuator/A . . . . . . . . Remained detecting actuator/B . . . . . . . . Reversal shaft holder . . . . Rotary spring . . . . . . . .

PAGE NO. 9 19 3 19 17 9 9 9 9 9 9 9 3 15 15 15 15 15 17 17 13 7 7 5 5

REF. NO. 5 3 18 4 5 16 15 17 6 19 11 13 9 5 6 2 12 3 2 1 15 24 21 2 14

PART DESCRIPTION Shaft holder/A . . . . . . Shaft holder/A . . . . . . Shaft holder/B . . . . . . Shaft holder/C . . . . . . Shaft holder/D . . . . . . Shaft holder/E . . . . . . Shaft holder/E . . . . . . Shaft holder/F . . . . . . Shaft support part . . . . Side cover . . . . . . . . Size detecting board assembly . . . . . . Slide sheet/A . . . . . . Solenoid set part/A . . . Solenoid/A assembly . . Sticking part . . . . . . . Sticking part . . . . . . . Stopper part/A . . . . . . Support part/A . . . . . Support plate/A assembly . . . . . . . . . . . . . . . . . . .

PAGE NO. 7 7 7 7 11 3 13 9 15 9 17 5 3 5 7 9 5 13 17

REF. NO. 5 22 4 11 1 2 19 22 8 1 11 5 10 21 9 33 19 17 7

T
Tension plate/A assembly Tension spring/A . . . . Tension spring/B . . . . Tension spring/B . . . . Toque limiter/A . . . . . Toque limiter/B . . . . . Toque limiter/C . . . . . Toque rotary spring . . . . . . . . . . . 11 11 11 11 13 5 7 5 31 17 14 25 12 12 26 7

R
RADF control unit . RADF wiring/1 . . RADF wiring/1 . . RADF wiring/2 . . RADF wiring/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 7 19 17 19 16 16 1 14 2

S
Sensor auxiliary sheet/2 . . Sensor/1 . . . . . . . . . . Sensor/2 . . . . . . . . . . 15 5 17 4 16 13

W
Wiring cover . . . . . . . . 17 4

Page 22
November, 2002

Konica Business Technologies, Inc.

Model DF-318
1st Edition

Numerical Index

PART NUMBER 08AA85510 08AA85510 08AA85510 090075530 113620600 113620600 113620600 12ER40350 12QV40190 12QV40340 12QV40740 12QV76590 12QV76600 13FG-9330 13GL-1202 13GL-1570 13GL-1580 13GL-4012 13GL-4041 13GL-4050 13GL-4581 13GL-4850 13GL-4860 13GL10191 13GL10200 13GL10250 13GL10300 13GL10320 13GL12040 13GL15030 13GL15040 13GL15060 13GL15120 13GL15190 13GL15231 13GL15240 13GL15260 13GL40050 13GL40060 13GL40070 13GL40100 13GL40110 13GL40130 13GL40140 13GL40160 13GL40240 13GL40250 13GL40260 13GL40270 13GL40290 13GL40320 13GL40330 13GL40341 13GL40350 13GL40380 13GL40390 13GL40400 13GL40410 13GL40420 13GL40430 13GL40460 13GL40480 13GL40490 13GL40500

PAGE REF. NO. NO. 5 7 13 15 5 9 11 9 7 7 7 7 7 17 15 11 17 5 5 5 13 11 11 3 3 3 5 3 9 11 9 9 11 11 13 5 11 5 7 7 15 7 15 15 15 5 7 7 7 7 7 7 5 5 5 15 7 15 15 15 7 13 13 5 25 13 20 14 3 30 9 33 2 3 15 7 14 11 13 31 7 22 20 13 10 6 15 8 20 17 14 14 1 17 34 8 14 25 12 2 32 15 6 23 8 12 12 5 3 29 1 9 24 21 17 18 12 11 19 1 26 6 10 9 28 3 17 5

PART NUMBER 13GL40510 13GL40550 13GL42014 13GL42022 13GL42030 13GL42040 13GL42050 13GL45031 13GL45040 13GL45060 13GL45070 13GL45080 13GL45090 13GL45100 13GL45110 13GL45120 13GL45130 13GL45140 13GL45151 13GL45161 13GL45190 13GL45200 13GL45210 13GL45250 13GL45411 13GL45421 13GL45430 13GL45521 13GL45530 13GL45540 13GL45591 13GL45600 13GL45630 13GL45840 13GL46030 13GL46060 13GL46100 13GL46160 13GL46250 13GL46260 13GL46550 13GL46560 13GL46600 13GL46610 13GL46640 13GL46650 13GL46661 13GL46680 13GL46690 13GL46710 13GL46750 13GL46780 13GL73010 13GL73020 13GL73030 13GL76010 13GL76021 13GL76030 13GL76040 13GL76060 13GL76080 13GL76080 13GL76510 13GL76520

PAGE REF. NO. NO. 13 5 17 17 17 17 17 9 9 9 9 9 9 9 9 9 9 9 5 11 5 5 5 9 13 13 13 9 9 9 5 3 13 5 3 11 3 3 11 11 13 13 11 11 11 11 5 11 5 3 11 11 11 11 11 7 7 7 9 11 3 13 15 7 15 24 16 10 2 1 4 10 7 9 23 28 27 26 20 24 29 21 1 11 28 27 23 25 21 16 14 19 11 13 17 3 11 7 6 18 12 4 26 21 9 18 13 20 22 24 18 23 26 7 16 5 3 2 4 22 4 11 22 1 2 19 2 19

PART NUMBER 13GL76560 13GL76570 13GL76580 13GL76590 13GL76600 13GL76610 13GL76630 13GL76640 13GL76650 13GL76660 13GL76671 13GL77030 13GL77521 13GL77540 13GL77550 13GL77561 13GL77571 13GL97030 13GL97081 13GQ76020 13QA41430 13QA85510 13QA85520 14GA-1531 14GA-1540 14GA-1660 14GA-1730 14GA-1740 14GA-1750 14GA-4060 14GA-4530 14GA-4640 14GA-4650 14GA-4801 14GA-4870 14GA-9010 14GA10110 14GA12020 14GA12030 14GA45550 14GA45570 14GA45620 14GA46080 14GA46630 14GA46940 14GA46970 14GA46980 14GA77510 14GA77510 14GA77530 14GA77580 14GA90010 14GA90010 14GA90020 14GA90020 14GA90030 14GA90030 14GA90040 14GA90040 14GA97040 14GA97050 14GA97070 25AA48670 26NA80510

PAGE REF. NO. NO. 13 9 11 5 5 5 9 9 9 7 9 17 9 7 5 15 9 17 3 7 15 5 17 5 13 3 9 7 11 7 13 13 13 3 11 3 3 3 3 9 9 9 3 11 11 3 11 7 15 11 7 7 19 17 19 9 19 3 19 17 11 17 9 13 8 37 8 4 9 10 32 15 17 27 31 12 6 8 8 7 16 3 19 5 4 16 13 21 7 15 36 25 7 31 4 1 5 11 29 16 5 9 1 12 3 2 13 28 27 10 30 29 11 19 30 16 1 14 2 5 3 18 4 15 10 8 35 2

Model DF-318
1st Edition

Konica Business Technologies, Inc.

Page 23
November, 2002

PART NUMBER 396040611 454078050 454078050 454078050 466076020

PAGE REF. NO. NO. 17 7 9 13 5 5 10 18 6 6

PART NUMBER 466076020 466076020 466077130 466078010 466078010

PAGE REF. NO. NO. 7 13 17 9 11 20 13 9 14 12

PART NUMBER 55GA42210 56AA85520

PAGE REF. NO. NO. 17 9 6 4

Page 24
November, 2002

Konica Business Technologies, Inc.

Model DF-318
1st Edition

PARTS CATALOG Model DF-320

MARCH 2004

KONICA MINOLTA BUSINESS SOLUTIONS U.S.A., INC.

HOW TO USE THIS CATALOG

This parts catalog includes illustrations and part numbers for all replacement parts and assemblies used in this model. Model-specific parts are identified in the illustrations with reference numbers. Use the reference number to locate the corresponding part number on the facing page. Common hardware items, such as screws, nuts, washers, and pins, are identified in the illustrations with reference letters. Use the reference letter to locate the corresponding part number on the hardware listing in the lower right hand corner of the facing page. If you know a part number, but dont know where the part is used, use the numerical index to determine the page number and reference number for that part. Because some common parts are used in several places, there may be more than one entry. Refer to the illustrations to see where the part may be used. If you know a parts description, but dont know where to look to find the part number, use the alphabetical index to determine likely page and reference numbers. Then look at the illustrations to determine that you have identified the correct part. Locate the part number using the listing on the opposite page. Retail pricing that appears with the numerical index, while valid when this catalog was printed, is subject to change without notice. The prices are only suggested prices and are provided only for reference. Dealers may determine their own selling prices. For up-to-date pricing, refer to current Konica price lists or contact the Konica Parts Distribution Center. How to order parts Use standard Konica parts ordering procedures to obtain these parts. For ordering options, contact Konicas Parts Distribution Center. When ordering parts, be sure to specify part numbers exactly as listed in this catalog. NOTE: Electrical parts may include previously used components.

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page iii
March, 2004

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Page iv
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition

CONTENTS

How to Use This Catalog . . . . . . . . . . . . . . . . . . . . . . . . iii Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Housing Rollers/Guide

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Paper Feed Section . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Paper Transfer Section . . . . . . . . . . . . . . . . . . . . . . . . . 8 Paper Exit Section . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Open/Close Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Paper Feed Tray Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page 1
March, 2004

HOUSING

Page 2
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

14GA12031 13GL15050 13GL45600 13GL46160 14QH10110 13GL46030 13GL46710 13GL10191 14GA12020 14GA46970 14QH-4800 14QH46100 14GA46080 13GL10320 14QH-1660 14QH-9010 14QH10250 14GA90040 14QH10200

Front cover Pulley holder/A Positioning stopper/front Lock catch Hinge/L Original cover hinge Hinge plate Hinge mount plate/R Rear cover Solenoid set part/A Original exit tray assembly Lock spring Lock lever/A Hinge stopper Hinge/R assembly RADF control unit Hold spring/B RADF wiring/4 Hinge upper plate/R

HARDWARE
REF. LTR. a c d e f g h i j k m PART NUMBER 00Z184061 00Z254101 00Z670306 00Z925103 00Z670406 00Z193041 00Z920034 00Z926251 00Z183042 00Z193062 00Z253081

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page 3
March, 2004

ROLLERS/GUIDES

Page 4
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

13GL45151 13GL15240 56AA17320 13GL76590 13GL40500 466076020 14QH45840 14QH77550 13GL76600 13GL76610 13GL40350 14QH40340 14QH-4050 14QH10300 13GL40050 13QA85510 14QH45590 14QH46660 13GL40380 14QH-4040 14GA-1531 14QH-4010 13GL45210 13GL40550 08AA85510 14QH46690 14QH45200 13GL45190 14QH40240

Driving release roller/A Reversal shaft holder Pin/A Conveyance driving pulley/D (Z=42) Slide sheet/A Paper feeding shaft holder Toque rotary spring Driving reverse belt (L=60/96) Conveyance driving pulley/E (Z=17) Conveyance driving pulley/F (Z=17) Connecting collar Toque limiter/B Double feed preventive roller/A assembly Rotary spring Double feed preventive plate Sensor/1 Electrify preventive sheet Paper exit detecting plate Stopper part/A Double feed preventive roller assembly Solenoid/A assembly Paper feed guide plate/lower assembly Driving release lever/1 Conveyance auxiliary sheet Photosensor Neutralizing brush Pressure spring Pressure part Double feed preventive spring HARDWARE
REF. LTR. a b c d e f g h i PART NUMBER 00Z194081 00Z926251 00Z193041 00Z921930 00Z193061 00Z670406 00Z921943 00Z670306 00Z113061

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page 5
March, 2004

PAPER FEED SECTION

Page 6
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

14QH40250 14QH40190 14QH40350 14QH76020 14QH76030 13GL40061 14QH76590 14QH77540 13GL40260 454078050 13GL76030 14QH40110 08AA85510 14QH76600 14QH40740 14GA90010 13GL40320 14QH40330 14QH76520 466076020 14QH-4060 13GL76010 14QH40070 14QH40660 14GA-1740 14QH40400 13GL76660 14QH40460 14GA77510 14GA77580

Original pressure sheet Paper feed roller/B Paper supply rubber Shaft holder/B Shaft holder/A Paper feed mount part Feeding pulley/A (Z=22) Feeding belt (L=92) Sticking part Pin Shaft holder/C Paper feed roller/A Photosensor Feeding pulley/B Belt regulating part RADF wiring/1 Paper feed coupling/A Paper feed coupling spring Paper feed driving pulley (Z=36) Paper feeding shaft holder Feeding unit Shaft holder/A Paper feed guide plate/B Shaft positioning part Driving motor/2 assembly Toque limiter/C Original pressure pulley (Z=40) Original pressure spring/A Paper feed belt/A (L=262) Original pressure belt (L=116)

HARDWARE
REF. LTR. a b c d e f PART NUMBER 00Z921930 00Z193041 00Z670406 00Z712106 00Z183041 00Z670206

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page 7
March, 2004

PAPER TRANSFER SECTION

Page 8
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

13GL12041 14GA45620 14GA45570 56AA85520 14GA90030 13GL77521 13GL45040 13GL15060 14QH45060 13GL45031 13GL45530 14GA45550 13GL45540 466078010 13GL76640 13GL77571 13GL76650 454078050 14QH45520 14GA45110 14QH45140 14QH76040 13GL45070 12ER40350 13GL15040 14QH48670 14GA-1730 13GL76570 14GA-4570 56AA17320 13GL76671 13GL76630

Side cover Adjusting lever/front Adjusting spring/A Conveyance photosensor RADF wiring/3 Reading drive belt (L=332) Conveyance driven roller/A Pulley shaft/A Conveyance driven spring/A Conveyance driving roller/A Reading shaft holder/front Adjusting lever/rear Reading shaft holder/rear Pin A Reading connect pulley/1 (Z=23) Reading connect belt (L=94) Reading connecting pulley/2 (Z=23) Pin Reading roller Conveyance driving roller/B Conveyance driven spring/B Shaft holder/F Conveyance guide part/upper Sticking part Idler pulley/A Belt hold plate/B Driving motor/1 assembly Conveyance driving pulley/B (Z=48) Conveyance driven shaft/B assembly Pin/A Conveyance driving pulley/G (Z=48) Jam handling pulley (Z=34)

HARDWARE
REF. LTR. a b c d e f g h PART NUMBER 00Z193041 00Z670406 00Z670306 00Z670606 00Z193061 00Z183041 00Z193062 00Z163061

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page 9
March, 2004

PAPER EXIT SECTION

Page 10
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

14QH76060 13GL73021 13GL73011 14QH73030 14QH46780 13GL-4850 14GA-1750 13GL76580 56AA17320 14GA97050 13GL45161 466078010 14QH46600 14QH15120 13GL-4860 14QH46750 14QH15030 13GL46060 14GA77530 13GL46610 14QH46260 13GL46640 14QH46680 13GL46650 14QH15190 14QH46250 14GA46940 14GA46630 14GA-4870 14GA46980 13GL-1570 13GL15260

Shaft holder/D Open/close actuator Open/close part Detecting spring Paper exit guide spring/front Paper exit guide stopper/A assembly Driving motor/3 assembly Conveyance driving pulley/C (Z=36) Pin/A Jam release label Driving release roller/B Pin A Paper exit driving roller/A Tension spring/B Paper exit guide stopper/B assembly Paper exit guide spring/rear Tension spring/A Collar/A Conveyance driving belt (L=200) Paper exit driven roller Paper exit pressure spring/rear Paper exit actuator/1 Paper exit detecting spring Paper exit actuator/2 Tension spring/B Paper exit pressure spring/front Positioning spring/A Paper exit driven spring Paper exit guide plate/A assembly Paper exit driven spring/B Tension plate/A assembly Idler pulley/C

HARDWARE
REF. LTR. a b c d e f g h i PART NUMBER 00Z670406 00Z670306 00Z253081 00Z670206 00Z193041 00Z183041 00Z610301 00Z193081 00Z252081

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page 11
March, 2004

PAPER EXIT SECTION

Page 12
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

14GA-4640 27LA80510 13GL40481 14GA-4530 14GA-4650 454078050 14GA-1540 13GL76560 13GL46550 13GL-4581 14QH45630 14QH15230 466076020 13GL45430 14QH40510 13GL45422 13GL40490 14QH46560 13GL76080 08AA85510 13GL45412 14QH40530

Jam release arm/F assembly Main body fan motor Double feed release plate/A Conveyance guide part assembly Jam release arm/R assembly Pin Paper exit solenoid assembly Conveyance driving pulley/A (Z=18) Paper exit guide lever/A Conveyance guide cam assembly Conveyance neutralizing sheet/A Toque limiter/A Paper feeding shaft holder Conveyance driven roller Release wire/A Conveyance guide part/B Support part/A Paper exit guide lever/B Shaft holder/E Photosensor Conveyance guide part/A Double feed release spring/A

HARDWARE
REF. LTR. a b c d e f g h PART NUMBER 00Z193061 00Z253081 00Z163061 00Z670406 00Z193041 00Z193301 00Z163041 00Z193041

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page 13
March, 2004

OPEN/CLOSE COVER

Page 14
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

13GL40390 14QH76510 14QH40160 13QA41430 13GL40140 13GL40410 13GL77561 13GL40100 13GL40430 13GL40420 14GA77510 13GL40130 14QH-1200 14QH75530 13GL15050

Hold spring/A Registration unit driving pulley (Z=48) Registration unit pressure spring Sensor auxiliary sheet/2 Registration unit driven roller/A Registration unit driven roller/B Jam handling belt (L=66) Shaft support part Cleaning part/A Paper feed cleaning part Paper feed belt/A (L=262) Registration unit driving roller Open/close cover assembly Shaft holder/G Pulley holder/A

HARDWARE
REF. LTR. a b c d PART NUMBER 00Z193041 00Z670606 00Z253081 00Z670406

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page 15
March, 2004

PAPER FEED TRAY

Page 16
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

13GL42041 13GL42031 13GL97030 13GL42050 14QH40610 14QH42210 13GL-1580 14GA97070 14QH77130 13GL42023 14QH-9330 13GL77030 13QA85520 14GA90020 14GA97041 14QH42010

Regulating side plate/rear Regulating side plate/front Paper feed label/A Wiring cover Rack/A Rack/B Support plate/A assembly Original regulating label/A Pinion Paper feed cover/lower Size detecting board assembly Detecting pinion (Z=124) Sensor/2 RADF wiring/2 Paper feed label/B Paper feed tray

HARDWARE
REF. LTR. a b PART NUMBER 00Z193041 00Z253081

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page 17
March, 2004

WIRING

Page 18
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition

REF. NO.

PART NUMBER

DESCRIPTION

1 2 3 4

14GA90010 14GA90020 14GA90030 14GA90040

RADF wiring/1 RADF wiring/2 RADF wiring/3 RADF wiring/4

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page 19
March, 2004

This page left blank intentionally.

Page 20
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition

ALPHABETICAL INDEX

PART DESCRIPTION

PAGE NO.

REF. NO.

PART DESCRIPTION Double feed preventive spring Double feed release plate/A Double feed release spring/A Driving motor/1 assembly . Driving motor/2 assembly . Driving motor/3 assembly . Driving release lever/1 . . . Driving release roller/A . . . Driving release roller/B . . . Driving reverse belt (L=60/96)

PAGE NO. 5 13 13 9 7 11 5 5 11 5

REF. NO. 29 3 22 27 25 7 23 1 11 8

PART DESCRIPTION

PAGE NO.

REF. NO.

A
Adjusting lever/front . . . . Adjusting lever/rear . . . . Adjusting spring/A . . . . . 9 9 9 2 12 3

N
Neutralizing brush . . . . . 5 26

O
Open/close actuator . . . . Open/close cover assembly Open/close part . . . . . . . Original cover hinge . . . . Original exit tray assembly . Original pressure belt (L=116) . . . . . . . . . Original pressure pulley (Z=40) . . . . . . . . . Original pressure sheet . . . Original pressure spring/A . Original regulating label/A . 11 15 11 3 3 7 7 7 7 17 2 13 3 6 11 30 27 1 28 8

B
Belt hold plate/B . . . . . . Belt regulating part . . . . . 9 7 26 15

C
Cleaning part/A . . . . . . Collar/A . . . . . . . . . . Connecting collar . . . . . Conveyance auxiliary sheet Conveyance driven roller . . Conveyance driven roller/A Conveyance driven shaft/B assembly . . . . . . . . Conveyance driven spring/A Conveyance driven spring/B Conveyance driving belt (L=200) . . . . . . . . Conveyance driving pulley/A (Z=18) . . . . . . . . . Conveyance driving pulley/B (Z=48) . . . . . . . . . Conveyance driving pulley/C (Z=36) . . . . . . . . . Conveyance driving pulley/D (Z=42) . . . . . . . . . Conveyance driving pulley/E (Z=17) . . . . . . . . . Conveyance driving pulley/F (Z=17) . . . . . . . . . Conveyance driving pulley/G (Z=48) . . . . . . . . . Conveyance driving roller/A Conveyance driving roller/B Conveyance guide cam assembly . . . . . . . . Conveyance guide part assembly . . . . . . . . Conveyance guide part/A . Conveyance guide part/B . Conveyance guide part/upper Conveyance neutralizing sheet/A . . . . . . . . Conveyance photosensor . 15 11 5 5 13 9 9 9 9 11 13 9 11 5 5 5 9 9 9 13 13 13 13 9 13 9 9 18 11 24 14 7 29 9 21 19 8 28 8 4 9 10 31 10 20 10 4 21 16 23 11 4

E
Electrify preventive sheet . . 5 17

F
Feeding belt (L=92) . . Feeding pulley/A (Z=22) Feeding pulley/B . . . . Feeding unit . . . . . . Front cover . . . . . . . . . . . . . . . . . 7 7 7 7 3 8 7 14 21 1

P
Paper exit actuator/1 . . . . Paper exit actuator/2 . . . . Paper exit detecting plate . . Paper exit detecting spring . Paper exit driven roller . . . Paper exit driven spring . . . Paper exit driven spring/B . Paper exit driving roller/A . . Paper exit guide lever/A . . Paper exit guide lever/B . . Paper exit guide plate/A assembly . . . . . . . . Paper exit guide spring/front Paper exit guide spring/rear Paper exit guide stopper/A assembly . . . . . . . . Paper exit guide stopper/B assembly . . . . . . . . Paper exit pressure spring/front . . . . . . . Paper exit pressure spring/rear . . . . . . . Paper exit solenoid assembly Paper feed belt/A (L=262) . Paper feed belt/A (L=262) . Paper feed cleaning part . . Paper feed coupling spring . Paper feed coupling/A . . . Paper feed cover/lower . . . Paper feed driving pulley (Z=36) . . . . . . . . . Paper feed guide plate/B . . Paper feed guide plate/lower assembly . . . . . . . . Paper feed label/A . . . . . Paper feed label/B . . . . . Paper feed mount part . . . Paper feed roller/A . . . . . Paper feed roller/B . . . . . Paper feed tray . . . . . . . Paper feeding shaft holder . 11 11 5 11 11 11 11 11 13 13 11 11 11 11 11 11 11 13 7 15 15 7 7 17 7 7 5 17 17 7 7 7 17 5 22 24 18 23 20 28 30 13 9 18 29 5 16 6 15 26 21 7 29 11 10 18 17 10 19 23 22 3 15 6 12 2 16 6

H
Hinge mount plate/R Hinge plate . . . . . Hinge stopper . . . Hinge upper plate/R Hinge/L . . . . . . . Hinge/R assembly . Hold spring/A . . . . Hold spring/B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 3 3 3 3 15 3 8 7 14 19 5 15 1 17

I
Idler pulley/A . . . . . . . . Idler pulley/C . . . . . . . . 9 11 25 32

J
Jam handling belt (L=66) . . Jam handling pulley (Z=34) Jam release arm/F assembly Jam release arm/R assembly Jam release label . . . . . . 15 9 13 13 11 7 32 1 5 10

L D
Detecting pinion (Z=124) . . Detecting spring . . . . . . Double feed preventive plate Double feed preventive roller assembly . . . . . . . . Double feed preventive roller/A assembly . . . 17 11 5 5 5 12 4 15 20 13 Lock catch . . . . . . . . . Lock lever/A . . . . . . . . Lock spring . . . . . . . . . 3 3 3 4 13 12

M
Main body fan motor . . . . 13 2

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page 21
March, 2004

PART DESCRIPTION Paper feeding shaft holder Paper feeding shaft holder Paper supply rubber . . . Photosensor . . . . . . . Photosensor . . . . . . . Photosensor . . . . . . . Pin . . . . . . . . . . . . Pin . . . . . . . . . . . . Pin . . . . . . . . . . . . Pin A . . . . . . . . . . . Pin A . . . . . . . . . . . Pin/A . . . . . . . . . . . Pin/A . . . . . . . . . . . Pin/A . . . . . . . . . . . Pinion . . . . . . . . . . . Positioning spring/A . . . Positioning stopper/front . Pressure part . . . . . . . Pressure spring . . . . . . Pulley holder/A . . . . . . Pulley holder/A . . . . . . Pulley shaft/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PAGE NO. 7 13 7 5 7 13 7 9 13 9 11 5 9 11 17 11 3 5 5 3 15 9

REF. NO. 20 13 3 25 13 20 10 18 6 14 12 3 30 9 9 27 3 28 27 2 15 8

PART DESCRIPTION Rack/B . . . . . . . . . . . Reading connect belt (L=94) Reading connect pulley/1 (Z=23) . . . . . . . . . Reading connecting pulley/2 (Z=23) . . . . . . . . . Reading drive belt (L=332) . Reading roller . . . . . . . . Reading shaft holder/front . Reading shaft holder/rear . . Rear cover . . . . . . . . . Registration unit driven roller/A . . . . . . . . . Registration unit driven roller/B . . . . . . . . . Registration unit driving pulley (Z=48) . . . . . . Registration unit driving roller Registration unit pressure spring . . . . . . . . . . Regulating side plate/front . Regulating side plate/rear . Release wire/A . . . . . . . Reversal shaft holder . . . . Rotary spring . . . . . . . .

PAGE NO. 17 9 9 9 9 9 9 9 3 15 15 15 15 15 17 17 13 5 5

REF. NO. 6 16 15 17 6 19 11 13 9 5 6 2 12 3 2 1 15 2 14

PART DESCRIPTION Shaft holder/D . . . . . . Shaft holder/E . . . . . . Shaft holder/F . . . . . . Shaft holder/G . . . . . . Shaft positioning part . . Shaft support part . . . . Side cover . . . . . . . . Size detecting board assembly . . . . . . Slide sheet/A . . . . . . Solenoid set part/A . . . Solenoid/A assembly . . Sticking part . . . . . . . Sticking part . . . . . . . Stopper part/A . . . . . . Support part/A . . . . . Support plate/A assembly . . . . . . . . . . . . . . . .

PAGE NO. 11 13 9 15 7 15 9 17 5 3 5 7 9 5 13 17

REF. NO. 1 19 22 14 24 8 1 11 5 10 21 9 24 19 17 7

T
Tension plate/A assembly Tension spring/A . . . . Tension spring/B . . . . Tension spring/B . . . . Toque limiter/A . . . . . Toque limiter/B . . . . . Toque limiter/C . . . . . Toque rotary spring . . . . . . . . . . . 11 11 11 11 13 5 7 5 31 17 14 25 12 12 26 7

R
RADF control unit RADF wiring/1 . RADF wiring/1 . RADF wiring/2 . RADF wiring/2 . RADF wiring/3 . RADF wiring/3 . RADF wiring/4 . RADF wiring/4 . Rack/A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 7 19 17 19 9 19 3 19 17 16 16 1 14 2 5 3 18 4 5

S
Sensor auxiliary sheet/2 Sensor/1 . . . . . . . . Sensor/2 . . . . . . . . Shaft holder/A . . . . . . Shaft holder/A . . . . . . Shaft holder/B . . . . . . Shaft holder/C . . . . . . . . . . . . . . . . . . . 15 5 17 7 7 7 7 4 16 13 5 22 4 11

W
Wiring cover . . . . . . . . 17 4

Page 22
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition

NUMERICAL INDEX

PART NUMBER 08AA85510 08AA85510 08AA85510 12ER40350 13GL-1570 13GL-1580 13GL-4581 13GL-4850 13GL-4860 13GL10191 13GL10320 13GL12041 13GL15040 13GL15050 13GL15050 13GL15060 13GL15240 13GL15260 13GL40050 13GL40061 13GL40100 13GL40130 13GL40140 13GL40260 13GL40320 13GL40350 13GL40380 13GL40390 13GL40410 13GL40420 13GL40430 13GL40481 13GL40490 13GL40500 13GL40550 13GL42023 13GL42031 13GL42041 13GL42050 13GL45031 13GL45040 13GL45070 13GL45151 13GL45161 13GL45190 13GL45210 13GL45412 13GL45422 13GL45430 13GL45530 13GL45540 13GL45600 13GL46030 13GL46060 13GL46160 13GL46550 13GL46610 13GL46640 13GL46650 13GL46710 13GL73011 13GL73021 13GL76010 13GL76030

PAGE REF. NO. NO. 5 7 13 9 11 17 13 11 11 3 3 9 9 3 15 9 5 11 5 7 15 15 15 7 7 5 5 15 15 15 15 13 13 5 5 17 17 17 17 9 9 9 5 11 5 5 13 13 13 9 9 3 3 11 3 13 11 11 11 3 11 11 7 7 25 13 20 24 31 7 10 6 15 8 14 1 25 2 15 8 2 32 15 6 8 12 5 9 17 11 19 1 6 10 9 3 17 5 24 10 2 1 4 10 7 23 1 11 28 23 21 16 14 11 13 3 6 18 4 9 20 22 24 7 3 2 22 11

PART NUMBER 13GL76080 13GL76560 13GL76570 13GL76580 13GL76590 13GL76600 13GL76610 13GL76630 13GL76640 13GL76650 13GL76660 13GL76671 13GL77030 13GL77521 13GL77561 13GL77571 13GL97030 13QA41430 13QA85510 13QA85520 14GA-1531 14GA-1540 14GA-1730 14GA-1740 14GA-1750 14GA-4530 14GA-4570 14GA-4640 14GA-4650 14GA-4870 14GA12020 14GA12031 14GA45110 14GA45550 14GA45570 14GA45620 14GA46080 14GA46630 14GA46940 14GA46970 14GA46980 14GA77510 14GA77510 14GA77530 14GA77580 14GA90010 14GA90010 14GA90020 14GA90020 14GA90030 14GA90030 14GA90040 14GA90040 14GA97041 14GA97050 14GA97070 14QH-1200 14QH-1660 14QH-4010 14QH-4040 14QH-4050 14QH-4060 14QH-4800 14QH-9010

PAGE REF. NO. NO. 13 13 9 11 5 5 5 9 9 9 7 9 17 9 15 9 17 15 5 17 5 13 9 7 11 13 9 13 13 11 3 3 9 9 9 9 3 11 11 3 11 7 15 11 7 7 19 17 19 9 19 3 19 17 11 17 15 3 5 5 5 7 3 3 19 8 28 8 4 9 10 32 15 17 27 31 12 6 7 16 3 4 16 13 21 7 27 25 7 4 29 1 5 29 9 1 20 12 3 2 13 28 27 10 30 29 11 19 30 16 1 14 2 5 3 18 4 15 10 8 13 15 22 20 13 21 11 16

PART NUMBER 14QH-9330 14QH10110 14QH10200 14QH10250 14QH10300 14QH15030 14QH15120 14QH15190 14QH15230 14QH40070 14QH40110 14QH40160 14QH40190 14QH40240 14QH40250 14QH40330 14QH40340 14QH40350 14QH40400 14QH40460 14QH40510 14QH40530 14QH40610 14QH40660 14QH40740 14QH42010 14QH42210 14QH45060 14QH45140 14QH45200 14QH45520

PAGE REF. NO. NO. 17 3 3 3 5 11 11 11 13 7 7 15 7 5 7 7 5 7 7 7 13 13 17 7 7 17 17 9 9 5 9 11 5 19 17 14 17 14 25 12 23 12 3 2 29 1 18 12 3 26 28 15 22 5 24 15 16 6 9 21 27

Model DF-320
1st Edition

Konica Minolta Business Solutions U.S.A., Inc.

Page 23
March, 2004

PART NUMBER 14QH45590 14QH45630 14QH45840 14QH46100 14QH46250 14QH46260 14QH46560 14QH46600 14QH46660 14QH46680 14QH46690 14QH46750 14QH46780

PAGE REF. NO. NO. 5 13 5 3 11 11 13 11 5 11 5 11 11 17 11 7 12 26 21 18 13 18 23 26 16 5

PART NUMBER 14QH48670 14QH73030 14QH75530 14QH76020 14QH76030 14QH76040 14QH76060 14QH76510 14QH76520 14QH76590 14QH76600 14QH77130 14QH77540 14QH77550

PAGE REF. NO. NO. 9 11 15 7 7 9 11 15 7 7 7 17 7 5 26 4 14 4 5 22 1 2 19 7 14 9 8 8

PART NUMBER 27LA80510 454078050 454078050 454078050 466076020 466076020 466076020 466078010 466078010 56AA17320 56AA17320 56AA17320 56AA85520

PAGE REF. NO. NO. 13 7 9 13 5 7 13 9 11 5 9 11 9 2 10 18 6 6 20 13 14 12 3 30 9 4

Page 24
March, 2004

Konica Minolta Business Solutions U.S.A., Inc.

Model DF-320
1st Edition