3 Scotchlite

Introduction

Bag Unloading Suggestions

Glass Bubbles

This guide provides suggestions for the efficient removal of 3M™ Scotchlite™ Glass Bubbles from bulk bags (FIBC—Flexible Intermediate Bulk Containers). These are not intended for use as a design specification or operational manual. The user is responsible for determining the method and equipment appropriate for the user’s operation. NOTE: Refer to the Product Label and Material Safety Data Sheet (MSDS) for Product Health and Safety Information on Scotchlite glass bubbles. Refer to the Scotchlite glass bubbles Product Data Sheet for additional storage and handling information. See the appendix for equipment and component considerations.

Bulk Bag
3M™ Scotchlite™ Glass Bubbles are available in approximately 50 cubic foot (1.41 cubic meter) bulk bags with a polyethylene liner and ten-inch bag lifting loops. The liner has a 22 in (50.56m) diameter by 26 in (0.66m) long discharge spout in the base. The filled bag size is approximately 45 in W x 45 in L x 46 in H (1.14m x 1.14m x 1.17m). Bags are stacked two per pallet then wrapped with a stretch film. The maximum shipped height is 104 in (2.64m). The pallet is a two-way entry type. Typical shipping is in a “high cube” trailer or a 40 foot “high cube” seagoing shipping container. Bags are not returnable.

Usually. either for a predetermined time or until a desired weight is reached in the stand or the receiving vessel. The station can be enclosed on three sides. Material is usually transferred by vacuum suction from a vacuum receiver or a double-diaphragm pneumatic pump. Using valves the system can supply material to one or more processes. Trolley Hoist Lift frame Bulk bag Bag agitators Flexible cover Window Glove box Level sensor Fluidizers Discharge to process 2 . Dry air is used to fluidize material in the hopper.Bulk Bag Discharging Typically. Material is pulled through the conveying line. This requires an auxiliary filter port in order to collect the dust created during bag discharging. dust collection vents are placed above the top of the hopper. The lifting frame can be attached to an overhead trolley or placed on a forklift truck. Filters separate air from the material in the receiving vessel. The most dust-free method of discharging bulk bags is to place the bag into a bag unloading station. conditioned. bulk bags are suspended in an unloading station. The filter is cleaned with pulsed. Capacitance sensors are used to detect material level. high-pressure. Do not use clamp forklifts for moving glass bubble-filled bulk bags as they may cause bubble breakage or release bubbles into the air. Often for mix tanks the bulk bag is discharged directly into the entry way of the vessel. Bulk Bag Station Bulk bags require a lifting frame for handling the bags safely. light and flexible dust containment cover. dry air. The flexible hopper top is slightly stretched by the bag weight in order to minimize dust when the bag discharge spout is opened. The station includes a glove box hopper with a window. If desired the station can include a weigh cell system for metering material to the process by weight. Dust collection trunks or hoods are usually placed near the system.

Typical suction is 50 to 100 inches of water column. This system is not prone to line plugging problems. A hopper sight panel and cone aeration is suggested. two-stage fan or a positive displacement blower (illustrated) to move the air that carries the material. below atmospheric. Reverse pulsed filter Filter Blower Pinch Valve Hopper Site tube Air pad Air assist Dump valve Vent per requirements From storage Mixer/Process Double Diaphragm Pump Typically. then pushes the material along the conveying line with pressure. The primary filter is usually cleaned with pulsed. The advantage is that it does not leak particles into the work area. An adjustable vacuum relief valve regulates vacuum in the receiver. vacuum-pressure conveying system. The pump should be placed closer to the process rather than near the box in order to pull material a longer distance. Purging of the pump and the conveying system with air or other compatible gas is suggested before and after glass bubble transfer. clean. Purge air added into a pump chamber when it is pushing material into the line helps to decrease pump plugging and stalling. The pull system operates at a negative pressure. To process Site tube Bleed down Pump Suction relief From storage 3 .Vacuum Conveying The vacuum transport system is a pull only conveying system. A bleed down valve at the pump outlet is suggested for relieving pressure from a plugged line or pump. The pump pulls material by vacuum into its inlet. It may use a venturi. dry air. a three-inch pneumatic double-diaphragm pump is used to move lightweight powders. The vacuum system will move material at higher line velocities than the pump system. Often a vacuum relief valve is mounted close to the pump suction port. It is a lower cost method that effectively transfers aerateable low bulk density powders. A secondary filter is placed after the receiver filter in order to protect the fan or blower. This will reduce line plugging. In the pressure conveying system poor line connections will leak dust into the workplace. The air-driven pump is a combination pull/push. high-pressure.

All conveying lines and all components should be electrically grounded. however. Flow Aids Air assists in the conveying line are used to keep conveying lines trouble-free. Grounding with a wire across the length of the sight tube is suggested. Polycarbonate material is suggested for windows. as some hoses are limited to use above 20°F. Typically. Sight Windows and Sight Tubes Sight windows and sight tubes are a big aid to observe material flow in order to locate a problem in the transfer system. Air pads mounted near the discharge port in hoppers are suggested to help fluidize material for easy transfer. 4 . Flexible lines may range from braided chemical hose. Lines can be combinations of rigid and flexible materials. The drain wire must be connected to metal connectors. semitransparent PVC. Hoses with a smooth inner bore and a conductive drain wire are suggested. Glass bubbles should be transferred with a line velocity of less than 1200 ft/min (300 m/min). or optionally at the receiving vessel entrance. Lines with long radius bends or sweeps are suggested instead of ninety degree elbows. Sight tubes use Pyrex glass or transparent PVC schedule 80 tubing. Suggested mounting locations are at the pump outlet or the bottom of vertical legs. Be careful.Conveying Lines and Hoses Conveying lines connect the various system components for glass bubble handling. clear polyurethane to interlocking metal hose. a transfer system uses 3-in (76mm) components. They are typically mounted at the bottom of vertical line legs and about every fifty feet in horizontal line runs.

PA 18044-0757 Phone: 610-252-7355 Website: www. PA 16505 Phone: 800-426-1579 Website: www. MN 55432 Phone: 800-233-7109 Website: www.wilden.com Double Diaphragm Pumps Ingersol Rand Fluid Products P. ONT L5T 1Z6 Phone: 800-736-5739 Website: www. 3M makes no representations about the manufacturer or their equipment.com 5 .morriscoupling. GA 30213 Phone: 770-964-1421 Website: www.com Sight Tube Harvel Plastics. 22069 Van Buren Street Grand Terrace. IL 60185 Phone: 800-990-7867 Website: www. P. OH 43506 Phone: 419-636-4242 Website: www.mcmastercarr.com Flow Aids Solimar Pneumatics 7256 Commerce Circle Minneapolis.O.solimarpneumatics.arozone. Inc. IL 60126-2081 Phone: 800-990-7867 Website: www.com Components McMaster-Carr Supply Company 600 County Line Road Elmhurst.com Porex Industries 500 Bohannon Road Fairburn.nol-tec.com Morris Coupling Company 2240 West 15th Street Erie.controlandmetering. Box 151 Bryan. MN 55014 Phone: 651-780-8600 Website: www.harvel.Appendix: Equipment Manufacturers The following equipment manufacturers are identified for your convenience. CA 92313-5607 Phone: 909-422-1730 Website: www.O.com Yamada America 1200 Nuclear Drive West Chicago. Box 757 Easton.com Bulk Bag Unloading Custom Equipment Design 1057 Highway 80 East Monroe.com Wilden Pump & Engineering Co. The user is responsible for determining what method and equipment are fit for a particular purpose and suitable for the user’s application. Inc.yamadapump.porex. Systems Nol-Tec Systems. 425 Apollo Drive Lino Lakes. LA 71203 Phone: 318-345-2222 Control & Metering 6500 Kestrel Road Mississauga.

goodwill. de C. Building 223-6S-04 St. You must evaluate and determine whether the product is suitable for your intended application. special.I. Ontario N5V 3R6 800 364 3477 33-1.A. 809 750 3000 United States 3M Specialty Materials 3M Center. Paul. Your results may vary due to differences in test types and conditions.Resources For further information or sales assistance.A. and business opportunity) based on breach of warranty. lost profits. or consequential damages (including. or any other legal or equitable theory.A Los Arboles 842 1686 Hurlingham Provincia de Buenos Aires Argentina 5411 4469 8200 Brazil 3M DO Brazil Ltda Via Anhanguera. Avenida Santa Fe #55 Col. S.C.) 651 736 7123 Argentina 3M Argentina S.A. Santa Fe Delegación Alvaro Obregón 01210 Mexico. Brazil 55 19 3864 7363 Mexico 3M Mexico. Paul. MN 55144-1000 www. please contact: 3M Specialty Materials 800 367 8905 Fax 800 810 8514 In Canada. 3M’s only obligation and your only remedy. Haven 1005. is replacement or. El Rosal (Chacao) Caracas 1060 58 212 957 8111 Gulf 3M Gulf. 525 270 0400 Venezuela 3M Manufacturera Venezuela.F. S. refund of the original purchase price of product that is shown to have been defective when you received it. ext. D. Tokyo 158-8583 Japan 813 3709 8250 Asia Pacific Call (U. strict tort. negligence. Piso 6 Urb.S. condition or contract.3m. 4th Floor. Canadastraat 11 B-2070 Zwijndrecht 32 3 250 7521 3M Canada Company Sumitomo 3M Limited Specialty Materials 1840 Oxford Street London. Entrance 4 Hamarain Center Deira Dubai United Arab Emirates 971 4 265 2121 Important Notice to Purchaser: The information in this publication is based on tests that we believe are reliable.F. incidental. Tamagawadai 2-chome Setagaya-ku. the following is made in lieu of all express or implied warranties (including the warranties of merchantability or fitness for a particular purpose): Except where prohibited by law. MN 55144-1000 800 367 8905 800 810 8514 (Fax) Europe 3M Specialty Materials 3M Belgium N. In no case will 3M be liable for any direct. Building 223-6S-04 St. without limitation. at 3M's option. Ltd. 800 410-6880.I. V .V.com/microspheres Issued: 04/01 © 2001 3M IPC 98-0212-XXXX-X (HB) . Since conditions of product use are outside of our control and vary widely. Final Avenida Tamanaco Centro Empresarial El Rosal. indirect. km 110 13001-970 Sumare Sao Paulo. 6019 In Puerto Rico. 3 Specialty Materials 3M Center.

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