INSTALLATION, OPERATION & MAINTENANCE MANUAL

Air Cooled Chiller Heat Pump
Models: MAC070/100/120C(R)

Contents

1

MAC0807-V2 Part No.: M08019320008

1. Introduction
Introduction……………………………………………………………………………………………………3

Nomenclature

………………………………………………………………………………………………3

2. Features
General Specification………………………………………………………………………………………6 Parameter……………………………………………………………………………………………………7

Technical Data ………………………………………………………………………………………………9

Outlines And Dimensions …………………………………………………………………………………10

3. Installation
Operation Limit ……………………………………………………………………………………………13

Unit Installation ………………………………………………………………………………………13

Water System Installation ……………………………………………………………………………16

Power Connection …………………………………………………………………………………………19

4. Servicing and Maintenance
Servicing and Maintenance ………………………………………………………………………………20

Troubleshooting ……………………………………………………………………………………………21
©2008McQuay

McQuay is not responsible for any unit damage. Notice Notice ………………………………………………………………………………………………………26 ! Caution Installation and maintenance are to be performed only by qualified personnel who are familiar with local codes and regulations. ! Warning A fit Air-switch should be installed in the main electrical wire when the unit connects with electric net system.2 Troubleshooting with Microprocessor ……………………………………………………………………22 Schematic Diagram ………………………………………………………………………………………23 5. Moving machinery and electrical power is hazardous. ! Warning It is not allowed to install the unit in public area. It may cause severe personal injury or death. Disconnect and lock off the Air-switch or power before servicing equipment. ©2008McQuay . Avoid contact with them. ! Warning Sharp edges and coil surfaces are a potential injury hazard. personal injury or death due to not complying with these requirements. and experienced with this type of equipment.

easily operated with artificial intelligence. Inherited from the advantage of the earlier product experiences and introduced the most up-to-date technology. safety.P AB U U for America Market E for Other Location Description of the unit Power supply feature£ P for 208-230V/3¡ /60Hz º « R for Heat Pump Default for Cooling Only Design series Cooling capacity Air Cooled Chiller(Heat Pump) Mcquay ©2008McQuay . Now Shenzhen McQuay is proud to introduce the new generation air-cooled chiller-MAC C series. additionally combined with indoor top level decoration. comfort. All rights reserved throughout the world. these altogether bring you to enjoy the nobility coming from central air conditioning. The unit can be flexibly coupled with multi fan coil units.to satisfy customers’ high efficiency. Nomenclature MAC 070 C R ." 1 Introduction Introduction For years. the new MAC C series is designed with the always-in-mind concept . McQuay international has earned a reputation for providing the industry with various highest quality and most technologically advanced air conditioning systems.3 "McQuay" is a registered trademark of McQuay International. intelligence requirements to maximum extent. ©2008 McQuay International "Bulletin illustrations cover the general appearance of McQuay International products at the time of publication and we reserve the right to make changes in design and construction at any time without notice.

All temperature settings are finished before shipment. Water pump particularly designed for air conditioning engineering is operating steadily with minimum vibration and noise. durability and quality. while the larger capacity models MAC100/120C(R) are having top discharge design. The smaller capacity models MAC070C(R) are having side discharge design. then every operation can be automatically performed by the unit itself. greater energy saving is achieved by only one compressor on duty under part load condition. Threaded fitting is provided for easy water piping connection on site. Simple To Operate The machine is complete with intelligent microprocessor controller and temperature sensor to automatically control the operation to its optimum condition. Water inlet and outlet are provided on both sides of the machine such that piping can be connected on ©2008McQuay . Friendly Installation The machine has been designed with installation friendly in mind such that no refrigeration charging or copper pipe brazing is required on site. The only thing for user to do is to start the unit by pressing the ON/OFF button after ensuring unit proper function. Scroll compressor brings much higher energy efficiency. Major components are rigorously tested and qualified prior to usage in the machine. Robust Construction With Slim Outlook Detailed engineering work coupled with extensive market research has resulted the new MAC model come in new mono-block design to yield a compact and robust structure while maintaining the slim outlook. making it very simple to operate. High efficiency heat exchanger ensures strenuous exertion of equipment capacity.4 2 Features Superior Performance Extensive research work coupled with world leading manufacturing technology has resulted the new design with superb performance and high efficiency. Stringent quality control and component selection ensure performance and reliability. Either wireless remote controller or wired remote controller is ready for choosing to meet satisfactory indoor unit control. both compatible with the unit. Every machine design has passed many hours of rigorous testing to ensure the machine reliability. These units are designed with double independent refrigerating system.

no need for equipment room. In addition. Space saving (small footprint) design of the machine eliminates large installation area requirement. wind corrosion. water pump and water flow switch are already equipped in this compact packaged unit with top air discharge. coated with baked polyester power to ensure the units extra durability in all climates against sun. Simple To Maintain The simple design of the machine allows for maximum serviceability. aiming at ensuring high efficiency and safe operation. The microprocessor-based controller automatically directs system on or off by processing the water temperature feedback. Rust resistant PP-R composite water pipe with good insulation property and high durability is standard parts in the machine. Meanwhile. the controller automatically shut off the system to prevent hydraulic system internal freeze for unit safety operation. the microprocessor-based controller automatically monitors every component operating status and malfunction. ©2008McQuay . the microprocessor-based controller will indicates the fault cause to quicken and ease troubleshooting. If emergency shutoff occurs. auto pressure relief valve and strainer integrated in. auto water fill valve. is provided to ensure unit operating within safety condition range. Expansion chamber. All Weather The cabinet is made of electro galvanized mild steel sheet. auto air vent valve. Safety Control Protection devices such as dual pressure protection and overload protection etc.5 either side of the machine. rain. McQuay provide accessory hydraulic kit with water storage tank. All components are with reach of the maintenance personnel upon open up of the servicing panel. Stainless steel taper threaded fittings target convenient disassembly or assembly. and feedback it to indoor controller to greatly ease the work of status monitor and troubleshooting. If the water temperature falls to unacceptable low point. The machine uses high quality parts to ensure durability in various climate conditions.

Additional Safety Protection The units are equipped with intelligently designed safety control to ensure continuous safe operation. reliable and silence scroll compressors for MAC070 C(R) to MAC120 C(R). The standard electronic controller provides accurate water temperature control in the circuit by closely monitoring and reacting to the input from the water entering temperature. The compressors of the whole range are provided with crank case heater to prevent liquid migration during the off cycle and also to ease the start up of the unit. Refrigerant Circuit The refrigerant circuit is factory brazed and evacuated before accurately charged with R22 to ensure optimum operating requirement. The complete heat exchanger is insulated with thermal closed cell nitric rubber foam to give optimum thermal insulation. (Refer to Troubleshooting sheet) ©2008McQuay . During abnormal condition. Air-Cooler Condenser The air-cooled condenser coil consists of staggered rows of 3/8’’ OD seamless copper tube. the unit is equip with the high air flow propeller fan which is made of acryl styrene resin. High and low pressure switch is provided to prevent the compressor damage. To ensure flawless continuous operation. the electronic controller will turn the unit off and the then display the faulty of operation. resulting from both abnormally high discharge pressure and low pressure due to insufficient gas. Flow switch is provided in the unit to protect against damage to the water pump. mechanically expanded into die formed aluminum fins to ensure optimum heat exchange capability. water leaving temperature and ambient air temperature. Condenser Fan Motor To achieve the high air change requirement. The fan is direct driven by weather proof single phase motor to ensure reliable continuos operation. Evaporator The heat exchanger is made of stainless steel plates closely arranged and brazed together to ensure high heat exchange efficiency. each refrigerant circuit is equipped with a carefully sized capillary tube.6 General Specification Compressor McQuay Mini Chillers are equipped with two highly efficient.

©2008McQuay . 5) Actual performance can be determined by conducting correction after looking up the following charts.1 25.4 18.5 260 x 2 0.1 x 2 Horizontal Multistage End-Suction 1410 3.6 3.8 35.7 Parameter MODEL RATED COOLING CAPACITY RATED HEATING CAPACITY POWER SUPPLY REFRIGERANT TYPE RATED COOLING POWER INPUT RATED HEATING POWER INPUT RATED COOLING CURRENT RATED HEATING CURRENT TYPE/DRIVE FAN MOTOR RATED POWER INPUT RATED CURRENT TYPE PUMP RATED POWER INPUT RATED CURRENT AVAILABLE HEAD WATER FLOW RATE UNIT WATER PRESSURE DROP HEIGHT(H) TOTAL UNIT DIMENSION WIDTH (W) DEPTH (D) INSTALLATION WATER PIPE CONNECTION CONDENSER TYPE EVAPORATOR TYPE SOUND LEVEL NET WEIGHT dB(A) kg mm W A m m /h kPa 3 MAC070C W W 17500 -- MAC100C 27000 -208-230V/3~/60Hz R22 MAC120C 33000 -- W W A A 6690 -20.9 x 2 445 x 2 1. ℃ 4) Rated cooling / heating power input doesn’t include the pump consumption. ℃ 3) Nominal heating values are based on entering / leaving water temperature 40 / 45℃ and ambient temperature 7℃.7 150 1260 1500 900 Rc 1 1/4 2380 7.0 102 1700 1212 502 Rc 1 1410 4.2 -- W A 350 1.3 5.8 -Propeller/Direct 11370 -37.2 4.1 -- 9240 -30. 2) Nominal cooling values are based on entering / leaving water temperature 12 / 7℃ and ambient temperature 35℃.7 110 1260 1800 1150 Cross Aluminum Finned Seamless Copper Tubes Stainless Steel Brazed Plate Heat Exchanger 64 235 64 350 67 470 Notes: 1) All specifications are subjected to change by manufacturer without prior notice.

6/18.9x2 Horizontal Multistage End-Suction 445X2 1.2 102/103 1700 1212 502 Rc 1 1410 4.0 10120 10320 33.4 21.1 25.0/3.8 Based on the ambient temperature and desired return water temperature. ©2008McQuay . Actual cooling (heating) capacity = nominal cooling (heating) capacity * cooling (heating) performance correction factor Actual power input = nominal power input * power input correction factor. 5) Actual performance can be determined by conducting correction after looking up the following charts.7/6. then the corresponding actual cooling (heating) capacity and power input can be determined by using the following formula.5 260X2 0.3/30 5.6 4.7/4. ℃ 3) Nominal heating values are based on entering / leaving water temperature 40 / 45℃ and ambient temperature 7℃. MODEL RATED COOLING CAPACITY RATED HEATING CAPACITY POWER SUPPLY REFRIGERANT TYPE RATED COOLING POWER INPUT RATED HEATING POWER INPUT RATED COOLING CURRENT RATED HEATING CURRENT TYPE/DRIVE FAN MOTOR RATED POWER INPUT RATED CURRENT TYPE PUMP RATED POWER INPUT RATED CURRENT AVAILABLE HEAD (C/H) WATER FLOW RATE (C/H) UNIT WATER PRESSURE DROP (C/H) HEIGHT(H) TOTAL UNIT DIMENSION WIDTH (W) DEPTH (D) INSTALLATION WATER PIPE CONNECTION CONDENSER TYPE EVAPORATOR TYPE SOUND LEVEL NET WEIGHT dB(A) kg mm W A m m /h kPa 3 MAC070CR W W 17500 18500 MAC100CR 27000 28500 208-230V/3~/60Hz R22 MAC120CR 33000 35000 W W A A 6700 6500 21. 2) Nominal cooling values are based on entering / leaving water temperature 12 / 7℃ and ambient temperature 35℃.0 3.1x2 1410 3.8 39. All specifications above are subjected to change by manufacturer without prior notice.5 W A 350 1. we can locate the corresponding performance factor in these charts.4 18.8 35.9 150/190 1260 1500 900 Rc 1 1/4 2380 7.0 110/157 1260 1800 1150 Cross Aluminum Finned Seamless Copper Tubes Stainless Steel Brazed Plate Heat Exchanger 64 245 64 360 67 480 Notes: 1) All specifications are subjected to change by manufacturer without prior notice. ℃ 4) Rated cooling / heating power input doesn’t include the pump consumption.2/20.2 Propeller/Direct 11540 11760 37.5 33.

30 1.10 1.00 0.90 0.00 9℃ 8℃ 7℃ 6℃ 5℃ 4℃ 0. we can locate the corresponding performance factor in these charts. Technical Data Cooling Performance Characteristic Chart Cooling Performance Chart 1.30 1. then the corresponding actual cooling (heating) capacity and power input can be determined by using the following formula.80 0. Actual cooling (heating) capacity = nominal cooling (heating) capacity * cooling (heating) performance correction factor Actual power input = nominal power input * power input correction factor.40 Correction Factor of Capacity 1. All specifications above are subjected to change by manufacturer without prior notice.9 Based on the ambient temperature and desired return water temperature.70 Output Temperature of Cooled Water 40℃ 45℃ 50℃ 55℃ Output Temperature of Cooled Water ©2008McQuay .20 1.70 10 15 20 25 30 35 40 45 50 Ambinet T emperature( ) ℃ Heating Performance Characteristic Chart Heating Performance Chart 1.80 0.20 Correction Factor of Capacity 1.10 1.90 0.

10 Outlines And Dimensions Model: MAC 070 C(R) G F 4-10X20 E A D B C 2-Rc1 I J H ©2008McQuay .

5 128 E F B UNIT mm : ©2008McQuay .11 UNIT: mm Model MAC070C(R) A 1212 B 502 C 1700 D 1135 E 1162 F 132 G 254 H 235 I 80 J 604.5 Model: MAC 100/120 C(R) A 100 HP Gauge (SYS2) LP Gauge (SYS2) D C Cable Port(OUT) Cable Port (IN) Chilled Water Out Rc 1 1/4 Chilled Water In Rc 1 1/4 27 G 253.

5 1446 MAC120C(R) 1800 1150 1260 1190 367 416 1746 Accessory Hydraulic Kit Accessory hydraulic kit consists of 40L capacity stainless steel water storage tank. dirt drainage valve. N MAC-S1U R1 MAC-S2U R1 1/4 680 816 4-10x20 400 448 Chilled Water Inlet N 500 302 Chilled Water Outlet N Dirt Drainage Port R1/2 87 48 151 61 Water Drainage Port DN25 ©2008McQuay . safety valve.12 Model Dimension A B C D E F(Mounting hole) G(Mounting hole) MAC100C(R) 1500 900 1260 1190 297. 8L volume water expansion chamber.5 307. and auto air vent valve etc.

and the installation must satisfy all the following requirements.5 15 48 40 35 30 25 20 15 26 21 15 10 Ambient temperature¡ æ 30 Heating mode 35 40 45 50 26 21 15 10 operating limit 5 0 -5 -10 30 35 40 45 50 leaving water temperature¡ æ 5 0 -5 -10 Notes: The charts above show the unit performance change characteristic in relationship with variable ambient temperature and supply water temperature. Air Intake Air Intake Air discharge Air Discharge Air Intake ©2008McQuay Air Intake .13 3 Installation Operation Limit Cooling mode 5 48 40 35 30 25 20 15 5 7. the location selection should fulfill the following requirements: Air Intake 1) The location must be well ventilated. Unit Installation The chiller must be installed by qualified dealer or personnel authorized by MCQuay. Please notice that there are some little differences between the performance of actual manufactured unit and that obtained using these charts.5 10 12.5 10 12. Location Air Discharge Air Intake In order to achieve maximum capacity.5 15 leaving water temperature¡ æ operating limit Ambient temperature¡ æ 7. so that air can be drawn in and discharge out efficiently.

Remove obstacles which blocking intake or discharge air if exist. it is advisable to induce discharge air from air outlet to outdoors by installing duct which is as short as possible. Obstacles Blocking Air Intake Obstacles Block Air Intake Obstacles Block Air Discharge Obstacles Blocking Servicing Access 4) If good ventilation cannot be guaranteed when unit being installed indoors. it is advised that no flammable danger gas should be located near to the unit. 3) Ensure that there is no obstruction to air flow into or out of the unit.( see clearance shown in figure below) 900 350 350 900 2000 ©2008McQuay . 7) It is advised to have sufficient clearance around the unit for proper condenser air flow and to facilitate access for maintenance. and the stable foundation with level surface must be sufficiently durable against the unit weight. As the general safety precaution. Unit Unit Supporter Drain Ditch 6) The location must not be susceptible to dust or oil to avoid condenser coil being choked by the contaminant. 5) Support unit base up to create a space above foundation for ensuring free water drainage.14 2) Install the unit in such a way that the hot air discharge cannot be drawn in again by itself or other units.

meanwhile. Mounting When mounting. When hoisting. please use foundation bolts or expansion bolts to fasten the unit with foundation supporting legs. ©2008McQuay .15 Delivery and Lifting When transporting the unit. please keep the unit stable and without slope. remove the skid base by unfastening the bolts. it is advisable to pad the unit bottom against foundation by using vibration absorption rubber. it is advisable to use forklift or crane to do this work. When installing indoors. panel and unit’s top part. Lifting Hook Lifting Cable Backing Angle After deciding the mounting location. be sure to avoid lifting ropes contact with side heat exchanger. Only the wooden skid base is allowed to be served as the weight-supporter.

After completing chilled water piping. PVC. ! Caution Don’t use the water pump equipped in unit to clean piping. otherwise failure of the unit may be caused. never use galvanized steel pipe when choosing the material of water pipe. use gripping pliers to fix the unit connections to avoid the reserved connections on unit being directly suffered from revolving torque when fastening. salty or acidic water. open air vent valve. after that shut off the air vent valve. In order to achieve the unit long-life operation. The pressure of the water supply system must be more than 1. Be sure to use clean water when filling in the water circuit to avoid heavy corrosion and choking of the system. these substances may lead to capacity drop. please conduct 30-minute pump operation. Air vent valve should be installed at highest points on chilled water piping system. Hydraulic system installation schematic diagram ©2008McQuay .(refer to the Parameter table) When performing water pipe connection. ! Caution The accessory strainer shipped with unit must be installed on water in pipe.4MPa pressure test to ensure having no fault. meanwhile make the pump running. see detailed information in “chilled water system installation schematic diagram”. To guarantee the chilled water quality. If using the pump to clean is required. Please install them on pipe in accordance with the chilled water system installation schematic diagram. ! Caution If the chiller is operated with very oily. carry out leak detection and 0. purge all the air trapped in the piping system. then fully fill water in system. it is recommended to give first priority to new type plastic water pipe such as PP-R. you can fill clean water in system at water in side. The accessory water pipe components shipped with unit include water pump and water flow switch.5 bar and less than 6 bar. Water drainage valve should be installed at lowest points on chilled water piping system. Both chilled water inlet and outlet port are met the needs. The unit should be connected with the water supply system through the automatic feeder that is the unit accessory. the water strainer shipped with unit must be installed on the chilled water in pipe. then clean the strainer.16 Water System Installation Chilled Water Piping Chilled water piping must be insulated and waterproof to avoid performance loss and moisture condensing on it.

4. The total water volume of the entire hydraulic system includes the water in main pipe. or it will cause the unit frequent ON/OFF 3. related Vmin will change.in which the 2-way valve is open. 2. Vmin is referred to the below table: Item Model Setting EWT(℃) 14 13 12 11 10 14 13 12 11 10 14 13 12 11 10 Vmin(l) 95 109 129 158 203 77 89 106 129 166 165 206 275 413 826 1 MAC070C/CR 2 MAC100C/CR 3 MAC120C/CR Notice: 1. ©2008McQuay . The table is applied for the water volume selection of normal chiller. water tank and terminal equipments. If the water volume (V) while the unit is running is less than Vmin. If the water flow and anti-freeze temperature change. not for the chiller under low leaving water temperature with glycol. The Vmin in the table is calculated based on nominal cooling water flow and 5℃ anti-freeze. it will result in frequent ON/OFF. it's recommended to install a water tank of (Vmin-V)L.17 Limit to the water volume of the chiller ! Caution If the system water volume is less than required water volume(Vmin) while the chiller is operating.

the components in dotted line box can be omitted. ©2008McQuay . If you have the demand. and please refer to the schematic diagram above. In order to ensure energy saving and system safe operation. code and standard. McQuay has provided hydraulic system accessories. and install it according to below diagram . please choose either type of auxiliary electric heater or auxiliary gas heater. Auxiliary heater in the diagram below is available for option. auto air vent valve. safety valve. please contact with local McQuay sales representation. if you have no need of this option. using closed water system is strongly recommended by McQuay. Air Vent Valve Two Way Valve T FCU Two Way Valve T FCU Two Way Valve T FCU Water Gauge Two Way Valve Globe Valve T FCU Flexible Joint Shutoff Valve Flexible Joint Shutoff Valve Heater Water Fill Valve Shutoff Valve Thermometer T Check Valve T Accessory Hydraulic Kit (optional) Y Strainer Shutoff Valve Dirt Drainage Valve Flexible Joint Unit Notes The design. including insulated stainless steel water storage tank. dirt drainage valve. Y-shaped strainer and automatic water fill valve etc.18 Hydraulic System When installing the MAC unit. construction and acceptance check of the hydraulic system should respectively refer to and comply with the corresponding manual.

INPUT(W) MAX. make sure that your local power supply type accords with the unit nameplate.2 6 MAC070C(R) MAC100C(R) 208-230V/3~/60Hz 15000 45.5 10 MAC120C(R) ELECTRICAL CONNECTION OF AUXILIARY ELECTRIC HEATER If auxiliary electric heater or auxiliary gas heater installation is required. Carry out the electrical connection according to the circuit diagram in unit electrical box so that achieve their automatic on/off governed by the unit controller. ©2008McQuay . Continuing the operation without eliminating the emergency state may cause a machine trouble. improper earth connection may cause electrical shock. stop operation and turn the power source switch off. ELECTRICAL DATA MODEL POWER SUPPLY MAX. Don’t extend your fingers or other foreign pieces such as stick into unit air outlet. work should basically be performed according to the regulations of each country. ask for your dealer’s instruction. All electric work must be performed by licensed technician according to local regulations and the instructions given in this catalogue. Please use suitable size dedicated wire to power this unit. contact with local McQuay service representative for performing trail startup. Do not connect the earth wire to gas pipe. or electrical shock. T on terminal block respectively.0 10 4 16400 49. fire. The connections must be made secured without tension the terminals. Therefore. S. Please mount electric leak protection breaker to avoid electric shock.T. The unit must be properly earth connected. otherwise the unit could be damaged or you could be injured. city water pipe or telephone wire. L3 correspond with R.19 Power Connection Laws and regulations concerning electrical wiring work vary by country. In addition. please do installation after thoroughly reading corresponding manual. ! Caution At emergency (if you smell something burning). L2. make L1. Please ensure correct phase sequence. otherwise the system cannot be started and the controller has no display. Every wire should be firmly connected without tension to the cables and terminals. CURRENT(A) POWER CABLE CROSS SECTION AREA (mm²) Q.Y 9350 27. Before power connection. All cables should not contact with refrigerating piping and moveable components such as compressor and fan motor etc.

do a thorough check and analysis of the unit safety control component. excessive wearing and water freeze. for maintaining superior performance and sufficient capacity. For long period of operation time. Maintenance For keeping consistent performance and durability with safe. If the surrounding is very dirty or oily. the only work needed is checking the return air way and cleaning the heat exchange surface regularly at month or season interval decided on operating condition. Under normal environment. Before restart the unit. It is advised that regular check on the strainer should be conducted and replace the water strainer if the strainer is dirty or clogged. effective and long-life operation. both servicing and maintenance can be easily carried out. ©2008McQuay . always conduct proper and regular maintenance to the unit. No main maintenance or servicing needed for the internal water circuit except the water pump failure. Consult your local dealer on the cleaning of the heat exchanger. Always check the water level in the system. All the chilled water in the hydraulic system must be drained out completely during unit shutdown in winter. to avoid water piping damage due to freeze. the heat exchanger will become dirty impairing its effectiveness and reducing the performance of the air conditioner. The optimum design of the refrigerating system eliminates the possibility of problems being occurred during normal operation. There is no need to conduct any maintenance to refrigerant piping if the unit is under normal running.20 4 Servicing and Maintenance Servicing Service and maintenance are to be performed only by qualified personnel who are well trained with refrigeration engineering. After opening service panel. please ask specialized personnel to do regular cleaning of heat exchanger. McQuay designers have given full consideration to make servicing convenient during unit development. for the target of protecting the moving components in the hydraulic kit from overheating.

· Reset thermostat · Contact local dealer. Air conditioner does work. · Check power supply. then contact with your dealer for resolution. · Insufficient refrigerant in the system. · Remove the obstacle. Check tightness and soundness of all electrical connections. · Contact local dealer. · Look for short circuit or grounded wires in motor windings. · Thermostat setting too high. · Water in the system is contaminated. For some frequently occurred failure. · Check wire connections and tighten terminal screws. · Compressor faulty. · No power supply. SYMPTOMS 1. · Obstacle blocking air inlet or outlet of the unit. · Contact local dealer. Compressor does not start POSSIBLE CAUSES · No power supply. you can conduct some handling referring to the simple trouble shooting tips given below. ©2008McQuay . · Fan motor faulty. but insufficient cooling. · Improper water flow rate. 2. immediately turn the switch off and shut down operation. · Contact local dealer. · Fuses blown or automatic circuit breakdown open. · Condenser coil dirty. Replace fuses and reset circuit breakers when the fault has been corrected. · Unit is stopped because a safety has tripped. · Determine the type of safety shut down and correct the default before the unit is restarted. Fan does not work 3. · Contact local dealer. REMEDIAL ACTION · Check power supply.21 Troubleshooting When any malfunction is occurred. · Contact local dealer. · Loose wires.

See detailed indoor controller operation in corresponding instruction manual. check and clean strainer Contact with the dealer Contact with the dealer Contact with the dealer Contact with the dealer Contact with the dealer Too low supply water temperature when Contact with the dealer cooling When other code is displayed.22 Troubleshooting With Microprocessor Error Code E1 E2 E3 E4 E7 E8 EA EC ED EE EF Possible Causes Return water sensor contact loose/short Supply water sensor contact loose/short Return air sensor contact loose/short System 1 defrosting sensor contact loose/short Insufficient water flow Water pump overload Compressor 1 overload Compressor 1 high pressure cutout Compressor 1 low pressure cutout RAM access failure Solutions Contact with the dealer. ©2008McQuay . check and rewire it Contact with the dealer. check and rewire it Adjust water flow rate. please consult specialized personnel. check and rewire it Contact with the dealer. check and rewire it Contact with the dealer.

Compressor 4.Difference Pressure Switch MAC070CR 5 2 6 4 8 8 1 W a ter In 9 3 W a ter O ut 10 12 7 11 LE G E ND R e frigeran t F lo w D ire ctio n Wh en C oo ling R e frigeran t F lo w D ire ctio n Wh en H ea tin g 1 ¡ Com pressor ¢ 2 ¡ F ou r W a y V alve ¢ 3¡ A ccu mu lato r ¢ 7¡ Thro ttle Device ¢ 1 1¡ W a te r P u mp ¢ 4 ¡ C opper T ube Alum inium Fin ¢ H ea t E x ch an ge r 8 ¡ C he ck V a lve ¢ 1 2¡ Diffe re n tia l P re ssure S w itch ¢ 5 ¡ Hea t E x cha nger F an 6 ¡ T hrottle De vice ¢ ¢ 9 ¡ Rece ive r ¢ 1 0¡ B PH E ¢ ©2008McQuay .Bphe 7.Water Pump 3.Accumulator 2.Heat Exchanger Fan 5.Throttle Device 6.23 Schematic Diagram MAC070C 2 3 1 5 Chilled Water In 6 Chilled Water Out 4 7 LEGEND Refrigerant Fow Direction 1.

24 MAC100C/120C Water In Water Out LEGEND Refrigerant Flow Direction 1¡ Compressor ¢ 4¡ BPHE ¢ 2¡ Heat Exchanger Fan ¢ 5¡ Water Pump ¢ 3¡ Throttle Device ¢ 6¡ Differential Pressure Switch 7¡ Accumulator ¢ ¢ ©2008McQuay .

25 MAC100CR/120CR Water In Water Out LEGEND Refrigerant Flow Direction When Cooling Refrigerant Flow Direction When Heating 1¡ Compressor ¢ 2¡ Four Way Valve ¢ 3¡ Accumulator ¢ 7¡ Throttle Device ¢ 11¡ Water Pump ¢ 4¡ Copper Tube Aluminium Fin ¢ Heat Exchanger 8¡ Check Valve ¢ 12¡ Differential Pressure Switch ¢ 5¡ Heat Exchanger Fan 6¡ Throttle Device ¢ ¢ 9¡ Receiver ¢ 10¡ BPHE ¢ ©2008McQuay .

2) Winter anti-freeze of chilled water circulating in the hydraulic system All the chilled water in the hydraulic system must be drained out completely during unit shutdown in winter. If damage is evident. Instruction for use 1) Suitable room temperature setting It is advisable to comfort every one in the conditioned space. It is recommended that the setting should be within the range of from 26℃ to 28℃ when cooling. the water in system must be completely drained out. so the temperature setting shouldn’t be too high or too low. high efficiency and consistent operation. 3) Make sure the air side ventilation is good. ©2008McQuay . Any shortages should be noted on the delivery receipt. to avoid water piping damage due to freeze. it should be inspected for any damage that may have occurred in transit. which is provided by McQuay.26 5 Notice Inspection As soon as the unit is received. 4) Antirust Please take antirust measures and regularly remove rust when using water pipe vulnerable to rust to connect chilled water system 5) Conducting regular chilled water maintenance. A separate request for inspection by the carrier’s agent should be made in writing at once. Add proper quantity anti-freezer such as ethylene glycol into the hydraulic system if the unit is not on duty for short time. on the upstream pipe to unit water inlet 7) Special attention to winter antifreeze During long period shutdown in winter. These obstacles may cause performance deficiency or shutdown of the air conditioner. from 18℃ to 23℃ when heating. Check shipment against the bill of lading to verify that all items were delivered. 6) Only clean water is suitable to fill in system. this contributes to ensure safe. Please refer to the diagram below and the labels stuck on unit. Concealed damage must be reported within 15 days of receipt of shipment. and a claim filed immediately. install the high efficiency water strainer. it should be noted on the carrier’s freight bill. in addition.

27 While utmost care is taken in ensuring that all details in the publication are correct at the time of going to press. we are constantly striving for improvement and therefore reserve the right to alter model specifications and equipment without notice. Details of specifications and equipment are also subject to change to suit local conditions and requirements and not all models are available in every market. ©2008McQuay .