LEMON GRASS

1. INTRODUCTION

Lemon grass (Cymbopogan flexuosus) is a native aromatic tall sedge (family: Poaceae) which grows in many parts of tropical and sub-tropical South East Asia and Africa. In India, it is cultivated along Western Ghats (Maharashtra, Kerala), Karnataka and Tamil Nadu states besides foot-hills of Arunachal Pradesh and Sikkim. It was introduced in India about a century back and is now commercially cultivated in these States. 2. OBJECTIVE

The main objective of this report is to present a bankable one acre model for high quality commercial cultivation of the crop. 3. 3.1 BACKGROUND Origin

Most of the species of lemon grass are native to South Asia, South-east Asia and Australia. The so called East Indian lemon grass (Cymbopogon flexuosus) , also known as Malabar or Cochin grass is native to India , Sri Lanka, Burma and Thailand ; for the related West Indian lemon grass (C. citratus ), a Malesian origin is generally assumed. Both the species are today cultivated throughout tropical Asia. 3.2 Botanical Description

Lemon grass is a tall, perennial sedge throwing up dense fasciclles of leaves from a short rhizome. The culm is stout, erect, upto 1.8 meter high. Leaves are long, glaucous, green, linear tapering upwards and along the margins; ligule very short; sheaths terete, those of the barren shoots widened and tightly clasping at the base, others narrow and separating. It is a short day plant and produce profuse flowering in South India. The inflorescence is a long spike about one metre in length. Flowers borne on decompound spatheate ; panicles 30 to over 60 cm long. 3.3 Area and Production

At present, India grows this crop in 3,000 ha area, largely in states of Kerala, Karnataka, U.P. and Assam and the annual production ranges between 300-350 t/annum. 3.4 Economic Importance

The oil is distilled from leaves and flowering tops of Lemon grass. The oil has strong lemon-like odour, due to high percentage ( over 75%) of citral in the oil. The characteristic smell of oil makes its use in scenting of soaps, detergents, insect repellent preparations. However, the major use of oil is as a source of citral, which goes in perfumery, cosmetics, beverages and is a starting material for manufacture of ionones, which produces vitamin – A. The Citral rich oil has

have developed its cultivation over large areas.S. The current price of oil is Rs. Jamrosa through crossing lemon grass with an allied spp.2 Import / Export Trends India is the largest producer of lemon grass and about 80% of the produce is being exported. Further. However.8% sabinine which is another aroma compound fairly valuable in trade. Bangladesh etc. 1998-2002 are depicted in the graph below. and Japan. The RRL (Jammu) has recently come out with a culture rich in bisabalol (15-20%). Cochin and Mumbai. beside menthyl heptenone. The oil of lemon grass has high percentage of terpenes (limonene and myrecene). Obviously. Mexico. Litsea cubeba (rich in citral) is exported by China (price Rs.. The essential oil is being traditionally exported to West Europe. An allied species called West Indian lemon grass (C. which produces more robust growth of the crop and the oil has higher citral content. The purchaser collects the produce at the site on agreed price and bears the cost of further transportation / processing.germicidal. This situation no longer exists as Guatemala.400/kg) which limits the scope for any faster growth in export trade of lemon grass oil. The trend in prices of oil both in the domestic and international markets during the five year period i. 4.350 to 400/kg (price has increased in recent months).550/kg (vide Graph-I). 4. RRL (Jorhat) has published composition of Litsea kingii oil (native to North East) containing 32. This should also receive focus in cultivation and crop improvement in the country.linalool. some allied spp. So far.1 MARKET ANALYSIS AND STRATEGY Demand and Supply Patterns During early fifties India produced over 1800 t/annum of this oil and held monopoly both in production and world trade. Its annual production is around 20 to 25 tonnes. nerol and geraniol left in the oil after extraction of citral. another 600 t of a substitute oil viz. The agents of processing / exporting companies visit the production area.citratus) has low citral content in the oil and has meager trade in the country. Obviously.. Further. There are two markets for lemon grass oil presently viz.500 to Rs. Synthetic citral is also available which competes with this oil and natural citral in market. U. check up the quality of the crop and agree up a price with the producer.A. Currently the world production of oil of Lemon grass is around 600 t/annum. medicinal and flavouring properties. 4. found in India.e. The price of citral varies from Rs. we should produce these minor fractions in high purity to fetch good price and market them separately. Considering the bio-diversity in Cymbopogon spp. 4.3 Analysis and Future Strategy The country has evolved cv. geranyl acetate. this has to be upgraded to yield 35-40% of this aroma compound to fetch better return and develop into monopoly item for export. varieties with these high value aroma compounds should be developed. China. our aim has been to develop high citral bearing cultivars. citral can be converted into high value compounds like . have shown to contain high value of nerolidal and farnesol in the oil.

We should therefore make an attempt to develop our own methods for their production or trading houses be encouraged to buy patents to produce these fractions of lemon grass oil in the country. 5. Calcareous and water logged soils should be avoided as they are unsuitable for cultivation. At present. Evolved through clonal selection and belong to species C. parts of Uttar Pradesh and Uttaranchal in the northern region and Assam in the northeastern region. It is a tall growing variety with dark purple leaf sheath suitable for north Indian Plains and tarai belt of subtropical and tropical climate. It is a medium sized variety with erect leaves and profuse tillering.63 per cent with 75-82 per cent citral. 5.6. pendulus. Lemon grass can also be grown in semi-arid regions receiving low to moderate rainfall. East Indian lemon grass (C. However. Tamil Nadu in the southern region.s.2 Growing and Potential Belts Lemon grass is widely cultivated in the states of Kerala.l. geranyl acid and geranyl nitride but the processes are governed by patents. evenly distributed over most part of the year.flexuosus) is mainly cultivated in the western part of India. (above m. The oil yield ranges from 80 to 100 kg per hectare with 85-88 per cent of total citral produced under rain-fed conditions (with life saving irrigation).75 m and profuse tillering.3 Varieties The varieties of lemon grass grown in the country include the following : Table-1: Currently grown varieties and their description Variety Sugandhi (OD 19)      Praman    Description It is adapted to a wide range of soil and climatic condition.cintronellal. Lemon grass can grow well over medium fertile soils and moderate irrigation. 5. Average oil content is 0. ideal conditions for growing lemon grass are warm and humid climate with sufficient sunshine and 250-330 cm rainfall per annum. It can be cultivated throughout Andhra Pradesh either as a rainfed or irrigated crop in poor and marginal soils. wastelands and alkaline soils having pH 9.1 PRODUCTION TECHNOLOGY Agro-climatic Requirements The crop grows well in both tropical and subtropical climates at an elevation upto 900 m. A temperature ranging from 20-300 C and good sunshine throughout the year is conducive to high crop yield. Karnataka. It can be grown on a variety of soils ranging from loam to poor laterite. geraniol. A red stemmed variety with plant height 1 to 1. Well drained sandy loam is most suitable for the growth of the plant . 5. The oil yield is high with 82 per cent citral. Pragati .).

 The oil contains 82.5 kg. 2. of seed produce enough seedlings.5 Seed Production The crop flowers during November-December and seeds mature in next two months viz. The variety yields about 35 tonnes of herbage per ha.khasianum X C.5 kg. On an average. the whole inflorescence is cut and sun dried for 2-3 days.000 slips are required for one ha of planting.4 Propagation The crop is best propagated through seed raised in nurseries. Seed germinates in 5-6 days and the seedlings are ready for transplanting after a period of 60 days. Kaveri (OD-408 is white stemmed selection from OD-19 and is an improvement in yield in terms of oil and citral content.85% citral.5m width at the onset of monsoon and are covered with a thin layer of soil.6 to 0.4 % oil(FWB).  The oil content varies from 0. These are then threshed and seeds are again dried in the sun and the seed remain attached with fluffy mass which is removed by beating of seed bag at sowing. the seed rate is 4-5kg/ha. Pragati and Cauvery are improved varieties of lemongrass suitable for cultivation in Andhra Pradesh. The bed should be watered immediately after sowing and care should be taken to maintain adequate moisture in the soil.  Gives 60 t/ha herbage in North Indian plains under irrigation.Jama Rosa    Very hardy with vigorous growth. RRL 16 CKP 25 Other Varieties Average herbage yield of this variety is 15 to 20 tonnes/hectare/annum giving 100 to 110 kg oil. of land. containing 0. the plants are maintained in good health as the yield of seeds from plants subjected to regular harvest is low.8 per cent (fresh weight basis) with 80 per cent citral. of the fresh seed produces enough seedling for planting one ha. About 55. 5.pendulus. OD-19 is an old and established variety. Kaveri needs high soil moisture to produce luxuriant growth and is evolved for river valley tracts.6 Nursery Raising The transplanting of nursery raised seedlings is found to be superior to direct sowing of seeds. These dry seed lots are stored in gunny bags lined with polythene. February-March (dry season in Kerala).)  Krishna. At the time of seed collection.  A hybrid between C. The variety yields upto 300kg oil in 4-5 cuts in 16-18 months growing period. 5. For collection of seeds. 5. 5. It is also vegetatively propagated by splitting the clumps into slips.7 Planting . These are planted at a spacing of 60x80 cm. The seeds are sown by hand on well prepared raised beds of 1m to 1. The seeds lose their viability if stored for a period more than one year. Although 2. a healthy plant gives about 100-200 g of seeds.  OD-408.

10 Intercultural Operations The field is kept weed free for the first 3 .2kg/ha. 40x60 cm. weeding cum hoeing is done up to 1 month.10 day intervals subsequently. resulting in a significant reduction in the yield of the grass.11 Plant Protection Measures There are several pests and diseases recorded on the crop but these cause only minor damage and loss of crop is usually insignificant in value. 4-6 irrigations are given during summer months (February. Control  Application of Folidol E 605. about 15 cm deep. It is better to plant on ridges in areas receiving high rainfall. inter-operations can be done by a tractor-drawn cultivator or handhoe. In Zinc deficient soils of Uttar Pradesh. Among herbicides.  The central leaf gets dried up and ultimately the whole shoot dies. 5. In northern India. Distillation waste of this crop is applied as organic mulch @ 3 tonnes/ha and this is found effective for controlling weeds in the crop.  The plants get infected. 40x30 cm. In case of rooted slips one or two slips are placed into each hole. Lemongrass on establishment smoothen weeds. Lemongrass crop is free from most pests or disease but may require micronutrients over marginal lands. After the establishment of plants. 2-3 weedings are necessary during a year. Nematodes Tylenchorhynchus vulgaris and allied sp.. Diuron @ 1. where soil is the source  Application of Fenamiphos @11.11. In row-planted crops. after every harvest.. 25 . the field is irrigated at an interval of 3 days during the first month and 7 . If rains are erratic.4 months after plating.60 kg Zinc sulphate per ha.Seedlings are planted at a distance of 40x40 cm. Generally. irrigation schedule is adjusted depending on water holding capacity of the soil and weather conditions. 30 kg P2 O5 and 30 kg K2O per ha basal dose at the time of planting.1 Insect Pests Insects Stem Boring Caterpillar Scientific name of insects Chilotrea sp. Similarly. 5. In soils having low fertility levels.5 kg ai/ha and Oxyfluorfen @ 0.5 kg ai/ha are effective for weed control.June). the dose of nitrogen should be increased. Remaining nitrogen (60 to 90 kg) can be applied as top-dressing in 3 to 4 split doses during the growing season. Nature of damage  It feeds on the stem. apart depending upon fertility of land and inter-culture implements used. is applied.9 Nutrition It is recommended to apply 30 kg nitrogen. 5. 5.8 Irrigation The newly bred varieties of lemongrass have water requirement for optimum yield. 5. .

Harvesting is done with the help of sickles. The yield of oil is less during the first year but it increases in the second year and reaches a maximum in the third year.  Minute. Under normal conditions. after this.2%) or 0. depending on the management practices followed. Subsequent harvests are done at intervals of 60-70 days depending upon the fertility of the soil and other seasonal factors. Leaf Blight Curvularia andropogonis Little Leaf or Balansia Grassy sclerotica Shoot  Spraying Dithane Z78 (0.  The spots may be formed on leaf sheaths and midrib. older leaves are more susceptible to infection. Depending upon soil and climatic conditions. On an average. plantation lasts on an average. for 3-4 years only. Under irrigated conditions from newly bred varieties an oil yield of 100-150 kg/ha is obtained. the yield declines.3% oil and thick stems are removed before distillation as these are devoid of oil.11. the plants are cut 10 cm above ground-level and allowed to wilt in the field. which yields about 80 kg of oil. reddish brown spots mostly on the margins and tip of the leaves which merge to form elongated reddish brown necrotic lesions resulting in premature drying of leaves. circular.  Three sprays of Dithane M-45 (0. .  Use of fresh seedlings for plantation and crop rotation. Later the spots merge to form bigger patches and the affected leaves dry away.1% just after the appearance of the disease at an interval of 20 days . three harvests are possible during the first year.  Spraying Dithane Z78 (0.3% Copper oxychloride at an interval of 15 days. 25 to 30 tonnes of fresh herbage are harvested per hectare per annum from 4 -6 cuttings.2 Diseases Name of Causal disease organism Red Leaf Colletotrichum Spot graminicola Symptoms  Brown spots with concentric rings in the centre appearing on the lower surface of the leaves.2%) at an interval of 10-12 days.5.  Stunted growth  Little leaf formation in place of normal inflorescence. before transporting to the distillation site. and 3-4 in subsequent years. The first harvest is generally obtained after 4 to 6 months of transplanting seedlings. The fresh herb contains on an average 0. Control  Two sprays of Bavistin 0. 5.3%) just before flowering stage at an interval of 10-12 days.12 Harvesting and Yield Lemongrass flowers in winter season.

Sailakui. Coimbatore – 641003. ECONOMICS OF A ONE ACRE MODEL . Tamil Nadu Agriculture University. The oil is yellowish in colour having 75-85% citral and small amount of other minor aroma compounds. 6. Lucknow-226015.3 Purification of Oil The insoluble particles present in the oil are removed by simple filtration method after mixing it with anhydrous sodium sulphate and keeping it overnight or for 4-5 hours. depending upon the quantity of oil to be stored. 223 3500 Herbal Research and Development Institute. 6. Uttaranchal. In case the colour of the oil changes due to rusting then it should be cleaned by steam rectification process. Dehradun. It takes about 4 hours for complete recovery of the oil. [[Tel: (0422) 2445414] (ii) (iii) (iv) (v) (vi) (vii) 8. Distt. Horticulture Department. The oil has a strong lemon like odour. District Bheshaz Sangh. Pant Nagar – 263145.5 .Pant University of Agriculture & Technology.8 per cent. 6. Almora – 263 651. [Tel: (0522) 2359623] Regional Research Laboratory. Department of Horticulture and Food Processing. The oil should be filled up to the brim and the containers should be kept away from direct heat and sunlight in cool/shaded places. The recovery of oil from the grass ranges from 0. SOURCES OF TECHNOLOGY (i) Central Institute of Medicinal and Aromatic Plants.2 Distillation Oil is obtained through steam distillation. It can be distilled in same distilleries as used for Japanese mint in India. 7.0.4 Storage and Packing of Oil The oil can be stored in glass bottles or containers made up of stainless steel or aluminium or galvanized iron. G. Uttaranchal [Tel: (05944) 223 3333. 6. Director. Jorhat-785006. – Udham Singh Nagar.1 POST HARVEST MANAGEMENT Drying The grass is allowed to wilt for 24 hours before distillation as it reduces the moisture content by 30% and improves oil yield.B. The crop is chopped into small pieces before filling in the stills. Ranikhet. Aromatic Plants Centre.6. Tel: (0376)2320353.

4. please specify (Power) Total Irrigation (i) Tube-well/submersible pump (ii) Pump & Electrical Installation (iii) Others.50. . Component Cultivation Expenses (i) Cost of planting material (ii) Input Cost (iii) Insecticides & pesticides (iv) Cost of Labour (v) Others. No. if any.2 The cost components of such a model along with the basis for costing are exhibited in Annexures I & II. 1.1 High quality commercial cultivation of this aromatic crop is a viable proposition for the small farmer. (Drying platform) Total Land Development (i) Soil leveling (ii) Digging (iii) Fencing (iv) Others. if newly purchased (Please indicate the year)* Grand Total (Amount in Rs. Costs & Returns 8. 32000 25000 57000 20000 6100 16000 42100 3.) Proposed Expenditure 200 4500 2000 7000 3600 17300 2. A summary is given in the figure below. 1. if any. 5.0 thousand): This is the labour cost of shaping and dressing the land site on layout. Project Cost: (Unit – One Acre) Sl.8. if any. please specify Total Land. if any Total Cost of Drip/Sprinkler Infrastructure (i) Store & Pump House (ii) Labour room (iii) Agriculture Equipments (iii) Others.000 *Cost of newly purchased land will be limited to one-tenth of the total project cost 8. 4000 29600 33600 6.3 The major components of the model are:  Land Development: (Rs. 4. The economics of a one acre model farm are presented below.

Gross profit for three years works out to Rs.10. Labour cost has been put at an average of Rs.6 8.500 per kg. There would be three sources of financing the project as below: Source Farmer’s share Subsidy Term loan Total 8. This is part cost of tube-well.4. application of inputs.1.5 8. Balance Sheet: The projected balance sheet of the model is given at Annexure IV.Thousand 75.6.1 thousand): A one acre farm would not be able to invest on heavy machinery and will have to hire needed tractor.4 Fencing (Rs.50 lakhs (vide Annexure III). Besides.9.70 thousand. 8.00 Profit & Loss Account: The cash flow statement may be seen in Annexure V.36 thousand): A one acre farm would require minimally a drying platform. Project Viability: . The rate of interest would have to be negotiated with the financing bank. Rs. Depreciation calculations may be seen in Annexure-VIII. The total annual recurring cost for a one acre farm works out to Rs. the total realization of the three crops works out to Rs. Building and Storage (Rs.) Returns from the Project: The yield from the farm is estimated at 100 kg. The main components are planting material. 8. a labour shed and a store room. purchase of inputs.7 Project Financing 8.5 thousand (approx. Valued at Rs.00 45. provision is also included for processing (extraction of oil) and marketing. Recurring Production Cost: Recurring production costs are exhibited in Annexure III.    8. It has been put at 12% in the model (vide Annexures VII & VII A).8.70 per man-day. 8.11.00 30. of oil. Equipment/Implements (Rs. Irrigation Infra-structure (Rs. Annexure VI projects the profit and loss account of the model. power and labour cost on land preparation. inter-cultural and other farm operations. The actual cost will vary from location to location depending upon minimum wage levels or prevailing wage levels for skilled and unskilled labour.6 thousand): It is necessary to guard the farm by barbed wire fencing to safeguard the valuable produce from poaching. Repayment of Term Loan: The term loan will be repaid in 11 six monthly installments with a moratorium of 12 months.106.57 thousand): It is necessary to install a bore well with diesel/electric pumpset and motor for providing adequate support to the crop.00 150.29.

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A-67. India Phone: +(91)-(22)-27402073/27402074 Fax: +(91)-(22)-27402078 Mobile / Cell Phone: +(91)-9769315463 Website: http://www. Maharashtra . Send Enquiry Address: 19A.indiamart. hydrogenation plant etc. Maharashtra . Marg. gum conditioning neutralization section. Chinchwad. three terminal oil test cell.rajprocess. Premier Plaza. Navi Mumbai.indiamart. India Phone: +(91)-(22)-25963173/25968070 Fax: +(91)-(22)-25960482 Mobile / Cell Phone: +(91)-9867524198/9892825158 Website: http://www. Send Enquiry Address: B-132 .solventextractionplant. India Phone: +(91)-(20)-40710010/40710005/27124177 Fax: +(91)-(20)-40710009 Mobile / Cell Phone: +(91)-9766441144/9860001144 Website: http://www. Taloja. sieve tray distillation columns and bubble cap tray distillation columns. Maharashtra . MIDC.net/oil-modification.com/sharpengineeringworks/ Brissun Technologies Pvt. Ground Floor. Maharashtra .411 019. S.html Mohnot Instruments Dealing and supplying oil distillation plants which includes oil test equipment. Engaged in manufacturing and supplying oil distillation plant like distillation columns & separation systems. shortmix plant neutralization section. Bhandup (West). B Wing. 1st Floor. Ltd. Pune. Vashi Plaza Sector 17.Old Mumbai Pune Highway. Building B. commercial oil distillation plants and heavy duty oil distillation plants. oil resistivity test system. Navi Mumbai.400 701.411 035. India Exporter and supplier of distillation plants. India Phone: +(91)-(20)-27463405/20275176 Fax: +(91)-(20)-66300150 Website: http://www. Also offering fractionation plants. .Address: Jai Ganesh Vision.html Veendeep Oiltek Exports. Send Enquiry Address: Shop No.com/brissuntechnologies/ .400 078. 3rd Floor. stainless steel three terminal oil test cell and industrial oil distillation plants. laboratory neutralization section and industrial neutralization section.410 208. Vashi. D-53.com/mohnotinstruments/ Sharp Engineering Works Manufacturing and exporting oil distillation plants like neutralization section. Maharashtra . Pune. Jai Ganesh Fame Building. B. Send Enquiry Address: No. packed distillation columns.indiamart. India Phone: +(91)-(22)-27893510/32999785 Fax: +(91)-(22)-27893511 Mobile / Cell Phone: +(91)-9324647831/9821614731 Website: http://www. Pannalal Silk Mill Compound L.com/about-us. Akurdi. Mumbai.Nahar & Seth Indl Estate.

Office No. 78/1. precision engineered oil distillation plants. industrial oil distillation plants and fabricated oil distillation plants. Send Enquiry Address: Plot No. Aman Park. Third Floor. Pune.indiamart. 64.indiamart. C.d. Near Octroi. oil distillation plants.indiamart.com/company/4044981/ Spectec Engaged in manufacturing and supplying of distillation plants.indiamart.com/company/3982005/ Sanjivani Phytopharma Private Limited Manufacturer and retailer of volatile oil distillation plants.142 021. Delhi . Maharashtra .360 001.b.com/sanjivani-phytopharma/ Pari International Manufacturer of oil distillation plant. . India Phone: +(91)-(20)-25294257/65280608 Mobile / Cell Phone: +(91)-9853986459 Website: http://www. Navi Mumbai. India Phone: +(91)-(281)-2360775/2921020 Mobile / Cell Phone: +(91)-9825855333/9427723775 Website: http://www. 307.Vikas Briquetting Plant Deals in manufacturing of oil distillation plants.411 023. India Phone: +(91)-(11)-32658725/25777397 Fax: +(91)-(11)-25777397 Mobile / Cell Phone: +(91)-9312002125 Website: http://www. Punjab . 1. Ludhiana. Send Enquiry Address: Survey No.com/company/3977027/ Amey Engineers Manufacturer of oil distillation plants. India Phone: +(91)-(22)-32990790 Fax: +(91)-(22)-27574535 Mobile / Cell Phone: +(91)-9930205577/9323409461 Website: http://www. Send Enquiry Address: No. Delhi.html Cosmo Aromas Manufacturer of oil distillation plants like aromatic oil distillation plant. Serozepur Road. Sector 1 A. Belapur. Prabhat Center Annex.4. India Mobile / Cell Phone: +(91)-9876956665/9988827514 Website: http://www. Pandhari Industrial Estate. Mahadev Wadi Main Road. Rajkot.com/spectec/industrial-plants-machinery. 3rd Floor. Send Enquiry Address: CB-254. Shivne. Ring Road. Narayana. Maharashtra 400614.110 028. Phase.indiamart. Gujarat . Send Enquiry Address: Navrangpara.

India Mobile / Cell Phone: +(91)-9916483931 Website: http://www. distillation plants and oil extraction plants.com/company/4023070/ Jai Hind Private Limited Producer and seller of oil distillation plants. India Phone: +(91)-(33)-22138604 Fax: +(91)-(33)-22317606 Mobile / Cell Phone: +(91)-9330375603 . Koramangala. S. Bengaluru. West Bengal .560 095.indiamart. Kolkata.Mukherjee Road. Main H. 20th-b.P..700 026.Send Enquiry Address: No-857. Send Enquiry Address: 127-A. Karnataka .Block.