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MAVERICKTECHNOLOGIES

MainAutomationContractor(MAC)Services
Withextensiveexperienceandknowledgeableresources,MAVERICKTechnologiesisuniquely qualifiedtoserveasyourMainAutomationContractorforlargescaleprocessautomationprojects aroundtheworld.WhenMAVERICKservesasyourMAC,wemanageallyourprojectlifecycle detailsequipment,engineeringservices,constructionandoperationtoensurecompletion withinyourbudgetandtimeframe.
Introduction

Processcontrolandinstrumentationsystemssometimesreferredtoasprocessautomationsystems(PAS)expenditures usuallytotalupto5percentofanoverallprojectbudget,butimproperplanning,designandimplementationcandrivethecostup byabout25percentofitsvalueandcanresultinsignificantscheduleextensionsanddowntime.ThetraditionalapproachtoPAS projectsoftenresultsinunplannedscopechangesandinconsistenciesinbothdesignandtechnologyselections,whichreduces theownersabilitytoensurethebusinessobjectivesaremet,thatprojectsarecompletedontimeandunderbudget,andthatthe finalprocessoperatesasneeded.OurMACprocesseliminatesthebarriersbetweenvariousdepartmentsandOEMstodesignand deliverthebestinclassPASsignificantlyreducingoverallprojectcostsbystreamliningprojectexecutiontoprovidemaximum projectresultswhileminimizingrisk.

MACStructure
Thefollowingisatypicalorganizationalsolution,butisadaptablebasedonclientrequirements: Program/ProjectManagement AsyourMAC,MAVERICKservesasyoursinglepointofcontact tokeepyourprojectorprogrammovingforwardaccordingto theapprovedbudget,scheduleandscope.MAVERICKsproject managementoffice(PMO)overseesthecompletedetailsof eachMACprogram,includingcoordinatingOEMvendor activitiesandsupport.Ourteamdevelopsascalablesolution foreachclientbaseduponthefollowingvariables: Sizeoftheorganizationand/orlocations Number,sizeanddurationofprojects Economicandfinancialobjectives Theclientsorganizationfunctionality Rolesandresponsibilitiesforexecution ProjectControls MAVERICKsprojectcontrolfunctionensuresthatyourentire globalprojectexecutionteamhastheinformationtheyneedto completetheworkwithafocusonqualityandregulatory compliance.WorkingasyourMAC,weutilizeourqualitysystem tomonitorandcontroltheentireprocessandprovideaclear audittrail. MAVERICK'sthirdpartycertifiedmethodologiesestablish specificprocessesforachievingsustainablesuccess.Our methodsincorporateprovenbestpracticeswhileremaining flexibleenoughtoaccommodatetheuniqueneedsofeach client.Ultimately,ourProjectCompletemethodologyprovides consistentstandardsformeetingcriticalobjectives.Actingasa projectframework,ProjectCompleteensuresthatallworkis performedwithintheestablishedscope,scheduleandbudget. Our6Dsguideeachprojectfromconcepttoimplementation: Definetheobjectivesandgainapproval;Designandspecify appropriateintegratedsystemsandtechnologies;Developthe programswithvalueaddedengineeringandprogramming; Deploythesolutionwithcompletetrainingandtesting;Direct theappropriatetalent;Documenttheprocess. Frombeginningtoend,dependonMAVERICKtoexecuteyour strategywithcompletecontrol,achievingyourprojectand businessobjectives.

TherecommendedsolutionleveragesMAVERICKsvendor independentstatusandprovidescommonmethodologyacross yourprojects/programsandautomationplatforms. Priortobeginningtheproject,MAVERICKconductsacomplete feasibilitystudy,whichincludes: Siteassessment Technicalandindustrialfeasibility Marketanalysisandfeasibility Financialfeasibilityandbusinesscase Riskassessment,investmentstrategy andrecommendations

MAVERICK Technologies, LLC


265AdmiralTrostRoad|P.O.Box470|Columbia,IL62236USA 618.281.9100|Fax618.281.9191 info@mavtechglobal.com|www.mavtechglobal.com

MAVERICKTECHNOLOGIES

P2

MainAutomationContractor(MAC)Services
MACStructurecontinued
FEEDandDetailEngineering MAVERICKworksinthefrontendengineeringanddesign (FEED)stagesofyourprojecttoprovidetherightresources neededtoworkwithyourclients,ownersandengineering, procurementandconstruction(EPC)firms.Weselectand managethemostskilledfunctionalexperts,designersand engineerstohandleeverythingfromprocessautomationand safetytoelectricalandinstrumentationsystems,IT infrastructureandsimulation. ContractingMAVERICKtohandleFEEDanddetailengineering workyieldsmaximumefficienciesandcostsavingsoverthe projectlifecycle.Thisisbecauseupfrontengineeringsolution developmenthelpsestablishanaccurateprojectscopeand minimizesyourriskandcost.Weworkinsmall,project focusedteamstoprovideearlyresponsibilityandrapid progressiontowardachievingcharteredstatus. MAVERICK'sareasofexpertiseinFEEDworkanddetail engineeringinclude: Processandinstrumentationcontrolsystems Emergencyshutdownsystems Fireandgasdetection Advancedprocesscontrol Creationofprimarydesigndocuments,suchasPFDs, equipmentlists,datasheetsandP&IDs,inorderto yieldapipinglayout Projectdevelopmenttoestablishtheprojectschedule, controlthebudgetandformacostestimate Teamworkshopstoallowforideagenerationand discussionofcostreductionschemes Refiningprojectdynamicsthroughrequisitioning disciplinesandflagginganynecessarychangesin projectdesign Sitevisitsforbrownfieldprojects,todefineinterfaces withexistingplants Rigorousdesigncalculationswithsafetyand environmentalauditing Interdisciplinaryreviewandoperabilitychecks

ProcurementSupport WithMAVERICKworkingasyourMAC,weserveasyoureyesand earswhencommunicatingwithyourengineering,procurement andconstruction(EPC)firmthroughouttheprojectlifecycle. MAVERICK'ssupportallowsyoutoremainincontrolofall decisionmakingwhilereceivingknowledgeable,vendor independentadvicefromathirdpartyexpert.Wehelpyou selecttherightproductsandservicesandothersolutions requiredtomeetyourprojectneeds. Specification,tendering,technicalandcommercial reviewtoverifythattheproductsandservicesarefit forpurchase Orderplacement/expeditingtoensuretimelydelivery. Confirmationofplant'sacceptabilitythroughmechanical workontechnicalbidanalysis,procurementworkon commercialbidanalysisandqualitycontrol Applicationofconfirmedvendordatatothedesignsfor electricalandinstrumentationsystems,pipingand foundation/structuralwork VendorPackageInterface AspartofthedefinitionstageofanyMACprogramproject, MAVERICKmanagestheprocurementand/orintegrationof OEMequipmentandinterfaces.Ourtechniciansandengineers haveextensiveexperienceworkingwithequipmentfromallthe majorprovidersinthemarketplace.Ourvendorindependent approachensuresthatwehelpyoufindthebesttechnologiesfor yourneedsandyourexistinginfrastructure,andcoordinateOEM activitiesandsupport.Whetheryouneedskidsforgasorair compression,watertreatment,deionizationorotherfunctions, dependonMAVERICKtoconnecttheOEMinterfacewithyour maincontrolsystemtokeepyouroperationsupandrunning. Withvastknowledgeofdatacollectionandhistorians,weensure completesystemsintegrationwhilehelpingyougetthemost valuefromyourdata.

SystemsIntegrationandProgramming MAVERICKprovidestheprogrammingskillsneededto configureOEMskidsandconnectthemwithyourfacility's maincontrolsystem.Then,throughcompletesystems integration,weenabledatatransferandvisualizationfrom theplantfloortothebackoffice.Accesstothisrealtime dataisthekeytomakinginformeddecisionsforachieving operationalexcellence.

MAVERICK Technologies, LLC


265AdmiralTrostRoad|P.O.Box470|Columbia,IL62236USA 618.281.9100|Fax618.281.9191 info@mavtechglobal.com|www.mavtechglobal.com

MAVERICKTECHNOLOGIES

P3

MainAutomationContractor(MAC)Services
MACStructurecontinued
ConstructionSupport DuringtheconstructionphaseofanyMACprogram, MAVERICKselectsandsupportsateamofconstruction engineerswhobuildyourfacilityaccordingtothedesign detail.Ourconstructionmanagersjuggletheschedules, materialsandtheworkforcetoachievemechanical completion.Successfulintegrationofthevendordesign informationsuchaspipefittings,foundationdesigns,valve dimensionsandinsulationdetailsiscritical.Subcontracting workrequiresinterpretingalldesigndocumentation, establishingsitefacilitiesandundertakingbothcivil constructionandmechanical,electricalandinstrument(ME&I) installation.Finally,ourprojectengineerscoordinatethe workforcebothonsiteandintheoffice. MAVERICK'sareasofexpertiseinconstructionsupportinclude: Constructionmanagement Installation Systemcommissioningcheckoutandstartup Instrumentcalibration Inspection Network Validationimplementation Disasterrecovery

Training Trainingisacriticalcomponentofanylargescaleglobalproject toensureitssafety,consistencyandeffectiveness.Local requirementsandcontentlawsrequiretrainingoflocalsupport teamsintheearlyphasesofanyproject.Trainingisalso necessarytomakesurethattheoperatorsknowhowtousethe systemsandtosecuretheirlongtermsupport. Atthebeginningofeveryproject,MAVERICKdevelopsaproject trainingplantoensurethatallprojectobjectivesaremetat everyphaseofdevelopmentandexecution.Ourinternal continuingeducationandtrainingdepartmentMAVERICK Universitythendevelopscustomtrainingmodulesforthe projectteammembers.TheclientandMAVERICKworktogether todefineanddeveloptheappropriatecourses.MAVERICKhas alsodevelopeditsowncurriculumforcontinuallytraining additionalresourcestohelpoutonfutureMACprojectsinthe chemicalandpetrochemicalandoilandgasindustries. Subjectscoveredduringtrainingmayinclude: Technicalandqualityprojectstandards Localenvironmental,healthandsafety (EH&S)requirements DCS/PLCtechnology Industrydomainknowledge Safety BecauseMAVERICKworksinsomanycomplexandpotentially dangerousindustries,wetakeeveryprecautiontoensurethe safetyofourpeopleandthosearoundus.Allemployees participateinourEH&Sprogram,makingpersonalwellbeingthe highestobjectiveofeveryproject. Ourstaffofdedicatedsafetypersonnelmanagesthepractical andglobalapplicationofourEH&Sprogram.Thisteamincludesa directoraswellasbusiness,operationsandprojectmanagers withexpertiseinlocalregulationsandsafetyhazards.These leaderskeepallemployees,subcontractorsandothersinformed oftheirspecificroleswithregardstotheEH&Sprogram.They alsoensurethattherighttools,safetyequipmentandfirstaid kitsareavailableandthateveryoneknowstheirlocationsand howtoproperlyusethem. Ourtrainingprogramsfocusonachievingzeroinjuries.We providehazardawarenesstrainingaswellasanynecessary qualifiedtrainingforperformingspecifictypesofworkandusing certainkindsofequipment.Allworksitesmeetthestandardsand requirementsoftheU.S.DepartmentofLaborOccupational Safety&HealthAdministration(OSHA).

CommissioningSupport Followingtheconstructionofanewplant,MAVERICKworksto assembleandmanageateamofengineerswhocanprovide thecommissioningsupportneededforyourautomationscope ofwork.Theteamfirstdividesthenewplantintoprocessand technicalsystemsandteststhemoveradesignatedperiod. Duringprecommissioning,theteamchecksthecomplete installationagainstthedesign,developsoperatingmanuals andtrainstheoperators.Theactualcommissioningphasethen provessystemfunctionalitybyestablishingsafety,controland utilitysystems.Finally,theplantundergoesperformance testing.Safetyisthetopprioritythroughoutallphases. MAVERICK'sareasofexpertiseinclude: Managementandsupervision Installationofelectricalandinstrumentationsystems Systemcommissioningcheckoutandstartup Hotcutover Instrumentcalibration/Inspection Activitytrackingandreporting Valvediagnostics Loopchecks Contractorcoordination Safetyevaluationandmanagement Assetmanagement

MAVERICK Technologies, LLC


265AdmiralTrostRoad|P.O.Box470|Columbia,IL62236USA 618.281.9100|Fax618.281.9191 info@mavtechglobal.com|www.mavtechglobal.com

MAVERICKTECHNOLOGIES

P4

OrganizationalStructureforMultipleProjects
MAVERICKhasexperienceintheorganizationofaMACandutilizesaprojectmanagementofficeastheinterfacetothecorporation andownerofmetricsforsuccess.Belowisanorganizationalchartasanexample.Theproposedorganizationallowsforfocused executionwithineachgeographicfacilityandevenwithinagivenlocationiftherearemultipleprojectsand/orinitiatives.Thisenables leveraging,tothemaximumextentpossible,centralizedandstandardizedengineeringandprogrammanagementprocessesand people.MAVERICKbelievesthatthesharingofbestpractices,standardsandideasbetweenthevariousprojectsandgeographic locationsprovidesgreatbenefit.

ProjectManagement Office
MAVERICK Executive Sponsor

LocationAlignedProjectTeam
SeniorProject Manager, PMP

Owner Executive Sponsor

MAVERICK MACand Operations Manager, PMP

Technical Lead

OEM Executive Sponsor

ProjectStaffingrolesaddedto meettheparticularneedsofthe locationsuchas:


ProcessAutomationLeader SystemArchitectureand Design,InstrumentDesign DetailedDesign

QualityandProject ManagementSupport
Proposal& Estimating

GraphicsDevelopment, ApplicationDevelopment CommissioningLead

ES&H

LocationAlignedProjectTeam

Construction Management

Location-Aligned Project Team

LocationAlignedProjectTeam
Procurement

MAVERICK Technologies, LLC


265AdmiralTrostRoad|P.O.Box470|Columbia,IL62236USA 618.281.9100|Fax618.281.9191 info@mavtechglobal.com|www.mavtechglobal.com