Method Statement for Manufacturing and testing of fittings made of HDPE in the Project Workshop

No. of pages:

4 pages

Page 1 of 6

7. Work Instruction of Fabrication. Issuing test pressure certificate 9. Materials made 5.Table of Contents 1. Equipments used 2. Skilled and trained personnel 6. Hydro test pressure for the end products 8. Working range 4. Field of application 3. Safety criteria Page 2 of 6 .

Bend dimensions according to DIN 16983 – part 1 – page 2.0 Skilled and trained personnel Trained certificate for the personnel – Section 5 of the Data File Page 3 of 6 .0 Standard Used for Butt Heat fusion ASTM (D 3261 – 03) – Section 2 of the Data File.0 Equipments used . 45o. 5.Section 3 of the Data File.0 Field of application Manufacturing the following: . – See Data File submitted under reference JV/C4/ENG/2378 dated 25th April 2011 4.0 Materials Used HDPE pressure pipes SDR=11 (pressure rating 16 bar). 90o . 355 mm [ equal / unequal ] 3. 2.0 Working range From 100mm to 400mm dia. Model: ALFA 400 CTB – Section 4 of the Data File.Electrical Saw.Bends : Degree – 30o . .1.Welder machine type RITMO.Tees : Diameter : 315 mm . 5.

Arrange the two parts of the 45° angle cut pipes to form as 90° as shown below. 90° bend or Elbow is ready after welding process completed. 2.6. Page 4 of 6 . B A 90° 4.1 Method of Fabrication the (Elbow (90°)) Steps:1. Cut the pipe (HDPE) at in the cutting machine as shown below into two parts (A) & (B).0 Work Instruction of Fabrication Elbows and Tees: 6. 5. Part the two part (A) & (B) in the welding machine to form 90° and time the edges to make good welding. Again cut the pipe part (B) at 45° as shown in fig. A D 45° 45° B 3. and remove the part (D).

Page 5 of 6 . B A 45° E 5. Arrange the already fabricated Elbow with this pipe par (E) cutted 45° angle to form as 'TEE' as shown in fig. After completer the Elbow. 'TEE' is ready after welding process completed.6. cut the 90° concern of the Elbow at 45° angle as shown in fig. 6. Follow the steps (1). Remove the part ©. 3. Part these parts (A-B) & (E) in the welding machine to form 'TEE' and trim the edges to mate good welding. (2) & (3) of Elbow fabricating process to obtain 90° Elbow as shown in fig. B A C 2.2 Method of Fabrication the "TEE” Steps:1. Cut the other pipes part (e) at 45° as shown in fig. 45° E 4.

Page 6 of 6 .0 Issuing test pressure certificate The Test will be done in the premises of Muna Noor Factory who shall issue the test certificate. 17 of Ritmo Manual technical data book – See Section 4 of the Data File.0 Safety criteria See section # 16.Section 2 of the Data File 8.7. 9.0 Hydro test pressure for the end products According to test method ISO 1167 – Section 6 of the Data File Burst pressure requirements according to ASTM D 3261 – 3 table 7 .

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