DELL ® 3110 CN • 3115 MFP CARTRIDGE REMANUFACTURING INSTRUCTIONS

DELL ® 3110 CN • DELL ® 3115 MFP

TONER CARTRIDGE

SUMMIT
3232 West El Segundo Blvd., Hawthorne, California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging.com • www.uninetimaging.com
© 2009 UniNet Imaging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only. UniNet Imaging does not warrant downloaded information.

. however. The toner and carrier are charged by friction due to agitation (toner in negative. the printer stops accepting print request (life of the Print Cartridge is counted by the counter in the CRUM). The toner to be consumed according to the print count is calculated and fed into the Developer. 2. When the Print Cartridge life has ended. All trademark names and artwork are property of their respective owners.com • www. and they are absorbed electrically. which is controlled by two processes: Pixel Count Dispense Control (PCDC) and Automatic Density Control (ADC). carrier in positive). California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. SUMMIT 3232 West El Segundo Blvd. This process is called Toner Dispensation. Hawthorne.com © 2009 UniNet Imaging Inc. Product brand names mentioned are intended to show compatibility only.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. This mode can be changed so the printer will not stop at the end of the print cartridge rated life. and supplied to the Magnet Roll arranged in the drum surface area. ASSEMBLING THE TONER REMANUFACTURING THE DELL 3110 CN & 3115 MFP COLOR TONER CARTRIDGES By Javier Gonzalez The toner is fed into the developer section. The Augers are driven by the Toner Motor and the Developer Motor in the Main Drive. the printer will display an end of life message on the Control Panel. The toner in the Print Cartridge is agitated by the built-in Agitator and fed into the Developer part. 1. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. The toner and carrier in the developer are agitated by three augers. .uninetimaging. UniNet Imaging does not warrant downloaded information.

The toner motor is driven for the calculated toner dispensing time when supplying the toner to the Developer. ASSEMBLING THE TONER 3.com • www. Toner Density Control uses two key systems to keep the density constant to attain stable printing: PCDC (Pixel Count Dispense Control) The amount of the toner to be consumed is calculated by the toner dispensing time. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging.uninetimaging. . UniNet Imaging does not warrant downloaded information. REMANUFACTURING THE TONER CARTRIDGE 1. If the toner density is low. Magenta. and Black – see figure below) for the toner density control are generated under a specified potential condition. The ADC Sensor measures this density. ADC (Auto Density Control) The patches of respective colors (Yellow.com © 2009 UniNet Imaging Inc. the toner dispense quantity is reduced at the next printing by regulating the drum charging voltage (developing DC voltage) This calculation is made for each color. the toner dispense quantity is increased at the next printing. Release and remove the compression spring that tensions the two half. NOTE: contact side spring may be easier to remove if flipped upside down. SUMMIT 3232 West El Segundo Blvd. or if the toner density is higher. Product brand names mentioned are intended to show compatibility only. and transferred on the Belt.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC.. and the measured value is compared with reference value. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. Cyan. Hawthorne. All trademark names and artwork are property of their respective owners.

All trademark names and artwork are property of their respective owners. Hawthorne. Remove the white end cap by releasing the locking clip as shown. Remove the screw from the contact side. 5. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. . 3.com © 2009 UniNet Imaging Inc. 4. ASSEMBLING THE TONER 2. UniNet Imaging does not warrant downloaded information.com • www. Product brand names mentioned are intended to show compatibility only.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging.uninetimaging. Remove the screw from the white end cap. White end cap removed.. SUMMIT 3232 West El Segundo Blvd.

ASSEMBLING THE TONER 6. Product brand names mentioned are intended to show compatibility only.. All trademark names and artwork are property of their respective owners.com © 2009 UniNet Imaging Inc. The actuator gears can not be removed as they are attached to the axle inside the hopper (marked with blue arrows). Remove the “Toner Dispensation” gear train (marked with red arrows). Now grasp the end cap and while pulling. Remove the end cap by releasing the clip as shown. SUMMIT 3232 West El Segundo Blvd. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. 7. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. UniNet Imaging does not warrant downloaded information. Hawthorne. push down on the contact to release the end cap without disturbing the contact.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. .com • www.uninetimaging.

Hawthorne.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. 9. Start by removing the developer drive train. Continue by sliding the contact of using a small hook tool.com © 2009 UniNet Imaging Inc. .. ASSEMBLING THE TONER 8. All trademark names and artwork are property of their respective owners. To do so. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. UniNet Imaging does not warrant downloaded information. This will allow you to remove the bearing.uninetimaging. position the hook tool between the contact (as shown) and pull off. Product brand names mentioned are intended to show compatibility only. REMANUFACTURING THE TONER HOPPER 10. SUMMIT 3232 West El Segundo Blvd. Remove the front auger drive gear as shown. 11.com • www. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. Remove the Mag Roller contact by first releasing it from the tab as shown.

com © 2009 UniNet Imaging Inc.com • www.. . 13. Hawthorne.uninetimaging. 15. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. The fastest way to remove the support bearing on the opposite side is to first lift the Mag roller. SUMMIT 3232 West El Segundo Blvd.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. Remove the Mag (as shown) and clean using compressed air to blow off all the remaining toner. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only. The support bearing will have been pushed out by the Mag hub and can now be removed. ASSEMBLING THE TONER 1 2 12. UniNet Imaging does not warrant downloaded information. 1 3 2 14. Remove the Mag roller support bearing. then stop and position the Mag roller back in the cartridge. Pull it out about 5 mm.

com © 2009 UniNet Imaging Inc.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. UniNet Imaging does not warrant downloaded information. All trademark names and artwork are property of their respective owners. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. Remove the carrier chamber sealing strip. Install the Mag roller first. Install the support bearing and Mag roller bushing on both sides. NOTE: There is an alignment tab that will need to be positioned correctly.com • www. Product brand names mentioned are intended to show compatibility only. The cartridge is now ready to be cleaned. in order for the bearing to fit properly. Hawthorne.uninetimaging. Remove the top hopper sealing strip. SUMMIT 3232 West El Segundo Blvd. .. Remove the toner hopper sealing strip. 18. 17. ASSEMBLING THE TONER 16.

All trademark names and artwork are property of their respective owners. UniNet Imaging does not warrant downloaded information.. This will simplify filling the carrier chamber. 21. ASSEMBLING THE TONER 19. Install the Mag roller contact as shown. Hawthorne. Once the bearings are installed position the front auger drive gear as shown.com © 2009 UniNet Imaging Inc.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. .com • www. 20. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. Product brand names mentioned are intended to show compatibility only. Using a piece of paper (size is your choice) position it inside the carrier chamber blocking the Mag roller.uninetimaging. SUMMIT 3232 West El Segundo Blvd.

com © 2009 UniNet Imaging Inc. Hawthorne. this will be a good time to fill the cartridge. clean the edge with isopropyl alcohol and install a new carrier chamber seal. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only. 23. UniNet Imaging does not warrant downloaded information.uninetimaging.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC.. If a standard cartridge is being used.com • www. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. ASSEMBLING THE TONER 22. Once you have filled the carrier. . SUMMIT 3232 West El Segundo Blvd. Seal the cartridge using the OEM sealing strip or an aftermarket sealing strip.

Product brand names mentioned are intended to show compatibility only. 26. . You will need to remove the E clip from the opposite side (gear side of drum) remove the axle through the non-gear side of the drum.uninetimaging. Pull the axle out towards the gear side of the drum to avoid vending the internal drum contacts. With the drum facing you.com © 2009 UniNet Imaging Inc.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. Hawthorne. All trademark names and artwork are property of their respective owners.com • www. Note: If your cartridge does not use two E-clips but a locking pin on one side. Remove the right side (non-gear side) “E” clip which secures the drum axle (as shown).. UniNet Imaging does not warrant downloaded information. SUMMIT 3232 West El Segundo Blvd. 25. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. 27. ASSEMBLING THE TONER REMANUFACTURING THE DRUM UNIT 24. Remove and store the drum away from direct light.

Product brand names mentioned are intended to show compatibility only. . If this were a High Yield cartridge. Remove the PCR. In which case. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. 29. 30.uninetimaging. UniNet Imaging does not warrant downloaded information. it would also need to be cleaned out when you clean out the waste section. Remove the cleaning roller. you can skip this step.. NOTE: If the cartridge being used is a standard yield cartridge which does not include a working toner hopper in the drum section.com • www.com © 2009 UniNet Imaging Inc. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. All trademark names and artwork are property of their respective owners. ASSEMBLING THE TONER 28. SUMMIT 3232 West El Segundo Blvd. you will find the waste section has 3 additional gears and augers in the back portion.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. Hawthorne.

. SUMMIT 3232 West El Segundo Blvd. Locate the smartchip.com • www. it should slide through the rails and snap into place when it has fastened correctly. When installing the new chip.com © 2009 UniNet Imaging Inc. Using a hook tool. UniNet Imaging does not warrant downloaded information. California 90250 USA • Ph +1 424 675 3300 • Fx +1 310 838 3400 • techsupport@uninetimaging. 33.uninetimaging. I recommended adding ¼ of the toner in the drum unit toner hopper section and the rest in the toner hopper. . All trademark names and artwork are property of their respective owners. you can now fill with toner. REPLACING THE SMARTCHIP 32. • BROTHERMFP1240/1650 • • DISASSEMBLINGTHE TONER CARTRIDGE INC. Hawthorne. Product brand names mentioned are intended to show compatibility only. ASSEMBLING THE TONER 31. Once you have reassembled the high yield cartridge and joined the drum section with the toner hopper.• 3115 CARTRIDGE UNINET IMAGINGDELL 3110 •CN BROTHER1240/1650 REMANUFACTURING INSTRUCTIONS CARTRIDGE UNINET IMAGINGINC. pry the chip off as shown.

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