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3 Thermostats&Access 11/22/00 11:04 AM Page 423

W A T L O W

Tubular and

Thermostats Accessories
Process Assemblies
Thermostats and Thermostats with Enclosures
Accessories NEMA 1 Single and Double Pole NEMA 4 and 12 Single Pole
Thermostats regulate temperature in 3 3/16
(91 mm)
non-critical applications. They sense
temperature, within a preset range 3 1/4"
2 3 /4 7 /16
(83 mm)
and cycle heaters on and off to 2 /32"
5
3 5 /16"
(70 mm) (88 mm)

maintain the set point. (55 mm) (84 mm)


(2) 0.218"
Thermostats may be mounted inside 4 3/8 (112 mm) (6 mm) Dia. Holes
a terminal enclosure or remote
mounted (separate from the heater 2 15/16
assembly). If using a remote (75 mm)
mounted thermostat, be sure to
order sufficient capillary tube length
to permit installation. 5 13 /16"
NEMA 7 Single Pole 4 5/8"
(148 mm) (117 mm)
All Watlow thermostats are normally
closed circuit and either single pole, 31/4"
(2) 1/2" (83 mm)
single throw (SPST) or double pole, (56 mm)
single throw (DPST). They can be
2 3/16" 5 5/16"
used with or without an enclosure. (56 mm) (135 mm)
6 3/8"
Thermostat selection should be 3" (162 mm)
(76 mm)
based on temperature range,
capillary tube length and sensor
NEMA 4 and 12 Double Pole NEMA 7 Double Pole
bulb size (diameter/length). / 7 3/4"
6 9/16" (197 mm)
Remote Mount Thermostat (167 mm)
Assemblies
7"
Remote mounted thermostat (178 mm)
assemblies can be supplied with the 6"
6 9/16" (152 mm)
following enclosures: (167 mm)

• General purpose (NEMA 1)


1/2" (13 mm)
• Moisture resistant (NEMA 4) 6 1/2"
(165 mm)
• Explosion resistant (NEMA 7)
• Explosion/moisture resistant
(NEMA 7/4) 4 1/4" 6 1/4"
• Dust resistant (NEMA 12) (108 mm) (164 mm)

Pilot Light 6"


An optional pilot light gives visual (152 mm) 8 3/4" 7/16"

indication whether the power (220 mm) (11 mm)

supplied to the heating element(s) is


The kit contains all the necessary Double pole conversion kit covers
on or off.
parts to change out the existing 2 and 21⁄2 inch NPT screw plugs. To
To order, please specify suffix code terminal enclosure cover and mount order, specify code K492-000-34-
PL11. the thermostat inside. These are (thermostat type).
Thermostat Conversion Kits hardware and wiring kits only. Celsius Dial Scale
Kits are available to convert a Single pole conversion kit covers Thermostats are shipped with
heater’s general purpose (NEMA 1) 1, 11⁄4 , 2 and 21⁄2 inch NPT screw Fahrenheit (°F) dial scales. If your
terminal enclosure to accept either a plugs. To order, specify code application requires a Celsius (°C)
single or double pole thermostat. K492-000-35-(thermostat type). scale, order the optional dial face.
To order, specify code CD. Scale
will match thermostat temperature
range.
Incoloy® is a registered trademark of
Special Metals Corporation. 423
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Tubular and
Process Assemblies
Thermostats and
Accessories
Application Hints
• Locate the thermostat where circuit breaker to cut power when Warning
ambient temperatures do not servicing. Do not use thermostats for high-limit
exceed 150°F (65°C). • Interconnect the thermostat to the sheath protection. Thermostats fail
• Mount the thermostat in an heater only if: in a closed circuit mode and will not
enclosure that is compatible with - The heater has one circuit cut power to the heaters. Limit
the surrounding environment. control should be provided by an
- The heater’s ampere draw is isolated, redundant sensor and
• Immerse the entire sensing bulb lower than the thermostat’s rated control system of the appropriate
in the media being heated. ampacity at prescribed voltage. type, design and installation.
• Make sure the sensing bulb is • Interconnect either a single or Thermostats are precalibrated at the
mounted away from the heating double pole thermostat with a factory. No adjustment, other than
element(s) to negate any undue single-phase heater when the selecting the desired operating
influence on the sensing bulb’s supply voltage does not exceed temperature, is required. All wiring
temperature “reading.” 277VÅ(ac) for SPST or 480VÅ(ac) should be performed by qualified
• Keep the capillary tube insulated for DPST. personnel and comply with the
from electrical connections. • Only interconnect three-phase National Electrical Code and other
• Do not use a thermostat for high- delta heaters to DPST applicable state and local codes.
accuracy temperature sensing. thermostats. To help assure you select the
Use an appropriate • Use a single pole thermostat for correct thermostat, as well as install
thermocouple, RTD or thermistor pilot duty where the thermostat is and wire it properly, we have put
and temperature control. not interconnected with the together a few helpful hints.
• Do not use thermostats as a heater, or heater exceeds the Schematics are provided for
primary power switching device. volt/amp rating. interconnecting thermostats to
Use a disconnect switch or single- and three-phase heaters.

Pilot Duty Wiring


SPST,1-phase SPST, 3-phase delta SPST, 3-phase wye
1 L1 1 L1 1 L1

1 L2
1 L2
1 L3
1 L3 1 L2

SPST SPST
SPST
120VÅ(ac) 120VÅ(ac)
P P
120VÅ(ac)
P

Interconnected Wiring
SPST, 1-phase DPST, 1-phase DPST, 3-phase delta
SPST 1 L1
DPST DPST
1 L1 1 L1
P
P
P 1 L2

1 L2
1 L3
1 L2

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W A T L O W

Tubular and

Thermostats Accessories
Process Assemblies F.O.B.: Hannibal, Missouri

Thermostats and
Accessories
Thermostat
Control Temperature Ampacity @ Bulb Bulb Capillary Terminal Code Est. Net
Mode Type Range Differential Line Voltage Diameter Length Length Type No. Weight
°F (°C) ˚F (˚C) 120 240 277 480 inch (mm) inch (mm) inch (mm) lbs (kg)
On-off Single 30-110 (0-40) 8 (0) 25 25 22 — 0.250 (6) 4 3⁄4 (121) 18 (455) 1 1 (0.4)
Temp Pole 30-250 (0-120) 15 (8) 25 25 22 — 0.250 (6) 3 1⁄4 (85) 18 (455) #12 AWG 2 1 (0.4)
Control Single 30-250 (0-120) 15 (8) 25 25 22 — 0.250 (6) 3 1⁄4 (85) 84 (2135) Stranded 2A 1 (0.4)
Throw 175-550 (80-290) 26 (14) 25 25 22 — 0.250 (6) 3 3⁄8 (85) 18 (455) Leads 3 1 (0.4)
(SPST) 175-550 (80-290) 26 (14) 25 25 22 — 0.250 (6) 2 3⁄4 (70) 84 (2135) 3A 1 (0.4)
300-700 (150-350) 12 (7) 25 25 — — 0.375 (10) 3 3⁄4 (95) 60 (1525) 10 1 (0.4)
60-160 (15-70) 19 (10) 30 30 30 20 0.250 (6) 4 3⁄8 (110) 14 (355) #8-32 12A 1 (0.4)
Double 30-110 (0-40) 12 (7) 30 30 30 21 0.375 (10) 6 1⁄4 (160) 36 (915) 4 2 (0.9)
Pole 60-250 (15-120) 12 (7) 30 30 30 21 0.375 (10) 4 1⁄2 (115) 48 (1220) #10-32 5 2 (0.9)
Single 60-250 (15-120) 12 (7) 30 30 30 21 0.250 (6) 6 1⁄2 (165) 48 (1220) Screw Lug 5A 2 (0.9)
Throw 100-550 (40-290) 22 (12) 30 30 30 21 0.375 (10) 3 7⁄8 (100) 48 (1220) 7 2 (0.9)
(DPST) 100-550 (40-290) 22 (12) 30 30 30 21 0.250 (6) 7 1⁄16 (179) 48 (1220) 7A 2 (0.9)
On-off (DPST) 60-250 (15-120) 12 (7) 30 30 30 — 0.250 (6) 6 1⁄2 (165) 48 (1220) #10-32 8 2 (0.9)
with 100-550 (40-290) 22 (12) 30 30 30 — 0.188 (8) 12 (305) 48 (1220) Screw Lug 9 2 (0.9)
Manual (SPST) 350➀ (180) — 30 30 20 — 0.250 (6) 3 1⁄2 (90) 36 (915) #10-32 11 1 (0.4)
Reset Screw Lug

➀ Fixed temperature setting


Availability
Stock: Same day shipment

Cross-Reference For Order With

How to Order - - Replacement Thermostat This Number


202-0-21-1 (small knob) 1
202-0-21-2 (small knob) 202-0-21-2MB
Thermostat Code Number 202-0-21-4 2
(See stock chart above) 202-0-21-5 2A
202-0-21-3 3
Enclosure (Remote Mount Only)
202-0-21-8 (small knob) 202-0-21-8M
S = General purpose (NEMA 1)
202-0-21-6 3A
W = Moisture resistant (NEMA 4)
202-0-4-2 4
E = Explosion resistant (NEMA 7) 202-0-4-6 5
E/W = Explosion/moisture resistant (NEMA 7/4) 202-0-4-17 5A
D = Dust resistant (NEMA 12) 202-0-4-5 7
Options 202-0-4-16 7A
CD = Celsius dial scale 202-0-3-1 8
202-0-3-3 9
CB = Chrome bezel
202-0-1-13 10
LTB = Liquid-tight brass fitting (3⁄8"-18 NPT)
202-0-29-2 11
PL11 = Pilot Light 202-0-41-2 (small knob) 12A

If you only have the thermostat code number


use this cross-reference chart.
Availability
Thermostats Modified Stock➁: Three to five ➁ Stock or Assembly Stock units with catalog
Stock: Same day shipment working days options.

Remote Mount Thermostats Standard: Eight to 10 working days


Stock: Same day shipment Options, complexity and quantity
Assembly Stock: Three to five may affect availability and lead
working days times. Consult factory.

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Tubular and
Process Assemblies F.O.B.: Hannibal, Missouri

Thermostats and General Purpose (NEMA 1) Enclosure


3/4" NPT Conduit Opening
Accessories ® 1/2"
FIREROD
®

Cartridge Heater (13 mm)


Low Liquid Level Sensor Dia.

The Watlow low liquid level sensor • Application should tolerate


can protect a heating system by sheath temperature at limit set 1 2"
/ (13 mm)
No-Heat
sensing when a liquid drops below a point. 51/2" (140 mm)
predetermined level. This is • The time delay between the low
accomplished by locating the liquid level condition on-set, and Specifications
sensor at the minimum desired the sensor’s ability to signal the Screw plug: 1" NPT
liquid level in the tank or vessel. The control device should be
sensor’s ASTM Type J thermocouple Plug material: 304 stainless steel
adequate to protect the heater(s).
output can be connected to a See Installation and Maintenance Sheath material: Incoloy®
variety of controls, alarms and limit Instructions for details. Watt density: 13 W/in2 (2 W/cm2)
protection devices.
Controller Recommendation Watts: 100
To provide an additional margin of
• Use Watlow Safety Limit Volts: 120VÅ(ac)
protection, the Type J thermocouple
makes this low liquid level sensor Temperature Control Series 142 Immersed length: 51⁄2 inch (140 mm)
respond considerably faster than (Code number 142A-3605-1300).
Thermocouple: ASTM Type J
conventional capillary bulb This controller features compact
sub-panel mounting and is sealed Est. ship. wt.: 2 lbs (1 kg)
thermostats.
against ambient environment.
To order, specify code number UL® recognized for limit Availability
BCN5J1SJ. protection (UL 991, “Tests For Stock: Same day shipment
Application Hints Safety-Related Controls Modified Stock➀: Five to seven
• Only use sensor in non- Employing Solid State Devices”). working days
flammable liquids that are Made-to-Order: Four to six weeks
compatible with the Incoloy® Controller supplied by Watlow’s Options, complexity and quantity
sheath and 304 stainless steel Winona, Minnesota facility. may affect availability and lead
screw plug. times. Consult factory.
➀ Stock units with catalog options.

Protective Wells Internal 3/8" - NPT 0.500" O.D.


Protective wells isolate and protect
thermostat bulbs and other
temperature sensors (thermo- Immersed Length
1/2" NPT B ± 1/4" (6 mm)
couples, RTDs or thermistors). They
allow inserting the sensing element Protective Wells
sufficiently into the media being Plug and Immersed Est. Ship.
heated without being damaged. Thermowell B Dimension Code No. Weight
Steel or stainless steel protective Material inch (mm) lb (kg)
wells are available in three lengths. 12 (305) PWS12 1 (0.5)
They are supplied with 1⁄2 inch NPT Steel 24 (610) PWS24 2 (1.0)
36 (915) PWS36 2 (1.0)
mounting and 3⁄8 inch-18 NPT internal
thread for mating to a liquid-tight Stainless 12 (305) PWSS12 1 (0.5)
Steel 24 (610) PWSS24 2 (1.0)
bushing (LTB).
36 (915) PWSS36 2 (1.0)
All units are stock. To order, specify
Availability
the appropriate code number from
the stock table. Stock: Same day shipment Options, complexity and quantity
Modified Stock ➁: Five to seven may affect availability and lead-
working days times. Consult factory.
Made-to-Order: Three weeks ➁ Stock units with catalog options.

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