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Installation Operation Maintenance Packaged Water-Cooled Chiller, RTWA 70-125 Water-Cooled Compressor Chiller RTUA

Installation

Operation

Maintenance

Installation Operation Maintenance Packaged Water-Cooled Chiller, RTWA 70-125 Water-Cooled Compressor Chiller RTUA

Packaged Water-Cooled Chiller, RTWA 70-125

Water-Cooled Compressor Chiller RTUA 70-125

Air-Cooled Condenser RTCA 70-125

Series R ® Rotary Liquid Chillers Water-Cooled and Condenserless

® Rotary Liquid Chillers Water-Cooled and Condenserless Models RTWA-70 RTUA-70 RTCA-70 RTWA-80

Models

RTWA-70

RTUA-70

RTCA-70

RTWA-80

RTUA-80

RTCA-80

RTWA-90

RTUA-90

RTCA-90

RTWA-100

RTUA-100

RTCA-100

RTWA-110

RTUA-110

RTCA-110

RTWA-125

RTUA-125

RTCA-125

RTUA-110 RTCA-110 RTWA-125 RTUA-125 RTCA-125 © American Standard Inc. 2005 October 2005 RLC-SVX07A-EN
RTUA-110 RTCA-110 RTWA-125 RTUA-125 RTCA-125 © American Standard Inc. 2005 October 2005 RLC-SVX07A-EN

© American Standard Inc. 2005

October 2005

RLC-SVX07A-EN

NOTICE: Warnings and Cautions appear at appropriate sections through- out this literature. Read these carefully.

NOTICE: Warnings and Cautions appear at appropriate sections through- out this literature. Read these carefully.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

CAUTION: Indicates a situation that may result in equipment or property- damage only accidents.

Important Environmental Concerns!

Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants—including industry replacements for CFCs such as and HCFCs and HFCs.

Responsible Refrigerant Practices!

Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified. The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.

WARNING Contains Refrigerant!

System contains oil and refrigerant under high pressure. Recover refrigerant to relieve pressure before opening the system. See unit nameplate for refrigerant type. Do not use non-approved refrigerants, refrigerant substitutes, or refrigerant additives.

Failure to follow proper procedures or the use of non-approved refrigerants, refrigerant substitutes, or refrigerant additives could result in death or serious injury or equipment damage.

Contents General Information . . . . . . . . . . . .

Contents

General Information

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5

Unit Identification

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. 5

Unit Inspection

. Loose Parts Inventory

. Inspection Checklist

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. 5

. 5

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. Installation Responsibilities

Unit Description

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. 5

. 9

Nameplates

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. Model Number Coding System

Unit Nameplate

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. 10

. 11

Storage

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. 14

Installation - Mechanical

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15

Pre-Installation

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. 15

Location Requirements

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. 15

Rigging

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. 15

Lifting Procedure

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. 16

Unit Isolation and Leveling

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. 27

. Evaporator Water Piping (for RTWA and RTUA Units Only)

Water Piping

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. 31

. 31

Condenser Water Piping (for RTWA Units Only)

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. 38

Water Regulations Valve (for RTWA Units Only)

. Water Pressure Gauges

Water Treatment

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. Water Pressure Relief Valves

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. 41

Field-Installed Water Temperature Sensors

 

41

Water Sensor Installation Procedure

 

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. 41

Refrigerant Relief Valve Venting

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. 42

Initial Leak Test

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. 44

Installation - Remote Condenser

 

45

Remote Air-Cooled Condenser Interconnecting Refrigerant Piping

 

45

Installation - Electrical

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58

Installer-Supplied Components

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. 62

Power Supply Wiring

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. 62

Interconnecting Wiring

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. 62

. Optional Bidirectional Communications Link (BCL)

Low Voltage Wiring

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. 67

. 75

Remote Clear Language Display Installation Procedure

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. 77

Installation Checklist

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. 81

Operating Principles

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83

. Oil System Operation (RTWA and RTUA Only)

Refrigeration (Cooling) Cycle

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. 85

. 87

Controls Interface

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91

Clear Language Display Keypad Overview

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Diagnostics

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. 91

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. 112

. Operational Features

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. 113

DIP Switch Settings

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. 120

Pre-Start Checkout

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122

Unit Voltage Power Supply

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. 123

Contents . . . . . . . . . . . . . .

Contents

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. 124

Unit Voltage Imbalance Unit Voltage Phasing

. Water System Pressure Drop

. Water System Flow Rates

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. 124

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. 126

Start-Up Procedures

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127

System Superheat

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128

System Subcooling

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128

Unit Shutdown Procedures

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131

Temporary Shutdown and Restart Extended Shutdown Procedure

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131

131

System Restart after Extended Shutdown

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. 131

Periodic Maintenance

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133

Weekly Maintenance

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. 133

Monthly Maintenance

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