TEXTILE

EVOLUTION

DENIM

Rope dye, Loop dye, Denim finishing
TRADITIONAL INDIGO DYEING
LEUCO DEEPING The reduced indigo (LEUCO) penetrates into the crystalline interstitial substrate of the cellulose

THE NITROGEN SEALED REACTOR TECHNOLOGY (Pat.)

MULTI DEEP AND FEWER DYE BOXES IS POSSIBLE, SAVING UP TO 20% INDIGO DYESTUFF The revolutionary concept of Mezzera relies on making the deeping outside the bath in a controlled, non-oxidizing environment, thus making the deeping time longer. The deeper penetration allows to significantly save indigo dyestuff and chemicals. TECHNOLOGY A LA CARTE Nowadays, after many years of successful work and results, Mezzera offers indigo dyeing technology with sealed Nitrogen Reactor for all the dyeing styles. LOOPDYE - ALLROUNDER The slasher that dyes like a rope • • • • • • • • • • Highest fastness No center-side differences also with dark blue Lowest liquor quantity, only 1000 litres on indigo bath With pre-reduced indigo, easy to dye the dark blu. Cheapest machine in the category Simplest machine can be operated with minimally skilled personnel Fast return on investment High consistency, total isolation of dyeing chamber from outside Lowest running costs. Wide variety of products for the international market.

AIR OXIDATION After the squeezing to remove the reducing agent, the oxidized indigo molecule changes shape and is blocked into the cellulose

SEALED NITROGEN INDIGO DRYING
LEUCO DEEPING The reduced indigo (LEUCO) penetrates into the crystalline interstitial substrate of the cellulose

SLASHER DYE - MAXIMUM FLEXIBILITY • Multi-box dyeing range for the widest and richest program of products and specialities • Highest production speed thanks to the Sealed Nitrogen Reactor • Wide variety of options available to complete the specialties program NITROGEN ROPE DYE - A CLASSIC RE-INVENTED • State-of-the-art-technology based on Sealed Nitrogen Reactor (Pat.) • Fully automatic dosing and monitoring of the range based on PLC control • Reduced amount of dyeing liquor • AC drives and perfect tension control during dyeing • Highest productivity in its class • Super dark shades at higher production speeds

NITROGEN DWELLING During the dwelling phase in Nitrogen atmosphere the Leuco penetrates more deeply into the substrate

AIR OXIDATION After the squeezing to remove the reducing agent, the oxidized indigo molecule changes shape and is blocked into the cellulose

NITROGEN SEALED REACTOR CONCEPT
NITROGEN SEALED ATMOSPHERE Hydraulic sealing=total isolation from outside

Simplified scheme of the Hydraulic sealed Nitrogen Reactor (Pat) that allows the highest total deeping times among all the Indigo dyeing machines with a reduced liquor content

DENIM

Rope dye, Loop dye, Denim finishing

DWELLING TIME (MIN)
1 min 2 min 3 min 4 min 5 min

TRADITIONAL MULTI BOX SLASHER MACHINE

SLASHER MACHINE WITH NITROGEN REACTORS

2000 l

4000 l

6000 l

8000 l

10,000 l

DWELLING TIME (MIN)
1 min 2 min 3 min 4 min 5 min

TRADITIONAL MULTI BOX ROPE MACHINE

ROPE MACHINE WITH NITROGEN REACTORS

2000 l

4000 l

6000 l

8000 l

10,000 l

INDIGO POWDER DOSING PER WARP METER
0.11 l/m 0.12 l/m 0.13/m 0.14 l/m 0.15 l/m

2% SHADE

TRADITIONAL MULTI BOX ROPE DYEING MACHINE

2% SHADE

H.T.P. UNITEX ROPE MACHINE WITH NITROGEN REACTORS

0.022 l/m

0.024 l/m

0.026 l/m

0.028l/m

0.030 l/m

PRE-REDUCED LIQUID INDIGO DOSING PER WARP METER

DENIM FINISHING Denim finishing range technology, both traditional and flat finishing, by Mezzera is in constant progress thanks to the continuous development of the technology, in cooperation with the most important Denim producers.

DENIM

Rope dye, Loop dye, Denim finishing

Ropetex

5

0

Looptex

95

9

1500

0

Wetting and shrinking finishing line for Denim

Flat finishing with causticization for Denim

Flat finishing with mercerizing for Denim

CH3C00H

4772

200

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All the above data are givenon an indicative basis are not technically binding for the product. Mezzera reserves the right to modify at any time and without prior notice, tha data and technicalspecifications publishedherein.