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v x
v x
(mms
71
) (10
7
) (mms
71
) (10
7
) (mms
71
) (10
7
)
10 1.6 3.4 50
20 3.1 6.4 86
30 2.0 4.3 2.5 8.8 6.5 105
35 2.5 4.3 8.4
40 5.5 5.3 7.0 10.6 12.5 111
50 10.0 6.0 11.5 11.6 19.0 106
60 11.0 6.3 11.0 11.8 20.5 94
70 9.5 6.1 11.0 10.9 22.5 77
80 5.2 8.8 54
90 3.3 5.3 29
*based on 1.00 g of the specied composition.
Figure 1. Variation of the calculated number of contact points, N
R
,
and the experimental burning rate, v, with composition of the
SbaKMnO
4
system.
Table 2. Characteristics of the Fuels and the Oxidants
FUELS Melting
point (
C)
Sample r(g cm
73
) r(mm)
Sb 631 (1) 6.68 13
(2) 14
(3) 9
(4) 3.0
(5) 2.0
Fe 1535 7.86 2.6
Mo 2610 (1) 10.2 32.0
(2) 17.2
(3) 6.9
Mn 1244 (1) 7.2 56.5
(2) 8.4
Si 1410 (1)&(C) 2.33 2.5
(2)&(B) 2.0
(3) 1.7
(4) 1.3
(5)&(A) 1.0
W 3410 19.25 0.40
OXIDANTS Decomposition temperature (
C) r(g cm
73
) r(mm)
KMnO
4
290 exo, 520 endo 2.70 13.0
BaO
2
500 endo 4.96 5.1
SrO
2
390 endo, 525 endo 4.56 1.75
Fe
2
O
3
melts 1565 5.24 0.30
SnO
2
melts 1630 6.95 0.45
Sb
2
O
3
melts 656, sublimes 5.5 1.2
KNO
3
melts 334, d 400 exo 2.11 6.7
K
2
Cr
2
O
7
melts 398, d 500 2.68 3.0
Pb
3
O
4
d 500 9.1 2.5
Propellants, Explosives, Pyrotechnics 23, 320327 (1998) FuelOxidant Particle Contact in Binary Pyrotechnic Reactions 321
Figure 2. Variation of the calculated number of contact points, N
R
,
and the experimental burning rate v, with fuel particle-size of the 40%
SbaKMnO
4
system.
Table 4. Calculated Contact Points* (x
(mms
71
) (10
9
)
10 74
20 141
30 1.43 184
40 8.0 202
50 14.4 201
60 19.7 183
70 25.2 152
80 18.8 110
85 15.0
90 59
*based on 1.00 g of the specied composition.
Figure 3. Variation of the calculated number of contact points, N
R
,
and the experimental burning rate, v, with composition of the
WaK
2
Cr
2
O
7
system.
Figure 4. Variation of the calculated number of contact points, N
R
,
and the experimental burning rate, v, with composition of the
SiaPb
3
O
4
system. Si radius: (a) 1.0 mm; (b) 2.0 mm; and (c) 2.5 mm.
322 M. Brown, S. Taylor, and M. Tribelhorn Propellants, Explosives, Pyrotechnics 23, 320327 (1998)
r
Sb
decreases (see Table 3), but v
max
remains at high pro-
portions of Sb, suggesting incomplete reaction.
TungstenaPotassium Dichromate
Another extensively studied system is WyK
2
Cr
2
O
7
,
which has been very carefully characterized by Boddington,
Laye and co-workers
(912)
at Leeds University. Values of
N
R
calculated for one of their systems are compared in
Table 4 with reported burning rates.
The variations of N
R
and of v with composition are shown
(suitably scaled) in Figure 3. N
R
values are at a maximum at
40%W, but v
max
occurs at about 70%W. The values cal-
culated for N
R
are approximately 100 times those calculated
for the Sb(4)yKMnO
4
system above, although v
max
values
for the two systems are similar (25 and 21 mms
71
,
respectively).
SiliconaOxidant Systems
Siliconalead oxide systems
Siliconalead oxide systems are of considerable com-
mercial importance for use as short-period delays, i.e. their
burning rates are relatively fast, and they have been
extensively studied. Data published by Al-Kasraji and
Rees
(13)
have been used to calculate values of N
R
for the
SiyPb
3
O
4
system. These values are compared with the
reported burning rates in Table 5.
The variations of N
R
and of v with composition are shown
(suitably scaled) in Figures 4 (a)(c). N
R
values for the
smallest Si particles (A) are at a maximum at very low %Si,
increasing to about 10%Si for the larger particles (B) and
(C), but v
max
occurs at higher proportions of Si (about 15%
(A) to 30% (B) and (C). Values of v
max
and of N
R
are plotted
against particle size in Figure 5.
Siliconaother oxidants
A detailed study has been reported
(1418)
of silicon as the
fuel in binary combination with a variety of oxidants other
than the lead oxides (see above). Values of N
R
calculated
for each of the systems are compared in Table 6 with the
reported burning rates, and illustrated in Figures 6 (a)(d).
Figure 5. Variation of the calculated number of contact points, N
R
,
and the maximum experimental burning rate, v
max
, with fuel particle-
size of the SiaPb
3
O
4
system.
Table 5. Calculated Contact Points* (x
v x
v x
(mms
71
) (10
9
) (mms
71
) (10
9
) (mms
71
) (10
9
)
5 108.9 18.3 46.1 4.3 42.4 2.8
10 222.2 26.6 94.4 7.0 64.6 4.8
15 257.4 30.2 100.6 8.7 71.5 6.1
20 249.9 31.7 108.7 9.8 79.9 6.9
25 138.8 31.8 134.3 10.3 98.7 7.4
30 139.0 31.1 163.0 10.5 114.8 7.7
35 127.1 29.9 116.6 10.4 86.6 7.7
40 114.7 28.4 89.4 10.2 72.3 7.6
45 94.4 26.6 69.2 9.7 53.2 7.3
50 59.3 24.6 38.8 9.2 7.0
55 22.5 8.5 6.5
60 20.2 7.8 6.0
65 17.9 7.0 5.4
70 15.5 6.1 4.7
75 13.0 5.2 4.0
80 10.5 4.2 3.3
85 7.9 3.2 2.5
90 5.3 2.2 1.7
95 2.7 1.1 0.9
*based on 1.00 g of the specied composition.
Propellants, Explosives, Pyrotechnics 23, 320327 (1998) FuelOxidant Particle Contact in Binary Pyrotechnic Reactions 323
Table 6. Calculated Contact Points* (x
v x
v x
v x
(mms
71
) (10
10
) (mms
71
) (10
10
) (mms
71
) (10
10
) (mms
71
) (10
10
)
10 11.6 23.5 2.68 0.704
15 16.9 34.7 3.69 0.907
20 5.25 21.7 2.33 45.5 1.56 4.50 1.03
25 7.54 26.0 3.67 55.8 3.25 5.13 1.10
30 11.6 29.8 3.82 65.6 6.30 5.58 1.65 1.13
35 14.8 33.0 3.60 74.7 8.71 5.89
40 17.1 35.6 4.54 83.1 8.52 6.05 2.78 1.10
45 15.7 37.6 90.5 8.73 6.08
50 12.8 38.8 96.9 7.25 5.98 4.96 0.995
55 9.11 39.2 102 5.78
60 38.7 105 5.46 8.43 0.844
65 37.3 107 5.06
70 35.0 106 4.56 10.7 0.661
75 31.5 102 3.98 17.1 0.560
80 27.0 93.7 3.32 20.6 0.455
85 21.4 80.1 2.58 34.5 0.346
90 14.8 59.8 1.78 0.234
*based on 1.00 g of the specied composition.
Figure 6. Variation of the calculated number of contact points, N
R
, and the experimental burning rate, v, with composition of the: (a) SiaSnO
2
system (b) SiaFe
2
O
3
system (c) SiaSb
2
O
3
system (d) SiaKNO
3
system.
324 M. Brown, S. Taylor, and M. Tribelhorn Propellants, Explosives, Pyrotechnics 23, 320327 (1998)
MetalaAlkaline-Earth Metal Peroxide Systems
The contact points and burning rates of systems with
either barium or strontium peroxide as the oxidant and
manganese, molybdenum
(1922)
, or iron
(23)
as the fuel are
listed in Table 7, and illustrated in Figures 7 (a)(e). Note
that the curve for the MoySrO
2
system is not illustrated
because only two compositions burned.
3. Conclusions
Dodds
(24)
has discussed porosity and contact points in
multicomponent random sphere packings. The major
assumption made is that each sphere touches its neighbour.
This allows the simplication that, by joining the centres of
the spheres through their contact points, the packing space is
divided up into tetrahedral subunits. The geometries of these
tetrahedra are completely described by the radii of the four
spheres from which they are formed. For an idealized binary
packing of two different size spheres, A and B, there are ve
different tetrahedral subunits: AAAA, AAAB, AABB,
ABBB and BBBB. The model is limited to size ratios of less
than 1 : 6.46, and the packing can be described in terms of
the relative numbers of the different tetrahedra present.
The real pyrotechnic systems, described above, are very
different from this idealized situation. Average radii for fuel
and oxidant particles have been used in the calculations
without allowance for the range of particle-sizes of each.
Particles have also been assumed to be approximately
spherical, which is not very realistic for most of the oxi-
dants considered. It is thus of interest that for many of the
pyrotechnic systems the trends in experimental burning
rates, v, qualitatively parallel the trends in number of
contact points (per 1.00 g of composition). However, as
shown in Table 8 and Figure 8 (where the highest values of
both variables have been omitted to avoid compression of
the data in the neighbourhood of the origin), there is no
direct relationship between burning rate and number of
contact points over all the systems considered. Such a direct
relationship would not be expected since chemical andaor
diffusion factors specic to each system must control
reaction through the contact point.
Several features arise on surveying the systems listed in
Table 2. Most of the oxidants, except Fe
2
O
3
, Sb
2
O
3
and
SnO
2
decompose with some release of O
2
(g) at tempera-
tures (Table 1) often well below the recorded values of
T
max
. Sb
2
O
3
melts and vaporizes, KNO
3
melts and decom-
poses, and K
2
Cr
2
O
7
melts. The melting points of the fuels
(Table 1) are high (excluding Sb). Substitution of SrO
2
for
the apparently chemically similar oxidant, BaO
2
, does not
affect the burning rate of Mnaperoxide compositions (Table
2) as much as it affects the Moaperoxide compositions.
Thus variation of the constituents of the binary mixtures
listed can result in burning rates of from 2 to 115 mms
71
.
This range is also, the maximum variation observed with
change of composition (20 to 70% fuel) of the xed binary
combination (FeaKMnO
4
). The SbaKMnO
4
and SiaKNO
3
systems also show above average ranges of burning rates
with varying composition.
Variation of the particle-size of the fuel in the
SbaKMnO
4
system from a radius of 14 to 2.0 mm changed
the burning rate (Table 5) from 2 to 8 mms
71
compared to
the range of 2 to 28 mms
71
with change in composition
(Table 2). Decreasing the particle-radius of Mo from 17.2 to
6.9 mm produced faster burning Moaperoxide mixtures
(Table 5) than were possible by varying the composition of
the mixtures with the larger Mo particles (Table 2).
Table 7. Calculated Contact points* (x
v x
v x
v x
v x
v x
(mms
71
) (10
7
) (mms
71
) (10
7
) (mms
71
) (10
7
) (mms
71
) (10
7
) (mms
71
) 10
8
) (mms
71
) (10
8
)
10 9.76 48.5 2.26 14.0 9.1 26.6
15 6.4 14.3 72.3 3.37 21.0 8.7 12.8 39.0
20 11.7 3.61 4.5 95.8 2.8 4.45 27.9 12.9 16.0 3.6 50.7
25 9.7 3.82 5.1 119 4.1 5.52 34.8 17.1 18.6 6.9 61.6
30 9.5 3.89 6.6 142 4.5 6.56 41.7 35.7 20.6 7.4 71.7
35 7.2 3.87 4.8 164 4.9 7.56 48.5 25.5 22.2 5.9 80.7
40 6.7 3.76 7.5 185 4.7 8.53 2.3 55.3 11.6 23.1 8.3 88.7
45 6.6 3.60 7.1 206 10.1 9.45 2.2 62.0 6.2 23.6 6.5 95.4
50 9.2 3.39 6.8 225 6.0 10.3 68.6 6.7 23.6 6.5 101
55 7.8 3.15 8.3 244 6.2 11.1 75.2 23.1 6.2 104
60 3.3 2.87 10.1 260 6.8 11.8 81.5 22.1 106
65 1.8 2.57 9.5 274 5.5 12.3 87.7 20.7 106
70 2.24 12.0 285 4.8 12.7 93.5 18.8 103
75 1.90 12.3 291 12.9 98.8 16.6 96.9
80 1.54 7.2 289 12.6 103 14.0 87.5
85 1.17 276 11.8 106 11.0 74.1
90 0.79 240 10.0 105 7.7 55.7
*based on 1.00 g of the specied composition.
Propellants, Explosives, Pyrotechnics 23, 320327 (1998) FuelOxidant Particle Contact in Binary Pyrotechnic Reactions 325
Figure 7. Variation of the calculated number of contact points, N
R
, and the experimental burning rate, v, with composition of the: (a) FeaBaO
2
system (b) FeaSrO
2
system (c) MnaBaO
2
system (d) MnaSrO
2
system (e) MoaBaO
2
system. Note that the curve for the MoaSrO
2
system is not
illustrated because only two compositions burned.
326 M. Brown, S. Taylor, and M. Tribelhorn Propellants, Explosives, Pyrotechnics 23, 320327 (1998)
In spite of the severe approximations made, there is a
qualitative connection between the calculated numbers of
contact points, N
R
, and the measured burning rates, v, of
those pyrotechnic compositions which are presumed to burn
mainly via solid-solid reactions. Further aspects of inter-
particle contact need to be examined, including the effects
of particle-size distribution and the role of inert additives in
decreasing fuelaoxidant contact.
4. References
(1) Y-J. Hao and T. Tanaka, ``Role of the Contact Points between
Particles on the Reactivity of Solids'', Can. J. Chem. Eng. 66,
761766 (1988).
(2) N. Ouchiyama and T. Tanaka, ``Estimation of the Average
Number of Contacts between Randomly Mixed Solid Particles'',
Ind. Eng. Chem. Fundam. 19, 338340 (1980).
(3) A. Shimizu and J. Saitou, ``Effect of Contact Points between
Particles on the Reaction Rate in the Fe
2
O
3
-V
2
O
5
System'', Solid
State Ionics 38, 261269 (1990).
(4) Y-J. Hao and T. Tanaka, ``A New Experimental Method to
Specify the Diffusing Component in a Reacting Particulate
Packing'', Can. J. Chem. Eng. 68, 8188 (1990).
(5) M. W. Beck and M. E. Brown, ``Thermal Analysis of Anti-
monyaPotassium Permanganate Pyrotechnic Compositions'',
Thermochim. Acta 65, 197212 (1983).
(6) M. W. Beck and M. E. Brown, ``Thermochemistry and Reaction
Kinetics of the AntimonyaPotassium Permanganate Pyrotechnic
Systems'', Proceedings of the 10th International Pyrotechnic
Seminar, ``Pyrotechnics'', Fraunhofer-Institut, fur Treib- und
Explosivstoffe, 1985, paper 14.
(7) M. W. Beck and M. E. Brown, ``Burning of AntimonyaPotassium
Permanganate Pyrotechnic Compositions in Closed Systems'',
Comb. Flame 65, 263271 (1986).
(8) M. W. Beck and M. E. Brown, ``Modication of the Burning
Rates of Pyrotechnic Compositions'', Comb. Flame 66, 6775
(1986).
(9) T. Boddington, P. G. Laye, J. R. G. Pude, and J. Tipping,
``Temperature Prole Analysis of Pyrotechnic Systems'', Comb.
Flame 47, 235254 (1982).
(10) T. Boddington, P. G. Laye, J. Tipping, and D. Whalley, ``Kinetic
Analysis of Temperature Proles of Pyrotechnic Systems'',
Comb. Flame 63, 359368 (1986).
(11) T. Boddington, A. Cottrell, and P. G. Laye, ``A Numerical Model
of Combustion in Gasless Pyrotechnic Systems'', Comb. Flame
76, 6369 (1989).
(12) T. Boddington, A. Cottrell, and P. G. Laye, ``Combustion
Transfer in Gasless Pyrotechnics'', Comb. Flame 79, 234241
(1990).
(13) J. A. C. Goodeld and G. J. Rees, ``Pyrotechnic Reaction of Lead
Monoxide and Silicon: Measurement of Reaction Temperature'',
Fuel 60, 151154 (1981).
(14) R. A. Rugunanan and M. E. Brown, ``Reactions of Powdered
Silicon with some Pyrotechnic Oxidants'', J. Thermal Anal. 37,
11931211 (1991).
(15) R. A. Rugunanan and M. E. Brown, ``Combustion of Binary and
Ternary SiliconaOxidant Pyrotechnic Systems. Part I: Fe
2
O
3
and
SnO
2
as Oxidants'', Comb. Sci. Technol. 95, 6183 (1994).
(16) R. A. Rugunanan and M. E. Brown, ``Combustion of Binary and
Ternary SiliconaOxidant Pyrotechnic Systems. Part II: Sb
2
O
3
and
KNO
3
as Oxidants'', Comb. Sci. Technol. 95, 8599 (1994).
(17) R. A. Rugunanan and M. E. Brown, ``Combustion of Binary and
Ternary SiliconaOxidant Pyrotechnic Systems. Part III: Ternary
Systems', Comb. Sci. Technol. 95, 101115 (1994).
(18) R. A. Rugunanan and M. E. Brown, ``Combustion of Binary and
Ternary SiliconaOxidant Pyrotechnic Systems. Part IV: Kinetic
Aspects'', Comb. Sci. Technol. 95, 117138 (1994).
(19) M. E. Brown and R. L. Drennan, ``A Thermal Study of the
ManganeseaBarium Peroxide Pyrotechnic System'', Proceedings
of the 14th International Pyrotechnic Seminar, Jersey, (1989), pp.
423432.
(20) R. L. Drennan and M. E. Brown, ``Binary and Ternary Pyro-
technic Systems of Mn andaor Mo and BaO
2
andaor SrO
2
. Part I:
Thermal Analysis'', Thermochim. Acta 208, 201221 (1992).
(21) R. L. Drennan and M. E. Brown, ``Binary and Ternary Pyro-
technic Systems of Mn andaor Mo and BaO
2
andaor SrO
2
. Part
II: Combustion Studies'', Thermochim. Acta 208, 223246
(1992).
(22) R. L. Drennan and M. E. Brown, ``Binary and Ternary Pyro-
technic Systems of Mn andaor Mo and BaO
2
andaor SrO
2
. Part
III: Kinetic Aspects'', Thermochim. Acta 208, 247259 (1992).
(23) M. E. Brown, M. J. Tribelhorn, and M. G. Blenkinsop, ``Use of
Thermomagnetometry in the Study of Iron-Containing Pyro-
technic Systems'', J. Thermal. Anal. 40, 11231130 (1993).
(24) J. A. Dodds, ``The Porosity and Contact Points in Multi-
component Random Sphere Packings Calculated by a Simple
Statistical Geometric Model'', J. Colloid Interface Sci. 77, 317
327 (1980).
(25) S. S. Al-Kazraji and G. J. Rees, ``The Fast Pyrotechnic Reaction
of Silicon and Red Lead: Heats of Reaction and Rates of Burn-
ing'', Fuel 58, 139143 (1979).
Acknowledgement
The authors are grateful to AECI Explosives Ltd for nancial
support.
(Received April 4, 1997; Ms 23a97)
Table 8. Comparison of Calculated Contact Points* (x
) and
Maximum Experimental Burning Rates (v
max
)
SYSTEM v
max
x
at v
max
(mms
71
) (10
9
per 1.00 g)
Sb(1)aKMnO
4
11.0 0.063
Sb(3)aKMnO
4
11.5 0.116
Sb(4)aKMnO
4
22.5 0.77
FeaBaO
2
35.7 2.06
FeaSrO
2
8.3 8.87
MnaBaO
2
11.7 0.036
MnaSrO
2
12.3 2.91
MoaBaO
2
10.1 0.0945
MoaSrO
2
2.3 0.553
Si(3)aSnO
2
17.1 356
Si(3)aFe
2
O
3
4.54 831
Si(3)aKNO
3
34.5 3.46
Si(3)aSb
2
O
3
8.73 60.8
WaK
2
Cr
2
O
7
25.2 152
Si(A)aPb
3
O
4
257 30.2
Si(B)aPb
3
O
4
163 10.5
Si(C)aPb
3
O
4
115 7.7
Figure 8. Plot of the calculated MAXIMUM number of contact
points, N
R
, against the experimental MAXIMUM burning rates, v
max
,
for the pyrotechnic systems in Table 8. (The highest values of both
variables have been omitted.)
Propellants, Explosives, Pyrotechnics 23, 320327 (1998) FuelOxidant Particle Contact in Binary Pyrotechnic Reactions 327