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Drum Dryers

DIEFFENBACHER GROUP

Single Pass - Drum dryer


Capacity:

+ + + + + + + + + + +

From 5 up to 65 t/h water evaporation Up to 75 t/h (b.d.) mechanical throughput Fresh or recirculation air operation Drying of wood particles, OSB strands, wafers, sawdust, bark, disintegrated seasonal annual crops and bio mass. Drum diameter from 2.0 to 7.0 meter Thick walled drum shell Shovels and lifting blades at the inlet Alternating sections of baffled internals and lifting blades Drum drive with frequency controlled motor, rotation being transmitted via friction chain or rack & pinion drive Minimal air leakage due to proven seal technology Load-switching and control systems including PLC and visualization, also for adjacent material handling systems High - efficiency cyclones Wet electrostatic precipitators (WESP) Recuperative thermal oxidisers (RTO) Individual or integrated predryer with heavy particle separation Hot gas multi-cyclones for cleaning hot gases from grate firing systems before entering the dryer system Burning and/or mixing chambers with automatic sand/ash discharge Frequency controlled main fan drive Low dryer outlet temperature Large temperature gradient between drum in- and outlet Huge capacity High standard of operating safety and reliability Low specific energy requirement Internals designed according to material characteristics

Range of application:

Construction characteristics:

Dust collection:

+ + + + + + +

Options:

Model LL : without drop-out box

Technical advantages:

+ + + + + +

Model TT - LL : without drop-out box

+ + + +

Low investment costs Low foundation arrangement of drum Easy maintenance Easy assembling

Model TT : with drop-out box

Model TT : with drop-out box

In case of model TT most of the dried particles leave mainly the drum through gravity by a drop-outbox

+ + + + +

Separation of fines Reduced emissions Easy adjustment More even moisture Possibility of mounting explosion panels (explosion release of drum)

Model TT : with drop-out box

Standard Installation

without drop-out box

Drum drives with rack & pinion

+ + + + + +

Frequency controlled main drive Auxiliary drum drive, designed for emergency power operation High torque till 3200 KNm Stable construction Flexible paddle section design allows easy compensation of heat expansion Easy replacement of girth ring

Cyclones: for separation of particles and wood dust

+ + + +

Lower part of cyclone cone with flange connection for easy replacement Provided with certificated rupture disks Explosion proof construction Inlet spiral reinforced or made out of wear resistant material as option

Single Pass Drum Dryer for OSB

Installation and Components


Doors for maintenance and control

+ + +

Easy access Space to maintain internals Lifting blades with changeable angle

Single Pass Drum Dryer for OSB Features: * Modular concept with Omega support discs and cruciform flight sections (patent pending) *

+ + + + + + + + + + + + + +

Optimal distribution of strands Drying of longer and wider strands (OSB, OSL and LSL) Longer retention time Improved heat contact with particles or strands Shortest assembling time Pre-assembled reducing welding errors Absorbing heat stresses Stable construction No creation of fines Access to internal sections Better drying efficiency Efficient adjustments and control No plugging or sticking - no middle axes or shaft Higher capacity guaranteed - more than 85% open space inside drum

Energy Systems
Dryers for wood particles designed for capacities from 10,000 kg/h to 75,000 kg/h of evaporated moisture.

Heat sources:

+ + + + + +

Primary energy like natural gas, light and heavy oil or coal Wood dust from screening and sanding lines Hot gases from green energy and waste combustion (grate firing systems) Exhaust gases from gas turbines and/or diesel engines for electric energy production Exhaust gases from thermal oil boiler Heat recovery from dryer exhaust gases (pre-heating of combustion/cooling air)

Burner Systems:

+ + + +

Burner systems for wood dust, natural gas, light and heavy oil in any combination 100 % stand alone burning of wood dust without pilot flame Proven technology from well-known suppliers Outlet temperature of the hot gases below the melting point of the ash/sand

Combustion chambers:

Horizontal arranged combustion chambers for burning natural gas, light and heavy oil with refractory lining

Vertical arranged, refractory lined combustion chambers with automatic sand/ash discharge systems - Proven design up to 75 MW - Low maintenance time - Easy discharge of sand and ash - Low specific heat capacity - Allows combination with other heat sources if possible

Vertical arranged steel combustion chambers with perforated plates for mixing the hot gases with recycle air - Proven design up to 50 MW - Low maintenance time - Easy discharge of sand and ash - High efficiency (no cooling air required) - Excellent temperature control - Reduced exhaust air

Autobahnkreuz Langenfeld

er nn Bo e a Str

COMPANYS LOCATION
Ausfahrt 22 Leverkusen Opladen

Fixheider Strae

Schlebusch Strae

SCHENKMANN-PIELENGINEERING-GMBH Brgerbuschweg 1 D-51381 Leverkusen Tel. +49 (0) 2171 3996-0 Fax +49 (0) 2171 3996-99 E-mail: info@sp-e.de www.sp-e.de

A3

Brgerbuschweg 1

Autobahnkreuz Leverkusen

LOCATIONS OF DIEFFENBACHER-GROUP

DIEFFENBACHER GMBH + CO.KG Heilbronner Strae 20 D-75031 Eppingen Tel. +49 (0) 7262 65-0 Fax Holzplattentechnik +49 (0) 7262 65-377 Fax Umformtechnik +49 (0) 7262 65-297 E-mail: dse@dieffenbacher.de www.dieffenbacher.de DIEFFENBACHER GMBH + CO.KG Betriebssttte Pfungstadt Werner-von-Siemens-Strae 2 D-64319 Pfungstadt Tel. +49 (0) 6157 803-0 Fax +49 (0) 6157 803-109 E-mail: dsp@dieffenbacher.de www.dieffenbacher.de DIEFFENBACHER MASCHINENFABRIK GMBH Gewerbestrae 29 D-75059 Zaisenhausen Tel. +49 (0) 7258 609-0 Fax +49 (0) 7258 8751 E-mail: info@dieffenbacher-zaisenhausen.de www.dieffenbacher-zaisenhausen.de

SCHENKMANN-PIEL-ENGINEERING GMBH Brgerbuschweg 1 D-51381 Leverkusen Tel. +49 (0) 2171-3996-0 Fax +49 (0) 2171-3996-99 E-mail: info@sp-e.de www.sp-e.de KARLE + JUNG GMBH Werkzeug- und Maschinenbau Dieselstrae 7 D-76448 Durmersheim Tel. +49 (0) 7245 9308-0 Fax +49 (0) 7245 9308-18 E-mail: info@karle-jung.de www.karle-jung.de ASA GMBH ANLAGEN- UND SYSTEM-AUTOMATION Jakob-Dieffenbacher-Str. 4 D-75031 Eppingen Tel. +49 (0) 7262 6550-00 Fax +49 (0) 7262 6550-11 E-mail: info@asa-gmbh.de www.asa-gmbh.de

Bo rsi g

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DIEFFENBACHER - CZ s.r.o. Hydraulick lisy Ripsk 15, 62700 Brnn, Tschech. Republik Tel. +420 5 4842 3111 Fax +420 5 4821 7087 E-mail: dcz@dieffenbacher.cz www.dieffenbacher.cz DIEFFENBACHER NORTH AMERICA, Inc. 9495 Twin Oaks Drive Windsor, Ontario N8N 5B8, Kanada Tel. +1 519 979 6937 Fax +1 519 979 6803 E-mail: dna@dieffenbacher.ca www.dieffenbacher.com DIEFFENBACHER, Inc. 3100 Cumberland Blvd. Cumberland Center II Suite 1470 Atlanta, GA 30339, USA Tel. +1 770 226 6394 Fax +1 770 226 6397 E-mail: mail@dieffenbacheratl.com www.dieffenbacher.com DIEFFENBACHER BRASIL Inserco Brasil Av. Dr. Pedro Soares de Camargo 543, sala 62 13208-080 Anhangaba, Jundia SP, Brasilien Tel. +55 11 4523-1298 Fax +55 11 4523-1298 E-mail: inserco.brasil@uol.com.br www.dieffenbacher.com

DIEFFENBACHER BEIJING Scitech Tower, Unit 1305 22, Jianguomen Wai Dajie 100004 Peking, VR China Tel. +86 (0) 10 6522 0935 Fax +86 (0) 10 6522 0936 E-mail: dboklz@public.bta.net.cn www.dieffenbacher.cn DIEFFENBACHER ASIA PACIFIC SDN. BHD. Unit #11-02 11th Floor Menara Multi-Purpose, Capital Square No. 8 Jalan Munshi Abdullah 50100 Kuala Lumpur, Malaysia Tel. +60 3 7490 0183 Fax +60 3 7490 0184 E-mail: DAP@dieffenbacher.com.my www.dieffenbacher.com DIEFFENBACHER AUSTRALASIA PTY LTD 9 Widford Street, Hawthorn East Victoria, 3123, Australien Tel. +61 3 9813 2916 Fax +61 3 9813 1195 E-mail: barkerl@bigpond.net.au DIEFFENBACHER MOSKAU Kutuzovsky Prospekt 36 MPZ imeni Kazakova, Geb.7 121170 Moskau, Russland Tel. +7 495 290 71 51 Fax +7 495 290 71 52 E-mail: dieffenb@aha.ru www.dieffenbacher.ru

www.sp-e.de

nderungen vorbehalten! Christel van Lith - Grafikdesign Limburg 2/07

Drum Dryers

DIEFFENBACHER GROUP

Single Pass - Drum dryer


Capacity:

+ + + + + + + + + + +

From 5 up to 65 t/h water evaporation Up to 75 t/h (b.d.) mechanical throughput Fresh or recirculation air operation Drying of wood particles, OSB strands, wafers, sawdust, bark, disintegrated seasonal annual crops and bio mass. Drum diameter from 2.0 to 7.0 meter Thick walled drum shell Shovels and lifting blades at the inlet Alternating sections of baffled internals and lifting blades Drum drive with frequency controlled motor, rotation being transmitted via friction chain or rack & pinion drive Minimal air leakage due to proven seal technology Load-switching and control systems including PLC and visualization, also for adjacent material handling systems High - efficiency cyclones Wet electrostatic precipitators (WESP) Recuperative thermal oxidisers (RTO) Individual or integrated predryer with heavy particle separation Hot gas multi-cyclones for cleaning hot gases from grate firing systems before entering the dryer system Burning and/or mixing chambers with automatic sand/ash discharge Frequency controlled main fan drive Low dryer outlet temperature Large temperature gradient between drum in- and outlet Huge capacity High standard of operating safety and reliability Low specific energy requirement Internals designed according to material characteristics

Range of application:

Construction characteristics:

Dust collection:

+ + + + + + +

Options:

Model LL : without drop-out box

Technical advantages:

+ + + + + +

Model TT - LL : without drop-out box

+ + + +

Low investment costs Low foundation arrangement of drum Easy maintenance Easy assembling

Model TT : with drop-out box

Model TT : with drop-out box

In case of model TT most of the dried particles leave mainly the drum through gravity by a drop-outbox

+ + + + +

Separation of fines Reduced emissions Easy adjustment More even moisture Possibility of mounting explosion panels (explosion release of drum)

Model TT : with drop-out box

Standard Installation

without drop-out box

Drum drives with rack & pinion

+ + + + + +

Frequency controlled main drive Auxiliary drum drive, designed for emergency power operation High torque till 3200 KNm Stable construction Flexible paddle section design allows easy compensation of heat expansion Easy replacement of girth ring

Cyclones: for separation of particles and wood dust

+ + + +

Lower part of cyclone cone with flange connection for easy replacement Provided with certificated rupture disks Explosion proof construction Inlet spiral reinforced or made out of wear resistant material as option

Single Pass Drum Dryer for OSB

Installation and Components


Doors for maintenance and control

+ + +

Easy access Space to maintain internals Lifting blades with changeable angle

Single Pass Drum Dryer for OSB Features: * Modular concept with Omega support discs and cruciform flight sections (patent pending) *

+ + + + + + + + + + + + + +

Optimal distribution of strands Drying of longer and wider strands (OSB, OSL and LSL) Longer retention time Improved heat contact with particles or strands Shortest assembling time Pre-assembled reducing welding errors Absorbing heat stresses Stable construction No creation of fines Access to internal sections Better drying efficiency Efficient adjustments and control No plugging or sticking - no middle axes or shaft Higher capacity guaranteed - more than 85% open space inside drum

Energy Systems
Dryers for wood particles designed for capacities from 10,000 kg/h to 75,000 kg/h of evaporated moisture.

Heat sources:

+ + + + + +

Primary energy like natural gas, light and heavy oil or coal Wood dust from screening and sanding lines Hot gases from green energy and waste combustion (grate firing systems) Exhaust gases from gas turbines and/or diesel engines for electric energy production Exhaust gases from thermal oil boiler Heat recovery from dryer exhaust gases (pre-heating of combustion/cooling air)

Burner Systems:

+ + + +

Burner systems for wood dust, natural gas, light and heavy oil in any combination 100 % stand alone burning of wood dust without pilot flame Proven technology from well-known suppliers Outlet temperature of the hot gases below the melting point of the ash/sand

Combustion chambers:

Horizontal arranged combustion chambers for burning natural gas, light and heavy oil with refractory lining

Vertical arranged, refractory lined combustion chambers with automatic sand/ash discharge systems - Proven design up to 75 MW - Low maintenance time - Easy discharge of sand and ash - Low specific heat capacity - Allows combination with other heat sources if possible

Vertical arranged steel combustion chambers with perforated plates for mixing the hot gases with recycle air - Proven design up to 50 MW - Low maintenance time - Easy discharge of sand and ash - High efficiency (no cooling air required) - Excellent temperature control - Reduced exhaust air

Autobahnkreuz Langenfeld

S er nn Bo tra e

COMPANYS LOCATION
Ausfahrt 22 Leverkusen Opladen

Fixheider Strae

Schlebusch Strae

SCHENKMANN-PIELENGINEERING-GMBH Brgerbuschweg 1 D-51381 Leverkusen Tel. +49 (0) 2171 3996-0 Fax +49 (0) 2171 3996-99 E-mail: info@sp-e.de www.sp-e.de

A3

Brgerbuschweg 1

Autobahnkreuz Leverkusen

LOCATIONS OF DIEFFENBACHER-GROUP

DIEFFENBACHER GMBH + CO.KG Heilbronner Strae 20 D-75031 Eppingen Tel. +49 (0) 7262 65-0 Fax Holzplattentechnik +49 (0) 7262 65-377 Fax Umformtechnik +49 (0) 7262 65-297 E-mail: dse@dieffenbacher.de www.dieffenbacher.de DIEFFENBACHER GMBH + CO.KG Betriebssttte Pfungstadt Werner-von-Siemens-Strae 2 D-64319 Pfungstadt Tel. +49 (0) 6157 803-0 Fax +49 (0) 6157 803-109 E-mail: dsp@dieffenbacher.de www.dieffenbacher.de DIEFFENBACHER MASCHINENFABRIK GMBH Gewerbestrae 29 D-75059 Zaisenhausen Tel. +49 (0) 7258 609-0 Fax +49 (0) 7258 8751 E-mail: info@dieffenbacher-zaisenhausen.de www.dieffenbacher-zaisenhausen.de

SCHENKMANN-PIEL-ENGINEERING GMBH Brgerbuschweg 1 D-51381 Leverkusen Tel. +49 (0) 2171-3996-0 Fax +49 (0) 2171-3996-99 E-mail: info@sp-e.de www.sp-e.de KARLE + JUNG GMBH Werkzeug- und Maschinenbau Dieselstrae 7 D-76448 Durmersheim Tel. +49 (0) 7245 9308-0 Fax +49 (0) 7245 9308-18 E-mail: info@karle-jung.de www.karle-jung.de ASA GMBH ANLAGEN- UND SYSTEM-AUTOMATION Jakob-Dieffenbacher-Str. 4 D-75031 Eppingen Tel. +49 (0) 7262 6550-00 Fax +49 (0) 7262 6550-11 E-mail: info@asa-gmbh.de www.asa-gmbh.de

Bo rsi gs tra e

DIEFFENBACHER - CZ s.r.o. Hydraulick lisy Ripsk 15, 62700 Brnn, Tschech. Republik Tel. +420 5 4842 3111 Fax +420 5 4821 7087 E-mail: dcz@dieffenbacher.cz www.dieffenbacher.cz DIEFFENBACHER NORTH AMERICA, Inc. 9495 Twin Oaks Drive Windsor, Ontario N8N 5B8, Kanada Tel. +1 519 979 6937 Fax +1 519 979 6803 E-mail: dna@dieffenbacher.ca www.dieffenbacher.com DIEFFENBACHER, Inc. 3100 Cumberland Blvd. Cumberland Center II Suite 1470 Atlanta, GA 30339, USA Tel. +1 770 226 6394 Fax +1 770 226 6397 E-mail: mail@dieffenbacheratl.com www.dieffenbacher.com DIEFFENBACHER BRASIL Inserco Brasil Av. Dr. Pedro Soares de Camargo 543, sala 62 13208-080 Anhangaba, Jundia SP, Brasilien Tel. +55 11 4523-1298 Fax +55 11 4523-1298 E-mail: inserco.brasil@uol.com.br www.dieffenbacher.com

DIEFFENBACHER BEIJING Scitech Tower, Unit 1305 22, Jianguomen Wai Dajie 100004 Peking, VR China Tel. +86 (0) 10 6522 0935 Fax +86 (0) 10 6522 0936 E-mail: dboklz@public.bta.net.cn www.dieffenbacher.cn DIEFFENBACHER ASIA PACIFIC SDN. BHD. Unit #11-02 11th Floor Menara Multi-Purpose, Capital Square No. 8 Jalan Munshi Abdullah 50100 Kuala Lumpur, Malaysia Tel. +60 3 7490 0183 Fax +60 3 7490 0184 E-mail: DAP@dieffenbacher.com.my www.dieffenbacher.com DIEFFENBACHER AUSTRALASIA PTY LTD 9 Widford Street, Hawthorn East Victoria, 3123, Australien Tel. +61 3 9813 2916 Fax +61 3 9813 1195 E-mail: barkerl@bigpond.net.au DIEFFENBACHER MOSKAU Kutuzovsky Prospekt 36 MPZ imeni Kazakova, Geb.7 121170 Moskau, Russland Tel. +7 495 290 71 51 Fax +7 495 290 71 52 E-mail: dieffenb@aha.ru www.dieffenbacher.ru

www.sp-e.de

nderungen vorbehalten! Christel van Lith - Grafikdesign Limburg 2/07