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MTPL

revision3 17.9.11

QUALITY ASSURANCE PLAN
SUPPLIER: Mastech Technologies Pvt Ltd. PROJECT: KUWAIT NATIONAL PETROLEUM CO.(KNPC) HIGH MAST
Sample size NA NA NA NA NA NIL 1% of The Lot NIL Reference standard
43A1and 40A1 KNPC Standard Aproverd Procedure and ASME Sec,V DRAWING WELDING CODE D.1.1-9

QAP-OP-03
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P.O NO: CUSTOMER: Instrument Installation & Maintenance Co. MASTECH TECHNOLOGIES PVT. LTD.131, M.I.A. ALWAR , RAJASTHAN
Process Description Documents and approval S.No. 1 2 3 4 5 1. HR Sheet Plate /SECTIONS/RODS(Load Bearing Members) Zinc Test Classification Design Calculation NDT Procedures G A /Fabrication Drawings WPS/PQR WPQR Nature of test NA NA NA NA NA
Chemical Composition

Acceptance criteria
43A1and 40A1 KNPC Standard Aproverd Procedure and ASME Sec,VIII Div.1

Record
M

Agency
TPIA KNPC

Remarks Review of design

Design Document Procedure of RT/PT/MT Drawing WPS WPQR
MTC
In house test report

P P P P P V P V V

V V V V V V W V V V

V V V V V V V V V V

Drawing WELDING CODE D1.1-9 WELDING CODE D1.1-9
EN 10025 S-355
YS-355 MPa (Min.)&UTS- 490 to 630 Mpa

WELDING CODE D1.1-9
EN 10025 S-355 OR ASTM

Mechanical Properties
Chemical Composition

Review of Manufacturer Test report Review of Manufacturer Test report Review of Manufacturer Test report

Raw material

2.

Mechanical Properties Purity

EN 10025 S-355 OR ASTM A36

EN 10025 S-355
YS-355 MPa (Min.)&UTS- 490 to 630 Mpa

MTC

3.

NIL

SHG ZINC 99.99%

Verify from supplier certificate

MTC
In house test report

V

4.

Acid (HCL)

Sp. Gravity

500 ml per Lot

IS : 265-1976

Hydrometer

P

W

W

M= Manufacturer (Mastech )

P = Perform W =Witness V =Verification

Approved By: Director

Issued By: M.R.

1-9 Aproverd Procedure and ASME Radiography Films Sec. DRAWING APPD. DRAWING APPD. DRAWING APPD. MASTECH TECHNOLOGIES PVT. Approved By: Director . KNPC10% Welding inspectionVisual. Test Classification Section Length of tower shaft Plate/Sheet/sections dimensions FOUNDATION BOLTS Top Diameter Bottom Diameter Nature of test Measurement ₋do₋ Measurement ₋do₋ ₋do₋ ₋do₋ ₋do₋ Visual Visual Visual Reference standard APPD.VIII Div.NDT & Dimensional examination After fabrication. DRAWING APPD. LTD. RAJASTHAN Process Description S. DRAWING APPD. DRAWING Inspetion Report P W W P = Perform M= Manufacturer (Mastech ) W =Witness V =Verification Issued By: M.VIII Div. DRAWING APPD. DRAWING APPD. DRAWING APPD.O NO: CUSTOMER: Instrument Installation & Maintenance Co.9.1and D1. ALWAR . DRAWING Acceptance criteria ± 50 mm APPD.1and D1. DRAWING APPD.A.131.1-1.I. DRAWING Base Flange & Gusset PCD Of holes Earthing Clamp Visual examination of all final welds Liquid Pentrant examination or MPI for fillet wels Radiographic examination for full penetration welds Door Opening / Fittment TOP Frame for fixture mounting D1. DRAWING Record Inspetion Report Inspetion Report Inspetion Report Inspetion Report Inspetion Report Inspetion Report Inspetion Report Inspetion Report Inspetion Report Agency M TPIA KNPC Remarks P P P P P P P P P w W W W W W W W W w W W W W W W W W TPIA-100%.9 25% of weld length Aproverd Procedure and ASME LPE Report Sec.1-19 APPD. DRAWING APPD.(KNPC) HIGH MAST Sample size 100% 40% 40% 100% 100% 40% 40% 10% Random 100% QAP-OP-03 Page 2 of 4 P.MTPL revision3 17. b.No.Vand D1.Vand D1.1-9 Aproverd Procedure and ASME Sec. DRAWING Inspetion Report Inspetion Report P P P P w V W W v V W W TPIA and KNPC10% RT Film shall be review k l m Radiography Visual Measurement 10% 100% 40% n Cage Ladder Measurement 40% APPD. DRAWING D1.1-19 APPD. d.R.1-9 Aproverd Procedure and ASME Sec. DRAWING APPD. DRAWING APPD. DRAWING APPD.11 QUALITY ASSURANCE PLAN SUPPLIER: Mastech Technologies Pvt Ltd. e. c. a. f g h i j APPD. M. PROJECT: KUWAIT NATIONAL PETROLEUM CO. DRAWING APPD. DRAWING APPD.

Approved By: Director .11 QUALITY ASSURANCE PLAN SUPPLIER: Mastech Technologies Pvt Ltd.131.A. RAJASTHAN Description Process S.R. LTD. b. ALWAR .9. d. Test Classification Nature of test Agency TPIA KNPC a. M.O NO: CUSTOMER: Instrument Installation & Maintenance Co. MASTECH TECHNOLOGIES PVT.MTPL revision3 17. c.No. e.) W =Witness V =Verification Issued By: M.I. Pickling of Material Fluxing of Material Coating thickness Adhesion Test Overall Finish Visual Visual Measurement by Alco meter Pivoted Hammer Test Visual 100% no rusts or black spots visible no rusts or black spots visible BS ISO 1461 MIN 80 MICRONS No chipping observed Inspetion Report Inspetion Report Inspetion Report P P P P P W W W W W W W W W W Remarks Galvanizing 100% 25% 10% 100% P = Perform M= Manufacturer (Mastech .(KNPC) HIGH MAST Sample size Reference standard Acceptance criteria Record M QAP-OP-03 Page 3 of 4 P. PROJECT: KUWAIT NATIONAL PETROLEUM CO.

PROJECT: KUWAIT NATIONAL PETROLEUM CO. DRAWING APPD.No. DRAWING 1/600 of total height APPD. ALWAR . Process 1. M. DRAWING Internal document APPD.) V =Verification Issued By: M. /Client's speciafication MDB Review of documents P = Perform W =Witness P V V M= Manufacturer (Mastech Tech.(KNPC) QAP-OP-03 Page 4 of 4 P. AND TEST CERTIFICATES APPD.O NO: MASTECH TECHNOLOGIES PVT.O. DRAWING APPD.I. LTD. DRAWING APPD.MTPL revision2 9.A. Nut Washers Tem plate & Anchor plate Overall Finish 7 Preparation of Manufacturer's Data book and Dispatch clearance P. DRAWING Inspetion Report Inspetion Report Inspetion Report Inspetion Report Inspetion Report Inspetion Report P P P P P P W W W W W W W W W W W W Total Height Staightness Test Foundation bolts.131. RAJASTHAN CUSTOMER: Instrument Installation & Maintenance Co.R. DRAWING APPD. Description S. Approved By: Director . 2 3 Finished Product 4 5 6 Dimensional Diameter (Top&Bottom) HIGH MAST Sample size Reference standard Acceptance criteria Record M Test Classification Nature of test Agency TPIA KNPC Remarks Measurement ₋do₋ Measurement Visual Visual Visual 10 % of The Lot ₋do₋ ₋do₋ ₋do₋ ₋do₋ APPD.7. DRAWING APPD.11 QUALITY ASSURANCE PLAN SUPPLIER: Mastech Technologies Pvt Ltd.