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y @Zombagi: Hi, I am doing my project work on simulation of 2D cutting, I am not able to get the chip separated.

I have given the plastic hardening JC and shear failure properties as you have mentioned. I have used master -slave contact, considering work piece as a slave(node based surface),coeff of friction as 0.1(kinematic method) & siding formulation as small sliding....Please help me in this regard.. Hi,the simulation of the 3-D orthogonal cutting process is great. I need this file to have a look for my study. I will be glad if you can send .inp file for the simulation. you can email me here "". Thank you very much . y Anyone can help on how to determine the cutting forces (Fc) and thrust force in Abaqus orthogonal cutting simulation, please? Hi...I'm just now doing the similar research just like you did.I'm still new in this area and need help from you to send the inp file or step to do this kind of simulation as my reference to proceed this can email me: u will respond my msg ASAP. y Hi, I am impressed with your simulation, I am trying to do similar thing but not getting the whole as I am new in this area, I will be glad if you can send .inp file for the simulation. you can email me here "". I need this file to have a look for my study. Thank you very much in advance. y @Zombagi. Thanx very much for ur assistance so far. Now i m working on a 2D simulation.Do u define in ur model the depth of cut and u partitioned the workpiece and defined the interactions between ur partitioned surface (chip) and tool with friction.Also kindly let me know how u modeled using ALE technique. While defining the regions/surfaces for ur lagrangian boundaries,do u also define the boundary conditions where in u constrain the left side and bottom side of the work piece.Pls help me sir y @madhu9476 Hello,I'm also working on 2D simulation of cutting.I don't know how to set the ale parameters,can we exchange our minds?Thanx y @Zombagi.Thanx for ur reply. Can we partition the chip in the workpiece using planes in 2D also. Pls give me ur valuable suggestion. Reply y @madhu9476 Yes you can. Thanks for your compliments. Reply y @madhu9476 Certa-0qaqainly you can. y @InouePucRio Do you mean you have a machining simulation in 3-D inp file? y @Zombagi. What are the tool work interactions u gave for ur simulation. thanx in advance

I m also working on ABAQUS on chip separation. Also can u help me how to assign section in 3d model space. I m also working on ABAQUS on chip separation. hard contact. How to get an object moving uniformly without those colorful contours of stress? Thanks in advance..y @madhu9476 Do you mean friction? If I still remember correctly.would you please tell me how to set the boundary conditions in Abacus for turning.1.. it was penalty with coefficient of friction 0. I m doing my research in Anna University India.inp.can you send me one.html y In Google I find only "Modeling of hard machining: effect of insert edge preparation in CBN cutting tools"((( Can you upload it on rapidshare or other file sharing site. if this will not hard to you&? Thank you y Hi Zombagi it is really nice work what you did.thanks a lot!Best wishes! cao_chengming@hot/mail. @InouePucRio Hi i want to have a 3-D cutting modelling inp file. Also can u help me how to assign section in 3d model space. . Can u help me of how you partitioned workpiece in 3d .com @InouePucRio Hi i want to have a 3-D cutting`` modelling inp file. y That's normal because it doesn't move as a rigid body! It has inertia and it should deform accordingly! rapidshare com/files/306352729/alfa_minus.thanks a lot!Best wishes! cao_chengming@hotmail.. y Could I ask a simple question? My object is always under stress when under velocity field. Also. Can u help me of how you partitioned workpiece in 3d .my email id is vicky5758@gmail. with allow separation after contact.i am going to do a project on FEA of 3D orthogonal TURNING using Abacus . y @madhu9476 Simple! Just create points on your workpiece edges and partition it using planes! hi this is vicky from pune university.would like be also so skilled sometimes directly in the abaqus prepocesor in this kind field -@Zombagi Hi its a gr8 y Hi its a gr8 work. I m doing my research in Anna University India..can you send me one.

but elements is not deleting. I haven't tried 6. y I have given Johnsn-Cook's condition for chip formation .9 yet! y Hello. David K. It is missing many things. No chip/tool rake face slip surface was defined too.Maybe I am doing something wrong? y As I mentioned before this warning does not mean you are doing something worng.y I enter all this parametes of *shear failure. It is just a warning that this option will not be supported by ABAQUS code in future versions. No to be deleted predefined conditional elements set.6..But unable to form chip . Eu-Gene Ng. Journal of Materials Processing Technology 127 (2002) 222229.. ... Are they used for Steel (or) Ti-Al alloy? y It was for Steel.. but I am getting same warning.I take some warning ***WARNING: THE *SHEAR FAILURE OPTION WILL NOT BE SUPPORTED IN THE FUTURE RELEASE..html Thank you for help!!! y I just checked your INP file. Not to worry for now as long it is still supported by ABAQUS! y I have a problem.7 and 6. However.Can you see at my input file? what i am doing wrong? rapidshare. No workpiece machined surface was defined. you mentioned shear failure damage parameters.. PLEASE USE *DAMAGE INITIATION AND *DAMAGE EVOLUTION OPTIONS FOR MODELING PROGRESSIVE DAMAGE AND FAILURE OF MATERIALS y That's fine.. it is just the the figures will have to correspond to the particular material. And lastly. the tool should be touching the workpiece when it starts to cut. it should work within present versions up to 8.8-1 versions. When I input all this shear failure parametets. Ex. There is no seperation . What should i do ? y You have to specify a material separation criterion.. I used ABAQUS 6.inp. but I expect it to work with Ti-Al alloy.. You need to check out this paper: "Modelling of hard part machining". It is just to let you know that this option will not work in future versions of ABAQUS. Google under "Chip separation criterion" y Can you please provide me the reference for journal paper may be i will try on my own with deform may be. Aspinwall y Thanks for your reply. com/files/298579381/Job-1.

a prof in Uni of Bham.Did u predefine the cutting path? y Great job! I have some questions for you: . but no cohesive elements used. September 2005. Pages 1337-1346 y Gosh. y Yes.y This could b 2nd posting (my internet doesnt work well today).What kind of damage model did you used for element deletion? .wise? .How does ABAQUS allow the element to separate? How to trigger it? Geometrically. 4) Can I have the name of the journal? y Finite element modeling of erosive wear International Journal of Machine Tools and Manufacture Volume 45. Issue 11. .If the material properties were determined in the lab can you explain me briefly what was the procedure used during testing (some standards astm. I am currently trying out the J-C damage + element deletion and have no success at moment. that journal. I am still need some more tips. ELEMENT DELETION=YES d1. y Thanks for the quick reply.Did you recieved all the material properties needed for the analysis or did you or your team determined them in the lab? .d5 ABAQUS manual does not explain what is d1 to d5. I hope you can give a little bit advise 1) Is this a ALE or CEL model? 2) Did u partition the model for cutting? DId u use cohesive element? 3) SHEAR FAILURE. TYPE=JOHNSON COOK.d4. I partitioned the model. Looks like I am going to give him a ring this afternoon.s editor was my ex-supervisor. d2.d3. or pd or iso anything is good) I'm asking this because at this moment i'm having problems using J-C damage model . Very great jobs you did.

0002. -0. For normal interaction. 0.1 or based on your material.1. hardening=JOHNSON COOK 3. And for the failure criterion: *SHEAR FAILURE. Thank you so much! Great job! y The ABAQUS version doesn't matter at all. . ELEMENT DELETION=YES -0.61. And I'm curious how you defined your friction model.. they are: *Plastic.. 0.5.5? Thanks.05e+08. you got to specify normal and tangential interaction.161e+09. 0. 0.6. type=JOHNSON COOK 0.01.517. 20. 1385.. else ? Best Regards! qiangzini 1 year ago Reply y hi can i contact you once please would be nice. 1.I had the material properties from a paper (journal paper).i work with deform 3d. Zombagi 2 years ago Reply y @Zombagi Hi I wonder how did you deal with the item "damage evolution".and can it be calculated by some formular or sth.. As for the friction.1.61 y Is your model done in abaqus 6.. Considerr the tangential friction somewhere close to 0.7 or 6.just interested to know how u did with abaqus harishankergoud 3 years ago Reply y wow I have no idea what this is I am studying to be a psychologist.y . .. consider no separation. TYPE=JOHNSON COOK.8.great work.I used Johnson-Cook damage criterion. *Rate Dependent.8. 2.

best luck for you too :) Zombagi 3 years ago Reply y Hi.. what values have you used for the variables? Zombagi 3 years ago Reply y You have to specify an interaction between the tool clearence surface and the workpiece surface... bcoz as far as I the file is too big.. otherwise ABAQUS will assume no interaction.). How did you uploaded this abaqus odb extension file into this site. but I don't get any residual stresses on my machined surface.I read your comment about Amr Adeeb and thought I would check ur video best of luck :) Afr0Smile 3 years ago Reply y Thanks. and certainly no residual stress will result! Zombagi 3 years ago Reply y Hi there. What could be the problem? Thx jackyjoserobert 3 years ago Reply y Have you used Johnsn-Cook's formula? Also. I did the same simulation (almost the same.tq anuarbakar 3 years ago .

I am trying to find element deletion in abaqus documentation. and I used Johnson-Cook criterion for stress calculation..Reply y I did not upload the odb file! That's just a movie file you can create from within Abaqus! Zombagi 3 years ago Reply y please give me urs mail id. I wonder if you use a failure criterion for the removal of the layer of elements in metal cutting. you have to create a separation element set which will be deleted once those elements reach failure.. Best regards. y Hi. could you give me some advice on how to do this simulation?. tq anuarbakar 3 years ago y You cann't add it in the ABAQUS/ACE you have to add it in the input file within the material section. I am studying in IIT . I'm new in using ABAQUS. in India. Lady ladymx08 3 years ago y I used ELEMENT DELETION=YES to remove failed elements. If you don't mind could you send me a copy of this graet file. Thanks for you nice complement. i am facing some prob to do this simulation . but I could't find. Certainly. Zombagi 3 years ago y Hi.. . hope you're great. Could you tell me which section in abaqus I need to setup for element deletion=yes for Jonhson-cook.