Quality Procedure

QP045000 QUALITY PROCEDURE FOR CP-22-120V, CP-NL20, CP-22-230V, CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS

CONDENSATE REMOVAL PUMP REFERENCE PHOTO I. Title QP045000 QUALITY PROCEDURE FOR CP-22-120V, CP-NL20, CP-22-230V, CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS Document Number QP045000-AB Reference Documents DW045000 DW045100 DW045200 TL045000 DW045265 FA045288 FA045090 FA045290 QP000003 QP000006 IPC-A-610 IPC/EIA J-STD-001 Condensate Pump Assembly 230 V Condensate Pump Final Assembly Condensate Pump Assembly (EWI) Test and calibration procedure for Condensate Pump Automated Tester PVC Tubing (EWI) CP-22T and CP-NL20T Master Carton Assy (EWI) Inner Packaging Box Assy Inner Packaging Box Assy (EWI) Packaging Drop Test Quality Procedure Quality Procedure for Packaging Acceptability of Electronic Assemblies Requirements for Soldered Electrical and Electronic Assemblies

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Quality Procedure
IV. QP045000 QUALITY PROCEDURE FOR CP-22-120V, CP-NL20, CP-22-230V, CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS Tools Required y Dial Caliper or Ruler capable of measuring 460 mm y Decibel Meter y True RMS Watt Meter y Low ohm meter or Digital Millivolt Meter and Regulated Power Supply. y Quick Check 200 Barcode Verifier y Spring Scale y Manometer capable of 30¶ with graduations of 0.5 in. y Clear vinyl tubing of various lengths y Pantone Color Chart y Torque Wrench y Measuring Cup capable of measuring 350mL to 2500mL y Hi-Pot Tester y 35 lb Weight y 25 lb Weight y 25mm diameter polished stainless steel ball y Shore A Hardness Tester Procedure y Use attached Inspection form at the end of this document for the inspection y If any of the points below are FALSE about the sample being inspected, please record the failure type associated with that section on the Inspection Form y No more than 15% of the sample must come from the same carton, unless the total number of boxes is less than 7. If there are less than 7 cartons, be sure to select randomly from different layers within the same carton. y All Sampling is per MIL 105E General Inspection Level II unless specified otherwise y All cartons containing samples pulled for testing must be marked with an ³Inspected by QC´ or similar identification label. A. Visual Inspection ± Packaging (MIL STD Level I) 1. Compare the flute of the inner carton with an approved sample and verify that they are the same. (Major) 2. Verify that the POP boxes are free from dents or scratches. (Minor, Any cartons that are open and unable to be sealed are Major)

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Verify that all wire terminals are tightly connected. Use pantone chart to verify that the colors of the tub. Using a spring scale. Verify that the top label is applied squarely and centered. Wires must not be pinched. (Minor) 12. Visual Inspection ± Product (MIL STD 105 Level I) 1. All wire markings must match drawing. 11/24/2008 . (Major) 9. (Minor) 5. Inspect plug and verify that prongs are straight. (Major) 10. (Major) 2. CP-22-230V. or insulation torn. (Major) 3. Verify quality of soldered connections. Rock tub back and forth to ensure tub is level. rust or corrosion visible from 1 Meter. scratches or flash visible from 1 Meter. and UL file No. (Minor) 8. Printing must match artwork. Tub must not rise more than 1mm. (Major) 14. and match the artwork file. Verify that all components are present and assembled according to the drawing. Verify that there are no sink marks on the top cover. (Minor) 11. and evenly spaced and free of corrosion. The label printing must be legible from 1 meter. Ensure that the valve is screwed tightly into the plastic housing with a minimum torque as specified on the drawing.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. CP-NL20. Verify that all pads are fully inserted into the base of the tub. cracks. and tablet housing match the drawing spec or limit sample. verify that the check valve assembly does not come free when Copyright East West LLC Page 3 of 22 rev. match correct motor drawing or wire specification. Verify that wire colors. (Minor) 7. wire gage. Verify that motor laminates are free or dents. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS B. There must be no bubbles or tears. Pump must be free of contaminants like tape. Missing strain relief clamp is Critical) 6. Verify that all labels are clean and free of tears or wrinkles. The solder nuggets must be completely formed with no 2 touching each other. (Major) 13. deck. not bent. Verify that all surfaces are free from dents. (Major. Verify that the plastic lock tabs on the deck fitting are properly assembled in the deck. Reference IPC-A610 or JSTD-001 for manufacturing guides. Verify that the motor impeller spins freely when turned by hand with no noise or resistance. (Major) 4. top cover. Verify that the insulation seal is firmly attached to the plastic boss and seated in the housing. flash trimming. Use pantone chart to verify colors match. packing material. lens.

(Critical if loop is open) Figure 1a. Figure 1b. (Major) 19. Verify shading pole is properly welded (see Figures 1a and 1b). Verify that cord safety label matches artwork file. Loop is closed. Assembly must match the drawing spec. Hose must be free of kinks. 11/24/2008 . (Major) 17. (Major) 16. CP-22-230V. holes or damage. Loop is open. Turn the device upside down only holding the tub at the corners. Location and rotation of hose clamp crimp must match the drawing spec. (Major) 20. (Major) 15. Remove the cover from the deck and verify that none of the screw posts are broken or stripped. there must be no gaps larger than 1 mm. Verify that the deck fits flush onto the tub. Sample fails inspection Copyright East West LLC Page 4 of 22 rev. CP-NL20. Remove the check valve and inspect the assembly. Ensure that the deck remains firmly attached to the tub. Sample passes inspection.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS pulled with 10lbs of force. Verify that there is no factory contact info or other identifying markings on the braided hose. Verify that the motor is secured to the condensate pump and that none of the screws or assembled components are loose. (Major) 18.

CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS 21. Copyright East West LLC Page 5 of 22 rev. 22. (Critical) Figure 2. (Major) 2. Verify the length and alignment of the float assembly. (Major) D.(Major) C. Carton Drop Test y Perform drop testing on 1 export carton (with straps) before completing the remainder of the functional testing. y Pumps which may have sound output issue should also be tested according to the Sound Output Test Procedure.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. Dimensional Inspection (Sample Size per MIL 105E S-4) 1. See QP000003 for Drop Test procedure. Test must be performed from 460mm drop height. 11/24/2008 . CP-22-230V. (Minor) 23. remove pump cover and perform visual inspection of all components. CP-22T (CP-NL20T): Verify the included hose¶s dimensions match the PVC Tubing drawing. CP-NL20. y Once functional testing complete. Accepted switches with manufacturer¶s logos. (Minor) 3. Verify the Deck Lid is secured to the Tank while it is in the packaging. Length must match the drawing spec. Functional Inspection ± Product (Special Sample Size MIL 105 Special Level S-4) 1. CP-22T (CP-NL20T): Verify the hose included in the inner carton matches PVC Tubing drawing. Verify switch manufacture against UL File. Reference Figure 2. Verify that the wire lengths match the drawing requirements. Note: Pumps with any functional or visual issues after drop testing should NOT be shipped. CP-22T (CP-NL20T): Verify that there are no more than three bends (kinks) per 20 feet of tubing for the CP-22T according to the PVC tube drawing. y Submit separate data report for Drop Test results using table in QP000003. (Major) 24.

Close-up of output hose in drain hole. Figure 4a. Activation Test Station and Setup. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS 2. or other indicator (Figures 3a and 3b).Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. Copyright East West LLC Page 6 of 22 rev. and Safety Switch Function Tests y Apply power to pump. Figure 4b. Figure3a. Figure 5. 11/24/2008 . Add water to tub to activate pump. Pump Activation. LED. CP-NL20. Route end of output hose through drain hole. Figure3b. Connect voltage indicator to two outer leads. CP-22-230V. Alarm. Verify that the reading is open. Connect the outside Alarm and Safety Switch channels to a multimeter. y Slowly fill tub with water until the pump activates (see Figure 5). y Prevent the output hose from discharging water by attaching a hose and routing it into the drain hole (Figures 4a and 4b).

To reduce this noise. (Major) y Record amount of water left in the tub after the pump shuts off. The amount of water required to activate the alarm must be within the specified values according to the drawing (Major) y Verify that the pump activates before the Safety (Cut-Off) Switch activates. The amount of water required to activate the pump must within the specified values according to the drawing. Record amount of water required to activate Red LED. (Critical) 3. Sound Output Test y Place the condensate pump on a flat level surface. Sound output must not exceed the drawing specification. (Major) y When running pump in full flow condition. excessive noise may results from the flow of water back into the pump tank. pinch output tubing slightly so that this noise is reduced to a minimum (see Figure 6). foreign material or debris circulating through pump. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS y Record amount of water required to activate pump. Pinch output tubing to reduce noise. (Critical) y Water must not leak out of the overflow holes before the Safety Switch activates. (Major) y Verify that the pump activates before the Red LED activates. y Attach a hose to route expelled water into pump drain hole (see Figures 4a and 4b). (Critical) y Water must not leak out of the overflow holes before the Red LED activates. y Record the maximum sound output. Apply power to the pump. y Listen for any abnormal sounds including impeller or fan rubbing against housing. y Hold the meter 30cm above the top cover. y Use the decibel meter to determine the sound output of the pump action of the condensate pump. facing the fan. Abnormal noise defects must be re-worked prior to shipment.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. 11/24/2008 . Total water remaining in pump must meet the values in to avoid ³slurping´ sound of air being suctioned into pump housing. (Major) Copyright East West LLC Page 7 of 22 rev. (Major) Pump does not shut off. CP-22-230V. Record amount of water required to activate Safety switch. Decibel meter should be set to ³A´ Weighting. CP-NL20. Slowly add water until pump motor activates. Test chamber ambient noise must be <50dB. Figure 6.

y Turn on pump and record the maximum head pressure in inches of water. (Major) 5. CP-22-230V. DW045100 for 230V Pump). CP-NL20. Pressure Test Tube Method (Static Head) y Set up test according to the diagram below. Current and power must not exceed drawing spec (DW045000 for 120V Pump. y Note: Performing the test in an empty tube will create inertial forces that will aid in pump height. Current Draw Test y During Static Head testing. 11/24/2008 .Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. Pressure Test Setup y Pressure must match the drawing specification. y Ensure tub is filled with water so that red LED and Safety Switch are activated during testing. Allow 7-8 feet of hose to rest on the ground when setting up the test. Fill the hose resting on the ground with water prior to pumping the water to the specified height. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS 4. Test must begin with 8 ft of water in the tube Figure 7. y Record current and power draw for each pump in data table. Measurement must be taken in less than 1 minute of operation. Ensure that the tube is straight and level. determine current and power draw within 1 minute of operation once maximum pump head is achieved. (Major) Pressure Test using Automated Tester Method ± y See TL045000. (Major) Copyright East West LLC Page 8 of 22 rev.

(Major) y Maximum leakage cannot exceed 0. (Major) 9. CP-22T (CP-NL20T): Verify the included hose¶s hardness matches PVC Tubing drawing. (Major if >6mm leakage is observed) Apply 5psi of pressure to the check valve hose. Figure 8. Observe hose for 90 seconds to ensure that the water does not decrease or backflow into the tub. y Bend and twist the power cord in 3 random locations to verify that the cord is free of opens or broken wire. Power Cord Test y Activate the condensate pump. Backflow Test Setup y y Apply 0 psi of pressure to the check valve hose by filling tube with approximately 30 cm (12 in) of water.5mA for a 3-wire (grounded) portable pump. y Connect hose to check valve and fill with water as shown in Figure 8.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. Observe hose for 90 seconds to ensure that the water does not decrease or backflow into the tub. (Major) Copyright East West LLC Page 9 of 22 rev. y The pump must have no physical damage or mechanical breakdown for the application. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS 6. Dielectric Withstanding Test y Use a hi-pot tester to apply continuously 1500V @ 50 Hz for 2 seconds between any live parts and grounded dead metal. CP-NL20. y Pump must not stop or lose function. (Major) 7. 11/24/2008 . CP-22-230V. (Major) 8. Valve Water Backflow Test y Use pressure tester to verify sealing ability of the check valves.

CP-NL20.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. CP-22-230V. (Major) F. Functional Inspection ± Product (Special Sample Size MIL 105 S-1) 1. and measure the distance between mark and top cover. Terminal Pull Test y Secure pump in place and attach a spring scale to the quick connect motor leads. (Figure 11) Figure 11. Functional Inspection ± Product (Special Sample Size MIL 105 S-2) 1. 11/24/2008 .5lbs. Copyright East West LLC Page 10 of 22 rev. y Pull force must be > 2. Wire Pull Test y Mark electrical cord near top cover. Mark cord near top cover. y Pull on terminal until it detaches from the motor. Pull spring scale away from motor leads ontil the terminal detaches from motor. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS E. Figure 10.

Load Test Setup 3. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS y Mount condensate pump vertically. measure the distance that the wire is displaced. and hang a 35 lb weight from wire for 1 minute (Figure 12). Top cover must not collapse into the tub. Load Test y Add 25 lbs to the top cover shown in Figure 13. The cord must not move greater than 2mm. Pull Test for Check Valve y Attach spring scale to check valve.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. (Major) 35 lb Load Figure 12. Wire Pull Test Setup 2. No piece shall crack or break. (Major) Copyright East West LLC Page 11 of 22 rev. With weight attached. (Major) Figure 13. y No portion of the pump or container should deform or bow outwards. y The check valve must remain fully seated in plastic housing. 11/24/2008 . CP-22-230V. CP-NL20. See UL 778 Section 45. y Apply 10 lbs of pull force for 5 seconds.

Required Attachments (Critical) 1. 11/24/2008 .Wood packaging materials must be either: a. 2. Pallet Fumigation Stamp (if Applicable) . The following tests must be performed in-line on 100% of products produced unless otherwise specified.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. Submit Data Trend report with Inspection Tables to for review. (Major) G. International Plant Protection Convention (IPPC) Logo 5. Supporting Data . Record the lot number and carton text from each carton where samples were taken. 3. Verify that factory is performing routine in-line daily tests as described in this quality procedure. Turn plastic tub face down (bottom surface facing up) on a flat. Attach copies of daily production records. CP-NL20. Heat treated to a minimum wood core temperature of 56ºC for a minimum of thirty minutes. Plastic Impact Test y Remove cover and pump from the plastic tub. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS 4. Copyright East West LLC Page 12 of 22 rev. Export Carton Data and Lot Numbers. level surface. Repeat 3 times. Tub must not crack or break. Submit Drop Test Inspection Report from QP000003. Figure 14. Attach a photo or written copy of the exact text to the inspection form. CP-22-230V. or b. Daily Production Testing Data. 4. Attach Export Carton Inspection Report from QP000006. Fumigation with methyl bromide Certified Treatments must be marked with the following International Plant Protection Convention (IPPC) Logo. y Drop a 25mm diameter polished steel ball onto the tub from a height of 24 inches from the top of the tub.

Figure 15b.5´ thick min rubber pad or held in the hand when sound is measured. Motor supplier must verify that they are performing 100% coil testing for pinhole and surge testing. Strip the other end of the magnet wire and place into the tub. Page 13 of 22 rev. CP-22-230V. Strip one end of the magnet wire and connect 20VDC power. 11/24/2008 Copyright East West LLC . y Motor supplier must provide records of destructive testing of enamel defects.25 Ÿ. Pinhole test set up. See Figure 16. Motor decibel level must be measured during incoming inspection.Cut two 6m length magnet wire from the production line. holes are present. Sound must be measured with meter facing the shaft at distance specified in the drawing. If Phenolphthalein turns red. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS y Ground Continuity Test ± (See UL 1004 section 22A. The measured resistance must be less than 0.000 hr life cycle requirement. CP-NL20. Figure 15a. y y y y y Low ohm measurement . Documents must be disclosed as evidence of testing.between the grounding wire and any other point required to be grounded. Figure 16. Leakage Current Test described above Life Cycle Testing ± ensure that 2 motors from each batch are tested and that they meet the > 1. A. Pinhole Test Procedure .Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V.1) Determine the resistance between points specified in Figures 15a and 15b. Motor must be placed on a 0. Attach one end of resistance meter to lead ground terminal. Attach opposite end of resistance meter to ground lead plug. Place into the tub with salt and phenolphthalein acid.

y Pump Activation Test (100% Inspection) y Alarm Activation Test (100% Inspection) y HiPot Test (100% Inspection) y Motor Resistance Test using High Voltage Multimeter (100% Inspection) y Duckbill IQC Inspection Records y Report the Serial Number for ALL pumps included in the order using provided form. Count every export carton for each size and total the quantities. Products must contain a serial number matching the corresponding test data. See drawing for serial number placement. Verify that all components match the drawing and UL file. -ORObtain documentation from the factory that includes: y Factory Name y Material Name and/or Number y Statement that EW¶s product was made from identified material y Signature of Factory Manager or designate (i. y Pressure test using automated tester ± Data must be collected in sequential order and provided in a tabelized report. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS y Check Valve Backflow Test must be performed in process according to this quality procedure at a minimum sampling rate of S-2. (Critical) End of Procedure Copyright East West LLC Page 14 of 22 rev. 7. Factory must provide valid documentation for each component. Shipment Quantity 1.e. CP-22-230V. 100% sampling must be performed for the first 5000 units shipped. 11/24/2008 . Material Certification. Total quantities must match the quantities on the Inspection Report. CP-NL20. UL Verification Form ± Fill out UL Verification Form and have Factory Manager provide signature. Minimum 5% sampling must be performed thereafter. Quality Manager) H.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. 6.

Labels clean and wrinkle free 12. or flash 7. CP-22-230V. Top cover applied squarely and center 11. Daily Production Data . CP-22T (CP-NL20T): Hose Appearance 24. Inner Carton Flute 2. CP-22T (CP-NL20T): Kinks per tube ” 3 G. Visual Inspection ± Product 1. Inner Carton and POP Box Appearance B. Std. Motor is secured 20.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. No dents. scratches. Major AQL: 1. Impeller spins freely 10. Deck is flush on tub 16. cracks. Pantone check 5. Cord safety label 17. Welding of shaded pole 21.Motor IQC records . Switch manufacturer 22. Deck Lid Secure 23.Pump Activation X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X Minors Majors Criticals Copyright East West LLC Page 15 of 22 rev. PCB (components. 11/24/2008 . No factory contact info 18. 105-E General Inspection Level II Minor AQL: 2. Tub rise 2. Plastic lock tabs fit 15. Components present 6. Valve screwed tightly 14. LEDs. No sink marks 8. Export Carton Data 2. solder connections) 3.5 Section A. Wire & Plug appearance 4. CP-NL20. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS Inspection Plan: Mil. Insulation seal attached 13. Wire terminals tightly connected 9. No broken or stripped screws 19.0 EW Part #: Inspection Date: Shipment Size: Sample Lot Size: Inspection Item Visual Inspection ± Export 1. Pallet Fumigation Stamp (if applicable) 3.0 Critical AQL: 0. Supporting Data ± Required Attachments 1.

11/24/2008 .Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. CP-NL20. reinspected and approved by EW before the shipment can be released. CP-22-230V. UL Certification H.Alarm Activation 4. Material Certification 5. Shipment Quantity 1. Shipment Quantity Total Defects from Inspection Lot Acceptance Criteria Results of this Inspection (circle one) Comments: < Pass < Fail * See Note Conditional X X X X X X X X Note: Critical Failures must be re-worked. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS . Inspector: Factory: Copyright East West LLC Page 16 of 22 rev.

2. Sound Output a. Maximum Sound Output b. Alarm. CP-22T (CP-NL20T): Hose Dimension D. Safety Switch Activation Sequence d. reinspected and approved by EW before the shipment can be released. 7. Water Overflow e. Red LED Activation Sequence c. Std. Major AQL: 1. Inspector: Copyright East West LLC Page 17 of 22 rev. CP-NL20. Activation Water Level b.5 Section C. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS Inspection Plan: Mil.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. 11/24/2008 . 105-E S-4 Special Inspection Level S-4 Minor AQL: 2. Carton Drop Test Pump Activation. Functional Inspection ±Product (MIL-105E S-4) 1. CP-22-230V. and COM Test a. Wire Length 3. Deactivation Water Level 3.0 EW Part #: Inspection Date: Shipment Size: Sample Lot Size: Inspection Item Dimensional Inspection ±Product (MIL-105E S4) 1. 6. Note: Critical Failures must be re-worked. Pressure Test (Static and Automated) Current Draw Test Power Cord Test Valve Backflow Test Dielectric Withstanding CP-22T (CP-NL20T): Hose Hardness X X X X X X X X X X X X X X X X < Pass < Fail X X X X X X X X X X X X X * See Note Conditional X X X X X X Minors Majors Criticals X X X X X Total Defects from Inspection Lot Acceptance Criteria Results of this Inspection (circle one) Comments: *Carton drop test results should be included with Pump Activation & Sound Output results where applicable.0 Critical AQL: 0. 8. 5. Float length 2. Abnormal Sound Defects 4. 9.

Std. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS Functional Data Collection Table Inspector: Date: Sound Output Pressure Test Pressure Test per Factory's report Pump Activation Alarm Function Serial Number Float Length Current Draw Inspection Plan: Mil.0 EW Part #: Inspection Date: Shipment Size: Sample Lot Size: Minors Majors Criticals Inspection Item Functional Inspection .Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. CP-22-230V. 105-E S-2 Special Inspection Level S-2 Minor AQL: 2.5 Section E. Terminal Pull Test Total Defects from Inspection Lot Acceptance Criteria Results of this Inspection (circle one) X < Pass < Fail X * See Note Conditional Comments: Note: Critical Failures must be re-worked.Product (Sample Size per Mil 105E S-2) 1.0 Critical AQL: 0. Major AQL: 1. Inspector: Factory: Copyright East West LLC Page 18 of 22 rev. 11/24/2008 . reinspected and approved by EW before the shipment can be released. CP-NL20.

reinspected and approved by EW before the shipment can be released.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. Wire Pull Test 2. Functional Data Collection Table Inspector: Date: Load Test Pull Test Impact Test Dielectric Withstanding Sample # Wire Pull Copyright East West LLC Page 19 of 22 rev.0 EW Part #: Inspection Date: Shipment Size: Sample Lot Size: Inspection Item Functional Inspection .Product (Sample Size per Mil 105E S-1) 1. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS Inspection Plan: Mil. Inspector: Factory: Please complete the inspection form and email it to EW¶s Atlanta office. Major AQL: 1. Pull Test for Check Valve 4. Plastic Impact Test Total Defects from Inspection Lot Acceptance Criteria Results of this Inspection (circle one) Comments: < Pass < Fail * See Note Conditional Minors Majors Criticals X X X X X X X X Note: Critical Failures must be re-worked.5 Section F. CP-NL20.0 Critical AQL: 0. Std. CP-22-230V. 105-E S-1 Special Inspection Level S-1 Minor AQL: 2. 11/24/2008 . Load Test 3.

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 FUNCTION DW045000 INSULATION MATERIAL Condensate Main Assy MANUFACTURER See Bill of Materials and Associated Drawings UL FILE NO. 11/24/2008 . CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS Material Certification Instructions: The inspector must certify that the material used in this shipment matches the product assembly drawing and each material UL file number listed matches the material used. Inspector Verified (Check) Inspector English Name Date Lot # Comments: Please complete the inspection form and email it to the Atlanta office Copyright East West LLC Page 20 of 22 rev. CP-22-230V. A signature on this form certifies the inspector verifies that UL listed materials have been used in the construction of this lot of the product. This page must be signed and included with each inspection.Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. CP-NL20.

CP-22-230V. Copyright East West LLC Page 21 of 22 rev. 1L x 3H´ OR 1. Yueging Dong Nan Electronic. 18. Material Manufacturer Number or Code Raw Material Manufacturer SJTW Type No.2L x 0. KW4A. Thermoplastic Thermoplastic. Factory Address: Name and Date: Material Purchase Date: EW Project Name: No. 105oC temp rating. Talismanic Electronic Co. rated 945VB. rated min. LG Chemicals Type No. Dicgu Electronics.C (WOYR2/8. Attachment Plug molded on grounding type rated 125 Vac 15 A..Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS UL Verification Form This form must be signed by the Factory Manager and included with each inspection report. SM5-03D-6-C5. 5 A. MFS-01. Tin Plated Copper Any R/C (QMFZ2) thermoplastic rated 94 HB min.18 in ID Thermoplastic. 11/24/2008 . R/C (QMFZ2) thermoplastic.4H´. rated 945VB. 125/250 Vac TTS2-3N-15. 125/250 Vac OR any R. 3 conductors. AF-342 On-Off Float Switch (120 V and 230V) Rating 5 A. AWG No. 0. 6-15 NEMA Plug for 230V R/C (QMFZ2) thermoplastic. and Product Material Name Power Supply Cord (120 V and 230V) Pump Motor Enclosure (120 V and 230V) Motor Mounting Plate (120 V and 230V) Pump Housing (120 V and 230V) Impeller (120 V only) Float (120 V and 230V) Outlet Fitting (120 V and 230V) Fan (120 V and 230V) Tank (120 V and 230V) Deck (120 V and 230V) Material Description 6 ft min. A signature on this form certifies that the listed materials meet the UL specified requirements and that they have been used in the manufacturer of this lot of product. CSA Certified.5H´ Any R/C (QMFZ2) thermoplastic material rated 94HB min..0D x 0. CP-NL20. 3. AF-342. 6 curved vanes. LG Chemicals Trantek.

rated 120V. 18 AWG Crouzet Printed Circuit Board Motor Impeller (230V only) EWM 63/33-12-18 or 131.O.0 A. 60 Hz. Terminals. rated 94V-2 min. OBJY2/8. R/C (XEWR2/8. Diode (1N4007). 5 A R/C (AVLV2) AWM and CSA Certified.O. with the following components: Resisters (78K Ohm). CP-22-230V. seven vanes. Rated 125-250 Vac. Class B insulation U. or A. Smith Lot # Serial # Serial # Serial # Inspection Date: Serial # Serial # Serial # Serial # Serial # Serial # Copyright East West LLC Page 22 of 22 rev. R/C (XEWR2. Or curved vanes 1. 2.2Lx 0.6´D. rated 1. CP-NL20.0 A. EW Mfg. PRGY2). o Rated 105 C. Thermoplastic.. PRGY2/8).Quality Procedure QP045000 QUALITY PROCEDURE FOR CP-22-120V. 300 V min.4H´ R/C (QMST2 or ZPMV2). CP-NL20T AND CP-22T CONDENSATE REMOVAL PUMPS Light Switch (120 V and 230V) Internal Wiring (120 V and 230V) R/C (WOYR2). R/C (QMST2 or ZPMV2). Class B insulation. with the following components: Resisters (39K Ohm). 2. Smith Printed Circuit Board (230V only) Motor (230V only) Serial Number Report EWM 63/33-22-18. 230 Vac. or 131 EW Mfg or A. Terminals. rated 94V-2 min.83133169 No. 11/24/2008 .. OBJY2. Diode (1N4007).