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Color Laser Printer

CLP-300 Series
CLP-300N/XAZ
Basic Model : CLP-300

SERVICE
Samsung Color Laser Printer

Manual

The keynote of Product


[The keynote of Product]
[Series Model] .CLP-300: B/W 16 ppm, Color 4 ppm, SPL-C .CLP-300N: CLP-300 + Network [Resolution] . 2400 x 600 dpi [CPU] .Samsung CorrusM 170MHz [Interface] .CLP-300 : USB 2.0 .CLP-300N : USB 2.0, Ethernet 10/100 Base TX [Consumables] .2K black toner cartridge .1K color toner cartridge .Waste toner box [Paper Handling] .150 sheets Semi-cassette .1 sheet manual slot .150 sheet Face-Down

CLP-300

Contents
1. Precautions
1.1 1.2 1.3 1.4 Safety Warning Caution for safety ESD Precautions Super Capacitor or Lithium Battery Precautions 1-1 1-2 1-5 1-5

2. Product Specification
2.1 Product Overview 2.2 Specifications 2.3 Model Comparison Table 2-1 2-2 2-7

3. System Overview
3.1 3.2 3.3 3.4 System Structure Main PBA Description CRUM General Description 3-1 3-7 3-17 3-19

4. S/W Structure and Descriptions


4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 Architecture Language Monitor Status Monitor Network Interface Printer Driver <-> Status Monitor System F/W Flow Alarm Shortage Error status 4-1 4-1 4-1 4-2 4-2 4-3 4-4 4-4

Continued
4.9 CRUM Overview 4.10 FW Upgrade 4.11 Initailize Flow 4-5 4-5 4-6

5. Disassembly and Reassembly


5.1 5.2 5.3 5.4 Precautions When Replacing Parts Parts for Maintenance and Repair Information Related in Disassembly and Assembly Disassembly Procedure 5-2 5-3 5-5 5-10

6. Alignment and Adjustments


6.1 6.2 6.3 6.4 6.5 6.6 6.7 Control Panel Function Jam Removal Sample Pattern Periodic Defective Image How to use EDC (Engine Diagnostic Control) Mode Error Message 6-1 6-2 6-6 6-9 6-10 6-11 6-17

7. Troubleshooting
7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 Procedure of Checking the Symptoms Troubleshooting Checklist Solving General Printing Problems Solving Print Quality Problems Common Windows Problems Common Macintosh Problems Common Linux Problems Major Problems Trouble shooting 7-1 7-2 7-3 7-7 7-11 7-11 7-12 7-15

Continued
8. Exploded Views & Parts List
8.1 Main 8.2 Top Cover 8.3 Rear Cover 8.4 Front Cover 8.5 Main Driver 8.6 Main Frame 8.7 LSU Cover 8.8 Fuser Unit 8.9 ELA-UNIT OPC DEV 8.10 ITB Unit 8.11 Casstte Unit 8-2 8-3 8-4 8-5 8-6 8-8 8-10 8-11 8-12 8-13 8-14

9. Block diagram
9.1 Block Diagram 9-1

10. Connection Diagram


10.1 Connection Diagram 10-1

11. Schematic Diagram


11.1 11.2 11.3 11.4 11.5 11.6 11.7 Main Board Panel DEVE INF ITB INF SMPS-110V SMPS-220V HVPS 11-1 11-16 11-17 11-18 11-19 11-20 11-21

Continued
12. Reference Information
12.1 12.2 12.3 12.4 Tools for Troubleshooting Acronyms and Abbreviations Select a location for the printer A4 ISO 19752 Standard Pattern 12-1 12-2 12-4 12-5

Precautions

1. Precautions
In order to prevent accidents and to prevent damage to the equipment please read the precautions listed below carefully before servicing the printer and follow them closely.

1.1 Safety Warning


(1) Only to be serviced by appropriately qualified service engineers. High voltages and lasers inside this product are dangerous. This printer should only be serviced by a suitably trained and qualified service engineer. (2) Use only Samsung replacement parts There are no user serviceable parts inside the printer. Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards. (3) Laser Safety Statement The Printer is certified in the U.S. to conform to the requirements of DHHS 21 CFR, chapter 1 Subchapter J for Class 1(1) laser products, and elsewhere, it is certified as a Class I laser product conforming to the requirements of IEC 825. Class I laser products are not considered to be hazardous. The laser system and printer are designed so there is never any human access to laser radiation above a Class I level during normal operation, user maintenance, or prescribed service condition.
Warning >> Never operate or service the printer with the protective cover removed from Laser/Scanner assembly. The reflected beam, although invisible, can damage your eyes. When using this product, these basic safety pre-cautions should always be followed to reduce risk of fire, electric shock, and injury to persons.

CAUTION - INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. VORSICHT - UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GE FFNET. NICHT DEM STRAHL AUSSETZEN. ATTENTION - RAYONNEMENT LASER INVISIBLE EN CAS D OUVERTURE. EXPOSITION DANGEREUSE AU FAISCEAU. ATTENZIONE - RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. EVITARE L ESPOSIZIONE AL FASCIO. PRECAUCION - RADIACION LASER IVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO. ADVARSEL. - USYNLIG LASERSTR LNING VED BNING, N R SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STR LNING. ADVARSEL. - USYNLIG LASERSTR LNING N R DEKSEL PNES. STIRR IKKE INN I STR LEN. UNNG EKSPONERING FOR STR LEN. VARNING - OSYNLIG LASERSTR LNING N R DENNA DEL R PPNAD OCH SP RREN R URKOPPLAD. BETRAKTA EJ STR LEN. STR LEN R FARLIG. VARO! - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA N KYM TT M LLE LASERS TEILYLLE L KATSO S TEESEEN.

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Precautions

1.2 Caution for safety


1.2.1 Toxic material
This product contains toxic materials that could cause illness if ingested. (1) If the LCD control panel is damaged it is possible for the liquid inside to leak. This liquid is toxic. Contact with the skin should be avoided, wash any splashes from eyes or skin immediately and contact your doctor. If the liquid gets into the mouth or is swallowed see a doctor immediately. (2) Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful and if swallowed you should contact a doctor.

1.2.2 Electric Shock and Fire Safety Precautions


Failure to follow the following instructions could cause electric shock or potentially cause a fire. (1) Use only the correct voltage, failure to do so could damage the printer and potentially cause a fire or electric shock. (2) Use only the power cable supplied with the printer. Use of an incorrectly specified cable could cause the cable to overheat and potentially cause a fire. (3) Do not overload the power socket, this could lead to overheating of the cables inside the wall and could lead to a fire. (4) Do not allow water or other liquids to spill into the printer, this can cause electric shock. Do not allow paper clips, pins or other foreign objects to fall into the printer these could cause a short circuit leading to an electric shock or fire hazard.. (5) Never touch the plugs on either end of the power cable with wet hands, this can cause electric shock. When servicing the printer remove the power plug from the wall socket. (6) Use caution when inserting or removing the power connector. The power connector must be inserted completely otherwise a poor contact could cause overheating possibly leading to a fire. When removing the power connector grip it firmly and pull. (7) Take care of the power cable. Do not allow it to become twisted, bent sharply round corners or otherwise damaged. Do not place objects on top of the power cable. If the power cable is damaged it could overheat and cause a fire or exposed cables could cause an electric shock. Replace a damaged power cable immediately, do not reuse or repair the damaged cable. Some chemicals can attack the coating on the power cable, weakening the cover or exposing cables causing fire and shock risks. (8) Ensure that the power sockets and plugs are not cracked or broken in any way. Any such defects should be repaired immediately. Take care not to cut or damage the power cable or plugs when moving the machine. (9) Use caution during thunder or lightening storms. Samsung recommend that this machine be disconnected from the power source when such weather conditions are expected. Do not touch the machine or the power cord if it is still connected to the wall socket in these weather conditions. (10) Avoid damp or dusty areas, install the printer in a clean well ventilated location. Do not position the machine near a humidifier. Damp and dust build up inside the machine can lead to overheating and cause a fire. (11) Do not position the printer in direct sunlight. This will cause the temperature inside the printer to rise possibly leading to the printer failing to work properly and in extreme conditions could lead to a fire. (12) Do not insert any metal objects into the machine through the ventilator fan or other part of the casing, it could make contact with a high voltage conductor inside the machine and cause an electric shock.

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Precautions

1.2.3 Handling Precautions


The following instructions are for your own personal safety, to avoid injury and so as not to damage the printer (1) Ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall. (2) The printer contains many rollers, gears and fans. Take great care to ensure that you do not catch your fingers, hair or clothing in any of these rotating devices. (3) Do not place any small metal objects, containers of water, chemicals or other liquids close to the printer which if spilled could get into the machine and cause damage or a shock or fire hazard. (4) Do not install the machine in areas with high dust or moisture levels, beside on open window or close to a humidifier or heater. Damage could be caused to the printer in such areas. (5) Do not place candles, burning cigarettes, etc. on the printer, these could cause a fire.

1.2.4 Assembly / Disassembly Precautions


Replace parts carefully, always use Samsung parts. Take care to note the exact location of parts and also cable routing before dismantling any part of the machine. Ensure all parts and cables are replaced correctly. Please carry out the following procedures before dismantling the printer or replacing any parts. (1) Check the contents of the machine memory and make a note of any user settings. These will be erased if the mainboard is replaced. (2) Ensure that power is disconnected before servicing or replacing any electrical parts. (3) Disconnect printer interface cables and power cables. (4) Only use approved spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. (5) When removing or re-fitting any parts do not use excessive force, especially when fitting screws into plastic. (6) Take care not to drop any small parts into the machine. (7) Handling of the OPC Drum - The OPC Drum can be irreparably damaged if it exposed to light. Take care not to expose the OPC Drum either to direct sunlight or to fluorescent or incandescent room lighting. Exposure for as little as 5 mins can damage the surfaces photoconductive properties and will result in print quality degradation. Take extra care when servicing the printer. Remove the OPC Drum and store it in a black bag or other lightproof container. Take care when working with the covers(especially the top cover) open as light is admitted to the OPC area and can damage the OPC Drum. - Take care not to scratch the green surface of OPC Drum Unit. If the green surface of the Drum Cartridge is scratched or touched the print quality will be compromised.

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Precautions

1.2.5 Disregarding this warning may cause bodily injury


(1) Be careful with the high temperature part. The fuser unit works at a high temperature. Use caution when working on the printer. Wait for the fuser to cool down before disassembly. (2) Do not put finger or hair into the rotating parts. When operating a printer, do not put hand or hair into the rotating parts (Paper feeding entrance, motor, fan, etc.). If do, you can get harm. (3) When you move the printer. This printer weighs 13.6kg including Consumables. Use safe lifting and handling techniques. Back injury could be caused if you do not lift carefully. (4) Ensure the printer is installed safely. The printer weighs 13.6Kg, ensure the printer is installed on a level surface, capable of supporting its weight. Failure to do so could cause the printer to tip or fall possibly causing personal injury or damaging the printer. (5) Do not install the printer on a sloping or unstable surface. After installation, double check that the printer is stable.

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Precautions

1.3 ESD Precautions


Certain semiconductor devices can be easily damaged by static electricity. Such components are commonly called Electrostatically Sensitive (ES) Devices, or ESDs. Examples of typical ESDs are: integrated circuits, some field effect transistors, and semiconductor chip components. The techniques outlined below should be followed to help reduce the incidence of component damage caused by static electricity.

Caution >>Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

1. Immediately before handling a semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, employ a commercially available wrist strap device, which should be removed for your personal safety reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESDs, place the assembly on a conductive surface, such as aluminum or copper foil, or conductive foam, to prevent electrostatic charge buildup in the vicinity of the assembly. 3. Use only a grounded tip soldering iron to solder or desolder ESDs. 4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can generate electrical charges sufficient to damage ESDs. 5. Do not use Freon-propelled chemicals. When sprayed, these can generate electrical charges sufficient to damage ESDs. 6. Do not remove a replacement ESD from its protective packaging until immediately before installing it. Most replacement ESDs are packaged with all leads shorted together by conductive foam, aluminum foil, or a comparable conductive material. 7. Immediately before removing the protective shorting material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed. 8. Maintain continuous electrical contact between the ESD and the assembly into which it will be installed, until completely plugged or soldered into the circuit. 9. Minimize bodily motions when handling unpackaged replacement ESDs. Normal motions, such as the brushing together of clothing fabric and lifting ones foot from a carpeted floor, can generate static electricity sufficient to damage an ESD.

1.4 Super Capacitor or Lithium Battery Precautions


1. Exercise caution when replacing a super capacitor or Lithium battery. There could be a danger of explosion and subsequent operator injury and/or equipment damage if incorrectly installed. 2. Be sure to replace the battery with the same or equivalent type recommended by the manufacturer. 3. Super capacitor or Lithium batteries contain toxic substances and should not be opened, crushed, or burned for disposal. 4. Dispose of used batteries according to the manufactures instructions.

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Product Specifications

2. Product Specifications
2.1 Product Overview

Item(s) Black toner cartridge Color toner cartridge Imaging unit

Pages Printed Approx. Initial : 1,500 pages* Sales : 2,000 pages* Approx. Initial : 700 pages* Sales : 1,000 pages* Approx. 20,000 black pages or approx. 12,500 color pages Approx. 5,000 images** or Approx. 1,250 pages (fulll color Standard image) Approx. 50,000 pages Approx. 100,000 black pages or 50,000 color pages Approx. 100,000 pages Approx. 60,000 black pages or 15,000 color pages

Part number CLP-K300A CLP-C300A : Cyan CLP-M300A : Magenta CLP-Y300A : Yellow CLP-R300A

Remark User Replacement

Waste toner container Pick-up roller Fuser unit T2 roller ITB

CLP-W300A

Contact a service representative

Engineer Replacement

* Average A4-/letter-sized page count based on Standard coverage of individual colors on each page. Usage conditions and print patterns may cause results to vary. ** Image counts based on one color on each page. If you print documents in full color (Cyan, Magenta, Yellow, Black), the life of this item will be reduced by 25%.

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Product Specifications

2.2 Specifications
Specifications are correct at the time of printing. Product specifications are subject to change without notice. See below for product specifications.

2.2.1 General Specifications

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Product Specifications

2.2.2 Controller & S/W

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Product Specifications

2.2.3 Paper Handling

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Product Specifications

2.2.4 Consumables

CRU No. of CRUs

6 (C/M/Y/K toner, Imaging Unit, Waste toner container) K toner cartridge: CLP-K300A C toner cartridge: CLP-C300A M toner cartridge: CLP-M300A Y toner cartridge: CLP-Y300A Imaging unit : CLP-R300A Waste toner container: CLP-W300A Black Color Key Life detect : Initial : 1,500 (Sales : 2,000) A4/Letter pages, at ISO 19752 Standard Coverage,Semi glossy Initial : 700 (Sales : 1,000) A4/Letter pages, at ISO 19752 Standard Coverage Semi glossy Unique, Electronic key(CRUM) Sensor (Y)Remain % (90% : warning,100%: empty, 120% : hardstop) Approx. 20K black pages (or 12.5K color pages) Unique, Electronic key(CRUM) None, that would be traced via software 6 steps for install/replacing 1,250 sheets (Full Color Std. Image) or 5,000 images, Full Sensor N/A 4 (ITB, Fuser, T2 roller, Pick-up roller) Approx. 60K black pages (or 15K color pages) None None 100,000 sheets B&W or 50,000 sheets Color None 100,000 sheets, Replacable None 50,000 sheets, Replacable None

Toner

Imaging Kit(OPC+Deve)

Waste Toner Container FRU No. of FRUs ITB

Yield Key Sensor Replace method Yield Key

Fuser T2 Roller Pick-up Roller

Yield Key Sensor Yield Key Yield Key Yield Key

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Product Specifications

2.2.5 Environment

2.2.6 Options

2.2.7 Accessory

INA-ACCESSORY CBF-POWER CORD BAG PE S/W APPLICATION-CD S/W APPLICATION-CD MANUAL-(CARD)WARRANTY CARD LABEL(P)-BLANK 90*25

JC99-02015A 3903-000042 6902-000288 JC46-00257A JC46-00313A JC68-00690A JC68-01584A

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Product Specifications

2.3 Model Comparison Table

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System Overview

3. System Overview
This chapter describes the functions and operating principles of the main components.

3.1 System Structure


3.1.1 Main Parts of System

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System Overview

Cassette Feeding Method : Cassette Type Feeding Standard : Center Loading Feeding Capacity : Cassette 150 Sheets(75g/ , 20lb Paper Standard) No Manual Feeder Paper Detecting Sensor : Photo Sensor (Empty, Registration, Exit) Paper Size Sensor : None LSU(Laser Scan Unit) Consisted of LD(Laser Diode) and Polygon Motor Control. Error Polygon Motor Error Hsync Error Phenomenon The Rotation of Polygon Motor can not reach stable Though the rotation of Polygon Motor reach stable, the signal of Hsync is not occurred

2nd Transfer Ass y The life span: Print over 100,000 sheets (in 15~30 Specification: Similar to CLP-500 Series Fuser Ass y

Heat Lamp : New Part - Knuckle Type Heat Roller : Similar to CLP-500 Series 2 Pressure Roller : One is similar to HummingBird, the Other is a new added part comparing with other Fuser Thermistor - Temperature-Measuring Device Thermostat - Critical Temperature-Detecting Device & ITB(Intermediate Transfer Belt) & 1st Transfer Roller The life span: Print over 100,000 Images The ITB unit includes 1st Transfer Roller OPC(Organic Photo-Conductor) & Developer The life span: Print over 44,000 Images (Both) Imagine Unit consists of 4 kinds of Developer , OPC, and Deve. Main Frame

&

Toner Kits The life span: Color -> Initial 700 / Sales 1,000 images (ISO 19752 Standard Coverage Print-Out) Black -> Initial 1,000 / Sales 2,000images (ISO 19752 Standard Coverage Print-Out) Driver Ass y It is a power delivery unit by gearing By driving the motor, it supplies the power to the feeding unit, the fusing unit, and the distributing unit. The Main Motor is similar to CLP-500 Series Main Motor.

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System Overview

3.1.2 EP Process
- Structure of EP Process

P1: Image on OPC ITB Unit

Blade

P2: Image on Media

Media Path OPC

Blade ~ Developer Eraser Charger

Laser Scanning Unit

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System Overview

- System Outline

Paper path Exit Fuser Toner Cartridge Dev-Y OPC Dev-M Dev-C Dev-K ITB

LSU

Cassette

Charging Conductive Roller charging Roller resistivity : ~ 10^5 ohm-cm Applied voltage : -1.1kV Charge acceptance : -520V OPC coating thickness : 21um OPC diameter : 60mm Non eraser system 1. Organic Photoconductor is charged to uniform voltage by conductive roll charging method 2. No ozone is produced because corona is not used 3. Charger roll is cleaned with cleaning roll 4. Toner remained on OPC after T1 process is cleaned by cleaning blade and retrieved into waste toner box by auger and belt driving mechanism

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System Overview

Exposing One polygon motor ( 6 facet ) Single beam LD (1ea) LD wavelength : 785nm Polygon motor rpm : 23747.5 LSU energy : 0.25uJ/cm^2 OPC exposed potential : -50V 1. Exposing is implemented by laser striking on to OPC with uniform potential 2. Laser beam is modulated according to image to be printed that is from PC 3. Latent Image is formed on OPC, which is developed with toner

Developing Non-magnetic, mono component Non-contact development Developing bias : DC + AC AC peak to peak : 1.5 ~ 2.0kV Mass on developing roller : 550 ~ 600ug/cm^2 Toner coulomb : 15 ~ 20uC/g Roller diameter : 10mm Roller resistivity : 10^5 ~ 10^6 ohm-cm Process speed ratio : 1.2 (OPC=1.0) Color order : Y -> M -> C -> K 1. Only latent image formed by exposing process is developed with toner 2. AC + DC Voltage is being used to develop toner into latent image on OPC because non-contact developing method is adopted 3. Y, M, C, and K Images are sequentially developed onto OPC and transferred onto Intermediate Transfer Belt (hereafter ITB) to form a color image on ITB 4. Toner Bottles are used to supply toner into developer compartment 5. Toner level is being sensed to control toner supply from toner bottle to developer

Transfer 1 Multi-pass transfer Indirect transfer Transfer voltage : 0.5 ~ 2.0kV (controllable) Roller diameter : 14mm Roller resistivity : ~ 10^7 ohm-cm Belt resistivity : 10^9 ~ 10^11 ohm-cm Environment sensing by Y-transfer roller Transfer unit life : 50K images 1. Developed Image on OPC is transferred onto ITB by T1 Process 2. T1 Voltage is positive which attract toner to ITB 3. 4 times of T1 process is required to make a color image on ITB, which means multi-pass process 4. ITB has a hole as a fiducial mark for timing. Engine control for color image is synchronous with it, ITB Home Sensing Signal

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System Overview

Transfer 2 Indirect transfer Transfer voltage : 1 ~ 4.0kV (controllable) Roller diameter : 18.6mm Roller resistivity : ~ 10^7 ohm-cm Belt resistivity : 10^9 ~ 10^11 ohm-cm Transfer unit life : 50 K images 1. Color image formed on ITB is transferred onto media by T2 process 2. T2 voltage is also positive to get color image moved onto media 3. Toner remained on ITB after T2 process is cleaning by ITB cleaning blade and collected and 4. Transported and retrieved into waste toner box by auger and belt driving system 5. T2 Roll is engaged when color image is being transferred onto media. Otherwise it is disengaged. Clutch is used for driving T2 Roll engagement and disengagement

Fusing 3 Roll system -> short warm-up time (45sec) Post Pressure Roll 1. Color Image on media is melted down and fixed into media by fusing process

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System Overview

CN4 CN10 DEV_ ITB_ SOL CLUTCH

CN2 CN7 CN28 BLDC T2_ FUSER CLUTCH CN8 FUSER CLUTCH

CN5 DEVE_ HOME CN13 PANEL

RJ45

CN15 SMPS

USB

3.2 Main PBA Description

3.2.1 Main Controller PBA

CN16 COVER OPEN

Service Manual

CN19 HVPS

CN20 CN24 LSU 5V SWITCH

CN19 DEVE& ITB

CN20 CN24 CN25 REG& REGI PICKUP EMPTY CLUTCH

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EEPROM EEPROM 64Kbit 64Kbit CHORUSm CHORUSm Main Control Main Control SoC SoC

OSC5 OSC5 12MHz 12MHz

SDRAM

Network Network Physical Chip Physical Chip

3.2.2 Main PBA

System Overview

Flash Memory Memory

OSC2 12MHz 12MHz

OSC6 12MHz 12MHz

OSC4 25MHz 25MHz

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USB2.0 Device

USB Connector

RJ45

Samsung Electronics

System Overview

3.2.3 Main PBA Description

1) CHORUSm CHORUSm involves in itself the functions to control ARM Processor Core and various H/W devices. CHORUSm, therefore, controls Main PBA and all engine mechanism, processing the print job received from host and enabling the engine to print image. Function Process 0.13um Technology Package 496 PBGA CPU Core ARM 920T - 300MHz Cache : I-Cache 16KB, D-Cache 16KB System Bus 32-bit width, 100MHz SDRAM Controller 32-bit width, 100MHz operation 5 Banks, Up to 128MB Address space per Bank Programmable Timing to Control SDRAM A.C Characteristics Support Self Refresh for Data Retention ROM Controller 32-bit width, 4 Banks, Up to 16MB Address space per Bank Burst Capability Programmable Timing per Bank

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System Overview

IO Controller 6 Channels, Up to 16MB Address space per Bank Programmable Timing per Bank DMA Controller 6 Channels General Purpose DMA HPVC Controller Hyper Printer Video Controller High Performance DMA-based Interface to Printer Engine Support Dual/Single Beam LSU, LVDS Video Output Support A3, 1200dpi UART Controller 5 Channels Indepenent Full Duplex UART Interrupt Controller Support 6 External Interrupts Support 26 Internal Interrupts Timer Controller 6 System Timers and Watch Dog Timer for S/W Trap Scanner Controller 300/400/600/1200dpi CIS/CCD Interface Color/Mono grey image, Binary image scan support 600dpi Color/Mono Copy support Image Processing for High-End MFP,Digital Copier MH/MR/MMR CODEC for Fax Scan image : A4 1200dpi processing Copy image : A4 600dpi processing MAC Controller 10/100Mbps Full IEEE 802.3 compatibility PPI Controller IEEE1284 compliant parallel port interface DMA-Based or Interrupt-Based operation GEU Controller Graphic Engine Unit for Banding support of Printer Language Scan Line Buffer, Polygon Filling CODEC Controller 2 Channels JBIG Encoding and Decoding I2C Controller 1 Channel, Operated at max frequency 400kHz RTC Controller Engine Controller LSU Control and Interface Unit 2 Channels STEP Motor Control Unit 8 Channels PWM Control Unit 8 Channels ADC Control Unit 2 Channels DAC Control Unit
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System Overview

CHORUSm (Internal Block Diagram)

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System Overview

2) System Memory Block Memory saves program and video data and print jobs received from host. Its volume is 64MB with network function and 32MB without network function. It has no separate device for extension. SDRAM is used, driven at width of 32-bit and 100MHz, and controlled by memory controller built in CHORUSm. 3) Flash Memory Block Flash memory is the space used for saving program. Its volume is 4MB with network function and 2MB without network function. It has no separate device for extension. NOR type flash memory is used and accessed at 32-bit width burst, being controlled by the ROM controller built in CHORUSm. 4) USB2.0 Device Block This block supports USB2.0 high speed (480Mbps). ISP1582 of Philips company is used and connected to the IO Bus of CHORUSm at 16-bit, controlled by IO controller built in CHORUSm. Through this I/O port it receives print job from host. 5) Network Block This block has 10/100Mbps wired network function and is controlled by MAC controller built in CHORUSm. It is connected to host through physical layer chip outside, and thus receives print job from host. STE100P is used for physical layer chip. 6) EEPROM Block System EEPROM is controlled by the I2C controller built in CHORUSm, connected to the other non-volatile memory on I2C bus. It works at the speed of 400KHz. This system EEPROM contains all drive information and production information necessary for the operation of printer. Its size is 16k-bit. 7) OPE Control The panel is driven in the form of PIO by GPIO controller built in CHORUSm. OPE consists of one key and four monochrome LED, and one dual LED. 8) LSU Control Laser Scanning Unit is controlled by LSU controller built in CHORUSm. It makes use of all functions such as Polygon Mirror Motor Control necessary for driving LSU and Synchronized Signal Generation Control, and helps to scan laser beam on the photosensitive drum to form latent image. 9) BLDC Control It is controlled by BLDC controller built in CHORUSm. It controls the drive of printer mechanism and helps it to be driven at an equal speed. 10) Sensors Control GPIO controller built in CHORUSm collects the status of all sensors. According to this status of sensors, it controls printer mechanism to help normal printing. There are sensors such as Paper Empty Sensor, Registration Sensor and Developer Home Sensor, etc.

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Samsung Electronics

System Overview

11) Clutches Control GPIO Controller built in CHORUSm controls all clutches, which help printer to do print job normally. There are clutches such as Paper Pick-up Clutch, Registration Clutch, Developer Home Clutch, ITB Clutch, T2 Clutch, Fuser Clutch, Developer Toner Supply Clutch, etc. 12) PWM Control PWM Controller built in CHORUSm controls the parts that require PWM for normal printing, such as BLDC drive speed and HVPS high voltage level, etc. 13) ADC Control It is controlled by ADC Controller built in CHORUSm, and is used for perception of charged voltage and current, 1st and 2nd transfer voltage and current, fusing temperature, used-up toner and toner amount, and interior temperature, etc. 14) DAC Control It is controlled by DAC Controller built in CHORUSm and used to set standard level of light amount of LSU Laser Diode.

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System Overview

3.2.4 SMPS(Switching Mode Power Supply) PBA


SMPS is consisted of SMPS part which supplies DC power for driving system and AC Heat Control part which supplies power to Fuser. Standard TYPE III is used. 1) DC Output Main Controller PBA, OP Panel, BLDC, Sensors, Clutches, Other PBAs 2) AC Output Fuser Unit(Heat Lamp, Thermostat) 3) Output Voltage CHANNEL V_out Load +5.0V +5.0V +/-5% MicroController, CMOS, LOGIC +24V +24.0V +15%/-10% LSU +24VF +24.0V +15%/-10% MOTOR, CLUTCH, HVPS

CON3 To Main PBA

CON2 Fuser AC

CON1 AC Input

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System Overview

3.2.5 HVPS(High Voltage Power Supply) PBA


HVPS PBA generates high voltage of charger, supply, T1 and T2 which is supplied to Developer, ensuring optimum condition for image formation. HVPS receives input of 24V and generates high voltage, supplying it to Toner, OPC, Cartridge, ITB Unit and Transfer Roller.

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System Overview

1) Charger Voltage : Charger Function: voltage that charges OPC surface up to ?500V~ -800V. Output voltage: -1.0KV ~ -2.0KV DC 3% Error type: if the voltage fails to be output to Charger Roll, OPC surface will not be charged, and the toner on the developer roller will be transferred to OPC Drum, printing black paper. 2) 1st Transfer High Voltage : T1(+) Function: voltage necessary for transferring toner developed on OPC Drum surface onto ITB. Output voltage: Max +2.0KV 3%(Duty variable, no load) ERROR type: if T1(+) output fails, the toner on OPC drum will not be transferred to ITB normally and the image will be blurred. 3) 2nd Transfer High Voltage : T2(+) Function: voltage used to transfer the toner primarily transferred on ITB again onto paper. Output voltage: Max +5.0KV 3%(Duty variable, no load) ERROR type: if T2(+) output fails, the toner on ITB will not be transferred to paper normally and the image will be blurred. 4) T2 Cleaning Voltage : Clean : T2(-) Function: prevent reverse side of paper from being dirtied, by recovering the negatively charged toner remaining at Transfer Roller and sending it onto ITB. Output voltage: with no feedback control, output fixed voltage(-1300V +/- 15%) ERROR type: reverse side of paper will be dirtied. 5) Supplying Voltage : Supply AC+DC(-) Function: voltage that makes toner to develop on the area exposed by LSU by means of potential difference, output will be the voltage of AC+DC overlapped form. Output voltage: AC 600V ~ 2000V p-p +/-1.5% DC -50V ~ -600V DC +/- 3% ERROR type: 1. if supply is GND, density will be extremely low. 2. if supply is floating (for insecure terminal contact), density will be down so slightly that it is impossible to make out with naked eyes. 6) Developing Voltage : Deve AC+DC(-) Function: voltage that supplies toner to Developing Roller Output voltage: AC 300V ~ 1700Vp-p 1.5% (supply voltage is connected to ZENER Diode 300V) DC -50V ~ -600V DC +/- 3% ERROR type: 1. if Deve is GND, density will be extremely down. 2. if Deve is floating (for insecure terminal contact), density will be extremely down.

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System Overview

3.3 CRUM
In the case of Refill Toner Install
1) Perception of Refill Cartridge (when power is on or the cover is closed) End of Life / life span data initialization -> judge to be Refill Cartridge End of Life / life exhausted (simple refill) -> stop printing caused by life exhaustion 2) Operating It is impossible to control appropriate development parameters, for there s no toner specification data. It runs with the setting of default development parameter. (Image quality will be degraded, for the lack of appropriate respond to the change of time and environment.) 3) Service Response It is possible to response appropriately, for the information of cartridge life is saved at Back Up Area.

Process after CRU life expiration


1) Record the information of End of Life. 2) Copy the information of Operating Area into Back up Area. 3) Write-Protect Back up Area. 4) Clear some information of Operation Area. -> Supplier/Model Name/MFC date/Serial Number (Manufacture Information) -> Let cartridge refiller initialize manufacture information and life span information.

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System Overview

CRUM Position

Cap Agitator Washer Bottle Cap- CRUM

Agitator Seal

CRUM Coupling

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System Overview

3.4 General Description


This chapter is the product specification for the CLP-300 Series. The CLP-300 Series is a Color Laser Printer. The CLP300 Series series can be expanded to multi functional printer (MFP). CLP-300 Series is developed for two target users. Those are small office users who sometimes need color printouts, and medium business users who mainly use B/W printouts. The main product concept is the world smallest and lightest color laser printer. This model has 16ppm B/W print-speed and 4ppm color print-speed, 2400 x 600 dpi class (optical 600 x 600 dpi) color laser printer.

3.4.1 Controller
-The video controller board is located on the right side of the printer. -Basic Memory is 32 Mbytes SDRAM. -Field F/W upgradeable FLASH ROM firmware for controller, 1024 byte EEPROM -Printing Resolution : Native 600 x 600 dpi standard Resolution can be enhanced up to 2400 x 600 dpi class, 1200 x 600 dpi (default), 600 x 600 dpi

3.4.2 Processor
CHORUSm (300Mhz), Proprietary SOC

3.4.3 Printer Language Emulations


SPL-Color

3.4.4 Memory
The controller has 32 MB SDRAM and 4 MB flash ROM on Board.

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System Overview

3.4.5 Interfaces
The system supports the following standard interfaces: One USB port - USB v.2.0 compliant - Color-coded to meet WHQL requirements, connector must be Pantone 426C One 10/100 BaseT network connector - The printer supports an internal Network Interface that can be installed pre-configured on the video controller board at the factory. This supports all of the major Network Operating Systems such as the Novell NetWare, TCP/IP, etc. Details of the network specification will be provided separately.

3.4.6 Control Panel


No LCD, 2 keys and 6LEDs

3.4.7 Periodic Replacing Parts


Samsung shall specify parts requiring replacement and the frequency of replacement. The parts identified may be deemed customer replaceable parts. Periodic replacement parts shall be recommended as follows Item(s) Black toner cartridge Color toner cartridge Pages Printed Approx. Initial : 1,500 pages* Sales : 2,000 pages* Approx. Initial : 700 pages* Sales : 1,000 pages* Approx. 20,000 black pages or approx. 12,500 color pages Approx. 5,000 images** or Approx. 1,250 pages (fulll color standard image) Approx. 50,000 pages Approx. 100,000 black pages or 50,000 color pages Approx. 100,000 pages Approx. 60,000 black pages or 15,000 color pages Part number CLP-K300A CLP-C300A:Cyan CLP-M300A:Magenta CLP-Y300A:Yellow CLP-R300A CLP-W300A Contact a service representative Engineer Replacement Remark User Replacement

Imaging unit Waste toner container Pick-up roller Fuser unit T2 roller ITB

* Average A4-/letter-sized page count based on ISO 19752 Standard coverage of individual colors on each page. Usage conditions and print patterns may cause results to vary. ** Image counts based on one color on each page. If you print documents in full color (Cyan, Magenta, Yellow, Black), the life of this item will be reduced by 25%.

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3.4.8 Power Switch


The Switch is located at rear-side of printer and must be marked to indicate on and off.

3.4.9 Operator Panel


LCD: None KEY: 2 keys (Stop, Black only) LED: 6 LEDs (C, M, Y, K Toner, Status, Black only)

3.4.10 Sensor
Paper empty (Cassette)

3.4.11 CRUMS
The CLP-300 Series engine will be equipped with electronics that can read and write data into NVRAMs otherwise known as CRUMs that reside within 1) C, M, Y, K Toner cartridges and 2) Imaging kit(Developer, OPC, ITB). The CRUM has a company ID, and Samsunga electronics logo. The toner CRUM also identifies the type of toner cartridge (Standard or High Capacity). The CRUMs contain fixed data such as the low warning point, specified life point, and hard stop point (on toner, not on IBT unit) and also store the current life count (pages count, pixels count, images count) and % of usage (gas gauge) data.

3.4.12 LOW / OUT Behavior for consumables


The consumable low and out behavior on CLP-300 Series engine is specified by SEC.

FP message Toner Imaging Kit Fuser T2 Roller Pick-up

Device for life end detection CRUM CRUM No No No

Law(90%) Yes Yes Yes Yes No

Life(100%) Yes Yes Yes Yes No

Hard stop Yes(115%) No No No No

Reset to 0 No No Yes Yes No

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S/W Structure and Descriptions

4. S/W Structure and Descriptions


4.1 Architecture
The belt CRUM interface board is a transmission belt CRUM interface board of the photoelectric Dry Color Laser Printer, mounted on the printer body, making it possible to physically combine the body and the belt CRUM board.

Printer Driver Language Monitor Status Monitor

Printer F/W

Network Card F/W

4.2 Language Monitor


Language Monitor is a part of the Printer Driver and the Windows Spool System. The main roll of the Language Monitor is that sends a job start message to the Status Monitor. Therefore the Status Monitor can start polling to get the printer status. The second roll is that sends the job information such as User ID and Job ID to the Status Monitor and the Printer F/W. Hence the Status Monitor can stop polling because the Printer F/W informs the Status Monitor that printing job is complete.

4.3 Status Monitor


Status Monitor has no user interface. It shows only HTML help when any error occurs during printing jobs.

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S/W Structure and Descriptions

4.4 Network Interface


User ID + Job ID + Printer Data

Printer Driver

Printer Data

Language Monitor

Printer Server (Kernel / NPC) Printer Name Port Name User ID Job ID Printer Server IP Addr

SNMP Request Printer Status Printer Status

Printer Server (Kernel / NPC) Job ID

Status Monitor

Request Job Status Job Table

Status Monitor Data Flow

After polling is started, Status Monitor has to know when it stops the polling. For this reason, the Network Printer Server should inform of completing job when the printing job is finished. When Status Monitor requests a job status, the Printer Server returns the job table that contains user id, job id, and job status (printing or complete or canceled).

4.5 Printer Driver <-> Status Monitor


The Printer Driver and the Status Monitor can set/get some data to the system registry to share the Status Monitor information such as the polling interval. When the user wants to set the option of the Status Monitor manually, he or she can set it using the Printer Driver User Interface. So, if the user set option that the Status Monitor is disabled, the Status Monitor cans show HTML Help to the user although the error has occurred while printing.

Set last error status

Set option value enable/disable or polling interval

Status Monitor
Get option value enable/disable or polling interval

System Registry
Get last error status

Printer Driver

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S/W Structure and Descriptions

4.6 System F/W Flow


Input Process Photo Sensor ( intensity of radiation ) Auto color registration sensor LED PWM Output ADC density Density pattern printing LED PWM decision Comparator Threshold voltage PWM decision ACR data LPEC2 ACR module H Sync. Color Registration adjustment LSU Page Sync. modify Line Sync. modify LSU temperat ure sensor Video Clock Freq. modify ADC LSU temperature control P Sync. L Sync. clock PWM SMPS Fan Video signal generator Color Registration measure Auto Color Registration pattern printing LSU Video data PWM Comparator PWM LED Output

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S/W Structure and Descriptions

4.7 Alarm Shortage


90 ~ 100 % Toner (C,M,Y,K) Transfer Belt Fuser Pickup Rollers (MP/Tray1/Tray2) Ready Yellow Toner Low Replace Transfer Belt Soon Replace Fuser Soon 100 ~ 110 % Replace Yellow Toner Replace Transfer Belt Replace Fuser Replace MP Pick-Roller 110 %~ Yellow Toner Empty

4.8 Error status


1. Missing/Invalid Consumables Install Cyan (Magenta, Yellow, Black) Toner Install Transfer Belt Invalid Cyan (Magenta, Yellow, Black) Toner Invalid Transfer Belt 2. Paper Empty/Mismatch Paper Empty In MP(Tray1, Tray2) Load A4 In MP(Tray1, Tray2) 3. Paper JAM Jam 0 In MP(Tray1, Tray2) Jam Inside Printer Jam In Exit Area 4. Cover Cover Open : Message toggles between Cover Open and Install Transfer Belt SCF Cove Open 5. Service Call : Unrecoverable Error Engine LSU Error Main Motor Error / Dev. Motor Error Engine Fuser Over(Low) Heat Error Rear Fan Error / Left Fan Error / SMPS Fan Error 6. Others Memory Overflow Error Ready IP Conflict

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S/W Structure and Descriptions

4.9 CRUM Overview


- Stands for Customer Replaceable Unit Monitor - EEPROM is used for CRUM Memory. - CRUM stores various information on consumables (including consumables life). - In CLP600, total five CRUMs are used (four on toner cartridges and one on transfer belt)

CRUM stores the following information


Model Name Supplier ID Serial Number Company ID MFG Date Capacity Page Count - Toner Cartridge and Transfer Belt - Indicates how many pages are printed by using the consumable Dot Count - Toner Cartridge Only - Indicates how many dots are printed by using the toner cartridge

4.10 FW Upgrade
Via USB or Network (SWS/SWAS) You can upgrade F/W via USB or Network whenever the printer is Ready Via Using F/W Download Mode : Step 1) Power on while pressing the Online Key Step 2) Press Online Key one more time if Press Key Again is displayed on LCD Step 3) Download F/W via USB

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S/W Structure and Descriptions

4.11 Initailize Flow

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Disassembly and Reassembly

5. Disassembly and Reassembly


5.1 Precautions When Replacing Parts 5.1.1 Precautions when assembling and disassembling 5.1.2 Precautions when handling PBA 5.2 Parts for Maintenance and Repair 5.2.1 Replacement interval for parts with a limited life 5.2.2 Printer Cleaning 5.3 Information Related in Disassembly and Assembly 5.3.1 Special Service Parts 1) Disassemble of LSU Unit 2) Disassemble of ITB Unit 3) Custody of OPC Unit 4) Custody of Toner Cartridge 5) Disassemble of DEVE Drive Assy and Main Drive Assy 6) Disassemble of Terminal Parts 7) Disassemble of Fuser Unit 5.3.2 Screws Used in the Printer 5.3.3 Opening Covers and replacing Consumable parts >> Consumable parts removal 5.4 Disassembly Procedure 5.4.1 Cover Unit 5.4.2 Fuser Assy 5.4.3 LSU(Laser Scan Unit) 5.4.4 HVPS(High Voltage Power Supply 5.4.5 Main Board 5.4.6 SMPS(Switching Mode Power Supply) 5.4.7 Drive Assy 5.4.8 Transfer Roller page(5-2) page(5-2) page(5-2) page(5-3) page(5-3) page(5-4) page(5-5) page(5-5) page(5-5) page(5-5) page(5-5) page(5-5) page(5-5) page(5-5) page(5-5) page(5-6) page(5-10) page(5-10) page(5-10) page(5-10) page(5-11) page(5-12) page(5-12) page(5-13) page(5-13) page(5-14) page(5-14)

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5.1 Precautions when replacing parts


5.1.1 Precautions when assembling and disassembling
* Use only approved Samsung spare parts. Ensure that part number, product name, any voltage, current or temperature rating are correct. Failure to do so could result in damage to the machine, circuit overload, fire or electric shock. * Do not make any unauthorized changes or additions to the printer, these could cause the printer to malfunction and create electric shock or fire hazards. * Take care when dismantling the unit to note where each screw goes. There are 19 different screws. Use of the wrong screw could lead to system failure, short circuit or electric shock. * Do not disassemble the LSU unit. Once it is disassembled dust is admitted to the mirror chamber and will seriously degrade print quality. There are no serviceable parts inside. * Regularly check the condition of the power cord, plug and socket. Bad contacts could lead to overheating and firfe. Damaged cables could lead to electric shock or unit malfunction.

5.1.2 Preautions when handling PBA


Static electricity can damage a PBA, always used approved anti-static precautions when handling or storing a PBA. >> Precautions when moving and storing PBA
1. Please keep PBA in a conductive case, anti-static bag, or wrapped in aluminum foil. 2. Do not store a PBA where it is exposed to direct sunlight.

>> Precautions when replacing PBA


1. Disconnect power connectors first, before disconnecting other cables 2. Do not touch any soldered connections, connector terminals or other electronic parts when handling insulated parts.

>> Precautions when checking PBA


1. Before touching a PBA, please touch other grounded areas of the chassis to discharge any static electrical charge on the body. 2. Take care not to touch the PBA with your bare hands or metal objects as you could create a short circuit or get an electric shock. Take extra care when handling PBAs with moving parts fitted such as sensors, motors or lamps as they may get hot. 3. Take care when fitting, or removing, screws. Look out for hidden screws. Always ensure that the correct screw is used and always ensure that when toothed washers are removed they are refitted in their original positions.

5.1.3 Releasing Plastic Latches


Many of the parts are held in place with plastic latches. The latches break easily; release them carefully. To remove such parts, press the hook end of the latch away from the part to which it is latched.

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Disassembly and Reassembly

5.2 Parts for Maintenance and Repair


5.2.1 Replacement interval for parts with a limited life
Some of the parts in this printer have a limited life, shorter than that of the whole machine. These parts must be replaced periodically. The table below shows the interval at which these parts should be replaced. The table shows the life of each part, and is measured when using A4 paper. When servicing a machine always check the status of these parts using the control panel and ensure that parts are replaced at the appropriate times otherwise a general degradation in print quality will occur. Item(s) Black toner cartridge Color toner cartridge Pages Printed Approx. Initial : 1,500 pages* Sales : 2,000 pages* Approx. Initial : 700 pages* Sales : 1,000 pages* Approx. 20,000 black pages or approx. 12,500 color pages Approx. 5,000 images** or Approx. 1,250 pages (fulll color ISO Standard image) Approx. 50,000 pages Approx. 100,000 black pages or 50,000 color pages Approx. 100,000 pages Approx. 60,000 black pages or 25,000 color pages Part number CLP-K300A CLP-C300A:Cyan CLP-M300A:Magenta CLP-Y300A:Yellow CLP-R300A CLP-W300A Contact a service representative Engineer Replacement Remark User Replacement

Imaging unit Waste toner container Pick-up roller Fuser unit T2 roller ITB

* Average A4-/letter-sized page count based on ISO 19752 Standard coverage of individual colors on each page. Usage conditions and print patterns may cause results to vary. ** Image counts based on one color on each page. If you print documents in full color (Cyan, Magenta, Yellow, Black), the life of this item will be reduced by 25%.

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Disassembly and Reassembly

5.2.2 Printer Cleaning


A printer should be regularly cleaned, especially if it is used in a dusty environment. This will ensure that print quality remains high and failure due to contamination of printing services is less likely to occur. * Clean the printer with a soft, lint free, cloth dipped in a "Recommended cleaner" "Recommended cleaner" can be purchased from our service center. (where available) * Do not touch the transfer roller when cleaning the inside of the printer. Grease and oils from the skin will contaminate the surface and reduce print quality. * Do not touch transfer roller when cleaning inside of machine. If transfer roller gets dirty, printing quality could be low. * Please refer to the User Manual for cleaning instructions.

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Disassembly and Reassembly

5.3 Information Related to Disassembly and Assembly.


5.3.1 Special service parts
Never disassemble or adjust the items mentioned, a stock of these items should be maintained.

1) Disassembly of the LSU unit


There are no serviceable parts inside the LSU. Alignment of the mirrors is critical. Opening the LSU will allow dust into the laser and significantly reduce print quality. It is very dangerous to operate or service a machine with the LSU open or system interlocks disabled. Exposure to laser radiation can cause blindness.

4) Disassembly of DEVE drive ass'y and the main drive ass'y


The alignment of the drive mechanism is critical and it has been set up in factory using a jig and a driving gear. It is adjusted for the best gearing alignment. If the motor is disassembled alignment would not be maintained and this could cause operational noise and image problems: image alignment and toner distribution may be affected.

2) Disassembly of the ITB unit


Do not disassemble the ITB. The alignment of the home sensor is critical and is set up in the factory on a special jig. Incorrect re-assembly will cause print quality degradation.

5) Disassembly of terminal parts


Do not adjust the variable resistors on the PBA. They have been already adjusted in the factory.

3) Care of the Toner cartridge


Toner cartridges contain an extremely fine powder. Please keep toner cartridges away from children. The toner powder contained in the toner cartridge may be harmful and if swallowed you should contact a doctor. Take care not to spill toner spillages should be cleaned with a vacume cleaner and washed in could water (hot water sets the toner). Do not touch the developer roller surface as contamination will reduce print quality. Take care not to damage the roller's surface when installing or removing a toner cartridge.

6) Disassembly of the fuser unit


- The fuser melts toner onto the paper at a high temperature: therefore, you need to take special care not to get burned by a hot fuser. When removing the fuser from a set that has recently been operating you need to take extra care. - Do not touch an AC line (Copper contact) on a main frame even after removing the fuser.

7) When you replace ITB Unit, be careful with following things;


- When you replace ITB Unit, carefully handle with ITB Belt. If not, it harms ITB Belt. - Do not turn ITB Belt back and forth. If not, waste toner powder would be leaked. - When shutter is working on an outlet of waste toner, be careful that waste toner powder would be leaked

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Disassembly and Reassembly

5.3.2 Screws used in the printer


The screws listed in the table below are used in this printer. Please ensure that, when you disassemble the printer, you keep a note of which screw is used for which part and that, when reassembling the printer, the correct screws are used in the appropriate places.

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5.4 Disassembly Procedure


5.4.1 Cover Unit
1. Open a Front-Cover and Remove the Imagine Unit. 3. Unscrew 2 screws on the Top Cover and then remove the Top Cover.

2. Remove the ITB Unit 1) Pull out the unit toward out side of printer slightly. 2) Lift up the unit gently. 3) Pull out the unit gently.

4. Unscrew 1 screw on the Right Cover and then remove the Right Cover after open the Rear Cover.

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5. Remove the Left Cover.

5.4.2 Fuser Assy


1. Unscrew 4 screws on the Fuser after open the Rear Cover. 2. Push the Holder Shaft Fuser as shown in Picture. 3. Take out the Fuser Ass'y from Printer.

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Disassembly and Reassembly

5.4.3 LSU(Laser Scan Unit)


1. Follow step 1 through step 3 in Cover Unit Disassembly 2. Lift up the LSU Cover(as shown in Picture) and then take out. 3. Remove 4 screws and then take out the LSU.

5.4.4 HVPS(High Voltage Power Supply)


1. Follow step 1 through step 5 in Cover Unit Disassembly except removing Righ Cover 2. Unscrew 6 screws and then take out the HVPS. Be careful of taking out the HVPS because there are 7 High Voltage Terminal behind HVPS.

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5.4.5 Main Board


1. Follow step 1 through step 4 in Cover Unit Disassembly 2. Unscrew 5 screws and then take out the Main Board after plug out all the Harness.

5.4.6 SMPS(Switching Mode Power Supply)


1. Follow step 1 through step 4 in Cover Unit Disassembly 2. Remove the Main Board 3. Unscrew 2 screws and then take out the SMPS after plug out all the Harness.

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Disassembly and Reassembly

5.4.7 Drive Assy


1. Follow step 1 through step 4 in Cover Unit Disassembly 2. Remove the Main Board 3. Remove the SMPS 4. Unscrew 8 screws and then take out the Drive Assy.

5.4.8 Transfer Roller


1. Open Rear Cover. 2. Pull back the hook, which holds the Roller, like below picture and remove the Transfer Roller

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Alignment and Adjustmens

6. Alignment and Adjustments


This chapter describes some of the main service procedures including: Using the EDC mode; Clearing paper jam and test patterns. Much of this chapter is also included in the user's guide.

6.1. Control Panel


6.1.1 Overview
- The CLP-300 printers do not have LCD panel which is used in other color model printers. On the contrary to other models of color printers, they show the status of the printer only with their LEDs. - The CLP-300 printers have 2 keys and 6 LEDs. The User Interface module handles the processing of the Key Press and Led control at different states of the machine.

6.1.2 Architecture
KEY (2 key): Stop key, Black only key LED (6 LEDs): 4 LED for CMYK toners : toner-low(cyan, magenta, yellow, black) LEDs 1 LED for status : ready (green) or error(red) status LED (two color LED) 1 LED for Black only: If Black only key is pressed, Black only led glows.

Stop Status

Black Only

CLP-300

6.1.3 Data and Control Flow


User interface (panel) is made up of - KEY input detection & process - LED control The initial process to use the panel checks registers values of key and LED. If user input key value, the operation to be defined by key value is processed and the LED operation to be defined by printer status is controlled.

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Alignment and Adjustmens

6.2 Function
6.2.1 KEY Function
There are two keys present. The one is Stop key and the other is Black only key. If users input key value, the key input is transferred via GIP (General Input Port) and the operation to be defined by key value is processed.

6.2.1.1 Functions Stop key function is made up of - Demo page/Configuration sheet printing function - Job cancels function - Start manual feeding function - Firmware downloads mode function Black only key function is made up of - Change printer mode to Black-only mode function - Black only LED light function

6.2.1.2 Detail Description KEY input detection & process order 1) User KEY input 2) KEY input detection : If the key input is detected when the key input check per timer tick 10ms, The 10ms interrupt service routine sends the key detection event to panel task. 3) KEY input process Stop key input process : After the panel task is received the Stop key detection event, it checks the engine error status two times and process the operation to be defined by key value. - Demo page/Configuration sheet function This button will have multiple functions when the printer is in idle state. Demo page printing Press and hold this button for about 2 seconds until the control panel lights blink slowly to print a demo page. Configuration sheet printing Press and hold this button for about 6 seconds until the control panel lights blink rapidly to print a configuration sheet. - Job cancels function When the printer is printing an active printing job, press and holds this button until the control panel lights blink to cancel a job the printer is currently except the manual job. - Start manual feeding function When you select manual feed for paper source, press this button each time you feed a sheet of paper manually. The application of manual feeding function in CLP-300 will be determined

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- Firmware downloads mode function Turn on the printer at the same time that the button is pressed. If all LEDs scroll, release the button and download the firmware ROM file via USB port Black only key input process : After the panel task is received the Black only key detection event, it changes printer mode to Black only mode and notifies driver that the printer mode is changed to Black only mode. If printer mode is Black only mode, driver makes printer image by only mono excepting color and the Black only LED glows.

6.2.2 LED Function


There are six LEDs present. Status led indicate the error/online status of the printer in idle mode. In error mode, the status LED glows by red color and in ready mode, it glows by green color. The other four LEDs indicate the toner status. If the black toner needs to change, the toner-low (black) LED glows and if the color (yellow, magenta, cyan) toners need to change, the toner-low (yellow, magenta, cyan) LED glows. Black only LED indicate the printer mode. If the users press the Black only button, the printer mode changes to Black only mode and Black only LED glows.

6.2.2.1 Functions LED function is made up of - Ready/Printing status display - Error status display - Toner low status display - Black only status display

6.2.2.2 Detail Description LED control order 1) Control LED according to current printer state : After the panel task is received each event, the LED operation is controlled by current printer status. 2) Write LED value to GOP (General Output Port)

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Alignment and Adjustmens

LED behavior Status LED (Green/Red) Green LED ON Green LEDS LOWLY BLINK Green LED FAST BLINK Red LED BLINK Black-only LED N/A N/A N/A N/A Toner-low (CMYK)LEDs N/A N/A N/A N/A Status Ready to receive the data. Receiving the data from the host. Printing the page. Paper source is set to MANUAL . Need to push the button to start the printing Out of paper Cover open Paper jam Service error ( LSU or Fuser error) Black toner needs to change Cyan toner needs to change Magenta toner needs to change Yellow toner needs to change Black only key is pressed

Red LED ON Red LED ON Red LED ON Green/Red BLINK N/A N/A N/A N/A N/A

N/A N/A N/A BLINK N/A N/A N/A N/A ON

N/A N/A N/A CMYK BLINK Toner-low(black) ON Toner-low(cyan) ON Toner-low(magenta) ON Toner-low(yellow) ON N/A

Service Error LED Operation All LEDs blink the each time interval. Service Error Fuser Error Open Fuser Error No Heat Error Over Heat Error Scanner Error (=LSU Error) P Motor Error H Sync Error LED operation All LEDs (Toner low LEDs, Status (Red) LED, Black only LED) blink a time interval of 1 second. All LEDs (Toner low LEDs, Status (Red) LED, Black only LED) blink a time interval of 4 seconds. All LEDs (Toner low LEDs, Status (Green/Red) LED, Black only LED) blink a time interval of 1 second. All LEDs (Toner low LEDs, Status (Green) LED, Black only LED) blink a time interval of 1 second. All LEDs (Toner low LEDs, Status(Green) LED, Black only LED) blink a time interval of 4 seconds.

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Assert Error LED Operation The panel LED operation display the line number of assert error occurrence. Line number start & end 1 2 3 4 5 6 7 8 9 LED operation All LEDs(Toner low LEDs, Status(Red) LED, Black only LED) turn ON for approximately 2 seconds and then All LEDs turn OFF for approximately 3 seconds. After Status (Red) LED blinks one time, Toner low LEDs blink one time. After Status (Red) LED blinks two times, Toner low LEDs blink one time. After Status (Red) LED blinks three times, Toner low LEDs blink one time. After Status (Red) LED blinks four times, Toner low LEDs blink one time. After Status (Red) LED blinks five times, Toner low LEDs blink one time. After Status (Red) LED blinks six times, Toner low LEDs blink one time. After Status (Red) LED blinks seven times, Toner low LEDs blink one time. After Status (Red) LED blinks eight times, Toner low LEDs blink one time. After Status (Red) LED blinks nine times, Toner low LEDs blink one time.

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6.3 Jam Removal


When a jam occurs while printing a jam message is displayed on the control panel. * Jam0 In Tray 1: Paper jam in the main cassette. * Jam0 In MP Tray: Paper jam in the MP tray * Jam Inside Printer: Jam 1, Paper is jammed inside the printer. * Jam In Exit Area: Jam2, Paper is jammed in the exit area when ejecting paper.

CAUTION: When removing jammed paper, always pull it firmly and evenly without any sudden jerks. If at all possible, remove the paper as a single sheet. If the paper tears ensures ALL paper fragments are removed. Any fragments left inside the machine will cause it to jam again.

6.3.1 Clearing Paper Jams


NOTE: When removing paper that is jammed in the printer, if possible always pull the paper in the direction that it normally moves so as not to damage internal components. Always pull firmly and evenly; do not jerk the paper. If the paper tears, ensure that all fragments of paper are removed; otherwise a jam will occur again. If a paper jam occurs, the Status LED on the control panel lights red. Find and remove the jammed paper. To resume printing after clearing paper jams, you must open and close the front cover or rear cover. 1. To remove the jammed paper, open the rear cover. 2. Carefully remove the paper by pulling in the direction as shown below. Most of the jammed paper can be removed in this step.

If you cannot find the jammed paper, or if there is any resistance removing the paper, stop pulling and go to the next step.

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3. Close the rear cover and then open the top cover.

5. Close the top cover. Make sure that it is securely latched.

4. Holding the inner cover open, carefully take the jammed paper out of the printer. The inner cover will then close automatically.

6. Open and then close the rear cover or front cover to resume printing.

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6.3.2 Tips for Avoiding Paper Jams


By selecting the correct paper types, most paper jams can be avoided. Follow the procedures Jam remove. Ensure that the adjustable guides are positioned correctly. Do not overload the paper tray. Do not remove the paper from the tray while printing. Flex, fan, and straighten the paper before loading. Do not use creased, damp, or highly curled paper. Do not mix paper types in a tray. Use only recommended print materials. Ensure that the recommended print side of print materials is facing up in the paper tray.

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6.4 Sample Pattern


This product provides several printable test patterns for maintenance purposes. These patterns can be used to aid the diagnosis of print quality problems.

6.4.1 Printing a Demo Page


Print a demo page to make sure that the printer is operating correctly. To print a demo page: In ready mode, press and hold the Stop button for 2 seconds. A demo page showing the printers features and capabilities is printed.

6.4.2 Printing a Configuration Page


You can print a configuration page from the printers control panel. Use the configuration page to view the current settings, to help troubleshoot problems. To print a configuration page: In ready mode, press and hold the Stop button on the control panel for 5 seconds. A configuration page prints out.

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6.5 Periodic Defective Image


If an image defects appears at regular intervals on the printed-paper, it is due to a faulty or damaged roller. Refer to the table below and check the condition of the appropriate roller.

No 1 2 3 4 5 6 7 8

Roller OPC Drum Charge Roller Supply Roller Developing Roller 1 st Transfer Roller 2 nd Transfer Roller Heat Roller Pressure Roller

Period 188.5 mm 37.7mm 47.5mm 26.0mm 32.7mm 57.5mm 86.6mm 86.6mm

Phenomenon White and Black Spots Black Spot and line and Periodic Band Periodic Band by little difference of density White Spot, Horizontal black band Ghost, Damaged Image by abnormal tranfer Ghost, Damaged Image by abnormal tranfer Black Spots or Vertical Black Band Background

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6.6 How to use EDC (Engine Diagnostic Control) Mode


EDC Mode is feature that allows the engineer to check the condition of the print engine. It can check the operating condition of the motors, sensors, solenoids and clutches, measure the High Voltage from the HVPS and check the operation of the fuser and LSU.

6.6.1 Enterence
When trying to check the CLP-300 Series EDC Mode, additional EDC execution program needed. [ Procedure of EDC Mode operation ] a) First, turn on the Power of Printer, wait until Ready state b) In this state, Run the EDC program on the computer c) After that, click the menu of screen d) Then <Motor Test> appears on the initial screen e) Should you get out of this program, press Exit of screen

6.6.2 Keys
Key Exit Update LCD Menu Left/Right arrow Enter Upper level Discription Close program Update value (ex : sensor value) Move to the top menu Move test item Start testing or select Sub-item Stop testing or the upper menu

6.6.3 EDC Map

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6.6.3.1 Motor Test


Item Main Motor Discription If motor lock signal is normal, Successed message will be displayed. When motor lock signal is abnormal, failed message will be displayed. When Upper Level is pushed, off message will be displayed.

6.6.3.2 Solenoid Test


Item Dev Clutch Y Relay M Relay C Relay K Relay Y Toner M Toner C Toner K Toner Regi Clutch T2 Clutch ITB Clutch Tray1 Clutch Regi. Sensor Exit Sensor Waste Box Cover Tray1 Empty Discription When select key is pushed, Dev Clutch ON message will be displayed. Upper Level is pushed, Dev Clutch Off message will be displayed. When select key is pushed, Y Relay ON message will be displayed. Upper Level is pushed, Y Relay Off message will be displayed on. When select key is pushed, M Relay ON message will be displayed. Upper Level is pushed, M Relay Off message will be displayed. When select key is pushed, C Relay ON message will be displayed. Upper Level is pushed, C Relay Off message will be displayed. When select key is pushed, K Relay ON message will be displayed. Upper Level is pushed, K Relay Off message will be displayed. When select key is pushed, Y Toner ON message will be displayed. Upper Level is pushed, Y Toner Off message will be displayed. When select key is pushed, M Toner ON message will be displayed. Upper Level is pushed, M Toner Off message will be displayed. When select key is pushed, C Toner ON message will be displayed. Upper Level is pushed, C Toner Off message will be displayed. When select key is pushed, K Toner ON message will be displayed. Upper Level is pushed, K Toner Off message will be displayed. When select key is pushed, REGI Clutch ON message will be displayed. Upper Level is pushed, REGI Clutch Off message will be displayed. When select key is pushed, T2 Clutch ON message will be displayed. Upper Level is pushed, T2 Clutch Off message will be displayed. When select key is pushed, ITB Clutch ON message will be displayed. Upper Level is pushed, ITB Clutch Off message will be displayed. When select key is pushed, Tray1 Clutch ON message will be displayed. Upper Level is pushed, Tray1 Clutch Off message will be displayed. If actuator is checked by sensor, "Without Paper" message will be displayed. if not, "With Paper" message will be. If actuator is checked by sensor, "Without Paper" message will be displayed. if not, "With Paper" message will be. If waste Box exists , Installed message will be displayed. If not, Not Installed message will be. If cover is opened, " Opened message will be displayed. If not, "Closed" message will be. If paper exists in the tray, "With Paper" will be displayed. If not, "Without Paper" message will be.

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6.6.3.3 LSU/ Fuser Test


Item LSU Motor Discription If LSU motor lock signal is normal, "Successed" message will be displayed. When LSU motor lock signal is abnormal , failed" message will be displayed. When Upper Level is pushed, off message will be displayed. When select key is pushed, LSU Power On message will be displayed. If not, LSU Power Off" message will be. When select key is pushed, Laser Diode On message will be displayed. If not, Laser Diode Off message will be. When select key is pushed, PTL On message will be displayed . If not, PTL Off message will be. When select key is pushed, Fuser On message will be displayed. If not, Fuser Off message will be.

LSU Power Laser Diode PTL Fuser

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6.6.3.4 HVPS Test


Item Charger Discription When select key is pushed, DUTY : x%* message will be displayed. And then Left/Right arrow is selected, x% is increased or decreased. And DUTY : x% message will be displayed. * is disappeared. And then select key is pushed, x%* message will be displayed. When Upper Level is pushed, * is disappeared. When select key is pushed, DUTY : x%* message will be displayed. And then Left/Right arrow is selected, x% is increased or decreased. And DUTY : x% message will be displayed. * is disappeared. And then select key is pushed, x%* message will be displayed. When Upper Level is pushed, * is disappeared. When select key is pushed, DUTY : x%* message will be displayed. And then Left/Right arrow is selected, x% is increased or decreased. And DUTY : x% message will be displayed. * is disappeared. And then select key is pushed, x%* message will be displayed. When Upper Level is pushed, * is disappeared. When select key is pushed, T2 REVERSE On message will be displayed. If not, T2 REVERSE Off will be. When select key is pushed, DUTY : x%* message will be displayed. And then Left/Right arrow is selected, x% is increased or decreased. And DUTY : x% message will be displayed. * is disappeared. And then select key is pushed, x%* message will be displayed. When Upper Level is pushed, * is disappeared. When select key is pushed, DUTY : x%* message will be displayed. And then Left/Right arrow is selected, x% is increased or decreased. And DUTY : x% message will be displayed. * is disappeared. And then select key is pushed, x%* message will be displayed. When Upper Level is pushed, * is disappeared. When select key is pushed, DUTY : x%* message will be displayed. And then Left/Right arrow is selected, x% is increased or decreased. And DUTY : x% message will be displayed. * is disappeared. And then select key is pushed, x%* message will be displayed. When Upper Level is pushed, * is disappeared. Duty : 50% -> -789V , Range : -81V ~ -1689V Duty : 50% -> 1159V , Range : 122V ~ 2188V

T1

T2

T2 REVERSE Dev DC

Dev AC Vpp

Dev AC

Charger T1 T2 Supply DC AC, Vpp

Duty : 50% -> 2552V , Range : 264V ~ 4730V Duty : 50% -> -269V , Range : -1V ~ -591V Duty : 50%-> 1210V , Range : 800V ~ 2160V

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6.6.3.5 Maintenance
Item Fuser Transfer Pick Up Roll ITB Discription When select key is pushed, Initialized message will be displayed. When Upper Level is pushed, Off message is disappeared. When select key is pushed, Initialized message will be displayed. When Upper Level is pushed, Off message is disappeared. When select key is pushed, Initialized message will be displayed. When Upper Level is pushed, Off message is disappeared. When select key is pushed, Initialized message will be displayed. When Upper Level is pushed, Off message is disappeared.

6.6.3.6 Error list and recovery


Paper Empty / Paper Mismatch - Load specified paper in the tray 1 Paper does not exist in the tray1 Load Paper, When you still want to continue printing - Paper mismatch in the tray 1 Paper is mismatched Press stop key for a while, When you still want to continue printing

Cover Open - Cover Open Cover is opened Close the door, When you still want to continue printing

Waster Tank Full or not installed - Waste Tank Full Toner of Waste toner box is full Empty or Insert the waste toner box

Paper Jam - Paper Jam at the tray1 Paper is not picked up Cover Open /Close, When you still want to continue printing

- Paper Jam inside printer There is a paper inside printer After cover Open , Paper must be removed, and then close the cover
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- Paper Jam at the paper exit area There is a paper at exit area After cover Open , Paper must be removed, and then close the cover

- Motor Lock Error Motor does not run or runs abnormal speed Motor or Main board must be checked

- LSU Motor Lock Error LSU motor does not run or runs abnormal speed Hsync is not detected LSU or Main board must be checked

- Transfer Belt Error ITB home sensor is not checked for a normal time ITB must be checked

- Fuser Over Heat error Temperature of fuser is high Fuser or Main board must be checked

- Fuser Low Heat error Temperature of fuser is low Fuser or Main board must be checked

- Dev. Home error Home of Development is not checked or checked at the abnormal time Clutch of Development or Main board must be checked

- ADC not Confirm Error Signal of confirmation for ADC is not detected Main board must be checked

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6.7 Error Message


When the printer experiences an error, the control panel will indicate an error message with the indicator lights and the Smart Panel program window will display to show the printers status or errors. Find the light pattern below that matches the printer light pattern and follow the solutions to clear the error. LED status legend

LED pattern

Possible Problem and Solution The blinking toner cartridge is low. Order a new toner cartridge. You can temporarily improve print quality by redistributing the toner.

The lighting toner cartridge is empty. Remove the old toner cartridge and install a new one.

The blinking toner cartridge is totally exhausted. Remove the old toner cartridge and install a new one. The blinking toner cartridge is wrong. Only install a Samsung toner cartridge, designed for your printer.

A paper jam has occurred. To solve the problem. The front cover is open. Close the front cover. There is no paper in the tray. Load paper in the tray. The waste toner container is open or full. Check the container. Your system has some problems. If this problem occurs, contact your service representative.

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7. Troubleshooting
7.1 Procedure of Checking the Symptoms
Before attempting to repair the printer first obtain a detailed description of the problem from the customer.

Power On

LED Panel ON?

- No Power - Power Module error - Main PBA

Status LED Green OK?

Indicate "Red Lamp ON"

Refer to "6.2.2 LED Function"

Print(test pattern)

printing Quality is Nomal?

Refer to "Solution of Image Problem"

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7.2 Troubleshooting Checklist


If the printer is not working properly, consult the following checklist. If the printer does not pass a step, follow the corresponding troubleshooting suggestions. Status Make sure that the Status LED on the control panel green and "Ready" is shown on the Smart Panel program window. Print a demo page to verify that the printer is feeding paper correctly. Check the demo page to see if it is printed correctly. Print a short document from a software application to verify that the computer and printer are connected and communicating correctly. Response If the Status LED is off, check the power cord connection. Check the power switch. Check the power source by plugging the power cord into another outlet. If the Status LED blinks or lights red, solve the problems. If a demo page does not print, check the paper supply in the paper tray. If the paper jams in the printer, go to "Clearing Paper Jams" If there is a print quality problem, go to "Solving Print Quality Problems"

If the page does not print, check the cable connection between the printer and the computer. Check the print queue or print spooler to see if the printer has been paused. Check the software application to ensure that you are using the proper printer driver and communication port. If the page is interrupted during printing, go to "Solving General Printing Problems" See "Solving General Printing Problems" See "Solving Print Quality Problems" See "Common Windows Problems" See "Common Macintosh Problems" See "Common Linux Problems"

If completing the checklist does not resolve the printer problem, check the following troubleshooting sections.

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7.3 Solving General Printing Problems


For problems with the operation of your printer, refer to the table for suggested solutions.

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7.4 Solving Print Quality Problems


Dirt inside of the printer or improper paper loading may reduce print quality. See the table below to troubleshoot problems. Problem Solution If a vertical white streak or faded area appears on the page: The toner supply is low. You may be able to temporarily extend the toner cartridge life. If this does not improve print quality, install a new toner cartridge. The paper may not meet paper specifications (for example, the paper is too moist or too rough). A combination of faded or smeared defects may indicate that the printer needs cleaning.

Light or faded print

AaBbCc AaBbCc AaBbCc AaBbCc AaBbCc


Toner specks

The paper may not meet specifications (for example, the paper is too moist or too rough).

AaBbCc AaBbCc AaBbCc AaBbCc AaBbCc


Dropouts
If generally rounded, faded areas occur randomly on the page: A single sheet of paper may be defective. Try reprinting the job. The moisture content of the paper is uneven or the paper has moist spots on its surface. Try a different brand of paper. The paper lot is bad. The manufacturing process can cause some areas to reject toner. Try a different kind or brand of paper. The toner cartridge may be defective. See "Vertical repetitive defects" on the next page. If these steps do not correct the problems, contact a service representative.

AaBbCc AaBbCc AaBbCc AaBbCc AaBbCc


Vertical lines

AaBbCc AaBbCc AaBbCc AaBbCc AaBbCc

If black vertical streaks appear on the page: A imaging unit has probably been scratched. Remove the imaging unit and install a new one. If white vertical lines appear on the page: Clean the inside of the printer. If you still have the same problems, replace the imaging unit with a new one.

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Problem

Solution If the amount of background shading becomes unacceptable, the procedures below may fix the problem. Change to lighter weight paper. heck the printer's environment; very dry (low humidity) or high humidity (higher than 80% RH) conditions can increase the amount of background shading. Remove one of the old toner cartridges and install a new one.

Color or Black background

AaBbCc AaBbCc AaBbCc AaBbCc AaBbCc


Toner smear

Clean the inside of the printer. Check the paper type and quality. Remove the imaging unit and install a new one.

Vertical repetitive defects

AaBbCc AaBbCc AaBbCc AaBbCc AaBbCc


Background scatter

If marks repeatedly appear on the printed side of the page at even intervals: Clean the inside of the printer. After cleaning the inside of the printer, if you still have the same problems, install a new toner cartridge of the problem color. Parts of the printer may have toner on them. If the defects occur on the back of the page, the problem will likely correct itself after a few more pages. The fusing assembly may be damaged. Contact a service representative.

A
Misformed characters
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Background scatter results from bits of toner distributed on the printed page. The paper may be too damp. Try printing with a different batch of paper. Do not open packages of paper until necessary so that the paper does not absorb too much moisture. If background scatter occurs on an envelope, change the printing layout to avoid printing over areas that have overlapping seams on the reverse side. Printing on seams can cause problems. If background scatter covers the entire surface area of a printed page, adjust the print resolution through your software application or via the printer properties window.

If characters are improperly formed and producing hollowed images, the paper stock may be too slick. Try a different paper. If characters are improperly formed and producing a wavy effect, the printer may need service. Verify that it also occurs on a demo page.

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Troubleshooting

Problem

Solution Ensure that the paper is loaded properly. Check the paper type and quality. Ensure that the paper or other material is loaded correctly and the guides are not too tight or too loose against the paper stack.

Page skew

AaBbCc AaBbCc AaBbCc AaBbCc AaBbCc


Curl or wave

Ensure that the paper is loaded properly. Check the paper type and quality. Both high temperature and high humidity can cause paper curl. Turn the stack of paper over in the tray. Also try rotating the paper 180 in the tray.

Wrinkles or creases

Ensure that the paper is loaded properly. Check the paper type and quality. Turn the stack of paper over in the paper tray. Also try rotating the paper 180 in the tray.

Back of printouts aredirty

Check for leaking toner. Clean the inside of the printer.

Solid Color or Black pages

A
Samsung Electronics

The toner cartridge may not be installed properly. Remove the toner cartridge and reinsert. The toner cartridge may be defective and need replacing. Install a new toner cartridge. The printer may require repair. Contact a service representative.

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Problem

Solution Clean the inside of the printer. Check the paper type and quality. Install a new toner cartridge. If the problem persists, the printer may require repair. Contact a service representative.

Loose toner

Character Voids

A
Horizontal stripes

Character voids are white areas within characters that should be solid black: You may be printing on the wrong surface of the paper. Remove the paper and turn it over. The paper may not meet paper specifications.

AaBbCc AaBbCc AaBbCc AaBbCc AaBbCc


Curl

If horizontally aligned color or black streaks or smears appear: A toner cartridge may be installed improperly. Remove the toner cartridge and reinsert. A toner cartridge may be defective. Install a new toner cartridge. If the problem persists, the printer may require repair. Contact a service representative.

If the printed paper is curled or paper does not feed into the printer: Turn the stack of paper over in the paper tray. Also try rotating the paper 180 in the tray.

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7.5 Common Windows Problems


Problem "File in Use" message appears during installation. "Error Writing to LPTx" message appears. Possible Cause and Solution Exit all software applications. Remove all software from the StartUp Group, then restart Windows. Reinstall the printer driver. Ensure that all cables are connected correctly and the printer is on. If bi-directional communication is not turned on in the driver, it will also cause this message. Close all other applications, reboot Windows and try printing again.

"General Protection Fault", "Exception OE", "Spool32", or "Illegal Operation" messages appear. "Fail To Print", "A printer timeout error occurred." messages appear.

These messages may appear during printing. Just keep waiting until the printer finishes printing. If the message appears in standby mode or after printing has been completed, check the connection and/or whether an error has occurred.

NOTE: Refer to the Microsoft Windows 98/Me/NT 4.0/2000/2003/XP User's Guide that came with your PC for further information on Windows error messages.

7.6 Common Macintosh Problems


Problem The printer does not print a document from Acrobat Reader. The document has printed, but the print job has not disappeared from the spooler in Mac OS 10.3.2. Possible Cause and Solution You should change the Print Method option to Print as Image when you print from Acrobat Reader. Update your Mac OS to OS 10.3.3 or higher.

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7.7 Common Linux Problems


Problem I can't change settings in the configuration tool. I am using the KDE desktop but the configuration tool and LLPR won't start. Possible Cause and Solution You need to have administrator privileges to be able to change global settings. You may not have the GTK libraries installed. These usually come with most Linux distributions, but you may have to install them manually. Refer to your distribution's installation manual for more details about installing additional packages. Some versions of the KDE or GNOME desktop environments may require that you restart your session for the changes to take effect.

I just installed this package but can't find entries in the KDE/ Gnome menus. I get a "Some options are not selected" error message while editing the printer settings.

Some printers have conflicting settings, meaning that some settings for two options can't be selected at the same time. When you change a setting and the Printer Package detects such a conflict, the conflicting option is changed to a "No Choice" value. You have to choose an option that does not conflict before being able to submit the changes. In some conditions, it may not be possible to change the default queue. This happens with some variants of LPRng, especially on recent RedHat systems that use the "printconf" database of queues. When using printconf, the /etc./printcap file is automatically refreshed from the database of printers managed by the system (usually through the "printtool" command), and the queues in /etc./printcap.local are appended to the resulting file. The default queue in LPRng is defined as the first queue in /etc./printcap, and therefore it is not possible for the Linux Printer Package to change the default when some queues have otherwise been defined using printtool. LPD systems identify the default queue as the one named "lp". Thus, if there is already a queue by this name, and if it doesn't have an alias, then you won't be able to change the default. To work around this, you can either delete the queue or rename it by manually editing the /etc./printcap file. The N-up feature is achieved through post-processing of the PostScript data that is sent to the printing system. However, such post-processing can only be adequately achieved if the PostScript data conforms to the Adobe Document Structing Conventions. Problems may arise when using N-up and other features that rely on post-processing if the document being printed isn't compliant. Legacy BSD lpr systems have a hard limitation on the length of the option string that can be passed to the printing system. As such, if you selected a number of different options, you may have exceeded the length of the options and some of your choices won't be passed to the programs responsible for implementing them. Try to select fewer options that deviate from the defaults, to save on memory usage.

I can't make a printer the system default.

The N-up setting does not work correctly for some of my documents.

I am using BSD lpr (Slackware, Debian, older distributions) and some options chosen in LLPR don't seem to take effect.

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Problem I am trying to print a document in Landscape mode, but it prints rotated and cropped.

Possible Cause and Solution Most Unix applications that offer a Landscape orientation option in their printing options will generate correct PostScript code that should be printed as is. In that case, you need to make sure that you leave the LLPR option set to its default Portrait setting, to avoid unwanted rotations of the page that would result in cropped output. If the data being sent is in Encapsulated PostScript (EPS) format, some earlier versions of CUPS (1.1.10 and before) have a bug preventing them from being processed correctly. When going through LLPR to print, the Printer Package will work around this issue by converting the data to regular PostScript. However, if your application bypasses LLPR and feeds EPS data to CUPS, the document may not print correctly. To be able to configure and use SMB-shared printers (such as printers shared on a Windows printer), you need to have a correct installation of the SAMBA package that enables that feature. The "smbclient" command should be available and usable on your system. Most Unix applications will expect a command like the regular "lpr" command to be non-interactive and thus return immediately. Since LLPR is waiting for user input before passing the job on to the print spooler, very often the application will wait for the process to return, and thus will appear to be frozen (its windows won't refresh). This is normal and the application should resume functioning correctly after the user exits LLPR. It can be specified in the "Add Printer" dialogue of the configuration tool, if you don't use the CUPS printing system. Unfortunately, CUPS currently doesn't allow you to specify the IP address of SMB printers, so you will have to be able to browse the resource with SAMBA in order to be able to print. Some versions of CUPS, especially those shipped with Mandrake Linux before the 8.1 release, have some known bugs when processing PostScript output from some applications. Try upgrading to the latest version of CUPS (at least 1.1.14). Some RPM packages for the most popular distributions are provided as a convenience with this Linux Printing Package. There may be some local options defined in your ~/ .lpoptions file, which are manipulated by the lpoptions command. These options are always used if not overridden by LLPR settings. To get rid of all options for a printer, run the following command, replacing "printer" with the name of the queue: lpoptions -x printer Most printing systems will not run as the super-user but as a special user (usually "lp"). Therefore, make sure that the file you have chosen to print to is accessible to the user owning the spooler daemon.

Some pages come out all white (nothing is printed), and I am using CUPS.

I can't print to an SMB (Windows) printer.

My application seems to be frozen while LLPR is running.

How do I specify the IP address of my SMB server?

Some documents come out as white pages when printing.

I have CUPS and some options (such as N-up) seem to be always enabled even though I don't choose them in LLPR.

I configured a printer to print to a file, but I get "Permission denied" errors.

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Problem On my PCL (or GDI) printer, I sometimes get error messages printing instead of my document.

Possible Cause and Solution Unfortunately, some Unix applications may generate non-compliant PostScript output that may not be supported by Ghostscript, or even the printer itself in PostScript mode. You can try to capture the output to a file and view the results with Ghostscript (gv or ghostview will allow you to do so interactively) and see if you get error messages. However, since the application is probably at fault, contact your software vendor to inform them of the issue. This is a known bug in Ghostscript (until GNU Ghostscript version 7.05) when the base color space of the document is indexed color space and it is converted through CIE color space. Because Postscript uses CIE color space for Color Matching System, you should upgrade Ghostscript on your system to at least GNU Ghostscript version 7.06 or later. You can find recent Ghostscript versions at www.ghostscript.com.

Some color images come out all black.

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7.8 Major Problems Trouble shooting


7.8.1 Vertical Line and Band

7.8.2 Vertical White Line

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7.8.3 Light Image

7.8.4 Dark Image or black

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7.8.5 Background

7.8.6 JAM 0

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7.8.7 JAM 1

7.8.8 Multi-Feeding

7.8.9 Not function of the gear of the fuser due to melting away

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Service Manual Samsung Electronics

Troubleshooting

7.8.10 Paper Empty

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7.8.12 Defective motor operation

Service Manual Samsung Electronics

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7.8.14 Vertical Line Getting Curved

7.8.15 LSU Error

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Service Manual Samsung Electronics

Exploded Views & Parts List

8. Exploded Views and Parts List


Contents
8.1 Main 8.2 Top Cover 8.3 Rear Cover 8.4 Front Cover 8.5 Main Driver 8.6 Main Frame 8.7 LSU Cover 8.8 Fuser Unit 8.9 ELA-UNIT OPC DEV 8.10 ITB Unit 8.11 Casstte Unit 8-2 8-3 8-4 8-5 8-6 8-9 8-10 8-11 8-12 8-13 8-14

Service Manual Samsung Electronics

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8.3 Rear Cover

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8.4 Front Cover

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Service Manual

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8.7 LSU Cover

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8-10 Service Manual

Samsung Electronics

Exploded Views & Parts List

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8.10 ITB Unit

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Samsung Electronics

Service Parts List(Model: CLP-300N/XAZ)


Service(SA:service available, SNA:service not available) Drawer# 8.1-1 8.1-2 8.1-3 8.1-4 8.1-5 8.1-6 8.1-7 8.1-8 8.1-9 8.1-10 8.1-11 8.1-12 8.1-13 8.1-14 8.1-15 8.1-16 8.1-17 8.1-18 8.1-19 8.1-20 8.1-21 8.1-22 8.1-23 8.1-29 8.1-30 8.2-0 8.2-1 8.2-2 8.2-3 8.2-4 8.2-5 8.2-6 8.2-7 8.2-8 8.2-9 8.2-10 8.2-11 8.2-12 8.3-0 8.3-1 8.3-2 8.3-3 8.3-4 8.3-5 8.3-6 8.3-7 8.3-8 8.3-9 8.3-10 8.4-0 Description MEA UNIT-FRAME COVER-M-LEFT SIDE COVER-M-DUMMY FRONT SHEET-COVER TOP PBA MAIN-GOGH_GDI ELA UNIT-DRIVE MAIN ELA UNIT-OPC DEV_SET ELA UNIT-ITB_SET ELA UNIT-TONER TANK C ELA UNIT-TONER TANK M ELA UNIT-TONER TANK Y ELA UNIT-TONER TANK K MEA-UNIT CASSETTE MEA UNIT-COVER TOP MEA UNIT-COVER REAR MEA-UNIT COVER FRONT MEA-UNIT COVER RIGHT SHIELD-P-MAIN LOWER SMPS-PSP_TYPE3_V1 HVPS UNIT-LSU MEA UNIT-COVER LSU ELA UNIT-FUSER 110V MEA UNIT-TERMINAL S CBF-POWER CORD MEA UNIT-COVER TOP GUIDE-M-STACKER COVER COVER-M-TOP COVER-M-JAM COVER KEY-M-OP1 COVER-M-LED SPRING-CS PMO-SUB_M_STACKER HOLDER-LEVER BLOCKING LEVER-MID BLOCKING LEVER-BLOCKING RING-CS SCREW-TAPPING MEA UNIT-COVER REAR COVER-M-REAR BUTTON-M-OPEN REAR SHAFT-P-LOCKBAR REAR HOLDER-M-HOOK REAR R HOLDER-M-HOOK REAR L HOLDER-M-HOOK REAR C LEVER-M-REAR LOCK SPRING-TS SCREW-TAPPING ELA UNIT-TRANSFER MEA-UNIT COVER FRONT SEC_Code JC97-02330A JC63-00842A JC63-00847A JC63-01102A JC92-01707A JC96-03608A JC96-03610A JC96-03611A JC96-03615A JC96-03614A JC96-03613A JC96-03616A JC97-02332A JC97-02439A JC97-02440A JC97-02659A JC97-02660A JC63-00863A JC44-00097A JC44-00138A JC59-00018E JC97-02656A JC96-03609B JC97-01771A 3903-000020 JC97-02439A JC61-01460A JC63-00846A JC63-00843A JC64-00211A JC63-00860A 6107-001169 JC72-01343A JC61-01761A JC66-01297A JC66-01296A 6044-000001 6002-000440 JC97-02440A JC63-00844A JC64-00215A JC66-01089A JC61-01461A JC61-01456A JC61-01462A JC66-01071A 6107-001268 6002-000440 JC96-03990A JC97-02659A QT'y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 1 Service SA SA SA SA SA SA SA SA SNA SNA SNA SNA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SNA SNA SNA SA SNA SA SA SNA SNA SNA SNA SA SA SNA SNA SNA SNA SNA SNA SNA SA SA SA SA

Service(SA:service available, SNA:service not available) Drawer# 8.4-1 8.4-2 8.5-0 8.5-1 8.5-2 8.5-3 8.5-4 8.5-5 8.5-6 8.5-7 8.5-8 8.5-9 8.5-10 8.5-11 8.5-12 8.5-13 8.5-14 8.5-15 8.5-16 8.5-17 8.5-18 8.5-19 8.5-20 8.5-21 8.5-22 8.5-23 8.5-24 8.5-25 8.5-26 8.5-27 8.5-28 8.5-29 8.5-30 8.5-31 8.5-32 8.5-33 8.5-34 8.5-35 8.5-36 8.5-37 8.5-38 8.5-39 8.5-40 8.5-41 8.5-42 8.5-43 8.5-44 8.5-45 8.5-46 8.5-47 8.5-48 8.5-49 8.5-50 8.5-51 8.5-52 8.6-0 Description COVER-M-FRONT LABEL-INSTRUCTION ELA UNIT-DRIVE MAIN BRACKET-P-DRIVE MOTOR WASHER-PLAIN GEAR-IDLE DEVE Z19 GEAR-RDCN DEVE CAM GEAR-DEVE COUPLING SPRING-CS GEAR-IDLE Z39 GEAR-TONER DRIVE GEAR-IDLE Z33 GEAR-M-PICK UP IDLE MEP-CLUTCH CAM GEAR-RDCN FUSER CAM GEAR-IDLE ITB Z43 GEAR-ITB DRIVE GEAR-RDCN OPC SHEET-HOUSING ITB GEAR-RDCN DEVE GEAR-RDCN P_PATH GEAR-PICK UP DRIVE GEAR-FUSER DRIVE 1 GEAR-RDCN EXIT GEAR-DEVE DRIVE WASHER-PLAIN GEAR-_M_IDLE PICKUP BRACKET-M-DRIVE FRONT SHAFT-IDLE D8 GEAR-IDLE Z37 SCREW-TAPTITE SHAFT-WORM GEAR GEAR-WORM DEVE CAM RING-C SCREW-MACHINE LATCH-M-HUB CLUTCH GEAR-FUSER RDCN OUT V RING-E SHAFT-M-T2 CAM SHAFT-M-ITB CLEAN CAM MOTOR DC-DEVE DRIVE SOLENOID-PICK UP SCREW-TAPTITE BRACKET-M-DEVE CAM SCREW-TAPTITE CAP-M-PUSH COUPLING MEA UNIT-CLUTCH DEV SHAFT-M-DEVE CAM PBA SUB-DEVE_HOME HOLDER-M-LINK BLACK LINK-M-PUSH BLACK CAP BUSH-D6/L4 CABLE CLAMP GREASE-BEARING LABEL(R)-BAR CODE MEA UNIT-FRAME SEC_Code JC63-00841A JC68-01678A JC96-03608A JC61-01450A 6031-000019 JC66-01042A JC66-01052A JC66-01041A 6107-001169 JC66-01047A JC66-01065A JC66-01046A JC66-00763A JC47-00007E JC66-01208A JC66-01045A JC66-01048A JC66-01054A JC63-01049A JC66-01051A JC66-01055A JC66-01050A JC66-01044A JC66-01053A JC66-01043A 6031-000019 JC66-00771A JC61-01459A JC66-01061A JC66-01064A 6003-000152 JC66-01060A JC66-01057A 6044-000159 6001-000130 JC66-01070A JC66-01155A 6044-000125 JC66-01068A JC66-01067A JC31-00041A JC33-00015C 6003-000152 JC61-01458A 6003-000152 JC67-00130A JC97-01788B JC66-01066A JC92-01720A JC61-01453A JC66-01097A JC61-00699A 6502-000132 0205-001003 JB68-00073A JC97-02330A QT'y 1 1 1 1 5 2 1 4 4 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 2 1 1 1 1 7 1 1 1 1 1 1 1 1 1 7 4 1 1 1 1 1 3 1 0.001 1 1 Service SNA SNA SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SNA SNA SA SA SNA SA SA SA SNA SNA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SNA SNA SA

Service(SA:service available, SNA:service not available) Drawer# 8.6-27 8.6-56 8.6-65 8.6-11 8.6-7 8.6-9 8.6-34 8.6-35 8.6-54 8.6-37 8.6-38 8.6-39 8.6-47 8.6-41 8.6-55 8.6-58 8.6-63 8.6-1 8.6-33 8.6-59 8.6-18 8.6-13 8.6-16 8.6-14 8.6-34 8.6-19 8.6-17 8.6-55 8.6-15 8.6-57 8.6-58 8.6-2 8.6-60 8.6-35 8.6-3 8.6-12 8.6-10 8.6-62 8.6-64 8.6-67 8.6-68 8.6-61 8.6-20 8.6-32 8.6-72 8.6-49 8.6-75 8.6-46 8.6-45 8.6-78 8.6-79 8.6-5 8.6-4 8.6-26 8.6-28 8.6-27 Description WASHER-PLAIN RING-CS RING-E SPRING-CS CABLE TIE SOLENOID-PICK UP CBF HARNESS-100M_GND CBF HARNESS-THER CBF HARNESS-INLET CBF HARNESS-COVER S/W CBF HARNESS-GND_BRK CBF HARNESS-LSU_S/W CBF HARNESS-FUSER_AC HARNESS-GND_FRAME MEP-CLUTCH REGI MEP-CLUTCH CAM BUSH-D6/L4 FRAME-M BASE GOGH PLATE-P-GROUND OPC L GUIDE-M-HARNESS PLATE-P-GROUND FUSER PLATE-P-GROUND LSU PLATE-P-GROUND T2 PLATE-P-GROUND REGI PLATE-P-GROUND PICKUP PLATE-P-GROUND EXIT PLATE-P-SHAFT LACK SPRING ETC-OPC LOCK L SPRING ETC-OPC LOCK R HOLDER-M-CAM HOLDER-M-CLUTCH FUSER FOOT-ML80 SPRING ETC-TR(12) COVER-M-GROUND OPC CAM-CATCH GEAR-MP/DUP DRV GEAR-REGI DRIVE SHAFT-FEED IDLE ROLLER-REGI SHAFT-M-CLUTCH FUSER IPR-TERMINAL PMO-BUSHING_TR(L) PBA SUB-PANEL PBA SUB-WASTE_T PBA SUB-EXIT SCREW-MACHINE NUT-HEXAGON IPR-TERMINAL FU PMO-HOUSING TERMINAL MEA UNIT-DRAW SCREW-SPECIAL CBF HARNESS-MAIN_DRAW PLATE-P-DRAW CONNECTOR SPRING ETC-SENSOR HOLDER-M-ACTUATOR FEED LEVER-M-ACTUATOR FEED SEC_Code 6031-000019 6044-000001 6044-000125 6107-001169 6501-000004 JC33-00015C JC39-00302A JC39-00493A JC39-00497A JC39-00498A JC39-00578A JC39-00579A JC39-00581A JC39-00583A JC47-00009C JC47-00007E JC61-00699A JC61-01443A JC61-01451A JC61-01478A JC61-01476A JC61-01483A JC61-01484A JC61-01485A JC61-01486A JC61-01489A JC61-01537A JC61-01546A JC61-01547A JC61-01548A JC61-01566A JC61-40001A JC61-70940A JC63-00854A JC66-00050A JC66-00346A JC66-01056A JC66-01120A JC66-01128A JC66-01207A JC70-00050A JC72-00102A JC92-01714A JC92-01723A JC92-01718A 6001-000130 6021-000222 JC70-10961A JC72-41010A JC97-02362A 6009-001396 JC39-00488A JC61-01521A JC61-00018A JC61-01480A JC66-01133A QT'y 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 3 1 2 1 1 1 1 1 1 2 1 1 1 2 2 2 1 1 2 1 1 1 1 1 Service SA SNA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SA SNA SNA SA SA SNA SA SA SA SNA SNA SA SNA SA SA SA SA SA SNA SA SA SA SNA SA SNA SNA SNA SNA

Service(SA:service available, SNA:service not available) Drawer# 8.6-87 8.6-88 8.6-43 8.6-37 8.6-38 8.6-36 8.6-42 8.6-44 8.6-41 8.6-39 8.6-100 8.6-101 8.6-102 8.6-103 8.6-104 8.6-105 8.6-106 8.6-107 8.6-108 8.6-109 8.6-110 8.6-111 8.6-112 8.6-113 8.6-114 8.6-23 8.6-25 8.6-24 8.7-0 8.7-1 8.7-2 8.7-3 8.7-4 8.7-5 8.7-6 8.8-0 8.8-1 8.8-2 8.8-3 8.8-4 8.8-5 8.8-6 8.8-7 8.8-8 8.8-9 8.8-10 8.8-11 8.8-12 8.8-13 8.8-14 8.8-15 8.8-16 8.8-17 8.8-18 8.8-19 Description PMO-CAP CONNECTOR L PMO-CAP CONNECTOR U RING-C SPRING-CS HOLDER-BEARING EXIT F/DOWN FRAME-M-EXIT HOLDER-M-EXIT F DOWN GEAR-EXIT_DRV17 ROLLER-EXIT F DOWN ROLLER-EXIT MAIN SPRING-CS HOUSING-M-PICK_U HOUSING-M-PICK_UP B GUIDE-M-PICK UP PLATE-PICK UP HOLDER-PAD GUIDE-M-PAPER SPRING ETC-EXIT ROLL FD LEVER-M-KICKER P/U GEAR-PICK UP A GEAR-PICK UP B SHAFT-P-PICKUP CAM-M-PICK UP PAD-FRICTION RUBBER-PICK_UP SPRING ETC-TORSION DOC (CC2-F) HOLDER-M-ACTUATOR EMPTY LEVER-M-ACTUATOR EMPTY MEA UNIT-COVER LSU BRUSH-LSU SHUTTER-LSU COVER-M-LSU SPRING-CS SHEET-LSU FRONT SEAL-COVER LSU ELA UNIT-FUSER 110V FRAME-M-UPPER FUSER FRAME-M-LOWER FUSER ROLLER-HEAT GEAR-FUSER BEARING-H/R L PMO-BEARING H/R-F THERMOSTAT ROLLER-PRESSURE ROLLER-PRESSURE SHAFT HOLDER-M-BUSH 2PR_R HOLDER-M-BUSH 2PR_L BUSH-M-2PR L BUSH-M-2PR R GUIDE-M-INPUT FUSER LEVER-M-ACTUATOR EXIT PLATE-P-GROUND FUSER ELECTRODE-P-AC R ELECTRODE-P-AC L LABEL(R)-LV FUSER SEC_Code JC72-00463A JC72-00465A 6044-000159 6107-001169 JC61-00829A JC61-01477A JC61-01568A JC66-00810A JC66-01040A JC66-01149A 6107-001169 JC61-01151A JC61-01173A JC61-01473A JC61-01790A JC61-01787A JC61-01570A JC61-70911A JC66-00815A JC66-01076A JC66-01077A JC66-01080A JC66-01105A JC69-00961A JC73-00211A JB61-00076A JC61-01481A JC66-01119A JC97-02656A JC67-00168A JC64-00267A JC63-00839A 6107-001169 JC63-01093A JC62-00338A JC96-03609B JC61-01474A JC61-01475A JC66-01078A JC66-00669A JC66-10902A JC72-00814A 4712-001027 JC66-01079A JC66-01111A JC61-01490A JC61-01491A JC61-01534A JC61-01535A JC61-01522A JC66-01110A JC61-01476A JC70-00518A JC70-00519A JC68-00408A QT'y 1 1 2 3 2 1 3 1 1 3 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Service SA SA SA SA SA SNA SNA SA SNA SA SA SA SA SNA SNA SNA SNA SA SA SA SA SNA SNA SA SA SA SNA SA SA SNA SNA SNA SA SNA SNA SA SNA SNA SA SA SA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA

Service(SA:service available, SNA:service not available) Drawer# 8.8-21 8.8-22 8.8-23 8.8-24 8.8-25 8.8-27 8.8-28 8.8-28 8.8-29 8.8-30 8.8-31 8.8-32 8.8-33 8.8-34 8.8-35 8.8-36 8.8-37 8.8-38 8.8-39 8.8-40 8.8-41 8.8-42 8.8-43 8.9-0 8.9-2 8.9-3 8.9-4 8.9-5 8.9-6 8.9-7 8.9-8 8.9-9 8.9-10 8.9-11 8.9-12 8.9-13 8.9-14 8.9-15 8.9-16 8.10-0 8.10-4 8.10-5 8.10-6 8.10-7 8.10-8 8.10-9 8.10-10 8.10-11 8.10-12 8.10-13 8.10-14 8.10-15 8.10-16 8.10-17 8.10-18 8.10-19 Description LABEL(P)-CAUTION HOT SPRING-CS SPRING-CS CBF HARNESS-FUSE_LINK1 CBF HARNESS-FUSE_LINK2 SCREW-TAPTITE LAMP-HALOGEN LAMP-HALOGEN THERMISTOR-NTC ASSY IPR-PIN ROLLER EXIT PEX-ROLLER F/UP(2) PMO-BUSHING TX SHAFT-M-CAM FUSER HOLDER-M-SHAFT FUSER LEVER-M-RELEASE LEVER-M-LINK FUSER GUIDE-M-OUTPUT FUSER SPRING ETC-ACTUATOR MEA UNIT-GUIDE PR SPRING-CS ROLLER-DUMMY SPRING ETC-DUMMY SPRING ETC-GROUND ELA UNIT-OPC DEV_SET SCREW-TAPTITE SCREW-SPECIAL CBF HARNESS-JOIN_DRAW SHEET-FILM YELLOW UP CAP-DEVE LABEL-INFORMATION LABEL(P)-SERIAL NO CUSHION-DEVE ELA UNIT-DEV MAIN SET MEA UNIT-OPC SET MEA UNIT-DEV Y MEA UNIT-DEV M MEA UNIT-DEV C MEA UNIT-DEV K MEA UNIT-TONER WASTE ELA UNIT-ITB_SET PHOTO-INTERRUPTER SCREW-TAPTITE WASHER-PLAIN SPRING-CS SPRING-CS SPRING-CS TONER-BLACK CBF HARNESS-ITB_JOINT CBF HARNESS-ITB_HOME BUSH-D6/L4 FRAME-M-ITB FRAME-M-WASTE ITB HOUSING-M-CLEANING ITB HOLDER-M-BUSH CHARGE GUIDE-M-POLE ITB BRACKET-P-HOUSING LEFT SEC_Code JC68-01581A 6107-001169 6107-001169 JC39-00500A JC39-00501A 6003-000152 4713-001209 4713-001209 1404-001368 JC70-00064A JC72-20902A JC72-00382A JC66-01206A JC61-01647A JC66-01147A JC66-01148A JC61-01523A JC61-01271A JC97-02778A 6107-001169 JC66-01309A JC61-01685A JC61-01679A JC96-03610A 6003-000152 6009-001396 JC39-00499A JC63-01142A JC67-00199A JC68-01708A JC68-10914D JC69-01013A JC96-03911A JC97-02571A JC97-02613A JC97-02614A JC97-02615A JC97-02616A JC97-02619A JC96-03611A 0604-001257 6003-000152 6031-000019 6107-001169 6107-001169 6107-001169 JC02-00054A JC39-00489A JC39-00502A JC61-00699A JC61-01494A JC61-01495A JC61-01497A JC61-01498A JC61-01499A JC61-01502A QT'y 2 2 2 2 1 5 1 1 1 3 3 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 13 3 2 2 1 0.001 1 1 1 1 1 1 1 1 1 Service SNA SA SA SA SA SA SA SA SA SNA SA SNA SNA SNA SNA SA SNA SA SNA SA SNA SA SA SA SA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SA SA SA SA SA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA

Service(SA:service available, SNA:service not available) Drawer# 8.10-20 8.10-21 8.10-22 8.10-23 8.10-24 8.10-25 8.10-26 8.10-27 8.10-28 8.10-29 8.10-30 8.10-31 8.10-32 8.10-33 8.10-34 8.10-35 8.10-36 8.10-37 8.10-38 8.10-39 8.10-40 8.10-41 8.10-42 8.10-43 8.10-44 8.10-45 8.10-46 8.10-47 8.10-48 8.10-49 8.10-50 8.10-52 8.10-53 8.10-54 8.10-55 8.10-56 8.10-57 8.10-58 8.10-59 8.10-60 8.10-61 8.10-62 8.10-63 8.10-64 8.10-71 8.10-75 8.10-81 8.10-85 8.11-0 8.11-1 8.11-2 8.11-3 8.11-4 8.11-5 8.11-6 8.11-7 Description BRACKET-P-HOUSING RIGHT PLATE-P-GND ITB HOLDER-M-PTL HOLDER-M-HOME SENSOR BUSH-M-CHARGE CLEANING BUSH-M-DRIVE ITB BUSH-M-ITB BUSH-M-TR ITB BUSH-M-IDLER WASTE BELT BUSH-CHARGE LEFT SPRING ETC-SHUTTER SPRING ETC-GROUND ITB SEAL-AUGER OPC SEAL-BELT ITB SEAL-LOW ITB SEAL-COVER WASTE SEAL-BACK ITB SEAL-BACK ITB RIGHT SEAL-SIDE ITB LEFT SEAL-SIDE ITB RIGHT SEAL-BLADE ITB LEFT SEAL-TOP ITB SEAL-FRAME WASTE ITB SEAL-WASTE OPC SEAL-HOUSING ITB L SEAL-HOUSING ITB R SEAL-WASTE SIDE COVER-M-WASTE ITB COVER-M-WASTE EXIT COVER-M-HANDLE ITB SHEET-FRAME ITB SHEET-HOUSING ITB F SHEET-BLADE ITB ARM-M-BLADE ITB SHAFT-M-BELT WASTE SHAFT-M-AUGER ITB GEAR-AUGER ITB DRUM-ITB BELT ROLLER-T1 LENS-PTL LABEL(P)-SERIAL NO PMO-BUSHING_CHARGE RUBBER-BELT WASTE ITB PBA SUB-ITB_JOINT PBA SUB-PTL MEA UNIT-BLADE ITB MEA UNIT-ROLL DRV ITB MEA UNIT-ROLL IDL ITB MEA-UNIT CASSETTE FRAME-M-SEMI CASSETTE SPRING ETC-LOCKER,PLATE LOCKER-M-KNOCK UP R LOCKER-M-KNOCK UP L PLATE-M-KNOCK_UP SPRING-CS ADJUST-M-CASSETTE R SEC_Code JC61-01503A JC61-01504A JC61-01505A JC61-01506A JC61-01536A JC61-01539A JC61-01540A JC61-01541A JC61-01542A JC61-01543A JC61-01701A JC61-01704A JC62-00210A JC62-00212A JC62-00213A JC62-00217A JC62-00219A JC62-00221A JC62-00222A JC62-00223A JC62-00229A JC62-00232A JC62-00257A JC62-00258A JC62-00281A JC62-00282A JC62-00326A JC63-00857A JC63-00859A JC63-00862A JC63-01045A JC63-01124A JC63-01170A JC66-01082A JC66-01083A JC66-01085A JC66-01087A JC66-01112A JC66-01131A JC67-00027A JC68-10914D JC72-40332A JC73-00222A JC92-01709A JC92-01724A JC97-02645A JC97-02646A JC97-02695A JC97-02332A JC61-01530A JG61-70531A JC64-00222A JC64-00223A JC61-01158A 6107-001169 JC70-00516A QT'y 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 2 1 Service SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SNA SA SNA SA SA SA SA SA SA

Service(SA:service available, SNA:service not available) Drawer# 8.11-8 8.11-9 8.11-10 8.11-13 8.11-14 8.11-16 8.11-17 Description ADJUST-M-CASSETTE L GEAR-PINION SCREW-TAPPING TRAY-M-EXTENSION SMALL COVER-M-CASSETTE LABEL-INSTRUCTION LABEL-INSTRUCTION SEC_Code JC70-00517A JG66-40003A 6002-000440 JC63-00869A JC63-00855A JC68-01678A JC68-01678A QT'y 1 1 1 1 1 1 1 Service SA SA SA SNA SA SNA SNA

DEV_SOL
IT B JOINT

2P 3P
HOME
IT B HOME Senso r

DRAWER CON.

2P PTL

Samsung Electronics
2P
THERMISTOR EXIT SEN

T2_CLT

3P

ITB_CLT

3 3P 6P 3P
REGI P_EMPTY DEVE JOINT DE
Deve Cr um MC34C 0 2

PICK UP_CLT

P 2P
CON.

PCB Contact

9. Block Diagram

REGI_CLT

3P

MA IN
3P
PICK UP HOME TEMP1

3P

Y M C K 4P

CRUM CRUM

1 2P

COVER S/ W

2P

CRUM CRUM

LSU SW RJ- 45
6P 22P

14 P

BLD C USB

10 P

WASTE SEN

DISP PANEL

11

HVPS
CHA RGER 1EA T1 1EA T2 1EA Bi as AC 1EA DC 1EA

RELAY RELAY RELAY RELAY

Bi as Y Bi as M Bi as C Bi as K

DAA
4P
MP_EMPTY CTD Reserve Reserve

GDI PANEL

SCF 5P

8P 5P

3P PANEL(PDL&CP) TEMP2
SUPPLY Y,M,C,K

BA T

CCD
DC- DC +3 .3V 16 P

24P

SCAN

SMPS
T YPE 3 + 24V 4.5A , + 5V 3A

3P 2P

INLET&SWITCH

FAN_MAIN

2P

FUSER E- Coil Thermos tat

Service Manual

Block Diagram

1P

9-1

DATA[31:0]

MAIN MA
2P DRA WER CON. 5P

ITB JOINT NT PTL ITB HOME SENSOR

Flash
2P
32.768KHz

2M B

ADDR[22:2]

10

Samsung Electronics
3P 2P

nRD,n WR,nCS

DATA[31:16]

USB_D Conn THERMISTOR DEV DE E JOINT EXIT SENSOR


RTC 3P 3P
SD[31:0] SA[12:0],BA0,1

USB2.0

Dev

ADDR[13:2]

System Clock 12MHz

TEMP1 SENSOR DEVE HOME SENSOR

nRD,nWR,nCS

12MHz

DATA[31:16]

PLL

PCB Cont act

USB_H Module
7P MC34 C02

USB2.0

Host

ADDR[9:2]

nRD,nWR,nCS

6MHz

ARM9- 300MHz

CHORUS CH m
SDRAM SDRAM
32MB 4P 3P

Y
Dev CRUM De e CR

CRUM CR

RJ- 11

DATA[ 31:24]

M C K

CRUM CR

RJ- 11
nSCS0,1 nRAS,nCAS, nWE,DQM,CKE, SDCLK0,1

Sm art DAA MP_EMPTY

ADDR [8:2]

SDRA M Cont rol ler

REGI SENSOR P_EMPTY SENSOR

nRD,nWR, nCS

CRUM CR CRUM CR

Local Cont rol ler ADC 8ch 5P

RJ- 45
PWM 8ch LSU Cont roller 3P

STE100P

N/W CTD PICKUP HOME

TX_CLK,RX_CLK, MAC_TXD[3:0]

MAC

10. Connection Diagram

MAC_RXD[3:0]

25MHz

2P Light - Receiver Light - Emit

UART

EEPROM

32K bit

SCL SDA

WASTE SENSOR WASTE SENSOR

I2C 2P

SR A M

SRAM_D[15:0]

64K B

GPIO

SRAM_A[15:0]

HVPS HV PS
HPVC
AFE,CCD Control

OP E G D I 12 P 7k e y,2 L E D
HT82V 26 FIN1047 16P

STEP Mo tor

AFE

22 P

RELAY RELAY RELAY RELAY


Zener Di ode

Dev De Bi as Y Dev De Bi as M Dev De Bi as C Dev De Bi as K SUPPLY Y,M,C,K FUSER

OP E M F P LV DS

9600bps

16 *2 L C D

Image Proce ssor

2P 3P 2P 3P 14 P 10 P

24 P

24 P

2P

8P

2P

3P 2P

Charger 1ea T1 1ea T2 1ea Bi as AC 1ea DC 1ea TEMP2 SE NSOR

B A T
_ _ _ _

C C D

A D F

S C F

L S U B L D C

SMPS SM
Standa dard Type 3 pe +24V 4. 5A, +5V 3A 4.5A 5V

2P

E- Coil Thermo stat

F A N M A I N

D E V S O L T 2 C L T I T B C L T C O V E R S / W R E G I C L T

1P

P I C K U P C L T

2P

[ N e] ot in Use

Connection Diagram

Service Manual

INLET&SWITCH

Res erved

10-1

Schematic Diagram

11. Schematic Diagrams


11.1 Main Board(1/15)
1 2 3 4 5 6 7 8

Page 1 2 3 4 5 6 7 8 9 10 11

Function Index CHORUSm(1) CHORUSm(2) Clock & Power On Reset Flash Memory SDRAM USB Host & Device Controller Ethernet Physical Layer Scanner Interface Hyper Terminal, EEPROM, OPE SmartDAA Interface LSU DEVE_HOME, SCF, FUSER THER BLDC, CLUTCH, DEVE & ITB JOINT HVPS, SMPS, COVER_OPEN

12 13 14 15

Engineer K.C.LEE Drawn by


F

Digtal Printing Division R&D 5


TITLE: Size
A3

R&D CHK S.D.AN DOC CTRL CHK MFG ENGR CHK

CLP-300(N)/CLX-3160N(FN) Main_V0.11 05.06.03 INDEX

1/15

Service Manual Samsung Electronics

11-1

This Document can not be used without Samsungs authorization.

Main Board(2/15)
1 2 ADDR(1:23) DATA(0:31)
DATA(0) DATA(1) DATA(2) DATA(3) DATA(4) DATA(5) DATA(6) DATA(7) DATA(8) DATA(9) DATA(10) DATA(11) DATA(12) DATA(13) DATA(14) DATA(15) DATA(16) DATA(17) DATA(18) DATA(19) DATA(20) DATA(21) DATA(22) DATA(23) DATA(24) DATA(25) DATA(26) DATA(27) DATA(28) DATA(29) DATA(30) DATA(31)

Schematic Diagram

RA12 ADDR(1) 33 ADDR(2) ADDR(3) ADDR(4) ADDR(5) ADDR(6) ADDR(7) ADDR(8) ADDR(9) ADDR(10) ADDR(11) ADDR(12) ADDR(13) ADDR(14) ADDR(15) ADDR(16) ADDR(17) ADDR(18) ADDR(19) ADDR(20) ADDR(21) ADDR(22) ADDR(23)

+3.3V A 5.1K DGND

OP_Y_LED OP_M_LED OP_C_LED OP_K_LED OP_STA_LED1 OP_STA_LED2 OP_MODE_LED nOP_KEY_MODE nOP_KEY_ONLINE A

RA7 33

RA9 33 RA10 33 RA8 33

JTAG

DATA0_NFCON_IO_0 DATA1_NFCON_IO_1 DATA2_NFCON_IO_2 DATA3_NFCON_IO_3 DATA4_NFCON_IO_4 DATA5_NFCON_IO_5 DATA6_NFCON_IO_6 DATA7_NFCON_IO_7 DATA8_NFCON_IO_8 DATA9_NFCON_IO_9 DATA10_NFCON_IO_10 DATA11_NFCON_IO_11 DATA12_NFCON_IO_12 DATA13_NFCON_IO_13 DATA14_NFCON_IO_14 DATA15_NFCON_IO_15 DATA16 DATA17 DATA18 DATA19 DATA20 DATA21 DATA22 DATA23 DATA24 DATA25 DATA26 DATA27 DATA28 DATA29 DATA30 DATA31

ADDR1 ADDR2 ADDR3 ADDR4 ADDR5 ADDR6 ADDR7 ADDR8 ADDR9 ADDR10 ADDR11 ADDR12 ADDR13 ADDR14 ADDR15 ADDR16 ADDR17 ADDR18 ADDR19 ADDR20_CfgAdvFlash ADDR21_CfgBusWidth ADDR22_CfgAddCycle ADDR23_CfgPageSize

PPD0_TESTOUT0 PPD1_TESTOUT1 PPD2__TESTOUT2 PPD3_TESTOUT3 PPD4_TESTOUT4 PPD5_TESTOUT5 PPD6_TESTOUT6 PPD7_TESTOUT7

CN9-1 35303-0850 8 7 6 5 4 3 2 1

RA16 10K R15

AD1 AD2 AD3 AC1 AC2 AC3 AC4 AB1 AB2 AB3 AB4 AB5 AA1 AA2 AA3 AA4 AA5 Y1 Y2 Y3 Y4 Y5 W1 W2 W3 W4 W5 V2 V3 V4 U1 U2

B15 E16 D16 C16 B16 A16 D17 C17

nRESET

nSELECTIN nAUTOFD nINIT nSTROBE

A14 D14 E14 B14

P1 P2 N1 N2 N3 N4 N5 M1 M2 M3 M4 L2 L3 L4 L5 K1 K2 K3 K4 J1 J2 J3 J4

B DGND

C86 C85

15pF 15pF

AD5 AF5 AE5 AE4 AD4 T4 R5 T5 T2 T3 U3 R1 R2 R3 R4 P3 P4 U4 U5 H3 J5 H5 G4 H2 H4 G2 G3 A12 B12 C11 C10 D10 A10 A9 A13 B13 D9 E10 G1 AC5 AC6 AB6 AA6 AD6 F1 F2 J25 H25 F3 J24

nTRST TCK TMS TDI TDO nRD nWR nROMCS0 nROMCS1 nROMCS2_GPO_2 nROMCS3_GPO_3 nIOCS0 nIOCS1 nIOCS2 nIOCS3_GPO_4 nIOCS4_nIOCS4_CIP4E_GPO_5 nIOCS5_GPO_6 nWAIT0_GPI_0 nWAIT1_GPI_1 nDREQ0_nDREQ0_CIP4E_GPI_2 nDREQ1_nDREQ1_CIP4E_GPI_3 nDREQ2_nDREQ2_CIP4E_GPI_4 nDREQ3_nDREQ3_CIP4E_GPI_5 nDACK0_nDACK0_CIP4E_GPO_7 nDACK1_nDACK1_CIP4E_GPO_8 nDACK2_nDACK2_CIP4E_GPO_9 nDACK3_GPO_10 XI_MAIN XOUT_MAIN MAIN_FILTER XI_VCLK XOUT_VCLK VCLK_FILTER PCIPLL_CLK RTC_XI RTC_XOUT nRESET nRSTOUT_GPO_0 CLKOUT_GPO_1 TESTMODE OM0 OM1 OM2 OM3 EINT0 EINT1 EINT2_GPI_19 EINT3_GPI_20 EINT4_GPI_21 EINT5_GPI_22 DQM0 DQM1 DQM2 DQM3 nRAS nCAS SD0 SD1 SD2 SD3 SD4 SD5 SD6 SD7 SD8 SD9 SD10 SD11 SD12 SD13 SD14 SD15 SD16 SD17 SD18 SD19 SD20 SD21 SD22 SD23 SD24 SD25 SD26 SD27 SD28 SD29 SD30 SD31 SA0 SA1 SA2 SA3 SA4 SA5 SA6 SA7 SA8 SA9 SA10 SA11 SA12

nACK PDE nFAULT SLCT_OUT PERROR BUSY MDC_GPO_19 MDIO_GPIO1_31 COL_GPI_9 TX_CLK_GPI_10 MAC_TXD0_GPO_20 MAC_TXD1_GPO_21 MAC_TXD2_GPO_22 MAC_TXD3_GPO_23 TX_EN_GPO_24 TX_ERR_GPO_25 RX_ERR_GPI_11 CRS_GPI_12 RX_CLK_GPI_13 MAC_RXD0_GPI_14 MAC_RXD1_GPI_15 MAC_RXD2_GPI_16 MAC_RXD3_GPI_17 RX_DV_GPI_18

C14 A17 D15 E15 C15 A18 B1 D3 E1 F4 D1 D2 E2 E3 F5 G5 C2 E4 G6 F6 E5 C3 D4 C1 E13 C12 D12 AE25 AE26 C9 B9 E12 AD24 AF26 AA21 AD22 AF1 AF2 AF3 AE1 AE2 AE3 AF4 AC23 AE24 AF25 AF24 AC22 AD23 AE23 AF23

nRD nWR nCS_BOOT nRST_USB_DEVICE nRST_NIC nCS_USB_DEVICE nCS_MODEM nCS_USB_HOST C RA11 33

MAC_MDC MAC_MDIO MAC_COL MAC_TX_CLK MAC_TXD0 MAC_TXD1 MAC_TXD2 MAC_TXD3 MAC_TX_EN MAC_LED_CON MAC_RX_ERR MAC_CRS MAC_RX_CLK MAC_RXD0 MAC_RXD1 MAC_RXD2 MAC_RXD3 MAC_RX_DV +3.3V DEBUG_TXD PANEL_TXD SCF_TXD SCF_CLK DEBUG_RXD PANEL_RXD SCF_RXD nSCF_RDY SCL SDA NF_CLE NF_ALE NF_nCE NF_nRE NF_nWE NF_RnB FLAT_MOT_PLS nFLAT_MOT_EN nFLAT_MOT_SLEEP FLAT_MOT_DIR FLAT_MOT_MS1 FLAT_MOT_MS2 LSU_SH1 LSU_SH2 +3.3V R72 10K

nADF_P_DET nDREQ_USB_DEVICE nADF_P_POS nADF_P_REG nDACK_USB_DEVICE nRST_MODEM nRST_USB_HOST XI_MCLK XO_MCLK XI_VCLK XO_VCLK XI_RTC XO_RTC nRESET nRST_PANEL R70 R66 DGND 0 10K C154 C145 R77 2.2nF 2.2nF 10K TEST JIG

U10-1
JC13-00031A

chrousm

TXD0 TXD1 TXD2 TXD3_GPO_17 TXD4_GPO_18 RXD0 RXD1 RXD2 RXD3_GPI_7 RXD4_GPI_8 SCL SDA NF_CLE_GPIO2_0 NF_ALE_GPIO2_1 NF_nCE_GPIO2_2 NF_nRE_GPIO2_3 NF_nWE_GPIO2_4 NF_BOOT NF_RnB_GPIO2_5 GPIO_A0_TX_EN3_TESTOUT8_GPIO_6 GPIO_A1_TX_EN4_TESTOUT9_GPIO_7 GPIO_A2_TX_C_TESTOUT10_GPIO_8 GPIO_A3_TX_D_TESTOUT11_GPIO_9 GPIO_A4_nTX_C_TESTOUT12_GPIO_10 GPIO_A5_nTX_D_TESTOUT13_GPIO_11 GPIO_A6_SAM_HOLD0_TESTOUT14_GPIO_12 GPIO_A7_SAM_HOLD1_TESTOUT15_GPIO_13

SDCLK0 SDCLK1 SDCLK2 SDCLK3_GPO_11 SDCLK4_GPO_12

CKE nSCS0 nSCS1 nSCS2 nSCS3_GPO_13 nSCS4_GPO_14 SDCLK_FBK

nINT_USB_DEVICE nINT_WNIC nINT_MODEM nINT_USB_HOST nITB_HOME

CLX-3160N(FN) Only
U1-5 NR3 0 10 R17 10K 74LCX14 11 8 74LCX14 U1-4

nWE

+3.3V

BA0 BA1

R3 220K

AE6 AE7 AD7 AC7 AB7 AA7 AF8 AE8 AD8 AC8 AE9 AD9 AC9 AB9 AE10 AD10 AC10 AE11 AD11 AC11 AB11 AF12 AE12 AD12 AC12 AE13 AD13 AC13 AB13 AE14 AD14 AC14

AE19 AD19 AC19 AB19 AF20 AE20 AD20 AC20 AB20 AE21 AD21 AC21 AB21

AC15 AC16

AC17

AB17 AC18

AF11 AF14 AF17 AF7 AF21

RA19 33

AD15 AD16 AD17 AD18

AB15 AF16 AE15 AE16 AE17 AE18 AE22

RA21 33

RA22 33

RA34 10K

RA15 10K RA18 33

RA24 33

C10 100nF

RA33 33

RA30 33

68 68

RA23 33

RA25 33

RA20 33

RA29 33

RA26 33

68 68

68 68 68

DGND R193 R194 R195 R196 R97 R76 R81


Engineer K.C.LEE Drawn by R&D CHK S.D.AN DOC CTRL CHK TITLE:

DGND

RA32 33

Digtal Printing Division R&D 5


Size
A3

SD(0) SD(1) SD(2) SD(3) SD(4) SD(5) SD(6) SD(7) SD(8) SD(9) SD(10) SD(11) SD(12) SD(13) SD(14) SD(15) SD(16) SD(17) SD(18) SD(19) SD(20) SD(21) SD(22) SD(23) SD(24) SD(25) SD(26) SD(27) SD(28) SD(29) SD(30) SD(31)

F SD(0:31)

nRAS nCAS

nSDRAM_WR BA0 BA1

SDCLK0 SDCLK1

SD_CKE nSCS0 nSCS1

DQM0 DQM1 DQM2 DQM3

SA(0:12) 1 2 3 4

SA(0) SA(1) SA(2) SA(3) SA(4) SA(5) SA(6) SA(7) SA(8) SA(9) SA(10) SA(11) SA(12)

MFG ENGR CHK

CLP-300(N)/CLX-3160N(FN) Main_V0.11 CHORUSm(1)

2/15

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Samsung Electronics

Main Board(3/15)
1 2 3 4 5 6 7 8

Schematic Diagram

PWM_MHV PWM_THV PWM_DEV_DC PWM_DEV_AC PWM_DEV_VPP PWM_ITHV PWM_CCD_LAMP PWM_MOT KEYCLICK

MHV_READ THV_READ ITHV_READ WASTE_LEVEL FUSER_THERM1 FUSER_THERM2 INNER_TEMP OUT_TEMP LD_POWER1 FLAT_MOT_DAC

RTC VSB +3.3V

+1.2V 100nF 100nF 100nF 100nF 100nF 100nF 100uF 16V 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF 100nF
A

VSB 0

Vb D22 MMSD914T1 0

+1.2V C181 C170 C163 C179 C134 C131 C197 C149 C159 C187 C148 C136 C164 C189 C126 C124 C70 C62 C61

+3.3V NR113 FOR FUTURE MODEL FOR CLX-3160FN MODEL C226 10uF 16V 2402-001049 R112 200 NR5 D23 RB420D T147

DGND
A8 B2 D13 E6 F21 H22 J26 M5 N22 W22 Y6 AB10 AB14 AB18 A15 B25 E17 K5 K22 L1 M26 P5 T22 V1 V5 Y26 AA20 AB8 AB12 AB16 AF9 AF19

B11 E11 A23 E21

C19 C21 D21 E19 LVDS3.3_VDD1 LVDS3.3_VDD2 LVDS3.3_VDD3 LVDS3.3_VDD4

AIN0 AIN1 AIN2 AIN3 AIN4 AIN5 AIN6 AIN7 DAC1_OUT DAC2_OUT MOT_A_nCBSY MOT_nA_nEBSY MOT_B_nEPRDY MOT_nB_GPO_26 PWM_OUT0 PWM_OUT1 PWM_OUT2 PWM_OUT3 PWM_OUT4_GPO_27 PWM_OUT5_GPO_28 PWM_OUT6_GPO_29 PWM_OUT7_GPO_30 TONE_OUT_GPO_31

3.3VDD_1 3.3VDD_2 3.3VDD_3 3.3VDD_4 3.3VDD_5 3.3VDD_6 3.3VDD_7 3.3VDD_8 3.3VDD_9 3.3VDD_10 3.3VDD_11 3.3VDD_12 3.3VDD_13 3.3VDD_14 3.3VDD_15 3.3VDD_16 3.3VDD_17 3.3VDD_18

1.2VDD_PLL_1 1.2VDD_PLL_2 1.2VDD_RING_1 1.2VDD_RING_2

A3.3_VDD RTC3.0_VDD

1.2VDD_1 1.2VDD_2 1.2VDD_3 1.2VDD_4 1.2VDD_5 1.2VDD_6 1.2VDD_7 1.2VDD_8 1.2VDD_9 1.2VDD_10 1.2VDD_11 1.2VDD_12 1.2VDD_13 1.2VDD_14

C6 C13

A5 B5 A4 C5 B4 A3 D5 C4 A6 D6 B3 D7 F7 E7 A7 B7 C7 C8 D8 E8 E9 B8 A2

1
B

AFE_SLOAD nHSYNC1 nBLDC_MOTOR_EN BLDC_MOTOR_READY LSU_MOT_CLK nLSU_READY VDO1_plus VDO1_minus VDO2_plus VDO2_minus

R89

3.3K

DGND nFUSER_EN nLD_EN nLSU_MOTOR_EN PICKUP_CLUTCH REGI_CLUTCH FAN_MAIN PTL nTHV_EN DEV_CLUTCH ERASE_LAMP ITB_CLUTCH THV_CLUTCH nDEV_EN DEV_SOL1 DEV_SOL2 DEV_SOL3 DEV_SOL4 nP_EMPTY nP_EXIT nREGI_SENS nCOVER_OPEN nDEV_HOME WASTE_EMPTY SCANNER_BW_CONTROL nFLAT_COVER_OPEN nSCANNER_HOME nADF_MODULE_DETECT WASTE_LED nBIN_FULL

A25 B24 C22 D22 D18 C24 D20 B18 A19 B19 A20 B20 D19 A21 B21 A22 B22 E18 D23 C20 C23 C18

VDO1_GPO_15 VDO2_GPO_16 nHSYNC1_GPIO1_0 nHSYNC2_GPIO1_1 nFSYNC_GPI_6 LSUCLK_cCLK nPRINT_nCMSG nLREADY_nEMSG VDO1_Plus VDO1_Minus VDO2_Plus VDO2_Minus PHIALVDS nHSYNC1_Plus nHSYNC1_Minus nHSYNC2_Plus nHSYNC2_Minus LSYNC1_MOD_GPIO1_2 LSYNC2_MOD_GPIO1_3 VDO_OUT1_MOD_GPIO1_4 VDO_OUT2_MOD_GPIO1_5 VLCK_MOD_GPIO1_6

AFE_D(0:7)
J23 J22 K26 K25 K24 K23 L25 L24 L23 L22 AB22 AD26 AD25 AC26 AC25 AC24 AB25 AB24 AB23 AA22 AA23 AA24 AA25 Y21 Y22 Y23 Y24 Y25 W23 W24 W25 V22 V23 V24 V25 U22 U23 U24 U25 U26 T23 T24 T25 P25 AA26 W26 T26 P26 L26 H26 R22 R23 R24 R25 P22 P23 P24 N24 N23 N25 M22 M23 M24 M25

A26 D24 C25 B26 C26 D25 E22 E23 E24 E25 D26 E26

PD1_MOD0_GPIO1_7 PD1_MOD1_GPIO1_8 PD1_MOD2_GPIO1_9 PD1_MOD3_GPIO1_10 PD1_MOD4_GPIO1_11 PD1_MOD5_GPIO1_12 PD1_MOD6_GPIO1_13 PD1_MOD7_GPIO1_14 PD1_MOD8_GPIO1_15 PD1_MOD9_GPIO1_16 PD1_MOD10_GPIO1_17 PD1_MOD11_GPIO1_18

U10-2

F22 F23 F24 F25 F26 G21 G22 G23 G24 G25 H23 H24

PD2_MOD0_CLK_LINE_GPIO1_19 PD2_MOD1_CLK_PIX_IWIN_GPIO1_20 PD2_MOD2_OUT_CLK_LINE_GPIO1_21 PD2_MOD3_OUT_CLK_PIX_GPIO1_22 PD2_MOD4_OUT_IWIN_GPIO1_23 PD2_MOD5_OUT_BIN_GPIO1_24 PD2_MOD6_AFE_D10_GPIO1_25 PD2_MOD7_AFE_D10_GPIO1_26 PD2_MOD8_AFE_D12_GPIO1_27 PD2_MOD9_AFE_D13_GPIO1_28 PD2_MOD10_AFE_D14_GPIO1_29 PD2_MOD11_AFE_D15_GPIO1_30

B6 B10 D11 B23 F20


E

GND_A GND_PLL_1 GND_PLL_2 GND_RING_1 GND_RING_2

DGND

A1 A11 A24 B17 E20 G26 H1 K10 K11 K12

GND_1 GND_2 GND_3 GND_4 GND_5 GND_6 GND_7 GND_8 GND_9 GND_10

AFE_D0 AFE_D1 AFE_D2 AFE_D3 AFE_D4 AFE_D5 AFE_D6 AFE_D7 AFE_D8 AFE_D9 SRAM_A0 SRAM_A1 SRAM_A2 SRAM_A3 SRAM_A4 SRAM_A5 SRAM_A6 SRAM_A7 SRAM_A8 SRAM_A9 SRAM_A10 SRAM_A11 SRAM_A12 SRAM_A13 SRAM_A14 SRAM_A15 SRAM_D0_GPIO_0 SRAM_D1_GPIO_1 SRAM_D2_GPIO_2 SRAM_D3_GPIO_3 SRAM_D4_GPIO_4 SRAM_D5_GPIO_5 SRAM_D6_GPIO_6 SRAM_D7_GPIO_7 SRAM_D8_GPIO_8 SRAM_D9_GPIO_9 SRAM_D10_GPIO_10 SRAM_D11_GPIO_11 SRAM_D12_GPIO_12 SRAM_D13_GPIO_13 SRAM_D14_GPIO_14 SRAM_D15_GPIO_15 SRAM_nWR PItg1 PI1 PI2 PIrs PIcp ADC_CLK CDS2_CLK LEVEL_SHIFT_GPIO_17 Plsh_GPIO_18 Pltg3_GPIO_19 BLED_GPIO_20 GLED_GPIO_21 RLED_GPIO_22 Pltg2_GPIO_23 TX_EN1 TX_EN2 TX_A TX_B nTX_A nTX_B MOTOR_POL

AFE_D(0) AFE_D(1) AFE_D(2) AFE_D(3) AFE_D(4) AFE_D(5) AFE_D(6) AFE_D(7) SRAM_A(0) SRAM_A(1) SRAM_A(2) SRAM_A(3) SRAM_A(4) SRAM_A(5) SRAM_A(6) SRAM_A(7) SRAM_A(8) SRAM_A(9) SRAM_A(10) SRAM_A(11) SRAM_A(12) SRAM_A(13) SRAM_A(14) SRAM_A(15) SRAM_D(0) SRAM_D(1) SRAM_D(2) SRAM_D(3) SRAM_D(4) SRAM_D(5) SRAM_D(6) SRAM_D(7) SRAM_D(8) SRAM_D(9) SRAM_D(10) SRAM_D(11) SRAM_D(12) SRAM_D(13) SRAM_D(14) SRAM_D(15) SRAM_A(0:15)

BAT1 CR-2032T6 2

DGND

SRAM_D(0:15)

nSRAM_WR SCANNER_PI_TG1 SCANNER_PI1 SCANNER_PI2 SCANNER_PI_RS SCANNER_PI_CP AFE_ADC_CLK AFE_CDS2_CLK SCANNER_DPI_CONTROL SCANNER_PI_SH AFE_SDATA
E

TEST_LED3 AFE_SCLK nADF_MOT_PHA nADF_MOT_PHB nADF_MOT_A nADF_MOT_B nADF_MOT_NB nADF_MOT_NA R107 10K +3.3V

GND_11 GND_12 GND_13 GND_14 GND_15 GND_16 GND_17 GND_18 GND_19 GND_20 GND_21 GND_22 GND_23 GND_24 GND_25 GND_26 GND_27 GND_28 GND_29 GND_30 GND_31 GND_32 GND_33 GND_34 GND_35 GND_36 GND_37 GND_38 GND_39 GND_40 GND_41 GND_42 GND_43 GND_44 GND_45 GND_46 GND_47 GND_48 GND_49 GND_50 GND_51 GND_52 GND_53 GND_54 GND_55 GND_56 GND_57 GND_58 GND_59 GND_60 GND_61 GND_62 GND_63 GND_64 GND_65 GND_66 GND_67 GND_68 GND_69 GND_70 GND_71 GND_72 GND_73 GND_74 GND_75 GND_76 GND_77 GND_78 GND_79 GND_80 GND_81 GND_82

K13 K14 K15 K16 K17 L10 L11 L12 L13 L14 L15 L16 L17 M10 M11 M12 M13 M14 M15 M16 M17 N10 N11 N12 N13 N14 N15 N16 N17 N26 P10 P11 P12 P13 P14 P15 P16 P17 R10 R11 R12 R13 R14 R15 R16 R17 R26 T1 T10 T11 T12 T13 T14 T15 T16 T17 U10 U11 U12 U13 U14 U15 U16 U17 V26 AB26 AF6 AF10 AF13 AF15 AF18 AF22

Engineer K.C.LEE Drawn by R&D CHK S.D.AN DOC CTRL CHK MFG ENGR CHK TITLE:

Digtal Printing Division R&D 5


Size
A3
F

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

100nF

DGND

+3.3V

C218

C214

C286

C174

C182

C158

C101

C215

C125

C135

C222

C267

C219

C254

C227

C221

C204

C173

C228

C118

C114

C104

C110

C180

C188

CLP-300(N)/CLX-3160N(FN) Main_V0.11 CHORUSm(2)

3/15

Service Manual Samsung Electronics

11-3

This Document can not be used without Samsungs authorization.

Main Board(4/15)
1 2 3 4 5 6 7 8

Schematic Diagram

C211 DGND 15pF

OSC5

C210 15pF

C129

15pF

XI_VCLK

C165

22pF

XI_RTC TEST_LED3 R175

+3.3V LED1 5.1K SLS-NNGA102TS

OSC2 +3.3V XO_VCLK

OSC3 C155 DGND 22pF MC-306,32.768KHz XO_RTC

ATS-49/U,12MHz,50ppm +3.3V U12 1


R190 0

1 XOUT VDD FRSEL SSCLK 8 7 6 5 C178 15pF DGND

F1 STS104B 3 2

C128 DGND

15pF

ATS-49/U,12MHz,50ppm

XIN/CLKIN VSS S1 S0

2 3

C194 100nF

[ VCLK ]
33 XI_MCLK

[ RTC ]
B

4
R189 0

R88

NR114 0

CY25811

C312 22pF

DGND DGND S0 0% 0.4%


C

DGND +5V NC1 1 2 NC2 NC3 3 +1.2V U19 F2 STS104B 3 2 R115 10 F3 STS104B 1 3 2 R105 31.6K,1% C243 22uF R109 280K,1% U24 LD1117DT33C 3 IN OUT 2 GND C303 C301 10uF 100nF 16V 1 C255 100uF 16V
C

+5V

+3.3V

S1 N.C N.C 0 0 0 1

N.C LOW 1 N.C 0

7 8 10 4

PVIN SVIN SHDN SGND NC4

SW SFB VSET PSET PGND

6 5 11 12

L9

2.2uH

0.5% 1.1% 1.3%

[ SYSTEM CLOCK ]
C234 100nF C244 10uF

DGND 13 9

MVPG31 DGND

nRESET

+3.3V

CLX-3160FN ONLY
+3.3V R121 0
C308 47uF 16V

Vb L8 L5

R170 1K +3.3V U25 3


E

R172 100 NR6 30K 1 R151 470K

Q11 KSC1623-Y 3 2

R142 300

1 2

Vout 1 Vin Vss 2 C302 1nF

Q9 KSB1151-Y

DGND +5V D27 RB420D T147 R152 5.6K 1 2 3 R162 56 VBIN Q12 KSA1182-Y

DGND

FGND

C277 100nF

3301-000325|R3225_BEAD

XC61FN3112MR

DGND DGND

DGND

R161 56

[ SYSTEM RESET ]
F

Engineer K.C.LEE Drawn by R&D CHK S.D.AN DOC CTRL CHK MFG ENGR CHK TITLE:

Digtal Printing Division R&D 5


Size
A3 F

CLP-300(N)/CLX-3160N(FN) Main_V0.11 Clock & Power On Reset

4/15

11-4

Service Manual

This Document can not be used without Samsungs authorization.

Samsung Electronics

Main Board(5/15)
1 2 3 4 5 6 7 8

Schematic Diagram

Model
A

Configuration Size 8Mbit * 2 (1107-001302) 2MB 4MB 4MB


A

CLP-300 CLP-300N

ADDR(22:2) ADDR(21) ADDR(20) ADDR(19) ADDR(18) ADDR(17) ADDR(16) ADDR(15) ADDR(14) ADDR(13) ADDR(12) ADDR(11) ADDR(10) ADDR(9) ADDR(8) ADDR(7) ADDR(6) ADDR(5) ADDR(4) ADDR(3) ADDR(2) ADDR(22)

U9
9 16 17 48 1 2 3 4 5 6 7 8 18 19 20 21 22 23 24 25 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 VCC 45 43 41 39 36 34 32 30 44 42 40 38 35 33 31 29 37

DATA(31:0) DATA(15) DATA(14) DATA(13) DATA(12) DATA(11) DATA(10) DATA(9) DATA(8) DATA(7) DATA(6) DATA(5) DATA(4) DATA(3) DATA(2) DATA(1) DATA(0)

16Mbit * 2 (1107-001286) CLX-3160N 16Mbit * 2 CLX-3160FN (1107-001286)

FOR FUTURE PDL


+3.3V +3.3V
12 37 1 2 3 4 5 6 10 11 14 7 8 9 16 17 18 19 15 20 21 22 23 24 VCC1 VCC2 NC1 NC2 NC3 NC4 NC5 NC6 NC7 NC8 NC9 R|B* RE| CE| CLE ALE WE| WP| NC10 NC11 NC12 NC13 NC14 NC15

NU1
IO0 IO1 IO2 IO3 IO4 IO5 IO6 IO7 IO8 IO9 IO10 IO11 IO12 IO13 IO14 IO15 NC19 NC18 NC17 NC16 LOCKPRE VSS3 VSS2 VSS1 26 28 30 32 40 42 44 46 27 29 31 33 41 43 45 47 39 36 35 34 38 13 25 48

DATA(0:15) DATA(0) DATA(1) DATA(2) DATA(3) DATA(4) DATA(5) DATA(6) DATA(7) DATA(8) DATA(9) DATA(10) DATA(11) DATA(12) DATA(13) DATA(14) DATA(15)

C212
_BYTE 47

C116 100nF

R86 10K C146 100nF 100nF R96 R95 5.1K 1K DGND

10 13 14

NC2 NC3 NC4

46 VSS1 27 VSS2

C nCS_BOOT nRD nWR

26 _CE 15 28 _BUSY _OE 11 12 _WE _RESET

DGND

NF_RnB NF_nRE NF_nCE NF_CLE NF_ALE NF_nWE NF_nWP

AM29LV160D 1107-001286 U13 ADDR(21) ADDR(20) ADDR(19) ADDR(18) ADDR(17) ADDR(16) ADDR(15) ADDR(14) ADDR(13) ADDR(12) ADDR(11) ADDR(10) ADDR(9) ADDR(8) ADDR(7) ADDR(6) ADDR(5) ADDR(4) ADDR(3) ADDR(2) ADDR(22)
9 16 17 48 1 2 3 4 5 6 7 8 18 19 20 21 22 23 24 25 A19 A18 A17 A16 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 VCC 45 43 41 39 36 34 32 30 44 42 40 38 35 33 31 29 37

DATA(31) DATA(30) DATA(29) DATA(28) DATA(27) DATA(26) DATA(25) DATA(24) DATA(23) DATA(22) DATA(21) DATA(20) DATA(19) DATA(18) DATA(17) DATA(16)

C195 100pF

DGND

K9F5616U0C DGND D

+3.3V

_BYTE 10 13 14 NC2 NC3 NC4

47

R106 10K C202 100nF ADDR(22) ADDR(21) ADDR(20) ADDR(23) RA14 10K

+3.3V

46 VSS1 27 VSS2

26 28 11

DGND
_CE 15 _OE _BUSY 12 _WE _RESET

E DGND

R197 33

AM29LV160D

[ NAND SETTING ]
R201 100K

nRESET
D39 MMSD914T1

DGND
Engineer K.C.LEE Drawn by

Digtal Printing Division R&D 5


TITLE: Size
A3

R&D CHK S.D.AN DOC CTRL CHK MFG ENGR CHK

CLP-300(N)/CLX-3160N(FN) Main_V0.11 Flash Memory

5/15

Service Manual Samsung Electronics

11-5

This Document can not be used without Samsungs authorization.

Main Board(6/15)
1 2 3 4 5 6 7 8

Schematic Diagram

SA(0:12) SD(0:31) U7 SA(12) SA(11) SA(10) SA(9) SA(8) SA(7) SA(6) SA(5) SA(4) SA(3) SA(2) SA(1) SA(0)
36 35 22 34 33 32 31 30 29 26 25 24 23 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 53 51 50 48 47 45 44 42 13 11 10 8 7 5 4 2 U6

Model CLP-300
DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 53 51 50 48 47 45 44 42 13 11 10 8 7 5 4 2

Configuration Size 128Mbit * 2 32MB (1105-001357)

B
40 NC/RFU

SD(15) SD(14) SD(13) SD(12) SD(11) SD(10) SD(9) SD(8) SD(7) SD(6) SD(5) SD(4) SD(3) SD(2) SD(1) SD(0)

Vb

SA(12) SA(11) SA(10) SA(9) SA(8) SA(7) SA(6) SA(5) SA(4) SA(3) SA(2) SA(1) SA(0)

36 35 22 34 33 32 31 30 29 26 25 24 23

A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0

40

NC/RFU

SD(31) SD(30) SD(29) SD(28) SD(27) SD(26) SD(25) SD(24) SD(23) SD(22) SD(21) SD(20) SD(19) SD(18) SD(17) SD(16)

Vb

64MB 256Mbit * 2 (1105-001384) CLX-3160N 256Mbit * 4 128MB CLX-3160FN (1105-001384) CLP-300N


B

nRAS nCAS BA0 BA1 nSCS0 nSDRAM_WR DQM0 DQM1 R65 0 SDCLK0 SD_CKE

18 *RAS 17 *CAS 20 BA0 21 BA1 19 *CS 16 *WE 15 LDQM 39 UDQM VDD1 VDD2 VDD3 VDDQ1 VDDQ2 VDDQ3 VDDQ4 VSS1 VSS2 VSS3 VSSQ1 VSSQ2 VSSQ3 VSSQ4

1 14 27 3 9 43 49 28 41 54 6 12 46 52

nRAS nCAS 100nF 100nF 100nF 100nF 100nF 100nF 100nF BA0 BA1 nSCS0 nSDRAM_WR C150 C107 C100 C73 C83 C88 C94 DQM2 DQM3 R64 0 SDCLK0 SD_CKE

18 *RAS 17 *CAS 20 BA0 21 BA1 19 *CS 16 *WE 15 LDQM 39 UDQM VDD1 VDD2 VDD3 VDDQ1 VDDQ2 VDDQ3 VDDQ4 VSS1 VSS2 VSS3 VSSQ1 VSSQ2 VSSQ3 VSSQ4

1 14 27 3 9 43 49 28 41 54 6 12 46 52

100nF

100nF

100nF

100nF

100nF

C106

100nF C82

38 CLK 37 CKE

38 CLK 37 CKE

C87

C147

C96

C72

C99

100nF

K4S561632B-TC1L
1105-001384

K4S561632B-TC1L DGND DGND

U16 SA(12) SA(11) SA(10) SA(9) SA(8) SA(7) SA(6) SA(5) SA(4) SA(3) SA(2) SA(1) SA(0)
36 35 22 34 33 32 31 30 29 26 25 24 23 A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0 DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0 53 51 50 48 47 45 44 42 13 11 10 8 7 5 4 2

U15

40

NC/RFU

SD(15) SD(14) SD(13) SD(12) SD(11) SD(10) SD(9) SD(8) SD(7) SD(6) SD(5) SD(4) SD(3) SD(2) SD(1) SD(0)

+3.3V

SA(12) SA(11) SA(10) SA(9) SA(8) SA(7) SA(6) SA(5) SA(4) SA(3) SA(2) SA(1) SA(0)

36 35 22 34 33 32 31 30 29 26 25 24 23

A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 A0

40

NC/RFU

DQ15 DQ14 DQ13 DQ12 DQ11 DQ10 DQ9 DQ8 DQ7 DQ6 DQ5 DQ4 DQ3 DQ2 DQ1 DQ0

53 51 50 48 47 45 44 42 13 11 10 8 7 5 4 2

SD(31) SD(30) SD(29) SD(28) SD(27) SD(26) SD(25) SD(24) SD(23) SD(22) SD(21) SD(20) SD(19) SD(18) SD(17) SD(16)

+3.3V

nRAS nCAS BA0 BA1 E nSCS1 nSDRAM_WR DQM0 DQM1 R101 0 SDCLK1 SD_CKE

18 *RAS 17 *CAS 20 BA0 21 BA1 19 *CS 16 *WE 15 LDQM 39 UDQM VDD1 VDD2 VDD3 VDDQ1 VDDQ2 VDDQ3 VDDQ4 VSS1 VSS2 VSS3 VSSQ1 VSSQ2 VSSQ3 VSSQ4

1 14 27 3 9 43 49 28 41 54 6 12 46 52

nRAS nCAS 100nF 100nF 100nF 100nF 100nF 100nF 100nF BA0 BA1 nSCS1 nSDRAM_WR C161 C200 C206 C191 C183 C216 C175 DQM2 DQM3 R100 0 SDCLK1 SD_CKE

18 *RAS 17 *CAS 20 BA0 21 BA1 19 *CS 16 *WE 15 LDQM 39 UDQM VDD1 VDD2 VDD3 VDDQ1 VDDQ2 VDDQ3 VDDQ4 VSS1 VSS2 VSS3 VSSQ1 VSSQ2 VSSQ3 VSSQ4

1 14 27 3 9 43 49 28 41 54 6 12 46 52

100nF

100nF

100nF

100nF

100nF

100nF

100nF

C192

C201

C184

C220

C207

C176

38 CLK 37 CKE

38 CLK 37 CKE

K4S561632B-TC1L DGND

K4S561632B-TC1L DGND
Engineer K.C.LEE Drawn by

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Digtal Printing Division R&D 5


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A3

R&D CHK S.D.AN DOC CTRL CHK MFG ENGR CHK

CLP-300(N)/CLX-3160N(FN) Main_V0.11 SDRAM

6/15

11-6

Service Manual

This Document can not be used without Samsungs authorization.

Samsung Electronics

Main Board(7/15)
1 2 3 4 5 6 7 8

Schematic Diagram

USB_3.3VA USB_1V8 +3.3V +3.3V L10 1uH


21 34 48 53 54 28 50

USB_3.3VA

+3.3V DATA(31:16) ADDR(9:2)

LK16081ROK-T
A

Vcc_I_O_21 Vcc_I_O_34 Vcc_I_O_48 Vcc_53 Vcc_54

C230 100nF

C224 100nF

C229 100nF

C213 10nF

C199 10nF

C217 10nF

DGND

USB_GND

DGND USB_1V8

ADDR(2) ADDR(3) ADDR(4) ADDR(5) ADDR(6) ADDR(7) ADDR(8) ADDR(9) nDREQ_USB_DEVICE nDACK_USB_DEVICE

18 19 20 22 23 24 25 27 9 10 7

A0 A1 A2 A3 A4 A5 A6 A7 DREQ DACK RESET_N EOT DIOR DIOW nCS nRD nWR INT XTAL1 XTAL2

Vcc_1V8_28 Vcc_1V8_50

C238 100nF

C232 100nF

C239 10uF 16V 2402-001049

C236 15pF OSC6 ATS-49/U,12MHz,50ppm C235 15pF DGND

XI_USB
C203 47uF 16V

C198 100nF

C231 10nF

nRST_USB_DEVICE

+3.3V R98 10K


8 11 12

U18 isp1582bs

DATA0 DATA1 DATA2 DATA3 DATA4 DATA5 DATA6 DATA7 DATA8 DATA9 DATA10 DATA11 DATA12 DATA13 DATA14 DATA15 RPU DP DM VBUS RREF WAKEUP SUSPEND TGND

30 31 32 33 35 36 37 38 39 40 42 43 44 45 46 47 2 3 4 49 6 55 56

DATA(16) DATA(17) DATA(18) DATA(19) DATA(20) DATA(21) DATA(22) DATA(23) DATA(24) DATA(25) DATA(26) DATA(27) DATA(28) DATA(29) DATA(30) DATA(31)

+3.3V D19 KDS226 R108 1.5K 2 3 1 D20 KDS226 2 3 1


B

DGND

R111

100

XO_USB DGND

nCS_USB_DEVICE nRD nWR nINT_USB_DEVICE

15 16 17 14 52 51

CN14-1 787780-1

R94

200K

L7 INSTPAR 1 2

DGND_13 DGND_26 DGND_29 DGND_41

AGND_1 AGND_5

CLX-3160N(FN) Only
+3.3V
C

XI_USB XO_USB

R110 10K

R114 10K

R102 12.1Kohm,1% C205 10uF 16V

3 L6 INSTPAR 4 R93 1M C190 1000NF 5 6

13 26 29 41

57

1 5

2402-001049
C

100nF

15pF

4 3 VCC OUT NC 1 GND 2

R25 100

R36 10K

+5V +3.3V U2 OSC2 64 R23 10K NOT USED NR4 10K DGND VBUS 46 VBP 38 100nF 100nF 100nF 100nF VREG_OUT 42 10K VREG_EN 41 2402-001049 P1 MINISMDC075-2 2 1 2 1

USB_GND

DGND

DGND

FGND

NC2

C6

63 OSC1 60 CLKW 47 _RESET 30 _CS 12 _WR 13 _RD

DGND nRST_USB_HOST nCS_USB_HOST nWR nRD

OSC1 SCO-10325AD-6M

ADDR(2:13)
D

ADDR(13) ADDR(12) ADDR(11) ADDR(10) ADDR(9) ADDR(8) ADDR(7) ADDR(6)


ADDR(5) ADDR(4) ADDR(3) ADDR(2)

DATA(31:16)

27 26 25 24 23 22 20 19 18 17 16 14 9 8 7 6 4 3 2 1 59 58 57 56 52 51 50 49

A12 A11 A10 A9 A8 A7 A6 A5 A4 A3 A2 A1 D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0

DM1 34 DP1 33 ID 40 DM2 32 DP2 31

R16

C59 10uF 16V

C45

C22

C58

C7

DGND 3 D1 3 D2 KDS226 KDS226

CN6-1 35303-0550 1 2 3 4

DGND

R1 R6

33 33 L1

100nF

100nF

100nF

AVDD2_5_62 62 AVDD3_3_43 43 AVDD3_3_45 45

+3.3V 11 _INT R11 10K R10 10K


F

C8

nINT_USB_HOST

37 _EXVBO 48 TEST

VSS15 15 VSS28 28 VSS54 54 AVSS44 44 AVSS61 61

100nF

C57

C46

C32

C31

100nF

DATA(31) DATA(30) DATA(29) DATA(28) DATA(27) DATA(26) DATA(25) DATA(24) DATA(23) DATA(22) DATA(21) DATA(20) DATA(19) DATA(18) DATA(17) DATA(16)

_PO 39 _OC 36

R2 R7 10K

4.7K C3 100nF

VDD2_5_10 10 VDD2_5_29 29 VDD2_5_53 53 VDD3_3_35 35 VDDW_5 5 VDDW_21 21 VDDW_55 55

+3.3V

C60 10uF 16V 2402-001049

DGND

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Size
A3 F

DGND

OTG242_LQFP64 0904-001865

DOC CTRL CHK

DGND

DGND

MFG ENGR CHK

CLP-300(N)/CLX-3160N(FN) Main_V0.11 USB Host & Device Controller 7/15

Service Manual Samsung Electronics

11-7

This Document can not be used without Samsungs authorization.

Main Board(8/15)
1 2 3 4 5 6 7 8

Schematic Diagram

Multi-Function pins

Pin mf0 A mf1 mf2

Function Auto-Negotiation Enable NRZ-NRZI conversion 4B/5B Codeing Enable Scrambler Operation Disable MF4 10/100 Mbps Speed Select A

CLP-300N & CLX-3160N(FN) Only


Desired Configuration Advertise All Advertise 100 HD B R52 200 LAN_LINK D9 MMSD914T1 D11 MMSD914T1 +3.3V XI_PCLK XO_PCLK nRST_NIC R55 RA4 33 MAC_CRS MAC_COL MAC_TX_EN C MAC_TXD3 MAC_TXD2 MAC_TXD1 MAC_TXD0 MAC_RXD0 MAC_RXD1 MAC_RXD2 MAC_RXD3 RA35
33 1/16W 1/16W

mf3 mf4

Operating Configurations/ Auto-Negotiation Enabled Input Value CFG0 1 1 1 0 0 1 CFG1 1 0 0 1 1 1 FDE 1 0 1 0 1 0 B

Advertise 100 HD/FD Advertise 10 HD Advertise 10 HD/FD +3.3V U8


38 36 35 34 37 LEDR10 LEDL LEDC LEDS LEDTR CG0 CG1 FDE MF0 MF1 MF2 MF3 MF4 MDINT RIP RXN RXP TXN TXP 64 63 6 5 4 3 2 1 61 29 18 19 23 21

+3.3V

Advertise 10/100 HD +3.3V

RA36 10K 63mW

10K

R85 200

CN11 1 TDP 2 TCT 3 TDN 4 RDP 5 RCT 6 RDN 7 NC 8 CT_REF 9 FGND_9 10 FGND_10 11 LED1_ANODE 12 LED1_CATHOD 13 LED2_ANODE 14 LED2_CATHOD 1605713-7 FGND

49.9

49.9

12 X1 11 X2

RA5
33 1/16W

28

RESET

R74

60 CRS 59 COL 58 57 56 55 52 54 53 51 49 48 TX3 TX2 TX1 TX0 TX_ER TX_EN TX_CLK RX_ER RX_CLK RX_DV

DGND

R83

RA37 10K 63mW

DGND 2 1 2 1 D16 D14 KDS2263 KDS2263 R68 100

RA6
33 1/16W

C144 C153
VCCA1 VCCA2 VCCA3 VCCA4 VCCA5 GNDA1 GNDA2 GNDA3 GNDA4 GNDA5 VCCE_I1 VCCE_I2 VCCE_I3 GNDE_I1 GNDE_I2 GNDE_I3 NC3 NC4 9 13 16 17 22 7 10 14 20 24 39 45 62 25 40 50 30 8

10pF 10pF 10uF 16V 2402-001049 100nF 100nF 100nF C111 100nF 3 +3.3V D18 2 KDS226 3 1 D17 2 1 KDS226

DGND

C130 C119 100nF 100nF

C113 100nF

C139

C156

C157

C71

MAC_RX_ERR MAC_RX_DV MAC_MDC MAC_MDIO

47 RXD0 46 RXD1 44 RXD2 43 RXD3 42 MDC 41 MDIO

DGND

LAN_LINK 100nF 100nF C112 100nF C133

MAC_RX_CLK MAC_TX_CLK

R61 R67

100 100 C102 C123 33pF 33pF C90 1nF C89 1nF

32 NC1 31 NC2

C140

27 PWDDWN 26 TEST 33 TEST_SE 15 IREF

DGND

R73 5.1K DGND E RA3 10K 63mW RA38 10K 63mW

ste100p

DGND

E R84 MAC_LED_CON 1K 1 3 2 Q8 MMBT2222ALT1

C168 10pF R87 OSC4 100 XI_PCLK

DGND

R177 1M C167 10pF F DGND

(2804-004414)

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A3

CLP-300(N)/CLX-3160N(FN) Main_V0.11 Ethernet Physical Layer

8/15

11-8

Service Manual

This Document can not be used without Samsungs authorization.

Samsung Electronics

Main Board(9/15)
1 2 3 4 5 6 7 8

Schematic Diagram

+3.3V
CIP40 ONLY USED

+5V

AFE_D(0:7) AFE_D(7) AFE_D(6) AFE_D(5) AFE_D(4) AFE_D(3) AFE_D(2) AFE_D(1) AFE_D(0) SCANNER_PI_SH AFE_CDS2_CLK AFE_ADC_CLK
7 8 9 10 11 12 13 14 1 2 3 4 16 17

U4 D7 D6 D5 D4 D3 D2 D1 D0 CDS1_CLK CDS2_CLK ADCCLK OEB SCLK SLOAD 5 VDDDR 18 VDDA1 28 VDDA2

NR115 0
1

CLX-3160N(FN) Only
R191 0
HT82v26 ONLY USED

+5V C27 100nF FPC_24 CN3-1 1 2 3 4 5 6 7 nADF_MOT_PHA nADF_MOT_PHB nADF_MOT_A nADF_MOT_B nADF_MOT_NA nADF_MOT_NB nADF_MODULE_DETECT FLAT_MOT_PLS nFLAT_MOT_EN nFLAT_MOT_SLEEP FLAT_MOT_DIR FLAT_MOT_MS1 FLAT_MOT_MS2 FLAT_MOT_DAC 100nF

+3.3V +24V C311 100nF

+3.3V +5V +24V


20 REFB 21 REFT 23 VCOM 25 OFFSET 22 B_VIN 24 G_VIN 26 R_VIN 15

INV_POWER

C36 15pF

C23 15pF

C48 15pF

U1-2 74LCX14

R8 33

6 VSSDR 19 VSSA1 27 VSSA2 HT82V26

C13 C14 C92 100nF C105 10uF 16V

100nF 100nF

SDATA

AFE_SCLK AFE_SLOAD AFE_SDATA SCANNER_DPI_CONTROL SCANNER_BW_CONTROL SCANNER_PI_TG1

DGND

R46 1K

DGND

CN1 DF11-24DP-2DSA(20)
Size
A3

C12

100nF

8 9 10 1000NF 100nF 100nF 100nF 100nF 100nF 100nF 100nF R4 33


CIP40 : 0ohm USED R46 HT82V26 : 1K USED HT82V26 USED CIP40 NOT USED

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF

100pF

C49

C15

C16

C51

C25

C38

C52

C26

C24

C37

C64

C78

C84

C?

47K

47K

47K

47K

U3
1 2 3 4 5 6 7 8 EN DIN1 DIN2 VCC GND DIN3 DIN4 EN_ DOUT1DOUT1+ DOUT2+ DOUT2DOUT3DOUT3+ DOUT4+ DOUT416 15 14 13 12 11 10 9

47K

R29 10K C SCANNER_PI_RS SCANNER_PI1 SCANNER_PI2 SCANNER_PI_CP R48 R49 R50 R51 100 100 100 100

DGND

+3.3V DGND 12 11 13 14 16 15 17 18 19 20 21 22 23 24 C9 C1 C54 C2 DGND 50V 2203-005249 D

C39

C65

C310

C63

C80

C42

C69

C55

C91

C93

R53

C17

+3.3V

R53 2K

100pF

100pF

R182

R183

R184

R185

R186

C 18 19 20 21 22

100nF

15pF

15pF

15pF

15pF

nADF_P_DET nADF_P_REG nADF_P_POS nFLAT_COVER_OPEN nBIN_FULL

1nF

1nF

1nF

1nF

C74

C75

C76

C77

C47

C40

C66

C53

C28

C41

FIN1047M

1nF

23 C4 100nF 24

DGND DGND

100nF 100nF100nF 100nF


2203-005249|R1608_CAP

SRAM_A(0:15) SRAM_A(0) SRAM_A(1) SRAM_A(2) SRAM_A(3) SRAM_A(4) SRAM_A(5) SRAM_A(6) SRAM_A(7) SRAM_A(8) SRAM_A(9) SRAM_A(10) SRAM_A(11) SRAM_A(12) SRAM_A(13) SRAM_A(14) SRAM_A(15)
1 2 3 4 5 18 19 20 21 24 25 26 27 42 43 44

U23
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 I_01 I_02 I_O3 I_O4 I_O5 I_O6 I_O7 I_O8 I_O9 I_O10 I_O11 I_O12 I_O13 I_O14 I_O15 I_O16 NC1 NC2 NC3 6 17 39 40 41 _CS _WE _LB _UB _OE VCC1 VSS1 VSS2 VCC2 7 8 9 10 13 14 15 16 29 30 31 32 35 36 37 38 22 23 28 11 12 34 33

SRAM_D(0:15) SRAM_D(0) SRAM_D(1) SRAM_D(2) SRAM_D(3) SRAM_D(4) SRAM_D(5) SRAM_D(6) SRAM_D(7) SRAM_D(8) SRAM_D(9) SRAM_D(10) SRAM_D(11) SRAM_D(12) SRAM_D(13) SRAM_D(14) SRAM_D(15)

DGND +24V R38 4.7K

NOT USED
C35 100nF U1-1 74LCX14 +3.3V 7
U1-6

S 3 G 1 R43 10K D1 2 Q2 NDT2955 INV_POWER D2 4 L4 DR D12 SS26 DGND

+3.3V

NC3 100nF 50V

NOT USED
C50 100uF 50V NC1 100nF

14 2 PWM_CCD_LAMP

R200 33

5
U1-3

R34 4.7K

2 Q5 MMBT2222ALT1 C67 1000nF

nSRAM_WR

C291 100nF

C248 100nF

13

12

DGND

DGND

Engineer K.C.LEE Drawn by R&D CHK S.D.AN DOC CTRL CHK MFG ENGR CHK TITLE:

Digtal Printing Division R&D 5


F

K6R1016V1D DGND F DGND

CLP-300(N)/CLX-3160N(FN) Main_V0.11 Scanner Interface

9/15

Service Manual Samsung Electronics

11-9

This Document can not be used without Samsungs authorization.

Main Board(10/15)
1 2 3 4 5 6 7 8

Schematic Diagram

I2C Address Configuration


A

OPE2 : CLX-3160N(FN) Only


+3.3V CN12-1 35303-0750 1 2 3 4 5 6 7 C132 100nF +5V R71 47K NL2 NL3 NL1 B600 B600 B600 R82 10K PANEL_RXD nRST_PANEL PANEL_TXD nSCANNER_HOME VBIN C120 C108 C152 C141 1nF 1nF 1nF 1nF

A2 0 0 0 0 1
B

A1 0 0 1 1 0 0 1 1

A0 0 1 0 1 0 1 0 1

I2C Address Deve Y Deve M Deve C Deve K OPC Not Used NPC & NVRAM Not Used
DGND

3301-001122

1 1 1

DGND

FOR DEBUG
+3.3V 100nF 10K +5V CN27-1 35303-0450 1 2 3 3 4 +3.3V DGND 4 5 6 R92 10K D R91 10K 1 2 3 4 U11 E0 E1 E2 VSS M24C64 VCC *WC SCL SDA 8 7 6 5 C138 15pF C137 15pF C172 100nF R79 1K R80 1K 7 8 9 SCL SDA 10 +3.3V R75 R78 R63 R69 R59 R60 R56 100 100 100 100 100 100 100 OP_Y_LED OP_M_LED OP_C_LED OP_K_LED OP_STA_LED1 OP_STA_LED2 OP_MODE_LED D 1 2 3 4 U11_A-1 WSDIF-8T 8 7 6 5

OPE1 : CLP-300(N) Only DISPLAY_PANEL +5V


CN13-1 DF11-14DP-2DSA 1 2 C

R174 DEBUG_RXD DEBUG_TXD

C307

DGND

DGND

2
R192 47K

11 12 E 13 14

1 3 D13 KDS226

2 3

1 D15 KDS226 DGND R62 R57 100 100 nOP_KEY_MODE nOP_KEY_ONLINE 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF E

VBIN C151 100nF

C127

C142

C115

C121

C109

C117

DGND

DGND

C103

C98

C95

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CLP-300(N)/CLX-3160N(FN) Main_V0.11

Hyper Terminal, EEPROM, OPE 10/15


1

11-10

Service Manual

This Document can not be used without Samsungs authorization.

Samsung Electronics

Main Board(11/15)
1 2 3 4 5 6 7 8

Schematic Diagram

+3.3V +5V

B CN17-1 00-6232-030-807-800 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

DATA(31:24)

DATA(31) DATA(30) DATA(29) DATA(28) DATA(27) DATA(26) DATA(25) DATA(24) ADDR(2) ADDR(3) ADDR(4) ADDR(5) ADDR(6) ADDR(7) ADDR(8)

ADDR(2:8)

nCS_MODEM nRD nWR nRST_MODEM nINT_MODEM KEYCLICK

D DGND

CLX-3160FN Only

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A3

R&D CHK S.D.AN DOC CTRL CHK MFG ENGR CHK

CLP-300(N)/CLX-3160N(FN) Main_V0.11 SmartDAA Interface

11/15

Service Manual Samsung Electronics

11-11

This Document can not be used without Samsungs authorization.

Main Board(12/15)
1 2 +5V_LSU 3 4 5 6 7 8

Schematic Diagram

LSU
CN22-1 DF11-14DP-2DSA 1 2

C306 100nF

C266

+5V_LSU A

10uF 16V 2402-001049 DGND

R171 1K R167 100 nHSYNC1 C284 10nF +5V_LSU +5V C241 100nF U22-1 DM7407MX 14 2 7 DGND 1 DGND nLD_EN B

3 R158 10K B 4 R168 100 DGND

DGND

5 6

VDO1_minus VDO1_plus NC4 15pF NC5 15pF

+5V_LSU U22-2 DM7407MX 4 3 LSU_SH1

C 7 R143 100

NOT USED DGND

R137 10K

R103 100 +5V C223 100nF R169 100 DGND C209 10uF 16V 2402-001049 LD_POWER1

R144 10K

U22-3 DM7407MX 6 5 LSU_MOT_CLK D

9 D

+5V

+5V

C285 1nF

2 10 D36 KDS226 3

R145 10K

R139 100

DGND nLSU_READY C260 10nF

DGND R138 100 DGND +3.3V

11

E 12 8 DGND +24V 13 C233 47uF 50V C300 100nF 50V DM7407MX U22-4 9 R117 100

R118 5.1K nLSU_MOTOR_EN

C237 100nF DGND


Engineer K.C.LEE Drawn by

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Digtal Printing Division R&D 5


TITLE: Size
A3

F DGND

R&D CHK S.D.AN DOC CTRL CHK MFG ENGR CHK

CLP-300(N)/CLX-3160N(FN) Main_V0.11 LSU

12/15

11-12

Service Manual

This Document can not be used without Samsungs authorization.

Samsung Electronics

Main Board(13/15)
1 2 3 4 5 6 7 8

Schematic Diagram

+3.3V +5V +3.3V FUSER_ON R5 150 R14 47K R47 4.7K U5-1 3 2 LM393D 4 +3.3V R18 15.4K,1% 2 1 DGND L2 INSTPAR R20 5.6K DGND Q4 MMBT2222ALT1 +3.3V 8 1 3 2 1 R44 4.7K DGND

DEVE_HOME
CN5-1 35303-0350 1 2
B
2 1

D6 KDS226 R13 100

R24 20K 1% DGND nDEV_HOME C20 10nF

D10 MMSD914T1 R41 1K nFUSER_EN

FUSER THER.
CN8-1 5045-02A 1

D4 3 KDS226

R31 3K,1% R19 33K

DGND

FUSER_THERM1 L3 INSTPAR
3301-001122

FUSER_THERM2 1 3 C81 100nF C21 10nF R33 R32 30K,1% 0


C

C34 1nF

2 Q1 MMBT2222ALT1

5 6

U5-2 7 LM393D

+5V

+3.3V DGND DGND

CN20-1 DF11-6DP-2DSA 1
D

R163 150

R164 47K

D32 KDS226 R149 100

DGND nP_EMPTY C263 10nF

3 5

SCF
CN18-1 DF11-8DP-2DSA 1 2

+24V +3.3V

+3.3V

D25 D30 D26 KDS226 KDS226 KDS226 1 2 1 2 1 2 3 3 3 R153 R127 100 100

DGND +5V +3.3V

3 4 5 6

R126 10K

R132 10K SCF_RXD SCF_TXD

R148 150
E

R165 47K

2 4 6 R150 100

D33 KDS226

7
3

R155

1K

DGND nREGI_SENS C264 10nF

nSCF_RDY
E

8 C280 C279 100nF C268 C246 1nF 1nF C270 1nF

100nF,50V DGND DGND

Engineer K.C.LEE Drawn by


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A3 F

R&D CHK S.D.AN DOC CTRL CHK MFG ENGR CHK

CLP-300(N)/CLX-3160N(FN) Main_V0.11 DEVE_HOME,SCF,FUSER THER 13/15

Service Manual Samsung Electronics

11-13

This Document can not be used without Samsungs authorization.

Main Board(14/15)
1 2 3 4 5 6 7 8

Schematic Diagram

+24VF

DEV_SOL
CN4-1 5045-02A
A

+24VF

ITB_CLUTCH
1 D8 M4 C19 100nF 50V,10% 2203-005249 DGND 2 3 2 Q7 MMBT2222ALT1 1 4.7K 1nF CN10-1 5045-03A 1 2 R45 DEV_CLUTCH 560 3 D7 M4 DGND 3 2 C43 100nF 50V,10% 2203-005249

BLDC

+24VF

+5V

+5V +3.3V
A

DF11-10DP-2DSA CN2-1 1 2 3 Q6 MMBT2222ALT1 1 4.7K 1nF R42 1.2K ITB_CLUTCH 4 5 6 7 C44 8 9 DGND 10 100nF 10nF 10nF R21 R22 100 100 nBLDC_MOTOR_EN BLDC_MOTOR_READY PWM_MOT C11 100nF RA2 10K 2 3 1 DGND D5 KDS226

R37

C79

DGND
B

+24VF

R35

T2_CLUTCH
CN7-1 5045-03A 1 2 3 3 2 D3 M4 C5 100nF 50V,10% 2203-005249 DGND Q3 MMBT2222ALT1 1 4.7K 1nF

C33

C29

C56

PTL
R39 THV_CLUTCH 1.2K PTL R130 C265 1nF 1.2K

MMBT2222ALT1 Q14 1 R157 4.7K 3 2

R129 DGND 470

C30

1nF

R40

DGND

+24VF

C68

DGND Q13 R140 C271 1nF 1.2K R156 4.7K R128 0 PTL_LAMP +3.3V

+3.3V 3 MMBT2222ALT1 2

+3.3V

+5V

REGI_CLUTCH
CN24-1 35303-0350

1 2
D

C304 100nF 50V,10% 2203-005249 D34 M4 DGND Q16 MMBT2222ALT1 1 R141 4.7K C283 1nF

ERASE_LAMP

DEVE & ITB JOINT


CN19-1 DF11-12DP-2DSA 2 3 1 DGND 3 5 7 9 11 100nF 4 6 8 10 12 100nF
L11 INSTPAR

3 3 2

DGND R166 1.2K REGI_CLUTCH


R198 33

D37 KDS226

2 3

R125 3K 1% 2

2 D31 3 KDS226

1 R160 4.7K
D

D38 KDS226 SCL


R199 33

nITB_HOME PTL_LAMP R122 INNER_TEMP 10K 100nF 100nF

SDA WASTE_LEVEL

DGND +24VF

PICK UP
CN25-1 5045-02A
E

WASTE_EMPTY C305 100nF 50V,10% 2203-005249 DGND C292 10nF C282 10nF

1nF

C262

C252

C278

D35 M4 2 3 2

C261

Q10 MMBT2222ALT1 R119 1 R120 4.7K 1nF 560

DGND

DGND

PICKUP_CLUTCH

C245

C281

Engineer K.C.LEE Drawn by

Digtal Printing Division R&D 5


TITLE: Size
A3 F

DGND
R&D CHK S.D.AN DOC CTRL CHK MFG ENGR CHK

CLP-300(N)/CLX-3160N(FN) Main_V0.11

BLDC, CLUTCH, DEVE & ITB JOINT 14/15


B

11-14

Service Manual

This Document can not be used without Samsungs authorization.

Samsung Electronics

Main Board(15/15)
1 +24VF 2 3 4 5 6 7 8

Schematic Diagram

HVPS
1 A 2 3 4

CN21-1 DF11-24DP-2DSA(20)

+5V

+24V

+24VA +24VF

C294 100nF

+5V C251 100nF U20-1 DM7407MX 14 2 7 1 DGND nDEV_EN

SMPS
CN15-1 DF11-16DP-2DSA 2 4 6 8 10 1 3 5 7 9 11 13 15 FUSER_ON

DGND 5

DGND 6 B 7 8 9 10 11 12 1nF 1nF 1nF 1nF 1nF 1nF 1nF 1nF U22-5 DM7407MX 10 11 12 U20-3 DM7407MX 6 5 8 U20-2 DM7407MX 4 3 10 12

U20-6 13 DM7407MX

12 PWM_DEV_VPP PWM_DEV_AC 14 16

U20-5 11 DM7407MX

PWM_DEV_DC PWM_ITHV

C166 100nF

C171 100uF 16V

C185 100nF

U20-4 DM7407MX

C208 100uF 50V


2401-000207

C196 100nF

C240 100uF 50V


2401-000207

PWM_THV PWM_MHV

2401-000042

U22-6 13 DM7407MX

DGND

nTHV_EN C

C C273 C257 C296 C288 C272 NC7 NC6 C287

+5V_LSU
N.C

+24VA +24VF CN16-1 5096-02C 1 2

13 14 15

DGND

R134 R159 R124

10K 10K 10K +3.3V

ITHV_READ THV_READ MHV_READ

CN26-1 35303-0250 1 2

C242 C297 C274 10nF D 10nF 10nF DGND R180 47K 16

+5V_COVER SWITCH
2 D24 KDS226 3 R146 100 nP_EXIT +24VF C258 10nF R116 3K,1% 3K DGND D28 M4 C293 100nF 2203-005249 DGND Q15 MMBT2222ALT1 1 R131 4.7K 1nF +5V R188 4.7K 1 DGND

+24V_COVER SWITCH

nCOVER_OPEN

R179 300

+3.3V

+24VF

+5V

17 18 E 19 20 21 22 23 100nF 24 1nF 1nF 1nF 1nF 1nF 1nF C309 100nF R135 10K 3 DEV_SOL1 DEV_SOL2 DEV_SOL3 DEV_SOL4 OUT_TEMP DGND 3 2 2

2 R123 1.2K FAN_MAIN 3

R187 560 3 2 1 R178 6.2K

2 D21 3 KDS226 C225 100nF

R99 22K E R104 5.1K

Q17 MMBT2222ALT1 1 R147 4.7K C276 1nF R136 1.2K WASTE_LED DGND

C247

Q19 MMBT2907A

Q18 MMBT2222ALT1

C275

C259

C299

C290

C298

C253

C249

Engineer K.C.LEE Drawn by R&D CHK S.D.AN TITLE:

Digtal Printing Division R&D 5


Size
A3

F DGND DGND

DOC CTRL CHK MFG ENGR CHK

CLP-300(N)/CLX-3160N(FN) Main_V0.11 HVPS, SMPS, COVER_OPEN 15/15

Service Manual Samsung Electronics

11-15

This Document can not be used without Samsungs authorization.

11.2 Panel

Schematic Diagram

MAIN PANEL

11-16

Service Manual

This Document can not be used without Samsungs authorization.

Samsung Electronics

11.3 DEVE INF

Schematic Diagram

FROM MAIN BOARD

WASTE LEVEL
CN3-1 35303-0350 1 2 3

R7 15K

DGN D

DGN D

WASTE EMPTY

DEVE CRUM
DGN D

Y
DGN D

M
1 0 0

C
0 1 0

K
1 1 0

DEVE
0 0 1

A0 A1 A2
DGN D

0 0 0

TONER_CRUM_CONTACT_Y

TONER_CRUM_CONTACT_M

TONER_CRUM_CONTACT_C

TONER_CRUM_CONTACT_K

DGN D

DGN D

DGN D

DGN D

DGN D DGN D DGN D

DGN D

Service Manual Samsung Electronics

11-17

This Document can not be used without Samsungs authorization.

11.4 ITB INF

Schematic Diagram

PTL FROM_DRAW_CON

ITB_H ME O

11-18

Service Manual

This Document can not be used without Samsungs authorization.

Samsung Electronics

11.5 SMPS-110V
1 2 3

Schematic Diagram

R04 1K_2012

C05 104K_2012 R010 1W22(mini) D01 1KV1A-CHIP

T1
D

D
AR03 1KV F01 250V8A L01 AR04 600V F02 250V5A TH01 10D9 Q01 600V12A

C72 1KV103K D103

LF01 DV508080S

CON1 TNR01 14D221

C02 AD102 C01 224 C03 AD102

R01

R11

R14

C18 AD102 D105 200V20AX2

35V1000uFX2
CON3-3,5,7,9

200KX3_3216

39KX3_3216

R02

LF002 CV930160

C04 104

BD01 600V6A

R12

C12 630V333K R15 Q11 600V4A R17 100_2012

ZD71 20V-CHIP

24V 4.4A

R03 C11 200V680uF

200K_3216X3 AR01 600V

R13

C75

C71 C77 35V470uF

R77 R75 200_2012 3W120 C78 50V104(mono)

C
L51
CON2-2

AR02 1KV

R16

ZD12 20V-CHIP R76 470_2012

Q71 2222A-CHIP

R52
CON2-1

R51 1W50m

C51 630V333k
CON3-4,6,8,10

R53 91JX2_2012 Q51 600V16A PC51 TLP3061F


0 0

GND C73 1KV103K R91 220_2012 R54 1W50m D12 MMSD4148 R18 10_2012
5

L71 5uH

F71 250V5A
CON3-11,13,15

5V 3A U11 IC_1207A-CHIP
OUT VI 8

D104 60V20A D11 1KV1A-CHIP PC11-2 817B

R59 C52 100_2012 104K_2012

R55 1/2W180(MINI)

Q12 500V21A

R19 100_2012 R20 10K_2012


7 NC VCC 6

R92 1K_2012

R93 1KF_2012

GND

R23 47_3216

FB

B
R56 1W1.5KJ(mini)
CON3-1

CS

DEMAG

C74 16V1000uF

C91 225_2012 U91 431-CHIP R94 1KF_2012

C76 16V1000uF

R21 100_2012

R24 100K_2012 PC11-1 817B C14 C15

24VS Q52 2222A-CHIP R57 1K_2012


CON3-2

R22 5W0.13 C13 1n_2012

C16 20p_2012

CON3-12,14,16

100n_2012

35V47uF

GND

Fuser Count R58 4.7K_2012

ZD11 20V-CHIP TNR11 7D221


HEATSINK

C17 AD102

Title Top Circuit Size A3 File C:\...\ No. .docno.


\TYPE III-V1_050602.sch

note1 note2 note3

Rev. .rev. Date 2005/06/02

note4 note5

Time 19:44

1 of 1

Service Manual Samsung Electronics

11-19

This Document can not be used without Samsungs authorization.

11.6 SMPS-220V
1 2 3 4

Schematic Diagram

R04 1K_2012

C05 104K_2012 R010 1W22(mini) D01 1KV1A-CHIP

T1
D

D
AR03 1KV F01 250V8A L01 AR04 600V F02 250V5A TH01 10D9 Q01 600V12A

C72 1KV103K D103

LF01 CV505110B

CON1 TNR01 10D561

C02 AD102 C01 224 C03 AD102

R01

R11

R14

C18 AD102 D105 200V20AX2

35V1000uFX2
CON3-3,5,7,9

200KX3_3216

91KX3_3216

R02

LF002 CV930160P

C04 104

BD01 600V6A

R12

C12 630V333K R15 Q11 600V4A R17 100_2012

ZD71 20V-CHIP

24V 4.4A

R03 C11 450V220uF

200K_3216X3 AR01 600V

R13

C75

C71 C77 35V470uF

R77 R75 200_2012 3W120 C78 50V104(mono)

C
L51
CON2-2

AR02 1KV

R16

ZD12 20V-CHIP R76 470_2012

Q71 2222A-CHIP

R52
CON2-1

R51 1W50m

C51 630V333k
CON3-4,6,8,10

R53 91JX2_2012 Q51 600V16A PC51 TLP3061F


0 0

GND C73 1KV103K R91 220_2012 R54 1W50m D12 MMSD4148 R18 10_2012
5

L71 5uH

F71 250V5A
CON3-11,13,15

5V 3A U11 IC_1207A-CHIP
OUT VI 8

D104 60V20A D11 1KV1A-CHIP PC11-2 817B

R59 22_2012

C52 104K_2012

R55 1/2W180(MINI)

Q12 600V11A

R19 100_2012 R20 10K_2012


7 NC VCC 6

R92 1K_2012

R93 1KF_2012

GND

R23 47_3216
FB
DEMAG 1

B
R56 1W1.5KJ(mini)
CON3-1

C74 16V1000uF

C91 225_2012 U91 431-CHIP R94 1KF_2012

CS

C76 16V1000uF

R21 100_2012

R24 100K_2012 PC11-1 817B C14 C15

24VS Q52 2222A-CHIP R57 1K_2012


CON3-2

R22 5W0.25 C13 1n_2012

C16 20p_2012

CON3-12,14,16

100n_2012

35V47uF

GND

Fuser Count R58 4.7K_2012

ZD11 20V-CHIP TNR11 7D221


HEATSINK

C17 AD102

Title Top Circuit Size A3 File C:\...\ No. .docno.


\TYPE III-V2_050602.sch

note1 note2 note3

Rev. .rev. Date 2005/06/02

note4 note5

Time 19:47

1 of 1

11-20

Service Manual

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Samsung Electronics

11.7 HVPS (1/5)

Schematic Diagram

Service Manual Samsung Electronics

11-21

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HVPS (2/5)

Schematic Diagram

11-22

Service Manual

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Samsung Electronics

HVPS (3/5)

Schematic Diagram

Service Manual Samsung Electronics

11-23

This Document can not be used without Samsungs authorization.

HVPS (4/5)

Schematic Diagram

11-24

Service Manual

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Samsung Electronics

HVPS (5/5)

Schematic Diagram

Service Manual Samsung Electronics

11-25

This Document can not be used without Samsungs authorization.

Reference Information

12

12. Reference Information


This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space required when installing the printer. A definition of tests pages and Wireless Network information definition is also included.

12.1 Tools for Troubleshooting


The following tools are recommended safe and easy troubleshooting as described in this service manual.

DVM(Digital Volt Meter)


Standard : Indicates more than 3 digits.

Cleaning Equipments Standard : An IPA(Isopropyl Alcohol)dry wipe tissue or a gentle neutral detergent and lint-free cloth.

Driver Standard : "-" type, "+" type (M3 long, M3 short, M2 long, M2 short).

Vacuum Cleaner

Brush Tweezers Standard : For general home use, small type.

Cotton Swab Standard : For general home use, for medical service.

Software (Driver) installation CD ROM


Install Driver CD Network S/W CD

Service Manual Samsung Electronics

12-1

Reference Information

12.2 Acronyms and Abbreviations


The table below explains the abbreviations and acronyms used in this service manual. Where abbreviations or acronyms are used in the text please refer to this table.

ADC AP AC ASIC Circuit ASSY BIOS BLDC Motor CLBP CMOS CMYK CN CON CPU CTD Sensor dB dBA dBm DC DCU DIMM DPI DRAM DVM ECP ECU EEPROM EMI EP

Analog-to-Digital-Conversion Access Point Alternating Current Application Specific Integrated

EPP F/W FCF/FCT FISO

Enhanced Parallel Port Firmware First Cassette Feeder/First Cassette Tray Front-In, Side-Out First Print out Time Windows Graphic Device Interface Graphic Interchange Format Ground Host Based Printing Hard Disk Drive Hyper Text Transfer Protocol High Voltage High Voltage Power Supply Interface Input and Output Pound(s) Integrated Circuit International Color Consortium Intelligent Drive Electronics or Integrated Drive Electronics Institute of Electrical and Electronics Engineers. Inc Image Output Terminal (Color printer, Copier) Isopropy Alcohol Inter Process CommunicationEPP Enhanced parallel Port Images Per Minute Image Transfer Belt local area network Laser Beam Printer

Assembly Basic Input Output System Brushless DC Motor Color Laser Beam Printer Complementary Metal Oxide Semiconductor Cyan, Magenta, Yellow, Black Connector Connector Central Processing Unit Color Toner Density Sensor Decibel A-Weighted decibel Decibel milliwatt Direct Current Diagnostic Control Unit Dual In-line Memory Module Dot Per Inch Dynamic Random Access Memory Digital Voltmeter Enhanced Capability Port Engine Control Unit Electronically Erasable Programmable Read Only Memory Electro Magnetic Interference Electro photographic

FPOT GDI GIF GND HBP HDD HTML HV HVPS I/F I/O lb IC ICC IDE IEEE IOT IPA IPC IPM ITB LAN LBP

12-2

Service Manual Samsung Electronics

Reference Information

LCD LED LSU MB MHz MPBF MPF/MPT NIC NPC NVRAM OPC PBA PCL PCI

Liquid Crystal Display Light Emitting Diode Laser Scanning Unit Megabyte Megahertz Mean Prints Between Failure Multi Purpose Feeder/Multi Purpose Tray Network Interface Card Network Printer Card Nonvolatile Random Access Memory Organic Photo Conductor Printed Board Assembly Printer Command Language , Printer Control Language Peripheral Component Interconnect by Intel 1992/6/22, is a local bus standard developed by Intel and introduced in April, 1993 : A60, B60 Pins Printer Command Language 5CeColor Printer Command Language 6 Portable Document Format Page Description Language Packet internet or Inter-Network Groper Postscript Printer Discription Page Per Minute Post Script Post Script Level3 Pre-Transfer Lamp

PTB PWM Qty RAM RCP ROM SCF/SCT SMPS SPGP SPL SPL-C Spool SRS SURF SW sync T1 T2 TRC PnP U.I. URL USB VCCI

Paper-Transfer Belt Pulse Width Moduration Quantity Random Access Memory Remote Control Panel Read Only Memory Second Cassette Feeder/Second Cassette Tray Switching Mode Power Supply Samsung Printer Graphic Processor Samsung Printer Language Samsung Printer Language-Color Simultaneous Peripheral Operation Online Software Requirment Specification Surface Rapid Fusing Switch Synchronous or Synchronization ITB Transfer Roller Toner Reproduction Curve Universal Plug and Play User Interface Uniform Resource Locator Universal Serial Bus Voluntary Control Council for Interference Information Technology Equipment Wireless Ethernet Compatibility Wireless Fidelity

PCL5Ce PCL6 PDF PDL Ping PPD PPM PS PS3 PTL

WECA Alliance Wi-Fi

Service Manual Samsung Electronics

12-3

Reference Information

12.3 Select a location for the printer


Leave enough room to open the printer trays, covers, and allow for proper ventilation. (see diagram below) Provide the proper environment : - A firm, level surface - Away from the direct airflow of air conditioners, heaters, or ventilators - Free of extreme fluctuations of temperature, sunlight, or humidity - Clean, dry, and free of dust

12-4

Service Manual Samsung Electronics

Reference Information

12.4 A4 ISO 19752 Standard Pattern


This test page is reproduced at 70% of the normal A4 size

Service Manual Samsung Electronics

12-5

ELECTRONICS

* This service manual is a property of Samsung Electronics Co., Ltd. Any unauthorized use of Manual can be punished under applicable international and/or domestic law. * This service manual is also provided on the web, the ITSELF system Samsung Electronics Co., Ltd. http://itself.sec.samsung.co.kr

Samsung Electronics Co.,Ltd. June. 2006 Printed in Korea. VERSION NO. : 1.00 CODE : JC-0164Y