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Today, when walking in your supermarket, it is increasingly difficult to find items packed in glass and jars. Packaging for soft drinks, healthcare and beauty products, household chemicals and medicines, among other products, have switched from glass or metal to plastics. Today the Blow Molding industry has expanded from simple plastic containers to plastic drums, gas tanks, automobile parts and toys in all shapes and sizes.
in unlimited quantities. medium and high volume production with wheel . Shuttle or reciprocating type machines can be used for small. jugs and jars. reciprocating and wheel style machines for the production of extrusion blown bottles. Poly Vinyl Chloride (PVC) for cooking oil and fruits squash bottles. Injection blow molding. Extrusion blow molding is perhaps the simplest type of blow molding. These four types are: Extrusion blow molding. There are basically four types of blow moulding used in the production of plastic bottles. Once the molds are closed. There are various types of shuttle. Stretch blow molding and Reheat and blow molding. automobile parts. whereby a hot tube of plastic material is dropped from an extruder and captured in a water cooled mold. Nowadays. The last few decades saw the introduction of Poly Ethylene (PE) squeeze bottles for washing liquids. and Poly Ethylene Terephthalate (PET) for carbonated beverage bottles. particularly in liquid packaging applications. it is also used for the production of toys. with virtually no finishing required. The expanded plastic form solidifies into a hollow product. When the hot plastic material is blown up and touches the walls of the mold the material “freezes” and the container now maintains its rigid shape. air is injected through the top or the neck of the container. just as if one were blowing up a balloon.Blow Molding (BM) process makes it possible to manufacture molded products economically. Blow molded components are now seen all over the markets and industries for traditional materials. accessories and many engineering components. The basic process of blow molding involves a softened thermoplastic hollow form which is inflated against the cooled surface of a closed mold.
blow pin. This parision is constantly inflated and extruded. plunger.machines being the most efficient for huge volume production of certain resins. Actually the process utilizes air pressure to inflate softened thermoplastic tube which is sealed at one end (also called as parision). The temperature in Accumulator is maintained around 400 degree Celsius or so. .e. accumulator and lastly a mold. Then later on it is cut according to required dimensions. A typical apparatus consists of following major components i.
floats heater ducts in automobile parts and various small pipe fittings and hollow cylindrical parts can be produced in mass production. rigid shape. Extrusion blow molding is the simplest form of blow molding. Once the molds are closed. A tube of plastic material which is generally maintained hot. When the hot plastic material is blown up and touches the walls of the mold the material is cooled and the container now maintains a solid. is dropped from an extruder only to be captured in a water cooled mold. Now Stretch blow molding. cans. this process requires the raw material to be formed in a pre-form using injection molding and later on stretch blow molding process can be applied. has very limited and specific applications like making small medicine plastic bottles etc. The product range varies from various cylindrical components like bottles. Various forms of blow molding used in industry today on a wide scale are Injection Blow Molding. air is injected through the top or the neck of the container and the tube is inflated just like a balloon. .The mold consists of two split parts which have a semi-circular cross-section. Injection Blow Molding though not used in industry. Usually the air pressure which is applied in low pressure molding is about 50 to 250 psi.
The disadvantages mainly raise environmental concerns. Then the products have excellent environmental stress crack resistance. The products also perform excellently in high speed impact strength than even the metal components the process can be automated and used in mass production. the part performance is excellent under pressure. It depends on petroleum industry as any plastic industry depends.The advantages are many like the tooling costs are very less as compared to injection molding. . Also the cylindrical shapes are delicate so if the dimensions are not accurate then they result in scrap.