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ESM 30132 Series

Screw Compressors

Think Smarter.
Think Gardner Denver.

The perfect fit to maximize productivity

The growing industrial demand for compressed air requires compressor manufacturers to provide more reliable, economic and versatile compressors within a small footprint. Gardner Denver addresses these requirements, with the introduction of the new ESM 30132 Series. The ESM 30132 Series of air compressors features the latest in technology, innovation and engineering. Low dBA level, small footprint, high efficiency and easy service are standard benefits with the ESM Series. Designed and manufactured in accordance with ISO standards, the ESM series meets the industrys expectations of the highest quality standards.

DIN ISO 9001/ EN 29001 Certificate: 5168

Proven Results Even In Toughest Conditions


Gardner Denver product development is a balance of technology, efficiency and performance all focused on meeting your demand for compressed air.

These fixed speed compressors continue to further strengthen Gardner Denvers success story as a world leader in compressors.

Advanced Design
The ESM 30132 series is specially designed to meet the demands for continuous 24-hour use and absolute uptime required in critical industrial processes. More weight on your benefits Efficiency Low Noise Operation Advanced Control System Modern Cooling System Easy Maintenance

Thousands of our air-ends are in operation world-wide, proving that the heart of the ESM 30132 series can stand the test of time.

Efficient Gardner Denver Air-Ends


Without an efficient, durable air-end, an unique compressor design means nothing. Thats why Gardner Denver designs and manufactures this critical component to exact standards.

A Perfectly Matched Design of Motor, Direct Drive and Air-End


The efficient motor/drive/air-end combination are designed to reduce the specific power, which benefits you in the form of energy cost savings. Additionally Gardner Denver is using TEFC IP55, high efficiency motors.

ESM 55132
An automatic motor lubrication system increases bearing life and is maintenance free.

Utilising the premium sized air-end with optimised rotor tip speed, the compressor works more efficiently and furthermore lowers the noise level. This allows additional 8 % energy savings for ESM50/80 models of the extended 45/75 kW class.

Small Installation Footprint & Integrated Dryer Concept


Thanks to the advanced compressor concept the required footprint is reduced down to a minimum.
The optional integrated refrigerant dryer reduces both extra installations and the required oor space, making the compressor easier to install. Optimised cooled Low installation costs Same dimensions with integrated dryer option

1+1=1
Optional integrated refrigerant dryer requires no extra oor space and reduces extra installations.

Optimized Cooling System


High efficiency radial fan The radial fan concept represents quiet and efficient operation. Additionally peripheral speed means low noise and the power consumption is up to 50 percent lower than a comparable axial fan. Another advantage is the high residual thrust (stable curve) that allows the use of exhaust ducting with a pressure drop of up to 130 Pa. Also the oversized after coolers used in the ESM 30132 series ensures an optimum cooling and discharge temperature.

GD PILOT MK Advanced Control System


The GD Pilot MK controller has a clear text display with menus and tactile buttons for easy navigation. The controller ensures reliable operation and protects your investment by continuously monitoring the operational parameters, which is essential to reducing your running costs. The GD Pilot MK also has the capability to have programmable inputs and outputs, control additional equipment as well as providing the following features: Multiple languages Total running and loaded hours Service interval information Running condition indicators Error log monitor Week clock timer Secondary pressure function Remote control Auto restart after power-cut Emergency stop RS 485 Modbus RTU

GD PILOT MK Control System for reliability andsimplicity of operation

Easy Servicing
The design of these packages assures the service points are readily accessible. The enclosure side doors are hinged and removable to allow complete access to all service points. The reduced number of moving parts also lowers maintenance costs.

Gardner Denver carries a full line of after sales products to meet all your requirements. By using original spare parts, you will save both time and money in the long term.

The synthetic efficiency advantage


with Gardner Denver AEONTM 9000 SP lubricant as a standard
A unique synthetic lubricant designed specifically to maximise compressor efficiency and provide optimum lubricity. A proven track record of service-life up to 6,000 hours in the most rugged operating environments.

Green advantage
Extended drain intervals, minimum disposal costs Energy savings as a result of optimum operation under demanding temperature conditions Make considerable savings on your energy bill

Extended life time


Maximum protection for internal components

Protect your investment


Gardner Denver recommends regular oil sampling and analysis provided by GD to ensure the highest level of protection against component failure.

Reduce your carbon foot print andsave even more money


with our optional heat recovery system
Re-use heat for industrial processes, heating systems, hot water and hot air!
Gardner Denver utilizes heat recovery systems to maximize efficiency by recovering energy generated during compressed air production. As much as 90 % of all energy used can be recovered and utilized Thermostatic control maintains desired temperature in the compressor Available factory fitted or as a retrofit kit

Technical Data
ESM3050 Fixed speed rotary screw compressors
COMPRESSOR MODEL Maximum target pressure Drive motor FAD at working pressure 1) Noise level 2), 1 m Weight Dimensions (LxWxH) INTEGRATED DRYER OPTION Pressure dew point 3) Pressure Drop Total power Refrigerant R407C Weight
o

ESM30 bar g kW m/min dB(A) kg mm


5.76

ESM37 13 7.5 10 37 4.38 7.11 6.19 68 966 1722 x 920 x 1659 5.32 8.01 13 7.5

ESM45 10 45 7.02 69 988 1722 x 920 x 1659 6.13 8.67 13 7.5

ESM50 10 45 7.42 67 1055 1722 x 920 x 1659

7.5

10 30 5.13 67 923

1722 x 920 x 1659

3 8 1.3 1.6 110

3 12 1.8 1.35 120

3 14 1.8 1.35 120

4 17 1.8 1.35 120

kPa kW kg kg

ESM5580 Fixed speed rotary screw compressors


COMPRESSOR MODEL Maximum target pressure Drive motor FAD at working pressure 1) Noise level 2), 1 m Weight Dimensions (LxWxH) INTEGRATED DRYER OPTION Pressure dew point 3) Pressure Drop Total power Refrigerant R407C Weight
o

ESM55 bar g kW m/min dB(A) kg mm 10.71 7.5 10 55 9.54 69 1725 2158 x 1223 x 1971 8.27 13.76 13 7.5

ESM75 10 75 12.48 72 1765 2158 x 1223 x 1971 10.51 14.75 13 7.5

ESM80 10 75 12.32 69 2010 2158 x 1223 x 1971

C 20

3 16 2.2 1.5 128 12 16

3 12 3.3 1.9 139 10 16

3 12 3.3 1.9 139 10

kPa kW kg kg

ESM90132 Fixed speed rotary screw compressors


COMPRESSOR MODEL Maximum target pressure Drive motor FAD at working pressure 1) Noise level , 1 m Weight Dimensions (LxWxH)
2)

ESM90 bar g kW m/min dB(A) kg mm 17.48 7.5 10 90 15.52 73 2513 2337 x 1368 x 2039 13.48 20.80 13 7.5

ESM110 10 110 18.67 75 2614 2337 x 1368 x 2039 16.22 22.89 13 7.5

ESM132 10 132 21.29 76 2778 2337 x 1368 x 2039 18.59 13

ESM55 toESM132 models are also available as WATER COOLED versions, for technical specications please refer to the water cooled technical information sheets.

1)

Data measured and stated in accordance with ISO 1217 Ed. 4, Annex C and Pneurop / Cagi PN2CPTC2 test code and the following working pressures are used: 7.5 bar models at 7 bar, 10 bar models at 9 bar and 13 bar models at 12 bar. 2) Measured in free eld conditions in accordance with the Pneurop / Cagi PN8TNC2.2 test code, +/ 3 dB 3) Flow capacities to ISO 7183 refer to a working pressure of 7 bar, an inlet temperature of 35 C and an ambient temperature of 25 C, saturated / dew point to ISO 8573-1

Whatever the Application All from One


Gardner Denver is a recognised leader providing compressed air and gas, vacuum and fluid transfer technologies to industries throughout the world. With more than 150 years of manufacturing experience, we have earned the trust of our customers. Our products and engineered solutions are sold through multi-channel, worldwide distribution systems and are used for applications in virtually every market sector, including industrial manufacturing, transportation, to environmental processes, to healthcare applications, and to energy production.

Other Innovative Products


High Quality Variable Speed Compressors Designed from the ground up as a variable speed solution, the VS Series produces one of the widest turndown range in the industry. Coupled with an extremely high efficiency and maximum reliability the VS Series provides a flexible solution in the market with convincing features and controls. Maximum output Variable speed Extremely low noise levels Wide turndown range Advanced microprocessor control system

For additional information please contact Gardner Denver or your local representative.

info.tampere@gardnerdenver.com www.gardnerdenverproducts.com
Specifications subject to change without notice. Copyright 2010 Gardner Denver.
582 E 1010 B&N