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QUALITY PLAN FOR SAFETY VALVE 20LBA10AA201

Job EAD000

Serie Q2

KKS LBA

Key Num. Rev. 700 000 002 01 00

Sheet 1

Of

Job Title

BOCAMINA II - EPC Contract for a New Coal Power Plant QUALITY PLAN FOR SAFETY VALVE 20LBA10AA201

DISTRIBUTION LIST Original Copy for competence Copy for information Transmittal
Archive Team Client

Date Written Checked Authorized

Unit

Initials

Signature

02/04/2009 02/04/2009 02/04/2009

CSM

BM CSM
Issue Category

REV.

Revisions description

Date

00 01

ISSUED FOR REVIEW CONSTRUCTION ISSUED FOR CONSTRUCTION

R FC FC

02/04/2009 03/11/2009

[File : BOCAMINA COVER.xls

Pag. 1 di 1

QUALITY CONTROL PLAN NUMBER AQP0168Q, REVISION 3, DATED 6/29/2001 FOR 3500 SERIES ELECTROMATIC BALL VALVES PAGE 1

DRESSER FLOW CONTROL


DRESSER, INC. Alexandria, Louisiana, USA

QUALITY CONTROL PLAN Number AQP0168Q for 3500 Series Power Relief Ball Valves

The products described in this Quality Control Plan are manufactured, inspected, and accepted in accordance with Dresser's engineering, design, and material requirements; and are processed within the controls of the Dresser Flow Control, Dresser, Inc., Alexandria, Louisiana facility Quality System for the Design Control, Development and Manufacture of Consolidated Relief Valves in accordance with ASME B&PV Code Sections I, & VIII, Div. 1, and ISO9001. 5/2001 Customer: Customer P.O. No.: Quote No. Dresser Order No.: Master Plan Prepared by Quality Assurance, J. P. Watz, Quality Engineer Date This Quote Plan Prepared by Date REF. INSPECTION & TEST PLAN Required Inspection 1 Receive valve parts and raw material from vendor. Documents Point 2 Receiving inspection prior to placing parts and raw material in stock: visual and dimensional. 3 Review MTR's for applicable raw material, parts, and hydrostatic testing of Ball & Seat Assembly. 4 Stock material/parts in finish or raw material stores. 5 Issue material for parts requiring machining. 6 Machine finished parts. 7 Inspect parts and stock in finished stores. 8 Issue finished parts to customer order. 9 Record base, yoke, and discharge flange heat numbers, and ball & seat assembly serial no. 10 Verify & provide MTR's, hydrostatic test report. Clean parts, assemble valve and stamp serial number on valve. 11 Functional test valve per PT133 and hydrostatic test valve per HY55. Functional test 3539 Controller per PT13. 12 Attach nameplate to valve. 13 Final inspection(Visually inspect, verify nameplate data, and verify valve is sealed). 14 Compile valve document package- Certificate of Compliance with required test reports and records. 15 Package for shipment.

6/29/2001 SR Code

Customer should indicate required documents, hold or witness points, and SR Codes in the blocks above, and return this quality plan to Dresser Sales Department for pricing and final plan submittal for their order. The final QC Plan for the order will be assigned a unique plan number. Refer to SR Codes and definitions, and available parts material certifications listing on following pages. Shaded areas indicate documents and/or customer inspections are not applicable or available. H=Hold Point W=Witness Point All welding procedures, welders, and welding operators are qualified per ASME B&PV Code Section IX. 1/1999

QUALITY CONTROL PLAN NUMBER AQP0168Q, REVISION 3, DATED 6/29/2001 FOR 3500 SERIES ELECTROMATIC BALL VALVES PAGE 2
SR CODE DEFINITIONS GENERAL CERTIFICATION GENERAL CERTIFICATION WITH PARTS HYDROSTATIC TEST CERTIFICATIONS SR21 PROVIDES A GENERAL CERTIFICATION OF CONFORMANCE, UNDER A DRESSER LETTERHEAD, SIGNED BY A REPRESENTATIVE OF DRESSER'S QUALITY SYSTEMS ORGANIZATION. INCLUDES CERTIFICATION OF PRODUCTS TO BE IN ACCORDANCE WITH DRESSER'S ENGINEERING, DESIGN AND MATERIAL REQUIREMENTS, AND MANUFACTURED WITHIN THE CONTROLS OF THE QUALITY SYSTEMS LISTED ON THE FIRST PAGE OF THIS QUALITY PLAN. INCLUDES CERTIFICATION OF COMPLIANCE TO THE APPLICABLE ASME B&PV CODE. INCLUDES HYDROSTATIC TEST STATEMENT OF CONFORMANCE FOR PARTS TESTED (LISTED IN QUALITY PLAN). THE HYDROSTATIC TEST STATEMENT INCLUDES THE DRESSER TEST PROCEDURE AND TEST PRESSURES. SPECIAL CERTIFICATIONS. MATERIAL CERTIFICATIONS(CMTR'S) SR52 PROVIDES MATERIAL TEST REPORTS (CMTR'S) FOR THE RAW MATERIAL AND/OR FINISHED PURCHASED PARTS LISTED ON THIS QUALITY CONTROL PLAN PAGES. HYDROSTATIC TEST CERTIFICATIONS SR27 PROVIDES HYDROSTATIC TEST REPORT FOR VALVE ASSEMBLY (LISTED IN QUALITY PLAN). THE STATEMENT INCLUDES THE DRESSER TEST PROCEDURE AND TEST PRESSURES. FUNCTIONAL TEST CERTIFICATIONS SR25 PROVIDES A FUNCTIONAL TEST REPORT FOR THE VALVES TESTED. CUSTOMER WITNESS OF TEST SR29 REQUESTS CUSTOMER WITNESS OF FUNCTIONAL TESTS. CUSTOMER INSPECTION OF PRODUCTS SR30 REQUESTS CUSTOMER INSPECTION OF PARTS, VALVES AND/OR PACKAGING PRIOR TO SHIPMENT. CUSTOMER REVIEW OF DOCUMENTATION SR31 REQUESTS CUSTOMER REVIEW OF DOCUMENTATION PRIOR TO SHIPMENT. MISCELLANEOUS REQUIREMENTS SR32 PROVIDES ONE COPY OF THE DOCUMENTATION TO BE SHIPPED WITH THE PRODUCT.