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SULIT SECTION A 1. Define mechanical engineering.

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Listed below are careers in the mechanical engineering field. Choose and circle the correct answer that categorized as skilled workers. i) ii) iii) iv) A. i B. i and ii C. i and iii D. ii, iii and iv [2 marks] Welder Factory manager Mechanist Technician

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Table 1 shows the fire extinguishers class and types of fire breakout. Complete Table 1 by writing the fire extinguishers class to suit the types of fire breakout. Fire Extinguisher Class Class A Class B Class C Class D Dry powder Table 1 Foam Machine, Switchboard and Electrical appliances Fire Breakout Wood, Furniture and Papers

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Figure 1 [4 marks] 5. State the importance of limits.SULIT 3 [3 marks] 4. Name the main parts of vernier caliper shows in figure 1. ……………………………………. Use the given boxes. i) ii) iii) iv) ……………………………………. ……………………………………. ……………………………………. Name four suitable protective attire which need to be wearing during arc welding. [4 marks] 6. [Type text] [Type text] [Lihat sebelah . …………………………………………………………………………………………………… …………………………………………………………………………………………………… …… [2 marks] 7. Explain the principle of arc welding.

. ……………………. Table 2 shows the types of fasteners and their uses. ii. Fastener Bolt Nuts Screws Uses [6 marks] 9. …………………… [Type text] [Type text] iv. i. Figure 2 shows a drilling machine. Complete the table by writing the uses of each fastener. ………………… [Lihat sebelah . Name the main parts by writing the answers in the box provided.SULIT …………………………………………………………………………………………………… …………………………………………………………………………………………………… …… 4 [2 marks] 8.

Raise spindle to original position. State the machines used in engineering work that cut materials by chipping. i) ii) iii) iv) …………………………………….SULIT 5 iii. Feed drill bit into work piece. Arrange the correct sequence by writing in the boxes provided the numbers 3. Mark the centre of the hole to be drilled. Steps 1. 4. 5 and 6. ……………………………………. [4 marks] 1 2 7 11. ……………………………………. ……………………………………. 2 and 7 are given. Clamp the work piece into the vice. Turn on machine to start drilling by shifting spindle downwards. (i) (ii) (iii) (iv) (v) (vi) (vii) Select the suitable cutting speed. [4 marks] [Type text] [Type text] [Lihat sebelah . Shut down machine and remove work piece. …………………… Figure 2 [4 marks] 10. The statement below show steps in the drilling processes which are not in the correct sequence.

(iii) Base metal melts due to reaction with heat from oxygen and acetylene. Principles (i) Alloying surface of sheet metals using soldering material and flux (ii) Alloying surface with filler using oxygen and acetylene gas flame. Table 3 shows statements on the principles and methods of joining.SULIT 6 12. Brazing Method of joining Soft-soldering Gas welding [3 marks] 13. Mark (√) the right method of joining according to the principles given. State the difference of the major property of the following materials : (i) Ferrous metal: ……………………………………………………………………… ……………………………………………………………………… (ii) Non-Ferrous metal: ……………………………………………………………………… ……………………………………………………………………… [4 mark] [Type text] [Type text] [Lihat sebelah .

Complete the flow chart. Iron Ore Blast Furnace High grade steels and alloy steels [2 marks] [Type text] [Type text] [Lihat sebelah . Table 4 shows and incomplete flow chart for the production of iron and steel. Define the physical property of the following : (i) Heat conductivity 7 : …………………………………………………………………… ……………………………………………………………………. (ii) Electrical conductivity: …………………………………………………………………… …………………………………………………………………… [4 marks] 15.SULIT 14.

The property of metals to cracking.SULIT 8 16. Sketch the force acting on components P in the space provided in Figure 3 (b) A 300 [Type text] [Type text] [Lihat sebelah . [4 marks] 17. The ability of materials to change its shape under tension. without cracking or breaking. Table 5 shows mechanical property and the definition. Figure 3 (a) shows a body is in equilibrium. The ability of metals to withstand the changes in shape without cracking. Match the mechanical property to the correct definition using arrows ( ) Mechanical property Brittleness Toughness Plasticity Ductility Definition The ability of metals to change its shape permanently without braking or cracking.

Define moment.6m Omitting the mass of the beam. …………………………………………………………………………………………………… …………………………………………………………………………………………………… …… [2 marks] 19. The beam is suspended by cable X and Y.SULIT B W 9 Figure 3 (a) Figure 3 (b) [2 marks] 18. calculate the force acting on the cable X.81 ms -2 [Type text] [Type text] [Lihat sebelah .4m 30 kg 0. Cable X Cable Y 1. Figure 4 shows a load with a mass of 30 kg hanging from beam. Given: acceleration due to gravity (g) = 9.

Figure 6 shows a load with mass of 100 kg resting on the surface of a floor at incline of 200. [Type text] [Type text] [Lihat sebelah .SULIT 10 [4 marks] 20. 150 N Calculate the force acting on X and Y components (axis). P = 150 N 250 [3 marks] 21. Figure 5 shows a block is applied p force.

3640 [5 marks] [Type text] [Type text] [Lihat sebelah . Given: Acceleration due to gravity (g) = 9. calculate the coefficient of friction between the surfaces of the load and the floor.SULIT 11 100 kg 20 0 Figure 6 If the load starts to move downwards.9397 = 0.3420 = 0.81 ms -2 Cosines 20 0 Sinus 20 0 Tangent 20 0 = 0.

.. Below are aspects of design process. Preliminary Idea Decision making • • • Idea Analysis Investigation Refine List the above design aspects in sequence. ………………………………………. Aspects (i) and (vii) are given. ………………………………………. ………………………………………. Implementation. ………………………………………. [5 marks] [Type text] [Type text] [Lihat sebelah .. (i) (ii) (iii) (iv) (v) (vi) (vii) Problem identification ………………………………………...SULIT 12 22.

X A B Figure 7 a) Describe the steps of arc welding to joint both of the components. [12 marks] [Type text] [Type text] [Lihat sebelah . [5 marks] SECTION B Answer all questions.SULIT 23. 13 Mark (√) for the word that related to aesthetics characteristics and mark (X) for word that not related to aesthetic characteristics. i ii iii iv v Finishing Safety Pattern Symmetrical Comfort. Figure 7 shows components A and components B will be joined using arc welding at X.

[2 marks] [Type text] [Type text] [Lihat sebelah . Figure 8 shows a beam with two loads applied to it and the beam is in 40kg A B 30kg 5m 4. 14 [8 marks] 2.5m 3. g = 9. calculate the reaction at point A and B.SULIT b) State the safety measures to be followed when arc welding process is to be done. [12 marks] b) Define the moment.81 ms -2 a) Omitting the mass of the beam.5m Given: Acceleration due to gravity. equilibrium.

BC.81 ms -2 a) Sketch the free body diagram of figure 5. g = 9. Figure 5 shows a load with a mass of 100 kg hanging by two cables AB and 15 Figure 5 Given: Acceleration due to gravity. [2 marks] c) Calculate the tension force on the cable AB [8 marks] END OF QUESTION PAPER [Type text] [Type text] [Lihat sebelah .SULIT 3.

SULIT 16 Prepared by: ………………………………………. (MUHAMMAD AZNAN ZAKARIA) Subject Teacher Mechanical Engineering Studies Check by: ……………………… (ANIF HAMZAH) Head of Unit Mechanical Engineering Studies [Type text] [Type text] [Lihat sebelah .