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Copyright Sunnen Products Company 2001 All Rights Reserved

www.sunnen.com
P/N JE90290

SUNNEN HONING GUIDE
Helpful Tips For Solving Bore Sizing And Finishing Problems
Choose the honing condition, information about Sunnen honing stones,
information about approximate surface finishes, or honing oils and coolants
from the Main Menu that most closely resembles the problem(s)/question(s)
that you are experiencing/have questions about. Click your pointing device.
By clicking on the blue title of each section, you will be able to return to the
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Main Menu

• Honing Condition Solutions

• Sunnen Stone Code

• Approximate Surface Finish

• Mandrel Recommendations

• Honing Oils and Coolants

• Stone Recommendations

Copyright Sunnen Products Company 2001 All Rights Reserved

http://www.sunnen.com
P/N JE90290

Honing Condition Solutions ® Stone Not Cutting ® Taper in Blind Hole Glazed ® Out-of-Round ® Stone Not Cutting ® Waviness Loaded ® Rainbow ® Poor Stone Life ® Finish Too Rough ® Bellmouth ® Random Scratches ® Barrel ® Taper in Open Bore ® Slow Stock Removal .

.Stone Not Cutting – Stone Glazed* Step 1 Sharpen A or J stone with MAN-700 diamond dresser. such as poor cutting action. Make sure that the honing oil is neither diluted nor “cut” with other oils. and rough finish. use LNB-700 Dressing stick on all other stones Step 2 Increase cutting pressure Step 3 Increase stroking speed Step 4 Use softer stone (one with lower hardness number) Step 5 Increase lubricity of honing fluid. insufficient honing oil. or contaminated honing oil. are caused by the wrong honing oil. dirty honing oil. poor stone life. Use only clean. Use recommended Sunnen Honing Oil/Coolant* * Many honing problems. full-strength Sunnen Industrial Honing Oil. Keep solvents and cleaning fluids away from hone.

. Use recommended Sunnen Honing Oil/Coolant* hardness * Many honing problems. and rough finish. poor stone life. dirty honing oil. Use only clean. Keep solvents and cleaning fluids away from hone.Stone Not Cutting – Stone Loaded* Step 1 Clean stones with LBN-700 dressing stick Step 2 Increase stroking speed Step 3 Use softer stone (one with lower stone number) Step 4 Use coarser stone (one with lower grit number) Step 5 Increase lubricity of honing fluid. or contaminated honing oil. insufficient honing oil. are caused by the wrong honing oil. full-strength Sunnen Industrial Honing Oil. Make sure that the honing oil is neither diluted nor “cut” with other oils. such as poor cutting action.

. poor stone life. insufficient honing oil. are caused by the wrong honing oil.Slow Stock Removal* Step 1 Increase spindle and stroke RPM Step 2 Increase cutting pressure Step 3 Use softer stone (one with lower stone hardness number) Step 4 Use coarser grit stone (one with lower grit number) Step 5 Increase lubricity of honing fluid. dirty honing oil. Use recommended Sunnen Honing Oil/Coolant* * Many honing problems. Make sure that the honing oil is neither diluted nor “cut” with other oils. Use only clean. or contaminated honing oil. Keep solvents and cleaning fluids away from hone. full-strength Sunnen Industrial Honing Oil. such as poor cutting action. and rough finish.

Use recommended Sunnen Honing Oil/Coolant* * Many honing problems. Use only clean. are caused by the wrong honing oil. insufficient honing oil. and rough finish. . Make sure that the honing oil is neither diluted nor “cut” with other oils. poor stone life.Poor Stone Life* Step 1 Decrease cutting pressure Step 2 Use faster spindle speed Step 3 Use harder stone (one with higher hardness number) Step 4 Use coarser grit stone (one with lower grit number) Step 5 Increase lubricity of honing fluid. Keep solvents and cleaning fluids away from hone. or contaminated honing oil. such as poor cutting action. dirty honing oil. full-strength Sunnen Industrial Honing Oil.

shorten stroke length Step 2 If bore is LONGER than 2/3 stone length: shorten stone only (or row of stones) slightly on both ends Step 3 If bore is SHORTER than 2/3 stone length: shorten STONES and SHOES equally to 1-1/2 times bore length If bellmouth persists.Bellmouth Step 1 True stone and shoes with truing sleeve – if workpiece is short or unbalanced. shorten stones more but do not shorten shoes any further CAUTION: OVER-CORRECTION of bellmouth will lead to barrel condition Step 5 Use softer stone (one with lower hardness number) Step 4 .

Barrel Step 1 True stone and shoes with truing sleeve Step 2 Use longer stone or shorten guide shoes on both ends CAUTION: OVER CORRECTION of barrel condition will lead to bellmouth Step 3 Use mandrel with longer stone and shoe Step 4 Use finer grit stone (one with higher grit number) .

Taper In Open Bore Step 1 True stone and shoes with truing sleeve Step 2 Change stroke to tight end of the bore is stroked off the stone further Step 3 Reverse the workpiece on the mandrel more often Step 4 If power stroking. make sure spindle and stroker are in alignment .

Taper In Blind Bore Step 1 Shorten stone and shoe to about 2/3 length of bore – shorten stone more if taper persists Step 2 True stone and shoes frequently with truing sleeve – shorten stroke area near blind end of hole Step 3 If hole has insufficient or no relief at bottom. use hard tip stone Step 4 Provide sufficient relief at bottom of hole Step 5 Provide adequate oil flow at bottom of hole to wash chips out .

make sure spindle and stroker are in alignment .Out-Of-Round Step 1 Make sure honing tool is recommended size for diameter to be honed Step 2 Thoroughly true stone and shoes to exact hole diameter Step 3 If thin-wall part. decrease cutting pressure Step 4 If stone stops cutting at decreased pressure. use stones with lower hardness number Step 5 If power stroking.

Waviness Step 1 Use honing tool with sufficient stone length to bridge waviness (or lands and ports in bore) .

Rainbow Step 1 Use L. BL. or multi-stone mandrel – stone length should be at least 1-1/2 times the length of the bore for best bow correction Step 2 Use shorter stroke length (less overstroke) Step 3 Use stone with lower hardness number to avoid part flexing .

dirty honing oil. full-strength Sunnen Industrial Honing Oil. and rough finish. Keep solvents and cleaning fluids away from hone. or contaminated honing oil. insufficient honing oil. Make sure that the honing oil is neither diluted nor “cut” with other oils. are caused by the wrong honing oil. use bronze mandrel or bronze shoes Many honing problems. poor stone life.Finish Too Rough Step 1 Decrease cutting pressure Step 2 Use finer grit stone (one with higher grit number) Step 3 Check oil to be sure you are using Sunnen Industrial Honing Oil* Step 4 Thoroughly true shoes to exact bore diameter Step 5 For extremely fine finishes in soft or exotic materials. . Use only clean. such as poor cutting action.

change to bronze mandrel or shoes Step 5 Increase lubricity of honing fluid. Use only clean. and rough finish. dirty honing oil. such as poor cutting action. insufficient honing oil. . or contaminated honing oil. change to soft steel mandrel – if soft mandrel or shoes are being used. Use recommended Sunnen Honing Oil/Coolant* * Many honing problems. Make sure that the honing oil is neither diluted nor “cut” with other oils. are caused by the wrong honing oil. Keep solvents and cleaning fluids away from hone. full-strength Sunnen Industrial Honing Oil. poor stone life.Random Scratches In bore* Step 1 Decrease cutting pressure Step 2 Use finer grit stone (one with higher grit number) Step 3 Use softer stone (one with lower hardness number) Step 4 If hard steel mandrel is being used.

Sunnen Stone Code Abrasive Type K8 – A 5 7 Series Abrasive Grit Hardness A Aluminum Oxide C J Silicon Carbide DM Diamond DR Diamond DV Diamond NM NR NV CBN/Borazon® Silicon Carbide CBN/Borazon® CBN/Borazon® Grit Size 1 – 70 2 – 80 3 – 100 4 – 150 5 – 220 6 – 280 7 – 320 8 – 400 9 – 500 0 – 600 90 – 900 00 – 1200 Hardness 1.Hard .Soft 3 5 7 9 11 13 15.

15 5/ 0.05 -- CBN/Borazon® --- 65/ 1.65 -- 20/ 0.30 10/ 0.65 16/ 0.00 55/ 1.08 1/ 0.50 -- -- 7/ 0.75 20/ 0.00 -- 35/ 0.75 -- -- 25/ 0.65 25/ 0.70 16/ 0.18 -- 3/ 0.Approximate Surface Finish Approximate Surface Finish in Microinches Ra/Micrometers Ra Grit Size Material Abrasive Type 80 100 150 220 280 320 400 500 600 1200 Hard Steel Aluminum Oxide/ Silicon Carbide 25/ 0.08 -- -- -- -- 80/ 2.27 40/ 1.90 25/ 0.80 -- -- 30/ 0.08 1/ 0.50 -- 30/ 0.60 -- 70/ 1.40 10/ 0. Brass.12 3/ 0.75 -- 15/ 0.65 -- 16/ 0.45 12/ 0.30 170/ 4.50 12/ 0.50 18/ 0.30 -- 80/ 2.12 Silicon Carbide 100/ 2.25 6/ 0.3 Ceramic Diamond -- -- 50/ 1. Bronze Silicon Carbide Carbide Diamond -- -- 30/ 0.75 20/ 0.15 40/ 1.05 80/ 2.00 28/ 0.30 10/ 0.10 2/ 0.40 8/ 0.03 -- -- 55/ 1.12 3/ 0.00 -- -- 50/ 1.40 33/ 0.25 5/ 0.50 12/ 0.00 -- -- 20/ 0.85 27/ 0.18 4/ 0.05 -- CBN/Borazon® Soft Steel Cast Iron Aluminum Oxide/ Silicon Carbide Diamond Aluminum.50 -- 15/ 0.30 2/ 0.40 5/ 0.50 7/ 0.40 -- 7/ 0.20 Sunnen Products Company © 2001 All Rights Reserved .40 12/ 0.25 Glass Diamond -- -- 95/ 2.27 -- 20/ 0.40 70/ 1.70 -- 20/ 0.18 2/ 0.40 45/ 1.

85 (2. JK12.68 (3.52-2. BL4 K5.250-3.308) 7.300-4. R28 AK20.40-12.000) 25.750) 44. JAK20.625) 92.72 (. P28.100-.150) 3.22 (.150-.millimeters(inches) Honing Unit Spindle Speed (RPM Max) 1. L20.495-.625-6.57-15.15 (1. AL20. JK6.000-1.58 (2.22-7.495) 12.060-.19-31. BL10.031-1.619) 15.250 34. Y12 K16.20-34.08-152.100) 88.365-1.60-142.031) 26. JK20. BL3 K4. BL5 K6.67-44.19 (1. R28 P28.70-6.245) 6.740-2. LB8.42 (3. BL8. BL16.500) 63.82-106. Y10 K-12.90 (.93 (1..57 (.750) 69.500-3.500-5.75-92. L12.080) 2.Mandrel Recommendations Bore Diameter .58-104.300) 83.185-.100) 2.250) 82.000-5.185 4.250) 31.744-1. L16. BAL20.54-3.24 (4.370-.82-9.250) 56.81 (. AL20. P28.500-2. BL6 K8. JK16.308-. R28 AK20.82 (.03-2.40-26. BL20.600) D2 D2 K3. R28 Y32 Y44 Y56 Y72 Y88 Y104 AN-600 AN-600 AN-600 AN-600 AN-600 AN-600 3000 3000 3000 3000 3000 3000 3000 2000 1600 to 2000 1270 1000 800 640 640 640 to 500 200 640 to 500 500 to 400 400 to 320 320 to 250 250 200 250 200 200 200 200 200 Sunnen Products Company © 2001 All Rights Reserved .03 (.744) 18.05-3.245-.90-139.90-69.619-.05 (.70 (3.70 (.120-.200) 101.08 (1.240-3.55 (2. BAL20. BL12.40 (3. JK8. L10.14 (2.20-57.120) 3. L6.370) 9.031-1.50-83. JK10. P28. Y16 K20.240-2.700) 68.40 (.81-4.080-.30-98.90-25.45 (1.82 (2.54 (.875) 63.700-4.000) 25. Y20 AK20.50-68.740-3. Y8 K10. JAK20. R28 P28.75 (1.60-82.72-18.40 (.

68 (3. R28 Y32 Y44 Y56 Y72 Y88 Y104 AN-600 AN-600 AN-600 AN-600 AN-600 AN-600 D6-A67 D8-A67 K3-A611. L4-A611 K5-A611. Y20-A411 K20-A413.67-44. Y20-A411 K20-A413.100) 2.05-3.57-15. R28-A413 Y32-A49 Y44-A49 Y56-A49 Y72-A49 Y88-A49 Y104-A49 G25-A47 M27-A47 N37-A47 GY25-A47.60-82. P28.40 (3.millimeters(inches) Honing Unit All Materials 1.55 (2. BL8.245-.740-2. L8-A413.744) 18.120-.700-4. LB8. BL20.500) 63.54-3.Stone Recommendations For Deburring in Rough Holes Bore Diameter . BL3 K4.90-25.365-1.15 (1.600) D2 D2 K3.000-1. L6-A415 K8-A413.30-98. L10-A413. BL5 K6. Y16 K20. P20-A413. R28-A413 P28-A413.45 (1. P20-A49.300) 83.58-104. P28-A413.495-. L20-A413.308) 7.14 (2. R28 P28.70 (.72-18.90-139. BAL20. Y16-A49 K20-A413. Y10 K-12. Y12 K16.370) 9.031-1.100-.750) 69.82-9.619) 15.000) 25.24 (4.250-3. L10. R28-A413 K20-A413.250) 82.625) 92.82 (.150-. R28-A413 P28-A413. Y10-A49 K12-A413. L6.19-31.875) 63.300-4. NN40-A47 Sunnen Products Company © 2001 All Rights Reserved .90-69. BL6 K8.50-83. L3-A611 K4-A611.740-3. Y12-A49 K16-A413.625-6.57 (.185 4.250 34.70 (3.240-3.031-1.308-.08-152. AL20. JK8.100) 88.50-68.20-57.85 (2. JK12. P28-A413.40-12.03 (. BL10.19 (1.22-7.08 (1. JK10.700) 68.370-. JAK20.060-.05 (. AL20. L12.58 (2. Y8-A49 K10-A413.60-142. R28 P28.54 (.185-.150) 3. BL12.82-106. JK6.000) 25.40-26. R28 AK20.75 (1. JK20.93 (1.744-1.031) 26.72 (. L16-A413.245) 6.500-2. BL4 K5.200) 101.240-2. JAK20. Y20 AK20. L20-A413.03-2. L12-A413..080) 2.500-5. L16. BL16.22 (.81-4.42 (3.20-34.000-5. L20.52-2.080-.495) 12.90 (. GG25-A47 MY33-A47. P28. L5-A611 K6-A415. R28 AK20. BAL20.70-6. L20-A413.40 (. Y8 K10.500-3.40 (.81 (.619-. MM33-A47 NY40-A47.75-92.82 (2.250) 56.750) 44. JK16. P28.120) 3.250) 31.

P20-NM55. L5-A67 K6-A57.740-3. JK12. L20-NM55.40-26. P28-NM55.54 (. R28 AK20.250 34. L3-NM69 K4-NM69.500) 63.250) 56.03 (.875) 63.700) 68. P28-A57.495-.68 (3. JAK20.52-2.05 (. R28 31.72 (. L10-A57.05-3.200) 101.245-. Y12 K16. Y8-A57 K10-A57.81 (.40 (. L6-NM69 K8-NM55. AL20.08-152. BAL20. * K12-NM55.57-15.150) 3.82 (.500-2.58 (2.81-4.300) 83.100-. L20-A57. JK10.Stone Recommendations For Soft Steel – Includes Cast and Stainless Steels (Use Bronze Mandrel or Shoes in Stainless Steels Bore Diameter - Honing Unit For Occasional Work 1.619) 15. AL20.060-. BL16. L4-NM69 K5-NM69.619-. R28-A57 P28-A57.080-.90-69. Y10 K-12.19 (1. P20-A57. L20-A57.744-1. Y20-A57 18. L10-NM55.031-1.120) 3.55 (2. L12. Y20-A57 K20-A57.82 (2. NN40-A45 millimeters(inches) 25. Y12-A57 K16-A57.308-. R28-NM55 K20-NM55.250) AK20.20-57.000) K20-A57.250-3.60-142. P28. BL8. R28 AK20.70 (3.90 (. L10. L16-A57. BL3 K4. P28. JK8.24 (4.50-68. L16.54-3.495) 12. BL5 K6.19-31.40 (3. BAL20. R28-NM55 P28-NM55. JK16. L16-NM55. * K20-NM55.14 (2. L20-NM55. BL12.15 (1.40-12.45 (1. GG25-A45 MY33-A45. BL10.90-139.370) 9.500-3. L20-A57.120-. R28-NM55 P28-NM55.744) D2 D2 K3. Y20 D6-A67 D8-A67 K3-A67.93 (1. Y10-A57 K12-A57. P28-A57. MM33-A45 NY40-A45.300-4. P28-NM55. L20-NM55.750) 69. L8-A57.67-44.250) 82. JK6. JK20.245) 6. * K20-NM55. P20-A57. * K16-NM55. L12-A57. Y16 K20. R28-NM55 K20-NM55. P28-NM55.82-106.750) 44. R28-A57 Y32-A57 Y44-A57 Y56-A57 Y72-A57 Y88-A57 Y104-A57 GR25-A45 M27-A45 N37-A45 GY25-A45. BL4 K5.42 (3. L12-NM55.90-25.240-3.031-1. R28 P28. R28-A57 Sunnen Products Company © 2001 All Rights Reserved For Production Work D6-NM69 D8-NM69 K3-NM69.080) 2. LB8. R28 Y32 Y44 Y56 Y72 Y88 Y104 AN-600 AN-600 AN-600 AN-600 AN-600 AN-600 P28-A57.70 (. P28.370-. L6-A57 K8-A57.22-7.03-2.740-2.20-34.000-5. L8-NM55.185-.70-6.57 (.82-9.365-1. Y16-A57 K20-A57.75-92. L6.72-18.85 (2.150-. JAK20.031) K20-A57.08 (1.185 4. R28-NM55 * * * * * * * * * * * * .600) P28.500-5. L4-A67 K5-A67. L5-NM69 K6-NM69.000) 25.60-82.625) 92.22 (. Y8 K10.50-83.58-104.240-2.000-1. R28-A57 26. * K10-NM55.100) 2.625-6. BL6 K8.75 (1.30-98. L20. BL20.40 (.100) 88. L3-A67 K4-A67.308) 7.700-4.

245) 6.81 (.300-4.40-12. Y20-A63 K20-A63.75-92. P20-NM55.031-1.370-. MM33-A45 NY40-A45. L16-NM55.67-44.05 (.90-139.619) 15. L10-NM55.250) 56.744-1. P20-A63.000-5.90 (.150) 3.08-152. L8-A63. P20-A55.24 (4. L4-A65 K5-A65. L6-A63 K8-A63.72 (.19-31.150-.40 (3. Y16-A55 K20-A55.750) 44. R28-A55 K20-A55. * K12-NM55. L20-NM55. L20-A55.15 (1. L5-A65 K6-A55.55 (2.70 (3. Y10-A55 K12-A55.81-4.500-5.58 (2.22-7.93 (1. L20-NM55. Use This Stone For Production Work 1.300) 83.14 (2. L20-A63.52-2.54-3. L16-A63.100) 88.625) 92.250-3. L20-A55. P20-A63. P28-A55. L6-NM69 K8-NM55. * K20-NM55.82-9.031-1.30-98. R28-A63 P28-A63.120) 3. L12-NM55.40-26.875) 63. L6-A55 K8-A55. Y8-A55 K10-A55.03-2. NN40-A63 Sunnen Products Company © 2001 All Rights Reserved .625-6.72-18. L10-A55. * K10-NM55.308-.495-. P20-A55.05-3.03 (.740-3.50-83.500-3. L5-A63 K6-A63. R28-A63 Y32-A63 Y44-A63 Y56-A63 Y72-A63 Y88-A63 Y104-A63 GR25-A63 M27-A63 N37-A63 GY25-A63. P28-A63. Y20-A63 26. L20-A55.57 (.370) 9.57-15. R28-NM55 K20-NM55. Y16-A63 K20-A63.82 (. P28-NM55.120-.000-1. P28-A63. L4-A63 K5-A63.60-82. R28-NM55 K20-NM55.58-104.40 (.600) P28-A55.90-25.20-34. P28-NM55. MM33-A63 NY40-A63.200) 101.000) 25.744) D6-A63 D8-A63 K3-A63. Y12-A63 K16-A63.500) 63.82-106.080) 2.60-142.100) 2. Y12-A55 K16-A55. P28-NM55. Y20-A55 K20-A55.19 (1. L8-A55.250) 82. L16-A55.22 (.060-.70 (.20-57. * K16-NM55.500-2.40 (.240-3. GG25-A45 MY33-A45. R28-A55 P28-A55. P28-A55. GG25-A63 MY33-A63. R28-A63 K20-A63.250) D6-A65 D8-A65 K3-A65. L20-A63.250 34. L12-A63.185-. L3-A65 K4-A65.75 (1.45 (1. Y10-A63 K12-A63. L20-A63.495) 12.750) 69.245-.70-6. L10-A63.85 (2.Stone Recommendations For Hardened Steel Bore Diameter - Try This Stone First If The First Choice Does Not Cut.031) K20-A63.365-1. NN40-A45 D6-NM69 D8-NM69 K3-NM69.08 (1.080-.68 (3.90-69. * K20-NM55.700) 68.240-2. L4-NM69 K5-NM69.000) 25.82 (2. R28-NM55 P28-NM55. L3-NM69 K4-NM69. Y8-A63 K10-A63. L3-A63 K4-A63.740-2. Y20-A55 K20-A55.185 4.100-.54 (.42 (3. L8-NM55.700-4. R28-A63 P28-A63. R28-A55 31.619-.50-68. R28-NM55 P28-NM55. L12-A55. R28-A55 Y32-A55 Y44-A55 Y56-A55 Y72-A55 Y88-A55 Y104-A55 GR25-A45 M27-A45 N37-A45 GY25-A45.308) 7. L5-NM69 K6-NM69. R28-NM55 * * * * * * * * * * * * millimeters(inches) 18. L20-NM55.

R28-J57 P28-J57. R28-J63 P28-J63. L20-J57. P20-J63.40-12. P20-J57. ** K12-DM55.82 (.000-1. R28-J57 P28-J57. R28-DM55 K20-DM55.68 (3.300) 83.700) 68. L8-J63.30-98.19-31.82 (2.619) 15.120) 3. L3-DM57 K4-DM57. P20-DM55.365-1.81 (.58 (2.08 (1.500) 63. L5-J63 K6-J63. ** K10-DM55.52-2.060-.57 (.40-26.500-2.240-2.67-44.40 (.080) 2. L16-J57.54-3. L20-DM55.150) 3. L16-DM55. L20-J57. ** K16-DM55.740-2.100) 2.85 (2.495) 12.744) 26.15 (1. L6-J63 K8-J63.22 (. R28-DM55 P28-DM55. L12-DM55.600) P28-J63. NN40-J45 millimeters(inches) 18.05 (.625-6.185-.40 (.08-152. R28-J63 31.031-1.031-1. L20-DM55. and Carbide Bore Diameter - Soft Brass 1. L8-J57.500-5. L4-J67 K5-J57.000-5. GG25-J45 MY33-J45.240-3.20-57.250-3. MM33-J45 NY40-J45.05-3. R28-DM55 K20-DM55. R28-DM55 ** ** ** ** ** ** G25-DV57 M27-DV57 N37-DV57 ** ** ** .55 (2. Aluminum. Bronze. L20-J57.250) 56. L6-J57 K8-J57. Y12-J57 K16-J57.60-82. R28-DM55 P28-DM55.90-69.24 (4.82-106. L5-J57 K6-J57. NN40-J45 Sunnen Products Company © 2001 All Rights Reserved Ceramic & Carbide D6-DM57 D8-DM57 K3-DM57. Y20-J63 K20-J63. L12-J57.70-6. Y16-J57 K20-J57. MM33-J45 NY40-J45. Cast Iron.90 (. Y8-J63 K10-J63. L20-DM55.82-9.000) 25.150-. P28-J57.58-104.45 (1. Bronze Aluminum D6-J67 D8-J67 K3-J67. ** K20-DM55. L8-DM55.740-3. R28-J57 K20-J57.700-4. L10-J57. P20-J57.81-4. L20-J63.70 (3. Y12-J63 K16-J63. P20-J63.54 (. L6-DM57 K8-DM55.750) 44. L3-J67 K4-J67. P28-DM55.245-. Y8-J57 K10-J57. Y10-J57 K12-J57. L4-J63 K5-J63. Y20-J57 K20-J57.60-142.200) 101.75 (1.03-2. L3-J63 K4-J63.370-.495-.50-68.744-1.750) 69.625) 92. P28-J57. L5-DM57 K6-DM57.50-83.000) 25.57-15. L16-J63.19 (1.308-. R28-J57 Y32-J57 Y44-J57 Y56-J57 Y72-J57 Y88-J57 Y104-J57 GR25-J45 M27-J45 N37-J45 GY25-J45.14 (2.250) 82. P28-DM55. P28-J63. P28-J63. R28-J63 Y32-J63 Y44-J63 Y56-J63 Y72-J63 Y88-J63 Y104-J63 GR25-J63 M27-J63 N37-J63 GY25-J45. Y20-J57 K20-J57. L20-J63. L20-J63. L12-J63. GG25-J45 MY33-J45.Stone Recommendations For Soft Brass. Y16-J63 K20-J63.20-34.080-.100) 88. R28-J63 K20-J63.03 (.75-92. ** K20-DM55.70 (. P28-DM55.72 (.185 4.308) 7. Y20-J63 K20-J63.250 34. Ceramic. L4-DM57 K5-DM57. L10-DM55.031) Cast Iron.42 (3. L10-J63.245) 6.93 (1.100-.619-.90-139.300-4.500-3.40 (3.72-18.120-.370) 9. Y10-J63 K12-J63.22-7.250) D6-J63 D8-J63 K3-J63.875) 63.90-25.

52-2.70 (.740-2.90-139.875) 63.58 (2.55 (2. R28-DM55 K20-DM55.245) 6.40 (.82-106.500-3.08 (1. L20-DM55.031-1.75 (1.500-5.81 (.58-104.600) D6-DM57 D8-DM57 K3-DM57.250) 56.744-1.308) 7.495) 12.250 34.15 (1.120-. L20-DM55.250) 82.82 (. L8-DM55.080) 2.67-44.30-98. ** K20-DM55.57-15.24 (4.365-1.120) 3.42 (3.82 (2.72 (.250) 31. R28-DM55 P28-DM55. R28-DM55 P28-DM55.031-1.060-. P28-DM55.500) 63. ** K20-DM55.03 (. ** K12-DM55.90-25. L20-DM55.20-34.000) 25.40 (.000-1.308-. R28-DM55 ** ** ** ** ** ** G25-DV57 M27-DV57 N37-DV57 ** ** ** 3000 3000 3000 3000 3000 3000 3000 2000 1600 to 2000 1270 1000 800 640 640 640 to 500 200 640 to 500 500 to 400 400 to 320 320 to 250 250 200 250 200 200 200 200 200 Sunnen Products Company © 2001 All Rights Reserved .150-.700) 68. ** K10-DM55.22-7.93 (1.625-6.19 (1.57 (.100) 2.19-31. L12-DM55.81-4.08-152.619) 15.185 4.619-.60-142.300) 83.20-57.750) 69.05 (.080-.82-9.40-12.100) 88. P28-DM55.150) 3. ** K16-DM55.90 (. L4-DM57 K5-DM57.68 (3.370-.54-3.60-82.40 (3.45 (1.240-3. L10-DM55.245-.85 (2. L3-DM57 K4-DM57.750) 44. P28-DM55.495-.22 (.03-2.05-3.500-2.240-2.Stone Recommendations For Glass Bore Diameter .100-.millimeters(inches) Glass Spindle Speed (RPM Max) 1.000) 25. L16-DM55.200) 101.000-5.700-4.72-18.54 (.70-6. L6-DM57 K8-DM55.40-26. R28-DM55 K20-DM55.75-92.740-3.031) 26.185-.370) 9.14 (2.50-68.70 (3.250-3.50-83. P20-DM55.90-69.300-4.625) 92. L5-DM57 K6-DM57.744) 18.

45 (1. L16-J95. R28-J93 K20-J93. Y12-J95 K16-J95.82 (. ** K20-DR05.75-92. L3-DR07 K4-DR07.50-68.90-139.42 (3.750) 44. P28-DR05.58-104. L20-J95. Y20-J95 K20-J95.72 (. L3-J93 K4-J93. L4-J95 K5-J95. ** K16-DR05.75 (1. ** K20-DR05. L20-J93.370-. L16-DR05.40 (.19 (1. Y8-J93 K10-J93. Y20-J93 K20-J93.200) 101. L5-J93 K6-J93.500-5.60-82. R28-J93 Y32-J93 Y44-J93 Y56-J93 Y72-J93 Y88-J93 Y104-J93 GR25-J85 M27-J85 N37-J85 GY25-J85. R28-J93 31.619-.54-3.40-26.740-3.03-2.031) K20-J95. Cast Iron Ceramic & Carbide 1. P28-DR05.000) 25. R28-J95 K20-J95. L8-J65. L6-J95 K8-J95. Y10-J93 K12-J93.93 (1.20-57. L4-DR07 K5-DR07.100) 2. P28-J95. MM33-J85 NY40-J85. Y16-J93 K20-J93.08-152.240-2. L3-J95 K4-J95.67-44.90-25.500-3. Y10-J95 K12-J95.85 (2. P20-J95.250) 56. R28-DR05 P28-DR05.185-.40 (3. L10-J95.625-6. P20-J93.82-106.120-.40-12.05 (.000-5. L16-J93.031-1. NN40-J85 D6-DR07 D8-DR07 K3-DR07.250) D6-J93 D8-J93 K3-J93. L12-DR05.50-83.740-2. ** K20-DR05.82-9.90 (.55 (2. L20-DR05.70 (.22-7.250-3.495-.30-98.150) 3. Y8-J95 K10-J95.90-69.300-4. R28-DR05 K20-DR05.70-6.08 (1.52-2.744) D6-J95 D8-J95 K3-J95. GG25-J85 MY33-J85.500) 63.370) 9.150-. P28-J93.250) 82.000) 25. L5-J95 K6-J95. Y16-J95 K20-J95.600) P28-J93.875) 63.700-4.70 (3. Y20-J93 K20-J93.245) 6.080) 2. L6-DR07 K8-DR05.82 (2. Bronze Aluminum. L12-J95.54 (. L20-J95.300) 83.60-142. L5-DR07 K6-DR07.81-4. L10-J93.080-.245-.40 (.619) 15. R28-J95 P28-J95.20-34.120) 3. Y12-J93 K16-J93. MM33-J85 NY40-J85. R28-DR05 ** ** ** ** ** ** G25-DV87** M27-DV87** N37-DV87** ** ** ** millimeters(inches) 18.15 (1. P28-J95.14 (2.57 (.060-. P20-DR05.308) 7.05-3. L6-J93 K8-J93.625) 92.308-.250 34. P20-J95. R28-DR05 P28-DR05.240-3. NN40-J85 Sunnen Products Company © 2001 All Rights Reserved . L20-DR05.100-. L20-J93. L20-J95.19-31. P28-J93. L20-J93.22 (.365-1.744-1. ** K10-DR05. L12-J93. P20-DR05.72-18.24 (4. Y20-J95 26. P20-J93.750) 69. GG25-J85 MY33-J85. L4-J93 K5-J93.000-1. R28-J95 Y32-J95 Y44-J95 Y56-J95 Y72-J95 Y88-J95 Y104-J95 GR25-J87 M27-J87 N37-J87 GY25-J85.58 (2.68 (3. R28-J95 P28-J95. L20-DR05.700) 68.185 4.57-15.81 (. L10-DR05.031-1. L8-J63.495) 12. R28-J93 P28-J93.03 (. ** K12-DR05.100) 88.500-2. L8-DR05.Stone Recommendations For Fine Finishing in Previously Honed Holes Bore Diameter - Hard Steel Soft Brass Soft Steel.

875) 63.031) 26.93 (1.70 (3. P20-DR05.19 (1.500-3.031-1. L3-DR07 K4-DR07.700) 68.600) D6-DR07 D8-DR07 K3-DR07.500-5.700-4. L10-DR05.000-1.52-2.22 (.100) 88. ** K16-DR05. P28-DR05. ** K20-DR05.82-9.58 (2. L8-DR05.619) 15.58-104.81 (.100) 2. L16-DR05.250) 82.120-.060-.40 (. R28-DR05 K20-DR05.100-.50-68. R28-DR05 P28-DR05.54-3.55 (2.90-25.82 (.05-3.68 (3.250-3.67-44.185-.72 (.72-18. L20-DR05.308-.245-.90 (.85 (2.60-82.750) 69. ** K20-DR05.54 (.619-. ** K12-DR05. L6-DR07 K8-DR05. L4-DR07 K5-DR07.500) 63.200) 101.740-3.625) 92.150) 3.08-152. L5-DR07 K6-DR07.40 (3.03-2.40 (.70 (.19-31.245) 6.08 (1.495) 12.000-5. P28-DR05.370-.744-1.365-1.24 (4.22-7.57 (.240-3.500-2.000) 25.75-92.40-26.625-6.30-98. ** K20-DR05.300) 83.15 (1. ** K10-DR05.250) 31.05 (.080) 2.185 4. P20-DR05. R28-DR05 ** ** ** ** ** ** G25-DV87** M27-DV87** N37-DV87** ** ** ** 3000 3000 3000 3000 3000 3000 3000 2000 1600 to 2000 1270 1000 800 640 640 640 to 500 200 640 to 500 500 to 400 400 to 320 320 to 250 250 200 250 200 200 200 200 200 millimeters(inches) Sunnen Products Company © 2001 All Rights Reserved .75 (1.03 (. L20-DR05.45 (1. R28-DR05 P28-DR05. L12-DR05.250 34.740-2.20-34.744) 18.42 (3.000) 25.495-.250) 56.90-69.750) 44.82 (2.14 (2.308) 7.120) 3.60-142.82-106. Continued Bore Diameter - Glass Spindle Speed (RPM Max) 1.150-.40-12. L20-DR05.90-139.81-4.20-57.080-.300-4.70-6.Stone Recommendations For Fine Finishing in Previously Honed Holes.57-15.031-1.50-83.240-2.370) 9.

Honing Oils and Coolants Selection/Information Charts Process Material Recommended Honing Oil F KROSSGRINDING® SINGLE STROKE HONING® Grinding Broaching Gun Drilling Milling Drilling Turning Superfinishing Use as Additive Use as Base Alnico Aluminum Beryllium Brass Bronze Carbide Carbon Cast Iron (soft) Cast Iron (hard) Ceramic Cobalt Ferrite Glass Inconel Molybdenum Nickasil Plating Nylon Plexiglass Polycarbonate Silver Steel (soft) Steel (hard) Stellite Quartz Titanium Zirconium MB-30 MAN-863 MAN-852 GK3X SF SCC-405 SCC-205 SCC-605 Yes Yes Yes Yes Yes Yes Yes Yes No Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No Yes No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes(2) No No No No Yes Yes Yes Yes No No Yes Yes Yes Yes Yes (3) Yes Yes Yes Yes Yes Yes (3) Yes Yes (3) (3) (3) Yes Yes Yes Yes Yes Yes Yes Yes Yes(1) Yes Yes No No Yes Yes Yes No N/A N/A Yes Yes Yes Yes Yes Yes Yes No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes(1) Yes Yes No No Yes Yes Yes No N/A N/A Yes Yes Yes Yes Yes Yes Yes No No Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes(1) Yes Yes No No Yes Yes Yes No N/A N/A Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Sunnen Products Company © 2001 All Rights Reserved .

GA Detroit. China MB-30 MAN-863 MAN-852 GK3X SF SCC-405 SCC-205 SCC-605 Yes No Yes Yes No 125 Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes No No No Yes No 125 Yes Yes Yes No Yes No No No No Yes * * * * No No No No No 150 Yes Yes Yes No Yes Yes No No No Yes * * * * No No No No No 125 Yes Yes Yes No Yes No No No No Yes * * * * Yes No Yes No No 46 Yes Yes Yes No Yes No No No No Yes * * * * Yes No Yes No No Water Yes No No No Yes No No No No Yes No No No No Yes No No No No Water Yes Yes No Yes Yes No No No No Yes * * * * Yes No No No No Water Yes Yes No Yes Yes No No No No Yes * * * * (1) Requires metalbond abrasive.) Totes – 1180 KG (2600 lbs.Honing Oils and Coolants Selection/Information Charts. CA Atlanta. MI Boston. Louis.21 L (55 gal) Returnable Totes 155 L (330 gal) Disposable Totes St. continued… Hazardous OSHA Hazardous DOT Mineral Oil Sulfur Chlorine Viscosity Pails18.9 L (5 gal) Drums 209. Estimated shipping weight: Pails – 182.) Drums – 182KG (400 lbs. Italy Sunnen Shanghai – Shanghai. (2) Depends on material. (3) Insufficient data available for recommendation.Switzerland Sunnen Italia – Milan.) *Check with distributor for this honing fluids availability. MA Grand Island. KG (40 lbs. Sunnen Products Company © 2001 All Rights Reserved . NB Sunnen – United Kingdom Sunnen AG . MO Los Angeles.

S.For more information about Sunnen honing solutions: Sunnen Products Company. U. Italy – 39-02-383-417-44 .A. Switzerland – ++41 71 648 16 16 Sunnen Products Limited. – ++44 1442 39 39 39 Shanghai Sunnen Mechanical Co. K. China – 86-21-5-813-3322 Sunnen Italia. – (800) 6-SUNNEN or (314) 781-2100 Sunnen AG. Ltd.. U.