Multi-turn actuators SARV 07.1 - SARV 10.

1 AUMA VARIOMATIC Operation instructions

DIN ISO 9001/ EN 29001
Certificate Registration No. 12 100 4269

Multi-turn actuators SARV 07.1 - SARV 10.1 AUMA VARIOMATIC

Operation instructions

Scope of these instructions:

These instructions are valid for multi-turn actuators SARV 07.1 - SARV 10.1 with integral controls AUMA VARIOMATIC. These operation instructions are only valid for ”clockwise closing”, i.e. driven shaft turns clockwise to close the valve.

Table of contents
1. Safety instructions . . . . . . . . . . . 1.1 Range of application . . . . . . . . . 1.2 Short description . . . . . . . . . . . 1.3 Commissioning (electrical connection) 1.4 Maintenance . . . . . . . . . . . . . 1.5 Warnings and notes. . . . . . . . . . 1.6 Further notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 4 4 4 4 4

2. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3. Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4. Mounting to valve / gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 5. Manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 6. Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 7. Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 8. Setting of the limit switching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 8.1 Settings for end position CLOSED (black section) . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 8.2 Settings for end position OPEN (white section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 9. Setting of DUO limit switching (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 9.1 Settings for direction CLOSE (black section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 9.2 Settings for direction OPEN (white section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 10. Setting of torque switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 11. Setting of mechanical position indicator (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 12. Setting of the potentiometer (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 13. Setting of the electronic position transmitter RWG (option) . . . . . 13.1 Setting for 2-wire system 4 - 20 mA and 3- /4-wire system 0 - 20 mA. 13.2 Setting for 3- / 4- wire system 4 - 20 mA . . . . . . . . . . . . . . . 13.3 Inverse operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 16 17 17

14. Programming AUMA VARIOMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 14.1 Programming with BUS board installed (MODBUS, PROFIBUS and INTERBUS S). . . . . . . . . . 19 15. Electronic positioner (option) . . . . . . . . 15.1 Technical data . . . . . . . . . . . . . . . . 15.2 Setting . . . . . . . . . . . . . . . . . . . . 15.3 Programming of the positioner board . . . . 15.4 Positioner adjustment end position CLOSED 15.5 Positioner adjustment end position OPEN. . 15.6 Setting of the sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 20 20 20 21 22 22

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Operation instructions

Multi-turn actuators SARV 07.1 - SARV 10.1 AUMA VARIOMATIC

16. Setting of the operating time (output speed) . . . . . . . . . . . . . . . . . . . . . . . 16.1 Setting of the operating time via internal command signal . . . . . . . . . . . . . . . . 16.2 Setting of the operating time via the speed-interface board (option) . . . . . . . . . . . 16.3 Further functions of the speed-interface board in conjunction with the positioner (option)

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17. Signal board (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 18. Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 19. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 20. Certificate of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 21. Declaration of incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

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Each is marked by the appropriate pictograph. Torque seating is also possible in both end positions. During electrical operation certain parts inevitably carry lethal voltages. This pictograph means: Electrostatically endangered parts (ESD)! If this pictograph is attached to a printed circuit board.1 .SARV 10. butterfly valves and ball valves. Multi-turn actuators are driven by an electric motor and controlled with the electronic controls AUMA VARIOMATIC. Non-observance of the warnings and notes may lead to serious injuries or damages. it must be assured that immediately before a discharge through contact with an earthed metallic surface (e. which are included in the scope of supply.5 Warnings and notes 1. 1. the housing) has taken place. otherwise a safe operation of the actuator is no longer guaranteed. The following refererences draw special attention to safety-relevant procedures in these operation instructions.SARV 10. Such risk lies entirely with the user. measurement or for exchange.1 Range of application 1. globe valves. can affect the safety of persons or material.g.3 Commissioning (electrical connection) 1. AUMA is not liable for any possible damages resulting from use in other than the designated applications. Recommended fuses in mains: 16 A The maintenance instructions (refer to page 28) must be observed. Qualified personnel must be thoroughly familiar with all warnings and notes in these operation instructions. Safety instructions AUMA actuators are designed for the operation of industrial valves. mounting and installation. This pictograph means: Note! Note marks activities or procedures which have major influence on the correct operation.Multi-turn actuators SARV 07. Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules.2 Short description 1. If the boards need to be touched during setting. The type of seating is stated by the valve manufacturer. this step has been done in the valve manufacturer’s plant. it contains parts which may be damaged or destroyed by electrostatic discharges.4 Maintenance 1. please consult us. e. Observance of these operation instructions is considered as part of the actuator’s designated use. This pictograph means: Warning! Warning marks activities or procedures which.1 have a modular design. The limitation of travel is realised via limit switches in both end positions. proper storage. Correct transport.1 .6 Further notes MOV M This pictograph means: Procedure may already be performed by valve manufacturer ! If actuators are delivered mounted to a valve. if not carried out correctly.1 AUMA VARIOMATIC Operation instructions 1. as well as careful commissioning are essential to ensure a trouble-free and safe operation. Non-observance of these notes may lead to consequential damage. For other applications. gate valves.g. Setting must be checked during commissioning! 4 . AUMA multi-turn actuators type SARV 07.

.240 50 220 ..1-.5/16 SARV 10.. torque 220 ... Nm max.. Nm max.1-. 1-. Nm min.1 AUMA VARIOMATIC 2. 1-. power consumption at max..1.240 60 Weight 4) Handwheel Handdiameter wheel reduction max. speed and max. c/h ms min..3/32 SARV 07. W max..240 V 50 / 60 Hz approx.SARV 10. Technical data Intermittent duty S5 ..4/45 220 .. Refer to name plate. A max.48 V. 5 .20 W. Standard: AUMA plug/socket connector 100 with screw cable terminations..0-..3/32 SARV 07.Operation instructions Multi-turn actuators SARV 07.2/22 1) adjustable 2) with 40% ED.4/45 SARV 10.0-..3/32 SARV 07..0-.5/16 SARV 10.1-. external supply..1500 c/h (according to VDE 0530) Counter gear mechanism for end positions CLOSED / OPEN Adjustable torque switching for closing and opening direction Output speed adjustable via controls AUMA VARIOMATIC 5 .. − 25 °C to + 60 °C Standard: IP 67 according to EN 60 529 Standard: two-component iron-mica combination 1-phase AC (standard voltages and frequencies) Type of duty: Limit switching: Torque switching: Operating time: Heater in switch compartment: Motors: Motor protection: Electrical connection: Wiring diagram: Ambient temperature: Enclosure protection: Finish coating: Technical data Torque for Tripping modulating torque 1) both directions V Hz Valve mounting flange Standard ISO 5210 (Special DIN 3210) Number Minimum Back Stem AUMA diameter modulating actuator of duration lash starts 2) of imtype pulse 3) speed min/max 1/min SARV 07.....1-. mm max.0-.1.5-..4/45 15 30 30 60 15 30 30 60 30 60 60 120 F 07 F 10 (G 0) F 07 F 10 (G 0) F 10 (G 0) F 10 (G 0) 26 26 40 40 VEC 56-12-32-R VEC 56-12-32-R VEC 56-12-32-R VEC 56-12-32-R 500 600 700 900 700 900 700 900 5) motor and controls 4 5 6 7 6 7 6 7 SARV 07.250 V or 24 .2/22 Electrical data Torque for Tripping modulating torque 1) both directions Valve mounting flange Standard ISO 5210 (Special DIN 3210) Stem AUMA Motor type diameter modulating actuator type Electr.4/45 SARV 10.1 .... Nm max..4/45 SARV 10.) 15 30 30 60 15 30 30 60 30 60 60 120 F 07 F 10 (G 0) F 07 F 10 (G 0) F 10 (G 0) F 10 (G 0) 26 26 40 40 1500 1500 1500 1500 50 50 50 50 75 75 75 75 160 160 200 200 8:1 4:1 8:1 4:1 8:1 4:1 8:1 4:1 23 23 27 27 SARV 07.3/32 SARV 07. ms mm kg (approx..5-. Nm min. output drive B 1 and controls AUMA VARIOMATIC Recommended fuses in mains: 16 A.. 110 V .1-..3/32 SARV 10. Thermistor motor protection. for nominal voltage and 20 °C ambient temperature 3) for identical direction of rotation 4) with motor.5-.3/32 SARV 10.5-..40 % ED . Nm max...1-. mm speed min/max 1/min SARV 07. torque 5) Current at max. Electronically commutated special AUMA motor.4/45 SARV 10.

.Multi-turn actuators SARV 07. Protect against floor dampness by storage on a shelf or on a wooden pallet. The multi-turn actuator is delivered ex works in position CLOSED (limit switch CLOSED tripped). . stem nut is unbored or with pilot bore when delivered. the following points must be observed additionally: Prior to storage: Protect unfinished surfaces. Store in well-ventilated. If first signs of corrosion show. Prior to mounting the multi-turn actuator must be checked for damage. 4. especially of output drive parts and mounting surface with long-term corrosion protection agent.1 AUMA VARIOMATIC 3. Damaged parts must be replaced by original spare parts.01/ 80. Mounting to valve / gearbox MOV M . so that condensation is prevented by the heater.3 80. Finish machining of stem nut refer to page 7. Spigot at flanges should be loose fit! For output drive type A (figure A). If not ordered explicitly with threads. apply new corrosion protection.1 . connect actuator immediately to electrical system. . Check for corrosion approximately every 6 months. . attach ropes or hooks for the purpose of lifting by hoist to valve and not to multi-turn actuator. . The easiest position for mounting is when the valve shaft / gearbox shaft points upright. If multi-turn actuators are to be stored for a long time (more than 6 months). Operation instructions Transport to place of installation in sturdy packing. .2 6 . . But mounting can be done in any other position as well. . dry room. Check if mounting flange fits the valve/gearbox. If multi-turn actuator is mounted on valve. Transport and storage .02 80. Figure A Output drive type A stem nut 80. thread must match valve stem. . Cover to protect against dust and dirt. . Do not attach ropes or hooks to the handwheel for the purpose of lifting by hoist. After mounting.SARV 10. Apply suitable corrosion protection agent to unfinished surfaces.

. . figure A) with help of wrench or similar tool from the mounting flange. . make sure stem nut runs true! Clean the machined stem nut.1 . .1 AUMA VARIOMATIC The output drive types B1. refer to table 1) evenly crosswise. Place actuator on valve / gearbox and fasten. Re-insert stem nut with thrust bearings into the mounting flange. Ensure that dogs are placed correctly in the slots of the hollow shaft. Apply a small quantity of grease to input shaft of valve / gearbox. . .01) and thrust bearing races (80. . Screw in spigot ring until it is firm against the shoulder. Drill and bore stem nut and cut thread When fixing in the chuck. Press a few squirts of grease into the grease nipple with a grease gun. Remove thrust bearing and thrust bearing races from stem nut. .8 M 6 M 8 M 10 M 12 M 16 TA (Nm) 10 25 50 87 220 7 . B2. Take off stem nut (80. Fasten bolts (at least quality 8.Operation instructions Multi-turn actuators SARV 07. Thoroughly degrease mounting faces of multi-turn actuator and valve / gearbox. .8.3) together with thrust bearing (80.02). Figure B Output drive type B 1 / B 2 plug sleeve Output drive type B 3 / B 4 bore with keyway . Table 1 8. Check if bore and keyway match input shaft of valve/gearbox.SARV 10. . Finish machining of stem nut (output drive type A): The output drive flange does not have to be removed from the actuator. . Apply ball bearing grease to thrust bearing and race and place them on stem nut. B3 or B4 (figure B) are delivered with bore and keyway (usually according to ISO 5210).2. Remove spigot ring (80. .

Figure F Figure E . so that change-over lever is brought back into initial position (figure E).1 AUMA VARIOMATIC Operation instructions Manual operation may only be engaged when motor is not running. assist with hand. Only operate manually when change-over lever is in initial position! Manual operation is automatically disengaged when motor is started 8 . Manual operation remains engaged until motor is started again.1 . this may damage the change-over mechanism. . 85°. If too much force is applied. Lift change-over lever in the center of the handwheel up to max. If change-over lever does not snap back. Turn handwheel into desired direction (figure F).SARV 10. Switching over while motor is running can lead to damage at multi-turn actuator (figure C)! 5. Then motor operation is engaged automatically. Figure D Figure C Manual force is sufficient for operating the change-over lever. . Using an extension is neither necessary nor permitted.Multi-turn actuators SARV 07. . Release change-over lever (snaps back into initial position by spring action). Manual operation . while slightly turning the handwheel until manual operation enganges (figure D).

. . When installing the AUMA VARIOMATIC on a wall bracket. In case the wiring diagram is not available. Versions with gold-plated microswitches (option) may only be loaded with small voltages (50 V DC / 400 mA). 6 mm .SARV 10. . 2 power supply max. The valve manufacturer specifies whether switching off in the end positions should be via limit switch (limit seating) or torque switch (torque seating). . M . . permissible cable length between multi-turn actuator and AUMA VARIOMATIC is 25 m. Connect heater via external voltage source so that condensation is prevented. Check if type of current. Place cover and fasten 4 bolts evenly crosswise. Insert cable glands suitable for connecting cables. Remove plug cover (AUMA plug / socket connector) (figure G). Enclosure protection IP 67 is only ensured if suitable cable glands are used. Connect cables according to order related wiring diagram CI S. ..5 mm . observe the following points: 1) For position feedback an electronic position transmitter (RWG) in 3-wire system must be used.1 AUMA VARIOMATIC Work on the electrical system or equipment must only be carried out by a skilled electrician himself or by specially instructed personnel under the control and supervision of such an electrician and in accordance with the applicable electrical engineering rules. . . 6. Insert socket carrier and fasten. terminal compartment cover and check if O-ring is o. Electrical connection Figure G AUMA plug/socket connector (customer connection XK) The electrical connection to the power supply is made at a plug / socket connector with screw cable terminations as standard. . . AUMA actuators SARV are operated by the electronic controls AUMA VARIOMATIC. use additionally suitable flexible and screened connecting cables. together with the operation instructions. Clean sealing faces at plug cover.g. Vaseline) to the sealing faces. Only the same potential can be switched through the two circuits of the switch.Operation instructions Multi-turn actuators SARV 07. 2) For the connection of actuator and AUMARVARIOMATIC on wall bracket. For the connection of position transmitters (potentiometers) screened cables must be used. . 3) The max. Loosen screws and remove socket carrier from plug cover.1 .. 9 .. AUMA VARIOMATIC Switch compartment cover . . The controls may either be mounted directly to the actuator or to a separate wall bracket. . MOV . it can be obtained from AUMA (state commission no. The wiring diagram belonging to the actuator is attached to the handwheel in a weather-proof bag. KMS 14TP . refer to name plate).k. 2 Cross sectional areas: controls cables max. Fasten cable glands securely to ensure enclosure protection IP 67. Apply a thin film of non-acidic grease (e. 2. . . Different potentials require tandem switches. supply voltage and frequency correspond to motor data (refer to motor name plate).

i.e. driven shaft turns clockwise to close the valve. These operation instructions are valid for ”clockwise closing”. the limit setting must be set as described in clause 8 on page 11. the appropriate LED at the local controls is illuminated for each end position (figure H). Switch on supply voltage. . . Engage manual operation as described under clause 5 on page 8. Test run . Set selector switch to position ‘OFF’ (figure H). When limit switching is set correctly: Perform test run at local controls with selector switch in position ”LOCAL” via push-buttons Figure H Local controls AUMA plug/socket connector (Customer connection XK) LEDs: OPEN FAULT CLOSED Push-buttons: OPEN STOP CLOSE Selector switch: LOCAL-OFF-REMOTE AUMA VARIOMATIC Switch compartment cover 10 . Move actuator manually into both end positions of the valve. . . Check if limit switching is set correctly.1 AUMA VARIOMATIC Operation instructions 7.1 . When limit switching is set correctly. If both LEDs are illuminated at the same time or if no LED is illuminated when the end position is reached.Multi-turn actuators SARV 07.SARV 10. .

In case of having turned too far. stop turning and release setting spindle. continue turning and approach switching point anew.1 . thereby observe pointer B. M Press down and turn setting spindle D (figure J3) with screw driver (5 mm) in direction of arrow. While a ratched is felt and heard. Press down and turn setting spindle A (figure J2) with screw driver (5 mm) in direction of arrow. thereby observe pointer E. the pointer E moves 90° every time up to point F.1 Settings for end position CLOSED (black section) MOV M . 11 . if installed. If pointer B does not move anymore. Remove switch compartment cover and. continue turning slowly. pull off indicator disc (figure J1). When pointer R is 90° from point F. Turn handwheel clockwise until valve is closed. Open end spanner (ca. Setting of the limit switching Indicator disc Cover Figure J1 . continue turning slowly. continue turning and approach switching point anew.SARV 10. .1 AUMA VARIOMATIC 8. then turn back approximately 1/2 a turn. While a ratched is felt and heard. Engage manual operation as described under clause 5 on page 8. . . the pointer B moves 90° every time up to point C.2 Settings for end position OPEN (white section) MOV Turn handwheel counter-clockwise until valve is open. . stop turning and release setting spindle. In case of having turned too far.Operation instructions Multi-turn actuators SARV 07. When pointer B is 90° from point C. 10 mm) may be used as lever. Mark 8. Figure J2 F D 8. If pointer E does not move anymore.

continue turning and approach switching point anew.1 AUMA VARIOMATIC Operation instructions .1 . In case of having turned too far. . Red test buttons T and P (figure J2) serve for operating the microswitches of torque and limit switching. Perform electrical test run to check correct setting for the intermediate positions. . . continue turning slowly. 9. Move valve to desired intermediate position. stop turning and release setting spindle. the pointer L moves 90° every time up to point F.2 Settings for direction OPEN (white section) Turn setting spindle K (figure J3) with screw driver (5 mm) in direction of arrow. Setting of DUO limit switching (option) MOV M 9.1 Settings for direction CLOSE (black section) Turn setting spindle G (figure J3) with screw driver (5 mm) in direction of arrow.Multi-turn actuators SARV 07. Figure J3 *) Option 12 . thereby observe pointer H.SARV 10. In case a fault occurs. continue turning slowly. If pointer H does not move anymore. While a ratched is felt and heard. When pointer H is 90° from point C. In case of having turned too far. continue turning and approach switching point anew. thereby observe pointer L. . perform emergency switch-off by turning both test buttons the appropriate direction of the arrow DÖL/DSR . If pointer L does not move anymore. stop turning and release setting spindle. While a ratched is felt and heard. the pointer H moves 90° every time up to point C. When pointer L is 90° from point F. Perform electrical test run to check seating in the end position. 9. Switching point (intermediate position) must be approached from the same direction as afterwards in electrical operation.

The torque switches can also be operated in manual operation. Setting of torque switching MOV M . .5 da Nm = 35 Nm for direction OPEN Tighten lock screws O again . 13 . bolts evenly crosswise. . Figure K Set torque must suit the valve! When multi-turn actuator is delivered by a valve manufacturer.1 .Operation instructions Multi-turn actuators SARV 07. This setting should only be changed with the consent of the valve manufacturer! Setting CLOSED Setting OPEN . setting was made during testing.1 AUMA VARIOMATIC 10. page 14. . If applicable. O P O P Loosen both lock screws O at the torque dial (figure K). When appropriately controlled electrically. . The torque switching acts as overload protection over full travel. Example: Figure K shows the following setting: 3. . the tripping of the torque switch is stored and thus an electrical start in a specific direction is prevented. . check if O-ring is in good condition. Place cover on switch compartment and fasten hex. . press indicator disc on shaft and perform setting as described under clause 11. Clean sealing faces at cover and housing. also when stopping in the end positions by limit switch.5 da Nm = 35 Nm for direction CLOSE 3.SARV 10. Turn torque dial (P) to set it to the required torque (1 da Nm = 10 Nm). . Apply a thin film of non-acidic grease to the sealing faces.

Move valve to end position CLOSED. Fit and fasten switch compartment cover. Due to the ratio of the reduction gearings for the position transmitter the complete resistance range is not always utilized for the whole travel. the reduction gearing may have to be exchanged. . Hold lower indicator disc in position and turn upper disc with symbol until it is in alignment with the mark on the indicator glass of the cover. Turn potentiometer (R2) clockwise to end position (Figure M. A suitable reduction gearing was installed in our works. . Therefore an external possibility for adjustment (setting potentiometer) must be provided.1 . When using AUMA power supply unit PS 01 and indication instrument with percentage scale. press indicator disc on shaft and perform setting as described under clause 11. check O-Ring.SARV 10. When using AUMA power supply unit PS 01 and indication instrument with percentage scale. 14 . . . if installed. Operate valve in motor mode to end position OPEN.1 AUMA VARIOMATIC Operation instructions 11. Figure L Indicator disc Cover Mark 12. Perform fine-tuning of maximum value at external setting potentiometer. page 11. . . Remove switch compartment cover and. If the turns per stroke need to be changed at a later date. . end position OPEN to 100 %. End position CLOSED corresponds to 0 %. page 15).Multi-turn actuators SARV 07. pull off indicator disc as described under clause 8. . . . Turn lower indicator disc until symbol CLOSED is in alignment with the mark on the indicator glass of the cover (figure L). If applicable. Indicator disc rotates approximately 180° at full travel from OPEN to CLOSE or vice versa. perform fine-tuning of zero point at power supply unit. . perform fine-tuning of maximum value at power supply unit. Move valve to end position CLOSED. . Clean sealing face. Perform fine-tuning of the zero point at external setting potentiometer. . Move actuator to end position OPEN. Setting of the potentiometer (option) . Setting of mechanical position indicator (option) MOV M . too. apply a thin film of non-acidic grease to sealing face.

if necessary.20 mA 24 V DC.SARV 10.20 mA 14 V DC + (I x RB).Operation instructions Multi-turn actuators SARV 07. Perform a subsequent adjustment according to subclause 13. ±15% smoothed 24 mA at 20 mA output current 600 Ω 2-wire system 4 . max. Setting of the electronic position transmitter RWG (option) The electronic position transmitter is set in our factory according to the signal range stated in the order.2.wire system Measuring Measuringpoint 1 point 2 + 0/4 .wire system 0 . 30 V 20 mA (Uv .wire system 2.1 . ext. resistance I Uv I RB RWG 4020 3-/4.and 4.14 V) / 20 mA Figure N: Positioner board max (0/4 mA) (20 mA) N R2 M 1 2 3 4 BK YE RD 5 6 7 3.20 mA - For change-over also change wiring 15 .1 AUMA VARIOMATIC Figure M Cover plate R2 13. Technical data Output Supply voltage max. After mounting the multi-turn actuator on the valve check setting and adjust.20 mA.1 or 13. current drawn max. 4 .

Move valve to end position CLOSED. .20 mA to measuring points (figure N. . Move valve to end position OPEN.20 mA and 3. . correct the setting.1 AUMA VARIOMATIC Operation instructions 13.1 .. For actuators with measuring points not accessible from the outside. . In end position CLOSED of 3.20 mA 16 .KMS 14TP. until a residual current of approx. Turn back trimmer potentiometer (N). the selection of the reduction gearing must be checked.. Remove switch compartment cover and. If applicable. if installed. Turn potentiometer (R2) whilst decreasing output signal until stop is felt.1 Setting for 2-wire system 4 . check O-Ring. Figure O N (0/4 mA) R2 M (20 mA) Cover plate Measuring point 1 (+) 0/4 . The circuit (external load) must be connected (observe max. . ext. If necessary. Fit and fasten switch compartment cover. Connect ammeter for 0 . . apply a thin film of non-acidic grease to sealing face.Multi-turn actuators SARV 07. until output current starts to increase. fit anew. Set to end value 20 mA with trimmer potentiometer (M).1 mA (or 4. or the appropriate poles at the AUMA plug/socket connector must be linked (refer to wiring diagram C IS. Turn potentiometer (R2) clockwise to initial position. If the maximum value is not reached. This ensures that the signal remains above the dead and live zero point. .1 mA in case of 2-wire system) is reached. In case cover plate (figure O) has been removed. . .). . resistance RB). Clean sealing face.20 mA Connect voltage to AUMA VARIOMATIC. page 14. Turn trimmer potentiometer (N) clockwise.. remove cover plate (figure O). page 15 or figure O). . . otherwise it is not possible to measure a value. the value after setting is 0 mA./4-wire system 0 . Approach end position CLOSED anew and check minimum value (0 mA or 4 mA). pull off indicator disc as described under clause 8.20 mA Measuring point 2 (–) 0/4 .SARV 10. . press indicator disc on shaft and perform setting as described under clause 11.or 4-wire system.. 0. . . page 11. for 2-wire system it is 4 mA.

.1 AUMA VARIOMATIC 13.. resistance RB). Turn trimmer potentiometer (N) clockwise.20 mA .). pull off indicator disc as described under clause 8. Turn potentiometer (R2) clockwise to initial position.20 mA to measuring points (figure N. Connect ammeter for 0 . fit anew. Set to end value 16 mA with trimmer potentiometer (M). . Turn back potentiometer (N). . . If applicable. Clean sealing face. . check O-Ring. . .. Connect voltage to AUMA VARIOMATIC. remove cover plate (figure O). For actuators with measuring points not accessible from the outside. In case cover plate (figure O) has been removed.1 mA to initial value 4 mA.2 Setting for 3. Turn potentiometer (R2) whilst decreasing output signal until stop is felt. otherwise it is not possible to measure a value. .3 Inverse operation For inverse operation exchange the connections 7 (red/RD) and 5 (black/BK) at positioner board (figure N.1 mA is reached. Move valve to end position CLOSED.1 . . page 15 or figure O). page 15). Move valve to end position CLOSED. Fit and fasten switch compartment cover. Approach both end positions anew and check setting. until a rest current of approx. Set potentiometer (N) from 0.20 mA. . 17 . page 14. the selection of the reduction gearing must be checked. so that the range is now 4 .wire system 4 . if installed. ./ 4. 13. page 11. or the appropriate poles at the AUMA plug/socket connector must be linked (refer to wiring diagram C IS. The circuit (external load) must be connected (observe max. Remove switch compartment cover and..Operation instructions Multi-turn actuators SARV 07. apply a thin film of non-acidic grease to sealing face. If necessary.KMS 14TP. press indicator disc on shaft and perform setting as described under clause 11. This results in a simultaneous shift of the end value by 4 mA. 0. . . correct the setting. .. ext. until output current starts to increase.SARV 10. If the maximum value is not reached. Move valve to end position OPEN. . .

.1 AUMA VARIOMATIC Operation instructions 14.1) and take off cover.limit or torque seating (DIP switch S1 pos. Figure Q: VARIOMATIC standard Diagnosis LED (green): Potentiometer Illuminated when for setting of OPERATING TIME ready Diagnosis LED (red): Motor protection tripped Diagnosis LED (green): Enable REMOTE (option) always installed. Set desired programming according to table 2 at DIP switch S1 (figure Q).SARV 10. Programming AUMA VARIOMATIC . Remove 4 screws at VARIOMATIC (Figure P / 8. In the factory push-to-run operation REMOTE and push-to-run operation LOCAL are programmed (refer to table 2). page 20) or speed-interface board (figure W.1 . page 24) is fitted. the DIP switch S1 pos. . . If no positioner (figure S.1) evenly crosswise. The type of seating . Figure P: Actuator SAR with controls AUMA VARIOMATIC Local controls AUMA VARIOMATIC Switch compartment cover MOV M .Multi-turn actuators SARV 07. 6) must be determined by the valve manufacturer. illuminated during normal operation DIP switch S1 for programming ON Logic board Cover plate standard 1234 56 7 Diagnosis LEDs for active REMOTE control commands: run command STOP (red) run command OPEN (green) run command CLOSE (yellow) . 18 Replace cover and fasten 4 bolts (figure P / 8. 5 and pos. 7 must always be in position ”ON”.

19 .1 Programming with BUS board installed (MODBUS.SARV 10. PROFIBUS and INTERBUS S) Refer to separate instructions for appropriate bus system.1 AUMA VARIOMATIC Table 2 DIP switch S1 (on logic board) ON OFF ON OFF ON OFF ON OFF Programming Direction CLOSE Direction OPEN ON OFF ON OFF ON OFF ON OFF Self-retaining REMOTE Push-to-run operation REMOTE Self-retaining LOCAL Push-to-run operation LOCAL Type of seating limit seating torque seating For installed positioner: Speed dependent on error variable Speed not dependent on error variable 1234 56 7 1234 56 7 1234 56 7 1234 56 7 1234 56 7 1234 56 7 1234 56 7 1234 56 7 for end position CLOSED ON OFF ON OFF for end position OPEN ON OFF ON OFF 1234 56 7 1234 56 7 1234 56 7 1234 56 7 ON OFF ON OFF 1234 56 7 1234 56 7 14. (no nominal output speed possbible via bus) switch position S1 pos. 7 to ”ON”. 7 to OFF.Operation instructions Multi-turn actuators SARV 07.1 . Table 3 DIP switch S1 (on logic board) Self-retaining REMOTE Push-to-run operation REMOTE Self-retaining LOCAL Push-to-run operation LOCAL Type of seating limit seating torque seating Programming (not applicable for BUS systems) ON OFF ON OFF ON OFF 1234 56 7 1234 56 7 1234 56 7 for end position CLOSED ON OFF ON OFF for end position OPEN ON OFF ON OFF 1234 56 7 1234 56 7 1234 56 7 1234 56 7 external (via Bus) Nominal output speed 1) 1) PROFIBUS-FMS and MODBUS Profibus DP and INTERBUS-S ON OFF internal ON OFF 1234 56 7 1234 56 7 Set switch position S1 pos.

M To set the positioner. E1.Multi-turn actuators SARV 07. If no speed variation is desired. clause 14: DIP switch S1 on the logic board: Pos. must be in position 1. i.e. 6 for E2 (actual value) = 4 mA to position ”ON”.5 % 0. If an error-dependent speed variation is required (figure R). .3 Programming of the positioner board . For the functions of the LEDs installed on positioner board: refer to figure S.20 mA: position ”OFF” 4 .25 . remove 4 screws (figure P / 8. Version for inverse operation (i.1. Electronic positioner (option) 15. page 22) for command signal E1 = 0/4 . Figure R: Speed dependent on error variable 100% operating speed control deviation (error) 100% Figure S: VARIOMATIC with positioner Potentiometer for setting of OPERATING TIME Diagnosis LED (green): Illuminated when ready Diagnosis LED (red): Motor protection tripped Diagnosis LED (green) 1) Enable REMOTE (option) always installed. page 22) according to input signal E1 (nominal value): 0 . 1) Enable REMOTE (option) see corresponding wiring diagram: Analogue command signal or run command via local controls are not accepted without external enable signal (24V DC). nominal value) Feedback (input signal E2. . Check programming of the logic board according to pages 18/19.2 Setting MOV .20 mA (option 0 . actual value) Sensitivity (dead band) ∆E Time delay toff Input resistance 0/4 .5 V) 4 . the DIP switch S1 pos. end position ”OPEN” = 0/4 mA) must be ordered accordingly from the factory.5 V in position ”OFF”) In standard version switch S3 (figure T1. end position ”OPEN” = 20 mA.SARV 10.1 .20 mA.1 Technical data Command signal (input sig. set DIP switch S1 pos. .e. Remove cover plate (Figure S). 7 to ”OFF”. 20 . illuminated during normal operation DIP switch S1 for programming 1234567 V24: Run command OPEN (green) V23: Run command CLOSE (yellow) V35: Permissible number of starts exceeded (red) V37: Signals E1 or E2 not available (red) R88: Delay time Logic board Cover plate positioner 15. ”OFF” (figure S).20 mA (option 0 . Set switch S2 pos. .20 mA: position ”ON” Set switch S2 pos.5 V) 0. 3 must be in pos.10 s 250 Ohm 15. 5 (figure T1. 1 and pos. 7 must be in position ”ON”.5 .1 AUMA VARIOMATIC Operation instructions 15.2. page 18) and take off cover. (for E2 position feedback via potentiometer 0 .

SARV 10.Operation instructions Multi-turn actuators SARV 07. Then turn potentiometer “0" (R25) slightly clockwise until LED (V 23 gelb) lights up again. i.5 V) to the measuring points M1 and M2 (figure T1. Missing signal E1 and / or E2 is indicated by LED E1/E2 < 4 mA (figures T1+T2 / V37). For E1 (nominal value) = 4 mA: measure 1 V. Connect input signal E1(nominal value) (0 or 4 mA). Before commencing the positioner adjustment it must be ensured that the limit and torque switching of the actuator (clauses 8-10) as well as the feedback (clauses 12 and 13) have been set. . Programming: (Figure T1. or page 15 clause 13. . Required setting in end position CLOSED: (refer to figures T1 and T2) Turn potentiometer “0” (R25) slightly clockwise until LED (V23 yellow) lights up Turn potentiometer “0” (R25) slightly clockwise until LED (V24) goes out and LED (V23 yellow) lights up Turn potentiometer “0” (R25) counter-clockwise until LED (V23) goes out.1 . Set selector switch (local controls) to position I (LOCAL). If measured value is not correct: Perform feedback adjustment according to page 14 clause 12.e. fail close. .e. page 22). actuator drives valve to position CLOSED. To measure the nominal value E1 connect Voltmeter (0 . Run multi-turn actuator by depressing push-button to end position CLOSED. If Possible LED indications: (refer to figures T1 and T2) LEDs are not illuminated LED (V24 green) is illuminated LED (V23 yellow) is illuminated Then 21 . For E1 (nominal value) = 0 mA: measure 0 V. To measure the actual value E2 connect voltmeter to measuring points M3 and M4. actuator stops immediately and remains at this position. fail open. i.1 AUMA VARIOMATIC Programming for faults: Behaviour on loss of input signal E1 and / or on loss of feedback signal E2 Pre-condition: Signals 4 . . For E2 (actual value) = 4 mA: measure 1 V. . i. page 22) 15.e.4 Positioner adjustment end position CLOSED . Set potentiometer R35 (∆E) and R31 (sens) to minimal value by turning counter-clockwise.20 mA . actuator drives valve to position OPEN. Process related (desired) behaviour: fail as is.

Figure T1: Positioner board R28 R25 R31 R35 S3 STELLZEIT OPERATING TIME .1 . To prevent an exceeding of the max.6 Setting of the sensitivity . Measure 5 V at measuring points M1 and M2.5 s (left stop) and 10s (right stop) may be set with potentiometer t-off (R88). . . If LED indications: (refer to figures T1 and T2) LED's are not illuminated LED (V24 green) is illuminated Then LED (V23 yellow) is illuminated 15. permissible number of starts (1 500 c/h) in extreme cases. (Figure T1). Then turn potentiometer „max” (R28) slightly counter-clockwise until LED (V24) lights up again. page 18). Bild T2: Cover plate positioner R28 R25 R31 R35 . If measured value is not correct: Perform feedback adjustment according to page 14 clause 12. Run multi-turn actuator by depressing push-button end position OPEN. Required setting in end position OPEN: (refer to figures T1 and T2) Turn potentiometer „max” (R28) slightly counter-clockwise until LED (V24 green) lights up.SARV 10. a time delay between 0. Connect max. Turn potentiometer „max” (R28) slightly counter-clockwise until LED (V23) goes out and LED (V24 green) lights up. command signal E1 = 20 mA. (local controls) to Measure 5 V at measuring points M4 and M3.turning clockwise results in reduced sensitivity (dead band increased) When setting E the following must be observed by all means: If the number of starts is too high. . Turn potentiometer „max” (R28) clockwise until LED (V24) goes out.Multi-turn actuators SARV 07.1 AUMA VARIOMATIC Operation instructions 15. Therefore the highest possible sensitivity (dead band) which is permitted for the process must be set. Set dead band with potentiometer ∆E (P9) so that multi-turn actuator does not readjust after a single control operation: .+ READY BEREIT ENABLE FREIGABE Messpunkte M1 E1 M2 M3 E2 M4 S2 V24 V23 V35 V37 R88 J V24 V23 V35 V37 R88 { { 22 . . check the externally supplied command signal. Set selector switch to position II (REMOTE) at local controls (figure P. or page 15 clause 13 and continue with page 21 subclause 15. Supply command signal to any value between 0/4 and 20 mA.5 Positioner adjustment end position OPEN . (Figure T1) If measured value is not 5 V. . this can lead to unnecessary wear at the valve and actuator.4.

1 .1) evenly crosswise. . Long operating time: turn clockwise.Operation instructions Multi-turn actuators SARV 07. Set required operating time at potentiometer ”OPERATING TIME” (figure V).1 Setting of the operating time via internal command signal Figure U: Actuator SAR with controls AUMA VARIOMATIC Local controls AUMA VARIOMATIC Switch compartment cover .SARV 10. Loosen 4 screws (8. Figure V: VARIOMATIC standard Diagnosis LED (green): Potentiometer Illuminated when for setting of OPERATING TIME ready Diagnosis LED (red): Motor protection tripped Diagnosis LED (green): Enable REMOTE (option) always installed. illuminated during normal operation DIP switch S1 for programming ON Logic board Cover plate standard 1234 56 7 Diagnosis LEDs for active REMOTE control commands: run command STOP (red) run command OPEN (green) run command CLOSE (yellow) 23 . Setting of the operating time (output speed) 16. . Short operating time: turn counter-clockwise.1) and remove cover (figure U). Speed ranges see technical data sheet Replace cover and fasten 4 bolts (8.1 AUMA VARIOMATIC 16.

1 . If the minimal operating time (max. Set the potentiometer ”OPERATING TIME” (figure V. For all other versions the switch S2-2.2 (component A2.SARV 10..1) and remove cover (figure U. . n2). pos. speed) has to be limited to a higher value as the operating time possible by the actuator (see technical data sheet). correct the switch position (see clause 14. Setting on the speed-interface board: When using the option positioner (see clause 15. . pages 18/19). 24 . page 20) set the selector switch S2-2. set potentiometer to this value (e. Range switch S1-2. page 23) on the logic board to the fully clockwise position (max.20 mA Dot not visible: 0 .KMS 14TP.20 mA DIP switch S1 for programming ON FigureW: Speed-interface board Potentiometer R9: for setting of the binary nominal operating time n1 Potentiometer R10: for setting of the binary nominal operating time n2 LED’s: V4: nominal operating time n1 V6: nominal operating time n2 Range switch S2-2.g.20 mA or 4 .2 (component A2.1 AUMA VARIOMATIC Operation instructions 16.2 (figure W) on the speed-interface board to position ‘positioner’. to avoid water hammer).2 has to be set to position ‘speed-interface board’. 7 (nominal output speed) is in position ”OFF”.) With the speed-interface board the operating time (speed) can also be pre-determined through an external signal. The simultaneous use of the analogue and the digital operating time set signal is not possible! Loosen 4 screws (8.Multi-turn actuators SARV 07. either analogue (command signal E3 = 0 .. Depending on the version (with or without positioner)..20 mA) or binary (command signal n1. The speed-interface board (figure W) is situated directly above the logic board. . Check on the logic board whether the DIP switch S1. page 23).2) for analogue nominal operating time E3 Dot visible: positioner Dot not visible: interface board Logic board Speed-interface board Measuring point MP2 Measuring point MP1 Potentiometer R16: adjustment analogue nominal operating time E3 Setting on logic board: . positioner board and additional board). remove the boards above it (cover plate. speed) to make use of the entire range of operating time.2 Setting of the operating time via the speed-interface board (option) (refer to order-related wiring diagram CI S..2) for analogue nominal operating time E3 Dot visible: 4 . If necessary.

. . current input ≤ 30mA Connection of 20 mA at nominal operating time E3 of the speed-interface board (see wiring diagram CI S. During simultaneous control of n1 and n2. . . the shortest operating time has priority...2 (figure W) to either 0 . adjustment of the max.1 .. When operated via local controls. Binary nominal operating n1.. 25 . the actuator always runs with max. .1 AUMA VARIOMATIC Analogue nominal operating time E3: . The setting of the operating time is done via potentiometer R9 (figure W). . Control of the binary nominal operating time n2 by Connection of 24 V DC to the binary input n2 of the speed-interface board (see wiring diagram CI S. the max. Two inputs are available for the setting of the operating time via binary signals.... n2 The analogue operating time range E3 (refer to wiring diagram CI S. Control of the set speed (operating time) is only possible via REMOTE commands.) A visual check of the connected signal with LED V4 is possible (figure W).KMS 14TP. clockwise rotations equals higher speed = shorter operating time..01 V by using the potentiometer R16 (figure W). speed (shortest operating time).) can be set with the switch S1-2.20 mA. .. The adjustment is performed as follows: Connection of 24 V DC +/. . .. The setting of the operating time is done via potentiometer R10 (figure W).20 mA or 4 .. Adjust the voltage to 10.10 % to the analogue input of the speed-interface board (see wiring diagram CI S.. operating time is available. The adjustment of the two operating times is performed as follows: Control of the binary nominal operating time n1 by Connection of 24 V DC to the binary input n1 of the speed-interface board (see wiring diagram CI S.Operation instructions Multi-turn actuators SARV 07.SARV 10.00 V +/... After a change. value (20 mA) is necessary.) Measure voltage between MP1 and MP2 (figure W). Without control of n1 and n2.. .KMS 14TP...) A visual check of the connected signal with LED V6 is possible (figure W)..) max..KMS 14TP. clockwise rotations equals higher speed = shorter operating time.KMS 14TP.. .KMS 14TP.0.

. Voltage for connection at AUMA plug / socket connector XK refer to wiring diagram CI S.Multi-turn actuators SARV 07.. 3) If there is no external signal connected.2 in position ‘positioner’. Function internal nominal operating time by positioner (operating time dependent on error variable) external nominal operating time by speed interface board 3) (analogue or binary nominal operating time) 0 V DC 24 V DC . 2) This function is only possible in combination with the analogue or binary nominal operating time (selector switch S2-2. the actuator runs with its slowest speed (i. Voltage for connection at AUMA plug / socket connector XK refer to wiring diagram CI S.2 in position ‘positioner’.SARV 10..e. Function Run commands by positioner1) (operating time dependent on error variable) Run commands by binary REMOTE commands 2) 3) (OPEN. This permits the use of the binary control signals (OPEN. figure W. CLOSE) in conjunction with the analogue or digital nominal output speed. STOP. CLOSE and analogue or binary nominal operating time) 0 V DC 24 V DC 1) The binary control signals must be externally deactivated (customer) as long as the positioner is active.1 . its longest operating time). 26 . page 24). Change-over AUTO/REMOTE The positioner can be completely switched off remotely with a + 24 V DC signal.. figure W). The nominal operating time can be changed between the operating time determined by the positioner and by the customer via the speed-interface board with a + 24 V DC signal from Remote.3 Further functions of the speed-interface board in conjunction with the positioner (option) Remote change-over of the nominal operating time This function is only possible in combination with the analogue or binary nominal operating time (selector switch S2-2.1 AUMA VARIOMATIC Operation instructions 16.. STOP.

The signal board (figure X) is accessible after taking off the green cover plate (figure Q.1 AUMA VARIOMATIC Signal boards with the option Running indication (blinker transmitter) offer the possibility to switch over from impulse to continuous signal by way of a sliding switch (see wiring diagram CI S.Operation instructions Multi-turn actuators SARV 07.).. 27 .. page 18. page 20). Figure X: Signal board switch for running indication (blinker transmitter) ON OFF 17.1 . or figure S. page 18) Figure Y: Fuses Fuses: (Figure Y) F1 20 x 5 10 A T. 250 V F2 20 x 5 1 A T.. Signal board (option) 18.SARV 10. 250 V F2 F1 Recommended fuses in mains: 16 A Disconnect actuator from the mains before changing the fuses..KMS 14TP. Fuses Fuses (figure Y) are accessible after removing the local controls (figure P.

Precondition for reliable service is correct commissioning. 6 months press in several squirts of ball bearing grease at the lubrication nipple with grease gun. If required. .SARV 10. AUMA multi-turn actuators require very little maintenance. check for damages on paint of multi-turn actuator. if necessary. re-tighten applying the torques given in table 1. This assures that the actuator is always ready to operate. We recommend: If operated seldom. page 7. It is also very important that the O-rings at the covers are placed correctly and cable glands fastened firmly to prevent ingress of dirt or water. perform a test run about every 6 months. Approximately six months after commissioning and then every year check bolts between actuator and valve/gearbox for tightness.1 . A grease change is recommended after 4 . Seals made of elastomers are subject to aging and must therefore regularly be checked and. . 28 . Maintenance After commissioning.Multi-turn actuators SARV 07. .1 AUMA VARIOMATIC Operation instructions 19. Original paint in small quantities can be supplied by AUMA. Lubrication of the valve stem must be done separately. exchanged. The gear housing is filled with lubricant in the factory. Do a thorough touch-up to prevent corrosion.6 years. At intervals of approx.

1 AUMA VARIOMATIC 20. Certificate of conformity 29 .SARV 10.1 .Operation instructions Multi-turn actuators SARV 07.

Declaration of incorporation 30 .1 .Multi-turn actuators SARV 07.1 AUMA VARIOMATIC Operation instructions 21.SARV 10.

1 AUMA VARIOMATIC 31 .SARV 10.1 .Operation instructions Multi-turn actuators SARV 07.

GK 40.3 max 5 600 Nm GK 10.r Ou p d ro t uc n ra ge SA 07.1 .GSM 125.00 .com Y000.und Maschinenantriebe Tel 0711/34803-0 Fax 0711/34803-34 E-Mail riester@wof.2 .1 max 1 200 Nm Multi-turn actuators Part-turn actuators AS 6 .1 max 32 000 Nm SG 05.SA 48. KG Armaturen.077/003 /1.1 max 16 000 Nm Part-turn actuators Spur gearboxes GSM 40.2 max 16 000 Nm Worm gearboxes Bevel gearboxes WERNER RIESTER GmbH & Co.AS 50 max 500 Nm GST 10.1 .1 .SG 12.3 .auma.GST 40.

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