You are on page 1of 33

S/M No.

: R861G0T001

Service Manual
Microwave Oven
Model: KOR-861G0T

DAEWOO ELECTRONICS CO., LTD.

PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave source, and make repairs as necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches, (5) Evidence of dropping or abuse. (c) Before turning on power to the microwave oven for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections. (d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner. (e) A microwave leakage check to verify compliance with the Federal performance standard should be performed on each oven prior to release to the owner.

TABLE OF CONTENTS
SAFETY AND PRECAUTIONS ...........................................................................................................................................2 FOR SAFE OPERATION ......................................................................................................................................2 FOR SAFE SERVICE PROCEDURES .................................................................................................................2 SPECIFICATIONS ...............................................................................................................................................................3 EXTERNAL VIEW................................................................................................................................................................4 OUTER DIMENSION.............................................................................................................................................4 FEATURE DIAGRAM ............................................................................................................................................5 CONTROL PANEL ................................................................................................................................................6 INSTALLATION ...................................................................................................................................................................7 OPERATIONS AND FUNCTIONS.......................................................................................................................................8 DISASSEMBLY AND ASSEMBLY......................................................................................................................................9 INTERLOCK MECHANISM AND ADJUSTMENT.............................................................................................................16 TROUBLE SHOOTING GUIDE .........................................................................................................................................17 MEASUREMENT AND TEST ............................................................................................................................................21 MEASUREMENT OF THE MICROWAVE POWER OUTPUT ............................................................................21 MICROWAVE RADIATION TEST .......................................................................................................................22 COMPONENT TEST PROCEDURE ...................................................................................................................23 WIRING DIAGRAM............................................................................................................................................................24 PRINTED CIRCUIT BOARD..............................................................................................................................................25 CIRCUIT CHECK PROCEDURE ........................................................................................................................25 PCB CIRCUIT DIAGRAM....................................................................................................................................28 P.C.B. LOCATION NO ........................................................................................................................................29 EXPLODED VIEW AND PARTS LIST...............................................................................................................................30 DOOR ASSEMBLY .............................................................................................................................................30 CONTROL PANEL ASSEMBLY..........................................................................................................................30 TOTAL ASSEMBLY.............................................................................................................................................30

1

SAFETY AND PRECAUTIONS
CAUTION
This device is to be Serviced only by Properly Qualified Service Personel. Consult the Service Manual for Proper Service Procedures to Assure Continued Safety Operation and for Precautions to be Taken to Avoid Possible Exposure to Excessive Microwave Energy.

1. FOR SAFE OPERATION
Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may cause serious bodily injury to the operator. IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE. (Only a trained service personnel should make repairs.) (1) A broken door hinge. (2) A broken door viewing screen. (3) A broken front panel, oven cavity. (4) A loosened door lock. (5) A broken door lock. The door gasket plate and oven cavity surface should be kept clean. No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven. DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN. The microwave oven has concealed switches to make sure the power is turned off when the door is opened. Do not attempt to defeat them. DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.

2. FOR SAFE SERVICE PROCEDURES
1. If the oven is operative prior to servicing, a microwave emission check should be performed prior to servicing the oven. 2. If any certified oven unit is found to servicing, a microwave emission check should be performed prior to servicing the oven. (a) inform the manufacturer, importer or assembler, (b) repair the unit at no cost to the owner, (c) attempt to ascertain the cause of the excessive leakage, (d) tell the owner of the unit not to use the unit until the oven has been brought into compliance. 3. If the oven operates with the door open, the service person should tell the user not to operate the oven and contact the manufacturer and CDRH immediately.

CAUTION
MICROWAVE RADIATION PERSONNEL SHOULD NOT BE EXPOSED TO THE MICROWAVE ENERGY WHICH MAY RADIATE FROM THE MAGNETRON OR OTHER MICROWAVE GENERATING DEVICE IF IT IS IMPROPERLY USED OR CONNECTED. ALL INPUT AND OUTPUT MICROWAVE CONNECTIONS. WAVEGUIDE FLANGES AND PASKETS MUST BE SECURE. NEVER OPERATE THE DEVICE WITHOUT A MICROWAVE ENERGY ABSORBING LOAD ATTACHED. NEVER LOOK INTO AN OPEN SAVEGUIDE OR ANTENNA WHILE THE DEVICE IS ENERGIZED.

2

9 Ibs.6x15. MICROWAVE 10 LEVELS 0.) 59 min.3 in) Approx.3 in) 320x228x388 mm (12. 14 kg (30.0 x 13. Ft. 3 .9 Cu. 90 sec.6x9.5x11. SINGLE PHASE WITH GROUNDING 1300W MICROWAVE ENERGY OUTPUT MICROWAVE FREQUENCY OUTSIDE DIMENSIONS (W X H X D) CAVITY DIMENSIONS (W X H X D) NET WEIGHT TIMER FUNCTION SELECTIONS POWER SELECTIONS CAVITY VOLUME * SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. KOR-861G0T 110V~60Hz.SPECIFICATIONS MODEL POWER SUPPLY POWER CONSUMPTION MICROWAVE GRILL COMBINATION 900W 2450MHz 495x294x388 mm (19.

EXTERNAL VIEW 1. OUTER DIMENSION(KOR-861G0T) 495 388 294 4 294 .

SPATTRSHIELD Protects the microwave outlet from splashes of cooking foods. When door is closed. it will automatically lock shut. 4. ROLLER GUIDE Supports the glass cooling tray. CONTROL PANEL 8. GLASS COOKING TRAY Made of special heat resistant glass. 5. 5 . 6. Do not cook food directly on the tray. If door is opened while oven is operating. FEATURE DIAGRAM 1. OVEN FRONT PLATE 10. magnetron tube will immediately stop operating. DOOR SEAL Door seal maintains the microwave within the oven cavity and prevents microwave leakage. it will automatically lock shut. Microwave cannot pass through perforations in screen. 3. DOOR SCREEN Allows viewing of food. DOOR OPENING BUTTON To open the door push the door opening button. SAFETY INTERLOCK SYSTEM 7. 9. If door is opened while oven is operating. 2. DOOR HOOK When the door is closed. magnetron tube will immediately stop operating. 11.2. OVEN LAMP Automatically turns on during oven operating. The tray must always be in proper position before operating.

5. 11. 3. One touch – Used to cook or reheat specific quantities of food. (for time) 9. Defrost – Used to defrost foods. indicators and present time are displayed. 4. Clock – Used to set clock. Time set pad – Used to set the cooking time and the present time. Start/Speedy cook – Used to start the oven and also used to set a reheat time. 6. Stop/Clear – Used to stop the oven operation or to delete the cooking data. Auto Defrost – Used to defrost foods. Display – Cooking time. Less – Used to remove time from cooking. Power – Used to set power level. power level. More – Used to add time to cooking. 10.3. 2. delay cooking. CONTROL PANEL 1. 8. 12. Kitchen Timer – Used as minute timer. hold setting after cooking. (for weight) 7. 6 .

or the insulation might be adversely affected and breakdowns occur. Examine the oven after unpacking for any damage such as: A misaligned door. A short power-supply cord is provided to reduce the risks resulting from becoming entangled in or tripping over a longer cord. 5. 3. 2. and TV sets Poor television reception and radio interference may result if the oven is located close to a TV. Away from heating appliances and water taps Keep the oven away from hot air. steam or splash when choosing a place to position it. If any of the above are visible. This microwave oven should be set on a steady. Power supply • Check your local power source. 110Volts. broken door or a dent in cavity. or feeder and so on.INSTALLATION 1. cause oven failure. radio. and notify dealer immediately. DO NOT INSTALL. 2. If a long cord or extension cord is used: 1) The marked electrical rating of the cord set or extension cord should be at least as great as the electrical rating of the appliance. 1. This microwave oven requires a current of approximately 12 amperes. Steady. 7 . 3.6 meters long. All air vents should be kept a clearance. flat location. 4. 2) The extension cord must be a grounding type 3-wire cord. 60Hz grounded outlet. eventually. flat surface. the oven may be overheated and. Leave space behind and side. 3) The longer cord should be arranged so that it will not drape over the counter top or tabletop where it can be pulled on by children or tripped over unintentionally. 6. Away from radio. Longer cord sets or extension cords are available and may be used if care is exercised in their use. antenna. • Power supply cord is about 0. If all vents are covered during operation.

all information is retained. The oven door can be opened at any time during operation by touching the door release button on the control panel. Each time a button is touched. 8. The display will show : 0 when the oven is plugged in. If the oven door is opened during the oven operation. The glass tray must always be in place during cooking. close the door and then touch START. 7. After placing the food in a suitable container. To restart the oven. a BEEP will sound to acknowledge the touch. If the START pad is touched and the oven does not operate. 2. To erase all information (except the present time). Connect the main lead to an electrical outlet. Wattage output chart The power level is set by pressing the POWER pad. 3. check the area between the door and door is closed securely. 9.OPERATIONS AND FUNCTIONS 1. the oven stops cooking and all information retained. Close the door securely. 11. 10. Make sure the oven is properly installed and plugged into the electrical. The oven will not start cooking under the door is completely closed or the program has been reset. The chart shows the display. the light turns off. Touch POWER pad Once Twice 3 times 4 times 5 times 6 times 7 times 8 times 9 times 10 times 11 times Power level(Display) P-HI P-90 P-80 P-70 P-60 P-50 P-40 P-30 P-20 P-10 P-00 Approximate Percentage of Power 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 8 . Time clock returns to the present time when the cooking time ends. 6. When the STOP/CLEAR pad is touched during the oven operatiion. the power level and the percentage of power. The oven will automatically shut off. 5. The oven automatically cook on full power unless set to a lower power level. touch the STOP/SLEAR pad once more. 4. When the oven door is opened. open the oven door and put it on the glass tray.

5. make sure that the screws are properly tightened. For about 30 seconds after the operation stopped and electric charge remains in the high voltage capacitor. Magnetron. high-current equipment. 4. It is completely safe during normal operation. Do not operate without cabinet. However. therefore. (1) Check the grounding. replace primary interlock switch.HV Transformer. It is imperative. 9 . CAUTION : Service personnel should remove their watches whenever working close to or replacing the magnetron. HV Diode. HV Capacitor. You are asked to observe the following precautions carefully. 3. Use an insulated screwdriver and ware rubber gloves when servicing the high voltage side. Discharge the high voltage capacitor before touching any oven components or wiring. short between oven chassis and the negative high terminal of the high voltage capacitor by using a properly insulated screwdriver to discharge. After repair or replacement of parts. WARNING : When servicing the appliance. and all electrical connections are tightened. Do not operate on a two-wire extension cord. When the 20A fuse is blown out due to the operation of the monitor switch. need a care of touching or replacing high potential parts because of electrical shock or exposing microwave. The microwave oven is designed to be used while earthed. carelessness in servicing the oven can result in an electric shock or possible danger from a short circuit. 2.DISASSEMBLY AND ASSEMBLY Cautions to be observed when trouble shooting. 1. Always remove the power plug from the outlet before servicing. secondary interlock switch and interlock monitor switch. Unlike many other appliances. These parts are as follows . the microwave oven is high-voltage. When replacing or checking parts. to make sure it is earthed properly before beginning repair work. 6. (2) Warning about the electric charge in the high voltage capacitor.

1. NOTE : After replacing the door assembly. perform a check of correct alignment with the hinge and cavity front plate. 10 . 2) Remove the door assembly from top plate of cavity. To remove door assembly 1) Remove two screws which secure the stopper hinge top. 3) Reverse the above for reassembly. To remove cabinet 1) Remove three screws on cabinet back. 2) Push the cabinet backward. 2.

SG-07600 SAN T1.5 PP KOR-63150S KOR-866T1S PE T0. To remove door parts. REF NO. A01 A02 A03 A04 A05 A06 A07 A08 A09 PART CODE 3512204100 3517004990 3515304410 3515204100 3511711900 3517006000 3512302000 3513100700 3515101300 PART NAME FRAME DOOR BARRIER-SCREEN*0 SUPPORTER BARR-S*0 STOPPER SINGE *T AS DOOR WELD AS BARRIER-SCREEN *I GASKET DOOR HOOK SPRING HOOK DESCRIPTION ABS SG-175.1 PP 5113MF6 POM PW1 Q’TY 1 1 1 1 1 1 1 1 1 REMARK 11 .3.

(7) Remove the barrier screen outer from door frame. (8) Reverse the above steps for reassembly. (2) Remove the barrier screen inner from door weld as. Tighten two screws. 12 . (4) Remove the stopper hinge top from door weld as. (3) Remove the door frame from door weld as. (2) To reduce gap located on part ‘B’ Loosen two screws on stopper hinge under. and then push the door to contact the door seal to oven front surface. Method to reduce the gap between the door seal and the oven front surface.(1) Remove the gasket door from door weld as. and then push the door to contact the door seal to oven front surface. (5) Remove the spring and the hook. (6) Remove the supporter barrier screen outer from door frame. 4. NOTE : A small gap may be acceptable if the microwave leakage does not exceed 4mW/cm2. (1) To reduce gap located on part ‘A’ Loosen a screws on stopper hinge top. Tighten two screws.

To remove control panel parts. B01 B02 B03 B04 B05 B06 B07 PART CODE 3518521220 3516720200 PKMPMSNK10 7122401211 3513702700 441G430171 3516906900 PART NAME SWITCH MEMBRANE CONTROL PANEL PCB MAIN AS SCREW TAPPING LEVER DOOR OPEN SPRING BUTTON BUTTON DOOR OPEN DESCRIPTION KOR-861G0T ABS XR-401 H-2938 KOR-861G0T T2S TRS 4X12 MFZN PP SWP DIA0.7 ABS SG-0760D SG-175 Q’TY 1 1 1 1 1 1 1 REMARK 13 . REF NO.5.

1) Remove a screw which secure the magnetron. To remove magnetron. 3) Reverse the above steps for reassembly. 4) Disconnect membrane tail from the connector of the PCB assembly. 1) Remove a screw which secure the grounding ring terminal of the H. diode and the capacitor holder. x High voltage circuit wiring 7. 3) Remove four screws which secure the PCB assembly to control panel. 5) Detach membrane from the control panel. 2) Remove the H. diode from the capacitor holder.V. It shall not exceed 4mW/cm2 for a fully assembled oven with door normally closed. 2) Remove the magnetron. Whenever repair work is carried out on magnetron.1) Remove the screw which secure the control panel. 14 . 7) Reverse the above steps for reassembly. check the microwave leakage. 6. 3) Reverse the above steps for reassembly. NOTE : Never install the magnetron without the metallic gasket plate which is packed with each magnetron to prevent microwave leakage. push up two snap fits and draw forward the control panel assembly. 6) Remove door open button and button spring from the control panel.V. 2) Remove the door open lever from the control panel. To remove high voltage capacitor.

V. To remove wind guide assembly.V. 15 .8. 3) Reverse the above steps for reassembly. 9.transformer. 5) Remove the motor shaded pole. 1) Remove four screws holding the H. 3) Pull the fan from the motor shaft. To remove H. 2) Draw forward the wind guide assembly. 6) Reverse the above steps for reassembly. 4) Remove two screws which secure the motor shaded pole.transformer. 2) Remove the H.V.transformer. 1) Remove a screw which secure the wind guide assembly.

(3) Adjustment steps a) Loosen the two mounting screws. and thus to perfectly prevent the danger resulting from the leakage of microwave. readjust interlock mechanism. the interlock monitor switch should be opened before other switches are closed. b) Adjust interlock switch assembly position. If the microwave smission exceed 4mW/cm2.INTERLOCK MECHANISM AND ADJUSTMENT The door lock mechanism is a device which has been specially designed to completely eliminate microwave radiation when the door is opened during operation. d) Tighten completely two mounting screws. When the door is closed. the interlock monitor switch should be closed after other switches are opened. Then the button of the primary interlock switch bring it under “ON” condition. ADJUSTMENT : Interlock monitor switch When the door is closed. 16 . the hook pushes the button of the microswitch. When the door is opened. c) Make sure that lock lever moves smoothly after adjustment is completed. If the door is not closed properly. (2) Secondary interlock switch and interlock monitor switch When the door is closed. (1) Primary interlock switch When the door is closed. the hook pushes the lock lever downward. The lock lever presses the button of the interlock monitor switch to bring it under “OFF” condition and presses the button of the secondary interlock switch to bring it under “ON” condition. the oven will not operate. NOTE : Microwave emission test should be performed after adjusting interlock mechanism. the hook locks the oven door.

disconnect one lead wire from these parts and check continuity with the AC plug removed.TROUBLE SHOOTING GUIDE Following the procedure below to check if the oven is defective or not. Be careful of the high voltage circuit. Replace NOTE 1 Check continuity of primary winding of low voltage transformer 0Ω or infinite Approx. any inputs can not be accepted. 1. NOTE : When electric parts are checked. 150~310 (normal) Defective low voltage transformer Replace Disconnect one side of the lead wire connected form high voltage transformer to the high voltage capacitor and operate the unit Normal Defective high voltage capacitor Replace Fuse again blows Defective high voltage transformer Replace 17 . CHECK RESULT CAUSE Malfunction of interlock monitor switch REMEDY Replace NOTE 1 Check continuity of interlock monitor switch with door closed Replace fuse Continuity No Continuity Check continuity of of primary interlock switch contact with door partially open until interlock monitor switch contact close Continuity Shorted contacts of primary interlock switch. When checking the continuity of the switches. 3. CONDITION Fuse blows. Check wire harness. To do otherwise may result in a false reading or damage to your meter. 4. Discharge the high voltage capacitor. 2. wiring and connected of the terminals and power cord before check the parts listed below. fuse or high voltage transformer. (TROUBLE 1) Oven does not operate at all . be sure the power cord is not inserted the wall outlet. Check grounding before trouble checking.

but oven does not start cooking. CONDITION Turn table motor and oven lamp do not turn on CHECK Check continuity of primary interlock switch RESULT No Continuity CAUSE Malfunction of primary interlock switch REMEDY Adjust or replace Check continuity of secondary interlock switch No Continuity Malfunction of secondary interlock switch Adjust or replace Check D. CHECK RESULT No Continuity CAUSE Defective magnetron REMEDY Replace Check continuity of magnetron Check continuity of power supply cord No Continuity Open power supply cord Replace Normal Defective touch control circuit Replace Display do not shown countdown Malfunction of secondary interlock switch Replace NOTE All these switches must be replaced at the same time. even though desired program and time are set and start button is tapped. voltage being supplied to RELAY (RY2) coil 0V Defective touch control circuit Replace Approx. 15 VDC Faulty contacts of RELAY (RY2) or open relay coil Replace 18 . please refer to “Interlock Mechanism And Adjustment”. (TROUBLE 2) Display shows all figures selected.CONDITION Outlet has proper voltage Fuse does not blow.C.

C. CONDITION No microwave oscillation CHECK RESULT Continuity CAUSE REMEDY Check continuity of high voltage capacitor terminals with wires removed Defective high voltage transformer Replace Check continuity of high voltage rectifier in forward and backward direction with DC megger Continuity in backward direction Continuity Defective high voltage rectifier Replace Connect megger leads to magnetron terminal and magnetron body Defective magnetron Replace Check resistance of primary and secondary coil of high voltage transformer 0 Ω or ∞ Defective high voltage transformer Replace Check continuity of magnetron with wires removed No Continuity Defective magnetron Replace Check continuity of filament terminal of high voltage transformer No Continuity Defective high voltage transformer Replace 0V Check D. voltage being supplied to RELAY (RY1) coil Defective touch control circuit Replace Approx 15 VDC Faulty contacts or RELAY (RY1) or open relay coil Replace 19 .(TROUBLE 3) No microwave oscillation even though fan motor rotates.

A distinct change in the display are not on when they numbers is the display. 2. 8. please check for the continuity of each wire-harness between the membrane keyboard and P.(TROUBLE 4) The following visual conditions indicate a probable defective touch control circuit or membrane switch assembly. assembly. 9. replace touch control circuit. One or more digits in the display are not on when they should be. Display does not count down or up with time cooking or clock operation. Display indicates a number different from one touched. CONDITION Display does not show programming at all. 11. 3. 6. 20 . failure. Display counts down noticeably too fast while cooking. Specific numbers (for example 2 or 3) will not display when the knob is turned. 1. Display obviously jumps in time while counting down. 4.C. Incomplete segments (1) Segments missing (2) Partical segments missing (3) Digit flickering other than normal display slight flickering (4) “ :0” does not display when power is on. Oven is programable and cooks normally but no display shows. Check if the RELAY 2 contacts close if they are close. CHECK Check reach pad for continuity of the membrane keyboard for the following keyboard check procedure RESULT Normal CAUSE Malfunction of touch control circuit of control box sub-assembly Malfunction of the membrane keyboard REMEDY Replace control box subassembly Abnormal Replace the membrane keyboard NOTE Before following the particular steps listed above in the trouble shooting guide for the membrane keyboard's.B. even if keyboard is touched. Display does not show the time of day when cancel button is touched. 7. 10. Oven lamp and turntable motor do not stop although cooking is finished. 5.

3. After addition of the water to the vessel. 7. which is in the lowest normal position. The oven and the empty vessel are at ambient temperature prior to the start of the test. 6. Ambient temperature should be 20±2˚C(68±3. (Refer to table as following) Heating time is measured while the microwave generator is operating at full power. Water load should be measured exactly to 1 liters. Input power voltage should be exactly specified voltage(Refer to SPECIFICATIONS). 2. 2. MEASUREMENT OF THE MICROWAVE POWER OUTPUT Microwave output power can be checked by indirectly measuring the temperature rise of a certain amount of water exposed to the microwave as directed below.0%. Heating time should be exactly A seconds. 5. The initial and final temperature of water is selected so that the maximum difference between the ambient and final water temperature is 5K. CAUTION : 1. The power measured should be B (Refer to SPECIFICATIONS)W±10.6˚F) It is measured immediately before the water is added to the vessel. The filament heat-up time for magnetron is not included. Microwave power output measurement is made with the microwave oven supplied at rated voltage and operated at its maximum microwave power setting with a load of 1000±5cc of potable water.6˚F) • Heating time for power output: A(second) B(W) 70 600 64 650 60 700 56 750 52 800 49 850 47 900 44 950 42 1000 40 1050 38 1100 21 . 3. The microwave power output P in watts is calculated from the following formula : P=4187 X vT/t • vT is difference between initial and ending temperature. The initial temperature of the water is 10±2˚C (50±3. The water is contained in a cylindrical borosilicate glass vessel having a maximum material thickness of 3 mm and an outside diameter of approximately 190 mm. • It is the heating time.MEASUREMENT AND TEST 1. PROCEDURE 1. Microwave power is switched on. the load is immediately placed on the center of the shelf. 4.

4) When measuring near a corner of the door. Hold the probe perpendicular to the cabinet and door. 5.2.) space cone with probe. Place the space cone of the probe on the door. Make sure to check the microwave leakage before and after repair of adjustment. and glass thermometer 100˚C(212˚F). 4. 1) Measured radiation leakage must not exceed the value prescribed below. Slowly approach the unit under test until the radiometer reads an appreciable microwave leakage from the unit under the test. If it does not./sec. from any metal. Measure the leakage by using Microwave Energy Survey Meter with dual ranges. keep the probe perpendicular to the areas making sure the probe end at the base of the cone does not get closer than 2 in. Prepare Microwave Energy Survey Meter. Leakage for a fully assembled oven with door normally closed must be less than 4mW/cm2. set to 2450MHz. 3. the exhaust air vents and the suction air vents. Close the door and operate the oven. move the probe more slowly. door viewing screen. cabinet. 4. Do not place your hands into any suspected microwave radiation field unless the safe density level is known. 600cc glass beaker. 2. 3) Measuring should be in a counter-clockwise direction at a rate of 1 in. 5. 95mm(3. If the leakage of the cabinet door seem is unknown. Place it at the center of the tray and set it in a cavity. door seem. Always start measuring of an unknown field to assure safety for operating personnel from microwave energy. 22 . Care should be taken not to place the eyes in direct line with the source of microwave energy. Pour 275cc±15cc of tap water initially at 20±5˚C(68±9˚F) in the 600cc glass beaker with an inside diameter of approx. 2. MICROWAVE RADIATION TEST CAUTION : 1. always use the 5cm(2in. PROCEDURES 1. erroneous reading may result. 2) When measuring the leakage. 3.5in.).

1. (2) A continuity check across magnetron filament terminals should indicate 0. Fuse If the fuse in the primary and monitor switch circuit is blown when the door is opened. 0Ω 2. • Before touching any oven components or wiring. (2) With the ohmmeter set on the highest resistance scale measure the resistance across the diode terminals. otherwise an infinite resistance may be read A normal diode’s resistance will be infinite in one direction and several hundred KΩ in the other direction. 5. always unplug the oven from its power source and discharge the capacitor. (2) A normal capacitor will show continuity for a short time. To diagnose for an open filament or a shorted magnetron. 4. COMPONENT TEST PROCEDURE • High voltage is present at the high voltage terminal of the high voltage transformer during any cooking cycle. Continuity checks can only indicate and open filament or a shorted magnetron. (5) Resistance between each terminal and chassis should be infinite.1Ω or less. and then indicate 10MΩ once the capacitor is charged. Reverse the meter leads and again observe the resistance reading. High voltage transformer (1) Remove connections from the transformer terminals and check continuity.3. 3. Meter with 6V. 0Ω Primary winding Approx. (3) A continuity check between each filament terminal and magnetron case should read open. (4) An open capacitor will show constant 10MΩ. replace the defective switch and fuse at the same time. Replace just the fuse if the switches operate normally. (1) Isolate magnetron from the circuit by disconnecting the leads. check the primary and monitor switch before replacing the blown fuse. High voltage diode (1) Isolate the diode from the circuit by disconnecting the leads. refer to “Measurement of the Microwave Power Output”. High voltage capacitor (1) Check continuity of capacitor with meter on the highest OHM scale. (3) A shorted capacitor will show continuous continuity. (2) Normal readings should be as follows: Secondary winding Approx. • It is neither necessary nor advisable to attempt measurement of the high voltage. 9V or higher voltage batteries should be used to check the front-back resistance of the diode. Magnetron For complete magnetron diagnosis. 23 . In case the fuse is blown by an improper switch operation. 110Ω±10% Filament winding Approx.

WIRING DIAGRAM 24 .

C.7 V NO LOAD AC 29. D12. Voltage check • Key check point NO 1 2 CHECK POINT IC 1 PIN 2. 21. Low Voltage Transformer check • The low voltage transformer is located on the P. 2.B. Refer to Circuit Diagram (point 4). CIRCUIT CHECK PROCEDURE 1. 34 IC 1 PIN 35 T:16. 25 . 30. • Measuring condition: input voltage : 110V/Frequency : 60Hz Terminal Voltage 4-7 LOAD AC 24. The allowable tolerance of the secondary voltage is within ± 5% of nominal voltage. 14 REMARK NO LOAD NO LOAD NOTE : Each measure point must be measured with GND points. Secondary side voltage of the low voltage transformer changes in proportion to fluctuation of power source voltage.7ms(60Hz) REMARK -5 VDC 3 IC 1 PIN 31 OR 32 T:250ns(4MHz) • Check method NO 1 2 MEASURE POINT MP1 MP2 WAVE FORM DC -5V±0.7 V NOTE : 1. 13. EC1 Replace EC2.PRINTED CIRCUIT BOARD 1.0V REMEDY Replace VL1. 3.25V DC -12V±2. 2.

Measure Point 26 .

Check method STATE RELAY 2 ON RELAY 2 OFF POINT A -5VDC GND B GND -12VDC 2) When touching START pad. oven lamp does not turn on. you must check resistor R15. ¡ refer to Circuit Diagram (Point 2) .3. but cook indicator in display comes on. ¡ refer to Circuit Diagram (Point 1) -Check method STATE 1) DOOR OPEN 2) DOOR CLOSED CHECK NO 1 METHOD Check the stage (ON. ¡ refer to Circuit Diagram (Point 5) POINT A T:16. oven lamp turns on. When there is no microwave oscillation 1) When touching START pad. 27 . Fan motor do not rotate.Check method STATE RELAY 1 ON RELAY 1 OFF POINT A -5VDC GND B GND -12VDC 4. * Cause : RELAY 2 does not operate. 16 zener diode ZD1. 5. When the door is opened during operation. POINT A OPEN CLOSE B -5VDC GND REMEDY Replace door open monitor switch. the count down timer does not stop. ¡ refer to Circuit Diagram (Point 3) . When the digital clock does not operate properly. * Cause : RELAY 1 does not operate.7ms(60Hz) WAVE FORM * If clock does not keep exact time. OFF) of the door open monitor switch by resistance measurement. Fan motor and turntable rotate and cook indicator in display comes on.

PCB CIRCUIT DIAGRAM 28 .2.

9~11 Q6 LVT1 J1~3. 15 D13.9. 5~8.C.7 SYMBOL SPECIFICATION BM-20K 7P(6) 102 M 50V 50V RS 1uF 25V RSS 1000uF YW396-02V FCZ254-11 YW396-05V 1N4148 1N4004A UZ-5.3.14.52 TIN COATING TMP47C440BN-NG-17 KBR-4.5X139.1 BSB UZ-3.0MSTF G5G-1A DC12V OJ-SS-112LMK1P 102 50V Z AXIAL 104 50V Z AXIAL PART CODE 3515600100 CN6XB-102M CEXEIH109A CEXF1C102V 3519150520 441M367160 3519150510 DZN4148--DZN4004A-DZUZ5R1BSB DZUZ3R9BS DDDG631H01 3514315410 RA-87X104J RD-AZ221JRD-AZ102JRD-AZ104JRD-AZ101JRD-AZ103JRD--AZ511JRD-AZ105JRD-AZ510JRD-AZ47IJ1MC7905C-TZRA102M-TZTA1266Y5EPU035302 85801052GY 85801052GY 13GS862GH0 5PKBR40MKS 5SC0101121 5SC0101404 CCZB1H102K CCZF1H104Z Q'TY 1 1 1 1 1 1 1 11 2 1 1 1 1 1 7 5 3 1 2 1 1 1 1 1 8 1 1 15 2 1 1 1 1 1 5 29 .52 TIN COATING 1/0. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 BUZZER C ARRAY CAPACITOR ELEC CAPACITOR ELEC CONNECTOR WAFER CONNECTOR WAFER CONNECTOR WAFER DIODE RECTIFY DIODE RECTIFY DIODE ZENER DIODE ZENER LED DISPLAY PCB MAIN R ARRAY RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR REGULATOR TRANSISTOR TRANSISTOR TRANS POWER WIRE COPPER WIRE COPPER IC MICOM RESONATOR CERA SW RELAY SW RELAY CAPACITOR CERA CAPACITOR CERA NAME BZ1 CA1 EC1 EC2 CN1 CN3 CN2 D1~6. 14 ZD1 ZD2 DP1 M158 RA1 R1~R7 R8.3.SJ4 IC1 CR1 RY1 RY2 C6 C1. 10~12. 17~21 SJ1.B. 9~12. NO.5.4.9 7P(6) 1/8 100K J 1/6W 220 5% 1/6W 1K 5% 1/6W 100K 5% 1/6W 200K 5% 1/6W 10K 5% 1/6W 500J 1/6W 1M 5% 1/4W 51 5% 1/6W 4.20.4 BSB DDG-631H 81.10.7KJ MC7905C KRA-102M KTA-1266Y DMR-631P 1/0. LOCATION NO.21 R13 R15~16 R17 R18 R19 R23 VL1 Q1~5.22 R11. P.

TOTAL ASSEMBLY 30 .EXPLODED VIEW AND PARTS LIST 1. DOOR ASSEMBLY Refer to Disassembly and assembly. 2. 3. CONTROL PANEL ASSEMBLY Refer to Disassembly and assembly.

82µF #187 HVR-1X-3AB 12KV #187 TM-N90T0-86T TT3 HEX 4X8 FLG MFZN SBHG T0.6 2100VAC 0.5 T2S TRS 4X12 MFZN VP-533A-OF SPNO #187 200G VP-532A-OF/SZM-16-FA-62 MP 101C POM POM BL 125V 25W T25 C5A H187 T2S PAN 4X6 MFZN 120V 2W GM-16-12F17 T2S PAN 4X8 MFZN HEATPRO OF PP XAREC KOR-61152S TEFLON PP 5113MF6 353B GLASS Q'TY 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 1 5 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 31 .8 T2 TRS 4*10 MFZN PP DASF-130 TT3 TRS 4X48 SM MFZN SCP-1 T2.NO A00 B00 F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 F36 F37 F38 F39 F40 F41 F42 F43 F44 PART CODE 3511710700 PKCPSWNK10 3510801430 7272400811 3516109200 3516109700 7112401011 7122401211 7112401011 35113P5R0A 4413A90012 7122401211 3518606600 7112401011 7121403011 3963220900 3512517000 3511800300 3518002400 3516004000 7S422X4081 3513003200 3518301800 3516004000 3518117800 3516003700 3510311900 7112401011 3512100900 7S422X4081 3515201101 7122401211 4415A17352 4415A66600 3518571000 3513702600 3513811700 3513601500 7121400611 3966820200 7272400811 3511406200 3517400620 3512510620 3514700900 3512509210 3517203500 PART NAME DOOR AS CONTROL-PANEL AS CABINET SCREW TAPTITE CAVITY WELD AS CAVITY JOINT AS SCREW TAPPING SCREW TAPPING SCREW TAPPING CORD POWER AS CLAMP POWER CORD SCREW TAPPING NOISE-FILTER FUSE SCREW TAPPING SCREW TAPPING MOTOR SHADED POLE GUIDE WIND FAN MAGNETRON SPECIAL SCREW SCREW SPECIAL HOLDER HV CAPACITOR CAPACITOR HV DIODE HV TRANS HV SPECIAL SCREW BASE SCREW TAPPING FOOT SCREW SPECIAL STOPPER HINGE *U SCREW TAPPING SW MICRO SW MICRO SWITCH PUSH LEVER LOCK LOCK LAMP SCREW TAPPING MOTOR SYNCRO SCREW TAPPING COVER WAVE GUIDE COUPLER GUIDE ROLLER AS ROLLER GUIDE ROLLER TRAY DESCRIPTION KOR-86150S KOR-861G0T PCM T0.6 GE TT3 TRS 4*8 MFZN KOR-86150S KOR-86150S T1 TRS 4*10 MFZN T2S TRS 4*12 MFZN T1 TRS 4*10 MFZN 3X1.0 80X80 120-RTML NYLON66 T2S TRS 4*12 MFZN DWLF-M17 125/250V 20A T1 TRS 4X10 MFZN T2S TRS 4X30 MFZN MW10KA-M01 PP PP 2M218J(F) T2 BOLT FLANGE 5X12 DACRO TT2 TRS 4X8 SE MFZN SECC T0.

.P. BOX 8003 SEOUL. AHYEON-DONG MAPO-GU SEOUL. LTD.O.DAEWOO ELECTRONICS CO. 2001 . : R861G0T001 PRINTED DATE: May. 686. KOREA C. KOREA TELEX: DWELEC K28177-8 CABLE: “DAEWOOELEC” S/M NO.