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Product Specification

37180G

Genset Control for


• FlexAppTM Technology
Single Unit Operation
• Flexible and
multifunctional
DynamicsLCDTM
DESCRIPTION • AMF/loss of mains
auto start/stop
I/Os
• FlexRangeTM - true RMS 3phase generator and
• Complete engine,
mains voltage, measuring inputs: generator, and mains
o Rated 120 Vac (max. 150 Vac) and protection in one unit
o Rated 480 Vac (max. 600 Vac) in 1 unit
APPLICATIONS • True rms 3phase generator current/power • True rms voltage sens-
• True rms 1phase current input alternatively ing with FlexRangeTM
The 2nd Generation of genset controls is designed to and freely configurable for
o Mains current
• True rms current/power
provide a maximum of flexibility in a user friendly and
intuitive design with a large graphical display for various o Ground current (ground fault protection) sensing
applications. This controller is one of a series of new and • 1 speed input (magnetic/switching)
• kWh meter
powerful genset controls (easYgen). This trend-setting • up to 8 configurable discrete alarm inputs
technology offers a maximum of flexibility for each user. • LogicsManagerTM - up to 9 program. relays • Counters for engine
New technologies included are: • FlexInTM - 2 configurable analog inputs starts, operating hours,
• FlexCANTM - CAN bus communication (32 par- maintenance call
FlexAppTM - This intelligent and flexible feature provides ticipants, isolated)
the tools to easily configure for multiple applications. The • Freely configurable
user can configure the easYgen-1000 Series for use as Protection (ANSI #)
discrete inputs
• Measuring transducer/engine control [0-CB-Mode {0}] Generator / Engine: Battery voltage, over-
for start/stop and measuring conversion speed (12), over-/undervoltage (59/27), over- • Freely configurable
• 1-breaker-control [GCB open, {1o}] /underfrequency (81O/U), overload (32), rever- analog FlexInTM inputs
above plus engine/generator protection se/reduced power (32R/F), unbalanced
• 1-breaker-control [GCB open/close, {1oc}] load (46), definite time-overcur. (50/51), inverse • Freely programmable
above plus stand-by power applications time-overcurrent (IEC255), calculated + meas- relay outputs with
• 2-breaker-control [GCB/MCB open/close, {2oc}] ured ground fault
LogicsManagerTM
above plus AMF, and open transition applications
Features • PC and/or front panel
DynamicsLCDTM - The graphical LCD provides softkeys • FlexAppTM Technology (4 application modes)
that vary depending on application and operation. • DynamicsLCDTM - 128×64 pixel graphical in- configurable
teractive LC display with softkeys
FlexInTM - The two analog inputs can be freely configured • Multi-lingual capability
• Start/stop logic for Diesel/Gas engines
(adaptable for each type of sensor) by the user as: 10 languages in 1 unit
• Engine pre-glow or purge control
• VDO (0 to 180Ohm [0 to 5bar/0 to 10bar]; 0 to 380Ohm [40 to
120°C/50 to 150°C]; 0 to 180 Ohm [0 to 100% level]; isolated (2- • kWh meter, kvarh meter • FlexCANTM communi-
pole) and non-isolated (1-pole) ground senders only) • Operating hours/start/maintenance counters cation (32 participants,
• Resistive input (Pt100 / linear 2point / user-defined 9point) • Configurable trip levels/delays/alarm classes
• 0/4 to 20 mA (linear 2point / user-defined 9point)
isolated)
• Push-buttons (softkeys) for direct control
FlexCANTM - Flexible isolated CAN bus for multiple use. • PC and/or front panel configurable • Modbus RTU Slave
Selectable during configuration: CANopen, or CAN • Multi-level password protection
(CAL); coupling of easYlite remote annunciator; coupling • Multi-lingual capability (10 languages in 1 unit config- • 6.5 to 40.0 Vdc power
of 3rd party expansion cards supported (request detailed
urable: English, German, French, Italian, Spanish, Portu- supply
guese, Russian, Turkish, Chinese, Japanese)
information from our sales department).
J1939 protocol for ECU coupling and alarm manage-
• Event recorder (300 events, FIFO) with real • Flush-mounting
time clock (battery backed; min. 6 years)
ment, remote start/stop with ECU possible (Scania, • Modem connectivity with DPC • CE marked
Volvo, Deutz, mtu).
• easYlite annunciator support via CAN bus
LogicsManagerTM - A large number of measuring values, • Remote control via interface / digital signals • UL/cUL Listed
inputs, internal states or constant values can be com- • GL, LR Marine Approval
bined logically to operate a relay contact or an internal Differentiation
function. • Current input as ../5 A (standard) or ../1 A
SPECIFICATIONS
Power supply.................................................. 12/24 Vdc (6.5 to 40.0 Vdc) Discrete inputs................................................................................ isolated
Intrinsic consumption ................................................................max. 15 W Input range......................................................... 12/24 Vdc (6.5 to 40.0 Vdc)
Ambient temperature (operation) ..................... -20 to 70 °C / -4 to 158 °F Input resistance......................................................................approx. 6.7 kΩ
Ambient temperature (storage) ...................... -30 to 80 °C / -22 to 176 °F Relay outputs .................................................................................. isolated
Ambient humidity.................................................... 95 %, non-condensing Contact material................................................................................. AgCdO
Voltage .............. (both ranges within one unit on different terminals, /Δ) Load (GP) .......................................................................2.00 Aac@250 Vac
100 Vac [1] Rated (Vrated)..........................................69/120 Vac 2.00 Adc@24 Vdc / 0.36 Adc@125 Vdc / 0.18 Adc@250 Vdc
Max. value (Vmax)..........................................86/150 Vac Pilot duty (PD)................................................................................................
Rated (Vphase-ground)...............................................150 Vac 1.00 Adc@24 Vdc / 0.22 Adc@125 Vdc / 0.10 Adc@250 Vdc
Rated surge volt.(Vsurge)..................................................2.5 kV Analog input ........................................................................freely scaleable
and 400 Vac [4] Rated (Vrated)........................................277/480 Vac Type .................................................................................................. variable
Max. value (Vmax)........................................346/600 Vac Resolution .............................................................................................10 Bit
Rated (Vphase-ground)...............................................300 Vac Housing Flush .................................Type easYpack
Rated surge volt.(Vsurge)..................................................4.0 kV Dimensions Flush ...............................219×171×61 mm
Accuracy ........................................................................................ Class 1 Front cutout Flush .................186 [+1.1]×138 [+1.0] mm
Measurable alternator windings ....................3p-3w, 3p-4w, 1p-2w, 1p-3w Connection......................................................screw/plug terminals 2.5 mm²
Setting range..................... primary...............................50 to 650,000 Vac Front...................................................................................insulating surface
Linear measuring range ..............................................................1.25×Vrated Protection system ............................................. with professional installation
Measuring frequency..............................................50/60 Hz (40 to 70 Hz) Front .............. IP54 (with clamp fastening)
Input resistance per path................................... [1] 0.498 MΩ, [5] 2.0 MΩ Front ...............IP65 (with screw fastening)
Max. power consumption per path ...............................................< 0.15 W Back................................................... IP20
Current Rated (Irated)............................ [1] ../1 A or [5] ../5 A Weight......................................................................................approx. 800 g
Linear measuring range .............................Igen = 3.0×Irated, Imains = 1.5×Irated Disturbance test (CE) ...........tested according to applicable EN guidelines
Burden........................................................................................ < 0.15 VA Listings ................................................................................... UL/cUL listed
Rated short-time current (1 s) .................................[1] 50×Irated, [5] 10×Irated Marine Approvals.......................................... GL, LR , others upon request

DIMENSIONS
219 mm 61 mm
185 mm 50 mm
58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30

NOTE
Connected inductances (e.g. coils of operating current
or undervoltage tripping devices, auxiliary contactors PC
and power contactors) must be wired with an appropriate Configuration
interference protection. Port
171 mm
136 mm

WARNING
Before disconnecting the current transformer/CT secondary
connections or the connections of the current transformer/CT
at the device, ensure that the current transformer/CT
is short-circuited.

Dimensions
Cutout [WxH]:186 x 138 mm Back view
Total [WxHxD]: 219 x 171 x 61 mm
2006-09-05 | easYgen-300 Dimensions eYg300ww-3606-ab.skf Right view
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

PART NUMBERS AND ORDER CODES

Model Rated PT secondary Rated CT Part Number Description


Mounting FlexRangeTM secondary (P/N)
69/120 Vac ../5 A 8440-1809 EASYGEN-1500-55B
1500 and
277/480 Vac ../1 A 8440-1810 EASYGEN-1500-51B
WIRING DIAGRAM

The socket for the PC configuration is situated on the


back of the item.This is where the DPC has to be plugged in.
11 12 13 9 10 3 4
CAN-H
FlexCAN CAN bus FlexApp / DynamicsLCD
CAN-L The Mode of the control can be configured
alternatively as an:
only connection {0} - Measuring transducer/engine control [0CB]
for two-pole Pickup {1o} - 1-CB-control [GCB open]
sensors is switching/inductive {1oc} - 1-CB-control [GCB open/close]
shown below: {2oc} - 2-CB-control [GCB/MCB open/close]
Analog input 1 [T1]
Sensor VDO & resistive & 0/4 to 20 mA Depending on the setting you have
Drive

Battery ground/common or different I/O's available, respectively


48 FlexIn genset chassis ground the control can operate the breakers
Sensor Analog input 2 [T2] for protection/closing or not.
VDO & resistive & 0/4 to 20 mA
Model easYgen-1500
- P/N 8440-1750 = ../5 A
- P/N 8440-1751 = ../1 A
G

1 2 MCB
3

open/close

open/close
open
GCB GCB GCB
8 22 23 24 25 26 27 28 29

480 Vac 3 3 3 3

Generator voltage L1 3 3 3 3

120 Vac 1 1 1 1

G G G G
480 Vac S/S S/S S/S S/S
FlexRange

Generator voltage L2
120 Vac {0} {1o} {1oc} {2oc}

48 49 50 51 52 53 54 55 56 57 58 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
480 Vac Relay [R11]
Generator voltage L3 - LogicsManager or
120 Vac - Ready for operation

480 Vac Relay [R10]


Generator voltage N - LogicsManager or
120 Vac - "Command: close GCB"

../1 A or ../5 A Generator current L1 Relay [R9]


- LogicsManager or

LogicsManager
../1 A or ../5 A Generator current L2 - "Command: open MCB"
5 6 7

../1 A or ../5 A Generator current L3 Relay [R8]


- LogicsManager or
GND Common - "Command: close MCB"
Reply: GCB is open
Relay [R7]
=> use discrete input [D8]
- LogicsManager or
GCB

- "Command: open GCB"


FlexApp

Command: close GCB


=> use relay [R10]
Relay [R6] (LogicsManager)
- Auxiliary services
Command: open GCB
=> use relay [R7]
Common (terminals 30-34)
3

Reply: MCB is open Relay [R5] (LogicsManager)


easYgen-1500 V2.1xxx (Genset Control)

LogicsManager

=> use discrete input [D7] - Diesel: Preglow; Gas: Ignition ON


Enable MCB Relay [R4]
MCB

=> use discrete input [D6] - Diesel: Fuel relay; Gas: Gas valve
FlexApp

Relay [R3]
Command: open MCB - Crank
=> use relay [R9] Relay [R2] (LogicsManager)
- Alarm class C/D/E/F active
Relay [R1] (LogicsManager)
Command: close MCB - Centralized alarm
=> use relay [R8] Discrete input [D8] - Alarm input (LogMan)
8 NO/NC#1
or "Reply: GCB is open"
Discrete input [D7] - Alarm input (LogMan)
../1 A or ../5 A
14 15 16 17 18 19 20 21 1 2

7 NO/NC#1
Mains current L1 or or "Reply: MCB is open"
Ground current Discrete input [D6] - Alarm input (LogMan)
GND 6 NO/NC#1
or "Enable MCB"
Discrete input [D5]
480 Vac 5 NO/NC#1
{2oc} - Alarm input (LogicsManager)
#2Battery or another power supply; terminal 50 is pos. or neg. signal

Mains voltage L1 Discrete input [D4]


120 Vac 4 NO/NC#1
- Alarm input (LogicsManager)
3

Discrete input [D3]


480 Vac 3 NO/NC#1
{2oc} - Alarm input (LogicsManager)
FlexRange

#1configurable during setup (NO/NC)

Mains voltage L2 Discrete input [D2]


120 Vac 2 NO/NC#1
- Start in Auto (LogicsManager)
Discrete input [D1]
480 Vac 1 NO/NC#1
{2oc} - Emergency stop (LogicsManager)
Mains voltage L3
120 Vac Common (terminals 51 to 58) #2Battery

480 Vac 12/24 Vdc


{2oc}
Mains voltage N
120 Vac 0 Vdc
Battery
Subject to technical mocifications. 2006-12-19 | easYgen-1500 V21 Wiring Diagram eYg1500ww-5106-ap.skf
FEATURES OVERVIEW
International
Woodward
PO Box 1519 easYgen-1500
Fort Collins CO, USA Configured as ... {0} {1o} {1oc} {2oc}
80522-1519 1 CB control 2 CB control
1000 East Drake Road No CB 1 CB control
(GCB (GCB / MCB
Fort Collins CO 80525 control (GCB open)
open / close) open / close)
Ph: +1 (970) 482-5811
Measuring
Fax: +1 (970) 498-3058
Generator voltage (3phase/4-wire) rated 69/120 Vac 9 9 9 9
Europe - true rms max. 86/150 Vac 9 9 9 9
Woodward GmbH - FlexRangeTM rated 277/480 Vac 9 9 9 9
Handwerkstrasse 29 max. 346/600 Vac 9 9 9 9
70565 Stuttgart, Germany Generator current #1 (3phase/4-wire, true RMS) ../1 A or ../5 A 9 9 9 9
Ph: +49 (0) 711 789 54-0
Mains voltage (3phase/4-wire) rated 69/120 Vac (9)#2 (9)#2 (9)#2 9
Fax: +49 (0) 711 789 54-100
email: stgt-info@woodward.com - true rms max. 86/150 Vac (9)#2 (9)#2 (9)#2 9
- FlexRangeTM rated 277/480 Vac (9)#2 (9)#2 (9)#2 9
Distributors & Service max. 346/600 Vac (9)#2 (9)#2 (9)#2 9
Woodward has an international Mains current #1 (1phase/2-wire, true RMS) ../1 A or ../5 A (9)#2 (9)#2 (9)#2 9
network of distributors and Control
service facilities. For your near-
est representative, call the Fort Breaker control logic FlexAppTM 0 0 1 2
Collins plant or see the World- Number of controlled power circuit breakers GCB open#3 9 9 9
wide Directory on our website. can be user configured depending on GCB open/close#3 9 9
application needs out of 4 Modes GCB/ MCB open/close#3 9
Isolated single-unit operation 9 9
AMF (auto mains failure operation) 9
Stand-by operation 9
www.woodward.com/power Open transition (break-before-make) 9
ATS (automatic transfer switching) 9
Accessories
Softkeys (advanced LC display) DynamicsLCDTM 9 9 9 9
Start/stop logic for Diesel/Gas engines 9 9 9 9
kWh meter, kvarh meter 9 9 9 9
For more information contact:

Operating hours/start/maintenance counter 9 9 9 9


Configuration via PC #4 9 9 9 9
Event recorder with real time clock (battery backup) 300 300 300 300
Flush-mounting 9 9 9 9
Protection ANSI#
Generator: voltage/frequency 59/27/81O/81U (9)#6 9 9 9
Generator: overload, reverse/reduced power 32/32R/32F (9)#6 9 9 9
Generator: unbalanced load 46 (9)#6 9 9 9
Generator: definite time-overcurrent 50/51 (9)#6 9 9 9
Generator: inverse time-overcurrent IEC255 (9)#6 9 9 9
Generator: ground fault #5 (9)#6 9 9 9
I/Os
Speed input (magnetic/switching; Pickup) 9 9 9 9
Discrete alarm inputs (configurable) 8 8 7 5
Subject to technical modifications.
Relay outputs (configurable) LogicsManagerTM 8 7 6 4
Analog inputs #7 (configurable) FlexInTM 2 2 2 2
This document is distributed for CAN bus communication #8 FlexCANTM 9 9 9 9
informational purposes only. It is not
to be construed as creating or
RS-232 Modbus RTU Slave #9 9 9 9 9
becoming part of any Woodward Listings/Approvals #10
Governor Company contractual or
warranty obligation unless expressly
UL/cUL Listed 9 9 9 9
stated in a written sales contract. LR, GL Marine Approval 9 9 9 9
CE Marked 9 9 9 9
We appreciate your comments
about the content of our publica- #1 Selection during order; both ../5 A #7 selectable during configuration Example of the LogicsManager
tions. Please send comments (standard) or both ../1 A VDO (0 to 180 Ohm, 0 to 5 bar, 2-pole)
including the document number (alternatively); VDO (0 to 180 Ohm, 0 to 10 bar, 2-pole)
below to #2 the mains are measured and may be VDO (0 to 380 Ohm, 40 to 120°C, 2-pole)
stgt-doc@woodward.com displayed, but they will not be VDO (0 to 380 Ohm, 50 to 150°C, 2-pole)
evaluated Pt100
© Woodward #3 dedicated to a fixed relay Resistive input (linear 2pt. or free chart 9pt.)
#4 Cable incl. software necessary 20 mA (0/4 to 20 mA, freely configurable)
(DPC = Part Number P/N 5417-557) #8 freely selectable during configuration
All Rights Reserved #5 calculated + measured ground current CANopen, CAN (CAL), or J1939; request info
#6 possible (not dedicated to a fixed #9 external electrical isolation required (e.g. DPC
37180G - 2007/5/Stuttgart relay) cable P/N 5417-557)
#10 contact your sales rep to find out whether your
desired unit has the required approval