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GTR 20 Manual

1. Feature
Monitoring fault include: Over Frequency, Low Frequency, High Coolant Temperature,
Low Oil pressure, Over Crank, Low Fuel Level, Low Coolant Level, Low Battery,
Sensor Open and Sensor Short.
System Indicate: Off, Auto, Manual, Pre-Heat, Stop, Run and Idle.
Information display: Coolant temperature, Oil pressure, Running hour, Frequency and
DC volt.
Parameters can be setup by user as required.
8-membrance key for programming facility and swapping display information.
Super wide operating DC power range from 8 to 38 volts.
Equipped with high security terminal connector that provide easy plug-in and removal.
Ultra low power consumption 100 mA @ 12V; 50 mA @ 24V.
Two color screen light make it easier to distinct system in normal or fault status.

2. Introduction
GTR-20 is a full digitized controller equipped with all basic functions such as display
error message, detect input, measured signal and generator status. When the error occurred,
GTR-20 shuts down the engine, diagnosis can be known easily by reading LCD panel
information. Parameters can be adjusted from front panel in accordance with any special
requirement. Operating DC power range is from 8 to 38 volts, and low power consumption in
standby mode which suitable for small battery charger.

3. Specification
Operation DC power input
8 ~ 38 V (DC)
Power consumption
Max. 2 W, 100 mA @ 12 V; 50 mA @ 24 V
Frequency measurement
Minimum detect volts: 5 V (AC)
Range: 0 ~ 80 Hz
Accuracy: 1%
DC volt meter
Range: 10 ~ 31 V
Accuracy: 1 %
Output capacity
6A / 30 V
Operating temperature
-20 ℃ ~ 60 ℃
Storage temperature
-30 ℃ ~ 70 ℃
Dimension
144 mm × 216 mm
Panel cutout
138 mm × 210 mm
Weight
745 g

File version: v12e 1

GTR 20 Manual 4.1 Front view 4. Panel description 4.2 Icons on LCD description Icon Description Icon Description Emergency stop indicator AC system High coolant temperature indicator DC system Idle indicator Unit of voltage Low frequency indicator Running hours Low battery voltage indicator Unit of frequency Low fuel level indicator Unit of Celsius Low oil pressure indicator Unit of pressure Low coolant level indicator System trip indicator System not auto indication System standby indicator Crank failed Sensor is opened High frequency indicator Sensor is shorted Pre-heat indicator Configuration save Running indicator Configuration up limited Stop indicator Configuration bottom limited Manual status indicator Parameter number File version: v12e 2 .

c.3 Information on LCD 4. this key is used for stopping generator. this key is used for idle speed command input. this key is used for code #1 input. a. Under idle status. Under standby status.3. this key is used for pre-heat command input. (Stop mode Code mode Auto mode Manual mode) b.3.3. c. Under configure mode. this key is used for confirming input. this key is used for manual start command input. system indicates over crank failure. c. this key is used for changing parameter page.1 Stop duration Range: 5~40 sec Default: 10 sec Description: Engine stopping time. this key is used for escaping from configure mode. c.5. Under password input mode. Under configure mode. this key is used for increasing a unit of the setting.3 Crank attempts Range: 1~9 attempts Default: 3 attempts Description: When cranking attempts is equal or greater than this setting. this key is used for recover rated speed command input.1 Battery voltage value 4.5 System configuration description 4. Under running status. Under standby status. Under configure mode. this key is used for decreasing a unit of the setting. this key is used for saving the settings. this key is used for code #2 input. b. Under configure mode. 4.5. b. this key is used for code #3 input. this key is used for changing parameter page. a.5. File version: v12e 3 .2 AC frequency value 4. b. c. this key is used for changing mode input. this key is used for code #4 input. 4. Under password input mode. c.5 Running hours 4. Under configure mode. Under password input mode. Under configure mode. a. b. Change generator information page The order of Page display: Frequency value Battery voltage value Coolant temperature value Oil pressure value 4.3.3. b. a. Under password input mode. Under running status. Under auto or manual mode. this will affect the duration of the stop output. Under password input mode. this key is used for clearing error signal input. GTR 20 Manual 4.4 Function of button a.4 Oil pressure value 4.2 Pre-heat duration Range: 0~10 sec Default: 0 sec Description: The time to pre-heat engine before start. and the setting will cancel. Under failure stopping status. a.3 Coolant temperature value 4.

F. 4.5.W.5.L 1 1 1 1 1 0 1 1 251 Disable High 1 1 1 1 1 1 0 1 253 frequency Disable Low 1 1 1 1 1 1 1 0 254 frequency ⌦ In table “1” means [Enable]. system indicates a low battery voltage failure. generator will be in the cooling run until the time of this setting is reached.P H. ⌦ The setting of disable “Low frequency” & “L.T L. system indicates a high frequency failure and shuts the engine down.5. 4.5.P 1 1 0 1 1 1 1 1 223 Disable H.P 0 1 1 1 1 1 1 1 127 release motor Disable EMS 1 0 1 1 1 1 1 1 191 Disable L. ⌦ The setting can be calculated by adding all related bit multiplies its weighted value.4 Cooling duration Range: 0~1250 sec Default: 5 sec Description: When system is accepted normal stopping command.6 Low battery voltage Range: 9~32 V Default: 11 V Description: When battery voltage is under this setting. 4. 4.L L. system indicates a low frequency failure.T 1 1 1 0 1 1 1 1 239 Disable L. Disable O.P” is 128 * 1 + 64 * 1 + 32 * 0 + 16 * 1 + 8 * 1 + 4 * 1 + 2 * 1 + 1 * 0 = 222 4.5 Idle duration Range: 0~1250 sec Default: 0 sec Description: The interval of idle running.5. “0” means [Disable].F.W.W.O.7 High frequency setting Range: 48~70 Hz Default: 66 Hz Description: When frequency is greater than this setting. 4.9 Low frequency setting Range: 42~61 Hz Default: 54 Hz Description: When frequency is under this setting.L 1 1 1 1 0 1 1 1 247 Disable L.O.5.P High Low release EMS L. File version: v12e 4 .10 Input switch type Range: 0~31 Default: 29 Description: Select switch type for the protective input switch.5.O.W. GTR 20 Manual 4.L frequency frequency motor Result Weight 128 64 32 16 8 4 2 1 Ex.8 Function enable Range: 0~255 Default: 127 Description: Select function according your specification. O.

In this mode the multiple cranking function is in vain. the terminal G35.12 Coolant temperature sender brand selection Range: 0~2 Default: 0 Description: User can select which brand is used for measuring coolant temperature. when oil pressure switch is activated and the active period is longer than this setting. “0” means input switch is [normal close type].C. CODE mode.C. G19 shorted.W. ⌦ In table “1” means input switch is [normal open type]. EMS.C. Operating Description 5. 2: VDO 10 BAR. 1: SCD. LCD panel shows “frequency value” and the running hours. switch 0 0 0 1 1 1 1 0 30 N. File version: v12e 5 .T.C. the mode sequence is OFF mode. switch” is enabled. 5. AUTO mode.F.L L. G36 close to energize the Auxiliary relay driving the heater system. GTR 20 Manual L.1~6 sec Default: 1. 2: VDO) 4. engine can be started through terminal G18. switch 0 0 0 1 1 0 1 1 27 N.T EMS.L switch 0 0 0 0 1 1 1 1 15 N. L. (0: SUSUKI. When terminal G18.C.P. H.L switch 0 0 0 1 0 1 1 1 23 N. the controller will release the starter motor.5 In the AUTO mode. 5.5.C. 5.) and EMS switch (N. ⌦ The setting of the L.11 Oil pressure switch delay Range: 0. L. and then MANUAL mode. controller only accepts the button to be a start command. Reserve Reserve Reserve switch switch switch switch switch Result Weighted 128 64 32 16 8 4 2 1 Ex.L H.O.5.4 Press button under AUTO. 5. switch 0 0 0 1 1 1 0 1 29 N.W. G19 opened.P.W.O. (0: SUSUKI. 5.F. 5.2 The front panel turns on every ICON and segment when connected the battery with controller.2 sec Description: If the system’s setting “Release motor by O. L.13 Lubricant pressure sender brand selection Range: 0~3 Default: 0 Description: User can select which brand is used for measuring lubricant pressure.P. After 3 seconds. 1: SCD. ⌦ The setting can be calculated by adding all related bit multiplies its weighted value. This setting is nothing to do with low oil pressure delay.) is 16 * 0 + 8 * 1 + 4 * 1 + 2 * 0 + 1 * 1 = 13 4. MANUAL mode.W. 4.5.6 In the MANUAL mode.C. L. it either stop the running engine or remained standstill. It is for examining indication of the LCD panel.3 Press button can switch the system mode.1 Connect the required wire with engine.7 Press button stop the running engine.L switch (N.F. 3: VDO 5 BAR) 5.

press button or button increases or decreases parameter setting. when engine in the idle mode. press the correct Password “1 2 1 5”. 5.1 Low oil pressure delay : 1 sec 6.7 Cranking speed up limit: 20 Hz 6.10 Cranking time: 10 sec 6. GTR 20 Manual 5. then press button.10 In the code mode.9 Low frequency: 6 sec 6.8 Emergency stop delay: 0. G38.9 Press button let the engine back to rated speed (by open terminal G37. press button saves the Parameter setting and remains in the setting mode.2 Over frequency delay: 2 sec 6. G38). System parameters 6. controller then switches to Parameter setting mode form CODE mode. 5. Code mode screen Enter password 6. when engine in the rated speed.1 sec 6. press button escapes setting mode without saving.8 Press button force the engine go into idle mode by close terminal G37.11 Protection pending time: 10 sec File version: v12e 6 .6 Circuit breaker closed delay: 7.5 sec 6.11 Press button or button changes parameter item.3 High coolant temperature delay: 1 sec 6. 5.5 Low fuel level delay: 4 sec 6.4 Low coolant level delay: 4 sec 6.

Low oil pressure switch input 36 PREHEAT2.. Fuel valve output 24 F. 19 ATS1. Stop output 26 W. Starter output 23 F. Low coolant level switch input 33 LOAD1.. Trip relay contact 2 32 CLOSE2. Charger output 25 Spare 6 Stop. 14 EMS. Alarm output 27 O. 18 ATS1. Pre-heat relay contact 2 17 HWT.2 Pin define Pin Description Pin Description 1 B+.P. ATS input contact 2 39 Spare 20 Spare 40 Spare File version: v12e 7 . Back view Description 7. Frequency input 1 4 Valve. ATS input contact 1 38 SLOW2. Close relay contact 1 12 Trip 2. Sen. Sen. Close relay contact 2 13 LWL. Frequency input 2 5 CHGR. Emergency stop switch input 34 LOAD2.2. Battery plus pole 21 Spare 2 B-. High coolant temperature switch input 37 SLOW1.D.1 Back view 7. Pre-heat relay contact 1 16 LOP.1. GTR 20 Manual 7. Pressure sensor input 8 Trip 1. Trip relay contact 1 28 Spare 9 Spare 29 Spare 10 Spare 30 Spare 11 Spare 31 CLOSE1. 15 LFL. Battery negative pole 22 Spare 3 Motor.D. Low fuel level switch input 35 PREHEAT1.T. Coolant sensor input 7 Alarm.

Dimension Back view Side view Top view File version: v12e 8 . GTR 20 Manual 8.

Example wiring File version: v12e 9 . GTR 20 Manual 9.