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Harness And Wire Electrical Schematic Symbols

RENR6419-04
December 2007

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Engine & Platform Component Location

Engine & Platform Off Machine Switch Specification

Component Identifiers (CID)


Module Identifier (MID)
Auxiliary Hydraulic Control
(MID No. 106)
CID

192-0836
224-0744
236-1872

Actuate

Deactuate

Contact Position

275.8 to 303.4 kPa


(40 to 44 psi)

206.8 kPa MIN


(30 psi MIN)

Normally Open

Backup Pressure Switch

517.0 + 41.4, - 68.9 kPa


(75.0 + 6.0, -10.0 psi)

386.1 + 41.4, - 68.9 kPa


(56.0 + 6.0, -10.0 psi)

High Flow Pressure Switch

375.9 + 37.9, - 58.6 kPa


(54.5 + 5.5, -8.5 psi)

263 kPa MIN


(38.1 psi MIN)

Normally Closed

102 3C
(215.6 5.4F)

90C MIN
(194F MIN)

Normally Open

Hydraulic Filter Bypass Switch

Hydraulic Oil Temperature Switch

Normally Open

Component

0070

Parking Brake Switch

0168

Voltage Fault

0598

Two Speed Motor Solenoid

1180

Auxiliary Hydraulic Solenoid #1

1181

Auxiliary Hydraulic Solenoid #2

1184

Auxiliary Hydraulic Solenoid Supply

1187

Continuous Flow Switch

1188

Operator Interlock Override Switch

1189

Auxiliary Hydraulics Lever

0
1

Data valid but above normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Socket - Power +12 Volts

F-5

15

Solenoid - (C-) High Flow (A)

E-5

Diode - Fuel Pump

D-15

11

Solenoid - (C-) High Flow (B)

C-5

Fuses - Block 1

G-5

Solenoid - (C+) High Flow (A)

E-5

Solenoid - Detent Valve (248,268, High Flow)

B-5

19

6.36 0.4

Ground - Upper Frame Stud (A)

C-12

51

Solenoid - Fuel Shutdown (A)

B-7

33

9.4

Ground - Upper Frame Stud (B)

F-15

11

Solenoid - Fuel Shutdown (B)

H-10

14

Handle - 1 SW - LH

I-1

20

Solenoid - Impl Pilot (248,268,High Flow)

A-5

19

Handle - 2 SW - LH

H-2

20

Solenoid - Implement Pilot

C-2

19

Handle - 2 SW - RH

D-1

19

Solenoid - Parking Brake

D-3

39

D-2

19

Solenoid - Quick Coupler (A)

B-12

11

Handle - 3 SW / Roller - RH

D-2

19

Solenoid - Quick Coupler (B)

E-15

53

Handle - 5 SW - LH

I-2

20

Solenoid - Transmission

H-3

20

Horn - Forward (A)

F-12

51

Solenoid - Two Speed (B)

E-6

39

Horn - Forward (B)

H-15

52

Lamp - License

C-15

16

Solenoid - Valve Grp DVTR ARC MTL (B)


248 High Flow

F-15

52

Lamp - Signal Group

C-15

16

Solenoid - Valve Grp DVTR XR XRMTL (A)

B-12

52

Lamp - Stop/Tail - LH Attachment

C-14

18

Lamp - Stop/Tail - RH Attachment

B-14

17

Solenoid - Valve Grp DVTR XR XRMTL (B)


268 High Flow

F-15

52

Empty: 240 - 250


Full: 28 - 33

Motor - Fuel Prime Pump (B)

E-15

11

Stud - Power (A)

C-9

45

Motor - Starter (A)

A-9

10

Stud - Power (B)

H-12

44

Empty: 240 - 250


Full: 28 - 33

Motor - Starter (B)

G-12

50

Switch - Air Filter Indicator (A)

B-12

45

Motor - Water Pump

I-8

25

Switch - Air Filter Indicator (B)

E-15

44

Relay - (C-) Fuse Block 2

G-8

Switch - Backup Pressure

H-3

20

G-10

14

Wire Color

Relay - (C+) Fuse Block 2

H-8

Switch - Cold Start Thermo Temp (B)

Relay - (C+/C-) Fuse Block 2

H-8

Switch - Engine Coolant Temperature (A)

B-7

14

Relay - (C1) Fuse Block 2

G-8

Switch - Engine Coolant Temperature (B)

H-10

33

Relay - (C2) Fuse Block 2

G-8

Switch - Engine Oil Pressure (A)

B-7

33

Relay - Boost Flow (A)

E-6

Switch - Engine Oil Pressure (B)

H-10

14

Relay - Cold Start (A)

D-7

45

Switch - High Flow (248,268)

A-4

19

Relay - Cold Start (B)

I-10

45

Switch - Hydraulic Filter Bypass (A)

D-12

13

Relay - Fuel Pump

54

D-15

11

Switch - Hydraulic Filter Bypass (B)

F-15

Relay - Lockout (248,268,Boost Flow)

B-6

Switch - Hydraulic Oil Temp (A)

F-12

51

Relay - Main Power A (A)

E-12

44

Switch - Hydraulic Oil Temp (B)

I-15

51

Relay - Main Power A (B)

G-15

44

Harness identification code


This example indicates
wire 135 in harness "AG".

RD

614

PU

Panel Switch Lamps

RD

Key Start SW / AUX Bleed Off SW

BR

LH Stop Tail Lamp / LH Head Turn Lamp/


Signal Lamp Group / License Lamp

RD

Alt Output (+) / Start Relay / Cold Start Relay


/ Roading Breaker / Main Power Relay A - D

618

YL

RH Stop Tail Lamp / RH Head Turn Lamp

619

GN

Roading Lamp SW / LH & RH Head Turn Lamp

617

GN

PWR Fuel Shut Off

674

BU

Operator Interlock Control / Action Lamp Group

111

YL

Main Power Relay Output D

676

PU

112

PU

Main Power Relay Output A-C

Operator Interlock Control / Action Lamp Group


Control Circuits

114

RD

LH Handle Forward Horn SW

779

WH

Hyd Quick Coupler SW / Quick Coupler Sol Valve

117

YL

QCPLR Auto Level

780

PU

Hyd Quick Coupler SW / Quick Coupler Sol Valve

118
119

GY
PK

Power Wiper Washer


Power Radio

781

PK

LH Handle / 2 Speed Trigger SW

782

GY

LH Handle / Work Tool C1 SW

120
122

YL
BU

Power Backup Alarm


Misc. Power

A751

YL

Power Tools Switch

A752

BR

Power Tools Switch / Water Pump

123

WH

High Flow SW / Fuel Level Ind /


Action Lamp

F766

WH

Lockout Relay / Detent Valve / Optr Interlock Cont

PK

Operator Interlock Control / AUX Hyd Control /


Park Brake SW

F780

124

RD

Heater & HVAC Key SW Relay

125

RD

HVAC Condenser Fan Relay

126

PK

Operator Interlock Control

127

OR

Cold Start SW

128

PK

AUX Hyd Control / AUX Bleed Off SW

H758

BR

Work Tool (C+) Relay / (C+) Solenoid

134

YL

Front Working Lamp SW

H759

OR

Work Tool (C-) Relay / (C-) Solenoid

135

BU

Rear Working Lamp SW

H791

GN

RH Handle WKTL (C+) SW / Relay (C+) Coil

144
145
180

GN
BU
GN

Beacon SW / Beacon Socket


Power Socket + 12 Volts
Jumper Demand Fan

H792
J764

BR
BR

RH Handle WKTL C1 SW / Relay (C-) Coil


Temp Sensor Ground

M732

OR

Start Relay / Machine Security System Control

200

BK

Main Chassis

M733
R732

PK
BR

Tool Connector / Work Tool Relay (C+/C-) Output


Hydraulic Temp. Sensor

201

BK

Operator Interlock Control / Park Brake SW

X734

GY

LOC Code IP, Bit 2

202

BK

Armrest SW

877

YL

Cold Start Relay / Glow Plugs

BK

AUX Hyd Control / High Flow SW


Implement Lockout SW / LH & RH Handle /
Machine Security System / Detent Valve

216B:
RLL1-6799

232B2:
SCH2475-2824

246B:
PAT1-UP

252B2:
SCP4600-5409

268B:
LBA1-UP

216B2:
RLL6800-7699

236B:
HEN1-6749

247B:
MTL1-5074

257B:
SLK1-7299

277B:
MDH1-UP

226B:
MJH1-10574

236B2:
HEN6750-8069

247B2:
MTL5075-5699

257B2:
SLK7300-8299

287B:
ZSA1-UP

248B:
SCL1-UP

262B:
PDT1-UP

226B2:
242B:
MJH10575-12174 BXM1-4224
232B:
SCH1-2474

242B2:
252B:
BXM4225-4774 SCP1-4599

G798
H746
H747

PU
YL
BR

Schematic
Location

Machine
Location

CONN 1

B-12 , E-14

56

CONN 2

B-14 , B-15

18

CONN 3

C-13 , C-14

13

CONN 4

C-12 , C-14

52

CONN 5

B-12 , D-14

46

Connector Number

40
18 13

45 54

Main Power Relay A-D / Machine Security System


Solenoid Demand Fan (+)
Solenoid Demand Fan (-)

51

48

20

56
33
16
14

10

6
55

49
12

44
53

46

21
25

50
15

52

19

47

CONN 6

H-14

55

CONN 7

H-14

34

CONN 8

B-10 , D-13

34

CONN 9

C-10 , E-13

34

CONN 10

E-13

34

CONN 11

C-10 , F-13

51

CONN 12

D-10 , F-13

51

CONN 13

E-10 , G-13

51

CONN 14

E-10 , G-13

51

CONN 15

E-10 , H-13

51

CONN 16

H-9 , I-13

12

CONN 17

F-12

44

F846

PU

RH Action Lamp Group / Machine Security System

G848

GN

RH Action Lamp Group / Machine Security System

944

OR

Cat Data Link (+)

945
961

BR
BR

Cat Data Link (-)


OVRD Switch

CONN 18

F-12

51

CONN 19

I-12

45

WH

Operator Interlock Cont / Transmission Solenoid /


Implement Pilot Solenoid

CONN 20

F-10

51

CONN 21

C-9

51

975

17 11

A958

WH

Operator Interlock Cont / Park Brake Solenoid

307

OR

Key Start SW / Operator Interlock Control

E917

WH

Implement Lockout SW

CONN 22

G-9

13

Current above normal or grounded circuit.

308

YL

Key Start SW / Alternator / Res DMML Alt /


Machine Security System Control

E918

GN

Implement Lockout SW / Operator Interlock Cont /


AUX Hydraulic Control

CONN 23

I-9

14

CONN 24

C-8

13

321

BR

Back Up Pressure SW / Back Up Alarm

F905

YL

Auto Leveler SW / Valve DVTR ARC MTL 248 HF

CONN 25

I-8

322

GY

LH Handle Forward Horn SW / Horn Jumper

G969

YL

Park Brake Sol / Operator Interlock Control

G982

PK

Implement Lockout SW / AUX Hyd Control

I-7

40

G983

GN

Armrest SW / Seat SW

CONN 27

A-6 , D-4

G984

PK

Armrest SW / Operator Interlock Control /


AUX Hydraulic Control

CONN 28

B-6 , D-6

CONN 29

D-6

39

G985

PU

Seat SW / Operator Interlock Control /


AUX Hydraulic Control

CONN 30

D-6 , E-6

K927

BU

Hyd Quick Coupler SW / Quick Coupler Solenoid

F-5

19

Abnormal update.

10

Abnormal rate of change.

327
A309

PK
GY

Fuel Pump PRM


Fuel Shutdown Solenoid / Diode Block

11

Failure mode not identifiable.

A346

BU

Start Relay / Machine Security System Cont

12

Bad device or component.

A347

GN

13

Out of calibration.

Main Power Relay Coil A - D


Monitoring Circuits

14

Parameter failures.

403

15

Parameter failures.

404

16

Parameter not available.

17

Module not responding.

GN

Alternator (R) Term. / Hour Meter /


Machine Security System Control

25

CONN 26

CONN 31

TOOL

SERVICE

YL

LH Action Lamp Gp / Hyd Oil Temperature SW

L987

WH

Cold Start Relay / Cold Start SW

CONN 32

B-5

19

405

GY

LH Action Lamp Gp / AUX Bleedoff SW /


Engine Oil Pressure SW

L998

OR

A1 & A2 Solenoid / AUX Hydraulic Control

CONN 33

B-4 , D-2

19

L999

GN

Two Speed Solenoid / AUX Hydraulic Control

PU

LH Action Lamp Gp / Engine Cool Temp SW


LH Action Lamp Gp / Hydraulic Filter Bypass SW

M901
M904
M905

YL
OR
WH

RH Action Lamp Interlock Override / AUX Hyd Cont


LOC Code IP, Bit 0
LOC Code IP, Bit 1

18

Sensor supply fault.

406

19

Condition not met.

436

OR

20

Parameter failures.

439

YL

RH Action Lamp GP / Implement Lockout SW

440

BR

RH Action Lamp GP / Air Filter Indicator

M906

BU

RC 2 Valve Group Solenoid / Diode

447

PK

RH Action Lamp GP / Fuel Level Ind / Fuel Sender

GY
PK
OR

RC 1 Valve Group Solenoid / Diode


RXD - COMM # 1
TXD - COMM # 1

The FMI is a diagnostic code that indicates what type of failure has occurred.

Circuit
Identification
Number

Pin or Socket
Number

Wire Gauge

Ground
Connection

9X-1123

Component
Part Number

Plug

200-L32 BK-14

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much
current flows through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet
closes the contacts of a normally open reed switch; it opens the contacts of a
normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The
sender measures the temperature or pressure. Its resistance changes to give an
indication to the gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by


electricity. It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
circuit if too much current flows through it. This does not destroy the circuit breaker
and it can be reset to become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close a valve or move a piece of metal that can do work.

C444

YL

RH Action Lamp GP / Alternator / Res DMML Alt

C457

BU

Stop Pressure SW 1

M907
N957
N960

C460

BU

Tool Connector / Jumper

N979

GN

Signal GND - COMM # 1

G465

PK

P978

GN

A1 Solenoid / AUX Hydraulic Control

H416

GN

Cold Start Pump / Cold Start Thermo SW


Transmission Solenoid / Operator Interlock Control

P979

YL

A2 Solenoid / AUX Hydraulic Control

Accessory Circuits

P980

OR

Flow Control Sol / AUX Hydraulic Control

P981

PU

Two Speed Solenoid / AUX Hydraulic Control /


High Flow Relay / RH Action Lamp

500

BR

Wiper Washer SW / Front Wiper Motor

501

GN

Wiper Washer SW / Front Wiper Motor

506

PU

Wiper Washer SW / Washer Bottle

P982

BU

LH Handle 2 Speed Trigger SW / AUX Hyd Control

513

OR

A/C Compressor Relay Output / A/C Comp Sol

P983

GN

High Flow SW / AUX Hydraulic Control

514

PU

A/C Condenser Fan Motor Relay Output / Fans

536

WH

Turn Signal SW / Hazard SW

P984
P986

YL
PU

Work Tool Relay (C+/C-) Output / AUX Hyd Cont


RH Handle Work Tool A2 SW / AUX Hyd Cont

537

GN

Turn Signal SW / Hazard SW / Flasher

549

PK

RH Handle / Work Tool Trigger SW

P987
P988

GN
OR

AUX Bleed Off SW / AUX Hydraulic Control


Lockout Relay / IMP Pilot Sol / Optr Interlock Cont

567
A571

WH
PU

A/C Pressure SW / Compressor Relay Coil


Tool Connector / Spare Relay Fuse Block 1

P991

PK

High Flow SW / AUX Hydraulic Control

P993

OR

LH Handle Cont Flow SW / AUX Hydraulic Control

C576

BU

Stop Lamp Relay / Stop Pressure SW 1

P994

BU

RH Handle Roller Power / AUX Hydraulic Control

GN

RH Handle Roller Signal / AUX Hydraulic Control

PK

Lighting Circuits
Beacon Socket / Beacon SW

P996

603
604

OR

Stop Lamp Relay / RH & LH Stop Tail Lamp /


Signal Lamp Group

P997
R995

BR
BU

RH Handle Roller Ground / AUX Hydraulic Control


Coolant Temp. Sensor

605

YL

Turn Signal SW / LH Stop Tail lamp /


LH Head Turn Lamp / Signal Lamp Group

606

GY

Turn Signal SW / RH Stop Tail lamp /


RH Head Turn Lamp / Signal Lamp Group

T901

YL

Ferrite Coil / Machine Security System Control

T902

PK

Y905
Y952

YL
YL

MSS Exciter Coil / Machine Security System Cont


High Flow Relay / High Flow Solenoid
Demand Fan Speed Sensor

Printed in U.S.A.

Electrical Schematic Symbols And Definitions

Engine & Platform Connector Location

Current below normal or open circuit.

Single Wire
Connector

Wire Color

Part Number For


Connector Recepticle

2007 Caterpillar
All Rights Reserved

Voltage below normal or shorted low.

Mechanical system not responding properly.

Socket

267B:
CYC1-UP

Abnormal frequency, pulse width, or period.

Pin

L-C12
3E-5179

AG-C4
111-7898
325-AG135 PK-14

Part Number for


Connector Plug

Volume 1 of 2: Engine & Chassis

Description

Front Work Lamp SW / LH & RH Floods

Harness Connector Serialization Code:


The "C" stands for "Connector" and the number
indicates which connector in the harness. (C1, C2, C3, .....)

C-C4
AG-C3
130-6795 130-6795

Skid Steer Loaders:


216B, 216B2, 226B, 226B2, 232B, 232B2, 236B,
236B2, 242B, 242B2, 246B, 248B, 252B, 252B2,
262B, 268B
Multi Terrain Loaders:
247B, 247B2, 257B, 257B2, 267B, 277B, 287B
Electrical System

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

Lighting Circuits Cont.


Rear Work Lamp SW / Rear LH & RH Floods

Operator Interlock Control /


Machine Security System

48

A-7

21

OR

GN

H-1

Diode - Block (A)

I-15

GN

306

Control - Operator Interlock

Ground - Upper Frame

610

Starter Relay / Starter

46

608

WH

12

H-15

C-5

Bat (+) / Main Breaker

304

F-12

Sender - Fuel Level (B)

Solenoid - Continuous Flow (B)

Roading Breaker / Stop Lamp Relay /


Roading Lamp SW / Stop Pressure SW /
Flasher

Basic Machine Circuits

Sender - Fuel Level (A)

47

39

RD

Data valid but below normal operational range.

19

F-1

D-4

110

203

C-2

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes

(A) = 216B / 226 / 232 / 242 / 247 / 257


(B) = 236B / 246 / 248 / 252 / 262 / 267 / 268 / 277 / 287

Power Circuits

Failure Description

Coil - Ferrite Asy.


Control - Auxiliary Hydraulic Control

Ground - Lower Platform

120.0 6.0

Failure Mode Identifiers (FMI)

14

14

Wire Description

FMI No.

45

C-7

Handle - 2 SW - RH

DMML ALT

Ground Circuits

I-10

Resistor - DMML Alternator (A)

D-5

At room temperature unless otherwise noted.

109

Relay - Start (B)

44

G-10

Empty: 240 - 250


Full: 28 - 33

105

45

H-12

Solenoid - Cold Start Pump (B)

Fuel (216B / 226 / 232B / 242)

102

B-9

Breaker - Roading (B)

Solenoid - Continuous Flow (A)

Sender:

101

Breaker - Roading (A)

49

231-2105

Wire
Number

45

21

2.2 0.2

Description

44

D-7

I-15

Empty: 240 - 245


Full: 28 - 33

Wire Color

G-15

Relay - Start (A)

H-10

Fuel (267 / 277)

Wire
Number

Relay - Main Power D (B)

45

Ground - Lower Frame

Sender:

Resistor:

45

H-12

Ground - Engine Stud (B)

224-8545

238-9397

B-9

Breaker - Main (B)

Two Speed

Fuel (236 / 246 / 252 / 262 / 248 / 268)

Breaker - Main (A)

D-5

Fuel (287 / 267)

Sender:

45

Solenoid - Boost Flow (A)

Sender:

224-8544

D-12

49

Resistance (Ohms)

Fuel (247 / 257)

Relay - Main Power D (A)

B-7

224-7782

Sender:

13

Ground - Engine Stud (A)

Empty: 240 - 245


Full: 28 - 33

231-2106

G-11

10 0.5

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control
module

44

Battery (B)

E-7

C+ & C- (High Flow XPS)


Implement Pilot
Parking Brake
Transmission

High Pressure Tool Detection Switch

45

G-15

Solenoid - A2

2.2 0.2

1942

E-12

Relay - Main Power C (B)

15

A1 & A2
Continuous Flow (High Flow XPS)

Solenoid:

Relay - Main Power C (A)

11

G-10

Solenoid:

216-0610

33

A-8

Glow Plugs (B)

185-4254

Auxiliary Hydraulic High Flow Diverter Solenoid

I-10

Battery (A)

Quick Coupler

1940

Alternator (B)

E-7

Detent Valve

Auxiliary Hydraulic High Flow Supply

44

Solenoid - A1

Solenoid:

1939

45

G-15

15

Solenoid:

Solenoid:

E-12

Relay - Main Power B (B)

A-7

172-0970

195-9700

Relay - Main Power B (A)

14

Glow Plugs (A)

233-7128

Auxiliary Hydraulic Flow Selector Switch

16

C-7

Two Speed Motor Solenoid Supply

1935

C-14

Alternator (A)

D-5

1694

High Pressure / High Flow Solenoid

Alarm - Backup

Solenoid - (C+) High Flow (B)

Part No.

1931

Machine
Location

Arm Bar / Seat Switch

Two Speed Switch

Schematic
Location

Component

G-7

1190

1695

Machine
Location

Fuses - Block 2 (Work Tools)

Engine & Platform Resistor, Sender and Solenoid Specifications


Component Description

Schematic
Location

Component

21

54

17 18

16
33
14

Temperature
Symbol

Level
Symbol

Flow
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

40

51 52
15 50
10

49
53

56
8

12

13
11

Pressure
Symbol

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

20
19

44 45

55

46

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

7
6

Related Electrical Service Manuals

47
48

Machine Harness Connector And Component Locations

Title

Form Number

K3A Alternator:

239-0772

SENR5841

R2.7KW Electric Starting Motor:

143-0539

SENR3828

Auxiliary Hydraulic Control system:

RENR2893

Operator Interlock Control:

RENR2864

20 Page, (Dimensions: 39 inches x 24 inches)

134-0404

Function

Sure-Seal connector:
The plug and receptacle contain
both pins and sockets.

1
2

RENR6419-04 VOL 1 of 2

Part No.

Deutsch connector:
The plug contains all sockets
and the receptacle contains all pins.

14

13

12

11

P-C7
1552252

110-P58 GN -16
200-P89 BK -18
200-P13 BK -18
308-P93 YL -18
C444-P66 YL -18
A346-P42 BU -18
403-P50 GN -18
405-P34 GY -18
406-P33 PU -18
L987-P62 WH -18
M732-P1 OR -18

UPPER FRAME GND STUD


NOTE B

UPPER LOWER FRAME GND STRAP


8M-4963

102-P2 RD -14
109-P38 RD -8
109-P53 RD -8
109-P56 RD -12
110-P58 GN -16
200-P13 BK -18
200-P89 BK -18
203-P127 BK -18
308-P93 YL -18
403-P50 GN -18
405-P34 GY -18
406-P33 PU -18
A346-P42 BU -18
C444-P66 YL -18
L987-P62 WH -18
M732-P1 OR -18

I
LOWER FRAME GND STUD
NOTE B

102-P2 RD -14
109-P20 RD -12
109-P24 RD -12
109-P53 RD -8
109-P23 RD -12
109-P25 RD -12
109-P38 RD -8
109-P56 RD -12
110-P58 GN -16
110-P86 GN -18
110-P102 GN -18
111-P16 YL -12
112-P10 PU -12
112-P12 PU -12
112-P15 PU -12

P-C18
1552267

HYD OIL TEMP SW


236-1872
A
B
C

WH-16
BK-16

404-P22 YL -18
200-P84 BK -18

200-P13 BK -18
200-P89 BK -18
200-P110 BK -18
200-P111 BK -18
200-P88 BK -18
200-P106 BK -14
200-P108 BK -18
200-P109 BK -18
200-P114 BK -18
200-P80 BK -16
200-P83 BK -18
200-P82 BK -18
200-P84 BK -18
200-P103 BK -16
200-P120 BK -12

FJ-C2
1552269

FUEL SENDER
224-8544 - BETA SSL
231-2105 - ALPHA SSL
224-8545 - 267/277
224-7782 - 287/267
231-2106 - 247/257

PK-18
BK-18

FJ-C1
3E3364

447-FJ1 PK -18
200-FJ2 BK -18

1
2

FORWARD HORN
164-9425

CONN 7

HE-C1
3E3364

322-HE1 GY -18
200-HE2 BK -18

1
2

447-P14 PK -18
200-P83 BK -18

1
2

NOTE F

HE-C2
1552269

P-C13
1552269

P-C12
1552269

CONN 6

111-P16 YL -12
200-P120 BK -12

85
87
87a
30

MAIN PWR B
115-1615

105-P32 RD -16
110-P98 GN -14
117-P105 YL -18
118-P57 GY -14
119-P3 PK -18
122-P91 RD -16
123-P92 WH -18
127-P31 OR -18
128-P5 PK -18
134-P26 YL -16
135-P21 BU -16
144-P18 GN -16
306-P59 GN -18
307-P4 OR -18
308-P95 YL -18
321-P7 BR -18
322-P19 GY -18
614-P75 PU -14
617-P70 BR -18
618-P71 YL -18
674-P29 BU -18
676-P30 PU -18
F780-P35 PK -18
M901-P36 YL -18
E918-P37 GN -18
944-P81 OR -18
945-P77 BR -18
P981-P41 PU -18
G982-P40 PK -18
P983-P60 GN -18
G984-P45 PK -18

122-P51 RD -18
122-P128 RD -16
122-P91 RD -16

307-P52 OR -18

MAIN PWR C
115-1615

85
87
87a
30

MAIN PWR D WKTL


246-9371

85
87
87a

605-P55 YL -18
606-P47 GY -18
617-P70 BR -18
618-P71 YL -18
619-P54 GN -18
779-P65 WH -18
780-P64 PU -18
A346-P42 BU -18
A347-P61 GN -18
A347-P63 GN -18
A347-P73 GN -18
A347-P76 GN -18
C444-P66 YL -18
F905-P112 YL -18
F905-P113 YL -18

109-P24 RD -12
A347-P73 GN -18
G798-P28 PU -18
112-P12 PU -12

P-C4
9X1054

1
5
2
4
3

86

404-P22 YL -18
405-P34 GY -18
406-P33 PU -18
436-P48 OR -18
440-P72 BR -18
447-P14 PK -18
604-P100 OR -18

109-P25 RD -12
A347-P63 GN -18
G798-P46 PU -18
112-P15 PU -12

P-C15
9X1054

1
5
2
4
3

86

403-P50 GN -18

109-P23 RD -12
A347-P61 GN -18
G798-P27 PU -18
112-P10 PU -12

P-C16
9X1054

1
5
2
4
3

86

85
87
87a
30

1
5
2
4
3

86

109-P20 RD -12
A347-P76 GN -18
G798-P39 PU -18
111-P16 YL -12

G798-P27
G798-P28
G798-P39
G798-P46

PU -18
PU -18
PU -18
PU -18

K927-P90 BU -18

203-P78 BK -18
203-P116 BK -18
307-P4 OR -18
307-P9 OR -18
308-P117 YL -18
308-P94 YL -18
308-P95 YL -18

403-P118 GN -18
403-P119 GN -18

COIL S-1

COIL S-2

1
2

F905-P112 YL -18
F905-P113 YL -18
200-P110 BK -18
200-P111 BK -18

1
2

WC-C3
1552269
WC-4 RD-16
WC-3 BK-16

WC-1
WC-2
WC-3
WC-4

G798-P17 PU -18

102-P2 RD -14
105-P32 RD -16
117-P105 YL -18
118-P57 GY -14
119-P3 PK -18

K927-P67 BU -18

CONN 1

QCPLR SOL VALVE


233-7128
"0.92 A MIN, 1.2 A CONT"

E918-P37
F780-P35
G982-P40
G984-P45
G985-P49

IND AS. AIR FLTR


237-7325
"75 mbar; 6 W"

327-P69 PK -18
200-P109 BK -18

1
2

PUMP GP FUEL PRM


232-5877
"4.5 A STATIC"

327-P68 PK -18
307-P52 OR -18

20 Page, Color 2, (Dimensions: 39 inches x 24 inches)

RENR6419-04 VOL 1 of 2

1
2

SUPPR ARC F PUMP


106-8704
MUR460

30
RLY FUEL PUMP
115-1615

P-C6
119-5094

1
5
2
4
3

86

85
87
87a

110-P86 GN -18
327-P85 PK -18
200-P88 BK -18
327-P74 PK -18

TO LOWER PLATFORM
HARNESS A-C1
(LOC SH 1 E-9)

109-E21 RD -8

TO STOP LAMP SW ATCH


HARNESS G-C1
[LOC SH 2 G-5]

MTR BAT

STARTER
235-4963

CONN 5

PA-C19
1779646

ENGINE OIL PRESS. SW


292-6568

NEG

200-H5 BK -16
321-H11 BR -18
604-H12 OR -18
605-H4 YL -18
606-H7 GY -18
617-H3 BR -18
618-H8 YL -18

109-PA38 RD -8
109-PA23 RD -12
109-PA25 RD -12
TO CAB
HARNESS C-C21
(LOC SH 2 H-15)
OR CN-21
(LOC SH 2 H-11)

109-PA53 RD -8
109-PA20 RD -12
109-PA24 RD -12
110-PA58 GN -18
110-PA98 GN -18

PA-C18
1552267

HYD OIL TEMP SW


236-1872
A
B
C

WH-16
BK-16

110-PA102 GN -18
111-PA16 YL -12
112-PA10 PU -12
112-PA12 PU -12
112-PA15 PU -12

404-PA22 YL -18
200-PA84 BK -18

NOTE F
FUEL LEVEL SNDR
224-8544 - BETA SSL
231-2105 - ALPHA SSL
224-8545 - 267/277
224-7782 - 287/267
231-2106 - 247/257

TO CAB
HARNESS C-C24
(LOC SH 2 G-15)
OR CN-C24
(LOC SH 2 G-11)

FJ-C2
FJ-C1 PA-C13
1552269
3E3364 1552269
1
447-PA14 PK -18
PK-18
2
BK-18
200-PA83 BK -18

PK-18
BK-18

CONN 18

HE-C2
155-2269

FORWARD HORN
164-9425
"12 V 5.4A"

HE-C1
PA-C12
3E-3364 1552269
322-HE1 GY-18
200-HE2 BK-18

1
2

322-PA19 GY -18
200-PA82 BK -18

1
2

CONN 17

NOTE P

BK-18

30

CONN 10

MAIN PWR A
115-1615

CONN 9
P-C25
1552252
1
2
3
4
5
6
7
8
9
10
11
12

CONN 8

1
5
2
4
3

86

85
87
87a

TO CAB
HARNESS C-C25
(LOC SH 2 F-15)

30
MAIN PWR C
115-1615

P-C26
3E5179

1
5
2
4
3

86

85
87
87a

MAIN PWR B
115-1615

P-C10
3E3376
1
2
3
4

122-PA51 RD -18
122-PA128 RD -18
122-PA91 RD -16
200-PA80 BK -16
200-PA4 BK -18
200-PA82 BK -18
200-PA84 BK -18
200-PA83 BK -18
200-PA103 BK -18
200-PA106 BK -18
200-PA13 BK -18
200-PA89 BK -18
200-PA6 BK -18
200-PA74 BK -18
200-PA79 BK -18

200-PA120 BK -12

BK-18

A
B
C

122-P51 RD -18
203-P116 BK -18
945-P77 BR -18
944-P81 OR -18
308-P117 YL -18
403-P119 GN -18
G798-P17 PU -18
A347-P11 GN -18
203-P78 BK -18
306-P59 GN -18
A346-P42 BU -18
M732-P1 OR -18

1
5
2
4
3

86

85
87
87a

NOTE J
203-P121 BK -18
30

308-P123 YL -18

MAIN PWR D WKTL


246-9371

203-P124 BK -18
308-P123 YL -18
203-P124 BK -18
306-P122 GN -18
306-P122 GN -18
203-P121 BK -18

86

85
87
87a

1
5
2
4
3

PA-C9
9X1054

109-PA23 RD -12
A347-PA61 GN -18
G798-PA27 PU -18
112-PA10 PU -12

PA-C16
9X1054

109-PA25 RD -12
A347-PA63 GN -18
G798-PA46 PU -18
112-PA15 PU -12

PA-C15
9X1054

109-PA24 RD -12
A347-PA73 GN -18
G798-PA28 PU -18
112-PA12 PU -12

PA-C4
9X1054

109-PA20 RD -12
A347-PA76 GN -18
G798-PA39 PU -18
111-PA16 YL -12

203-PA116 BK -18
203-PA78 BK -18
203-PA127 BK -18
308-PA95 YL -18
308-PA93 YL -18
308-PA94 YL -18
308-PA117 YL -18
321-PA7 BR -18
322-PA19 GY -18
403-PA50 GN -18

1
2
3
4

605-PA55 YL -18
606-PA47 GY -18
617-PA70 BR -18
618-PA71 YL -18
619-PA54 GN -18
779-PA65 WH -18
780-PA64 PU -18
A347-PA11 GN -18
A347-PA61
A347-PA63
A347-PA73
A347-PA76

GN -18
GN -18
GN -18
GN -18

G798-PA17 PU -18
436-PA48 OR -18

HYD FILTER BYPASS SW


134-0404

G798-PA27
G798-PA28
G798-PA39
G798-PA46

PU -18
PU -18
PU -18
PU -18

K927-PA67 BU -18
K927-PA41 BU -18
K927-PA52 BU -18

200-P103 BK -16
321-P7 BR -18
604-P100 OR -18
605-P55 YL -18
606-P47 GY -18
617-P70 BR -18
618-P71 YL -18
619-P54 GN -18

200-PA80 BK -16
200-PA106 BK -18
200-PA120 BK -12
GND UPPER FRAME
NOTE B

NOTE C

TO REAR DOOR
HARNESS H-C2
(LOC SH 1 C-13)

TAIL
STOP

NOTE E

CONN 3

605-H4 YL -18
200-H1 BK -18
604-H9 OR -18
617-H3 BR -18

1
2
3
4

WH
RD
BK

CONN 3

321-H11 BR -18
604-H9 OR -18

BACKUP ALARM
161-2539
"12V 0.2A"

321-H11 BR -18
200-H6 BK -18

LICENSE LAMP
190-8962
"12V 0.63A"

1
2
3
4

CONN 2

604-H2 OR -18
604-H12 OR -18
605-H4 YL -18
606-H7 GY -18
617-H3 BR -18
618-H8 YL -18

PA-C21
1003320

440-PA72 BR -18
200-PA4 BK -18

A
B

IND AIR FLTR


241-3394
"64 mbar; 6 W"

RJ-C2
1552272

TO RH STOP
TAIL LAMP

CONN 4

200-H5 BK -16

LH STOP TAIL LAMP


142-7503
"12V 1.42A"

617-LJ8 BR -18
200-LJ7 BK -18

200-H1 BK -18
200-H6 BK -18
200-H10 BK -18

200-PA103 BK -18
321-PA7 BR -18
604-PA100 OR -18
605-PA55 YL -18
606-PA47 GY -18
617-PA70 BR -18
618-PA71 YL -18
619-PA54 GN -18

1
2
3
4
5
6
7
8

TO REAR DOOR
HARNESS H-C1
(LOC SH 1 C-14)
OR ROADING LAMP
HARNESS KJ-C2
(LOC SH 2 I-3)

H-C2
1552272
1
2
3
4

200-LJ5 BK -18
617-LJ6 BR -18

LAMP GP SIGNAL
142-8634
"12V 3.17A"

WC-C2
1552269

H-C3
1552272

RJ-C1
3E3376

606-RJ1 GY -18
200-RJ2 BK -18
604-RJ3 OR -18
618-RJ4 YL -18

85

TAIL
1
2
3
4

TO REAR DOOR
HARNESS H-C3

WH
RD
BK

STOP

1
2
3
4

COIL S-1

606-H7 GY -18
200-H10 BK -18
604-H2 OR -18
618-H8 YL -18

CONN 2

COIL S-2

WC-1 YL -16
WC-2 BK -16

1
2

WC-1
WC-2
WC-3
WC-4

1
2

WC-4 RD -16
WC-3 BK -16

YL -16
BK -16
BK -16
RD -16

PA-C11
1552272

779-PA65 WH -18
K927-PA41 BU -18
K927-PA52 BU -18
780-PA64 PU -18

1
2
3
4

CONN 1

QCPLR SOL
233-7128
"0.92 A MIN, 1.2 A CONT"

RH STOP TAIL LAMP


142-7503
"12V 1.42A"

RR DOOR EXT HARN


(ITALY ONLY) (ATCH)

WC-C1
3E3376

WC-C3
1552269

CONN 2

86

87

30

RLY C146-9439

87A

85

M907-WT10 GY -14
782-WT11 GY -18

M906-WT13 BU -14

10A

RLY C2
146-9439

10A

85

86

87

GRAY

30

RLY C1
146-9439

87A

10A

A-C8
1552272
1
2
3
4

203-PA127 BK -18

CONN 20

STRAP CAB GND

7G-1060
ASSEMBLE
STRAP CAB GND
FROM BOSS ON
UPPER FRAME AS.
TO CAB GND

PA-C14
1673693

CAB GND

105-PA32 RD -16
110-PA98 GN -18
117-PA105 YL -18
118-PA57 GY -14
119-PA3 PK -18
122-PA91 RD -16
123-PA92 WH -18
127-PA31 OR -18
128-PA5 PK -18
134-PA26 YL -16
135-PA21 BU -16
144-PA18 GN -16
306-PA59 GN -18
307-PA9 OR -18
308-PA95 YL -18
321-PA7 BR -18
322-PA19 GY -18
614-PA75 PU -14
617-PA70 BR -18
618-PA71 YL -18
674-PA29 BU -18
676-PA30 PU -18
F780-PA35 PK -18
M901-PA36 YL -18
E918-PA37 GN -18
944-PA81 OR -18
945-PA77 BR -18

NOTE B

105-PA32 RD -16
109-PA56 RD -12
110-PA98 GN -18
112-PA10 PU -12
112-PA12 PU -12
112-PA15 PU -12
117-PA105 YL -18
118-PA57 GY -14
119-PA3 PK -18
122-PA91 RD -16
123-PA92 WH -18
127-PA31 OR -18
128-PA5 PK -18
134-PA26 YL -16
135-PA21 BU -16
144-PA18 GN -16
306-PA59 GN -18
307-PA9 OR -18
308-PA95 YL -18
321-PA7 BR -18
322-PA19 GY -18
614-PA75 PU -14
617-PA70 BR -18
618-PA71 YL -18
674-PA29 BU -18
676-PA30 PU -18
944-PA81 OR -18
945-PA77 BR -18
A751-PA8 YL -16
A752-PA129 BR -14
E918-PA37 GN -18
F780-PA35 PK -18
G982-PA40 PK -18
G984-PA45 PK -18
G985-PA49 PU -18
M901-PA36 YL -18

G982-PA40 PK -18
P983-PA60 GN -18
G984-PA45 PK -18
NOTE A

A-C11
1673692
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

CONN 15

PA-C1
1552273

A751-PA8 YL -16
A752-PA129 BR -14
G985-PA49 PU -18
P987-PA43 GN -18
P991-PA87 PK -18

P983-PA60 GN -18
P987-PA43 GN -18
P991-PA87 PK -18

A-C1
3E3382
1
2
3
4
5
6

200-A110
308-A109
124-A107
125-A108

BK -14
YL -18
RD -14
RD -14

105-A76 RD -16
110-A39 GN -14
117-A77 YL -18
118-A80 GY -14
119-A68 PK -18
122-A78 RD -16
123-A83 WH -18
127-A85 OR -18
128-A49 PK -18
134-A87 YL -16
135-A88 BU -16
144-A89 GN -16
306-A11 GN -18
307-A67 OR -18
308-A109 YL -18
321-A55 BR -18
322-A53 GY -18
614-A92 PU -14
617-A93 BR -18
618-A94 YL -18
674-A15 BU -18
676-A3 PU -18
F780-A42 PK -18
M901-A23 YL -18
E918-A45 GN -18
944-A59 OR -18
945-A58 BR -18
P981-A60 PU -18
G982-A38 PK -18
P983-A28 GN -18
G984-A43 PK -18
NOTE A

112-PA12
112-PA15
112-PA10
109-PA56

PU -12
PU -12
PU -12
RD -12

NOTE L

P979-A35 YL -18
L998-A95 OR -18

122-PA128 RD -18
123-PA92 WH -18
127-PA31 OR -18
128-PA5 PK -18
134-PA26 YL -16
135-PA21 BU -16
144-PA18 GN -16
307-PA9 OR -18
404-PA22 YL -18
405-PA34 GY -18
406-PA33 PU -18
436-PA48 OR -18
440-PA72 BR -18
C444-PA66 YL -18
447-PA14 PK -18
614-PA75 PU -14
674-PA29 BU -18
676-PA30 PU -18
A751-PA8 YL -16
A752-PA129 BR -14
779-PA65 WH -18
780-PA64 PU -18
F780-PA35 PK -18
M901-PA36 YL -18
F905-PA44 YL -18

PA-C6
1552267

TO STOP LAMP SW
ATCH HARNESS G-C1
(LOC SH 2 G-5)

FOR ROADING ATCH


USE 142-8634
12V 3.17A

A
B
C

CONN 5

110-PA102 GN -18
200-PA6 BK -18
604-PA100 OR -18

REAR DOOR
VALVE DVTR XR XRMTL
223-8408
RD-18
RD-18

VALVE DVTR ARC MTL


224-9418

1
2
3
4

RD-18
RD-18

PA-C3
1552272
1
2
3
4

200-PA74 BK -18
200-PA79 BK -18
F905-PA69 YL -18
F905-PA68 YL -18

105-PA32 RD -16
109-PA56 RD -12
117-PA105 YL -18
118-PA57 GY -14
119-PA3 PK -18
123-PA92 WH -18
127-PA31 OR -18
128-PA5 PK -18
134-PA26 YL -16
135-PA21 BU -16
144-PA18 GN -16
306-PA59 GN -18
307-PA9 OR -18
405-PA34 GY -18
406-PA33 PU -18
614-PA75 PU -14
674-PA29 BU -18
676-PA30 PU -18
944-PA81 OR -18
945-PA77 BR -18
A346-PA42 BU -18
A751-PA8 YL -16
A752-PA129 BR -14
C444-PA66 YL -18
E918-PA37 GN -18
F780-PA35 PK -18
G982-PA40 PK -18
G984-PA45 PK -18
G985-PA49 PU -18
L987-PA62 WH -18
M732-PA1 OR -18
M901-PA36 YL -18
P983-PA60 GN -18
P987-PA43 GN -18
P991-PA87 PK -18

105-PA32 RD -16
109-PA56 RD -12
117-PA105 YL -18
118-PA57 GY -14
119-PA3 PK -18
123-PA92 WH -18
127-PA31 OR -18
128-PA5 PK -18
134-PA26 YL -16
135-PA21 BU -16
144-PA18 GN -16
306-PA59 GN -18
307-PA9 OR -18
405-PA34 GY -18
406-PA33 PU -18
614-PA75 PU -14
674-PA29 BU -18
676-PA30 PU -18
944-PA81 OR -18
945-PA77 BR -18
A346-PA42 BU -18
A751-PA8 YL -16
A752-PA129 BR -14
C444-PA66 YL -18
E918-PA37 GN -18
F780-PA35 PK -18
G982-PA40 PK -18
G984-PA45 PK -18
G985-PA49 PU -18
L987-PA62 WH -18
M732-PA1 OR -18
M901-PA36 YL -18
P983-PA60 GN -18
P987-PA43 GN -18
P991-PA87 PK -18

403-PA118 GN -18
E918-PA37 GN -18
K927-PA67 BU -18

A-C9
1779649

G982-PA40 PK -18
P983-PA60 GN -18
G984-PA45 PK -18
G985-PA49 PU -18
L987-PA62 WH -18
P987-PA43 GN -18
P991-PA87 PK -18
308-PA94 YL -18

H758-A66 BR -18
200-A70 BK -18
120-A117 YL -18
H759-A62 OR -18
L999-A26 GN -18
P980-A25 OR -18
P984-A57 YL -18
P984-A113 YL -18

1
2
3
4

605-PA55 YL -18
606-PA47 GY -18
619-PA54 GN -18

10A
25A
15A

20A

F4 RR WORK LT
113-8491

F16 AUX HYD ECM


113-8490
A-C18
1733138

F23 KEY SW
113-8490

112-A72 PU -12
109-A74 RD -12

A
C

QCPLR AUTOLVL
113-8490

GRAY

P978-A29 GN -18
P979-A35 YL -18
P980-A25 OR -18
P981-A61 PU -18
P984-A57 YL -18
P984-A113 YL -18

F22 A/C
124-3548
F15 WIPER WSHR
113-8491

F17 HEATER
113-8492

A752-A127 BR -14
H758-A66 BR -18
H759-A62 OR -18

A-C13
9W1951

P984-A113 YL -18
122-A97 RD -16
200-A96 BK -18

A
B
C
D
E
F
G
H
J

944-A50 OR -18
945-A52 BR -18
NOTE A

CAP
8C-6354
SERVICE CONNECTOR

PIN
A
B
D
E

DESCRIPTION
POWER
GROUND
CAT DATA LINK POS (+)
CAT DATA LINK NEG (-)

CONN 31
145-A1 BU -18
200-A86 BK -18

POWER SOCKET
178-7539
10A

1
2
3
4
5
6
7
8

30
RLY HIGH FLOW
115-1615

1
5
2
4
3

86

85
87
87a

120-FW15 YL -18

120-FW15 YL -18
L999-FW2 GN -18
P980-FW8 OR -18
Y905-FW10 YL -18

FW-C7
3E3388

TO HIGH FLOW ATCH


HARN FW-C7
(LOC SH 1 E-6) OR TO
HIGH FLOW XPS ATCH
HARN FL-C7
(LOC SH 1 D-6)

H758-FW3 BR -18
200-FW11 BK -18
120-FW13 YL -18
H759-FW6 OR -18
L999-FW7 GN -18
P980-FW8 OR -18
P984-FW9 YL -18
P984-FW9 YL -18

1
2
3
4
5
6
7
8

TO LOWER PLATF
HARN A-C22
(LOC SH 1 E-7)

CONN 30

1
5
2
4
3

1
5
2
4
3

30
86

110-PA58 GN -18
200-PA89 BK -18
200-PA13 BK -18
308-PA93 YL -18
C444-PA66 YL -18
A346-PA42 BU -18
403-PA50 GN -18
405-PA34 GY -18
406-PA33 PU -18
L987-PA62 WH -18
M732-PA1 OR -18

EA-C1
3E5179

110-EA1 GN -18
200-EA4 BK -18
200-EA2 BK -18

110-EA1 GN -18
200-EA4 BK -18
200-EA2 BK -18
308-EA8 YL -18
C444-EA9 YL -18
A346-EA16 BU -18
403-EA7 GN -18
405-EA5 GY -18
406-EA3 PU -18
L987-EA17 WH -18
M732-EA13 OR -18

1
2
3
4
5
6
7
8
9
10
11
12

109-PA38 RD -8
109-PA53 RD -8
109-PA56 RD -12

C444-EA26
C444-EA27
L987-EA17
M732-EA13

109-PW1 RD -4

109-WA1 RD-12

RD -8
RD -8
RD -12
GN -18
BK -18
BK -18

H758-FW3 BR -18
H759-FW6 OR -18

1
2

C- SOL
231-0295

L999-FW7 GN -18
P981-FW1 PU -18
Y905-FW10 YL -18

Y905-FW10 YL -18
200-FW14 BK -18

FW-C4
1552269

30
86

START RLY
115-1615

87
87a

200-FL1 BK -18
200-FL4 BK -18
200-FL5 BK -18
H758-FL3 BR -18

TO RH POD
HARN RA-C6
(LOC SH 1 B-6)

H759-FL6 OR -18
L999-FL7 GN -18
P980-FL8 OR -18

H759-FL6 OR -18
200-FL5 BK -18

1
2

V GP SOL C195-9700
"0.78A MIN 1.11A CONT"

FL-C3
1552269

120-FL2 YL -18

P980-FL8 OR -18
L999-FL7 GN -18

1
2

V GP LOAD SENSE RELIEF


230-7910

CONN 28
C444-EC1 YL -18
C444-EC2 YL -18

1
2

403-EA7 GN -18

D+
W

B+
1

109-EA20 RD -4

ENG GND STRAP


7G-1060

308-PA93 YL -18
403-PA50 GN -18
405-PA34 GY -18
406-PA33 PU -18
A346-PA42 BU -18
C444-PA66 YL -18
L987-PA62 WH -18
M732-PA1 OR -18

109-EA20 RD -4

101-EA6 RD -4

105A

109-EA21 RD -8

MAIN BKR
171-2212

109-EA18 RD -12
109-EA19 RD -12

E918-A45 GN -18
F780-A7 PK -18
F780-A31 PK -18

NOTE B

A309-EA15 GY -18
200-EA24 BK -18

101-EA6 RD -4

122-PA51 RD -18
203-PA116 BK -18
945-PA77 BR -18
944-PA81 OR -18
308-PA117 YL -18
403-PA119 GN -18
G798-PA17 PU -18
A347-PA11 GN -18
203-PA78 BK -18
306-PA59 GN -18
A346-PA42 BU -18
M732-PA1 OR -18

PA-C26
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

NOTE J

406-EA3 PU -18
200-EA4 BK -18

102-PA2 RD -14

203-PA121 BK -18

30A

NOTE B

A309-EA22 GY -18
110-EA1 GN -18
200-EA14 BK -18
A309-EA23 GY -18

101-EA6 RD -4

MTR BAT

101-CC1 RD-00
MOTOR

STARTER
163-3361

POS

1
2
3
4

TO UPPER PLATF
HARNESS A-C6
(LOC SH 1 C-3)

CBL-CA1 BK-00

877-EA10 YL -12

304-EA11 WH -12

86

85
87
87a

1
5
2
4
3

975-RA6 WH -18

RA-C7
9X1054

975-RA13 WH -18

120-RA17 YL -18
P988-RA12 OR -18
975-RA14 WH -18
F766-RA22 WH -18

975-RA14 WH -18
C460-RA21 BU -18

1
2
3
4
5
6
7
8
9
10
11
12

L999-A26
L999-A65
M901-A23
P978-A29
P979-A35
P980-A25
P981-A18

P984-RA20 YL -18
P986-RA7 PU -18

549-RA16 PK -18

C460-RA21 BU -18
P984-RA20 YL -18
P986-RA7 PU -18

A
B
C

RA-C4
1552269

TO RH HANDLE
(LOC SH1 D-2)

CONN 33

HIGH FLOW MACHINES ONLY


NOTE K

JUMPER AS
133-9931

RA-C3
1552267

P988-RA11 OR -18
975-RA13 WH -18

1
2
3
4
5
6
7
8
9
10
11
12

F766-RA24 WH -18
H791-RA18 GN -18
203-RA15 BK -18
H792-RA10 BR -18

H792-RA10 BR -18
P994-RA2 BU -18
P996-RA1 GN -18
P997-RA3 BR -18

P988-RA5 OR -18
P988-RA11 OR -18
P988-RA12 OR -18

P994-RA2 BU -18
P997-RA3 BR -18
P996-RA1 GN -18

203-RA15 BK -18
549-RA16 PK -18
F766-RA24 WH -18
H791-RA18 GN -18

SW PRESS.
224-0744

BK-18

CONN 32

P994-RA2 BU -18
P996-RA1 GN -18
P997-RA3 BR -18

RH POD HARNESS ATCH FOR MODELS 248, 268


AND HIGH FLOW MODELS 226, 242, 257

GN -18
GN -18
YL -18
GN -18
YL -18
OR -18
PU -18

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

68

COMMON

674-A15 BU -18

70

PARKING BRAKE LAMP

128-A16 PK -14

+ BATTERY

203-A17 BK -14

GROUND

P981-A18 PU -18

TWO SPEED/BOOST FLOW

P993-A19 OR -18

CONTINUOUS FLOW SW

MODE SELECT (AUX FLOW)

945-A21 BR -18

11

- CDL

944-A22 OR -18

13

+ CDL

M901-A23 YL -18
P987-A24 GN -18

18
19

INTERLOCK OVERRIDE LAMP


AUX BLEED OFF SW

P980-A25 OR -18

24

CTRL SOL/PRESS SOL

L999-A64 GN -18

26

H SOLENOID SOURCE

P982-A27 BU -18

29

TWO SPEED SWITCH

P983-A28 GN -18

31

MODE SELECT
(XPS/HIGH FLOW)

P978-A29 GN -18

40

A1 SOLENOID

L998-A30 OR -18

42

A SOLENOID SOURCE

P986-A37 PU -18
P987-A24 GN -18
P988-A5 OR -18
P991-A63 PK -18
P993-A19 OR -18
P994-A36 BU -18
P996-A34 GN -18
P997-A33 BR -18

F780-A31 PK -18

45

PARKING BRAKE SWITCH

E918-A32 GN -18

47

IMPLEMENT LOCKOUT SWITCH

P997-A33 BR -18
P996-A34 GN -18

52
53

PROPORTIONAL "A" SNSR RET


PROPORTIONAL SIGNAL

WORKTOOL
"A2"

R-C5
1552252

P994-R2 BU -18
P997-R9 BR -18
P996-R1 GN -18

203-R15 BK -18
549-R16 PK -18
975-R6 WH -18

975-R14 WH -18
975-R13 WH -18

P986-R7 PU -18
P988-R5 OR -18

P988-R12 OR -18
P988-R11 OR -18

203-R15 BK -18
549-R16 PK -18
P986-R7 PU -18
P997-R8 BR -18

P979-A35 YL -18

58

A2 SOLENOID

P994-A36 BU -18

60

PROPORTIONAL +8V SUPPLY

P986-A37 PU -18

62

A1 SWITCH/PRESS SW NC

G982-A38 PK -18

64

INTERLOCK OVERRIDE SWITCH

P984-A69 YL -18

66

CONTROL +/- PRESS SW NO

G985-A40 PU -18

68

ARMREST SW (N/0)/SEATSW

G984-A41 PK -18

70

ARMREST SW (N/C)

WH-20
BR-20
YL-20
VI-20
DK GN-20
DK BU-20
LT GN-20
LT BU-20
T-20
GY-20
OR-20
PLUGGED

R-C2
1552269

P988-R12 OR -18
975-R14 WH -18

1
2

AUXILIARY HYDRAULIC CONT


216-0658

RH HANDLE OPTION
223-3725 (ITT)
SYMBOL ORIENTED ACCORDING TO OPERATOR
USAGE; MACHINE FORWARD CORRESPONDS TO
RIGHT SIDE OF DIAGRAM SHEET

ROLLER - PROPORTIONAL A1 / A2
1
2
3
4
5
6
7
8
9
10
11
12

POWER
GROUND
ROLLER SIGNAL
CALIBRATION

<--- A1

WORKTOOL
TRIGGER

WORKTOOL
"C+"

WORKTOOL
"C-"

CONN 33

P994-R2 BU -18
P996-R1 GN -18
P997-R9 BR -18
P997-R3 BR -18
P997-R8 BR -18

A2 --->

WORKTOOL
"A2"
1
2
3
4
5
6
7
8
9
10
11
12

PLUGGED
BR-20
YL-20
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
OR-20
YL/BU-20

WORKTOOL
"A1"

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
&

CIRCUIT GROUPING
DESIGNATION

NOTE
NOTE A:

VARIOUS

NOTE B:

WIRE PAIRS TO BE TWISTED TOGETHER


AT LEAST ONE TURN PER 25 mm
ASSEMBLE TERMINALS TO STUD

SH 1 B-12, C-12
SH 2 B-5, B-7, I-4

NOTE C:

IF ROADING LAMP ATCH HARN IS USED,


CONN KJ-C2 TO P-C17 (OR PA-C17) AND KJ-C3 TO H-C1

SH 2 E-1, E-3

NOTE D:

IF REAR AUX HYD ATCH HARN IS USED,


CONN RH-C2 TO N-C1 AND RH-C1 TO W-C1

SH 1 C-14

NOTE E:

USE REAR LAMP EXTENSION HARNESS


WITH ROADING ATCH REAR LAMPS

SH 1 F-12

NOTE F:

USE FUEL LEVEL SENDER EXTENSION HARNESS


ONLY ON 267, 277, OR 287 MACHINES

SH 1 D-13, B-10

NOTE J:

FOR MSS ATCH REMOVE CONN PC-26 (OR PA-C26)


AND THEN CONNECT P-C25 (OR PA-C25) TO T-C2}

SH 1 A-5

NOTE K:

JUMPER AS. REQUIRED FOR USE


WITH HIGH FLOW MACHINES.
FOR HIGH FLOW XPS MACHINES REMOVE
JUMPER AS. AND CONNECT PRESSURE
SWITCH TO CONNECTOR RA-C3.

SH 1 E-9

NOTE L:

CKT P981 FOR TWO-SPEED SOLENOID


FOR USE WITH MODELS 236, 246, 252, 262,
267, 277, 248, AND 268

SH 2 H-11

NOTE M:

SH 2 E-12

NOTE N:

CKT 102 FOR USE WITH EAME MACHINES ONLY


REMOVE JUMPER WHEN USING BEACON SWITCH

SH 1 E-13

NOTE P:

JUMPER AS. REQUIRED FOR USE


WITH TWO-SPEED SOLENOID ATCH

SH 2 D,F-6

NOTE R:

HARNESS SUPPLIED WITH AIR CONDITIONING UNIT

SH 2 H-6

NOTE S:

HARNESS SUPPLIED WITH HEATER UNIT

SH 1 I-8

NOTE T:

ASSEMBLE TERIMINALS INTO CONNECTOR CALLED


OUT IN GROUP LEVEL DURING MACHINE ASSEMBLY

THIS DIAGRAM IS FOR THE B SERIES


SKID STEER AND MULTI-TERRAIN LOADERS

216-6423 CHG 02

THIS DIAGRAM IS FOR THE FOLLOWING MODELS:


(SL016)
(SL023)
(SL018)
(SL025)

- 232B (SL030)
[MULTI-TERRAIN
- 248B (SL027)
- 287B (SL026)

1
2

SOL IMP PLT


195-9700
"0.78A MIN 1.11A CONTINUOUS"

IDENT

PART NO.

C
CN
F
G
J
JA
JC
JE
JF
H
N
N
R
T
U
V
W
AC
FJ
HE
KJ
KR
KR
LJ
RA
RH
RJ
WT
-

216-4752
225-7999
272-1626
216-4711
233-5824
233-5825
233-5828
233-5826
254-3760
216-4703
216-4725
225-7961
216-4704
216-4709
221-3876
221-3877
165-4894
221-3879
202-2168
186-3362
216-4727
216-4726
225-7990
186-0239
225-8009
212-6524
183-7117
225-8012
218-6947
218-6948
266-2928
266-2928

A
E
P
FJ
FL

216-4702
216-4721
258-4199
202-2168
225-8007

A
EA
EC
FW
PA

225-8002
264-8106
270-2702
225-8005
292-1159

WA
WC
WC
PW
-

225-8013
245-1911
245-1911
225-7982
133-9931
133-9931
165-0312
070-0333
101-9161
107-5630
154-3985

CA
CC
CC

225-7955
142-7513
225-7954

8M-4963
7G-1060
7G-1060
7G-1060
7G-1060

- 242B (SL019) [SKID STEER LOADER]


LOADER]
- 252B (SL020) - 262B (SL021) - 268B (SL028) [SKID STEER LOADER]
[MULTI-TERRAIN LOADER]

CHG

LOC
NOTE
DESCRIPTION
HARNESS AS - COMMON
07
SH2 H-15
CAB - EAME ONLY
04
SH2 H-11
CAB - NACD ONLY
02
SH 2 C-2
DEMAND FAN
04
SH2 G-4
STOP LAMP SW
01
SH2 C-7
DUAL CONT - BKUP ALM
01
SH2 C-7
DUAL CONT - LAMP IND
01
SH2 C-7
DUAL CONT - SOL IMP PLT 1
01
SH2 C-7
DUAL CONT - SOL IMP PLT 2
00
SH2 C-7
DUAL CONTROL (248, 268 ONLY)
04
SH1 C-13
REAR DOOR
04
SH1 I-7
WORK TOOLS - XR
04
SH1 I-7
WORK TOOLS - ARC
04
SH1 D-3
JOYSTICK - RIGHT
02
SH2 F-1
MACHINE SECURITY SYSTEM
04
SH2 I-6
WIPER / WASHER
05
SH2 I-7
WIPER / WASHER AUX
02
SH1 I-8
WATER PUMP
03
SH2 D-5
AIR CONDITIONING
01
SH2 E-4
AC COMPRESSOR JUMPER
00
SH1 E-12, H-14
HORN JUMPER
03
SH2 H-2
ROADING LAMP EXTENSION
05
SH2 H-2
ROADING LAMP (RIGHT SIDE) XR
02
SH2 H-2
ROADING LAMP (RIGHT SIDE) ARC
01
SH1 C-15
E
LH REAR LAMP EXTENSION
03
SH1 A-6
JOYSTICK C+ / C01
SH2 D-1
D
REAR HYDRAULICS
02
SH1 B-15
RR DOOR EXT (ITALY ONLY)
02
SH1 G-9
WORK TOOLS - PLATFORM
00
SH 2 H-6
S
HEATER UNIT
00
SH 2 D,F-6
R
AIR CONDITIONING UNIT
03
SH2 G-9
DIODE (SERVICE METER)
03
SH2 G-13
DIODE (SERVICE METER)
HARNESS AS - 236, 246, 252, 262, 267, 277, 248, 268
06
SH1 F-1
LOWER PLATFORM
04
SH1 I-12
ENGINE
00
SH1 D-13
UPPER PLATFORM
01
SH1 F-12
F
FUEL LEVEL JUMPER
01
SH1 D-6
HIGH FLOW XPS
HARNESS AS - 216, 226, 232, 242, 247, 257
04
SH1 F-1
LOWER PLATFORM
01
SH1 C-8
ENGINE
00
SH1 C-8
JUMPER-BLOCKING DIODE
03
SH1 E-6
HIGH FLOW
00
SH1 F-10
UPPER PLATFORM
WIRE AS.
01
SH1 B-9, H-12
LIGHTING BREAKER JUMPER
02
SH1 B-12
QCPLR JUMPER
02
SH1 E-15
QCPLR JUMPER
03
SH1 B-9
MAIN BRK TO PWR STUD
00
SH1 A-5
K
HIGH FLOW JUMPER
00
SH1 E-13
P
TWO-SPEED JUMPER
02
SH2 E-12
N
BEACON
00
SH 2 C-5
WIRE AS.
01
SH 2 C-5
WIRE AS.
00
SH 2 C-5
WIRE AS.
00
SH 2 C-11, C-15
SEAT SWITCH
CABLE AS.
01
SH1 A-9, G-11
MACHINE GROUND
02
SH1 G-11
BATTERY POS TO STARTER (BETA MACH)
01
SH 1 A-9
BATTERY POS TO STARTER (ALPHA MACH)
STRAP AS.
01
SH1 I-15
UPPER FRAME GND TO LOWER FRAME GND
00
SH1 H-10
ENG FLYWHEEL HSG TO ENG GND
00
SH1 B-7
ENG FLYWHEEL HSG TO ENG GND
00
SH2 H-15
HYD TANK TO CAB GND
00
SH2 H-11
HYD TANK TO CAB GND

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH


THE KEY AND ENGINE OFF AND THE TRANSMISSION SHIFTER IN NEUTRAL
AND DOOR OPEN.

15

14

13

12

11

10

COIL AS.
172-0970
"12V 1.1A"

DESCRIPTION

VARIOUS

226B
257B
246B
277B

RELAY RETURN

975-A14 WH -18

P984-A57 YL -18
P984-A75 YL -18

PLUGGED
BR-20
YL-20
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
OR-20
YL/BU-20

SPLICE

COLOR

66

R-C4
1552269

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

(SL029)
(SL022)
(SL017)
(SL024)

START RELAY

G969-A13 YL -18

RH HANDLE
215-8308 (ITT)
215-8307 - ROLLER/WKTL TRIGGER ONLY
(ITT)
"60 mA MAX"
SYMBOL ORIENTED ACCORDING TO OPERATOR USAGE;
MACHINE FORWARD CORRESPONDS TO RIGHT SIDE OF DIAGRAM
SHEET

P986-R7 PU -18
P988-R5 OR -18
P994-R2 BU -18
P996-R1 GN -18
P997-R3 BR -18

ABBREV

216B
247B
236B
267B

KEY SW IN

64

NOTE A

P982-A27 BU -18
P983-A28 GN -18
P984-A69 YL -18

975-R6 WH -18

BK-16
RD-16
BU-16

SOL IMP PLT


195-9700
"0.78A MIN 1.11A CONTINUOUS"

1
2

62

306-A11 GN -18

WORKTOOL
"A1"

HIGH FLOW XPS MACHINES ONLY


NOTE K

BK-18

IMPL LOCKOUT SW

P981-A60 PU -18
P981-A61 PU -18

549-R16 PK -18
203-R15 BK -18

LOCATION
COIL AS.
172-0970
"1.2A NOMINAL 1.8A MAX"

1
2

RA-C5
1552252

F766-RA22 WH -18
H791-RA18 GN -18
H792-RA10 BR -18

549-RA16 PK -18
203-RA26 BK -18
C460-RA21 BU -18
975-RA6 WH -18
P984-RA20 YL -18
P986-RA7 PU -18
P988-RA5 OR -18
P994-RA2 BU -18
P996-RA1 GN -18
P997-RA3 BR -18
H791-RA18 GN -18
H792-RA10 BR -18

CONN 27

GLOW PLUGS
172-4585
"81.6A MAX 14.4A STEADY-STATE"
CONNECTION PLATE
257-8390

PLATFORM AND ENGINE


FOR MODELS 216, 226,
232, 242, 247, 257

CONN 28

F766-RA23 WH -18
203-RA25 BK -18

549-RA16 PK -18

RA-C1
3E5179

DIODE AS BLOCK
172-9200

BATTERY A
153-5656 - 650 CCA
230-6368 - 880 CCA

203-RA15 BK -18
203-RA25 BK - 18

120-RA17 YL -18

F766-RA23 WH -18
F766-RA24 WH -18

NEG

NOTE B

203-RA26 BK -18

ENG OIL PRESS. SW


266-0227

1
2

EA-C8
1552272

CONN 8

NOTE A

RLY LOCKOUT
115-1615

EA-C5
1552269

405-EA5 GY -18
200-EA25 BK -18
304-EA11 WH -12

30

ROADING BKR
147-1773

BK -18
YL -18
BK -18
GN -18
GN -18
BK -18

ENG COOL. TEMP SW


231-2999

1
2

308-PA123 YL -18
203-PA124
308-PA123
203-PA124
306-PA122
306-PA122
203-PA121

FUEL SHUTDN SOL


271-2117

1
2

1
2

EA-C4
1552269

109-WA1 RD-12
PA-C25
1552252

TO HIGH FLOW (FL-C5)


(LOC SH 1 C-6)
OR BOOST FLOW (FW-C8)
HARNESS
(LOC SH 1 D-6)

RA-C6
3E3364

ARMREST SW (N/O)/ SEAT SW

60

P991-A63 PK -18

F780-A42 PK -18
G969-A13 YL -18
G982-A38 PK -18
G984-A43 PK -18

ATCH WIRE, CABLE


COMPONENT

RA-C2
1552269

NOTE B

58

A-C5
1506765

E918-A10 GN -18
E918-A32 GN -18

ENG GND STUD

EA-C3
1552269

G985-A9 PU -18

A958-A4 WH -18

H#
ASSEMBLE ENG GND STRAP
FROM ENGINE FLYWHEEL HSG
TO ENG GND STUD ON
BACK SIDE OF FUEL TANK
(INCLUDED IN LOWER FRAME AS.)

ARMREST SWITCH (N/C)

E918-A10 GN -18
307-A67 OR -18

975-A47 WH -18
975-A46 WH -18

BLADE, SPADE, RING,


OR SCREW TERMINAL

HEATER AND AIR CONDITIONER CIRCUIT.


TURN SIGNAL/WIPER/WASHER CIRCUIT.

47

52
53

945-A21 BR -18

SYMBOL

IMPLEMENT CONTROL CIRCUIT.


MACHINE SECURITY CONTROL CIRCUIT.
OPERATOR INTERLOCK CONTROL CIRCUIT.

YL -18
YL -18
WH -18
OR -18

G984-A8 PK -18

945-A52 BR -18
945-A58 BR -18
975-A14 WH -18

LOWER PLATFORM

STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
MONITOR CIRCUIT.
AUX. HYDRAULIC CONTROL CIRCUIT.

PARKING BRAKE SW

45

944-A22 OR -18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.

ALTERNATOR
225-3143
"12V 85A"

42

203-A17 BK -14
306-A11 GN -18
307-A67 OR -18
674-A15 BU -18
676-A3 PU -18

P988-R11 OR -18
975-R13 WH -18

RES DMML ALT


238-9397

XMSN SOL

40

201-A2 BK -16
203-A51 BK -18
203-A48 BK -14
203-A20 BK -18

CONN 27

HIGH FLOW XPS (ATCH)


FOR MODELS 248, 268

EC-C2
1552269

29

F780-A7 PK -18

H416-A6 GN -18
L998-A30 OR -18
L999-A64 GN -18

R-C1
3E5179
1
2
3
4
5
6
7
8
9
10
11
12

IMPL PILOT SOL

31

128-A49 PK -18
128-A104 PK -14
200-A81 BK -16
200-A86 BK -18
200-A96 BK -18
200-A70 BK -18

SOL PARK. BK
247-6462
1.5A

A-C6
1552252

549-A114 PK -18
203-A51 BK -18
C460-A56 BU -14
975-A47 WH -18
P984-A75 YL -18
P986-A37 PU -18
P988-A5 OR -18
P994-A36 BU -18
P996-A34 GN -18
P997-A33 BR -18
H791-A100 GN -18
H792-A101 BR -18

24
26

G985-A9 PU -18
G985-A40 PU -18

ALTERNATE MATING
CONN RA-C1 AT
LOC SH1 A-6

V GP SOL C+
195-9700
"0.78A MIN 1.11A CONT"

FL-C2
1552269

FL-C5
1552269
1
2

1
2

PARKING BRAKE SOL

H416-A6 GN -18

SOL XMSN
195-9700
"0.78A MIN 1.11A CONTINUOUS"

A-C2
1552269

H758-FL3 BR -18
200-FL4 BK -18

13

122-A97 RD -16
122-A78 RD -16
122-A82 RD -16
126-A84 PK -18
128-A16 PK -14

1
2
3
4
5
6
7
8
9
10
11
12

FL-C1
1552269

120-FL2 YL -18

H758-FL3 BR -18
200-FL1 BK -18
120-FL2 YL -18
H759-FL6 OR -18
L999-FL7 GN -18
P980-FL8 OR -18

1
2
3
4
5
6
7
8

TO LOWER PLATF
HARNESS A-C22
(LOC SH 1 D-7)

85

308-EC3 YL -18
C444-EC1 YL -18

1
2

200-A81 BK -16
200-A110 BK -14
201-A2 BK -16
203-A48 BK -14
203-A51 BK -18
549-A114 PK -18
975-A47 WH -18
A958-A4 WH -18
C460-A56 BU -14
G969-A13 YL -18
H791-A100 GN -18
H792-A101 BR -18
P984-A75 YL -18
P986-A37 PU -18
P988-A5 OR -18
P994-A36 BU -18
P996-A34 GN -18
P997-A33 BR -18

1
2

ARMREST/SEAT STATUS LAMP

A958-A4 WH -18

G985-A44 PU -18

A958-A4 WH -18
G969-A13 YL -18

11

P988-A5 OR -18

BACKUP PRESS SW
192-0836

BK-18
BK-18

LOWER PLATF GND


NOTE B

HIGH FLOW (ATCH)


FOR MODELS 226, 242, 257

676-A3 PU -18

18
19

944-A50 OR -18
944-A59 OR -18

WIRE GROUP COLOR DESCRIPTIONS

C444-EA26 YL -18

A-C12
1552269

H416-A6 GN -18
975-A46 WH -18

- BATTERY

G984-A8 PK -18
G984-A41 PK -18

SOL CONTINUOUS FLOW


231-0295

3
5

RH HANDLE AS OPT
218-6118 (REXROTH)
SYMBOL ORIENTED ACCORDING TO OPERATOR USAGE;
MACHINE FORWARD CORRESPONDS TO RIGHT SIDE OF
DIAGRAM SHEET

P981-FW1 PU -18
L999-FW2 GN -18

1
2

201-A2 BK -16

PLUGGED
RD-18
BK-18
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
BU-18
GY-18

1
2

200-A81 BK -16
200-A110 BK -14
201-A2 BK -16
203-A48 BK -14
1
2

OPERATOR INTERLOCK CONT


A-C4 154-4233
1506764
1
+ BATTERY

126-A84 PK -18

A-C10
1552269

120-A12 YL -18
321-A55 BR -18

SOL HIGH FLOW


231-0295

1
2

CONT FLOW

CONT FLOW

FW-C3
1552269

P981-FW1 PU -18
L999-FW7 GN -18

FL-C7
3E3388

CONN 24

A309-EA15 GY -18
A309-EA22 GY -18
A309-EA23 GY -18
A346-EA16 BU -18
C444-EA9 YL -18

POWER STUD
114-4516

102-PA2 RD -14

308-EA8 YL -18
C444-EA27 YL -18

200-EA12 BK -18
200-EA14 BK -18
200-EA24 BK -18
200-EA25 BK -18
308-EA8 YL -18
403-EA7 GN -18
405-EA5 GY -18
406-EA3 PU -18
877-EA10 YL -12

CONN 21

H759-FW6 OR -18
200-FW5 BK -18

FW-C6
3E3364

87
87a

EC-C1
3E3364
1
2

1
2
3
4
5
6
7
8
9
10
11
12

FW-C2
1552269

200-FW4 BK -18
200-FW5 BK -18
200-FW14 BK -18

HORN

85

C444-EC2 YL -18
308-EC3 YL -18

DIODE BLOCKING
106-8704
MUR460
EA-C2
1552269

C+ SOL
231-0295

120-FW12 YL -18

1
2

COLD START RLY


115-1615

EC-C3
1552269

PA-C7
1552252

120-FW12 YL -18
120-FW13 YL -18
200-FW11 BK -18

1
2

PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
PLUGGED
YL-18
GN-18

WKTL "C1"

FW-C1
1552269

H758-FW3 BR -18
200-FW4 BK -18

FW-C8
1552269

CONN 29

EA-C7
9X1054

WKTL "C2"

TW0-SPEED SOL (ATCH)


FOR MODELS 236, 246,
252, 262, 248, 268
FW-C5
9X1054

1
2
3
4
5
6
7
8
9
10
11
12

HANDLE LH REXROTH 2PB


218-6118 (HORN AND CONT FLOW ONLY
SYMBOL ORIENTED ACCORDING TO OPERATOR USAGE;
MACHINE FORWARD CORRESPONDS TO RIGHT SIDE
OF DIAGRAM SHEET

E918-A45 GN -18
F780-A42 PK -18
G982-A38 PK -18
G984-A43 PK -18
G985-A44 PU -18
H758-A66 BR -18
H759-A62 OR -18
L998-A30 OR -18
L999-A26 GN -18
L999-A65 GN -18
M901-A23 YL -18
P978-A29 GN -18
P979-A35 YL -18
P980-A25 OR -18
P981-A60 PU -18
P981-A61 PU -18
P983-A28 GN -18
P984-A57 YL -18
P984-A113 YL -18
P987-A24 GN -18
P991-A63 PK -18

ALTERNATE MATING
CONN FW-C6 AT
LOC SH 1 D-6

TWO SPEED SOL


216-0610
1.33A

1
2

P982-A27 BU -18
P993-A19 OR -18
203-A90 BK -18

HANDLE LH REXROTH 1PB


218-6117
SYMBOL ORIENTED ACCORDING TO OPERATOR USAGE;
MACHINE FORWARD CORRESPONDS TO RIGHT SIDE
OF DIAGRAM SHEET

2 SPEED
TRIGGER

944-A50 OR -18
944-A59 OR -18
945-A58 BR -18
945-A52 BR -18

203-A20 BK -18
203-A48 BK -14
203-A51 BK -18
306-A11 GN -18
307-A67 OR -18
676-A3 PU-18
674-A15 BU -18
944-A50 OR -18
944-A59 OR -18
945-A52 BR -18
945-A58 BR -18
975-A46 WH -18
975-A47 WH -18
A958-A4 WH -18
E918-A45 GN -18
F780-A42 PK -18
G969-A13 YL -18
G982-A38 PK -18
G984-A43 PK -18
G985-A44 PU -18
H416-A6 GN -18
L998-A30 OR -18
L999-A26 GN -18
L999-A65 GN -18
M901-A23 YL -18
P978-A29 GN -18
P979-A35 YL -18
P980-A25 OR -18
P981-A60 PU -18
P981-A61 PU -18
P982-A27 BU -18
P983-A28 GN -18
P984-A57 YL -18
P984-A75 YL -18
P986-A37 PU -18
P987-A24 GN -18
P988-A5 OR -18
P991-A63 PK -18
P993-A19 OR -18
P994-A36 BU -18
P996-A34 GN -18
P997-A33 BR -18

109-A74 RD -12
112-A72 PU -12

HORN

PLUGGED
BR-20
YL-20
PLUGGED
DK GN-20
DK BU-20
LT GN-20
LT BU-20
PLUGGED
GY-20
OR-20
YL/BU-20

122-A78 RD -16
122-A82 RD -16
122-A97 RD -16
126-A84 PK -18
128-A49 PK -18
128-A104 PK -14
200-A70 BK -18
200-A86 BK -18
200-A96 BK -18
306-A11 GN -18
307-A67 OR -18
674-A15 BU -18
676-A3 PU -18

122-A97 RD -16
122-A82 RD -16
122-A78 RD -16
126-A84 PK -18
128-A49 PK -18
128-A104 PK -14
200-A70 BK -18
200-A81 BK -16
200-A86 BK -18
200-A96 BK -18
201-A2 BK-16

F24 MISC PWR


113-8490

120-A116 YL -18
781-A98 PK -18
203-A102 BK -18
782-A99 GY -18

L999-A26 GN -18
L999-A65 GN -18
M901-A23 YL -18
P978-A29 GN -18
P979-A35 YL -18
P980-A25 OR -18
P981-A60 PU -18
P981-A61 PU -18
P983-A28 GN -18
P984-A57 YL -18
P984-A113 YL -18
P987-A24 GN -18
P991-A63 PK -18

120-A117 YL -18
200-A70 BK -18
H758-A66 BR -18
H759-A62 OR -18
L998-A30 OR -18
L999-A26 GN -18
L999-A65 GN -18

F25 HORN
113-8490

FUSE BLOCK 1
221-3880

A751-A125 YL -16

CONN 30

TO CAB
HARNESS C-C25
(LOC SH 2 F-15)

10A

10A

TO LOWER PLATF
HARN A-C7
(LOC SH 1 E-5)

109-EA19 RD -12
L987-EA17 WH -18
200-EA12 BK -18
877-EA10 YL -12

CONN 9

109-PA38
109-PA53
109-PA56
110-PA58
200-PA89
200-PA13

10A

CONN 28

PLATFORM AND ENGINE


FOR MODELS 216, 226,
232, 242, 247, 257

109-EA18 RD -12
A346-EA16 BU -18
M732-EA13 OR -18
304-EA11 WH -12

PA-C10
3E3376

F3 FR WORK LT
113-8491

15A

BU -14
GN -18
PK -18
PK -18
PK -18
PU -18
BR -18
OR -18

H791-A100 GN -18
H792-A101 BR -18
M901-A23 YL -18
P981-A60 PU -18
P983-A28 GN -18
P984-A113 YL -18
P987-A24 GN -18
P991-A63 PK -18

F8 BKUP ALARM
113-8490

15A

10A

C460-A56
E918-A45
F780-A42
G982-A38
G984-A43
G985-A44
H758-A66
H759-A62

F10 RADIO
113-8490

10A

GREEN

GRAY

781-A98 PK -18
782-A99 GY -18
944-A50 OR -18
944-A59 OR -18
945-A52 BR -18
945-A58 BR -18

CONT FLOW
1
2
3
4
5
6
7
8
9
10
11
12

322-A53 GY -18
114-A79 RD -18

122-A78 RD -16
122-A82 RD -16
122-A97 RD -16
126-A84 PK -18
128-A49 PK -18
128-A104 PK -14
200-A70 BK -18
200-A86 BK -18
200-A96 BK -18
306-A11 GN -18
307-A67 OR -18
674-A15 BU -18
676-A3 PU -18
944-A50 OR -18
944-A59 OR -18
945-A52 BR -18
945-A58 BR -18
E918-A45 GN -18
F780-A42 PK -18
G982-A38 PK -18
G984-A43 PK -18
G985-A44 PU -18
H758-A66 BR -18
H759-A62 OR -18
L998-A30 OR -18

549-A114 PK -18
674-A15 BU -18
676-A3 PU -18

F9 COLD ST
113-8490

10A

A
B
C
D
E
F
G
H

BLACK

F6 RH TAIL
113-8490

10A

A-C16
1733141

112-A73 PU -12
112-A71 PU -12

A
C

F5 LH TAIL
113-8490

10A
A
B
C
D
E
F
G
H

114-A79 RD -18
128-A104 PK -14
105-A76 RD -16
117-A77 YL -18
125-A108 RD -14
118-A80 GY -14
122-A82 RD -16
124-A107 RD -14

30

RLY 1
146-9439

F2 RLY 1
113-8490

A-C15
1791311

TO RH POD
HARN RA-C6
(LOC SH 1 B-6)

EA-C6
9X1054

CONN 11

10A

944-A50 OR -18
945-A52 BR -18

LOWER PLATFORM

TO CAB
HARNESS C-C24
(LOC SH 2 G-15)
OR CN-C24
(LOC SH 2 G-11)

87

306-A11 GN -18
307-A67 OR -18
321-A55 BR -18
322-A53 GY -18

A-C17
1733137

86

F20 BEAC0N
113-8490

10A

617-A93 BR -18
618-A94 YL -18
127-A85 OR -18
119-A68 PK -18
120-A54 YL -18
134-A87 YL -16
135-A88 BU -16
614-A92 PU -14

85

87A

A571-A115 PU -14

A-C22
1552264

112-A71 PU -12
112-A72 PU -12
112-A73 PU -12
109-A74 RD -12

1
2
1
2
3
4
5
6
7
8
9
10
11
12

10A

782-A99 GY -18

CONN 30

TO CAB
HARNESS C-C21
(LOC SH 2 H-15)
OR CN-C21
(LOC SH 2 H-11)

F18 F SHUTOFF
113-8491

10A

781-A98 PK -18

A2 SOL
185-4254
1.7A

1
2

L998-A30 OR -18

PA-C2
1673693
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

A
B
C
D
E
F
G
H

BLACK

549-A114 PK -18
614-A92 PU -14
617-A93 BR -18
618-A94 YL -18

A1 SOL
185-4254
1.7A

1
2

A-C25
1552269

CONN 13
102-PA2 RD -14
105-PA32 RD -16
117-PA105 YL -18
118-PA57 GY -14
119-PA3 PK -18

PU -18
GN -18
GN -18
PK -18

200-A86 BK -18
200-A96 BK -18
308-A109 YL -18

A-C24
1552269

P978-A29 GN -18
L998-A91 OR -18

A-C3
1552252

203-A20 BK -18

200-A86 BK -18
200-A96 BK -18
200-A110 BK -14

F19 INTLK CONT


113-8490

10A

2
LH HANDLE
223-3726 (ITT)
223-3725 (ITT - HORN AND CONT FLOW ONLY)
SYMBOL ORIENTED ACCORDING TO OPERATOR USAGE;
MACHINE FORWARD CORRESPONDS TO RIGHT SIDE
OF DIAGRAM SHEET

203-A102 BK -18
203-A90 BK -18
321-A55 BR -18
322-A53 GY -18
781-A98 PK -18
782-A99 GY -18
975-A46 WH -18
H416-A6 GN -18
P982-A27 BU -18
P993-A19 OR -18

A-C7
1552269

A751-A125 YL -16
A752-A127 BR -14
G985-A44 PU -18
P987-A24 GN -18
P991-A63 PK -18

1
2
3
4

123-A83 WH -18
145-A1 BU -18
126-A84 PK -18
549-A114 PK -18
110-A39 GN -14
A571-A115 PU -14
144-A89 GN -16

P981-A61 PU -18
L999-A65 GN -18

CONN 14
PA-C5
1779654

A-C14
1733139

134-A87 YL -16
135-A88 BU -16
144-A89 GN -16
145-A1 BU -18

105-A76 RD -16
109-A74 RD -12
110-A39 GN -14
112-A71 PU -12
112-A72 PU -12
112-A73 PU -12
117-A77 YL -18
118-A80 GY -14
119-A68 PK -18
122-A78 RD -16
123-A83 WH -18
124-A107 RD -14
125-A108 RD -14
127-A85 OR -18
128-A49 PK -18
134-A87 YL -16
135-A88 BU -16
144-A89 GN -16
200-A110 BK -14
306-A11 GN -18
307-A67 OR -18
308-A109 YL -18
308-A109 YL -18
321-A55 BR -18
322-A53 GY -18
614-A92 PU -14
617-A93 BR -18
618-A94 YL -18
674-A15 BU -18
676-A3 PU -18
944-A59 OR -18
945-A58 BR -18
A751-A125 YL -16
A752-A127 BR -14
E918-A45 GN -18
F780-A42 PK -18
G982-A38 PK -18
G984-A43 PK -18
G985-A44 PU -18
M901-A23 YL -18
P981-A60 PU -18
P983-A28 GN -18
P987-A24 GN -18
P991-A63 PK -18

F4 C1
113-8490

F13 PWR PORT


113-8490

10A

BU -14
GN -18
PK -18
PK -18
PK -18

120-A54 YL -18
122-A82 RD -16
122-A97 RD -16
123-A83 WH -18
124-A107 RD -14
125-A108 RD -14
126-A84 PK -18
127-A85 OR -18
128-A104 PK -14

C460-A56 BU -14
H758-A66 BR -18
H759-A62 OR -18
H791-A100 GN -18
H792-A101 BR -18
P984-A113 YL -18

F5 SPARE
113-8491

F21 GAUGE
113-8490

10A

105-A76 RD -16
109-A74 RD -12
110-A39 GN -14
112-A71 PU -12
112-A72 PU -12
112-A73 PU -12
114-A79 RD -18
117-A77 YL -18
118-A80 GY -14
119-A68 PK -18

781-A98 PK -18
782-A99 GY -18
A571-A115 PU -14
A751-A125 YL -16
A752-A127 BR -14

F6 C2
113-8490

15A

A
B
C
D
E
F
G
H

781-WT12 PK -18

30

87A

WT-C2
1733141

FUSE C113-8490

86

87

CONN 12

1
2
3
4
5
6
7
8

111-WT2 YL -12
200-WT1 BK -12

DIODE 2
215-5564

H758-WT9 BR -18
H759-WT6 OR -18
H791-WT3 GN -18
H792-WT5 BR -18
M733-WT4 PK -14
M906-WT13 BU -14
M907-WT10 GY -14
P984-WT7 YL -18

C460-WT14 BU -14
A571-WT15 PU -14
A751-WT8 YL -16
A752-WT16 BR -14
H758-WT9 BR -18
H759-WT6 OR -18
P984-WT7 YL -18
781-WT12 PK -18
782-WT11 GY - 18
H791-WT3 GN -18
H792-WT5 BR -18

GRAY

RLY (C+/C-) HF PRESS SW


146-9439
F3 WKTL
113-8491
15A

87A

BLACK

PA-C8
1552252

LJ-C1
3E3376

605-LJ1 YL -18
200-LJ2 BK -18
604-LJ3 OR -18
617-LJ4 BR -18

1
2
3
4
5
6
7
8
9
10
11
12

A
C

30

P981-A60
P983-A28
P987-A24
P991-A63

114-A79 RD -18
120-A54 YL -18
122-A82 RD -16
122-A97 RD -16
126-A84 PK -18
128-A104 PK -14
200-A86 BK -18
200-A96 BK -18
549-A114 PK -18
781-A98 PK -18
782-A99 GY -18
944-A50 OR -18
945-A52 BR -18
H758-A66 BR -18
H759-A62 OR -18
P984-A113 YL -18

WT-C3
1733138

86

87

C460-WT14 BU -14

WT-C4
1552252

10A

WORK TOOL ATTACHMENT HARNESSES

P-C17
1552264

LJ-C2
1552272
YL
WH
RD
BK

85

FUSE C+
113-8490

FUSE BLOCK 2
221-3881

403-PA118 GN -18
403-PA119 GN -18
404-PA22 YL -18
436-PA48 OR -18
440-PA72 BR -18
447-PA14 PK -18
604-PA100 OR -18

F905-PA68 YL -18
F905-PA69 YL -18
F905-PA44 YL -18

PA-C17
1552264

TURN
GND
STOP
TAIL

PK -14
BR -18
OR -18
YL -18
YL -16
BR -18

CONN 22

GLOW PLUGS
107-3659
"81.6A MAX 14.4A STEADY-STATE"
CONNECTION PLATE
257-8390

111-PA16 YL -12
200-PA120 BK -12

CONN 4

249-7346 FOR MODELS


236, 252, AND 267

COLD START PUMP AS.


246-8310

102-PA2 RD -14

30

NOTE A

M733-WT4
H792-WT5
H759-WT6
P984-WT7
A751-WT8
H758-WT9

A
B
C
D
E
F
G
H

114-A79 RD -18
120-A54 YL -18
122-A97 RD -16
122-A82 RD -16
122-A78 RD -16
126-A84 PK -18
128-A104 PK -14
128-A49 PK -18

112-A71 PU -12
112-A73 PU -12

G985-A44 PU -18
H791-A100 GN -18
H792-A101 BR -18
M901-A23 YL -18

674-A15 BU -18
676-A3 PU -18
944-A59 OR -18
945-A58 BR -18
C460-A56 BU -14
E918-A45 GN -18
F780-A42 PK -18
G982-A38 PK -18
G984-A43 PK -18
G985-A44 PU -18
H791-A100 GN -18
H792-A101 BR -18
M901-A23 YL -18
P981-A60 PU -18
P983-A28 GN -18
P987-A24 GN -18
P991-A63 PK -18

TO HVAC UNIT
(LOC SH2 F-6)

2 SP JUMPER
133-9931

605-P55 YL -18
606-P47 GY -18
619-P54 GN -18

111-WT2 YL -12
200-WT17 BK -12

1
2

C460-A56 BU -14
A571-A115 PU -14
A751-A125 YL -16
A752-A127 BR -14
H758-A66 BR -18
H759-A62 OR -18
P984-A113 YL -18
781-A98 PK -18
782-A99 GY -18
H791-A100 GN -18
H792-A101 BR -18

COLD START THERMO SW


238-8274

1
2

PLATFORM AND ENGINE


FOR MODELS 236, 246, 248,
252, 262, 267, 268, 277, 287

1
2
3
4
5
6
7
8
9
10
11
12

P981-P6 PU -18

H791-WT3 GN -18

30

RLY C+
146-9439

87A

A751-WT8 YL -16
A752-WT16 BR -14

CONN 16

E-C8
2364701

BATTERY
153-5656 - 650 CCA
230-6368 - 880 CCA

CONN 12

P981-P41 PU -18

200-WT19 BK -14
200-WT17 BK -12
200-WT18 BK -14

WT-C6
1779641

A-C27
3E5179

NOTE C
H-C1
3E3388

111-PA16 YL -12
200-PA120 BK -12

POS

WT-C1
1733139

781-WT12 PK -18
782-WT11 GY -18

E-C5
2443926

NOTE B

87

200-WT1 BK -12

100-CC1 RD -00

MOTOR

86

ENG COOL. TEMP SW


217-5793

1
2

110-E14 GN -18
G465-E15 PK -18

85

111-WT2 YL -12

A571-WT15 PU -14

101-E6 RD -4

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

BK -14
BK -14
PU -14
BR -14
BU -14

249-7346 FOR MODELS


236, 252, AND 267

FUEL SHUTDN SOL


246-8310

304-E11 WH -12

TO LOWER PLATFORM
HARNESS A-C9
(LOC SH 1 E-9)

200-WT19
200-WT18
A571-WT15
A752-WT16
C460-WT14

E-C4
1003320

ROADING BKR
147-1773

PUMP GP
247-6742
"5.6 A @ 40 psi"

1
2

C460-A56
E918-A45
F780-A42
G982-A38
G984-A43

306-A11 GN -18
307-A67 OR -18
321-A55 BR -18
322-A53 GY -18

DIODE 1
215-5564

M906-WT13 BU -14
M907-WT10 GY -14
M733-WT4 PK -14

122-A78 RD -16
128-A49 PK -18
200-A110 BK -14

200-WT1 BK -12
111-WT2 YL -12

NOTE B

A
B
C
D
E
F
G
H

CONN 26

W-C3
1552269

109-E20 RD -4

200-N11 BK -14
A571-N8 PU -14
M906-N3 BU -14
M907-N4 GY -14
200-N5 BK -14
M733-N6 PK -14
C460-N7 BU -14
A752-N2 BR -14

CONN 25

M733-W11 PK -14
M906-W3 BU -14
M907-W4 GY -14

30A

PLATFORM AND ENGINE


FOR MODELS 236, 246, 248,
252, 262, 267, 268, 277, 287

110-P102 GN -18
200-P108 BK -18
604-P100 OR -18

A
B
C

C460-W10 BU -14

120-A12 YL -18
120-A116 YL -18

122-A78 RD -16
128-A49 PK -18
200-A110 BK -14
306-A11 GN -18
307-A67 OR -18
321-A55 BR -18
322-A53 GY -18
674-A15 BU -18
676-A3 PU -18
944-A59 OR -18
945-A58 BR -18

N-C2
1561460

200-N11 BK -14
A752-N2 BR -14
M906-N3 BU -14
M907-N4 GY -14
200-N5 BK -14
M733-N6 PK -14
C460-N7 BU -14
A571-N8 PU -14

1
2
3
4
5
6
7
8

200-W6 BK -14
A752-W9 BR -14

ENGINE GND STUD

110-E2 GN -18

NOTE B

P-C21
1552267

B+

E-C3
2364701

405-E5 GY -18

102-P2 RD -14

P-C24
1552267

614-P75 PU -14
674-P29 BU -18
676-P30 PU -18
944-P81 OR -18
945-P77 BR -18
A751-P8 YL -16
A752-P129 BR -14
E918-P37 GN -18
F780-P35 PK -18
G982-P40 PK -18
G984-P45 PK -18
G985-P49 PU -18
M901-P36 YL -18
P981-P6 PU -18
P981-P41 PU -18
P983-P60 GN -18
P987-P43 GN -18
P991-P87 PK -18

P-C3
1552269

P
I
L

ASSEMBLE ENG GND STRAP


FROM ENGINE FLYWHEEL HSG
TO ENGINE GND STUD ON
BACK SIDE OF FUEL TANK
(INCLUDED IN LOWER FRAME AS.)

109-P79 RD -4
109-E20 RD -4
109-E18 RD -12
109-E19 RD -12

CONN 11

GN -18
PK -18
PK -18
PK -18
PU -18

105-P32 RD -16
117-P105 YL -18
118-P57 GY -14
119-P3 PK -18
123-P92 WH -18
127-P31 OR -18
128-P5 PK -18
134-P26 YL -16
135-P21 BU -16
144-P18 GN -16
306-P59 GN -18

P-C20
1552269

1
2
3

406-E3 PU -18
200-E4 BK -18

P-C2
1673693

P981-P6 PU -18
P981-P41 PU -18
P983-P60 GN -18
P987-P43 GN -18
P991-P87 PK -18

440-P72 BR -18
200-P114 BK -18

A
B

A752-W9 BR -14
A752-W2 BR -14

114-A79 RD -18
120-A54 YL -18
120-A117 YL -18
120-A116 YL -18

NOTE T

N-C1
3E3388

200-W1 BK -14
A752-W2 BR -14
M906-W3 BU -14
M907-W4 GY -14
200-W5 BK -14
M733-W11 PK -14
C460-W10 BU -14
A571-W12 PU -14

A571-W12 PU -14
A752-W8 BR -14

CONN 23

101-E6 RD -4
109-WA1 RD -12

1
2
3
4
5
6

403-P118 GN -18
E918-P37 GN -18
K927-P67 BU -18
P981-P6 PU -18
G982-P40 PK -18
P983-P60 GN -18
G984-P45 PK -18
G985-P49 PU -18
L987-P62 WH -18
P987-P43 GN -18
P991-P87 PK -18
308-P94 YL -18

M901-P36 YL -18

P-C23
1003320

105A

MAIN BKR
171-2212

P-C8
1552252

944-P81 OR -18
945-P77 BR -18

779-P65 WH -18
K927-P107 BU -18
K927-P90 BU -18
780-P64 PU -18

109-P79 RD -4

101-E6 RD -4

1
2
3
4

122-P128 RD -16
123-P92 WH -18
127-P31 OR -18
128-P5 PK -18
134-P26 YL -16
135-P21 BU -16
144-P18 GN -16
307-P9 OR -18
404-P22 YL -18
405-P34 GY -18
406-P33 PU -18
436-P48 OR -18
440-P72 BR -18
C444-P66 YL -18
447-P14 PK -18
614-P75 PU -14
674-P29 BU -18
676-P30 PU -18
A751-P8 YL -16
A752-P129 BR -14
779-P65 WH -18
780-P64 PU -18
F780-P35 PK -18
M901-P36 YL -18
F905-P44 YL -18

A752-P129 BR -14
676-P30 PU -18

1
2
3
4

NOTE D
W-C1
1552264

ENG GND STRAP


7G-1060

109-P38 RD -8
109-P53 RD -8
109-P56 RD -12
109-WA1 RD -12

F905-P44 YL -18

614-P75 PU -14
674-P29 BU -18

P-C11
1552272

WC-C1
3E3376
YL-16
BK-16
BK-16
RD-16

87
87a

200-W7 BK -14
A752-W8 BR -14
M906-W3 BU -14
M907-W4 GY -14
200-W5 BK -14
M733-W11 PK -14
C460-W10 BU -14
A571-W12 PU -14

1
2
3
4
5
6
7
8

ALTERNATOR
239-0772
"90 A"

877-E10 YL -12

A751-P8 YL -16
WC-C2
1552269
WC-1 YL-16
WC-2 BK-16

200-WT18 BK -14
A752-WT16 BR -14
M906-WT13 BU -14
M907-WT10 GY -14
200-WT19 BK -14
M733-WT4 PK -14
C460-WT14 BU -14
A571-WT15 PU -14

START RLY
115-1615

85

CBL-CA1 BK -00

306-P59 GN -18

1
2
3
4

RD-18

W-C2
3E3388

E-C2
1073134

A347-P11 GN -18

105-P32 RD -16
117-P105 YL -18
118-P57 GY -14
119-P3 PK -18
123-P92 WH -18
127-P31 OR -18
128-P5 PK -18
134-P26 YL -16
135-P21 BU -16
144-P18 GN -16

VALVE DVTR ARC MTL 248XPS


224-9408
P-C22
1552272
RD-18

30
86

1
5
2
4
3

POWER STUD
114-4516

CONN 13

200-P120 BK -12

RD-18

WT-C5
1552264

200-W7 BK -14
200-W1 BK -14
200-W6 BK -14

CONN TO Y-C1
WORK TOOL (ATCH) HARN
225-8014 OR 225-8015

200-W5 BK -14

87
87a

CAB GND
NOTE B

TO LOWER PLATF
HARNESS A-C11
(LOC SH 1 F-9)

112-P12 PU -12
112-P15 PU -12
112-P10 PU -12
109-P56 RD -12

200-P106 BK -14

1
2
3
4

109-E18 RD -12
A346-E16 BU -18
M732-E13 OR -18
304-E11 WH -12

COLD START RLY


115-1615

85

C444-E9 YL -18
308-E8 YL -18
403-E7 GN -18

P-C5
1779654

436-P48 OR -18

UPPER FRAME GND STUD


NOTE B

STRAP CAB GND


7G-1060

CONN 14

200-P80 BK -16

RD-18

30
86

1
5
2
4
3

E-C6
9X1054

CONN 15

A751-P8 YL -16
A752-P129 BR -14
G985-P49 PU -18
P987-P43 GN -18
P991-P87 PK -18

HYD FILTER BYPASS SW


134-0404

VALVE DVTR XR XRMTL 268XPS


223-8418

A346-E16 BU -18
C444-E9 YL -18
L987-E17 WH -18
M732-E13 OR -18

109-E19 RD -12
L987-E17 WH -18
200-E12 BK -18
877-E10 YL -12

109-E20 RD -4

P-C1
1552273

L987-P62 WH -18
M732-P1 OR -18

ASSEMBLE
STRAP CAB GND
FROM BOSS ON
UPPER FRAME AS.
TO CAB GND

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

NOTE A

K927-P107 BU -18

308-E8 YL -18
403-E7 GN -18
405-E5 GY -18
406-E3 PU -18
877-E10 YL -12

CONN 19

P-C14
1673693

327-P68 PK -18
327-P69 PK -18
327-P85 PK -18
327-P74 PK -18

30

200-E4 BK -18
200-E12 BK -18

E-C7
9X1054

110-P98 GN -14

308-P93 YL -18

MAIN PWR A
115-1615

110-E1 GN -16

203-P127 BK -18

321-P7 BR -18
322-P19 GY -18

P-C9
9X1054

TO WKTL ATCH
HARNESS WT-C6
(LOC SH 1 H-9)

1
2

110-E2 GN -18
110-E14 GN -18

110-E1 GN -16
200-E4 BK -18
200-E12 BK -18
308-E8 YL -18
C444-E9 YL -18
A346-E16 BU -18
403-E7 GN -18
405-E5 GY -18
406-E3 PU -18
L987-E17 WH -18
M732-E13 OR -18

1
2
3
4
5
6
7
8
9
10
11
12

CONN 16

203-P127 BK -18

322-P19 GY -18
200-P82 BK -18

1
2

P-C19
1779646

E-C1
3E5179

10

P
12 A-T
84 11
18
7

15

Harness And Wire Electrical Schematic Symbols

RENR6419-04
December 2007

1
2

Component Identifiers (CID)


Module Identifier (MID)
Auxiliary Hydraulic Control
(MID No. 106)
CID

Function

184-1564

Stop Pressure 1 & 2

236-6923

A/C Refrigerant Pressure

Parking Brake Switch

0168

Voltage Fault

0598

Two Speed Motor Solenoid

1180

Auxiliary Hydraulic Solenoid #1

1181

Auxiliary Hydraulic Solenoid #2

1184

Auxiliary Hydraulic Solenoid Supply

1187

Continuous Flow Switch

1188

Operator Interlock Override Switch

1189

Auxiliary Hydraulics Lever

1190

Arm Bar / Seat Switch

1694

Two Speed Motor Solenoid Supply

1695

Two Speed Switch

1931

High Pressure / High Flow Solenoid

1935

Auxiliary Hydraulic Flow Selector Switch

1939

Auxiliary Hydraulic High Flow Supply

1940

Auxiliary Hydraulic High Flow Diverter Solenoid

Attachment & Cab Component Location

Actuate

Deactuate

Contact Position

375.9 +37.9, -58.6 kPa


(54.5 + 5.5, -8.5 psi)

263 kPa
(38.2 psi)

Normally Closed

275 to 1750 kPa


(40 to 255 psi)

---

Normally Open

Component

0070

1942

Attachment & Cab Off Machine Switch Specification


Part No.

With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).
Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications


Part No.

Component Description

Resistance (Ohms)

212-3350

Solenoid:

Remote Control 1

3.2 0.22

215-3272

Solenoid:

Remote Control 2

4.0 0.28

231-6287

Solenoid:

A/C Compressor

10.5

At room temperature unless otherwise noted.

High Pressure Tool Detection Switch

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control
module

Schematic
Location

Component

Machine
Location

Component

Schematic
Location

Machine
Location

Action Lamp Group - LH (COSA)

G-13

Solenoid - Valve Gp RC1

E-1

56

Action Lamp Group - LH (NACD)

E-9

Solenoid - Valve Gp RC2

E-2

56

Action Lamp Group - RH (COSA)

E-13

Switch - Armrest (COSA)

C-15

24

Action Lamp Group - RH (NACD)

F-9

Switch - Armrest (NACD)

C-11

24

Beacon And Beacon Socket (COSA)

D-13

36

Switch - Auto Leveler (COSA)

H-12

Beacon And Beacon Socket (NACD)

E-9

36

Switch - Auto Leveler (NACD)

H-8

Bottle - Washer

I-7

43

Switch - AUX Hydraulic Mode (COSA)

F-12

Coil - Ferrite Asy. (MSS)

G-3

21

Switch - AUX Hydraulic Mode (NACD)

F-8

Coil - MSS Exciter (COSA)

F-13

Switch - AUX Pressure Release (COSA)

H-12

Coil - MSS Exciter (NACD)

F-9

Switch - AUX Pressure Release (NACD)

H-8

Control - Machine Security System

H-1

21

Switch - Beacon (COSA)

F-12

Diode - Valve Group Remote Control

E-1

56

Switch - Cold Start (COSA)

G-12

Flasher (COSA)

F-15

34

Switch - Cold Start (NACD)

G-8

Ground - Cab (COSA)

H-15

34

Switch - Fan On/Off/On (Heater)

G-6

20

Ground - Cab (NACD)

H-11

34

Switch - Fan On/Off/On (HVAC)

E-6

20

Hour Meter (COSA)

G-13

Switch - Front Working Lamp (COSA)

C-12

Hour Meter (NACD)

G-9

Switch - Front Working Lamp (NACD)

C-8

Indicator - Fuel Level (COSA)

E-13

Switch - Hazard (COSA)

E-12

Indicator - Fuel Level (NACD)

E-9

Switch - HVAC Refrigerant Pressure

E-4

43

Lamp - Dome (COSA)

E-13

Switch - Hydraulic Lockout (COSA)

E-12

Lamp - Dome (NACD)

E-9

Switch - Hydraulic Lockout (Door)

H-5

57

Lamp - Flood - LH (COSA)

I-12

Switch - Hydraulic Lockout (NACD)

Lamp - Flood - LH (NACD)

I-8

Switch - Hydraulic Quick Coupler (COSA)

Lamp - Flood - RH (COSA)

B-12

Switch - Hydraulic Quick Coupler (NACD)

G-8

Lamp - Flood - RH (NACD)

B-8

Switch - Key Start (COSA)

F-13

Lamp - Head Turn - LH (Atch)

I-1

Switch - Key Start (NACD)

F-9

Lamp - Head Turn - RH (Atch)

I-1

Switch - Mode Off/On (HVAC)

D-7

20

Lamp - Rear Flood - LH (COSA)

I-15

Switch - Parking Brake (COSA)

F-12

Lamp - Rear Flood - LH (NACD)

I-11

Switch - Parking Brake (NACD)

F-8

Lamp - Rear Flood - RH (COSA)

E-15

Switch - Rear Working Lamp (COSA)

C-12

Lamp - Rear Flood - RH (NACD)

E-11

Switch - Rear Working Lamp (NACD)

C-8

E-8

G-12

Motor - Condenser Fan 1 & 2

D-4

23

Switch - Roading Lamps (COSA)

D-12

Motor - Dbl Blower (Heater)

G-6

20

Switch - Seat (COSA)

C-15

22

Motor - Dbl Blower (HVAC)

E-6

20

Switch - Seat (NACD)

C-11

22

Motor - Front Wiper

I-5

27

Switch - Stop Pressure 1

H-4

55

Relay - Compressor HVAC

E-6

20

Switch - Stop Pressure 2

G-4

55
1

Relay - Condenser Fan

E-6

20

Switch - Tool Power (COSA)

H-12

Relay - Key Switch (Heater)

H-6

20

Switch - Tool Power (NACD)

H-8

Relay - Key Switch (HVAC)

F-6

20

Switch - Turn Signal (COSA)

D-12

Relay - Stop Lamp

H-4

55

Switch - Wiper / Washer

I-5

27

Solenoid - HVAC Compressor Clutch

E-4

Thermostat (HVAC)

E-7

20

Deutsch connector:
The plug contains all sockets
and the receptacle contains all pins.

Wire, Cable, or Harness Assembly Identification:


Includes Harness Identification Letters and Harness
Connector Serialization Codes
Harness identification code
This example indicates
wire 135 in harness "AG".

Part Number for


Connector Plug

216B:
RLL1-6799

232B2:
SCH2475-2824

246B:
PAT1-UP

252B2:
SCP4600-5409

268B:
LBA1-UP

216B2:
RLL6800-7699

236B:
HEN1-6749

247B:
MTL1-5074

257B:
SLK1-7299

277B:
MDH1-UP

226B:
MJH1-10574

236B2:
HEN6750-8069

247B2:
MTL5075-5699

257B2:
SLK7300-8299

287B:
ZSA1-UP

248B:
SCL1-UP

262B:
PDT1-UP

226B2:
242B:
MJH10575-12174 BXM1-4224
232B:
SCH1-2474

242B2:
252B:
BXM4225-4774 SCP1-4599

Socket

Single Wire
Connector

L-C12
3E-5179

AG-C4
111-7898

Wire Color

Circuit
Identification
Number

Part Number For


Connector Recepticle

325-AG135 PK-14
Pin

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code:
The "C" stands for "Connector" and the number
indicates which connector in the harness. (C1, C2, C3, .....)

C-C4
AG-C3
130-6795 130-6795

Skid Steer Loaders:


216B, 216B2, 226B, 226B2, 232B, 232B2, 236B,
236B2, 242B, 242B2, 246B, 248B, 252B, 252B2,
262B, 268B
Multi Terrain Loaders:
247B, 247B2, 257B, 257B2, 267B, 277B, 287B
Electrical System

Sure-Seal connector:
The plug and receptacle contain
both pins and sockets.

1
2

Pin or Socket
Number

Wire Gauge

Ground
Connection

9X-1123

Component
Part Number

Plug

200-L32 BK-14

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much
current flows through it.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet
closes the contacts of a normally open reed switch; it opens the contacts of a
normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The
sender measures the temperature or pressure. Its resistance changes to give an
indication to the gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by


electricity. It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
circuit if too much current flows through it. This does not destroy the circuit breaker
and it can be reset to become part of the circuit again.

267B:
CYC1-UP

SOLENOID - A solenoid is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close a valve or move a piece of metal that can do work.

Wire Description

101

RD
RD

Wire
Number

Wire Color

Bat (+) / Main Breaker

608

GN

Rear Work Lamp SW / Rear LH & RH Floods

Roading Breaker / Stop Lamp Relay /


Roading Lamp SW / Stop Pressure SW /
Flasher

610

OR

Front Work Lamp SW / LH & RH Floods

Description
Power Circuits

102
105
109

614

PU

Panel Switch Lamps

617

BR

LH Stop Tail Lamp / LH Head Turn Lamp/


Signal Lamp Group / License Lamp

Key Start SW / AUX Bleed Off SW

RD

Alt Output (+) / Start Relay / Cold Start Relay


/ Roading Breaker / Main Power Relay A - D

618

YL

RH Stop Tail Lamp / RH Head Turn Lamp

619

GN

Roading Lamp SW / LH & RH Head Turn Lamp

110

GN

PWR Fuel Shut Off

674

BU

Operator Interlock Control / Action Lamp Group

111

YL

Main Power Relay Output D

676

PU

112

PU

Main Power Relay Output A-C

Operator Interlock Control / Action Lamp Group


Control Circuits

114

RD

LH Handle Forward Horn SW

779

WH

Hyd Quick Coupler SW / Quick Coupler Sol Valve

YL

QCPLR Auto Level

780

PU

Hyd Quick Coupler SW / Quick Coupler Sol Valve

118
119

GY
PK

Power Wiper Washer


Power Radio

781

PK

LH Handle / 2 Speed Trigger SW

782

GY

LH Handle / Work Tool C1 SW

120
122

YL
BU

Power Backup Alarm


Misc. Power

A751

YL

Power Tools Switch

CONN 4

I-3, I-4

13

A752

BR

Power Tools Switch / Water Pump

H-5

55

123

WH

High Flow SW / Fuel Level Ind /


Action Lamp

CONN 5

F766

WH

Lockout Relay / Detent Valve / Optr Interlock Cont

F780

PK

Operator Interlock Control / AUX Hyd Control /


Park Brake SW

PU
YL
BR

Main Power Relay A-D / Machine Security System


Solenoid Demand Fan (+)
Solenoid Demand Fan (-)

124

RD

Heater & HVAC Key SW Relay

125

RD

HVAC Condenser Fan Relay

126

PK

Operator Interlock Control

127

OR

Cold Start SW

G798
H746
H747

128

PK

AUX Hyd Control / AUX Bleed Off SW

H758

BR

Work Tool (C+) Relay / (C+) Solenoid

134

YL

Front Working Lamp SW

H759

OR

Work Tool (C-) Relay / (C-) Solenoid

135

BU

Rear Working Lamp SW

H791

GN

RH Handle WKTL (C+) SW / Relay (C+) Coil

144
145
180

GN
BU
GN

Beacon SW / Beacon Socket


Power Socket + 12 Volts
Jumper Demand Fan

H792
J764

BR
BR

RH Handle WKTL C1 SW / Relay (C-) Coil


Temp Sensor Ground

M732

OR

Start Relay / Machine Security System Control

200

BK

Main Chassis

M733
R732

PK
BR

Tool Connector / Work Tool Relay (C+/C-) Output


Hydraulic Temp. Sensor

201

BK

Operator Interlock Control / Park Brake SW

202

BK

Armrest SW

BK

AUX Hyd Control / High Flow SW


Implement Lockout SW / LH & RH Handle /
Machine Security System / Detent Valve

203

X734

GY

LOC Code IP, Bit 2

877

YL

Cold Start Relay / Glow Plugs

F846

PU

RH Action Lamp Group / Machine Security System

G848

GN

RH Action Lamp Group / Machine Security System

944

OR

Cat Data Link (+)

945
961

BR
BR

Cat Data Link (-)


OVRD Switch

975

WH

Operator Interlock Cont / Transmission Solenoid /


Implement Pilot Solenoid
Operator Interlock Cont / Park Brake Solenoid

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

304

WH

Starter Relay / Starter

Voltage above normal or shorted high.

306

GN

Voltage below normal or shorted low.

Operator Interlock Control /


Machine Security System

A958

WH

307

OR

Key Start SW / Operator Interlock Control

E917

WH

Implement Lockout SW

YL

Key Start SW / Alternator / Res DMML Alt /


Machine Security System Control

E918

GN

Implement Lockout SW / Operator Interlock Cont /


AUX Hydraulic Control

Current below normal or open circuit.

Basic Machine Circuits

Current above normal or grounded circuit.

308

Mechanical system not responding properly.

321

BR

Back Up Pressure SW / Back Up Alarm

F905

YL

Auto Leveler SW / Valve DVTR ARC MTL 248 HF

Abnormal frequency, pulse width, or period.

322

GY

LH Handle Forward Horn SW / Horn Jumper

G969

YL

Park Brake Sol / Operator Interlock Control

Abnormal update.

Fuel Pump PRM


Fuel Shutdown Solenoid / Diode Block

PK

Implement Lockout SW / AUX Hyd Control

Abnormal rate of change.

PK
GY

G982

10

327
A309

G983

GN

Armrest SW / Seat SW

A346

BU

Start Relay / Machine Security System Cont

A347

GN

Main Power Relay Coil A - D


Monitoring Circuits

PK

Armrest SW / Operator Interlock Control /


AUX Hydraulic Control

G985

PU

Seat SW / Operator Interlock Control /


AUX Hydraulic Control

K927

BU

Hyd Quick Coupler SW / Quick Coupler Solenoid

L987

WH

Cold Start Relay / Cold Start SW

L998

OR

A1 & A2 Solenoid / AUX Hydraulic Control

L999

GN

Two Speed Solenoid / AUX Hydraulic Control

YL
OR

RH Action Lamp Interlock Override / AUX Hyd Cont


LOC Code IP, Bit 0

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

403
404

GN
YL

Alternator (R) Term. / Hour Meter /


Machine Security System Control
LH Action Lamp Gp / Hyd Oil Temperature SW

405

GY

LH Action Lamp Gp / AUX Bleedoff SW /


Engine Oil Pressure SW

406

PU

LH Action Lamp Gp / Engine Cool Temp SW

G984

18

Sensor supply fault.

436

OR

LH Action Lamp Gp / Hydraulic Filter Bypass SW

M901
M904

19

Condition not met.

439

YL

RH Action Lamp GP / Implement Lockout SW

M905

WH

LOC Code IP, Bit 1

20

Parameter failures.

440

BR

RH Action Lamp GP / Air Filter Indicator

M906

BU

RC 2 Valve Group Solenoid / Diode

M907
N957

GY
PK

RC 1 Valve Group Solenoid / Diode


RXD - COMM # 1

N960
N979

OR
GN

TXD - COMM # 1
Signal GND - COMM # 1

The FMI is a diagnostic code that indicates what type of failure has occurred.

447

PK

RH Action Lamp GP / Fuel Level Ind / Fuel Sender

C444

YL

RH Action Lamp GP / Alternator / Res DMML Alt

C457

BU

Stop Pressure SW 1

C460

BU

Tool Connector / Jumper

G465

PK

GN

A1 Solenoid / AUX Hydraulic Control

GN

Cold Start Pump / Cold Start Thermo SW


Transmission Solenoid / Operator Interlock Control

P978

H416

P979

YL

A2 Solenoid / AUX Hydraulic Control

Accessory Circuits

P980

OR

Flow Control Sol / AUX Hydraulic Control

P981

PU

Two Speed Solenoid / AUX Hydraulic Control /


High Flow Relay / RH Action Lamp

500

BR

Wiper Washer SW / Front Wiper Motor

501

GN

Wiper Washer SW / Front Wiper Motor

506

PU

Wiper Washer SW / Washer Bottle

P982

BU

LH Handle 2 Speed Trigger SW / AUX Hyd Control

513

OR

A/C Compressor Relay Output / A/C Comp Sol

P983

GN

High Flow SW / AUX Hydraulic Control

514

PU

A/C Condenser Fan Motor Relay Output / Fans

536

WH

Turn Signal SW / Hazard SW

P984
P986

YL
PU

Work Tool Relay (C+/C-) Output / AUX Hyd Cont


RH Handle Work Tool A2 SW / AUX Hyd Cont

537

GN

Turn Signal SW / Hazard SW / Flasher

549

PK

RH Handle / Work Tool Trigger SW

P987
P988

GN
OR

AUX Bleed Off SW / AUX Hydraulic Control


Lockout Relay / IMP Pilot Sol / Optr Interlock Cont

567
A571

WH
PU

A/C Pressure SW / Compressor Relay Coil


Tool Connector / Spare Relay Fuse Block 1

P991

PK

High Flow SW / AUX Hydraulic Control

P993

OR

LH Handle Cont Flow SW / AUX Hydraulic Control

C576

BU

Stop Lamp Relay / Stop Pressure SW 1

P994

BU

RH Handle Roller Power / AUX Hydraulic Control

Lighting Circuits
Beacon Socket / Beacon SW

P996

GN

RH Handle Roller Signal / AUX Hydraulic Control

P997
R995

BR
BU

RH Handle Roller Ground / AUX Hydraulic Control


Coolant Temp. Sensor

603

PK

604

OR

Stop Lamp Relay / RH & LH Stop Tail Lamp /


Signal Lamp Group

605

YL

Turn Signal SW / LH Stop Tail lamp /


LH Head Turn Lamp / Signal Lamp Group

606

GY

Turn Signal SW / RH Stop Tail lamp /


RH Head Turn Lamp / Signal Lamp Group

T901

YL

Ferrite Coil / Machine Security System Control

T902

PK

Y905
Y952

YL
YL

MSS Exciter Coil / Machine Security System Cont


High Flow Relay / High Flow Solenoid
Demand Fan Speed Sensor

Printed in U.S.A.

2007 Caterpillar
All Rights Reserved

117

Failure Mode Identifiers (FMI)


Failure Description

Lighting Circuits Cont.

RD

Ground Circuits

FMI No.

Volume 2 of 2: Cab

Description

Attachment & Cab Connector Location


Schematic
Location

Connector Number

56
36

34

42

20

43 1

57

21
22

23

27

55

4 24

Machine
Location

CONN 8

G-3

34

CONN 9

F-15

34

CONN 11

G-15 , G-11

34

CONN 12

H-15 , H-11

34

CONN 20

H-6 , F-6

42

CONN 24

E-3

13

CONN 34

H-15 , H-11 , H-3

34

CONN 35

I-7 , I-8, I-13

CONN 36

I-3

13

CONN 37

I-6

43

CONN 38

E-4

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

Electrical Schematic Symbols And Definitions

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
36

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

57

Related Electrical Service Manuals


Title

34
21

24

23

20
43 27

22

Form Number

K3A Alternator:

239-0772

R2.7KW Electric Starting Motor:

143-0539

SENR5841

No circle indicates that the wire cannot be disconnected from the component.

SENR3828

Auxiliary Hydraulic Control system:

RENR2893

Operator Interlock Control:

RENR2864

This indicates that the component has a wire connected to it that is connected to ground.

42

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
55

56

Machine Harness Connector And Component Locations

20 Page, (Dimensions: 39 inches x 24 inches)

Wire Color

RENR6419-03 VOL 2 of 2

Wire
Number

15

14

13

12

11

10

NOTE C
200-KJ8 BK -16

4
6

10

MOM
5

MOM
2

4
6

10
9

4
6

10

4
6

8
HIGH 6
OFF

86

87

30

BK1
YL1
GN1

GN1

CONN 20

KEY SWITCH RELAY


236-5069

YL2

4
6

10

MOM

MOM

G-C1
3E3370

1
2
3
4
5
6
7
8
9
10
11
12

4
6

10
9

MOM

DRIVER #2 OUTPUT

306-T18 GN -18
306-T19 GN -18

T901-T4 YL -18

EXCITER COIL SIGNAL LINE

308-T16 YL -18

DRIVER #1 INPUT

308-T9 YL -18

A347-T12 GN -18

T-C4
1552269
1
2

BK-18
BK-18

STOP PRESS SW1


184-1564

WH-18
BK-18

WH-18
BK-18

NOTE A

1
2

BK-18
BK-18

T901-T4 YL -18
T902-T3 PK -18

1
2

NOTE A

NOTE A

T-C2
3E5179

STOP PRESS SW2


184-1564

TO UPPER PLATFORM
HARNESS P-C25
(LOC SH 1 D-13) OR TO
UPPER PLATFORM
HARNESS PA-C25
(LOC SH 1 B-10)

403-T10 GN -18
944-T8 OR -18
945-T7 BR -18
A346-T14 BU -18
A347-T12 GN -18
F846-T1 PU -18
G798-T23 PU -18
G848-T2 GN -18
M732-T15 OR -18
T901-T4 YL -18
T902-T3 PK -18

122-T5 RD -18
203-T6 BK -18
945-T7 BR -18
944-T8 OR -18
308-T9 YL -18
403-T10 GN -18
G798-T23 PU -18
A347-T12 GN -18

1
2
3
4
5
6
7
8
9
10
11
12

24

KEYSWITCH ON POSITION INPUT

26

ALTERNATOR R TERMINAL INPUT

10

4
6

MOM

31

KEYSWITCH CRANK POSITON INPUT

40

944-T8 OR -18

42

CAT DATA LINK +

945-T7 BR -18

45

CAT DATA LINK -

NOTE A

47

M732-T15 OR -18
T902-T3 PK -18

52
53

DRIVER #2 GROUND RETURN


EXCITER COIL RETURN LINE

G798-T23 PU -18

58

DRIVER #1 GROUND RETURN

F846-T1 PU -18

60

RED LED SIGNAL LINE

G848-T2 GN -18

62

GREEN LED SIGNAL LINE

308-T13 YL -18

64

DRIVER 2 ENABLE INPUT

68

10

4
6

CN-C1
2285856

AIR CONDITIONER GP
218-6405

MACHINE SECURITY SYSTEM ATCH

BK3
BK2

OFF

RD3

NOTE R

86
30

87

BK1
YL1
GN1

GN1

1
2
3
4

RH-C3
3E3364

TO LOWER PLATFORM
HARNESS A-C8
(LOC SH 1 F-10)

M906-RH14 BU -16
200-RH12 BK -16

OR2

KEY SWITCH RELAY


236-5069

YL2
GN2

200-RH7 BK -16

CONN 20

MOT DBL BLOWER


231-8125

GN3

BK5
BK6

85

RD2

YL2
OR2

200-RH6 BK -16
200-RH20 BK -14

NOTE D

MOTOR
H

BU
BK/WH1

85

THERMOSTAT
119-9631

87

WH

BK/WH2
RD5

30

GRD

BK4
RD5
RD4

BEACON
128-6985
"12V 4.7A MAX"

30

10

4
6

200-RH12 BK -16
200-RH13 BK -16

FJ-C2
1552269
447-FJ1 PK-18
200-FJ2 BK-18

1
2

1
2

A
B
C

CONN 24

RD-18
RD-18

M906-RH8 BU -16

M906-RH14 BU -16
M906-RH15 BU -16

514-AC2 PU -14
200-AC5 BK -14

514-AC11 PU -14
513-AC10 OR -18
567-AC9 WH -18

M906-RH9 BU -16

M906-RH3 BU -16

M907-RH11 GY -16
M907-RH10 GY -16

M907-RH4 GY -16

200-J3 BK -18
321-J2 BR -18

SNSR HYD TEMP.


130-9811

J-C1
3E3364

CN-C13
2285856

1
2

SIGNAL
GROUND

MOTOR

TO LOWER PLATF GND


(LOC SH 1 D-4)

DEFAULT

120-J1 YL -18
321-J2 BR -18

1
2

J-C3
1552269

120-J1 YL -18
200-J3 BK -18

JA-C1
3E3364

610-CN99 OR -16
614-CN41 PU -18
614-CN118 PU -18

10
9

4
6
5

1
2

FRONT WORKING LAMP SW


142-9328
CN-C9
2285856

200-CN117 BK -18
134-CN135 YL -14
134-CN35 YL -14

975-JA1 WH -18
H416-JA2 GN -18

975-JA1 WH -18
H416-JA2 GN -18

P988-JE1 OR -18
975-JE2 WH -18

P988-JE1 OR -18
975-JE2 WH -18

10
9

4
6
5

608-CN39 GN -16
614-CN119 PU -18
REAR WORK LAMP SW
142-9326
CN-C8
2285856

1870

1345

1345

1870

MAXIMUM FAN SPEED

3400

2800

2450

3400

OVERRIDE SPEED

2450

2015

1765

2450

SNSR COOL. TEMP


238-0112
SIGNAL
GROUND

CONN TO APPLICABLE CODE PLUG:


101-9161 [MODELS 248, 268, 287]
070-0333 [MODELS 246, 262, 277, 287]
107-5630 [MODELS 226, 242, 247, 257]
[NOTE: MODELS 216 AND 232 DO NOT
USE DEMAND FAN ATCH]

1
2

1
2

P988-JC1 OR -18
975-JC2 WH -18

POSITIVE
OUTPUT
GROUND
1
2

YL/GN
BR
BU

C460-JF1 BU -18
P984-JF2 YL -18
P986-JF3 PU -18

C460-JF1 BU -18
P984-JF2 YL -18
P986-JF3 PU -18

180-F26 GN -18
961-F27 BR -18

F-C6
1552267

200-F4 BK -18
200-F17 BK -18
200-F18 BK -18
200-F19 BK -18
200-F24 BK -18
200-F9 BK -18

110-F21 GN -18
Y952-F10 YL -18
200-F9 BK -18

A
B
C

F-C7
1552269

A
B
C

CONN TO P-C21
PLATF HARN
[LOC SH 1 D-15]
OR PA-C6
PLATF HARN
[LOC SH 1 B-12]

DUAL CONT [ATCH]

H746-F11 YL -18
H747-F12 BR -18

H746-F11 YL -18
N957-F15 PK -18
N960-F14 OR -18

R732-F5 BR -18
R995-F7 BU -18

N957-F15 PK -18
N960-F14 OR -18
N979-F13 GN -18

J764-F20 BR -18
200-F19 BK -18

R732-F5 BR -18
R995-F7 BU -18
F-C10
1552267

CONN TO G-C1
STOP LAMP SW HARN
[LOC SH 2 G-5]

M904-F1 OR -18
M905-F2 WH -18
X734-F3 GY -18
Y952-F10 YL -18

X734-F3 GY -18
Y952-F10 YL -18

110-F25 GN -18
200-F24 BK -18
604-F23 OR -18

A
B
C

GRAY
1
2
3
4
5
6
7
8
9
10
11
12

CONT ELEC DEMAND FAN


270-1629
+5V REF
OVRD SW IP
ANLG GND
SOL ANOT USED
BAT. BAT. +
NOT USED
SOL A+
RS-232 RCV
RS-232 XMT
RS-232 GND

F-C2
2538111

M904-F1 OR -18
M905-F2 WH -18

110-F22 GN -18
200-F17 BK -18
604-F23 OR -18

GN -18
BR -18
GN -18
BR -18

200-F18 BK -18
110-F16 GN -18

J764-F6 BR -18
J764-F8 BR -18
J764-F20 BR -18

F-C9
3E3370
A
B
C

180-F26
961-F27
N979-F13
H747-F12

961-F27 BR -18

N960-F14 OR -18
N957-F15 PK -18
N979-F13 GN -18

A
B
C

F-C1
2538110

604-F23 OR -18

H746-F11 YL -18
H747-F12 BR -18

F-C8
1552267

TXD
RXD
SIG GND

1
2

CONNECT TO OVRD CAL


JPR CONNECTOR

110-F22 GN -18
110-F25 GN -18
110-F16 GN -18
110-F21 GN -18
110-F21 GN -18
180-F26 GN -18

M904-F1 OR -18
M905-F2 WH -18
X734-F3 GY -18
200-F4 BK -18

1
2
3
4

1
2

CONN TO
RS-232
CONNECTOR

RH FLOOD LAMP
234-4328
"12V 4.58A"

F-C11
1552269

R995-F7 BU -18
J764-F8 BR -18

F-C5
1552272

SOL DEMAND FAN


261-6727
1.6 A MAX

JF-C2
1552267

JF-C1
3E3370

F-C4
2304011
1
2

SNSR SP DEMAND FAN


278-8713

JC-C2
1552269

P988-JC1 OR -18
975-JC2 WH -18

A
B
C

MINIMUM FAN SPEED

JE-C2
1552269

JC-C1
3E3364
1
2

R732-F5 BR -18
J764-F6 BR -18

101-9161 070-0333 107-5630

JA-C2
1552269

JE-C1
3E3364
1
2

1
2

F-C3
1552269
1
2

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.

SYMBOL

1
2
3
4
5
6
7
8
9
10
11
12
BLACK

TEMP SNSR 1 [HYD]


TEMP SNSR 2 [ENG COOL.]
NOT USED
TEMP SNSR GND
GND
NOT USED
LOC CODE IP, BIT 0
LOC CODE IP, BIT 1
LOC CODE IP, BIT 2
FAN SP FDBK SIG
NOT USED
NOT USED

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

HEATER AND AIR CONDITIONER CIRCUIT.


TURN SIGNAL/WIPER/WASHER CIRCUIT.

ATCH WIRE, CABLE


COMPONENT
H#

NOTE D

200-RH20 BK -14
200-RH1 BK -16
A571-RH19 PU -14
A752-RH2 BR -16
C460-RH18 BU -14
M733-RH5 PK -14
M906-RH3 BU -16
M907-RH4 GY -16

200-RH1 BK -16
A752-RH2 BR -16
M906-RH3 BU -16
M907-RH4 GY -16
200-RH20 BK -14
M733-RH5 PK -14
C460-RH18 BU -14
A571-RH19 PU -14

IDENT

PART NO.

C
CN
F
G
J
JA
JC
JE
JF
H
N
N
R
T
U
V
W
AC
FJ
HE
KJ
KR
KR
LJ
RA
RH
RJ
WT
-

216-4752
225-7999
272-1626
216-4711
233-5824
233-5825
233-5828
233-5826
254-3760
216-4703
216-4725
225-7961
216-4704
216-4709
221-3876
221-3877
165-4894
221-3879
202-2168
186-3362
216-4727
216-4726
225-7990
186-0239
225-8009
212-6524
183-7117
225-8012
218-6947
218-6948
266-2928
266-2928

A
E
P
FJ
FL

216-4702
216-4721
258-4199
202-2168
225-8007

A
EA
EC
FW
PA

225-8002
264-8106
270-2702
225-8005
292-1159

WA
WC
WC
PW
-

225-8013
245-1911
245-1911
225-7982
133-9931
133-9931
165-0312
070-0333
101-9161
107-5630
154-3985

CA
CC
CC

225-7955
142-7513
225-7954

8M-4963
7G-1060
7G-1060
7G-1060
7G-1060

&

CIRCUIT GROUPING
DESIGNATION

THIS DIAGRAM IS FOR THE B SERIES


SKID STEER AND MULTI-TERRAIN LOADERS

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

216B
247B
236B
267B

(SL029)
(SL022)
(SL017)
(SL024)

226B
257B
246B
277B

(SL016)
(SL023)
(SL018)
(SL025)

- 232B (SL030)
[MULTI-TERRAIN
- 248B (SL027)
- 287B (SL026)

- 242B (SL019) [SKID STEER LOADER]


LOADER]
- 252B (SL020) - 262B (SL021) - 268B (SL028) [SKID STEER LOADER]
[MULTI-TERRAIN LOADER]

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH


THE KEY AND ENGINE OFF AND THE TRANSMISSION SHIFTER IN NEUTRAL
AND DOOR OPEN.

DIODE
106-8704

RH-C1
3E3388
1
2
3
4
5
6
7
8

TO WATER PUMP HARN W-C1


(LOC SH 1 I-8)

CONN 25

LOC
NOTE
DESCRIPTION
HARNESS AS - COMMON
07
SH2 H-15
CAB - EAME ONLY
04
SH2 H-11
CAB - NACD ONLY
02
SH 2 C-2
DEMAND FAN
04
SH2 G-4
STOP LAMP SW
01
SH2 C-7
DUAL CONT - BKUP ALM
01
SH2 C-7
DUAL CONT - LAMP IND
01
SH2 C-7
DUAL CONT - SOL IMP PLT 1
01
SH2 C-7
DUAL CONT - SOL IMP PLT 2
00
SH2 C-7
DUAL CONTROL (248, 268 ONLY)
04
SH1 C-13
REAR DOOR
04
SH1 I-7
WORK TOOLS - XR
04
SH1 I-7
WORK TOOLS - ARC
04
SH1 D-3
JOYSTICK - RIGHT
02
SH2 F-1
MACHINE SECURITY SYSTEM
04
SH2 I-6
WIPER / WASHER
05
SH2 I-7
WIPER / WASHER AUX
02
SH1 I-8
WATER PUMP
03
SH2 D-5
AIR CONDITIONING
01
SH2 E-4
AC COMPRESSOR JUMPER
00
SH1 E-12, H-14
HORN JUMPER
03
SH2 H-2
ROADING LAMP EXTENSION
05
SH2 H-2
ROADING LAMP (RIGHT SIDE) XR
02
SH2 H-2
ROADING LAMP (RIGHT SIDE) ARC
01
SH1 C-15
E
LH REAR LAMP EXTENSION
03
SH1 A-6
JOYSTICK C+ / C01
SH2 D-1
D
REAR HYDRAULICS
02
SH1 B-15
RR DOOR EXT (ITALY ONLY)
02
SH1 G-9
WORK TOOLS - PLATFORM
00
SH 2 H-6
S
HEATER UNIT
00
SH 2 D,F-6
R
AIR CONDITIONING UNIT
03
SH2 G-9
DIODE (SERVICE METER)
03
SH2 G-13
DIODE (SERVICE METER)
HARNESS AS - 236, 246, 252, 262, 267, 277, 248, 268
06
SH1 F-1
LOWER PLATFORM
04
SH1 I-12
ENGINE
00
SH1 D-13
UPPER PLATFORM
01
SH1 F-12
F
FUEL LEVEL JUMPER
01
SH1 D-6
HIGH FLOW XPS
HARNESS AS - 216, 226, 232, 242, 247, 257
04
SH1 F-1
LOWER PLATFORM
01
SH1 C-8
ENGINE
00
SH1 C-8
JUMPER-BLOCKING DIODE
03
SH1 E-6
HIGH FLOW
00
SH1 F-10
UPPER PLATFORM
WIRE AS.
01
SH1 B-9, H-12
LIGHTING BREAKER JUMPER
02
SH1 B-12
QCPLR JUMPER
02
SH1 E-15
QCPLR JUMPER
03
SH1 B-9
MAIN BRK TO PWR STUD
00
SH1 A-5
K
HIGH FLOW JUMPER
00
SH1 E-13
P
TWO-SPEED JUMPER
02
SH2 E-12
N
BEACON
00
SH 2 C-5
WIRE AS.
01
SH 2 C-5
WIRE AS.
00
SH 2 C-5
WIRE AS.
00
SH 2 C-11, C-15
SEAT SWITCH
CABLE AS.
01
SH1 A-9, G-11
MACHINE GROUND
02
SH1 G-11
BATTERY POS TO STARTER (BETA MACH)
01
SH 1 A-9
BATTERY POS TO STARTER (ALPHA MACH)
STRAP AS.
01
SH1 I-15
UPPER FRAME GND TO LOWER FRAME GND
00
SH1 H-10
ENG FLYWHEEL HSG TO ENG GND
00
SH1 B-7
ENG FLYWHEEL HSG TO ENG GND
00
SH2 H-15
HYD TANK TO CAB GND
00
SH2 H-11
HYD TANK TO CAB GND

LOCATION

NOTE

VARIOUS

NOTE A:

WIRE PAIRS TO BE TWISTED TOGETHER


AT LEAST ONE TURN PER 25 mm

VARIOUS

NOTE B:

ASSEMBLE TERMINALS TO STUD

SH 1 B-12, C-12
SH 2 B-5, B-7, I-4

NOTE C:

IF ROADING LAMP ATCH HARN IS USED,


CONN KJ-C2 TO P-C17 (OR PA-C17) AND KJ-C3 TO H-C1

SH 2 E-1, E-3

NOTE D:

IF REAR AUX HYD ATCH HARN IS USED,


CONN RH-C2 TO N-C1 AND RH-C1 TO W-C1

SH 1 C-14

NOTE E:

USE REAR LAMP EXTENSION HARNESS


WITH ROADING ATCH REAR LAMPS

SH 1 F-12

NOTE F:

USE FUEL LEVEL SENDER EXTENSION HARNESS


ONLY ON 267, 277, OR 287 MACHINES

SH 1 D-13, B-10

NOTE J:

FOR MSS ATCH REMOVE CONN PC-26 (OR PA-C26)


AND THEN CONNECT P-C25 (OR PA-C25) TO T-C2}

SH 1 A-5

NOTE K:

JUMPER AS. REQUIRED FOR USE


WITH HIGH FLOW MACHINES.
FOR HIGH FLOW XPS MACHINES REMOVE
JUMPER AS. AND CONNECT PRESSURE
SWITCH TO CONNECTOR RA-C3.

SH 1 E-9

NOTE L:

CKT P981 FOR TWO-SPEED SOLENOID


FOR USE WITH MODELS 236, 246, 252, 262,
267, 277, 248, AND 268

SH 2 H-11

NOTE M:

CKT 102 FOR USE WITH EAME MACHINES ONLY

216-6423 CHG 02

THIS DIAGRAM IS FOR THE FOLLOWING MODELS:

1
2

CHG

SPLICE

IMPLEMENT CONTROL CIRCUIT.


MACHINE SECURITY CONTROL CIRCUIT.
OPERATOR INTERLOCK CONTROL CIRCUIT.

DESCRIPTION

BLADE, SPADE, RING,


OR SCREW TERMINAL

STARTING CIRCUIT.
GROUND CIRCUIT.
STARTING AID CIRCUIT.
MONITOR CIRCUIT.
AUX. HYDRAULIC CONTROL CIRCUIT.

RH-C5
1552269

REAR AUXILIARY HYDRAULIC ATCH

FAN AS.
218-6250
"12V 16A"
1
2

1
2

SOL C1
212-3350

M907-RH17 GY -16
M906-RH15 BU -16

M907-RH16 GY -16
M907-RH17 GY -16

MOTOR

AC-C3
1552269

AC-C1
1552267

NOTE R

200-RH7 BK -16
A752-RH2 BR -16
M906-RH9 BU -16
M907-RH11 GY -16
200-RH20 BK -14
M733-RH5 PK -14
C460-RH18 BU -14
A571-RH19 PU -14

M907-RH16 GY -16
200-RH13 BK -16

M906-RH15 BU -16
M907-RH16 GY -16
M907-RH17 GY -16

FAN AS
218-6250
"12V 16A"

AC-C2
1552269

514-AC1 PU -14
200-AC4 BK -14

RD1

OR1
WH
BK/WH1

1
2

1
2
3
4
5
6
7
8

RH-C4
1552269

200-RH12 BK -16
200-RH13 BK -16
M906-RH14 BU -16

A571-RH19 PU -14
A752-RH2 BR -16
C460-RH18 BU -14
M733-RH5 PK -14

SOL COMPR A/C


231-6287

J-C2
1552269

200-CN109 BK -18
E917-CN27 WH -18
203-CN94 BK -18
200-CN133 BK -18

1
2

TO WKTL HARN N-C1


(LOC SH 1 C-8)

567-AC9 WH -18

IMP LOCKOUT SW
226-5901

MOM
9

MOM

610-CN100 OR -18
200-CN95 BK -18

200-RH1 BK -16

HVAC [ATCH]

PU -18
PK -18
GN -18
YL -18
PU -18
3

614-CN128
G982-CN21
E918-CN26
439-CN151
614-CN157

3
2
1

CONDENSER FAN RELAY


236-5069

A/C SWITCH
ON - OFF
202-2284

513-AC10 OR -18
200-AC7 BK -18

86

87

GN2

A
B

AC-C5 FJ-C1
1552269 3E3364

514-AC11 PU -14
514-AC1 PU -14
514-AC2 PU -14

RD2

RH-C2
1552264

SW PRESS. AC
236-6923

CONN 38

BK3
85

567-AC9 WH -18
200-AC6 BK -18

513-AC10 OR -18

86

BK/WH2

IND AS FUEL LVL


170-6305
614-CN123 PU -18

AC-C40
1684999

200-AC8 BK -10
200-AC4 BK -14
200-AC5 BK -14
200-AC6 BK -18
200-AC7 BK -18

BK6

1
2

SOL C2
215-3272

202-CN139 BK -18
G985-CN137 PU -18
G984-CN58 PK -18

10

308-T17 YL -18
403-T10 GN -18

SW HIGH FLOW
223-5942

CN-C33
1552269

11

DRIVER #2 INPUT

66

610-CN100 OR -18
200-CN95 BK -18

12

18
19

306-T11 GN -18
A346-T14 BU -18
M732-T15 OR -18

WIRE GROUP COLOR DESCRIPTIONS

13

306-T18 GN -18

306-T19 GN -18

CN-C2
2285856

NACD CAB

14

DRIVER #1 OUTPUT

29

NOTE A

DEMAND FAN [ATCH]

15

11
13

HEATER GP ATCH

200-CN120 BK -18
135-CN136 BU -16

EAME CAB

GROUND

A346-T14 BU -18

PARK BRAKE SW
142-9320

LOW

IGN

200-C120 BK -18
135-C136 BU -16

RH FLOOD LAMP
234-4328
"12V 4.58A"

BATTERY

308-T13 YL -18
308-T16 YL -18
308-T17 YL -18

MACHINE SECURITY SYSTEM CONT


156-6155
1

CN-C3
2285856

RD3

SEND

610-CN99 OR -16
614-CN41 PU -18
614-CN118 PU -18
614-CN119 PU -18
614-CN128 PU -18
614-CN157 PU -18
E917-CN27 WH -18
E918-CN26 GN -18
G982-CN21 PK -18

C-C33
1552269

ROADING

203-T6 BK -18

CONN 8

DOME LAMP
084-4277
"12V 0.83A"

134-CN35 YL -14
134-CN135 YL -14
135-CN136 BU -16
200-CN109 BK -18
200-CN117 BK -18
200-CN120 BK -18
200-CN133 BK -18
203-CN94 BK -18
439-CN151 YL -18
608-CN39 GN -16

C-C8
2285856

NOTE A

FERRITE COIL
222-3870

COLD START SW
142-9325

BK5
BK4

122-CN48 RD -18
123-CN6 WH -18
123-CN52 WH -18
144-CN59 GN -18
200-CN40 BK -18
200-CN51 BK -18
200-CN96 BK -18
200-CN124 BK -18
439-CN24 YL -18
440-CN36 BR -18
447-CN29 PK -18
614-CN123 PU -18
C444-CN25 YL -18
F846-CN65 PU -18
G848-CN66 GN -18
M901-CN7 YL -18
P981-CN4 PU -18

REAR WORK LAMP SW


142-9326

CONN 34

T901-T20 YL -18
T902-T21 PK -18

87
87a

STOP LAMP SW ATCH

BK5

ALTERNATOR FAIL

447-CN29 PK -18

G983-CN138 GN -18
G985-CN137 PU -18

85

1
2

110-G6 GN -18
C457-G2 BU -18

200-CN90 BK -18
203-CN18 BK -18

1
2

STOP LAMP RLY


115-1615

G-C3
1552269

200-AC8 BK -10

YL
YL

C576-G1 BU -18
C457-G2 BU -18

MOTOR

BEACON SOCKET
9R-7941

C-C9
2285856

30
86

G-C2
1552269

C576-G1 BU -18

BK6

CN-C4
2285856

+ BATTERY
GROUND
INTERLOCK OVERRIDE
MSS GREEN
IMPLEMENT LOCKOUT
AIR FILTER IND
TWO SPEED
MSS RED

123-CN52 WH -18

CN-C29
1552269

RD-18

122-T5 RD -18
122-T5 RD -18
203-T6 BK -18
306-T11 GN -18

F846-T1 PU -18
G848-T2 GN -18
T902-T21 PK -18
T901-T20 YL -18

1
2
3
4

T-C5
1552269

200-G5 BK -18
604-G3 OR -18
C457-G2 BU -18

MOT DBL BLOWER


231-8125

HIGH 6

C-C11
2285856

WIRE AS. SEAT SW


154-3985

TO CAB HARNESS C-C26


(LOC SH 2 H-15)
OR C-CN26
(LOC SH 2 H-11)
1
5
2
4
3

110-G6 GN -18
110-G7 GN -18

110-G4 GN -18
200-G5 BK -18
604-G3 OR -18

A
B
C

OR2

HYD QUICK COUPLER SW


212-6521

CN-C27 RH LAMP GP
1552252 249-2910

144-CN59 GN -18
200-CN40 BK -18

FRONT WORKING LAMP SW


142-9328

110-G7 GN -18
C576-G1 BU -18
200-G5 BK -18
604-G3 OR -18

110-G4 GN -18

GN2

BLOWER MOTOR SWITCH


236-5067

ROADING LAMP SW
142-9329

ARMREST SW
162-0223

MARKER

ROADING LAMP HARNESS AND JUMPER ATCH

CONN 5

COMPRESSOR RELAY
236-5069

202-CN139 BK -18
G984-CN58 PK -18
G983-CN138 GN -18

TURN

YL-18
BK-18
WH-18
BU-18

BK-18
WH-18
GN-18

T-C1
1506766

TO UPPER
PLATFORM P-C21
(LOC SH1 D-14)
OR PA-C6
(LOC SH1 B-12)

TO LOWER PLATFORM
HARNESS A-C8
(LOC SH1 F-9)

1
2
3
4

OR2

YL2

BK5

MSS EXCITER COIL


205-8257

BK
BK

4
6

10
9

5
4
6

10

CN-C5
2285856

7
1
2

122-CN48 RD -18
200-CN96 BK -18

CN-C28
3E3376

1
2
3
4
5
6

619-KR8 GN -18

IMPLEMENT LOCKOUT SW
229-8757
A
B
C

10
9

OFF
ON
ST

9
10

4
6
5

3
3

85

BLOWER MOTOR SWITCH


236-5067

614-CN123 PU -18

1
2
3
4

B+

ROADING

KR-C2
1552273

606-KR2 GY -18
200-KR5 BK -18
618-KR10 YL -18

NOTE S

YL1

POWER TOOLS SW
142-8633

RD4

202-C139 BK -18
G984-C58 PK -18
G985-C137 PU -18

T902-CN68 PK -18
T901-CN67 YL -18

C444-CN25 YL -18

SEAT SWITCH
154-3986
153-1260 SUSPENDED SEAT

1
2

RD-18

HEAD TURN LAMP LH


3E-7584 (RH DIPPED)

619-KR11 GN -18

MOTOR

MARKER

200-KR7 BK -16
605-KR1 YL -18
606-KR2 GY -18
617-KR3 BR -18
618-KR10 YL -18

619-KR4 GN -18
619-KR8 GN -18

BK2

LOW

+-

200-CN124 BK -18

BK
RD
OR

200-KR7 BK -16
605-KR1 YL -18
606-KR2 GY -18
617-KR3 BR -18
618-KR10 YL -18
619-KR11 GN -18

200-CN88 BK -18
201-CN31 BK -18
123-CN54 WH -18
P991-CN147 PK -18
P983-CN61 GN -18
614-CN91 PU -18

CN-C19
1552269

123-CN6 WH -18
200-CN51 BK -18
M901-CN7 YL -18
G848-CN66 GN -18
439-CN24 YL -18
440-CN36 BR -18
P981-CN4 PU -18
F846-CN65 PU -18

608-C39 GN -16
614-C119 PU -18

610-C100 OR -18
200-C95 BK -18

GND

KR-C1
1552273
1
2
3
4
5
6

T-C3
3E3376

YL1

C-C10
2285856

200-KJ1 BK -16
605-KJ4 YL -18
606-KJ5 GY -18
617-KJ6 BR -18
618-KJ7 YL -18
619-KJ19 GN -18

TURN

YL-18
BK-18
WH-18
BU-18

70

NOTE A

C-C12
2285856

200-C117 BK -18
134-C135 YL -14
134-C35 YL -14

610-C100 OR -18
200-C95 BK -18

BK-16
BK-16
GN-16
RD-16
YL-16

CN-C6
2285856

F780-CN64 PK -18
614-CN89 PU -18

KEY START SW
142-8858

PU -18
PU -18
PU -18
PU -18
PU -18

TURN SIGNAL SW
226-5900

KJ-C1
3E3382

618-KJ18 YL -18
618-KJ7 YL -18
619-KJ19 GN -18

1
2
3
4
5
6

619-KR4 GN -18

200-KR5 BK -18
200-KR6 BK -18

200-CN84 BK -18
127-CN56 OR -18

R
C
S
B

CONN 4

WASHER PUMP AND WIPER / WASHER ATCH

SW TOOL POS SEL LVL


142-9116

RD3

10
9

5
4
6
5

HAZARD SW
142-9331

+ BATTERY
GROUND
COOLANT HIGH TEMP
PARKING BRAKE
HYD OIL HIGH TEMP
DIRTY HYD OIL FILTER
ARM REST / SEAT POS
EXT ALARM
EXT ALARM
LOW OIL PRESSURE
NOT USED
NOT USED

YL-16
PU-16
OR-16
BR-16

618-KJ12 YL -18

KR-C3
1552273

605-KR1 YL -18
200-KR6 BK -18
617-KR3 BR -18

HEAD TURN LAMP RH


3E-7584 (RH DIPPED)

U-C4
1552267

HEATER GP
218-6393

L987-CN20 WH -18
614-CN83 PU -18

LAMP GP ACTION
223-6537

1
2
3
4

617-KJ11 BR -18

617-KJ17 BR -18
617-KJ6 BR -18

117-CN129 YL -18
200-CN11 BK -18

GN-18

1
2
3
4
5
6
7
8
9
10
11
12

606-KJ16 GY -18
606-KJ5 GY -18

TO REAR DOOR
HARNESS H-C1
(LOC SH 1 C-14)

CONN 36

G-C4
9X1054

4
6

10
9

5
4
6

10

4
6

10

MOM
9

5
4
6

10
9

MOM
5
4
6

3
2

MOM
4
6

10
9

307-CN13 OR -18
105-CN17 RD -18

K927-CN30 BU -18
K927-CN126 BU -18
L987-CN20 WH -18
M901-CN7 YL -18
P981-CN4 PU -18
P983-CN61 GN -18
P987-CN130 GN -18
P991-CN147 PK -18
T901-CN67 YL -18
T902-CN68 PK -18

606-C115 GY -18

610-C99 OR -16
614-C114 PU -16
614-C118 PU -18

SEAT SW
154-3686
153-1260 SUSPENDED SEAT

610-CN75 OR -18
610-CN100 OR -18
610-CN99 OR -16

K927-CN158 BU -18

C-C13
2285856

606-C115 GY -18
605-C116 YL -18

G983-C138 GN -18
G985-C137 PU -18

308-CN12 YL -18

537-C107 GN -18
605-C116 YL -18

200-C111 BK -18
606-C28 GY -18
605-C11 YL -18

CN-C7
2285856

+
SIG

606-KJ10 GY -18

1
2
3
4
5
6
7
8

E917-U13 WH -18

K927-CN126 BU -18
K927-CN30 BU -18
780-CN22 PU -18
779-CN23 WH -18

1
2

RH PANEL

614-C113 PU -16

102-C82 RD -18
134-C35 YL -14
134-C135 YL -14
135-C136 BU -16
144-C59 GN -18
200-C103 BK -18
200-C105 BK -18
200-C109 BK -18
200-C111 BK -18
200-C117 BK -18
200-C120 BK -18
200-C133 BK -18
200-C160 BK -18
203-C74 BK -18
439-C46 YL -18
537-C24 GN -18
603-C69 PK -18
605-C11 YL -18
606-C28 GY -18
608-C39 GN -16
610-C99 OR -16
614-C114 PU -16
614-C101 PU -16
614-C104 PU -18
614-C106 PU -18
614-C110 PU -18
614-C113 PU -16
614-C118 PU -18
614-C119 PU -18
614-C128 PU -18
614-C157 PU -18
619-C26 GN -16
E917-C27 WH -18
E918-C60 GN -18
G982-C21 PK -18

C-C29
1552269

IMP LOCKOUT SW
226-5901

BK-18

405-CN8 GY -18

E917-CN27 WH -18
F780-CN64 PK -18
F846-CN65 PU -18
F905-CN15 YL -18
G848-CN66 GN -18
G982-CN21 PK -18
G984-CN58 PK -18
G985-CN137 PU -18

608-CN37 GN -18
200-CN42 BK -18

537-C121 GN -18
536-C108 WH -18
536-C122 WH -18

202-C139 BK -18
G984-C58 PK -18
G983-C138 GN -18

C-C28
3E3376

WIRE AS.-BEACON
165-0312

RD-18

123-CN55 WH -18
200-CN77 BK -18
406-CN3 PU -18
674-CN10 BU -18
404-CN5 YL -18
436-CN16 OR -18
676-CN9 PU -18

102-C112 RD -16

122-C48 RD -18
123-C6 WH -18
123-C52 WH -18
200-C40 BK -18
200-C51 BK -18
200-C96 BK -18
200-C124 BK -18
439-C151 YL -18
440-C36 BR -18
447-C29 PK -18
603-C69 PK -18
614-C123 PU -18
C444-C25 YL -18
F846-C65 PU -18
G848-C66 GN -18
M901-C7 YL -18
P981-C4 PU -18

AUX BLEEDOFF SW
223-5941

200-CN80 BK -18
A751-CN62 YL -16

HOUR METER
200-5717

200-C160 BK -18
102-C82 RD -18

RH PANEL

T901-C67 YL -18
T902-C68 PK -18

1
2
3
4

200-U15 BK -18
E917-U13 WH -18
439-U12 YL -18

4
6

10

MOM
5

3
3
2
3

MOM
2
2

7
1

8
7
7
10

4
6
5

9
10

4
6
5

3
3

5
4
6

BEACON SOCKET
9R-7941

P981-C4 PU -18
P983-C61 GN -18
P987-C130 GN -18
P991-C147 PK -18

674-CN10 BU -18
676-CN9 PU -18
779-CN23 WH -18
780-CN22 PU -18
A751-CN62 YL -16
A752-CN63 BR -14
C444-CN25 YL -18
E918-CN26 GN -18

200 BK-18

CN-C23
1237615
10

BEACON
128-6985
"12V 4.7A MAX"

BK-18
BK-18

608-CN39 GN -16

614-CN128
614-CN123
614-CN119
614-CN118
614-CN157

200-U9 BK -16
500-U8 BR -16
501-U4 GN -16
118-U7 GY -16

506-U5 PU -16

RD3

SUPPR ARC
106-8704

619-C26 GN -16
614-C101 PU -16
614-C110 PU -18
8

U-C2
1552272

501-U4 GN -16

605-KJ20 YL -18
605-KJ4 YL -18

WIPER MOTOR
248-2376
"12V 4A"

500-U8 BR -16

506-V7 PU -16
200-V8 BK -16

605-KJ9 YL -18

BK -16
BR -18
OR -18
YL -18
GY -18
BR -18
YL -18

614-U3 PU -18

A752-CN63 BR -14
614-CN150 PU -18

CN-C18
1552272

C-C1
2285856

439-U12 YL -18

U-C3
1117898

CONN 4

200-U14 BK -16
200-U9 BK -16
501-U4 GN -16
506-U5 PU -16

200-U15 BK -18

CONN 37

MOM

200-KJ8 BK -16
321-KJ13 BR -18
604-KJ14 OR -18
605-KJ9 YL -18
606-KJ10 GY -18
617-KJ11 BR -18
618-KJ12 YL -18
619-KJ19 GN -18

1
2
3
4
5
6
7
8

TO UPPER PLATF
HARNESS P-C17
(LOC SH 1 C-14)
OR PA-C17
(SH 1 C-12)

200-CN53 BK -18
117-CN45 YL -18

LH PANEL

614-CN81 PU -18
614-CN150 PU -18
614-CN83 PU -18
614-CN89 PU -18
614-CN91 PU -18
614-CN92 PU -18
614-CN41 PU -18

200-U2 BK -16
200-U14 BK -16

V-C3
1237615

F905-CN15 YL -18
614-CN81 PU -18

440-CN36 BR -18
447-CN29 PK -18

SW HIGH FLOW
223-5942

MOM

105-CN134 RD -18
405-CN127 GY -18

105-CN17 RD -18
122-CN49 RD -18
123-CN55 WH -18
200-CN70 BK -18
200-CN77 BK -18
307-CN13 OR -18
308-CN12 YL -18
403-CN2 GN -18
404-CN5 YL -18
405-CN8 GY -18
406-CN3 PU -18
436-CN16 OR -18
674-CN10 BU -18
676-CN9 PU -18
T901-CN67 YL -18
T902-CN68 PK -18

537-C107 GN -18

C-C23
1237615

603-C69 PK -18
200-C40 BK -18

8
8
7

200-C105 BK -18
537-C24 GN -18

20 Page, Color 2, (Dimensions: 39 inches x 24 inches)

RENR6419-04 VOL 2 of 2

GRD

614-C123 PU -18

M901-C7 YL -18

405-CN87 GY -18
406-CN3 PU -18
436-CN16 OR -18

536-C108 WH -18

SEND

200-C124 BK -18

L987-C20 WH -18

1
2

405-CN8 GY -18
405-CN127 GY -18

200-U2 BK -16

118-U1 GY -16
200-U2 BK -16
614-U3 PU -18
E917-U13 WH -18
439-U12 YL -18
506-U5 PU -16

1
2
3
4
5
6

P987-CN130 GN -18
128-CN131 PK -18

CN-C16
1552252

307-CN13 OR -18
308-CN12 YL -18
403-CN2 GN -18
404-CN5 YL -18

U-C1
3E3382

BOTTLE AS
219-9739

203-CN18 BK -18
203-CN94 BK -18

439-CN34 YL -18
439-CN24 YL -18
439-CN151 YL -18

1
2

118-V1 GY -16
200-V6 BK -16
614-V3 PU -18
E917-V4 WH -18
439-V5 YL -18
506-V7 PU -16

CONN 35

403-CN2 GN -18

202-CN139 BK -18
203-CN125 BK -16

MOM

200-C109 BK -18
E917-C27 WH -18
203-C74 BK -18
200-C133 BK -18
614-C106 PU -18

447-C29 PK -18

K927-C30 BU -18
K927-C30 BU -18
K927-C126 BU -18
K927-C161 BU -18

YL
YL

MOM

IGN

E918-C60 GN -18
F846-C65 PU -18
F780-C64 PK -18
F905-C15 YL -18
G848-C66 GN -18
G982-C21 PK -18
G984-C58 PK -18
G985-C137 PU -18

WIRE AS SEAT SW
154-3985

IND AS FUEL LVL


170-6305

123-C52 WH -18

E917-C27 WH -18

1
2
3
4

DOME LAMP
084-4277
0.83A

C-C14
2285856

118-V1 GY -16
200-V2 BK -16
614-V3 PU -18
E917-V4 WH -18
439-V5 YL -18

1
2
3
4
5
6

E917-CN28 WH -18

V-C2
1552273

BK -18
BK -18
BK -18
BK -18

201-CN31 BK -18

C-C2
2285856

NOTE N

V-C1
3E3382

E917-CN28 WH -18

CONN 35

200-CN70 BK -18

CN-C32
1552269

122-C48 RD -18
200-C96 BK -18

BEACON SW
142-9327

1
2
3
4
5
6

KJ-C2
3E3388

WIPER WASHER SW
138-4883

200-KJ15
321-KJ13
604-KJ14
605-KJ20
606-KJ16
617-KJ17
618-KJ18

321-KJ13 BR -18
604-KJ14 OR -18

NOTE C

118-U7 GY -16
500-U8 BR -16
614-U3 PU -18

200-U9 BK -16

IF WATER PUMP / WIPER ATTACHMENT


IS USED, REMOVE CN-C22A AND
CONNECT CN-C22 TO V-C1; STRAP JUMPER
CN-C22A TO V-C2 FOR SERVICE REPAIR

CN-C35
3E3382

118-CN47 GY -14
200-CN73 BK -16
614-CN92 PU -18
E917-CN27 WH -18
439-CN34 YL -18

118-U1 GY -16
118-U11 GY -16

118-U7 GY -16

LH FLOOD LAMP
234-4328
"12V 4.58A"

1
2

CN-C22
1552273

105-CN134 RD -18
117-CN45 YL -18
117-CN129 YL -18
123-CN54 WH -18
127-CN56 OR -18
128-CN131 PK -18
200-CN11 BK -18
200-CN53 BK -18
200-CN80 BK -18
200-CN84 BK -18
200-CN88 BK -18
200-CN90 BK -18
201-CN31 BK -18
203-CN18 BK -18
405-CN127 GY -18
614-CN81 PU -18
614-CN83 PU -18
614-CN89 PU -18
614-CN91 PU -18
614-CN150 PU -18
779-CN23 WH -18
780-CN22 PU -18
A751-CN62 YL -16
A752-CN63 BR -14
F780-CN64 PK -18
F905-CN15 YL -18
K927-CN30 BU -18
K927-CN126 BU -18
L987-CN20 WH -18
P983-CN61 GN -18
P987-CN130 GN -18
P991-CN147 PK -18

122-CN49 RD -18

PARK BRAKE SW
142-9320

REAR RH FLOOD
234-7727
"12V 4.58A"
8

ALTERNATOR FAIL

200-C103 BK -18
144-C59 GN -18
614-C128 PU -18
G982-C21 PK -18
E918-C60 GN -18
439-C46 YL -18
614-C157 PU -18
1

C444-C25 YL -18

+ BATTERY
GROUND
INTERLOCK OVERRIDE
MSS GREEN
IMPLEMENT LOCKOUT
AIR FILTER IND
TWO SPEED
MSS RED

1
2
3
4
5
6
7
8
9
10
11
12

123-C6 WH -18
200-C51 BK -18
M901-C7 YL -18
G848-C66 GN -18
439-C151 YL -18
440-C36 BR -18
P981-C4 PU -18
F846-C65 PU -18

C-C27 RH LAMP GP
1552252 249-2910

C444-C25 YL -18

BK
RD
OR

200-CN57 BK -18
200-CN42 BK -18

614-CN14 PU -14

PU -18
PU -18
PU -18
PU -16
PU -16

A751-C62 YL -16
A752-C63 BR -14

200-CN11
200-CN40
200-CN42
200-CN57

614-CN76 PU -18

619-C26 GN -16
674-C10 BU -18
676-C9 PU -18
779-C23 WH -18
780-C22 PU -18

C-C3
2285856

TO UPPER PLATFORM
HARNESS P-C8
(LOC SH 1 F-13)
OR PA-C8
(LOC SH 1 C-10)

610-CN75 OR -18
200-CN71 BK -18

200-CN33 BK -14

200-C90 BK -18
203-C18 BK -18

MSS EXCITER COIL


205-8257

BK
BK

1
2

COLD START SW
142-9325

BK -16
BK -18
BK -18
BK -18
BK -18
BK -18
BK -18
BK -18
BK -18

118-U1 GY -16

CN-C17
1552269

HARNESS AS DIODE
266-2928

603-C69 PK -18
614-C104 PU -18

614-C14 PU -14
614-C158 PU -18
614-C110 PU -18
614-C123 PU -18
614-C113 PU -16
614-C119 PU -18
614-C118 PU -18
614-C128 PU -18

608-C37 GN -18
200-C42 BK -18

ARMREST SW
162-0223

MOM

T902-C68 PK -18
T901-C67 YL -18

200-CN72 BK -18

403-CN2 GN -18
E918-CN26 GN -18
K927-CN158 BU -18
P981-CN4 PU -18
G982-CN21 PK -18
P983-CN61 GN -18
G984-CN58 PK -18
G985-CN137 PU -18
L987-CN20 WH -18
P987-CN130 GN -18
P991-CN147 PK -18
308-CN12 YL -18

1
2
3
4
5
6
7
8
9
10
11
12

200-CN73
200-CN53
200-CN80
200-CN70
200-CN90
200-CN84
200-CN88
200-CN77
200-CN71

608-CN37 GN -18
608-CN38 GN -18

+-

C-C19
1552269

NOTE A

614-C83 PU -18
614-C89 PU -18
614-C91 PU -18
614-C81 PU -18
614-C92 PU -18
614-C150 PU -18
614-C76 PU -18

C-C32
1552269
1
2

OFF
ON
ST

102-C34 RD -18

C
S
B

200-C44 BK -18
537-C24 GN -18

YL-16
PU-16
OR-16
BR-16

KEY START SW
142-8858

610-C75 OR -18
610-C100 OR -18
610-C99 OR -16

614-C106
614-C157
614-C104
614-C101
614-C114

REAR RH FLOOD
234-7727
"12V 4.58A"

307-C13 OR -18
105-C17 RD -18

608-C39 GN -16

R
1
2
3
4

200-CN72 BK -18

122-CN19 RD -18
123-CN1 WH -18
127-CN56 OR -18
128-CN131 PK -18
134-CN159 YL -14
135-CN136 BU -16
144-CN59 GN -18
307-CN13 OR -18
404-CN5 YL -18
405-CN87 GY -18
406-CN3 PU -18
436-CN16 OR -18
440-CN36 BR -18
C444-CN25 YL -18
447-CN29 PK -18
614-CN14 PU -14
674-CN10 BU -18
676-CN9 PU -18
A751-CN62 YL -16
A752-CN63 BR -14
779-CN23 WH -18
780-CN22 PU -18
F780-CN64 PK -18
M901-CN7 YL -18
F905-CN15 YL -18

CONN 12

200-CN117 BK -18
200-CN133 BK -18
200-CN120 BK -18
200-CN109 BK -18
200-CN51 BK -18
200-CN96 BK -18
200-CN95 BK -18
200-CN124 BK -18

200-CN32 BK -14

200-C88 BK -18
201-C31 BK -18
123-C54 WH -18
P991-C147 PK -18
P983-C61 GN -18
614-C91 PU -18
3

C-C18
1552272

308-C12 YL -18

608-C37 GN -18
608-C38 GN -18

C-C4
2285856

NOTE M
105-CN86 RD -18
117-CN155 YL -18
118-CN47 GY -14

CONN 11

603-C69 PK -18

HYD QUICK COUPLER SW


212-6521

135-CN136 BU -16
144-CN59 GN -18

NOTE A

CN-C21
1673692
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

134-CN35 YL -14
134-CN135 YL -14

PU -18
GN -18
PK -18
YL -18

CN-C24
3E5179

405-C8 GY -18

TO UPPER PLATFORM
HARNESS P-C2
(LOC SH 1 F-13)
OR PA-C2
(LOC SH 1 D-10)

F780-C64 PK -18
614-C89 PU -18

+ BATTERY

C-C5
2285856

200-C84 BK -18
127-C56 OR -18

+ BATTERY
GROUND
COOLANT HIGH TEMP
PARKING BRAKE
HYD OIL HIGH TEMP
DIRTY HYD OIL FILTER
ARM REST / SEAT POS
EXT ALARM
EXT ALARM
LOW OIL PRESSURE
NOT USED
NOT USED

LAMP OUT

1
2
3
4
5
6
7
8
9
10
11
12

440-C36 BR -18
447-C29 PK -18
537-C24 GN -18

LAMP GP ACTION
223-6537

- GROUND

1
2
3
4
5
6

POWER TOOLS SW
142-8633

117-C129 YL -18
200-C41 BK -18
L987-C20 WH -18
614-C83 PU -18

GN-18

123-C55 WH -18
200-C77 BK -18
406-C3 PU -18
674-C10 BU -18
404-C5 YL -18
436-C16 OR -18
676-C9 PU -18

439-C46 YL -18
439-C78 YL -18
439-C151 YL -18

C-C20
1918332

C-C16
1552252

405-C8 GY -18
405-C127 GY -18

406-C3 PU -18
436-C16 OR -18

605-C11 YL -18
606-C28 GY -18
619-C26 GN -16

BK-18

HOUR METER
200-5717

405-C87 GY -18

C-C25
1552272

SIG

403-C2 GN -18

605-C11 YL -18
606-C28 GY -18
FLASHER AS
242-9000

C-C6
2285856

RD-18

307-C13 OR -18
308-C12 YL -18
403-C2 GN -18
404-C5 YL -18

200-C70 BK -18

203-C18 BK -18
203-C74 BK -18

1
2
7

122-C49 RD -18

202-C139 BK -18

CONN 9

8
BK-18
BK-18

203-C125 BK -16

SUPPR ARC
106-8704

201-C31 BK -18

403-C2 GN -18
E918-C60 GN -18
K927-C30 BU -18
P981-C4 PU -18
G982-C21 PK -18
P983-C61 GN -18
G984-C58 PK -18
G985-C137 PU -18
L987-C20 WH -18
P987-C130 GN -18
P991-C147 PK -18
308-C12 YL -18

1
2
3
4

200-C41 BK -18
200-C40 BK -18

200-C57 BK -18
200-C33 BK -14
200-C44 BK -18
200-C42 BK -18

CONN 34

K927-C126 BU -18
K927-C161 BU -18
780-C22 PU -18
779-C23 WH -18

HARNESS AS DIODE
266-2928

CONN 11
TO UPPER PLATFORM
HARNESS P-C10
(LOC SH1 E-13)
OR PA-C10
(SH1 C-10)

SW TOOL POS SELF LVL


142-9116

200-C80 BK -18
A751-C62 YL -16

LH PANEL

127-CN56 OR -18
128-CN131 PK -18

134-CN159 YL -14

F846-CN65
G848-CN66
T902-CN68
T901-CN67

1
2
3
4

RD -18
RD -18
WH -18
WH -18

123-CN6 WH -18
123-CN52 WH -18

123-CN132 WH -18

203-CN125 BK -16

A752-C63 BR -14
614-C150 PU -18

TO UPPER PLATFORM
HARNESS P-C8
(LOC SH1 F-13)
OR PA-C8
(LOC SH 1 C-10)

BK -18
BK -18
BK -18
BK -18
BK -18
BK -18
BK -18
BK -18
BK -18

123-CN1 WH -18

CAB GND
NOTE B

REMOVE RECP END CAP


THEN CONNECT
CN-C26
TO MACHINE
SECURITY
HARNESS T-C3
(LOC SH 2 H-3)

122-CN49
122-CN48
123-CN55
123-CN54

122-CN19 RD -18

201-CN31 BK -18

200-C53 BK -18
117-C45 YL -18

200-C98 BK -18

C-C24
3E5179

1
2
3
4
5
6
7
8
9
10
11
12

200-C133
200-C109
200-C103
200-C105
200-C111
200-C117
200-C120
200-C124
200-C160

105-C17 RD -18
122-C49 RD -18
123-C55 WH -18
200-C70 BK -18
200-C77 BK -18
307-C13 OR -18
308-C12 YL -18
403-C2 GN -18
404-C5 YL -18
405-C8 GY -18
406-C3 PU -18
436-C16 OR -18
674-C10 BU -18
676-C9 PU -18
T901-C67 YL -18
T902-C68 PK -18

122-C19 RD -18
123-C1 WH -18
127-C56 OR -18
128-C131 PK -18
134-C162 YL -14
135-C136 BU -16
144-C59 GN -18
307-C13 OR -18
404-C5 YL -18
405-C87 GY -18
406-C3 PU -18
436-C16 OR -18
440-C36 BR -18
C444-C25 YL -18
447-C29 PK -18
614-C14 PU -14
674-C10 BU -18
676-C9 PU -18
A751-C62 YL -16
A752-C63 BR -14
779-C23 WH -18
780-C22 PU -18
F780-C64 PK -18
M901-C7 YL -18
F905-C15 YL -18

CONN 12

200-C72 BK -18
200-C32 BK -14
200-C98 BK -18

200-C73 BK -16
200-C70 BK -18
200-C71 BK -18
200-C95 BK -18
200-C51 BK -18
200-C96 BK -18

102-C43 RD -14
105-C86 RD -18
117-C155 YL -18
118-C47 GY -14

L987-C20 WH -18
P983-C61 GN -18
P987-C130 GN -18
P991-C147 PK -18

200-CN32 BK -14
200-CN33 BK -14

CN-C26
1552272

C-C7
2285856

105-C134 RD -18
405-C127 GY -18
F905-C15 YL -18
614-C81 PU -18

200-C72 BK -18

200-C80 BK -18
200-C53 BK -18
200-C84 BK -18
200-C90 BK -18
200-C88 BK -18
200-C77 BK -18

NOTE A

C-C21
1673692
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

135-C136 BU -16
144-C59 GN -18

PU -18
GN -18
PK -18
YL -18

F846-C65
G848-C66
T902-C68
T901-C67

AUX BLEEDOFF SW
223-5941

STRAP CAB GND


7G-1060

117-CN45 YL -18
117-CN129 YL -18

117-CN155 YL -18
118-CN47 GY -14

202-CN139 BK -18

C-C26
1552272
1
2
3
4

CONN 34

TO UPPER PLATFORM
HARNESS P-C2
(LOC SH 1 F-13)
OR PA-C2
(LOC SH 1 D-10)

134-C162 YL -14
134-C35 YL -14
134-C135 YL -14

P987-C130 GN -18
128-C131 PK -18

REMOVE RECP END CAP


THEN CONNECT
C-C26
TO MACHINE
SECURITY
HARNESS T-C3
(LOC SH 2 H-3)

123-C6 WH -18
123-C52 WH -18

127-C56 OR -18
128-C131 PK -18

203-C125 BK -16

CAB GND
NOTE B

123-C132 WH -18

STRAP CAB GND


7G-1060

123-C54 WH -18
123-C55 WH -18

105-CN134 RD -18
105-CN17 RD -18

105-CN86 RD -18

608-CN38 GN -18
200-CN57 BK -18

1
2

ASSEMBLE
STRAP CAB GND
FROM BOSS ON
UPPER FRAME AS.
TO CAB GND

201-C31 BK -18
202-C139 BK -18

123-C1 WH -18

CONN 35

122-C19 RD -18

200-C32 BK -14
200-C33 BK -14

ASSEMBLE
STRAP CAB GND
FROM BOSS ON
UPPER FRAME AS.
TO CAB GND

122-C49 RD -18
122-C48 RD -18

CN-C15
1552269
REAR LH FLOOD
234-7727
"12V 4.58A"

117-C45 YL -18
117-C129 YL -18

118-C47 GY -14

IF WATER PUMP / WIPER ATTACHMENT


IS USED, REMOVE C-C22A AND
CONNECT C-C22 TO V-C1; STRAP JUMPER
C-C22A TO V-C2 FOR SERVICE REPAIR.

117-C155 YL -18

E917-C79 WH -18
E917-C79 WH -18

105-C17 RD -18
105-C134 RD -18

105-C134 RD -18
117-C45 YL -18
117-C129 YL -18
123-C54 WH -18
127-C56 OR -18
128-C131 PK -18
200-C41 BK -18
200-C53 BK -18
200-C80 BK -18
200-C84 BK -18
200-C88 BK -18
200-C90 BK -18
201-C31 BK -18
203-C18 BK -18
405-C127 GY -18
614-C81 PU -18
614-C83 PU -18
614-C89 PU -18
614-C91 PU -18
614-C150 PU -18
779-C23 WH -18
780-C22 PU -18
A751-C62 YL -16
A752-C63 BR -14
F780-C64 PK -18
F905-C15 YL -18
K927-C126 BU -18
K927-C161 BU -18

1
2
3
4
5
6

105-C86 RD -18

608-C38 GN -18
200-C57 BK -18

1
2

118-C47 GY -14
200-C73 BK -16
614-C92 PU -18
E917-C27 WH -18
439-C78 YL -18

C-C30
3E3382

C-C15
1552269
REAR LH FLOOD
234-7727
"12V 4.58A"

102-C82 RD -18

LH FLOOD LAMP
234-4328
"12V 4.58A"

1
2

C-C22
1552273

614-C92 PU -18
E917-C27 WH -18
102-C34 RD -18
102-C43 RD -14

610-C75 OR -18
200-C71 BK -18

439-C78 YL -18
610-C75 OR -18

118-CN47 GY -14
200-CN71 BK -18
200-CN73 BK -16
439-CN34 YL -18
610-CN75 OR -18
614-CN92 PU -18
E917-CN27 WH -18

C-C17
1552269

118-C47 GY -14
200-C71 BK -18
200-C73 BK -16

KJ-C3
1552264

200-KJ1 BK -16
200-KJ15 BK -16

SH 2 E-12

NOTE N:

REMOVE JUMPER WHEN USING BEACON SWITCH

SH 1 E-13

NOTE P:

JUMPER AS. REQUIRED FOR USE


WITH TWO-SPEED SOLENOID ATCH

SH 2 D,F-6

NOTE R:

HARNESS SUPPLIED WITH AIR CONDITIONING UNIT

SH 2 H-6

NOTE S:

HARNESS SUPPLIED WITH HEATER UNIT

SH 1 I-8

NOTE T:

ASSEMBLE TERIMINALS INTO CONNECTOR CALLED


CALLED OUT IN GROUP LEVEL DURING MACHINE ASSEMBLY