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Low Voltage PMDC Motors (338 watts max)

Johnson Electric Super 300 Series PMDC provides improved performance of 10-15% versus the standard 300 series in a similar package size.
A recent engineering trend within Johnson Electric is to improve performance of standard PMDC production motors without sacrificing size or drop in replacement capabilities. The result is a high power density motor since it produces more power in the same package size. From the outside the Super 300 version looks the same as the standard 300 series. However, the internal construction has been vastly redesigned to achieve a 10 to 15% performance increase over the standard 300 series from which it was developed.

Features
27.5 mm OD x 46.5 mm long 32.5 mm and 38 mm lengths available (tooling required) Larger 3.175 mm shaft diameter Design gives more torque per ampere and offers greater efficiency High energy NdFeB magnets: Neodymium has a more magnetic flux; 10 15% energy improvement over standard strontium magnets New armature lamination optimizes magnet design

Dimensions
mm

Issue #12

Johnson Motor

www.johnsonmotor.com

1.203.447.5362

Super 300 PMDC Motors


QC 385XL G M otor Output -- 36 Vdc

24000

12.000

22000

11.000

20000

19812

10.014

10.000

18000

9.000

16000

17072

8.000

14000

7.000

12000 Motor RPM 10000

6.000 Ampere 5.000

8000

4.000

6000

3.000

4000

2.000

2000
0.258

1.607

1.000

0 0 20 40 60 80 100 120 140 160 M otor Output T orque - mN m RPM Vs mNm Load 1 RPM Amp Vs mNm Load 1 Amps

168.45

0.000 180

Loads oz-in mNm RPM Wo Amps

No Load 0 0 19812 0 0.258

Max. Efficiency 3.299 23.298 17072 41.652 1.607

Max. Power (watts) 11.927 84.225 9906 87.371 5.136

Stall 23.854 168.450 0 0 10.014

Johnson Electric North America 10 Progress Drive Shelton, CT 06484 203-447-5362 www.johnsonmotor.com

Low Voltage PMDC Motors (338 watts max)


Johnson Electric Super 400 Series PMDC provides improved performance of 10-15% versus the standard 400 series in a similar package size.
A recent engineering trend within Johnson Electric is to improve performance of standard PMDC production motors without sacrificing size or drop in replacement capabilities. The result is a high power density motor since it produces more power in the same package size. From the outside the Super 400 version looks the same as the standard 3400 series. However, the internal construction has been vastly redesigned to achieve a 10 to 15% performance increase over the standard 400 series from which it was developed. The super 400 PMDC motor utilizes rare earth Neodymium Iron Boron magnets making better use of input energy in a smaller package that delivers more power per ampere.

Features
29 mm OD x 64 mm long Other lengths available New lamination optimizes magnet design 5 slots improved brush life Higher operating voltages Higher power density 10 15% torque improvement Better power efficiencies Weight 160 grams

Dimensions
mm

Issue #13

Johnson Motor

www.johnsonmotor.com

1.203.447.5362

Super 400 PMDC Motors


S uper 400 PM DC M otor a t 12 V dc

10000 9000 8000 7000 6000 5000 RPM 4000 3000 2000 1000 0 0.483 20.00 40.00 60.00 80.00 100.00 m Nm RPM C urrent 120.00 140.00 160.00 180.00 2.862 8.718 4687 9373 16.953

20.0 18.0 8019 16.0 14.0 12.0 10.0 8.0 6.0 4.0 2.0 187 0.0 Ampere

0.00

200.00

Loads oz-in mNm RPM Wo Amps

No Load 0 27.033 9373 0 0.483

Max. Efficiency 3.828 27.033 8019 22.702 2.862

Max. Power (watts) 13.254 93.595 4687 45.933 8.718

Stall 26.508 187.189 0 0 16.953

Johnson Electric North America 10 Progress Drive Shelton, CT 06484 203-447-5362 www.johnsonmotor.com

Low Voltage PMDC Motors (338 watts max)


HC385G PMDC Motors 27.5 mm Diameter
The HC385G is one type from a family of HC300 series motors One of highest volume motors produced by Johnson Used in wide variety of products from hair dryer, cordless tools, actuators, printers, etc.

Features
Voltage range 12 V to 42 V Can operate -40 to + 85 C EMI suppression available Multiple output shaft details option Encoder option available Voltage 42 VDC No load speed 8986 RPM Rated speed 6294 RPM Rated torque 9.399 mNm Rated current 0.307 Ampere Torque constant 39.709 mNm/Ampere Dynamic resistance 48.837 Ohms Motor regulation 286.452 rpm/mNm

Typical Performance

Basic Dimensions
Diameter Length Shaft Diameter Shaft Length 27.5 mm 32.5 mm 2.305 mm 52 mm

Dimensions
mm

Issue #40

Johnson Motor

www.johnsonmotor.com

1.203.447.5362

HC385G PMDC Motor


H C 3 8 5 G a t 4 2 V

1 0 0 0 0

1 .0

9 0 0 0

8 9 8 6 0 .8 6 0

0 .9

8 0 0 0

0 .8

7 0 0 0

6 9 9 1

0 .7

6 0 0 0

0 .6

5 0 0 0 RPM 4 0 0 0 4 4 9 3 0 .4 6 5

0 .5 Ampere 0 .4

3 0 0 0 0 .2 4 5 2 0 0 0

0 .3

0 .2

1 0 0 0 0 .0 7 0 0 0 .0 0 5 .0 0 1 0 .0 0 1 5 .0 0 m N m R P M C u r re nt 2 0 .0 0 2 5 .0 0 3 0 .0 0 3 1

0 .1

0 .0 3 5 .0 0

rpm x mNm x 0.00010472 = Watts Out Watts Out x 0.0013405 = Horse Power

Johnson Electric North America 10 Progress Drive Shelton, CT 06484 203-447-5362 www.johnsonmotor.com

Low Voltage PMDC Motors (338 watts max)


HC385MG PMDC Motors 27.5 mm Diameter
The HC385MG is one type from a family of HC300 series motors A longer version of HC385G when higher performance is required One of highest volume motors produced by Johnson Used in wide variety of products from hair dryer, cordless tools, actuators, printers, etc. Voltage range 12V to 42V Can operate -40 to + 85 C EMI suppression available Multiple output shaft details option Encoder option available Optional flux ring for more torque Voltage 24 VDC No load speed 5500 RPM Rated speed 4176 RPM Rated torque 10.691 mNm Rated current 0.326 Ampere Torque constant 39.946 mNm/Ampere Dynamic resistance 20.513 Ohms Motor regulation 123.818 rpm/mNm

Features

Typical Performance

Basic Dimensions
Diameter Length Shaft Diameter Shaft Length 27.5 mm 38 mm 2.305 mm 52 mm

Dimensions
mm

Issue #41

Johnson Motor

www.johnsonmotor.com

1.203.447.5362

HC385MG PMDC Motor


H C 3 8 5 M G a t 2 4 V

6 0 0 0

1 .4

5 5 0 0 5 0 0 0 1 .1 7 0 1 .2

4 4 9 8 1 .0 4 0 0 0

0 .8 3 0 0 0 RPM

2 7 5 0 0 .6 1 4 0 .6

Ampere

2 0 0 0 0 .4

1 0 0 0

0 .2 6 0 0 .2

0 .0 5 8 0 0 .0 0 5 .0 0 1 0 .0 0 1 5 .0 0 2 0 .0 0 2 5 .0 0 m N m R P M C u r re nt 3 0 .0 0 3 5 .0 0 4 0 .0 0 4 4 4 5 .0 0 0 .0 5 0 .0 0

rpm x mNm x 0.00010472 = Watts Out Watts Out x 0.0013405 = Horse Power

Johnson Electric North America 10 Progress Drive Shelton, CT 06484 203-447-5362 www.johnsonmotor.com

Low Voltage PMDC Motors (338 watts max)


HC385XLG PMDC Motors 27.5 mm Diameter
The HC385XLG is one type from a family of HC300 series motors The longest length and most powerful of the HC300 series motors High power 70 W Used in wide variety of products: cordless tools, actuators, printers, etc. Voltage range 12 V to 42 V Can operate -40 to + 85 C EMI suppression available Multiple output shaft details option Encoder option available Optional flux ring for more torque Voltage 28 VDC No load speed 18782 RPM Rated speed 16203 RPM Rated torque 19.499 mNm Rated current 1.587 Ampere Torque constant 13.591 mNm/Ampere Dynamic resistance 2.642 Ohms Motor regulation 132.268 rpm/mNm

Features

Typical Performance

Basic Dimensions
Diameter Length Shaft Diameter Shaft Length 27.5 mm 46.5 mm 2.305 mm 68 mm

Dimensions
mm

Issue #42

Johnson Motor

www.johnsonmotor.com

1.203.447.5362

HC385XLG PMDC Motor


H C 3 8 5 X L G a t 2 8 V

2 0 0 0 0 1 8 7 8 2 1 8 0 0 0 1 6 7 7 3 1 6 0 0 0 1 0 .6 0 0

1 2 .0

1 0 .0

1 4 0 0 0 8 .0 1 2 0 0 0

1 0 0 0 0 RPM 8 0 0 0

6 .0 9 3 9 1 5 .3 7 6 Ampere

4 .0 6 0 0 0

4 0 0 0 2 .0 2 0 0 0 1 .2 6 9

0 .1 5 2 0 .0 0 2 0 .0 0 4 0 .0 0 6 0 .0 0 8 0 .0 0 m N m R P M C u r re nt 1 0 0 .0 0 1 2 0 .0 0 1 4 0 .0 0

1 4 2

0 .0 1 6 0 .0 0

rpm x mNm x 0.00010472 = Watts Out Watts Out x 0.0013405 = Horse Power

Johnson Electric North America 10 Progress Drive Shelton, CT 06484 203-447-5362 www.johnsonmotor.com

Low Voltage PMDC Motors (338 watts max)


HC683LG/HC685LG PMDC Motors 35.8 mm Diameter
The HC683LG/HC685LG is one type from a family of HC600 series motors HC683LG is a 3 slots design for voltage under 12 V, HC685LG is a 5 slots design for voltage over 12 V High power density and high efficiency Power from 3 to 200 W Used in wide variety of products: cordless tools, actuators, printers, etc. Voltage range 3 V to 42 V Can operate -40 to + 85 C EMI suppression available Multiple output shaft details option Encoder option available Optional flux ring for more torque Voltage 23 VDC No load speed 3735 RPM Rated speed 2966 RPM Rated torque 26.584 mNm Rated current 0.549 Ampere Torque constant 56.959 mNm/Ampere Dynamic resistance 9.787 Ohms Motor regulation 28.912 rpm/mNm

Features

Typical Performance

Basic Dimensions
Diameter Length Shaft Diameter Shaft Length 35.8 mm 57 mm 3.175 mm 81 mm

Dimensions
mm

Issue #43

Johnson Motor

www.johnsonmotor.com

1.203.447.5362

HC683LG/HC685LG PMDC Motor


H C 6 8 5 L G a t 2 3 V

4 0 0 0 3 7 3 5 3 5 0 0 2 .3 5 0

2 .5

3 1 4 7 3 0 0 0

2 .0

2 5 0 0 1 .5

2 0 0 0 RPM

1 8 6 8 1 .2 1 6 1 .0

Ampere

1 5 0 0

1 0 0 0 0 .5 0 .4 3 9 5 0 0

0 .0 8 2 0 0 .0 0 2 0 .0 0 4 0 .0 0 6 0 .0 0 m N m R P M C u r re nt 8 0 .0 0 1 0 0 .0 0 1 2 0 .0 0 1 2 9 0 .0 1 4 0 .0 0

rpm x mNm x 0.00010472 = Watts Out Watts Out x 0.0013405 = Horse Power

Johnson Electric North America 10 Progress Drive Shelton, CT 06484 203-447-5362 www.johnsonmotor.com

Low Voltage PMDC Motors (338 watts max)


HC683G/HC685G PMDC Motors 35.8 mm Diameter
The HC683G/HC685G is one type from a family of HC600 series motors HC683G is a 3 slots design for voltage under 12 V, HC685G is a 5 slots design for voltage over 12 V High power density and high efficiency Power from 3 to 120 W Used in wide variety of products: cordless tools, radio control car, hair dryer, actuators, printers, etc. Voltage range 3 V to 42 V Can operate -40 to + 85 C EMI suppression available Multiple output shaft details option Encoder option available Optional flux ring for more torque Voltage 7.2 VDC No load speed 22900 RPM Rated speed 17890 RPM Rated torque 40.645 mNm Rated current 15.185 Ampere Torque constant 3.187 mNm/Ampere Dynamic resistance 0.119 Ohms Motor regulation 123.264 rpm/mNm

Features

Typical Performance

Basic Dimensions
Diameter Length Shaft Diameter Shaft Length 35.8 mm 50 mm 3.175 mm 68 mm

Dimensions
mm

Issue #44

Johnson Motor

www.johnsonmotor.com

1.203.447.5362

HC683G/HC685G PMDC Motor


H C 6 8 3 G a t 7 .2 V

2 5 0 0 0

7 0 .0

2 2 9 0 0 6 0 .7 3 0 2 0 0 0 0 1 9 0 8 3 5 0 .0 6 0 .0

1 5 0 0 0 4 0 .0

RPM 1 0 0 0 0

1 1 4 5 0 3 1 .5 8 0 3 0 .0

Ampere

2 0 .0

5 0 0 0 1 2 .1 4 8 1 0 .0

2 .4 3 0 0 0 .0 0 2 0 .0 0 4 0 .0 0 6 0 .0 0 8 0 .0 0 1 0 0 .0 0 m N m R P M C u r re nt 1 2 0 .0 0 1 4 0 .0 0 1 6 0 .0 0 1 8 0 .0 0 1 8 6 0 .0 2 0 0 .0 0

rpm x mNm x 0.00010472 = Watts Out Watts Out x 0.0013405 = Horse Power

Johnson Electric North America 10 Progress Drive Shelton, CT 06484 203-447-5362 www.johnsonmotor.com

Low Voltage PMDC Motors (338 watts max)


HC683XLLG/HC685XLLG PMDC Motors 35.8 mm Diameter
The HC683XLLG/HC685XLLG is the longest of the HC600 series motors HC683XLLG is a 3 slots design for voltage under 12 V, HC685XLLG is a 5 slots design for voltage over 12 V High power density and high efficiency Power from 3 to 250 W Used in wide variety of products : cordless tools, ride on car, actuators Voltage range 3 V to 42 V Can operate -40 to + 85 C EMI suppression available Multiple output shaft details option Encoder option available Optional flux ring for more torque Voltage 6.0 VDC No load speed 14500 RPM Rated speed 11483 RPM Rated torque 64.122 mNm Rated current 19.833 Ampere Torque constant 3.809 mNm/Ampere Dynamic resistance 0.072 Ohms Motor regulation 47.044 rpm/mNm

Features

Typical Performance

Basic Dimensions
Diameter Length Shaft Diameter Shaft Length 35.8 mm 65 mm 3.175 mm 88 mm

Dimensions
mm

Issue #45

Johnson Motor

www.johnsonmotor.com

1.203.447.5362

HC683XLLG/HC685XLLG PMDC Motor


H C 6 8 3 X L L G a t 6 V

1 6 0 0 0 8 3 .9 1 0 1 4 5 0 0 1 4 0 0 0

9 0 .0

8 0 .0

1 2 0 0 0

1 2 1 9 4

7 0 .0

6 0 .0 1 0 0 0 0 5 0 .0 8 0 0 0 RPM 47 24 5 5 3 . 5 0 6 0 0 0 3 0 .0 4 0 .0 Ampere

4 0 0 0 2 0 .0 1 5 .8 6 6 2 0 0 0 1 0 .0 3 .0 0 0 0 0 .0 0 5 0 .0 0 1 0 0 .0 0 1 5 0 .0 0 m N m R P M C u rre nt 2 0 0 .0 0 2 5 0 .0 0 3 0 0 .0 0 3 0 8 0 .0 3 5 0 .0 0

rpm x mNm x 0.00010472 = Watts Out Watts Out x 0.0013405 = Horse Power

Johnson Electric North America 10 Progress Drive Shelton, CT 06484 203-447-5362 www.johnsonmotor.com

Low Voltage PMDC Motors (338 watts max)


HC485G PMDC Motors 29.5 mm Diameter
The HC485G is one type from a family of HC400 series motors Used in wide variety of products: cordless tools, actuators, printers, etc.

Features
Voltage range 3 V to 42 V Can operate -40 to + 85 C EMI suppression available Multiple output shaft details option Encoder option available Optional flux ring for more torque

Typical Performance
Voltage 42.0 VDC No load speed 6617 RPM Rated speed 5299 RPM Rated torque 17.088 mNm Rated current 0.347 Ampere Torque constant 57.564 mNm/Ampere Dynamic resistance 27.273 Ohms Motor regulation 77.148 rpm/mNm

Basic Dimensions
Diameter Length Shaft Diameter Shaft Length 29.5 mm 47 mm 3.175 mm 68 mm

Dimensions
mm

Issue #51

Johnson Motor

www.johnsonmotor.com

1.203.447.5362

HC485G PMDC Motor


H C 485G at 42 V

7000 6617 6000 5607 5000 1 .5 4 0

1 .8

1 .6

1 .4

1 .2 4000 3309 0 .7 9 5 0 .6 2000 0 .4 1000 0 .2 7 7 0 .2 0 .0 5 0 0 .0 0 1 0 .0 0 2 0 .0 0 3 0 .0 0 4 0 .0 0 5 0 .0 0 mNm R P M C urr e nt 6 0 .0 0 7 0 .0 0 8 0 .0 0

1 .0

RPM 3000

0 .8

Ampere

86 9 0 .0 0

0 .0 1 0 0 .0 0

rpm x mNm x 0.00010472 = Watts Out Watts Out x 0.0013405 = Horse Power

Johnson Electric North America 10 Progress Drive Shelton, CT 06484 203-447-5362 www.johnsonmotor.com

Low Voltage PMDC Motors (338 watts max)


QC381(0)XLG PMDC Motors 27.5 mm Diameter
The QC381(0)XLG is among the family of 300 Series motors Utilizes rare earth NdFeB magnet material Armature has 10 slots Vs 5 or 3 slots Used in a wide variety of products: cordless tools, actuators, hair dryers, etc. Voltage range 6 V to 42 V Can operate -40 to + 85 C EMI suppression available Longer Life than standard HC385XLG Multiple output shaft details option Encoder option available Optional flux ring for more torque

Features

Typical Performance
Voltage 28.0 VDC No load speed 16883 RPM Rated speed 14273 RPM Rated torque 143.483 mNm Rated current 3.193 Ampere Torque constant 15.283 mNm/Ampere Dynamic resistance 1.493 Ohms Motor regulation 60.024 rpm/mNm

Basic Dimensions
Diameter Length Shaft Diameter Shaft Length 27.5 30 mm 46.5 mm 3.175 mm 68 mm

Dimensions
mm

Issue #52

Johnson Motor

www.johnsonmotor.com

1.203.447.5362

QC381(0)XLG PMDC Motor


QC381(0)XLG at 28 V

18000 16883 16000 14859 18.752

20.0

18.0

16.0 14000

14.0 12000 12.0 10000 10.0 8442 9.550 8.0 6000 6.0 Ampere

RPM 8000

4000 4.0

2000

2.555 2.0

0.348 0 0.00

281 50.00 100.00 RPM 150.00 mNm Current 200.00 250.00

0.0 300.00

rpm x mNm x 0.00010472 = Watts Out Watts Out x 0.0013405 = Horse Power

Johnson Electric North America 10 Progress Drive Shelton, CT 06484 203-447-5362 www.johnsonmotor.com