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The Leaders in Integrated CAM

SOLIDCAM 2.5D M ILLIN G F EATURE RECOGNITION HIGH SPEED SURFACE MACHINING(HSS) 3D M ILLIN G HIGH SPEED MACHINING(HSM) MULTI-SIDEDMACHINING SIM. 5-AXIS MACHINING TURNING MILL-TURN SYSTEM REQUIREMENTS TRAININGMATERIALS

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machine design. Following is a brief description of the main SolidCAM modules. any size organization can reap the benefits of the integrated SolidWorks and SolidCAM solution. All machining operations are defined. as well as in mold and die and rapid prototyping shops. SolidCAM is the de-facto standard Gold-Certified integrated CAM-Engine for SolidWorks. SolidCAM is widely used in the mechanical manufacturing. automotive and aerospace industries. . electronics. Go for Gold. SolidCAM supports the complete set of manufacturing technologies. calculated and verified. without leaving the SolidWorks window. With SolidCAM’s seamless single. Today successful manufacturing companies are using integrated CAD/CAM systems to get to market faster and reduce costs. SolidCAM provides seamless. consumer products.SOLIDCAM • Don ’t go for less.window integration in SolidWorks. medical. single-window integration and full associativity to the SolidWorks design model. SolidWorks + SolidCAM is the Dream-Team for Design and Manufacturing.

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rotated. SolidCAM offers one of the best pocketing algorithms in the market. It provides easy selection of the 5 .5D milling operations on SolidWorks models. Full tool path control and powerful algorithms ensure that the user can manufacture the way he needs to. All your needs for successful production machining are provided directly inside SolidWorks with an easy and straightforward interface. including undercuts.The Leaders in Integrated CAM • 2. mirrored. etc. • High Speed Surface Machining (HSS) The HSS Module is a High Speed Surface Machining module for smooth and powerful machining of localized surface areas in the part. Operations can be easily reordered. SolidCAM is successfully used in production environments by thousands of manufacturing companies and job shops. SolidCAM’s automatic featurerecognition and machining module automates the manufacturing of parts with multiple pockets. multiple drills and complex holes.5D Milling SolidCAM provides both interactive and automated powerful 2.

6 . The linking moves between the tool and linking strategies for generating advanced 3D Mill and high-speed tool paths. It supports both standard and shaped tools. as needed. with no need to define the boundaries.surfaces to be machined. HSS provides nine different tool path definition strategies that enable the user to work differently for each area.

Complete gouge control is available for holder.The Leaders in Integrated CAM paths can be controlled by the user to avoid holes and slots. Adjoining check surfaces that are to be avoided can be selected. • 3D Milling SolidCAM’s 3D Milling can be used both for prismatic parts and for 3D models. Several retract strategies are available. 7 . including integrated rest material options. SolidCAM offers powerful 3D machining. The HSS module is an important addition to the integrated SolidWorks+SolidCAM solution and is essential for each manufacturing facility as an excellent complementary module for the machining of all types of parts. without the need to modify the model surface. under user control. arbor and tool. For prismatic parts SolidCAM analyzes the model and automatically recognizes pockets and profiles to be machined using Z-constant machining strategies. For 3D models.

6 . tools and dies. aerospace parts and molds.• High Speed Machining (HSM) SolidCAM HSM module is a very powerful and market-proven t advanced 3D Mill and high-speedmachining module for 3D parts. The HSM module offers unique machining and linking strategies for generating advanced 3D Mill and high-speed tool paths.

This translates to increased surface quality. SolidCAM 9 . retracts do not go any higher than necessary – thus minimizing aircutting and reducing machining time. The result of the HSM module is an efficient. and a longer life for your machine tools. With demands for ever-shorter lead and production times. SolidCAM’s HSM Module is a must in today’s machine shops. • 3+2 Axis Multi-Sided Machining With SolidCAM. less wear on your cutters. With SolidCAM HSM module retracts to high Z levels are kept to a minimum. smooth. and optimal tool path. smoothed by arcs.and 5-Axis machining centers is efficient and profitable. programming and machining of multi-sided parts on 4. lower costs and improved quality.The Leaders in Integrated CAM M SolidCAM’s HSM module smooths the paths of both cutting moves and retracts wherever possible to maintain a continuous machine tool motion – an essential requirement for maintaining higher feedrates and eliminating dwelling. Angled where possible.

and linking strategies for generating advanced 3D Mill and high-speed tool paths. 6 . SolidCAM rotates the SolidWorks model to the user-defined machining planes and automatically calculates all necessary shifts and tilts for the 3D machining coordinate systems.is an industry leader in this type of machining.

cutting tools. including swarfing and trimming. SolidCAM utilizes all the advantages of Simultaneous 5-Axis machining and together with collision control and machine simulation. cylinder heads. SolidCAM provides a realistic simulation of the complete machine tool. The output is ready-to-run programs for your 4/5-axis CNC-machine.5D and 3D machining operations on any face and check them using SolidCAM’s advanced tool path verification. turbine blades and impellers. aerospace parts. • Turning and M Turn ill- 9 . • Simultaneous 5-Axis Machining Simultaneous 5-Axis machining is becoming more and more popular due to the need for reduced machining times. provides a solid base for your 5-Axis solution.The Leaders in Integrated CAM SolidCAM enables flexible set-ups and reduces the need for special clamping jigs. SolidCAM provides intelligent and powerful 5-Axis machining strategies. enabling collision checking between the tool and the machine components. You can define your 2. better surface finish and improved life span of tools. for machining of complex geometry parts including mold cores and cavities.

SolidCAM has a very strong capability in turning.supports all machine turning cycles. grooving and Mill-Turn. A powerful integrated Mill-Turn capability enables the turning and milling operations to be programmed in the same environment. As in milling. Access to the complete 2. SolidCAM provides special support for the advanced machining technologies of ISCAR’s Turn-Groove tools. a rest-machining capability is 8 . SolidCAM provides support for up to 5-Axis (XYZCB) Mill-Turn CNC-machines including back-spindle operations.5–5-Axis milling is available.

5D M ILLING The 2_5D_Milling_1.2. The machining is performed in two passes – rough and finish. The following SolidCAM operations are created to perform the machining: • Top face machining (FM_profile) This Face Milling operation performs the machining of the top face of the cover.machine in two setups. after the rough pass. one for the top faces and one for bottom faces. An end mill of Ø20 is used. • External faces machining (F_profile1.5D Milling to machine the cover part shown above. The Clear offset option is used at the roughing stage to perform the machining in a number of equidistant offsets from the machining geometry. An end mill of Ø16 is used. An end mill . • Bolt seats machining (F_profile3) This operation is used to remove the material at the bolt seat areas. and is removed during the finishing pass. The machining allowance is left unmachined during the roughing operation and removed at the finishing stage. F_profile2) These operations perform the profile machining of the external contour of the cover. The machining is performed on a 3-axis CNC. A machining allowance of 0.prz example illustrates the use of SolidCAM 2.2 mm remains unmachined at the floor.

• Bottom face machining (FM_profile4) This Face Milling operation performs the machining of the bottom face of the cover. This operation uses the second Coordinate System.of Ø8 is used for the operation. it means that the second setup has to be performed at the CNC-machine before 10 .

The rough machining is divided into two operations to perform the machining with the optimal tool path. • Holes machining (D_drill. D_drill_1) 1 11 .5 is used.The Leaders in Integrated CAM M the machining. End mill tools of Ø6 and Ø8 are used. An end mill of Ø6 is used. • Internal faces rest machining (P_profile6_1) This operation uses the rest material machining technique in order to machine the areas left inaccessible for the large tools used in the previous operations. P_profile6_2) These operations perform the floor finishing of the internal pocket area of the cover part. The used tool and the machining strategy are similar to the FM_profile operation. • Internal faces finishing (F_profile5. • Floor faces finishing (F_profile7_1. F_profile7) These operations perform the wall finishing of the internal pocket area of the cover part. P_profile6) These Pocket operations perform the rough machining of the internal faces of the cover. • Internal faces roughing (P_profile5. The machining allowance is left unmachined for further finish operations. • Slot machining (S_slot) This Slot Milling operation performs the machining of the groove at the bottom face of the cover. An end mill of smaller diameter (Ø8) is used. An end mill of Ø16 is used. An end mill of Ø1.

D_drill1_2) These Drill operations perform the сenter drilling.The Leaders in Integrated CAM These Drill operations perform the сenter drilling and drilling of the four holes of Ø5 located at the bottom face of the cover. For more information see Exercise #3 of Course . D_drill1_1. • Threaded holes machining (D_drill1.5D Milling Training 1 12 . the SolidCAM 2. drilling and threading of the M2 holes located at the pads.

. using two SolidCAM Coordinate systems. F_profile1) These Profile operations remove the bulk of material performing the rough and the finish machining of upper faces. • Step faces machining (F_profile2) This operation performs the rough and finish machining of the step faces using the Profile operation. An end mill of Ø16 is used. The following SolidCAM operations are created to perform the machining: • Upper faces machining (F_profile. The Clear offset option is used at the roughing stage to perform the machining in a number of equidistant offsets from the machining geometry. An end mill of Ø16 is used. An end mill of Ø16 is used. • External contour machining (F_profile3) This operation performs the rough and finish machining of the external model faces.5D M ILLING The 2_5D_Milling_2.5D Milling to machine the part shown above. The machining is performed on a 3-axis CNC-machine in two setups.2.prz example illustrates the use of SolidCAM 2.

F_profile13. End mill tools of Ø10. P_profile5. F_ profile6. Ø3 and Ø4 12 1 .• Connector pocket machining (P_profile4. P_profile4_1) A number of Profile and Pocket operations are used to perform the rough and finish machining of the connector pocket.

5D Milling Training 1 13 . An end mill tool of Ø4 is used. The Rest material strategy is used in the last operation to complete the machining of the connector faces. D_drill1. • Machine screw head areas (F_profile7) This operation performs the rough and finish machining of the screw head areas. D_ drill2_1) These Drill operations perform center drilling and drilling of holes located on the cover part faces. For more information see Exercise #8 of the SolidCAM 2. P_profile8. • Top and Bottom face machining (FM_profile1. D_drill1_1. Note that the second operation is used with the second Coordinate System. it means that the second setup has to be performed at the CNC-machine before the machining. • Internal faces roughing (P_profile11. An end mill tool of Ø4 is used. F_profile12. D_drill2.The Leaders in Integrated CAM M are used. D_drill_1. • Holes machining (D_drill. FM_facemill1) Two Face Milling operation enable you generate the tool path for roughing and finishing of the top and bottom faces. An end mill tool of Ø10 is used. • Internal faces F_profile9) roughing (F_profile11. These Pocket and Profile operations perform the finish machining of the wall and floor faces if the complex pocket roughed at the previous stage. P_profile12) These Pocket operations perform the roughing of the complex pocket formed by the internal faces of the part.

The Leaders in Integrated CAM Course . 1 14 .

FEATURERECOGNITION The drill_pocket_recognition. The following SolidCAM operations are created to perform the machining: • Top face machining (FM_facemill) This Face Milling operation performs the machining of the top face of the cover.prz example illustrates the use of SolidCAM Automatic Feature Recognition to machine the mold base part shown above. A face mill of Ø40 is used. The Open Pocket machining is used to perform the approach movement from an automatically calculated point outside of the material. A special machining strategy is applied to the through pockets. The machining is performed on a 3-axis CNCmachine. The tool descends to the necessary depth outside of the material and then moves horizontally into the material. • Pockets machining (PR_selected_faces) This Pocket Recognition operation automatically recognizes all the pocket areas in the model and performs their machining. An end mill of Ø20 is used. . they are deepened in order to completely machine the pocket.

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DR_drill_r2. SolidCAM automatically recognized the Upper Level and Drill depth from the model. The through holes are extended in order to completely machine the holes. DR_drill_r3. A spot drill of Ø10 is used. DR_drill_r5.The Leaders in Integrated CAM • Center Drilling (DR_drill_r) This Drill Recognition operation automatically recognizes all the hole features available for the machining with the current Coordinate System and performs the center drilling of all the holes in the mold base. The drilling depth is customized for each group of holes. 1 15 . DR_drill_r6) These Drill Recognition operations perform the machining of all the hole features automatically recognized in the mold base. DR_drill_r4. • Drilling (DR_drill_r1.

HSS_Proj_faces3) These operations utilize the HSS Projection strategy to perform the machining of four fillet areas. The following SolidCAM operations are created to perform the machining: • Engraving (HSS_Proj_faces.HIGH SPEED SURFACE MACHINING(HSS) The hss. A ball nose mill of Ø10 is used. The gouge checking strategy is used to avoid possible gouges between the tool and the faces of the machining area.prz example illustrates the use of several SolidCAM High Speed Surface Machining (HSS) strategies to machine the base part shown above. HSS_Proj_faces1. HSS_Proj_faces2. . This strategy is utilized to generate the tool path evenly distributed between the fillet boundaries. A ball nose mill of Ø10 is used. HSS_MC_faces6) This operation performs the machining of two internal fillet areas using the Morph between two curves strategy. The Depth Cuts option is used to machine the whole depth in several cutting passes. • Morphing machining (HSS_MC_faces4.

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With this strategy. A ball nose mill of Ø6 is used. • Morphing between two curves (HSS_MC_faces9) This operation performs the machining of the external fillet and an inclined face adjacent to the fillet.style tool path enclosed within the boundaries of the selected face. 1 17 .004 mm in order to obtain excellent surface quality. SolidCAM enables you to perform the machining of faces with cutting passes parallel to the selected curve. In this case. The Morph between two curves strategy is utilized to generate the tool path evenly distributed between the fillet boundaries. The tool path is generated using the Scallop of 0.The Leaders in Integrated CAM • Parallel to curve machining (HSS_ParC_faces8) This operation performs the machining of the part bottom face. The gouge checking strategy is used to avoid possible gouges between the tool and the faces of the machining area. A ball nose mill of Ø10 is used. SolidCAM generates a pocket.

The Contour roughing strategy is utilized in combination with the Rest material mode of the Working area definition in order to obtain optimal and effective tool path removing the cusps left after the previous operation. A machining allowance of 1 mm remain unmachined for further finish operations. • Rest material machining (3DR_target_1) This operation performs the rest material machining of the areas that were inaccessible to the tool in the previous operation. A machining allowance of 0. An end mill of Ø20 is used.5 mm remains unmachined for further finish operations. The following SolidCAM operations are created to perform the machining: • Roughing (3DR_target) This operation removes the bulk of material using the Contour roughing strategy. An end mill tool of smaller diameter (Ø16) is used.prz example illustrates the use of SolidCAM 3D Milling for the machining of the mold core shown above. using the Step down value of 3 mm. . The machining is performed at the constant-Z levels defined.3D MILLING The 3D_Milling_1.

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using profile machining. The Step over value determines the constant distance between adjacent lines of the linear pattern. In linear finishing. A ball nose mill of Ø10 is used. SolidCAM machines a number of planar sections. at specified constant offset (Step over) from each other. created on the 2D plane before being projected. parallel to the XY plane. with inclination angle from 0° to 32°. For more information see Milling Training Course . with inclination angle from 30° to 90° . With this strategy.The Leaders in Integrated CAM • Steep areas finishing (3DF_CZ_target) This operation performs the Constant-Z finishing of the steep areas of the core. The defined Drive/Check surfaces enable you to perform the machining of the parting surfaces only. With this 3D Milling strategy SolidCAM generates a number of tool paths. Exercise #1 and Exercise #10 of the SolidCAM 3D 1 19 . • Shallow areas finishing (3DF_CS_target) This operation performs the Constant Step over finishing of the shallow areas of the core. The machining is performed for the steep areas. • Parting surface finishing (3DF_Lin_target) This operation performs the Linear finishing of the parting surface of the core. The machining is performed for the shallow areas. SolidCAM generates a line pattern on a 2D plane above the model and then projects it on the 3D Model. A ball nose mill of Ø10 is used. avoiding unnecessary contact with the already machined faces. measured along the surface. A ball nose mill of Ø10 is used.

The machining is performed in two operations using end mills of Ø8 and Ø5.2 mm remain unmachined on floor and wall faces for further finish operations. in order to minimize the tool load. • Rest material machining (3DR_target_1. The Contour roughing strategy is utilized in combination with the Cut only in Rest material option in order to obtain optimal tool path A machining allowance of 0.prz example illustrates the use of SolidCAM 3D Milling for prismatic part machining. An end mill of Ø10 is used.2 mm . The Open Pocket machining is used to perform the approach movement from an automatically calculated point outside of the material. that were inaccessible by the tool in the previous operation. The tool descends to the necessary depth outside of the material and then moves horizontally into the material. The following SolidCAM operations are created to perform the machining: • Roughing (3DR_target) These operations remove the bulk of material using the Contour roughing strategy. 3DR_target_2) At this stage the rest material machining is performed for the corner areas.3D MILLING The 3D_Milling_2. A machining allowance of 0.

20 .remain unmachined on the floor and wall faces for further finish operations.

An end mill of Ø4 is used. with a constant Step down . parallel to the XY-plane of the current Coordinate System. • Horizontal floor finishing (3DF_CZ_target_1) This operation performs the Constant-Z Floor finishing of the horizontal floor areas of the part. An end mill of Ø4 is used. With this strategy. 2 21 . For more information see Exercise #18 of the SolidCAM 3D Milling Training Course . SolidCAM generates a number of profile passes along the Z-axis.The Leaders in Integrated CAM • Vertical walls finishing (3DF_CZ_target) This operation performs the Constant-Z Wall finishing of the vertical walls areas of the part. With this strategy. SolidCAM generates a number of pocket passes on the horizontal faces.

The Apply fillets option is used to add virtual fillets that will smooth the tool path at the corners. A machining allowance of 0.5 mm remain unmachined for further semi-finish and finish operations. . • Rest roughing (HSM_RestR_target) This operation performs rest roughing of the cavity.prz example illustrates the use of several SolidCAM High Speed Machining (HSM/HSR) strategies to machine the mold cavity shown above. A bull nosed tool of Ø12 and corner radius of 2 mm is used with a Step down of 1. • Steep faces semi-finishing (HSM_CZ_target) This operation performs Constant Z semi-finishing of the steep faces (from 40° to 90°). The following SolidCAM operations are created to perform the machining: • Rough machining (HSM_R_Cont_target) This operation performs contour roughing of the cavity. A machining allowance of 0. The same machining allowance as in roughing operation is used. An end mill of Ø20 is used with a Step down of 3 mm.5 mm to remove the steps left after the roughing. A ball nosed tool of Ø10 is used for the operation.HIGH SPEED MACHINING(HSM) The hsm_1.25 mm remain unmachined for further finish operations.

A ball nosed tool of Ø10 is used for the operation.• Shallow faces semi-finishing (HSM_Lin_target) This operation performs Linear semi-finishing of the shallow faces (from 0° to 42°). 22 .

• Chamfering (HSM_Bound_target) 2 23 . A virtual reference tool of Ø12 is used to determine the model corners where the rest machining is performed. A ball nosed tool of Ø6 is used for the operation.25 mm remain unmachined for further finish operations. The Apply fillets option is used.25 mm remain unmachined for further finish operations. The semi-finishing of the model corners enables you to avoid tool overload in the corner areas during further finishing. A ball nosed tool of Ø8 is used for the operation. • Corners rest machining (HSM_RM_target_1) This operation uses the Rest Machining strategy for finishing of the model corners. • Steep faces finishing (HSM_CZ_target_1) This operation performs Constant Z finishing of the steep faces (from 40° to 90°). • Corners rest machining (HSM_RM_target) This operation uses the Rest Machining strategy for semifinishing of the mold cavity corners. The Apply fillets option is used. A virtual reference tool of Ø10 is used to determine the model corners where the rest machining is performed. The Apply fillets option is used. A ball nosed tool of Ø8 is used for the operation. A machining allowance of 0. • Shallow faces finishing (HSM_Lin_target_1) This operation performs Linear finishing of the shallow faces (from 0° to 42°).The Leaders in Integrated CAM M A machining allowance of 0. A ball nosed tool of Ø4 is used for the operation.

The Leaders in Integrated CAM

This operation uses the Boundary Machining strategy for the chamfering of upper model edges. A taper tool is used for the operation. The chamfer is defined by the external offset of the drive boundary and by the Floor offset parameter. For more information see Exercise
#16

of the SolidCAM HSM User

Guide .

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HIGH SPEED MACHINING(HSM)

The hsm_2.prz example illustrates the use of several SolidCAM HSM/HSR strategies to machine the electronic box shown above. The following SolidCAM operations are created to perform the machining: • Rough machining (HSM_R_Cont_target) This operation performs the contour roughing of the part. An end mill of Ø30 is used with a Step down of 10 mm to perform the roughing. A machining allowance of 0.5 mm remain unmachined for further semi-finish and finish operations. • Rest roughing (HSM_RestR_target) This operation performs the rest roughing of the part. A bull nosed tool of Ø16 and corner radius of 1 mm is used with a Step down of 5 mm to remove the steps left after the roughing. The same machining allowance as in the roughing operation is used. • Upper faces machining (HSM_CZ_target) This operation performs Constant Z finishing of the upper vertical model faces up to a certain depth. A bull nosed tool of Ø12 and corner radius of 0.5 mm is used.

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• Inclined faces machining (HSM_CZ_target_2) This operation performs Constant Z Machining of the inclined faces. A taper mill of 12° angle is used to perform the machining of the inclined face with large step down (10 mm). A bull nosed tool of Ø12 and corner radius of 0.5 mm is used. 2 25 . Using such a tool enables you to increase the productivity of the operation. For more information see Exercise #14 of the SolidCAM HSM User Guide .The Leaders in Integrated CAM • Bottom faces machining (HSM_CZ_target_1) This operation performs Constant Z finishing of the bottom vertical model faces. A bull nosed tool of Ø12 and corner radius of 0.5 mm is used. • Flat faces machining (HSM_CZF_target) This operation performs Horizontal Machining of the flat faces.

MULTI-SIDEDMACHINING The multi_sided_machining_1. A machining allowance of 0. The Profile operation is used for the machining of the connector faces around the hole. Position #1 of the Machine Coordinate system is used for the operation. The initial stock for this example comes from casting. The Drill operations perform center-drilling and two steps drilling of the hole.2 mm remain unmachined at the floor after the rough pass and removed during the finishing pass. D_drill1_1. using a 5-axis CNC-machine. F_profile2) . The following SolidCAM operations are created to perform the machining: • Top face machining (FM_profile) This Face Milling operation performs the machining of the top face of the cover. • Left hole machining (D_drill1. • Front hole machining (D_drill. D_drill1_2.prz example illustrates the use of SolidCAM Multi-sided machining to machine the manifold plate shown above.rough and finish. The machining is performed in two passes . D_drill_1. D_drill_2. F_profile1) These operations are used for the front hole machining using Position #2 of the Machine Coordinate system. An end mill of Ø16 is used.

26 . The sequence of the Drill and Profile operations is similar to the sequence used for the front hole machining.These operations are used for the left hole machining using Position #3 of the Machine Coordinate system.

The sequence of the Drill and Profile operations is similar to the sequence used for the front hole machining. F_profile6) D_drill4. D_drill3_2. D_drill2_2. • Right hole machining (D_drill3.The Leaders in Integrated CAM • Back hole machining (D_drill2. D_drill2_1. D_drill3_1. • Top holes machining (P_profile5.5D Milling Training Course . These operations are used for the machining of the holes located on the top faces of the model. 2 27 . F_profile4) These operations are used for the left hole machining using Position #5 of the Machine Coordinate system. F_profile3) These operations are used for the left hole machining using Position #4 of the Machine Coordinate system. Position #1 of the Machine Coordinate system is used for all the operations. D_drill5. D_drill4_2. The sequence of the Drill and Profile operations is similar to the sequence used for the front hole machining. For more information see Exercise #13 of the SolidCAM 2. D_drill4_1. D_drill5_1.

MULTI-SIDEDMACHINING The multi_sided_machining_1. • Front face machining (FM_profile3) This Face Milling operation machines the front inclined face of the clamp. • Back face machining (FM_profile2) This Face Milling operation machines the back inclined face of the clamp. Machine Coordinate system #1 (Position #2) is used for the operation. Machine Coordinate system #1 (Position #3) is used for the operation. The following SolidCAM operations are created to perform the machining: • Top face machining (FM_profile1) This Face Milling operation machines the top inclined face of the clamp. • Openings machining (F_profile4) .prz example illustrates the use of SolidCAM Multi-sided machining to complete the machining of the clamp part shown above. Machine Coordinate system #1 (Position #4) is used for the operation. using a 5-axis CNC-machine.

This Profile operation machines two openings. Machine Coordinate system #1 (Position #4) is used for the operation. located on the front inclined face of the clamp. 28 .

using the Contour strategy. Machine Coordinate system #1 (Position #5) is used for the operation. For more information see Exercise #15 of the SolidCAM 2. 2 29 . D_drill. located on the top inclined face of the clamp. Machine Coordinate system #2 (Position #1) is used for the operation. • Hole machining (P_profile7. P_profile6) These Pocket operations machines the slot faces located on the top inclined face of the clamp. D_drill_1) These operations machine the inclined counterbore hole. Machine Coordinate system #1 (Position #2) is used for the operation.The Leaders in Integrated CAM • Slot machining (P_profile5. • Bottom face machining (FM_profile8) This Face Milling operation machines the bottom inclined face of the clamp.5D Milling Training Course .

.prz example illustrates the use of the SolidCAM Sim. Gouge checking is performed to avoid the possible collisions of the tool with the planar surface of the blade base. using a bull nosed tool of Ø16 with a corner radius of 4 mm. This combination of parameters enables you to perform the machining by the toroidal surface of the tool. 5-axis operations are used to perform the semi-finish and finish machining of the turbine blade: • Blade Semi-finishing (5X_selected_faces. using a special tilting strategy. 5-Axis module for turbine blade machining. 5-AXIS MACHINING The sim_5_axis_1. The tool tilting is defined using the Tilted relative to cutting direction option. The tool contact point is defined at the front tool face. A combination of the Parallel Cuts strategy and Spiral Cutting method is used to perform the spiral machining of the blade. with lag angle of 20°. 5X_selected_faces_1) The first operation provides the semi-finish of the turbine blade.SIM. The following Sim. The remaining material will be machined at a later stage.

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close to the blade base. 5-Axis User Guide . The tool tilting is defined using the Tilted relative to cutting direction option with a lag angle of 20°. A bull nosed tool of Ø8. In addition to the lag angle. A bull nosed tool of Ø8. is used for the operation.5 mm. with a corner radius of 2. The tool tilting is defined using the Tilted relative to cutting direction option.The Leaders in Integrated CAM The second Sim. Similar to the previous operation. a side tilting angle of 10° is defined to avoid the gouging of the planar face of the blade base. with a lag angle of 20°. 3 31 . For more information see Exercise #2 of the SolidCAM Sim. This area was not machined in the previous operation because of the gouge protection. a combination of the Parallel Cuts strategy and Spiral Cutting method is used to perform the spiral machining of the blade. • Blade finishing (5X_selected_faces_2) This operation performs the finishing of the blade. In addition to the lag angle. with a corner radius of 2 mm. is used for the operation. 5-axis operation provides semi-finishing of the blade area. a side tilting angle of 10° is defined to avoid the gouging of the planar face of the blade base.

5X_selected_faces3) These operations perform the finish machining of the inclined walls. with the appropriate tilting strategy. 5-AXIS MACHINING The sim_5_axis_2.prz example illustrates the use of the Sim. The tool tilting is defined using the Tilted relative to cutting direction option with a lag angle of 90°.SIM. The inclined faces are forming an undercut area that cannot be machined using 3-axis milling. 5-axis operation for an aerospace part machining. we have to use 5-axis milling. The Parallel Cuts strategy is used to generate a number of cuts parallel to the XY plane of the coordinate system. • Inclined walls finishing (5X_selected_faces1. 5-axis operations are defined in order to perform the finish machining of the inclined faces of the aerospace frame and their adjacent fillets. These parameters enable you . to machine the inclined faces. A ball nosed tool of Ø4 is used for the operation. 5X_selected_faces2. A number of Sim.

to perform the machining with the side face of the tool. 32 .

The Engraving strategy is used to generate a single pencil milling pass machining the fillets. For more information see Exercise #3 of the SolidCAM Sim. 5X_selected_faces5. 5X_selected_faces6) These operations perform the finish machining of the fillets adjacent to the walls. The Tilted through curve strategy is used to perform a smooth transition between different tool axis orientations. A ball nosed tool of Ø4 is used for the operation. 5-Axis User Guide . 3 33 .The Leaders in Integrated CAM • Fillet machining (5X_selected_faces4.

prz the example illustrates use of the SolidCAM Turning he machining of the part shown above. with this Work type the rough machining is performed in a number of equidistant passes. • External Finishing (TR_profile_1) . An External roughing tool is used for the operation. The Rough Work type is chosen for the operation. The Long Process type is chosen for the operation to perform the machining in longitudinal direction. A U-Drill tool of Ø28 is used for the operation. The Rough Work type is chosen for the operation. The following Turning operations are used to perform the machining of the part: • External Roughing (TR_profile) This operation is used to generate the tool path for the external faces roughing. • Drilling (DRILL) This operation is used to perform the rough machining of the hole. An External roughing tool is used for the operation.TURNING The turning_1. • Facial Turning (FT_profile1_1) This operation is used to generate the tool path for the front face machining. with this work type the rough machining is performed in a number of equidistant passes.

34 This Turning operation is used to perform the external faces finishing. . An External roughing tool is used for the operation. The Finish only Work type is chosen to generate the finishing pass.

5 mm and pitch of 1. • External Grooving (GR_profile3) This Grooving operation is used to perform rough and finish machining of the external groove faces. • Internal Threading (TH_profile6) This Threading operation is used to perform the machining of the internal thread with the major diameter of 33. The Finish only Work type is chosen to generate the finishing pass. An External threading tool is used for the operation. An Internal roughing tool is used for the operation. An External grooving tool is used for the operation. • External Threading (TH_profile5) This Threading operation is used to perform the machining of the external thread with the minor diameter of 56 mm and pitch of 1. • Internal Grooving (GR_profile4) This Grooving operation is used to perform rough and finish machining of the internal groove faces. An External grooving 3 35 . An Internal grooving tool is used for the operation.The Leaders in Integrated CAM M • Internal Turning (TR_profile2) This Turning operation is used to perform the internal faces finishing. An Internal threading tool is used for the operation.5 mm. • Parting (CUT_profile7) This Cutoff operation is used to perform the parting (cut-off) of the machined part from the stock bar.5 mm.

The Leaders in Integrated CAM tool is used for the operation. 3 36 . For more information see Exercise #1—#12 of the SolidCAM Turning Training Course .

TURNING The turning_2. with this Work type the rough machining is performed in a number of equidistant passes. performed on the wheel part shown above. moving in the positive Z-direction. An External roughing tool is used for the operation. during longitudinal and facial rough/finish turning operations. The Long Process type is chosen for the operation to perform the machining in the longitudinal direction. In this operation a tool with opposite orientation is used to machine the part.prz example illustrates SolidCAM functionality for Rest Material machining. These areas were unmachined because of the orientation and geometry of the tool used in the previous operation. • External Finishing (TR_profile1) . The following Turning operations are used to perform the machining of the part: • External Roughing (TR_profile) This operation is used to generate the tool path for the external faces roughing. The Rough Work type is chosen for the operation. • External Rest Material Roughing (TR_profile_1) This operation utilizes the Rest Material option to perform the machining of the areas left unmachined after the previous operation.

The Finish only Work type is chosen to generate the finishing pass.3 This Turning operation is used to perform the external faces finishing. An External Contour tool is used for the operation to avoid leaving unmachined areas during the external finish. 36 .

In this operation the tool with opposite orientation is used to machine the part. The Finish only Work type is chosen to generate the finishing pass. In this operation the tool with opposite orientation is used to machine the part. An External roughing tool is used for the operation. • Hole machining (DRILL_1) 3 37 . • External Rest Material Finishing (TR_profile2_3) This operation utilizes the Rest Material option to perform the machining of the areas left unmachined after the previous finishing operation. with this work type the rough machining is performed in a number of equidistant passes. • External Facial Finishing (TR_profile2_2) This Turning operation is used to perform the front face finishing. The Rough work type is chosen for the operation. These areas were unmachined because of the orientation and geometry of the tool used in the previous operation. moving in the positive Xdirection.The Leaders in Integrated CAM M • Facial Roughing (TR_profile2) This operation is used to generate the tool path for the front face roughing. An External roughing tool is used for the operation. moving in the positive X-direction. These areas were unmachined because of the orientation and geometry of the tool used in the previous operation. • External Rest Material Roughing (TR_profile2_1) This operation utilizes the Rest Material option to perform the machining of the areas left unmachined after the previous operation.

The Leaders in Integrated CAM This Drill operation is used to perform the machining of the hole. For more information see Exercise #17 of the SolidCAM Turning Training Course . A U-Drill tool of Ø40 is used for the operation. 3 38 .

on a 4-axis Mill-Turn CNC-machine. • Facial Milling (F_profile2.prz example illustrates the use of the SolidCAM Mill-Turn module for the machining of the optical part shown above. The Contour strategy is used in combination with a negative Wall offset value in order to generate an overlapping tool path that completely machines the faces. DRILL. Position #1 of Coordinate System #1 is used to perform the facial machining.TR_profile10) These turning operations are used to generate the tool path for the rough and finish machining of the external and internal cylindrical faces. TR_profile1_1. . The following Turning and Milling operations are used to perform the machining of the part: • Turning (TR_profile1.MILL-TURN The mill_turn_1. D_drill3. • Machining of the side faces (P_profile3) This Pocket operation is used to perform the machining of the side faces of the model. D_drill4) These operations perform the machining of the screw slot and four holes using SolidCAM capabilities for facial milling.

Position #3 of Coordinate System #1 is used for the operation. 38 . The Transform option is used to create a circular pattern of operations around the revolution axis.

D_drill2. • Slot machining (F_profile5) This Profile operation is used to perform the machining of the slot using indexial 4-axis milling. The Wrap option. CoordSys Position #3 is used for the operation. An end mill of Ø2.5 is used for the operation. Position #4 of Coordinate System #1 is used for the operation. P_profile6. Position #5 and Position #6 of Coordinate System #1 are used for the operations.The Leaders in Integrated CAM M • Drilling on the side face (D_drill) This Drill operation is used to perform the machining of two holes located on the side face of the model. P_profile7) These Drill and Pocket operations are used to perform the machining of three counterbore holes located on the cylindrical face. • Radial holes machining (D_drill1. Position #2 of Coordinate System #1 is used to perform the pocket machining. chosen during the machining geometry 3 39 .5 is used for the operation. An end mill of Ø2. wrapped on the external face of the part. • Pocket machining (P_profile9) This Pocket operation is used to perform the simultaneous 4axis machining of the pocket.

The Leaders in Integrated CAM definition. The Contour strategy is chosen for the pocket machining. enables you to define the wrapped geometry of the pocket directly on the solid model. 4 40 .

• Horizontal faces machining (F_profile1) This Profile operation is used to perform the indexial milling of . Position #2 of Coordinate System #2 is used for the operation.prz example illustrates the use of the SolidCAM Mill-Turn module for the machining of the console part shown above on a 5-axis Mill-Turn CNC-machine. The Transform option is used to create a circular pattern of operations around the revolution axis in order to machine all the cube faces. An end mill of Ø16 is used for the operation. The following Turning and Milling operations are used to perform the machining of the part: • Turning (TR_profile) This turning operation is used to generate the tool path for the rough and finish machining of the external cylindrical faces. • Indexial milling (F_profile6) This Profile operation is used to perform the machining of the cube sides using the SolidCAM indexial milling capabilities.MILL-TURN The mill_turn_2.

40 .the horizontal faces at the front part of the console. Position #4 of Coordinate System #1 is used for the operation.

using the B-axis. F_profile4) These Profile operations are used to perform the machining of the inclined faces using the B-axis. • Inclined faces machining (F_profile7. An end mill of Ø16 is used for the operation. F_profile8) These Profile operations are used to perform the machining of the inclined faces on the cube. • Pocket machining (P_profile9) This Pocket operation is used to perform the machining of the pocket located on the inclined faces. Position #5 of Coordinate System #1 is used for the operation. CoordSys positions #5 and #6 are used for these operation. An end mill of Ø6 is used for the operation. • Cylindrical face machining (F_profile2) This Profile operation is used to perform the machining of the cylindrical face at the front part of the console. Position #4 of Coordinate System #1 is used for the operation. 4 41 . CoordSys positions #7 and #8 are used for the operation. • Inclined faces machining (F_profile3.The Leaders in Integrated CAM M The Transform option is used to create a circular pattern of operations around the revolution axis in order to machine both sides of the console’s front part. An end mill of Ø16 is used for the operations. An end mill of Ø16 is used for the operations. using the B-axis.

D_drill1. 4 42 . CoordSys positions #4. D_drill2. using the B-axis. #6. #7 and #8 are used for the operations.The Leaders in Integrated CAM • Hole machining (D_drill. D_drill3) These Drill operations are used to perform the machining of the inclined faces on the cube.

D_drill2. The back spindle is not used in these operations. F_profile7) These Profile and Drill operations are used to perform the machining of the pads and holes located around the cylindrical surface. TR_profile_1.Turn CNC-machine. Position #5 of Coordinate System #1 is used for the operation. on a 5-axis Mill. only the main spindle is used. D_drill2_1. The following Turning and Milling operations are used to perform the machining of the part: • Turning and front side milling (TR_profile. F_profile1. . Position #1 of Coordinate System #1 is used for the operation. • Indexial machining of the middle part (F_profile6. in the middle part of the connector. DRILL. TR_profile2) These operations are used to perform turning and facial milling of the front faces of the connector.prz example illustrates the use of the SolidCAM Back Spindle functionality for the machining of the connector part shown above.MILL-TURN 2 SPINDLES - The back_spindle.

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4 43 . D_drill4_1) These operations are used to perform turning and facial milling of the back faces of the connector. Position #1 of Coordinate System #1 is used for turnings operation. D_drill4. in the middle part of the connector. The machining is performed on the part clamped in the back spindle. Position #4 of Coordinate System #1 is used for milling operations. Position #6 of Coordinate System #1 is used for the operation. • Turning and back side milling (TR_profile9.The Leaders in Integrated CAM • Indexial machining of the back part (P_profile8. TR_profile11. D_drill3) These Pocket and Drill operations are used to perform the machining of the pads and holes located around the conical surface. F_profile12. F_profile10. DRILL_1.

Intel® Core™2 Duo.SYSTEM REQUIREMENTS • Microsoft® Windows 7 x32/x64 Professional and Ultimate editions.class processor. Adobe Acrobat version 9 or higher is recommended. AMD Athlon™ X2 Dual-Core . AMD Phenom™ II. Microsoft® Windows XP Professional x64 Edition • Intel® Core™. Microsoft® Windows Vista x32/x64 Business and Ultimate editions with Service Pack 1. AMD Phenom™. • 2 GB RAM or more (4 GB or more for x64 operating system is recommended for large CAM-Parts machining) • A OpenGL workstation graphics card (512 MB RAM recommended) and latest driver • Mouse or other pointing device • CD-ROM drive • Internet Explorer version 6 if you are using the SolidCAM online help • For viewing SolidCAM User Guides and Training Courses. . Intel® Core™ Quad. Microsoft® Windows XP Professional with Service Pack 2 or 3. Quad-core Intel® Xeon®.

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TRAININGMATERIALS The following training courses are suitable both for SolidCAM frontal training and for self-study: • SolidCAM Milling Training Course: 2.solidcam. Online help based on these user guides is available within SolidCAM.com. 5-Axis User Guide • SolidCAM Turning User Guide The PDF versions of user guides are available for download from the Download area of SolidCAM Web site: ww w.5D Milling • SolidCAM Milling Training Course: 3D Milling • SolidCAM Turning Training Course • SolidCAM Turn-Mill Training Course • SolidCAM Advanced Training Course These documents are available in the following format: PDF for online use + Examples The following user guides are available for SolidCAM: • SolidCAM Milling User Guide • SolidCAM HSM User Guide • SolidCAM HSS User Guide • SolidCAM Sim. .

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