VISAKH MARKETING INSTALLATION RESITEMENT PROJECT –WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 Rev: A Page

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SPECIFICATION FOR CENTRIFUGAL PUMPS - API

Mott MacDonald Consultants (India) Pvt. Ltd. Kothari House, CTS No. 185 Off Andheri - Kurla Road Andheri (East) Mumbai 400 059

Hindustan Petroleum Corporation Ltd Viskaha Dispatch Station VR-ATP Area, Naval Base Post Visakhapatnam - 530 014 Andhra Pradesh

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.06.09\Spec for Centrifugal Pumps - API.doc

VISAKH MARKETING INSTALLATION RESITEMENT PROJECT –WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 Rev: A Page 3 of 12

List of Content 1 2 General Reference 2.1 3 4 5 6 Codes Regulations and Standards

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Selection of ‘Bought-Out’ Items and the Use of Vendor’s Suppliers Vendor’s Experience Qualification Precedence Design 6.1 6.2 6.3 General Amendments/Supplements to API std. 610, 10th Edition Definition of Terms (Addition)

5 5 5 9 9 10 11 11 12 12 12 12 12 12

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Inspection and Certification 7.1 7.2 7.3 7.4 7.5 Inspection Class Extent of Inspection and NDE Inspection Procedure and Sequence Welding & Repair Material Certification

8

General 8.1 8.2 8.3 General Requirements Spares Special Tools

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Painting and Coating

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.06.09\Spec for Centrifugal Pumps - API.doc

White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24. This requirement does not apply to standard fasteners and bulk items such as pipe and pipe fittings. Chemical and Gas Industries API 682 3rd Edition ISO 9906: 2000 ANSI/HI 1.6-2000 Pumps – Shaft Sealing Systems for Centrifugal and Rotary Pumps Acceptance Tests for Centrifugal. Pumps shall be purchased only from vendor’s who can demonstrate successful operation of at least two similar units for a minimum of three P:\Andheri\IndiaProject\254624 HPCL. 3.doc . Mixed flow and or Hydraulic Institute Axial pumps.06. the vendor shall not substitute any of the agreed suppliers of vendor without the purchaser’s prior approval. manufactured and tested in accordance with API Standard 610. Compliance with this specification does not relieve the vendor from meeting the requirements of the ultimate user or his nominated representative when stipulated in the material requisition. “Centrifugal Pumps for General Refinery Service” October 2004 as modified in this Specification. standards.1 Codes Regulations and Standards API 610 10th Edition Centrifugal Pumps for Petroleum. Tenth Edition.2 Alternatively. drawings and documents referred to therein shall apply: 2.2 1. Centrifugal Pump Tests 3 3. and the proposed vendor of all items which are not part of vendor’s own manufacture. motor and coupling. Prototypes shall not be offered by the vendor. 3. and any intent to use suppliers of vendor to partly or wholly manufacture any part of the equipment or its ancillaries shall be disclosed to the purchaser in the vendor’s bid. 1.API. The pumps covered by this Specification shall be designed. The vendor shall advise prior to issue of purchase order the consequences of any such nomination.09\Spec for Centrifugal Pumps .1 Selection of ‘Bought-Out’ Items and the Use of Vendor’s Suppliers Details of.3 4 Vendor’s Experience Qualification All pumps and ancillaries shall be selected from the vendor’s established product range.1 General This Specification covers the minimum technical requirements for API 610 Tenth Edition centrifugal pumps supplied against all requisitions to which this Specification is attached. It is incumbent on the vendor to comply with all legislation applicable to the project in which this specification is applied. The vendor as a minimum shall advise manufacturer of seal.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT –WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 Rev: A Page 4 of 12 1 1. at any time prior to award. nominate suppliers of vendor from whom certain items shall be obtained. the purchaser may. specifications.3 2 Reference In addition to the specifications referred to in the material requisition the following specifications together with codes. After the placement of the order.

62 New . An addition does not change the API Standards requirement.API. Amendments/Supplements to API std.09\Spec for Centrifugal Pumps .1 Design General All centrifugal pumps.3 Definition of Terms (Addition) 3. 6. are fully applicable. the following order of precedence shall govern:• • • • • • Material requisition for quotation or purchase order and variations thereto Data sheets and drawings This specification Relevant Design Standard. actual or implied. which do not require decisions. Parts of bulleted paragraphs. decisions and modifications to the corresponding paragraph numbers of API 610. 3. Tenth Edition. 10th Edition PARAGRAPH No. P:\Andheri\IndiaProject\254624 HPCL. and as amended by the comments in Section 6. 610. among documents relating to an enquiry or order. All parts of the API Standard requirement that are not addressed remain applicable. 5 Precedence In the event of conflict. Other specifications and standards referenced to in this specification Other national and international standards 6 6.2 Amendments/Supplements to API std. in a similar climate region which must be performing satisfactorily. 6. 610.doc .VISAKH MARKETING INSTALLATION RESITEMENT PROJECT –WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 Rev: A Page 5 of 12 years in a comparable service. drivers and all ancillaries shall conform to the requirements of API Standard 610.2. which are specified by the API Standard paragraph.60 New . Tenth Edition: Any bullet paragraph not addressed in this Specification will either be covered in the pump datasheet or deemed to be not required if referred to in the API as ‘when specified’.‘Decision’ Provides direction for choices.‘Modification’ changes the API Standard requirement to that which follows the term.61 New .06. 3.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.‘Addition’ adds the requirement following this term to the referenced API Standard requirement. 10th Edition Following are the additions.

this margin shall be at least 2 m (6 ft). Above 200oC (400oF) cooling water plans shall only be applied if recommended by the vendor. m) or 10. with a minimum margin of 5 m (15 ft) between NPSHA and NPSHR.19 Modification Cooling water plans shall not be supplied.320 (rpm.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT –WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 4.3 m (1 ft) at 120 % of rated flow. Suction and Flange auxiliary connection to have the same rating as the discharge flange.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.06. The Net Positive Suction Head Available (NPSHA) shall exceed the Net Positive Suction Head Required (NPSHR) by at least 1 m (3 ft) throughout the range from minimum continuous stable flow up to and including the rated capacity. shall not exceed 12.000 (rpm. If the suction pressure at the pump is less than atmospheric. regulations. and rules.6 Modification Dual pressure ratings for any pump configuration are not acceptable. m) may be accepted subject to Purchaser’s written approval. Pumps offered with suction specific speed > 12. 5. For liquids containing dissolved gases. no reduction or correction factors shall be applied for other liquids.13 Decision/Addition Replace the first sentence of this clause by: For single operation. calculated at the Best Efficiency Point (BEP) for the maximum impeller diameter of the casing.API. to avoid cavitation damage due to vapour-induced flow path restrictions. m3/hr.1.3. ordinances. Seal gland connection may be threaded.10 Addition The Net Positive Suction Head Required (NPSHR) shall be based on water [at a temperature of less than 65 °C (150 °F)] at the rated flow and rated speed. 5. State or Local codes.doc Rev: A Page 6 of 12 . The use of an orifice to achieve continuous rise to shutoff is not acceptable. 5.4.3.1. P:\Andheri\IndiaProject\254624 HPCL. Unless defined otherwise these shall be those applying to the country or state where the equipment is to be installed or purchased.09\Spec for Centrifugal Pumps . NPSHA shall be 1.5 x NPSHR.3.1 Addition The VENDOR shall comply with applicable Federal. The suction specific speed (Nss).1 Addition All auxiliary connections to pressure casing shall be welded and provided with flanged customer connection at the edge of base plate. m3/hr.1. Pumps shall have stable head/capacity curves which continuously rise by at least 5 % from rated capacity to shut off.11 Addition The calculation of NPSH shall be based on m3/h not m3/s as defined in Annex A. unless it is required by the seal flush plan or if the pumping temperature exceeds 200oC (400oF). 5. 5.000 (rpm. 5. USGPM. ft). and by 0.1.

8. The pump motors shall also be suitable for start-up under open discharge valve condition. the pump manufacturer shall be responsible for the engineering coordination. To ensure selection of the optimum mechanical seal and seal auxiliary facilities for the duty specified. BKW indicated on pump data sheet (Power at End of the curve for the rated impeller) or shall have the specified margin as per this clause whichever is greater.6. whichever is greater.1 will apply when specified on the datasheet.8 Decision The use of studded connections is specifically excluded.12.doc Rev: A Page 7 of 12 .2.2.2 Addition Individual nozzles. 5. quenching and cooling. injection. and performance of its auxiliary facilities such as circulation.2.0 or shall have the specified margin as per this clause. 5. 5.1.9. The provisions of Appendix F of API 610 shall not apply. 5.1 Modification Unless otherwise specified.3. installation.1 Modification Paragraph 5.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT –WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 5. The motor nameplate rating for applications where the specific gravity of pumped fluid is less than 1. 5. This report will contain sufficient information to allow the Purchaser to undertake independent assessment of the torsional characteristics of the supplied equipment. as required for the seal selected by the seal manufacturer.3 Decision The use of collets to retain impellers on shafts is not acceptable.4. seals and sealing systems shall be furnished in accordance with API 682 3rdedition.2.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.6 Decision When the torsional analysis has been undertaken this paragraph shall apply.09\Spec for Centrifugal Pumps .API.06.0 shall either be 100% of the BKW of pump at minimum continuous stable flow with clean cold water of specific gravity 1.5. 5.9.9.3 Addition Over and above the requirements specified in Table-11. pump casings and base plates for all pumps shall be capable of withstanding twice the forces and moments stated in Table 4 of API 610 simultaneously under all operating conditions.5 Decision/Addition Casting repair procedures shall be submitted by the Vendor for approval before any repair work is carried out. P:\Andheri\IndiaProject\254624 HPCL. 6. When a torsional analysis is performed the Vendor shall furnish a detailed report. the motor nameplate rating for pumps under parallel operation or for pump with auto-start operation shall not be less than the max.

2 Modification Drain valves <= 2.doc .3. However. vendor shall provide vibration and temperature sensing elements wired to skid edge junction box for pump and driver.0 inch(nb) which due to space limitations necessitate a non-standard or oversize baseplate can overhang the baseplate edge.3 Decision This paragraph shall apply.5.14 Addition Adjustment alignment screws shall be provided for all components (except the pump) having a mass of over 75 kg (165 lb) for vertical and both horizontal planes. Where driver rating is greater than 500 kW.14 Decision Paragraphs a) and c) shall apply. 6.6-2000.3 Decision/Addition Provision for bearing vibration and temperature detection monitoring equipment shall be made for all pumps and drivers with hydrodynamic bearings.9 New Socket welding of any seal piping is prohibited. whichever is the lower Rated flow (RF) Best efficiency point (BEP) P:\Andheri\IndiaProject\254624 HPCL. 6.3.3. 6.2.2 & 6. 6. otherwise at minimum thermal flow) • • • • Minimum stable flow Between minimum flow and rated flow or best efficiency point . 6.2. which will be: Closed valve (wherever practical.3 Addition Pump performance testing shall be undertaken in compliance with ISO 9906: 2000 or Hydraulic Institute section ANSI/HI 1.API.3. The electric motor shall be suitable for the electrical area classification specified on the data sheet. 6. 7.3.4.2.4. but must be shipped loose.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.06. a minimum of seven points.2.3.09\Spec for Centrifugal Pumps . the pipe flange must not extend beyond the baseplate.6 Decision Baseplate stiffness test is not required.14c) Addition Coupling guards shall be non-sparking.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT –WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 Rev: A Page 8 of 12 Motors shall comply with motor specification attached with requisition. 6.2. All seal harnesses shall be 316L stainless steel and butt welded. 6.

The inspection class for the pump shall be determined in accordance with the maximum discharge pressure and the temperature relationship as shown in the Fig.1.3.4.doc . 7.2.1 and as modified by the paragraph 7. it shall be subject to the same running/performance tests in the pump casing as the main rotor. except closed valve.2. API 610 tolerances listed on Table 14 shall apply.1 7.4.2.3.10. II. The temperature used in the table shall be defined by consideration of the maximum / minimum design temperature and selection of that temperature which corresponds with the more severe inspection class.4b) Addition Bearing temperature shall be measured at all seven points of the performance test.1.3.5. If a spare rotor or complete inner assembly for multistage pumps is supplied with the pump.4 Addition Noise level shall not exceed 85 dB(A) @ 1m.09\Spec for Centrifugal Pumps .5 Decision This paragraph shall apply.3. 7. The certification level shall be given in Section 7.API.3. Maximum discharge pressure shall be defined as: the maximum suction pressure plus the maximum differential pressure the pump is able to develop when fitted with the furnished impeller at the specified speed. pumps are categorised into four classes (I.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24. 7 7. 8.06. 8.2 P:\Andheri\IndiaProject\254624 HPCL. III & IV). and maximum operating point Maximum operating point One additional point may be required if rated point lies close to BEP resulting in more than 30% of the curve having no measured point. specific gravity and pumping temperature. 7.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT –WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 • • Rev: A Page 9 of 12 Between RF/BEP whichever is the larger.1 Inspection and Certification Inspection Class For the purpose of inspection and certification. the extent of inspection and NDE shall be given as in Section 7. Once the inspection class has been identified. 7.2 Modification Refer to project painting specification.3.3 Decision Shrink fit impellers shall not be supplied.1.

API. 7.1 Fabrication Process Cast Wrought Nozzle attachment weld Butt weld Fillet weld All Inspection Class I II III Casing MPI / DPI MPI / DPI MPI / DPI + RT (Note 2) Machined (Note 2) surfaces only Casing MPI / DPI MPI / DPI Visual (Seam welds + RT/UT inspection only) Pressure MPI / DPI MPI/DPI Visual retaining + RT / UT inspection Pressure retaining Pressurised component Internals MPI / DPI MPI / DPI + RT/UT MPI / DPI MPI / DPI Visual inspection Visual inspection Visual inspection Visual inspection Visual inspection Duty IV Visual inspection Visual inspection Visual inspection Visual inspection Visual inspection Visual inspection TABLE 1 P:\Andheri\IndiaProject\254624 HPCL.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT –WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 80 Rev: A Page 10 of 12 70 M A X IM U M D IS C H A R G E P R E S S U R E (B a rg ) 60 ( s e e P a r a 7 .doc .2 7. Type of inspection shall be determined by inspection class and fabrication process.1 .White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.2. Extent of Inspection and NDE Having determined the inspection class. the material inspection requirements are given in Table 1 and in the accompanying notes.3 The inspection classes in the above figure apply only to pumps with casings fabricated from the following materials listed in table H1 of API 610 10th edition.06.1 .2 ) 50 CLASS I C L A S S II 40 30 C L A S S III CLASS I 20 10 C L A S S IV C L A S S II -1 4 6 -100 -4 6 0 100 200 300 400 M I N I M U M /M A X I M U M O P E R A T IN G T E M P E R A T U R E (° C ) ( S E E P A R A G R A P H 7 .09\Spec for Centrifugal Pumps .2 ) Figure 1 7.1.

3.3 P:\Andheri\IndiaProject\254624 HPCL.3 7. Pressure retaining. cracks.2. refers to process fluids (including seal plans 52/53) 7. 2. voids and other harmful defects.API.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT –WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 Rev: A Page 11 of 12 Notes (for Table 1) 1. MPI shall be used for ferrous materials utilising the wet method.5 7. details of the critical areas proposed to receive RT. 3.4.2 Welding procedures shall be submitted to the purchaser for approval.3.09\Spec for Centrifugal Pumps . ‘Wrought’ includes all forgings.3.4. The repair of any defect found on castings by plugging penning.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.3. Dry powder shall not be used. UT.3. After major weld repair all cast casings shall be heat treated or stress relieved as required by the casting specification. for Purchaser’s approval.4. Repairs to the pressure boundary shall be by welding only. scale. defined as areas of highest stress. All weld repairs shall be re-examined by appropriate method as defined in Section 7. Radiography of cast casings refers to critical areas.1 7. All NDE shall be performed in the final heat treated condition (not necessarily after stress relieving) unless agreed otherwise by the Purchaser. MPI) shall be in accordance with API 610 10th Edition section 7.2 7. weld ends and at risers gates or feeders. use of plaster or cement compound. however the purchaser reserves the right to specify solution heat treatment for repairs to austenitic stainless steel where considered applicable for process or environmental reasons. Welding & Repair 7.2. MPI/DPI for acceptance shall be performed in the final machined condition.4 7. All castings shall be visually examined and proven free from sand. Visual acceptance levels shall be as specified in MSS-SP55. 4. plates and tubulars. 5. abrupt changes in section. NDE procedures and acceptance criteria (RT. tears. Manufacturers are to submit.6 Inspection Procedure and Sequence Surfaces of all castings shall be suitably cleaned by chipping or blasting prior to inspection. NDE of welds defined in Table 1 above to be 100% of all welds. 7.doc . Permanent magnets shall not be used. DPI. or impregnation by plastic materials or similar compounds is prohibited.2.4 7.3.3 7. including machined surfaces.06.1 7. MPI/DPI of casings to include all exterior and accessible interior surfaces.

09\Spec for Centrifugal Pumps .06.2 Figure 2 8 8. 2 in accordance with BS EN 10204. commissioning or maintenance shall be identified and supplied with the equipment. and be not less than that of table 18 of API 610. 9 Painting and Coating Painting and coating shall be in accordance with the Project specific Painting specification.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT –WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 7.doc .5 Material Certification Material Certification shall be provided in accordance with Fig. etc.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24. all pressure retaining fittings.2 Spares Vendor shall advise the commissioning and two years operating spares.3 Special Tools Any special tools required for erection.) Impeller Shaft Diffusers Mechanical seals Pressure bolting Sleeves Throttle bushes Wear rings Inspection Class I II 3. valves.1 III IV 2. Tenth Edition. Rev: A Page 12 of 12 PART Casing Auxiliary Piping (process & seal system inc. 8. P:\Andheri\IndiaProject\254624 HPCL.API. 8.1 General General Requirements Packaging and preservation shall be in accordance with the project requirements as listed in the material requisition. and complete the relevant forms as requested in the material requisition.

Specifications for Inst Package System.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT – WHITE OIL TERMINAL Doc No: 254624-400-SP-INT-001 Rev: A Page 1 of 12 SPECIFICATIONS FOR INSTRUMENT & CONTROL SYSTEM OF PACKAGE EQUIPMENTS Mott MacDonald Consultants (India) Pvt.530 014 Andhra Pradesh P:\Andheri\IndiaProject\254624 HPCL. Ltd.doc .06. CTS No. 185 Off Andheri .Kurla Road Andheri (East) Mumbai 400 059 Hindustan Petroleum Corporation Ltd Visakha Dispatch Station VR-ATP Area. Kothari House.09\Annexure II. Naval Base Post Visakhapatnam .

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6 Temperature Safety/ Relief valves Control Panels Cable Trays Junction Boxes Installation for Instruments Page No 4 4 5 5 9 10 12 P:\Andheri\IndiaProject\254624 HPCL.06.3 1.2 1.doc .White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.09\Annexure II.5 1.Specifications for Inst Package System.4 1.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT – WHITE OIL TERMINAL Doc No: 254624-400-SP-INT-001 Rev: A Page 3 of 12 List of Content 1 Scope of Supply / Services 1.1 1.

1 Scope of Supply / Services Temperature 1) 2) 3) Locally mounted indicators/gauges of process temperatures shall be bimetallic thermometers with 100 mm dial. 24 VDC. Refer Annexure-B (Drawing no. The KW rating of the motor shall be the criteria for determining application of temperature sensing in motor. they shall supplied completely with rail mounted (inside Junction box) temperature transmitters.WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 Rev: A Page 4 of 12 The Supplement Requirements for Instrumentation and Control Package Equipment 1 1. Better materials and ratings shall be specified as required by the Piping Material Specification. Material for thermowells shall be minimum ANSI type 316 stainless steel (and shall confirm to NACE MR 0103 for sour service). HART Protocol output signal. 2 wire.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24. which will be hardwired to OWNER ESD system. machined from single bar stock in a tapered configuration. Wake frequency shall not exceed 80% of the natural frequency of thermowell at maximum fluid velocity.Specifications for Inst Package System. Field indicating type transmitters within the sensor termination assembly shall be used to the maximum extent possible. shall be used for temperature sensing in Motor bearing / winding applications. every-angle heads and stainless steel cases.06. 254624400-INT-5975) for typical Thermowell drawing.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . the transmitter is to be mounted local to the sensor. 4-20mA. except where insulation thickness is greater. If an “in head” mounting of the transmitter is to be avoided due to this consideration. loop powered. Standard thermo well lengths for piping shall be 230mm ( for pipe size ≤ 4” ) or 255 mm ( for pipe size ≥ 6 ). Standard thermowell lengths for pressure vessels shall be 455 mm. Consideration shall be given to ambient temperature and/or temperature radiation wherever the “in head” transmitter is used. Temperature sensing elements shall be always mounted in thermo well and all Temperature sensing elements used shall be duplex type.doc . The temperature measuring circuit for transmitters for RTD inputs shall be the resistance bridge circuit type. Lagging shall be standard length. 100. 2 wire. 4) 5) 6) 7) 8) 9) 10) P:\Andheri\IndiaProject\254624 HPCL. with 4 to 20 mA. then lagging shall be 1” longer than thickness of insulation. Calculation shall be provided by vendor for thermowell Vortex shedding resonance (WAKE) frequency to ensure no stress cracking will occur. Temperature Transmitter shall be 24 VDC loop powered. Pt. Whenever RTDs are provided for motors.09\Annexure II. The minimum flange size shall be 2" with pressure rating as per piping class / design pressure. For Equipments having high vibrations RTD's with remote mounted heads shall be provided. 3 wire RTD.

and sized in accordance with API 620 and API 2000. ANSI B31. Safety and relief valves shall be direct spring loaded type. As a minimum all relief valves shall have carbon steel bodies with stainless steel trim. In any case. Where two relief valves are specified in the same service. Body flanges shall be in accordance with ANSI B16. vendor can proceed with panel manufacturing only after approval from the Owner/Consultant. Exhaust fan with 1. Rev: A Page 5 of 12 2) 3) 4) 5) 6) 7) 1.WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 1. Plain lifting levers and gags shall be supplied for safety and relief valves in air. front access.09\Annexure II.e. API-RP520 and API-RP521. balanced bellow valve shall be used.3. RITTAL make.2 Safety/ Relief valves 1) The overpressure protection devices shall be installed to meet the requirements and sizing of safety devices for vessels.3. Valve flanges shall match the rating and facing of mating flanges on vessels or piping. each shall be sized to handle the full relieving capacity. typical dimensions of 2100 mm operational (height) x 1200 mm (width) x 1000 mm (depth) shall be kept in mind while finalising the panel size. Threaded connections on valves shall be ANSI B1.1 pipe threaded ends.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24. Exposed spring bonnets shall be specified for steam service above 200° as required by C ASME Boiler and Pressure Vessel Code. then it shall be preferably of size 2100mm (H)x 800mm (B) x 800 mm (W).3.2 P:\Andheri\IndiaProject\254624 HPCL.06. Local control panel/panels shall be totally enclosed cubicles. If the control panel of the package unit is in Instrument Equipment Room/Rack room (of Control building). Section I. Minimum inlet rating shall be ANSI Class 150.20.3 1. Pressure and vacuum relief valves for storage tanks shall normally be of the weight loaded or pilot operated or balanced bellow type. piping and equipment in accordance with the ASME Pressure Vessel Code. Flanged connections shall be provided on valves.doc . Section I and VIII. Section I and VIII. 1" inlet size or larger.Specifications for Inst Package System. When the set pressure is within 10% of the normal working pressure. Louvers and removable dust filter cartridge to be provided at front bottom of panel for suction of fresh/cold air. with a tapped and plugged vent for easy conversion to balanced type valves.5 except for the thickness. hot water over 60° or steam service in accordance with the ASME Boiler and C Pressure Vessel Code.1 Control Panels The overpressure protection devices shall be installed to meet theIf the control panel of the package unit is in installed on skid/locally. thermal relief they can be semi-nozzle with screw connections.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . Panel sizing shall be carried out based on equipment being installed keeping in view the maintenance clearances and easiness. but in all cases the material shall conform to the piping specification. then panel dimensions shall be guided by the actual requirements. Plain closed bonnets shall be specified. Screwed connections shall be supplied on valves with inlets 3/4" and smaller. For liquid service and non-coded duties i.

3.09\Annexure II. In addition. No push button or hand switch shall be located below 600 mm.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24. chemical cleaning.3. timers etc. No instrument.9 P:\Andheri\IndiaProject\254624 HPCL. Each shall have PVC document holding tray placed inside the panel. panel must be provided with a rain cum sun shade canopy/shed. panels are located in Zone-1. For panels located in IEC Zone 2 hazardous area type Z purging shall be used with a purge fail alarm in main control room. switches/pushbuttons. terminals. Local/Control Panel shall be made from 2 mm CRCA sheet from all sides.06. terminals and other accessories for maintenance. 1.3.6 1. restriction orifice plates.3.3. 50 Hz AC Local Panel shall be designed to meet IP-65 requirements. Solenoid valves and differential pressure switch required for panel purging shall be flameproof.7 1. a cut-off switch shall be incorporated to de-energize power automatically from all circuits within the protected enclosure upon failure the purge supply to maintain positive pressure. whenever the panel pressurization falls below 2. dual filter regulators. Angle iron frame work shall use a minimum section of 50 x 50 x 4 mm angle. easy removal and online calibration.4 1.doc . Tag nos. b) An alarm shall be provided on local panel and a contact shall be provided for remote annunciation.Specifications for Inst Package System.WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 Rev: A Page 6 of 12 louvers to be provided at panel front & rear side.3.3 Local panel location shall be as far as possible in Zone 2 or unclassified area. The finish shall include sand blasting. Bolts & nuts and other fitting material shall be corrosion resistant material. Each panel shall be finished inside and out in the enclosure.3. Adequate illumination shall be provided inside the panel.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . Following shall be followed a) In case pressurized panels are specified the same shall be purged and pressurized as per NFPA-496 requirements to render space within the panel non hazardous. grinding. Local Panel layout shall be designed considering ease of operation. shall be located in a flameproof housing. power distribution box etc shall be mounted on the panel side plates inside the panel. Removable hinged doors shall be provided and doors shall be double leaved type with handle and shall be provided with lock and key. In case.5 mm of H2O. surface finishing by suitable filler and two coats of high grade lacquer with wet sanding between coats. Local panel shall be provided with sunshade. All light fittings shall be suitable for 240 V. The Local/Control Panel internal panel layout shall be designed considering proper approach for instruments. for panel shall be as advised by Owner/Consultant. however other items like relays.5 1. A protective device to protect the panel from over pressure must be provided. The panel shall be treated with seven tank chemical process. Other items like valves. Local control panels located in the hazardous area shall be either purged type or flameproof EExd. A final coat of paint shall be given at site. c) Panel pressurization with start-up panel purging scheme shall be fully automatic however it shall be started manually from a push button. Two coats of paint in panel colour Grey RAL 7035 shall be given for non-glossy high stain finish. Local/Control Panel shall be provided with a base frame of 100 mm. 1.8 1.

operable. one in and one out) and for multiple terminations preformed links shall be used. shall be provided with lamp test facility.doc . Intrinsically safe cabling must be segregated from all others.13 1. Cables shall be segregated between analogue and digital (alarm/switching) signals.e. 1.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24. construction and painting for review and approval.20.3. Local Panels shall be located where instrumentation is visible in relation to main start up and shutdown controls. all those devices and terminals which can not be powered off from on/off switches shall also be located inside flameproof enclosures.15 1. Colour Scheme for lamps shall be a) Status Lamps On/Open/Permissive: Green Off/Close/Emergency: Red b) Alarms Normal/Pre-trip alarms: White Shutdown alarms: Red c) Push/Pull buttons On/Open: Green Off/Close: Red Emergency shut-down (ESD): Red (Push-button with cover/ Mushroom PB) Only one terminal shall be used for one set of termination (i.09\Annexure II.3. All such power on/off switches shall be flameproof type.3.10 1. easy to maintain and allow for future expansion.3. In addition.Specifications for Inst Package System.3. Segregation shall also be maintained between power wiring and instrument wiring Instrument panel design must be safe.3. Following colour code shall be used for terminating different signals – a) Grey and blue colour terminals : Signals b) Yellow-green terminals : Earthing ower terminals shall be covered with 4 mm PVC sheet with Danger sign.14 1.06. One single lamp test push button shall be used for each panel. d) It shall be possible to switch off incoming power to panel from panel front. All cable entries to the local/control panel shall be from panel bottom only using cable glands of adequate size. size. shall also be located in the non-pressurized section of the panel.3. status as well as alarm.3. Cable gland plate thickness shall be a minimum of 3 mm cold rolled cold annealed (CRCA) as a minimum.12 1.19 P:\Andheri\IndiaProject\254624 HPCL.11 All lamps. Knife edged fuse terminal shall be used for Digital output Instrument Cable and individual signal cores shall be fitted with identification ferrules as defined in section 6.17 1. All internal cubicle wiring shall run in suitably sized and coloured PVC ducting.18 1.0 mm2 stranded tinned copper 300V grade insulation connected with crimped on connectors.3. Minimum conductor size for internal wiring shall be PVC insulated 1.WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 Rev: A Page 7 of 12 pressure gauges. All unused cable entries must be plugged. 1. variable area flow meters etc required for pressurization.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .16 1. Vendor shall provide details of the proposed panel regarding front and rear layout of equipment and accessories.3.

power failure etc.25 1. The system power supplies.21 1. CPU & communication cards shall be redundant.22 1. The package unit PLC shall have a provision to accept a trip signal (ESD) from the Owner safety system.29 1.WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 Rev: A Page 8 of 12 1. PLC module shall indicate communication fault or any module fault as far as possible. Pushbuttons and indicating lights shall be installed and wired on control panel for start-up of all motors associated with driven equipment.3.26 1.09\Annexure II.3.3.3. including instrumentation and controls piped and wired to headers and terminal blocks. PLC I/O module shall be constructed such that it can be removed or inserted without disturbing any external wiring. PLC shall restart automatically after power failure.3.doc . PLC I/O modules shall be capable of being located anywhere in the chassis without regard to the type and voltage levels.3. 1. The PLC used in the package unit shall have self-diagnostic mechanism for continuously checking for any problems in the hardware. Memory shall be sized so that after the application program is loaded. Each output signal shall be provided with an individual fuse and a fuse blown indication. Switches on the front of the panel shall be located (or guarded) to prevent accidental operation.3. PLC system shall be supplied with HMI (Touch Screen / PC based) as per approval by Owner/Consultant. The pushbuttons and indications used on local panel shall be suitable for hazardous area classification in which they are installed.3. There shall be 20% spare envisaged for I/Os and 20% space for future addition.3. it shall be furnished as a complete control system.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . Upon failure.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.06. all output modules shall fail to a pre-determined state (to be identified at the time of logic definition). PLC make & vendor shall be as per client’s approved vendor list.20 Where a control panel is supplied. A key locking arrangement at the CPU shall prevent memory modification unless a key operator has intentionally enabled such a change.27 1.28 1.23 1.30 P:\Andheri\IndiaProject\254624 HPCL. Field wiring shall be directly connected to I/O modules or to external terminal panels.3. Where PLC/Control systems are employed for the package unit control. communication failure. Vendor shall supply potential free contacts from their panel for status / trouble alarm indications in TAS.3.Specifications for Inst Package System. The status alarm shall correspond to general alarm condition in the package unit. while the trouble alarm shall correspond to a serious error in the system like card failure. The control panel shall meet the environmental and hazardous area classification listed in the relevant documents.24 1. 50 percent spare memory is available. The PLC system shall be supplied with application software and licensed programming software. PLC Outputs shall have load/status indication. It shall be possible to define the fail-safe state for each channel. Processor failure must be detected by appropriate processor cross checking or by means of a watchdog timer that times both set and reset transactions from the processor that it is watching.

4. During this time the control panel shall be suitably enclosed to maintain an ambient temperature of 55 ºC around the whole cabinet.3. Louvers and removable dust filter cartridge to be provided at front & back bottom of panel for suction of fresh/cold air. a header shall be mounted at or near the bottom of the panel and shall run the full extent of the panel. complete with filter.40 1. The Vendor prior to shipment shall correct any faults or deficiencies discovered during testing. A drawing pocket inside each panel door shall be provided.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . with a 1/4 inch per foot slope toward the blow-down. Cable Trays The Cable Trays shall of hot dip galvanised carbon steel to BS 2994.3. Exhaust fan with louvers to be provided at panel front & back upper side.3.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24. The nameplates shall be screwed to the panel.3.38 1. and this action shall be possible without disturbing the functions of the panel.doc . The header shall provide 1/2-inch take-off connections with shut-off valves for each instrument requiring an air supply.1 P:\Andheri\IndiaProject\254624 HPCL.Specifications for Inst Package System. Dust filters shall be of the replaceable or cleanable type. a pressure gauge.33 1.32 1.3. one on front and one on the back. Minimum 6 sq. Completed panel shall be subject to inspection and testing witnessed by Owner/Consultant.39 1.06.4 1.36 1. Minimum size of lifting lugs shall be 4 inch.3.41 1.mm PVC insulated multi-strand copper conductor shall be used for providing panel earthing.3. plus a minimum of 20 percent spare. The regulators shall be valved so that one may be removed without interruption service to the panel. At the end opposite the air inlet. Removable hinged doors shall be provided and doors shall be double leaved type with locakable handles. valve takeoffs.WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 1. All control panels shall be functionally tested using simulated inputs and monitoring output. Panel shall be provided with earth studs for connection to the plant earth system. Cable trays shall be perforated type. Panels shall be provided with lifting lugs. Two laminated nameplates shall be provided on panels. a 1/2-inch blow down valve shall be installed.3. For panel containing pneumatic instruments.34 1. 1. and relief valve. The main header shall contain two master pressure regulators in parallel.3.35 1. The size of the cable tray shall be 150 mm or 300 mm based on the requirement.3.3.09\Annexure II.31 Rev: A Page 9 of 12 The control panel shall be subject to a burn-in test of 48 hours continuous poweredup condition. Panel nameplate engraving details shall be submitted for the review of the Owner/Consultant.37 1. All metal electrical instrument cases shall be connected to the earth bar using insulated cable. Bolts & nuts and other fitting material shall be corrosion resistant material. Separate instrument earth bars shall be included insulated from frame.

& 75 mm based on the requirement. ESD Signals Digital output & Digital output NIS type. An insulated earth bus bar with screw connectors shall be provided for cable screen connections.WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 1. Separate junction boxes shall be used for RTD (if applicable).3 1. All cable trays shall be provided with tray cover. TAS Signals Digital input & Digital Output IS type type.4. earthing rails.06. d. The depth of the trays shall be 50. Additionally a M6 safety earth bolt shall be provided.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.Specifications for Inst Package System. ESD Signals Analogue Non IS & Proximity type. ESD Signals Digital input & Digital Output IS type. lighting and Control Cables 240V or 50A 415V or 200A Distance from Electronic Systems Cables in milli-meters 450 600 1. Separate junction boxes shall be provided for: ESD Signals Analogue IS & Proximity type. P:\Andheri\IndiaProject\254624 HPCL. b. e. Cables in adjacent trays shall be spaced to avoid the possibility of electromagnetic interference with instrumentation. Instrument cables shall be run in separate cable tray from power cables. 300 or as required. Stainless steel (SS 304) or fibre glass with terminals and accessories such as mounting rails. Defined below are the minimum distances from instrumentation cables shall be as follows: Power. Each cable tray reducer. 1. TAS Signals Digital IS output & Digital output NIS type FGS Signals Analogue IS type. glands etc. 150. Cable trays shall be provide in lengths of 3000 mm. ESD and Fire & Gas) shall be achieved with separate junction boxes located at the edge of the package unit. TAS Signals Analogue IS & Proximity type.09\Annexure II.1 Junction Boxes The interface between field instruments and plant control systems(Control system.2 Rev: A Page 10 of 12 The following consideration shall be taken for cable trays design and construction: a. with width of 100. FGS Signals Digital input & Digital output type.5.5. c.5 1.4.Junction boxes shall be of Cast Aluminium.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . Mounting of the box shall be by holes in external lugs or brackets.2 Junction boxes for all applications shall be rated EEx “e” or EEx “d” or EEx “ia” based on hazardous area classification according to IEC 60079-7 and weatherproof to IP65 as applicable. tee and crosspiece shall be supplied with one complete set of accessories for each connection face for joining to a like cable tray or fitting. TAS Signals Analogue Non-IS & Proximity type.doc . Each cable tray length and each bend and riser shall be supplied with one complete set of accessories for joining to a like size cable tray or fitting.

cables.5. Provision for wiring shall be such that a minimum of 75 mm of clear space is available between terminals and side of JB.09\Annexure II.5.WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 Rev: A Page 11 of 12 1.doc .5. and grey for NIS JB.5. a pre-formed link shall be used for looping purpose between adjacent terminals.06.5.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .5. Breather drain valve shall be provided.5. IS terminals. For terminals in JB.7 1.13 1. Terminals shall be numbered on both sides.8 1. Terminals.5 1.5.Specifications for Inst Package System.5. JB’s shall be designed to have cable entries in the bottom.5 mm2 Klippon type Sak 2.5.10 1. Terminal mounted on DIN rails shall have stopper (mounted on DIN rails) on both the ends of terminals.14 P:\Andheri\IndiaProject\254624 HPCL. Terminals in the junction boxes shall be threaded type and shall conform with the classification of the junction boxes.3 Junction boxes shall be limited to a single multi-core cable and all cable cores including screens must be fully terminated. A minimum of 20% installed spare terminals shall be provided in each junction box and spare cable entries shall be provided.12 1.5. 1.5 terminals (Wiedmuller /Phoenix / Wago or equivalent) for instrument signals connection.9 Suitable arrangements shall be provided for earth continuity. Unused cable entries must be fitted with certified plugs. Double decker terminal shall not be used.4 1. PVC Ducts shall be of blue colour for IS JB.11 1. PVC ducts shall not be mixed with NIS. The earthing plate shall be brass nickel plated.5. The label installed outside shall be metallic type with identification number engraved. Single pair cables and multi-pair cables shall be labelled outside the junction boxes.6 1.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24. As far as possible the typical size of the JB’s shall be approximately terminal JB 300(L) X 300(W) X 205(D) (for 6 pair & 21core cable) terminal JB 300(L) X 300(W) X 205(D) (for 12 pair cable) terminal JB 450(L) X 300(W) X 205(D) (for 24 pair cable) For 20 For 30 For 60 1. Junction Boxes shall be equipped with the 2.

Instrument process tubing shall conform to ASTM A269.6. to the platform. Rev: A Page 12 of 12 1. seamless.11 1. reducing fitting shall be used at the instrument.3 Installation for Instruments The connection type and rating shall be as per the relevant Specification form piping and valve.6. Instrument supports shall be located at an elevation where the centre line of the instrument is 1500mm above grade. 316 SS tubes Tubing fittings shall be 316 stainless steel Swagelok compression type fittings. Air (pneumatic) tubing shall be 1/ 4‘’ OD * 0.2 1. or bracket mounted.6. transmitters and instrument impulse lines shall have 3 ported block & bleed isolation valves.09\Annexure II. type 316 stainless steel.6.6. Instrument supports shall not be welded on to the equipment. Instruments located outside of control panels shall be installed as close as practicable to the process connection and may be surface. All compression fittings shall be of double ferrule design.1 1. Double Ferrule Swagelok/Parker type fittings in ASTM 316 stainless steel must be strictly enforced as a minimum.7 1.doc .6.035 inch as a minimum. or Owner/Consultant approved equal.Specifications for Inst Package System.06. Other materials may be used based on process requirement.12 1.6.9 1. All instruments installation shall follow API 551 and comply with the Hook Up drawings.6. annealed and pickled.10 1. SS 316 tubes. railings and ladders.6. c/w bleed needle. universal 2 inch pipe.4 1. Where 316 stainless steel is deemed unsuitable.6.6 1. walkways or platform and within reasonable reach for servicing. For differential pressure instrument five valve manifolds shall be used. handrails or equipment subject to vibration. piping. Process tubing between primary pressure connections and instruments or instrument manifolds shall be 1/2‘’ OD.035” wall thickness.6. Pressure gauges. Instrument supports shall be welded where possible not bolted. with justification.6. the vendor may propose an alternative. wall thickness 0.5 1.8 1.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.13 P:\Andheri\IndiaProject\254624 HPCL. yoke.6.6 1. Where 1/4” OD connections are required by the instrument or instrument manifold. for approval by Owner/Consultant.WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 1. Instruments shall not be supported by process piping. Instrument tubing shall be run in steel raceways.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .

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V.530 014 254624-400-SP-ELE -010. Ltd. 185 Off Andheri . Motors in Mechanical Package abc Mott MacDonald Consultants (India) Pvt.doc .Kurla Road Andheri (East) Mumbai 400 059 Hindustan Petroleum Corporation Ltd Visakha Terminal.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 Rev: B Page 1 of 14 ABC Specification for L. Naval Base Post Visakhapatnam . Kothari House. CTS No. Resitement Project VR-ATP Area.

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............................................ 7...........................................I.......................................................................VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 Rev: B Page 3 of 14 ABC List of Contents 1....doc ........................................................................................................................................................................................... 4 TECHNICAL PARTICULARS ................................................. 9 INSPECTION & TESTING ........................................................... 4 CONSTRUCTION.................................................. 5.............. 4................................................................................................ 8.......................................................... 4 SITE CONDITIONS AND ELECTRICAL SYSTEM DETAILS ...........................II ................................................................................................................... 13 254624-400-SP-ELE -010... 9......... 6.................................................................................................................... 8 PAINTING ............................... 10........... 3..................................................... 9 STATUTORY APPROVAL ............. SCOPE ........................................... 5 MISCELLANEOUS ACCESSORIES........................ 12 ANNEXURE ........................................ 10 LIST OF STANDARDS ..... 8 PERFORMANCE DETAILS ........................................................ 10 ANNEXURE ...................................................... 2................................

V.2 3.8 Design Voltage Frequency Standards Type of Motor Type of Enclosure Design ambient temperature Degree of Protection Duty : : : : : : : : 415V ±10% 50 Hz +5% Latest editions of relevant Indian Standards . packing and Supply of L.3 3. HPCL.Continuous duty type in accordance with IS 12824 and suitable for the Driven Equipment.: 254624-400-DS-ELE-001 for Electrical System Details 3.5 3. Refer Cl. No.P. 3-Ph Squirrel Cage Induction Totally enclosed fan cooled (TEFC). SCOPE This Specification covers the requirements of Design. located at Visakhapatnam.: 254624-400-SP-GEN-001 for Environmental conditions Refer Doc No.12 Type of mounting Area Classification Class of Insulation Starting Method : : : : 254624-400-SP-ELE -010. Class ‘F’ Insulation with Temperature Rise restricted to Class ‘B’ Insulation.1 3. This specification shall be read in conjunction with mechanical equipment package specification (Refer Doc.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 Rev: B Page 4 of 14 ABC 1. Induction Motors for “WHITE OIL Terminal Project” of M/s.7 3. L.V. 254624-400-RQ-MEC-001 Rev. 3.9 3. A..10 3.4 3. 10 for list of standards. Motors selected shall provide sufficient starting torque @ 80% of rated voltage. Manufacture. Inspection. SITE CONDITIONS AND ELECTRICAL SYSTEM DETAILS Refer Doc No. As per driven equipment requirement & categorized by IS 2253 As per the Area Classification indicated in Mechanical Equipment / package specification. Testing.doc . Motors up to and including 15kW rating shall be suitable for DOL starting. India.6 3. No. TECHNICAL PARTICULARS 3.11 3. Motors rated above 15kW shall be suitable for starting with Star-Delta starter. C) 2. Fully tropicalised. 50°C IP55 as per IS : 4691 / IS 5571 Unless otherwise specified S1 .

13 Direction of Rotation : Suitable for Bi-directional Rotation and indicated by means of double headed arrow. Insulation shall be provided between coils of different phases which lie together. 4.V. The ends of the windings shall be brought out into a terminal box. CONSTRUCTION 4. The winding shall be tropicalized.1 4.doc . In case of motors driving equipment with pulsating loads. All terminals shall be thoroughly insulated from the frame with material resistant to tracking. 4. 3. The winding shall preferably be vacuum impregnated.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 Rev: B Page 5 of 14 ABC VFD & Soft Starter driven L.1.1. These shall be terminated by means of terminals mounted on an insulating base made of non-hygroscopic and non-flammable material. Winding shall be adequately braced to prevent any relative movement during operation. 4. special care shall be taken for the joints of rotor bars and end rings to avoid premature failures due to induced fatigue stresses. motors shall be designed accordingly for inverter duty.1 Windings Insulation and bracing Motors shall be provided with dual coat winding wires with Class F insulation with Class B temperature rise.1. Alternatively the winding shall be suitably varnished.3 Terminal Box 254624-400-SP-ELE -010.2 Winding Connection All motors shall be with six terminals and suitable links to connect them in star or in delta except for motors rated up to and including 2. particular care shall be taken for the stator windings for direct on-line starting squirrel cage motors. Core lamination must be capable of withstanding burnout for rewind at 4000C without damage or loosening. baked and treated with epoxy gel for operating satisfactorily in humid and corrosive atmospheres.2 kW which can be provided with three terminals. In this respect. Motor including & above 132kW shall be provided with Soft starters & started on DOL.

The terminal box shall be of robust construction and large enough to facilitate easy connection of the cables. No special skill/tool is required to change the terminal box location at site. h. creepage distances between live parts and between live parts to earth considering air insulation and without any compound filling. 4. All flameproof motors shall have ‘Ex-d’ type terminal box. Six Terminals with shorting links to be provided.1 kV grade. k.. The terminal box shall be with necessary clearances. g. Equipment and accessories provided shall confirm to the hazardous area classification and the environmental conditions as specified in the motor data sheet. However.mm Copper).doc . Rev: B Page 6 of 14 ABC c. Extruded PVC inner sheathed & Extruded FRLS PVC outer sheathed Cables confirming to IS 7098 (Part-1). XLPE insulated. Main Terminal box shall be capable of withstanding internal short circuit conditions without danger to personnel or plant from emission of hot gases or flame or due to excessive distortion or damage to the terminal enclosure. An adequately sized 1 No. Cable glands & lugs are excluded from motor vendor’s scope. j.5 Phase Marking Appropriate phase markings as per IS shall be provided inside the terminal box. steel/wire armoured. 4. Terminal box shall be of Cast iron. If required one frame size higher terminal box shall be provided from cable termination point of view. unless otherwise specified. multi stranded. Separate terminal box shall be provided for Space Heaters / Thermistor. 4. starting & operating requirements. To be preferably located on top with side extension box for changing to LHS / RHS at site by opening only eye bolts. Motor space heater cables shall be 1.mm copper conductor. earth terminal shall be provided in the motor terminal box. terminal box covers without handles can be accepted. f. single/multi core.1 kV grade 2C x 4 sq.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 a. Terminal box can be rotated in steps of 90° in each position to allow cable entry from any side. Cable sizes will be conveyed to successive vendor later. e. 254624-400-SP-ELE -010.2 Motor Casing and Type of Enclosure All motors shall be Energy efficient motors EFF1 type. i. The marking shall be non-removable and indelible. for terminal box covers weighing less than 5 kg. multi stranded.1. XLPE insulated.4 Cable Entries To suit power cables of 1. b.1. Copper / Aluminium conductor (Upto 6 sq. d. Motors for use in safe areas shall be industrial type meeting the specified ambient conditions. armoured cable. Terminal box cover shall be provided with handles to facilitate easy removal.

Motors for outdoor use shall be suitable for installation and satisfactory operation without any protective shelter or canopy. these shall be associated. The accepted values of peak to peak vibration amplitudes for a motor at rated voltage and speed on a machined surface bedplate with the motor levelled 254624-400-SP-ELE -010. the fans shall be of an anti-static non-sparking material. All internal and external metallic parts. The minimum degree of motor enclosure including terminal boxes and bearing housing shall be IP 55 as per IS. bearings shall be cooled by a shaft mounted fan. motors shall have standard frame sizes for various output ratings as stipulated in IS. Pre-lubricated sealed bearings may be considered provided a full guarantee is given for 4 to 5 years of trouble-free services without the necessity of re-lubrication. with appropriate located relief devices which ensure passage of grease through the bearings. This shall ensure efficient ventilation of the bearing and disperse the heat transmitted from the driven equipment by conduction or convection.doc . Unless otherwise specified. 4. 4.5 Rotor The rotor shall be of squirrel cage type. which may come into contact with cooling air. (40.4 Cooling System All motors shall be self ventilated. fans shall be corrosion resistant or appropriately protected. Unless otherwise agreed. Bearings shall be capable of grease injection from outside without removal of covers with motors in the running conditions.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 Rev: B Page 7 of 14 ABC Motors for use in hazardous areas (zone-1 or zone-2) shall have type of protection ‘Ex-d’ suitable for gas group IIA/IIB and temperature class T3 (Certified by CMRI Dhanbad) and shall meet the requirements of applicable Indian standards. The bearing boxes shall be provided with necessary features to prevent loss of grease or entry of dust / moisture e. it shall be possible to reverse the fan without affecting the balancing of the motor. the bearings shall be chosen to provide a minimum L-10 rating life of 5 years. shall be of corrosion resistant material or appropriately treated to resist the corrosive agents which may be present in the atmosphere.000 hours) at rated operating conditions (The L-10 rating life is the number of hours at constant speed that 90% of identical bearings will complete or exceed before the first evidence of failure). They shall be suitable for motor rotation in either direction without affecting the performance of the motor. For motors operating in hazardous area. If this is not possible for large outputs. fan cooled. In cases such as pumps for hot liquids where the driven equipment operates at high temperatures. Where grease nipples are provided. labyrinth seal. 4. where necessary. In all cases. dynamically balanced to provide a low vibration level and long service life for the bearings.g.3 Bearing and Lubrication Motors shall have grease lubricated ball or roller bearings. Screws and bolts shall be of rust proof material or protected against corrosion. the bearings shall be adequate to absorb axial thrust produced by the motor itself or due to shaft expansion.

MISCELLANEOUS ACCESSORIES 5. 6. In addition to the motor rating plate. shall be provided with lifting hooks of adequate capacity. No. The heaters shall permanently remain ‘ON’ when the motor is not in service and as such shall not cause damage to the windings. heaters shall confirm to the motor classification. 5.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 Rev: B Page 8 of 14 ABC and with a half-key or coupling fitted shall not exceed those given in IS.doc . Die cast aluminium rotors for motors in hazardous areas may be accepted provided the same are type tested and approved by competent authorities. 4.2 Name Plates A stainless steel name plate manufactured from series 300 stainless steel and having information as per IS shall be provided on each motor.1 Anti-Condensation Heaters All motors rated 30 kW & above shall be provided with 240V anti-condensation heaters. (Ref. Specification for painting : Piping & Equipment Doc. Additional information as stipulated in applicable Indian standards shall be included in the name plate for motors for use in hazardous atmospheres. 4. PAINTING Internal and external parts of the casing and all metal parts including the canopy likely to come in contact with the surrounding air shall be protected with anti-acid paint that will resist the specified environment conditions. For motors installed in hazardous atmospheres (zone-1 or zone-2).6 Shaft Extension Motors shall be provided with a single shaft extension with key-way and full key.8 254624-400-SP-ELE -010.3 Thermistors Thermistors shall be provided for motors rated 30 kW & above and all VFD driven motors. A warning label with indelible red inscription shall be provided on the motor to indicate that the heater supply shall be isolated carrying out any work on the motor. sized and located so as to prevent condensation of moisture during shut-down periods.e. 256324-500-SP-PIP-003). The heater leads shall be brought out to a separate terminal box of the same specification and grade of protection as the main terminal box. motor tag number) shall be fixed in a readily visible position. Motor shaft shall be sized to withstand 10 times the rated design torque. Motors rated below 30 kW shall be provided with anti-condensation heaters only if specified in the motor data sheet.7 4. 5. a separate motor plant equipment number plate (i. 5. Lifting Hook All motors weighing more than 30 kg. Earthing Two external Earthing Terminals located preferably on diametrically opposite sides with necessary nuts & spring washers shall be provided.

5 Re-acceleration Motors shall be designed for re-acceleration under full load after a momentary loss of voltage with the residual voltage being 100% and is in phase opposition to the applied voltage. INSPECTION & TESTING Routine tests as per IS shall be witnessed by the Purchaser / Owner at Vendor’s Works. 7. 7. 7.1 Starting Current 600% of Full Load Current for DOL driven 300% of Full Load Current for VFD Driven In particular cases. 7. Motor base shall be painted with Dark Admiralty Grey No. 7.2 Noise The permissible noise level shall not exceed as stipulated in IS 12065.7 Critical speeds The first actual critical speed of stiff rotors shall not be lower than 125% of the synchronous speed. Type Tests certificates to be furnished for each rating / type of motor along with offer. 254624-400-SP-ELE -010.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 Rev: B Page 9 of 14 ABC All external surfaces of the motor and its canopy shall be given a coat of French Blue No. as applicable. the second actual critical speed shall be above 125% of the synchronous speed. PERFORMANCE DETAILS 7. at No load/Under load.doc . when the starting current is to be limited or when the starting is with reduced voltage. 166(IS-5) paint. 7. motors shall be capable of : • • Three consecutive starts with the motor at maximum ambient temperature Two consecutive hot starts or three equally spaced starts with the motor at full load operating temperature.4 Starting Time Starting Time calculations shall be based on operating condition specified on pump data sheet e.3 Vibration Motor Vibration shall be within the limits of IS 12075. 632 (IS-5) paint. Between consecutive starts the motor may be assumed to decelerate under operating conditions. care shall be taken such that the design values of torque meets the load requirement. 8. Open valve conditions / Closed valve conditions.g. For flexible rotors this shall be between 60% and 80% of the synchronous speed. 7.6 Number of sequential starts At any voltage between 80 % and 100 % rated voltage.

LIST OF STANDARDS a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) IS 5 – 2004 IS 325 – 1996 IS 1231 – 1974 IS 1271 – 1985 IS 2148 – 2004 IS 2253 – 1974 IS 4029 – 1967 IS-4691 – 1985 IS 4722 – 2001 IS 4728 – 1975 IS 4889 – 1968 IS 5571 . The motors shall also conform to the provision of Indian Electricity rules and other statutory regulations currently in force in the country.2000 IS 6362 – 1995 IS 7098(Part-1) – 1988 IS 7816 – 1975 IS-8223 – 1999 IS 8789 – 1996 : : : : : : : : : : : : : : : : : Colours for ready mixed paints & enamels These Phase Induction Motors.1 Motors shall be acceptable to Local Statutory Authorities & certified by CMRI. Values of performance characteristics for three phase induction motors 254624-400-SP-ELE -010. Terminal Marking and direction of rotation for Rotating Electrical Machine.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 Rev: B Page 10 of 14 ABC 9. Dimensions of three phase foot mounted induction motors Thermal evaluation and classification of electrical insulation. Method of Determination of Efficiency of Electrical Rotating Machinery.doc . STATUTORY APPROVAL 9. Certificate to be submitted along with offer. Guide for selection of Electrical Equipment for Hazardous Areas Designation of methods of cooling of rotating electrical machines Crosslinked Polyethylene Insulated PVC Sheathed Cables (Part-1) for working voltage upto & including 1100V Guide for testing insulation resistance of rotating machines Dimensions and Output Ratings for foot mounted rotating Electrical Machines with frame number 355 to 1080. Flameproof enclosures of electrical apparatus Designation for type of construction and mounting arrangement of rotating electrical machines Guide for testing three phase induction motors Specification for Degree of Protection provided by enclosure for Rotating Machinery.2 10. Specification for Rotating Electrical Machine. 9. Dhanbad.

Energy Efficient Induction Motors – Three Phase Squirrel Cage Type of duty & classes of rating assigned to Rotating Electrical Machine.doc . installation and maintenance of electrical apparatus for use in potentially explosive atmospheres Guide on effects of unbalanced voltages on the performance of three phase cage induction motors Guide for selection & application of three phase induction motors for different types of driven equipment Mechanical vibration.1995 : : : 254624-400-SP-ELE -010.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 r) s) t) u) v) w) x) IS 12065 – 1987 IS 12075 – 2007 IS 12360 – 1988 IS 12802 – 1989 IS 12615 – 2004 IS 12824 – 1989 IS 13408 – 1992 : : : : : : : Rev: B Page 11 of 14 ABC Permissible limits of noise level for Rotating Electrical Machine.Balancing shaft & fitment key conversion. Code of practice for selection. Voltage bands for electrical installation including preferred voltage & frequency Temperature rise measurement of rotating electrical machines. Mechanical Vibration of Rotating Electrical Machine. y) z) aa) IS 13529 – 1992 IS 13555 – 1993 IS 14280 .

16. 17. if any Starting Duty Direction of Rotations (Looking from Motor End) : : : : : : : : : : : 12. of Poles Type of Mounting Drive Transmission Gas group / Temp. : 14. 15. 10. 11.doc . 4. 5. 7. 6. 2. 1. 3. : 13.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 Rev: B Page 12 of 14 ABC ANNEXURE .I Data to be furnished by Mechanical Equipment Vendor along with offer for each Drive. 18. 8. Class of Driven Equipment Area classification of motor Speed / Torque Curve for Driven Equipment at Motor Speed Driven Equipment GD² at rated speed and referred Motor Speed Starting and Running duties required for the Driven Equipment Extension of Shaft Type of Motor Starting Time and Torque limitation. 9. : : : : : 254624-400-SP-ELE -010. Driven Equipment Number Driven Equipment Description kW Rating of Motor Absorbed kW of Driven Equipment Motor Voltage Speed / No.

6. : : : 254624-400-SP-ELE -010. 7. 15. 2. 90% of rated voltage iii. 80% of rated voltage 17. Locked rotor current as percentage of FLC Locked rotor withstand time “tE” time (for classified motor) Locked rotor power factor Maximum rotor temperature at the end of safe stalling Bearing details for driving and non-driving : : : : : : : : : Hot (Sec) Cold (Sec) Torque : : : : Efficiency PF Speed : : : : : : : : : : : 12. 75% Load iii. Starting Current and Torque at Starting Current i 100% of rated voltage ii.II Data to be furnished by Motor Vendor along with offer 1. 10.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 Rev: B Page 13 of 14 ABC ANNEXURE . No Load 16. 13. Driven Equipment Number & description Driven Equipment Type Duty Manufacturer Motor Type Gas group / Temperature class Frame Size Type of Enclosure Mounting Insulation Class Direction of Rotation (Looking from Motor End) Output (kW) Voltage (V) Speed / No. of Poles Detail Information as under to be furnished Current i Full Load ii. 3.doc . 20. 14. 11. 18. 8. 5. 50% Load iv. 19. 22. 4. 9. 21.

Make ii. VFD Starting-Assuming starting current equal to three times of full load current ii. current / time curves to be furnished for motor. Qty of lubricant in case of re-lubricate : vii. Efficiency. of entries provided in cable box. 29.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 Rev: B Page 14 of 14 ABC NDE side end bearing DE side i. Life of bearing v. Type of Rotor Type of Lubrication Permissible Starting Duty Acceleration time under the specified load Condition (in Seconds) i. that can be easily terminated in cable box and No. Motor Thermal Time Constant (In Minutes) : : : : : : : : 28. Maximum allowable negative phase : Sequence current (For Motors rated above 90 KW) 254624-400-SP-ELE -010. DOL Starting iv. Type iii. 31. : : : : 32. : 34. : 33. 26. 30. 24. 25. : 35. Duration after which re-lubrication required 23. Speed Vs Torque.) Terminal box type / size Cable Size and Nos. m²) Weight of Motor (Kg. Power factor characteristic and starting Characteristic. Type of Lubrication vi.doc . Star-Delta Starting 27. Number iv. VFD Starting-Assuming starting current equal to two times of full load current iii. Provision of Space Heater (Watts / Volts) and Thermistors GD² of Motor (Kg. Thermal withstand characteristic curves (Hot as well as cold) to be furnished with 100% and 80% of rated voltage.

VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-001 Rev: 0 Sheet 1 of 31

PIPING MATERIAL SPECIFICATIONS

Hindustan Petroleum Corporation Ltd Visakha Dispatch Station VR-ATP Area, Naval Base Post Visakhapatnam - 530 014 Andhra Pradesh

Mott MacDonald Consultants (India) Pvt. Ltd. Kothari House, CTS No. 185 Off Andheri - Kurla Road Andheri (East) Mumbai - 400 059

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0

VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-001 Rev: 0 Sheet 2 of 31

PIPING MATERIAL SPECIFICATIONS

Client MMCI Project No.

HINDUSTAN PETROLEUM CORPORATION LTD 254624

Issue and Revision Record:

Rev A B C 0

Date
13/03/2009

Originator HBS HBS SAB GVC

Checked SGN/JP MAW/JP JSP JSP

Approved SNA SNA SNA SNA

Description Issued For Approval ReIssued For Approval ReIssued For Approval Issued for Execution

27/07/2009 22/01/2010 25/03/2010

Group Disclaimer "This document has been prepared for the titled project or named part thereof and should not be relied upon or used for any other project without an independent check being carried out as to its suitability and prior written authority of Mott MacDonald being obtained. Mott MacDonald accepts no responsibility or liability for the consequences of this document being used for a purpose other than the purposes for which it was commissioned. Any person using or relying on the document for such other purpose agrees, and will by such use or reliance be taken to confirm his agreement, to indemnify Mott MacDonald for all loss or damage resulting therefrom. Mott MacDonald accepts no responsibility or liability for this document to any party other than the person by whom it was commissioned.

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0

PIPING MATERIAL SPECIFICATION
Document No:
DESCRIPTION : PROJECT NAME:

254624-400-SP-PIP-001

Rev. 0
JOB NO : 254624 Sheet : 3

PIPING MATERIAL SPECIFICATION VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL

OF

31

SR. NO. 1 2 3 4 5 6

DESCRIPTION General Notes On Piping Specifications A09A0 A09A2 A01G0 A01G4 A09E0

PAGE NOS.
No of Shts

REVISION NUMBER A B C D

4-9 10 - 13 14 - 17 18 - 20 21 - 23 24-27

6 4 4 3 3 4

7 8

A20A0 Annexure-I

28-30 31

3 1

SR. NO. 1

ATTACHMENTS Piping Material Specification Index

DOCUMENT NUMBER 254625-300-SP-PIP-002

No of Shts

5

REVISION NO. PREPD. BY/DATE CHKD. BY/DATE APPRD. BY/DATE

A
HBS / 13.03.09 SGN / 13.03.09 SNA / 13.03.09

B
HBS/ 27.07.09 MAW/JP/ 27.07.09 SNA / 27.07.09

C
SAB/ 22.01.10 JSP / 22.01.10 SNA / 22.01.10

D

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0

Spectacle Blinds and Boltings Fittings Gaskets Threads P:\Andheri\IndiaProject\254624 HPCL.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .: 254624-400-SP-PIP-001 Rev: 0 4 OF 31 General Notes on Piping Specifications List of Contents 1 2 3 4 5 6 General Pipes Flanges. No.WHITE OIL TERMINAL Doc.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .

WHITE OIL TERMINAL Doc.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .: 254624-400-SP-PIP-001 Rev: 0 5 OF 31 ALL '0' REVISIONS ARE HIGHLIGHTED IN BOLD P:\Andheri\IndiaProject\254624 HPCL. No.

3 ½”. Spectacle Blinds and Boltings Class 150 Flanges (Up to 24” NB excluding 22” NB) shall be in accordance with ASME B16. 5” & 22” shall not be used except where they are required for connections to mechanical equipment for standard design or where specific velocities must be maintained.2 2 2. 2. Except for Galvanised specification.2 Nominal pipe sizes 1 ¼”. 28”. No. Above 24” the standard sizes shall be multiple of 2” such that 26”.5 2. P:\Andheri\IndiaProject\254624 HPCL.5 3.10 for Carbon Steel . 1.3. Sizes 1 ½” and below piping shall have plain ends.7 Pipes in hydrocarbon services shall be of IS 1978 Yst 240 Electric Welded upto and including 14" & IS 1978 Yst 240 SAW with 100% Radiography for sizes 16" & above. When these sizes are used on equipments.IS 3589 & IS 1978 as appixable Only latest editions of standards mentioned herein shall be referred.2 Class 400 flanges shall not be used unless required to match nozzles of standard design equipments supplied by equipment manufacturers. ASME B36.19 for stainless steel &Alloy Steel pipe and to IS 1239 . 3 3. wherein the pipe shall be threaded upto 4" and bevelled for 6" & above 2.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .: 254624-400-SP-PIP-001 Rev: 0 6 OF 31 1 1. show material to be used.6 All distribution/collection headers shall have their dead ends blind flanged.”Process Piping” ASME B31. 2 ½”. Screwed Full Coupling shall be restricted for Instrument connections only (upto 1 ½”). the connecting piping shall be increased or decreased to standard sizes as close to equipment as practical. etc.1 General All materials shall conform to ASTM or API or BS or IS standards as applicable. Pressure class 150# class condition upto & including 24" line condition 26" & larger 2.3 All pipes above sizes 2” shall have bevelled ends. Each specification sheet shall be used within its Pressure/Temperature Range.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .1 Pipes Pipe dimensions shall be in accordance with ASME B36. which are a part of this specifications.& IS 1239 .IS 3589 & IS 1978 for CS Pipes as per IS. Pipe wall thickness calculations have been based on the following. Design and fabrication shall conform to American Society of Mechanical Engineers code for Pressure Piping . 30”.1 Flanges.4 2.WHITE OIL TERMINAL Doc. Piping Material Specification sheets for different classes. 2.

semi-finished.2 for nuts.5 Two jack screws. In case of RTJ flanges. the studs.) flanges shall match the connecting pipe I.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .8 Permanent hook eye shall be provided on blinds of weight greater than 60 lbs to facilitate changing of rings The process of manufacture. 3. 3. Threads shall be unified (UNC for 1” dia and 8UN for >1” dia ) as per ASME B.5. 180 degrees apart shall be provided in one of the flanges for all Orifice flange assemblies.5 with the provision that a minimum of one thread & a maximum of three threads outside each nut & complete with 2 nuts to facilitate bolt tensioning. Length tolerance shall be in accordance with the requirement of table F2 of Annexure F of ASME B 16.Stud bolts shall have full continuous threads & have lengths in accordance with B 16. jack screws and nuts shall be in accordance with the codes/standards and specifications given in the requisition.1. Wherever face finish is not mentioned.WHITE OIL TERMINAL Doc. heat treatment. screws shall be supplied in solution annealed condition unless specified otherwise in the material specification. 3.17 Flange bolts shall be tightened evenly and sequentially to impose equal pressure on the gasket and to avoid distortion or over stressing of equipment. P:\Andheri\IndiaProject\254624 HPCL.11 The nuts shall be double chamfered. it shall be serrated spiral / concentric. m/c bolts and nuts shall be hot dip zinc coated in accordance with requirements of class C of ASTM A 153 or Electro galvanised.N.14 When specified as galvanised. 3. heavy hexagonal type and shall be made by the hot forged process and stamped as per respective material specification. 3.1 for studs and jackscrews and ASME B 18.m/c bolts. 3.W. All austenitic stainless steel bolts.3 Flange bolting shall be a fully threaded alloy steel stud bolt with two heavy hex nuts as per the relevant material standard. 3. 3. 3. flange finish shall be extra smooth 3.D and its thickness while bore of socket weld (S. All CS stud bolts and nuts shall be hot dip galvanized as per ASTM A153 or Electro galvanised.2. ID of weld neck (W.16 Colloidal molybdenum disulphide or other approved lubricant shall be applied to all Flange bolts faces before the joints are assembled.13 Heads of jack screws shall be heavy hexagonal type. Stud bolts shall be threaded full length with two heavy hexagonal nuts. a pair of spacer and spade may be used for 150# pressure class.15 Unless otherwise specified.6 In place of spectacle blinds for sizes of 14” NB and larger. Each set will consist of a spacer & spade.: 254624-400-SP-PIP-001 Rev: 0 7 OF 31 3. and spectacle blind assemblies.) flanges shall match the connecting pipe O.2.12 3. chemical and mechanical requirements and marking for all stud bolts . 3. These will be purchased as pair / set.10 All bolting shall be as per ASME B 18. Jack screw end shall be rounded. nuts. .D and its thickness.9 3. No.1 with class 2A fit for studs and jack screws and class 2B fit for nuts.7 3.4 Smooth finish on flanges shall be 125 Micro-Inch AARH (MAX).VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .

1 Fittings All fittings in process services shall be seamless in construction unless otherwise specified. 4.2 The hydraulic bolt tensioning shall be applied for bolt diameters of 2” & above in 150 lbs rating. 4. spacer and blinds shall be as per the ASME B 16.9 Fittings 1-½” and smaller shall be socket welded unless otherwise stated. Spectacle blinds/spacers and blind for sizes and ratings not available in ASME B 16. the header pipe. in accordance with ASTM A153.12 4.For utility and Category-D services. 4 4. when provided for end closure shall be self sealing and suitable for service conditions. shall be as per the respective piping class. P:\Andheri\IndiaProject\254624 HPCL. Welded fittings materials shall be compatible with the piping material.8 4.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 . Changes in directions of piping shall normally be made by. The corrosion allowance etc.: 254624-400-SP-PIP-001 Rev: 0 8 OF 31 3.1 5.13 All instrument air and fuel gas connections shall be from the top of the header and all water (Liquid) connections from bottom or centrally. horizontally w.WHITE OIL TERMINAL Doc.48.3 When two dissimilar piping materials are in contact. 3.2 All pipe fittings specified as galvanized shall be hot dip galvanized with a minimum of 763 grams of galvanizing material per square meter of surface area.19. an insulating gasket kit or sacrificial spool piece of minimum 600 mm shall be provided.7 4. Fittings shall have at least the same nominal wall thickness as the pipe to which they attach. t.6 All unions 1” and larger shall comply with BS 3799.2 Gaskets Gasket materials must be such that the internal fluids shall have no harmful or corrosive effects on them. 4. 4.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . 4. No. 3.5 4.19. Fittings 2” and larger shall be butt welded unless otherwise stated. 5 5. seamless fittings shall be used upto 14" & welded ones for 16" & above. Gaskets or seals. shall be supplied as per manufacturer standard and the design shall be submitted to the company for review and approval.11 4. socket welded or butt welded long radius (LR) elbows in accordance with the Piping Material Specification.18 When rating changes occur at flanged joints both the flange shall be of higher rating if they are of same material.10 4.1 The dimensions of spectacle blinds.19 3. The thickness of reducing fittings shall match the wall thickness of the higher schedule pipe wall.4 4.48. r.

3 The process of manufacture dimensions and tolerances not specified in requisition shall be in accordance with the requirements of the manufacturer’s standards.20.7 All gaskets shall conform to the codes/standards and specifications given in the requisition.3 6.1 Gaskets for Raised Face flanges shall be non asbestos in accordance with ASME B16. 6.S. outer centring ring. Threaded piping is restricted to 4 inch and smaller for any service up to 19.4 5.20 5. Deviations if any shall be clearly highlighted in the quotation. double jacket corrugated & spiral wound : 5.2 Threads All pipe threads.5 5.7.8 All gaskets shall be supplied as per the following codes: ASME B 16. All threaded joints irrespective of pressure and temperature on lines carrying toxic fluid shall be seal welded with a full strength fillet weld P:\Andheri\IndiaProject\254624 HPCL.: 254624-400-SP-PIP-001 Rev: 0 9 OF 31 5.21 ASME B 16.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .20.8.8.WHITE OIL TERMINAL Doc. All spiral wound gaskets shall be supplied with C. coupling and plug threads shall be NPT in accordance with ASME B1. 5. 6 6.1.4 Threaded nipples and caps shall be used for instrument connections and hydrostatic vent & drains.1 Non metallic flat gaskets for pipe flanges : 5.33 kg/cm2g (275 psig) design pressure.1 6. 5.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .9 Asbestos or asbestos containing gaskets shall not be used. No.6 5. However no such connections are permitted on Hydrocarbon service piping. Gaskets 5.2 Metallic gaskets for piping.

11 ASME B16. CONTINUOUS OIL CONTAMINATION DRAIN.9 ASME B16.5D R = 1. SMLS BW BW BW BW BW BW BW BW BW BW BW BW ASME B16. WELDED 6. RC0531BBA REDUCER CONC. RC0423BBA REDUCER CONC.35 mm ASTM A234 Gr WPB. ERW PE BE BE ASME B36.35 mm X 6. WELDED 6.9 ASME B16.35 mm x SCH 40 ASTM A234 Gr WPB.9 ASME B16.9 R = 1.35 mm X 6.6" 8".SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No. PROJECT NAME REV. No. RC0531BBA REDUCER CONC. SHEET NO.5 FW 65 10. WELDED SW BW BW ASME B16.35 mm ASTM A234 Gr WPB. SMLS ASTM A234 Gr WPB.9 R = 1.1 1/2" 2" . SERVICE WATER.9 ASME B16. SMLS ASTM A234 Gr WPB.6" 8".35 mm x SCH 40 ASTM A234 Gr WPB. 3" x 2" 4"x( 2" to 3") 6"x( 3" to 4") 8"x( 4" to 6") 10" x 8" 10"x( 4" to 6") 12"x( 8" to 10") 12" x 6" 14"x( 8" to 12") 14" x 6" 16"x( 8" to 14") SCH 40 x SCH 40 SCH 40 x SCH 40 SCH 40 x SCH 40 ASTM A234 Gr WPB. / THK.10 SNA / 22.9 ASME B16.35 mm ASTM A105 ASTM A234 Gr WPB.9 ASME B16. RC0423BBA REDUCER CONC. RE0423BBA REDUCER ECC.01. RC0529BBA REDUCER CONC.9 APPROVAL HBS / 27.35 mm ASTM A106 GR B.9 ASME B16.9 ASME B16. WELDED 6.10 JSP / 22. SMLS IS 1239 (Black).6" 8".35 18"x( 10" to 16") mm RE0423BBA REDUCER ECC.35 mm ASTM A234 Gr WPB.35 mm X 6.11 ASME B16.5D EF0119AAA ELBOW 45 DEG EF0403BBA ELBOW 45 DEG EF0513BBA ELBOW 45 DEG 1/2".9 ASME B16. WELDED ASTM A105 SW BW BW SW ASME B16.5D TE0119AAA EQUAL TEE TE0403BBA EQUAL TEE TE0513BBA EQUAL TEE TR0119AAA REDUCING TEE 1/2". SMLS ASTM A234 Gr WPB.10 IS 1239-1 ASME B36. WELDED 6.1 1/2" 2" . : 0 10 OF 31 1. WELDED 6.01.35 mm x SCH 40 ASTM A234 Gr WPB.18" 3000# SCH 40 6.07. WELDED ASTM A234 Gr WPB.9 ASME B16.18" 1/2". Cont.TOE ASME B36.1 1/2" SCH 80 ASTM A106 GR B.35 mm 6. WELDED SW BW BW ASME B16. SMLS ASTM A234 Gr WPB. BY / DATE 3" x 2" 4"x( 2" to 3") A COMMENTS SCH 40 x SCH 40 SCH 40 x SCH 40 ASTM A234 Gr WPB.9 ASME B16. WELDED 6.1 1/2" 3000# SCH 40 6. SMLS POE . SMLS ASTM A234 Gr WPB.9 ASME B16.5 FWA XX XX ENDS ITEM CODE PIPE PE0302AAA PIPE PE0112BCA PIPE PE0213BAA PIPE TYPE SCH. SMLS B C APPROVAL BW BW D ASME B16.11 RC0423BBA REDUCER CONC. BY / DATE CHKD.5 SIZE RANGE (NB) SW 65 10. WELDED 6.18" SCH 80 Heavy 6.01.9 ASME B16.5D R = 1.35 mm 3000# ASTM A105 ASTM A234 Gr WPB.35 mm X 6. STROM WATER DRAIN.09 HBS / 13-03-2009 SGN / 13-03-2009 SNA / 13-03-2009 SAB / 22. Welded IS 3589 Fe 410. SMLS ASTM A234 Gr WPB.07.9 ASME B16. FIRE WATER CORROSION ALLOWANCE GOVERNING DESIGN CONDITION RATING RW 65 10.09 SNA / 27.1 1/2" 2" .07.09 MAW/JP / 27.10 NE0302EAA NIPPLE FITTINGS EL0119AAA ELBOW 90 DEG EL0403BBA ELBOW 90 DEG EL0513BBA ELBOW 90 DEG 1/2".6" 8".35 mm x SCH 40 ASTM A234 Gr WPB.5 SWD 65 3.9 6. RC0531BBA REDUCER CONC.11 ASME B16. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-WHITE OIL TERMINAL PIPING CLASS: A09A0 CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.10 P:\Andheri\IndiaProject\254624 HPCL.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 . WELDED ASTM A234 Gr WPB. BY / DATE APPR. RC0531BBA REDUCER CONC.10 1/2". TEMP: 38° C 150# SERVICE SERVICE CODE DESIGN TEMPERATURE (° C) DESIGN PRESSURE (Kg/cm²g) RAW WATER.6 mm PR :20kg/cm²g. RC0531BBA REDUCER CONC. RATING MATERIAL DIMENSIONAL STANDARD NOTES REMARKS 1/2".35 mm X 6.9 ASME B16. RC0531BBA REDUCER CONC.18" 3000# SCH 40 6.1 1/2" 2" .35 mm ASTM A105 ASTM A234 Gr WPB. RC0529BBA REDUCER CONC. REVISION ISSUED FOR PREP. RC0531BBA REDUCER CONC.9 ASME B16. FILTERED WATER .5 COC 65 3.

: 0 11 DIMENSIONAL STANDARD ASME B16.35 mm X 6. WELDED 6.35 mm 2000# ASTM A105 ASTM A234 Gr WPB. WELDED ASTM A234 Gr WPB.18" 150# NBR. RE0531BBA REDUCER CONC. RE0531BBA REDUCER CONC.35 mm 6.48 SR140AAA 150# ASTM A105 RF ASME B16. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-WHITE OIL TERMINAL PIPING CLASS: A09A0 CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD. RF 1/2" .48 GK0202ABA GASKET 1/2" .9 ASME B16. RE0531BBA REDUCER ECC.35 16"x( 8" to 14") mm 6.5 BLINDS BLIND FLANGE .9 ASME B16. WELDED ASTM A105 SW BW BW SCRF ASME B16.1 1/2" 1/2".9 ASME B16.9 ASME B16.9 ASME B16. WELDED ASTM A234 Gr WPB.18" 1/2" .5 SB0140AAA SPECTACLE BLIND.FINISH FB0140AAA 125. TAPPED 2" . No.11 FLANGES SWRF : FINISH 125-250 FT0140AAA 1/2".250 µIn AARH.11 ASME B16.9 ASME B16. TAPPED 1/2". SMLS ASTM A234 Gr WPB.35 18"x( 10" to 16") mm SC0124DAA SWAGE CONC.9 ASME B16. 6.18" HOLES 150# ASTM A105 RF ASME B16.5 COMPANION FLANGE FP0140AAA WITH TWO NOS. SE0124DAA SWAGE ECC.9 OF NOTES 31 REMARKS ITEM CODE TYPE SIZE RANGE(NB) 6"x( 3" to 4") 8"x( 4" to 6") 10" x 8" 10"x( 4" to 6") 12"x( 8" to 10") 12" x 6" SCH. / THK. WELDED ASTM A234 Gr WPB. RF 1/2" . RE0531BBA REDUCER ECC.35 mm 6. Flat ring to suit RF Flange ASME B16.35 mm X 6.12" .1 1/2" µIn AARH FS0140AAA SORF : FiINISH 125-250 2" .9 ASME B16.35 mm x SCH 40 ASTM A234 Gr WPB.9 ASME B16.1 1/2" HOLES COMPANION FLANGE FP0140AAA WITH TWO NOS. WELDED 14"x( 8" to 12") 14" x 6" 6. 2"x(1/2" to 1 1/2") SCH 40 x SCH 80 3"x(1/2" to 1 1/2") SCH 40 x SCH 80 4"x(1/2" to 1 1/2") SCH 40 x SCH 80 2"x(1/2" to 1 1/2") SCH 40 x SCH 80 3"x(1/2" to 1 1/2") SCH 40 x SCH 80 4"x(1/2" to 1 1/2") SCH 40 x SCH 80 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 LEB-SEP LEB-SEP LEB-SEP LEB-SEP LEB-SEP LEB-SEP MSS-SP-95 MSS-SP-95 MSS-SP-95 MSS-SP-95 MSS-SP-95 MSS-SP-95 FC0119AAA COUPLING FULL HC0119AAA COUPLING HALF RK0119AAA COUPLING RED 1/2".18" 150# ASTM A105 RF ASME B16. SHEET NO. SMLS ENDS BW BW BW BW BW BW BW BW BW BW RE0423BBA REDUCER ECC.18" 150# ASTM A105 RF ASME B16.1 1/2" 3000# SCH 40 6. RATING SCH 40 x SCH 40 MATERIAL ASTM A234 Gr WPB.18" µInAARH 150# 150# ASTM A105 ASTM A105 RF RF ASME B16. WELDED ASTM A234 Gr WPB.48 SA140AAA 150# ASTM A105 RF ASME B16. 3 mm. RE0531BBA REDUCER CONC.21 P:\Andheri\IndiaProject\254624 HPCL.5 ASME B16.18" µIn AARH SPACER: FINISH 125250 µIn AARH GASKETS 14" . SC0124DAA SWAGE CONC.35 mm x SCH 40 ASTM A234 Gr WPB.11 ASME B16.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .11 CP0119CAA CAP CP0403BBA CAP CP0513BBA CAP PG0120CCA PLUG 1/2". RE0529BBA REDUCER ECC.35 mm x SCH 40 6.6" 8".SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No. WELDED 6.9 ASME B16. 125-250 µIn AARH SPADE FINISH 125-250 14" .11 ASME B16. WELDED ASTM A234 Gr WPB.35 mm X 6. RE0529BBA REDUCER ECC.1 1/2" 3000# 3000# 3000# ASTM A105 ASTM A105 ASTM A105 SW SW SW ASME B16. SE0124DAA SWAGE ECC.35 mm x SCH 40 ASTM A234 Gr WPB.35 mm X 6. RE0531BBA REDUCER CONC. SC0124DAA SWAGE CONC. WELDED ASTM A234 Gr WPB.5 150# ASTM A105 RF ASME B16. PROJECT NAME REV. SE0124DAA SWAGE ECC.9 ASME B16.35 mm X 6. RE0531BBA REDUCER ECC.1 1/2" 1/2".35 mm 6.1 1/2" 2" .

No. REFER TABLE-1 OF ANNEXURE-І FOR PRESSURE CLASS: 150# BOLTING TABLE THESE TAGS ARE NOT AS PER VALVE TAGGING PHILOSOPHY TO TAKE CARE OF THE FLANGE FACING BEING DIFFERENT FROM THE HYDROCARBON SPEC. PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP.12" DUEL PLATE CHECK VALVE 150# Body ASTM A216 Gr. 10 HIGH PERFORMANCE VFC1629-X TRIPLE OFFSET BUTTERFLY VALVE 2" . 125-250 µIn AARH FLANGED TO ASME B16. VBC8212 BALL VALVE 1/2" .5 RF. Extended Stem Reqd. ASME B16.1 1/2" 800# Body ASTM A105 . 125-250 µIn AARH WAFER. WCB. WCB. 13% CR+STELLITE BS 1868 10 VCC1755 14" . 13% CR Trim SW FLANGED TO ASME B16.6" 150# BS EN ISO 17292 9. 13% CR Trim API 600 API 600 BS EN ISO 15761 10 10 10 Locking Arrangement Reqd VGC1421-L GATE VALVE VRC8211 GLOBE VALVE SW FLANGED TO ASME B16.5 WAFER. 125-250 µIn AARH VRC1411 GLOBE VALVE 2" . DELETED FORGINGS SHALL BE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS. WCB. REFER "GENERAL NOTES DOC NO.5 RF.18" 150# BS 1868 10 VFC1629 HIGH PERFORMANCE TRIPLE OFFSET BUTTERFLY VALVE 8"-12" 150# Body ASTM A216 Gr. 10 Reduced Bore Reduced Bore.18" 2" . SHEET NO. ASME B16.10 FOR VALVE FACE TO FACE / END TO END DIMENSIONS EXCEPT WAFER TYPE VALVES. 125-250 µIn AARH FLANGED TO ASME B16. 13% CR Trim Body ASTM A216 Gr. 10 Extended Stem Reqd. WCB.WCB Ball : SS304 & Seat : RTFE Body ASTM A216 Gr.1 1/2" 150# 150# 800# Body ASTM A216 Gr. API 609. 125-250 µIn AARH BS EN ISO 15761 10 VCC1411 SWING CHECK VALVE 2" .SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.5 .5 RF.1 1/2" 800# Body ASTM A105 . P:\Andheri\IndiaProject\254624 HPCL. FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC.2 8 SPECIAL PARTS VALVES VGC8211 GATE VALVE 1/2" . 13% CR Trim Body ASTM A105 . DELETED IN GENERAL REFER ASME B16.2. API 609. : 0 12 OF 31 FASTENERS BL0101AAA STUD BOLT / NUTS 1/2" ..5 . NO. & PRESSURE CONDITION ( CLASS CONDITION ) .B7 / ASTM A194 GR. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-WHITE OIL TERMINAL PIPING CLASS: A09A0 CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD. SS 316 DOUBLE FLANGED. 125-250 µIn AARH BS EN ISO 17292 10 Reduced Bore VBC1429 BALL VALVE 2" .2H RF ASME B 18.18" 1/2" . PROJECT NAME REV.WCB Ball : SS304 & Seat : RTFE SW FLANGED TO ASME B16. 13% CR Trim SW FLANGED TO ASME B16. 125-250 µIn AARH API 602 10 VGC1421 GATE VALVE 2" . WCB.6" 150# BS EN ISO 17292 9..1/ ASME B 18. Ball : SS304 & Seat : RTFE Body ASTM A216 Gr. 10 SPECIAL PARTS NOTES: NOTE 1 : NOTE 2: NOTE 3: NOTE 4: NOTE 5: NOTE 6: NOTE 7: NOTE 8: NOTE 9: NOTE 10: REFER " PIPING SPECIFICATION INDEX " DOC NO.5 RF. VBC1429-X BALL VALVE 2" . 13% CR Trim Body ASTM A216 Gr. WCB. SS 316 9.2. 125-250 Category 'A' µIn AARH DOUBLE FLANGED.5 RF.18" 150# Body ASTM A216 Gr. 254624-400-SP-PIP-018) FOR DATASHEET. REFER VALVE MATERIAL SPECIFICATION (DOC. 125-250 Category 'A' µIn AARH 9. WCB.5 RF.1 1/2" 800# Body ASTM A105 . 254624-400-SP-PIP-002 Rev D. 13% CR Trim BS 1873 10 VCC8221 LIFT CHECK VALVE 1/2" .White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .18" 150# ASTM A193 GR.18" 150# Body ASTM A216 Gr. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION . ASME B16.

BRANCHING TABLE PROJECT NAME REV. No. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-WHITE OIL TERMINAL PIPING CLASS: A09A0 CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 . SHEET NO. : 0 13 OF 31 BRANCH SIZE SIZE 1/2 3/4 1 1 1/2 2 HEADER SIZE 3 4 6 8 10 12 14 16 18 1/2 T T T T H H H H H H H H H H T T T H H H H H H H H H H T T H H H H H H H H H H T ES H H H H H H H H H E P P P P P R R R R E P P P P R R R R E P P P R R R R E P P R R R R E P R R R R E R R R R E R R R E R R E R E 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 LEGEND T H P R ES E SW TEES HALF COUPLING PIPE TO PIPE REINFORCED BW TEE & REDUCING SWAGE BW TEES P:\Andheri\IndiaProject\254624 HPCL.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.

WELD ASTM A234 Gr WPB. WELD ASTM A234 Gr WPB. SMLS ASTM A234 Gr WPB.5D TE0119AAA EQUAL TEE TE0403BBA EQUAL TEE TE0405BBA EQUAL TEE TE0413BBA EQUAL TEE TE0435BBA EQUAL TEE 1/2". : HINDUSTAN PETROLEUM CORPORATION LTD. SKO.35 mm 7. MIINERAL TURPENTINE OIL.20" 24" SCH XS STD 6. SOFT SUPER KEROSENE OIL. WELD SW BW BW BW BW SW BW BW BW BW ASME B16.6mm PRES : 20 kg/cm²g.09 MAW/JP / 27.1 1/2" 3" x 2" 4"x( 2" to 3") 6"x( 3" to 4") 8"x( 4" to 6") 10" x 8" 10"x(4" to 6") 12"x( 8" to10") 12" x 6" 14"x(8" to 12") 14" x 6" 16" x 14" 3000# SCH 40 x SCH 40 SCH 40 x SCH 40 SCH 40 x SCH 40 SCH 20 x SCH 40 SCH 20 x SCH 20 SCH 20 x SCH 40 SCH 20 x SCH 20 SCH 20 x SCH 40 6.9 ASME B16.9 ASME B16.07. WO -29 20 SIZE RANGE (NB) 38 20 50 19.07.09 P:\Andheri\IndiaProject\254624 HPCL. HEXANE.5D R = 1. ERW POE-TOE IS 1978 FITTINGS EL0119AAA ELBOW 90 DEG EL0403BBA ELBOW 90 DEG EL0505BBA ELBOW 90 DEG EL0513BBA ELBOW 90 DEG EL0535BBA ELBOW 90 DEG EF0119AAA ELBOW 45 DEG EF0403BBA ELBOW 45 DEG EF0505BBA ELBOW 45 DEG EF0513BBA ELBOW 45 DEG EF0535BBA ELBOW 45 DEG 1/2".11 ASME B16. WELD ASTM A234 Gr WPB. SSKO. / THK.9 ASME B16. WELD ASTM A234 Gr WPB.09 SNA / 27. SMLS ASTM A234 Gr WPB.9 MM ASTM A105 ASTM A234 Gr WPB. BY / DATE CHKD.12" 14" . MTO.9 ASME B16. NAP. AVIATION TURBINE FUEL.4 MM 7.9 ASME B16. BY / DATE APPR.11 ASME B16. ETH.10 SW BW BW BW BW BW BW BW BW BW BW BW D ASME B16. NAPHTHA.9 ASME B16. SMLS ASTM A234 Gr WPB.11 ASME B16.12" 14" .9 ASME B16.11 ASME B16.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .6" 8".9 ASME B16. 0 14 OF 31 1.35 mm X6.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16. WELD ASTM A234 Gr WPB. MOTOR SPIRIT OIL І & І І.1 1/2" 2" . WELD ASTM A234 Gr WPB. RATING DIMENSIONAL STANDARD NOTES REMARKS 1/2". ERW IS 1978 Yst 240.9 MM ASTM A105 ASTM A234 Gr WPB.10 SNA / 22.12" 14" .9 MM IS 1978 Yst 240.9 ASME B16. SMLS SW BW BW BW BW ASME B16. SMLS ASTM A234 Gr WPB. SUPER KEROSENE OIL. ETHANOL.1 1/2" 2" .9 ASME B16. WELD ASTM A234 Gr WPB. BY / DATE 1/2".5D R = 1. SMLS ASTM A234 Gr WPB.9 R = 1.10 JSP / 22.9 MM 3000# SCH 40 SCH 20 6.9 ASME B16.9 TR0119AAA REDUCING TEE TR0423BBA REDUCING TEE TR0423BBA REDUCING TEE TR0423BBA REDUCING TEE TR0527BBA REDUCING TEE TR0528BBA REDUCING TEE TR0527BBA REDUCING TEE TR0528BBA REDUCING TEE TR0527BBA REDUCING TEE TR0530BBA REDUCING TEE TR0531BBA REDUCING TEE TR0529BBA REDUCING TEE REVISION ISSUED FOR PREP. SAW (100% RAD) PE BE BE BE BE IS 1978 IS 1978 IS 1978 IS 1978 IS 1978 NE2131EEA NIPPLE 1/2".35 mm ASTM A105 ASTM A234 Gr WPB. SMLS ASTM A234 Gr WPB.01. WELD ASTM A234 Gr WPB. SMLS ASTM A234 Gr WPB.01. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-WHITE OIL TERMINAL PIPING CLASS: A09A2 CLIENT : PROJECT NAME REV. MS І & І І.20" 24" 3000# SCH 40 SCH 20 6.5D R = 1.12 MATERIAL ENDS SCH.01. ERW IS 1978 Yst 240.5D R = 1. TEMP : 38° C 150# SERVICE SERVICE CODE RATED TEMPERATURE (° C) RATED PRESSURE ( Kg/cm²g ) ITEM CODE PIPE PE2131AEA PIPE PE2151BEA PIPE PE2133BEA PIPE PE2233BEA PIPE PE2235BEA PIPE TYPE HIGH SPEED DIESEL OIL І & І І. WELD ASTM A105 ASTM A234 Gr WPB.9 ASME B16. SMLS ASTM A234 Gr WPB.35 mm 7.07. WELD ASTM A234 Gr WPB.9 ASME B16.6" 8".6" 8".9 A COMMENTS HBS / 13-03-2009 SGN / 13-03-2009 SNA / 13-03-2009 HBS / 27. WELD ASTM A234 Gr WPB. WELD ASTM A234 Gr WPB.1 1/2" 2" . HEX. ERW IS 1978 Yst 240.9 ASME B16.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.4 MM 6. SAW (100% RAD) IS 1978 Yst 240.14" 16" .6" 8".35 mm 7.5D R = 1.9 ASME B16.5D R = 1. SHEET NO.1 1/2" SCH XS IS 1978 Yst 240.9 ASME B16. WHITE OIL/SLOP OIL CORROSION ALLOWANCE GOVERNING RATED CONDITION RATING HSD І & І І.35 mm X SCH 20 6. No. ATF.6 65 19. WELD B APPROVAL C APPROVAL SAB / 22.35 mm x SCH 40 6.20" 24" 3000# SCH 40 SCH 20 6.5D R = 1.20" 24" 1/2".1 1/2" 2" .

WELD ASTM A234 Gr WPB.35 mm x SCH 20 6.35 mm 6.9 9.9 ASME B16. WELD ASTM A234 Gr WPB. 3" x 2" 4"x( 2" to 3") 6"x( 3" to 4") 8"x( 4" to 6") 10" x 8" 10"x(4" to 6") 12"x( 8" to10") 12" x 6" 14"x(8" to 12") 14" x 6" 16" x 14" 16"x(8" to 12") 16" x 6" 18"x(14" to 16") 18"x(10" to 12") 20"x(14" to 18") 20" x 12" 24"x(16" to 20") SCH 40 X SCH 40 SCH 40 X SCH 40 SCH 40 X SCH 40 SCH 20 X SCH 40 SCH 20 X SCH 20 SCH 20 X SCH 40 SCH 20 X SCH 20 SCH 20 X SCH 40 6. : ENDS BW BW BW BW BW BW BW BW HINDUSTAN PETROLEUM CORPORATION LTD.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16. WELD ASTM A234 Gr WPB.9 ASME B16. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-WHITE OIL TERMINAL PIPING CLASS: A09A2 CLIENT : SIZE RANGE (NB) 16"x(8" to 12") 16" x 6" 18"x(14" to 16") 18"x(8" to 12") 20"x(14" to 18") 20"x(8" to 12") 24"x(14" to 20") 24"x(10" to 12") PROJECT NAME REV.35 mm x SCH 20 6.35 mm X SCH 20 6. SMLS ASTM A234 Gr WPB. WELD ASTM A234 Gr WPB. RC0530BBA REDUCER CONC.35 mm x 6. WELD ASTM A234 Gr WPB.35mm 6.9 ASME B16. RE0423BBA REDUCER ECC. WELD ASTM A234 Gr WPB. / THK. SMLS ASTM A234 Gr WPB. RC0577BBA REDUCER CONC.35 mm x SCH 40 6. RC0530BBA REDUCER CONC.35 mm x SCH 20 ASTM A234 Gr WPB.35 mm x SCH 20 6.9 6. WELD BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW ASME B16.35mm 6.9 mm XSCH 20 RC0423BBA REDUCER CONC. RE0527BBA REDUCER ECC. RE0577BBA REDUCER ECC.9 ASME B16. SMLS ASTM A234 Gr WPB.9 ASME B16. RE0527BBA REDUCER ECC.9 ASME B16.9 ASME B16.35 mm X6. RC0531BBA REDUCER CONC.9 ASME B16. 3" x 2" 4"x( 2" to 3") 6"x( 3" to 4") 8"x( 4" to 6") 10" x 8" 10"x(4" to 6") 12"x( 8" to10") 12" x 6" 14"x(8" to 12") 14" x 6" 16" x 14" 16"x(8" to 12") 16" x 6" 18"x(14" to 16") 18"x(10" to 12") 20"x(14" to 18") 20" x 12" 24"x(16" to 20") SCH 40 X SCH 40 SCH 40 X SCH 40 SCH 40 X SCH 40 SCH 20 X SCH 40 SCH 20 X SCH 20 SCH 20 X SCH 40 SCH 20 X SCH 20 SCH 20 X SCH 40 6. RC0531BBA REDUCER CONC.9 ASME B16. No.9 ASME B16. RE0423BBA REDUCER ECC. WELD BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW ASME B16. RE0530BBA REDUCER ECC. WELD ASTM A234 Gr WPB.9 ASME B16.35 mm 6.9 ASME B16. WELD ASTM A234 Gr WPB. SCH. RE0529BBA REDUCER ECC.35 mm x SCH 20 6.35 mm ASTM A234 Gr WPB.9 ASME B16.35 mm ASTM A234 Gr WPB. RE0527BBA REDUCER ECC.35 mm x SCH 40 6. SMLS ASTM A234 Gr WPB. RC0528BBA REDUCER CONC.35 mm x 6. RC0530BBA REDUCER CONC. RE0531BBA REDUCER ECC. WELD ASTM A234 Gr WPB.35 mm X SCH 20 6. RC0527BBA REDUCER CONC. WELD ASTM A234 Gr WPB.9 ASME B16. RE0531BBA REDUCER ECC.9 ASME B16. WELD ASTM A234 Gr WPB.9 ASME B16. WELD ASTM A234 Gr WPB. WELD ASTM A234 Gr WPB.9 mm X6.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.9 ASME B16.35 mm x 6.9 mm x 6.9 ASME B16. RC0529BBA REDUCER CONC.9 ASME B16. WELD ASTM A234 Gr WPB.9 ASME B16.35 mm x 6. WELD P:\Andheri\IndiaProject\254624 HPCL. RE0529BBA REDUCER ECC.35mm 6.35mm 6.9 ASME B16.9 ASME B16.35 mm X6. WELD ASTM A234 Gr WPB.9 ASME B16. WELD RE0423BBA REDUCER ECC.35 mm x SCH 40 ASTM A234 Gr WPB.35 mm X SCH 40 6. RC0529BBA REDUCER CONC. RC0530BBA REDUCER CONC.35 mm x SCH 20 6.9 ASME B16. RE0530BBA REDUCER ECC. WELD ASTM A234 Gr WPB.9 ASME B16. SMLS ASTM A234 Gr WPB.35 mm ASTM A234 Gr WPB.9 ASME B16. WELD ASTM A234 Gr WPB. RE0530BBA REDUCER ECC.35mm 6.9 ASME B16. RC0423BBA REDUCER CONC. WELD ASTM A234 Gr WPB. RE0530BBA REDUCER ECC. WELD ASTM A234 Gr WPB.9 ASME B16. WELD ASTM A234 Gr WPB. SMLS ASTM A234 Gr WPB.9 ASME B16. WELD ASTM A234 Gr WPB.35 mm x SCH 40 6.9 ASME B16. WELD 6.35 mm x 6. SHEET NO.35 mm X SCH 20 7. WELD ASTM A234 Gr WPB. RE0528BBA REDUCER ECC.9 ASME B16. WELD ASTM A234 Gr WPB. RC0423BBA REDUCER CONC.9 ASME B16. WELD ASTM A234 Gr WPB. WELD ASTM A234 Gr WPB.9 ASME B16. RC0527BBA REDUCER CONC. WELD TR0530BBA REDUCING TEE TR0531BBA REDUCING TEE TR0529BBA REDUCING TEE TR0530BBA REDUCING TEE TR0529BBA REDUCING TEE TR0530BBA REDUCING TEE TR0577BBA REDUCING TEE TR0578BBA REDUCING TEE 6.9 ASME B16.35 mm 7.53 mm x 6.35 mm x SCH 20 6.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 . RE0528BBA REDUCER ECC. WELD ASTM A234 Gr WPB. WELD ASTM A234 Gr WPB.9 ASME B16.9 OF NOTES 31 REMARKS ITEM CODE TYPE MATERIAL ASTM A234 Gr WPB. WELD ASTM A234 Gr WPB.35 mm x SCH 20 7. WELD ASTM A234 Gr WPB. RATING 0 15 DIMENSIONAL STANDARD ASME B16.9 ASME B16. WELD ASTM A234 Gr WPB. RC0528BBA REDUCER CONC. RC0529BBA REDUCER CONC.35 mm x 6. RE0529BBA REDUCER ECC. WELD ASTM A234 Gr WPB.9 ASME B16. SMLS ASTM A234 Gr WPB. RC0527BBA REDUCER CONC.

5 2" . FINISH 631/2" .1 1/2" P:\Andheri\IndiaProject\254624 HPCL.2 4 VALVES VGC8215 GATE VALVE 1/2".12" SA0139AAA SPADE FINISH 63-125 µIn AARH SPACER: FINISH 63-125 µIn AARH 14" .24" HOLES 150# ASTM A105 RF ASME B16. 13% CR Trim+STELLITED ( Trim No. FINISH 63-125 µIn AARH 1/2" . WELD ASTM A234 Gr WPB. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-WHITE OIL TERMINAL PIPING CLASS: A09A2 CLIENT : PROJECT NAME REV.48 SR0139AAA 14" .1 1/2" 2" .16" 1/2". SE0124DAA SWAGE ECC.1 1/2" 2" .9 mm ASTM A105 ASTM A105 ASTM A234 Gr WPB.9 1/2".20" 24" 2000# 3000# SCH 40 SCH 20 6. WCB 13% Cr Trim+STELLITED ( Trim No.9 ASME B16.2.5 RF.24" COMPANION FLANGE FP0139AAA WITH TWO NOS.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .48 GASKETS GK0303AAA GASKET 1/2" . SCH. WCB 13% Cr Trim+STELLITED ( Trim No. SHEET NO. SMLS ASTM A234 Gr WPB.11 MSS-SP-97 1/2".5 ASME B16. : ENDS LEB-SEP LEB-SEP LEB-SEP LEB-SEP LEB-SEP LEB-SEP HINDUSTAN PETROLEUM CORPORATION LTD.5 RF.1/ ASME B 18.5 ASME B16.11 ASME B16.35 mm 7.12" 14" .6" 8". SCH 40 X SCH 80 ASTM A105 SCH 40 X SCH 80 ASTM A105 SCH 40 X SCH 80 ASTM A105 SCH 40 X SCH 80 ASTM A105 SCH 40 X SCH 80 ASTM A105 SCH 40 X SCH 80 ASTM A105 FC0119AAA COUPLING FULL RK0119AAA COUPLING RED SO0119AAA SOCKOLET 1/2". SC0124DAA SWAGE CONC.5 BLINDS BLIND FLANGE.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.5 mm THK FASTENERS BL0101AAA STUD BOLT / NUTS 1/2" .9 ASME B16.ASME B16.6" 8" SCH 40 SCH 20 ASTM A105 ASTM A105 BW BW MSS-SP-97 MSS-SP-97 CP0120CAA CAP CP0119AAA CAP CP0403BBA CAP CP0505BBA CAP CP0513BBA CAP CP0539BBA CAP FLANGES FT0139AAA FS0139AAA SWRF : FINISH 63-125 µIn AARH SORF : FINISH 63-125 µIn AARH 1/2". / THK. WELD ASTM A234 Gr WPB. Ball : SS304 & Seat : RTFE SW SW FLANGED TO ASME B16.9 ASME B16.24" 150# ASTM A193 Gr.1 1/2" 1/2". SE0124DAA SWAGE ECC.11 ASME B16.48 SB0139AAA SPECTACLE BLIND.2.1 1/2" WO0103BBA WELDOLET WO0105BAA WELDOLET 2" . TAPPED 1/2".24" FB0139AAA 125 µIn AARH 150# 150# ASTM A105 ASTM A105 RF RF ASME B16.1 1/2" 3000# 3000# 3000# ASTM A105 ASTM A105 ASTM A105 SW SW SW ASME B16.11 ASME B16. No. RATING 0 16 DIMENSIONAL STANDARD MSS-SP-95 MSS-SP-95 MSS-SP-95 MSS-SP-95 MSS-SP-95 MSS-SP-95 OF NOTES 31 REMARKS ITEM CODE TYPE SIZE RANGE (NB) 2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2") 2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2") MATERIAL SC0124DAA SWAGE CONC.24" 150# ASTM A105 RF ASME B16. 13% CR Trim+STELLITED ( Trim No.24" 150# SS304 SPIRAL WOUND. B7/ ASTM A194 Gr 2H RF ASME B 18.24" 150# ASTM A105 RF ASME B16.12" VGC1425-L GATE VALVE VBC8222 BALL VALVE 2" .1 1/2" 800# 800# 150# 150# 800# Body ASTM A105 . WELD SCREWED SW BW BW BW BW ASME B16.1 1/2" 150# 150# ASTM A105 ASTM A105 RF RF ASME B16. 5 ) Body ASTM A216 Gr. SC0124DAA SWAGE CONC. GRAPHITE FILLER WITH CS RF OUTER RING.20 4.63-125 µIn AARH FLANGED TO ASME B16.63-125 µIn AARH SW API 602 API 602 API 600 API 600 BS EN ISO 17292 5 5 5 5 5 Locking Arrangement Reqd Reduced Bore Locking Arrangement Reqd VGC8215-L GATE VALVE VGC1425 GATE VALVE 1/2". SE0124DAA SWAGE ECC.1 1/2" 1/2". 5 ) Body ASTM A105 . 5 ) Body ASTM A105 . 5 ) Body ASTM A216 Gr.

0 17 DIMENSIONAL STANDARD OF 31 ITEM CODE / TAG NO. WCB. 5 ) Body ASTM A216 Gr. 254624-400-SP-PIP-018) FOR DATASHEET. Locking Arrangement Reqd Reduced Bore. Disc: SS316 DOUBLE FLANGED. WCB 13% Cr Trim+STELLITED ( Trim No. ASME B16. WCB 13% Cr Trim+STELLITED ( Trim No. : HINDUSTAN PETROLEUM CORPORATION LTD. RATING MATERIAL ENDS FLANGED TO ASME B16.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .6" BS EN ISO 17292 1/2". & PRESSURE CONDITION ( CLASS CONDITION ) .63-125 µIn AARH FLANGED TO ASME B16.1 1/2" BS EN ISO 15761 BS 1873 2". Disc: SS316 API 609 5 Locking Arrangement Reqd 8" . No. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-WHITE OIL TERMINAL PIPING CLASS: A09A2 CLIENT : PROJECT NAME REV. NO.16" VCC8225 VCC1415 VCC1755 CHECK VALVE CHECK VALVE CHECK VALVE 1/2".5 .WCB Ball : SS304 & Seat : RTFE Body ASTM A216 Gr. 254624-400-SP-PIP-002 Rev D.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.5 RF. 5 ) Body ASTM A216 Gr..5 RF. 63-125 µIn AARH DOUBLE FLANGED. Limit switch Tight shut off VBC1422-L BALL VALVE VBC1422-X BALL VALVE VBC1422-S BALL VALVE VBC1422-T BALL VALVE VRC8215 VRC1415 GLOBE VALVE GLOBE VALVE 2" .5 . 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION . 63-125 µIn AARH DOUBLE FLANGED.63-125 µIn AARH WAFER TYPE BS EN ISO 15761 BS 1868 5 5 5 PISTON LIFT TYPE SWING TYPE DUAL PLATE WAFER TYPE 2" . REFER TABLE-1 OF ANNEXURE-І FOR PRESSURE CLASS: 150# BOLTING TABLE REFER VALVE MATERIAL SPECIFICATION (DOC. BRANCHING TABLE SIZE 1/2" 3/4" 1" 1 1/2" 2" 3" 4" HEADER SIZE 6" 8" 10" 12" 14" 16" 18" 20" 24" 1/2" T T T T S S S S S S S S S S S S 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" LEGEND T T T S S S S S S S S S S S S T T S S S S S S S S S S S S T ES S S S S S S S S S S S E E E W W W W W W W W W E E E W W W W W W W W E E E E W W W W W W E E E E E E W W W E E E E E E E W E E E E E E E E E E E E E E E E E E E E E E E E E E E E E H P R W S T ES BW TEES HALF COUPLING PIPE TO PIPE REINFORCED WELDOLET SOCKOLET SW TEES BW TEE & REDUCING SWAGE P:\Andheri\IndiaProject\254624 HPCL.63-125 µIn AARH FLANGED TO ASME B16.WCB Ball : SS304 & Seat : RTFE Body ASTM A105 . WCB.. WCB.. 5 ) Body ASTM A216 Gr.6" BS EN ISO 17292 2" . 5 ) SW FLANGED TO ASME B16.24" 150# Body ASTM A216 Gr.63-125 µIn AARH FLANGED TO ASME B16.5 RF. 63-125 µIn AARH DOUBLE FLANGED.1 1/2" 800# 150# 150# Body ASTM A105. FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC.6" BS EN ISO 17292 2" .24" 150# Body ASTM A216 Gr.5 RF. PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP.63-125 µIn AARH NOTES REMARKS VBC1422 BALL VALVE 2" . ASME B16.WCB Ball : SS304 & Seat : RTFE Body ASTM A216 Gr.5 .6" 150# 150# 150# 150# 150# 800# 150# Body ASTM A216 Gr.5 .24" 2" . 5 ) BS EN ISO 17292 5 5 5 5 5 5 5 Reduced Bore Reduced Bore. / THK. ASME B16.24" 150# Body ASTM A216 Gr.5 RF. Disc: SS316 API 609 5 With Limit switch NOTES: NOTE 1 : NOTE 2: NOTE 3 : NOTE 4: NOTE 5: REFER " PIPING SPECIFICATION INDEX " DOC NO.WCB Ball : SS304& Seat : RTFE Body ASTM A216 Gr. 13% CR Trim+STELLITED ( Trim No. TYPE SIZE RANGE (NB) SCH.5 RF. Disc: SS316 API 609 5 Extended Stem Reqd 8" . Extended Stem Reqd Reduced Bore. WCB.5 RF.. ASME B16.WCB Ball : SS304 & Seat : RTFE Body ASTM A216 Gr.63-125 µIn AARH SW FLANGED TO ASME B16..63-125 µIn AARH FLANGED TO ASME B16.10" VFC1620 HIGH PERFORMANCE TRIPLE OFFSET BUTTERFLY VALVE 8" . REFER "GENERAL NOTES DOC NO. WCB 13% Cr Trim+STELLITED ( Trim No. 13% Cr Trim+STELLITED ( Trim No. 63-125 µIn AARH API 609 5 HIGH PERFORMANCE VFC1620-L TRIPLE OFFSET BUTTERFLY VALVE HIGH PERFORMANCE VFC1620-X TRIPLE OFFSET BUTTERFLY VALVE HIGH PERFORMANCE VFC1620-S TRIPLE OFFSET BUTTERFLY VALVE SPECIAL PARTS 8" .24" 150# Body ASTM A216 Gr. SHEET NO.6" BS EN ISO 17292 2" .

11 SC0124CAG SWAGE CONC. / THK. ERW SCRM SCRM IS 1239-Part 1 IS 1239-Part 1 NE0112CCG PIPE NIPPLE FITTINGS EL0120CAG ELBOW 90 DEG 1/2" 1 1/2" Heavy IS 1239 (GALVANISED). 2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2") SCH 40 x SCH 80 SCH 40 x SCH 80 SCH 40 x SCH 80 ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) TBE TBE TBE MSS SP-95 MSS SP-95 MSS SP-95 CP0120CAG CAP 1/2" .11 ASME B16. SC0124CAG SWAGE CONC. SE0124CAG SWAGE ECC.09 MAW/JP / 27.1 1/2" 3" X 2" 4" X (2" to 3") 2000# 2000# 2000# ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) SCRF SCRF SCRF ASME B16.1 1/2" 2000# 2000# 2000# ASTM A105 (GALVANISED) ASTM A105 ASTM A105 (GALVANISED) SCRF SCRF SCRF ASME B16.1 1/2" 1/2" . 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECTWHITE OIL TERMINAL PIPING CLASS: A01G0 CLIENT : SERVICE SERVICE CODE RATED TEMPERATURE (° C) RATED PRESSURE (Kg/cm²g) PROJECT NAME REV.10 P:\Andheri\IndiaProject\254624 HPCL.5D TE0120CAG EQUAL TEE 1/2" .07.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 . BY / DATE CHKD. 0 18 OF 31 0 mm PRES : 20 kg/cm²g.09 SNA / 27.4" Heavy Heavy IS 1239 (GALVANISED).11 ASME B16.11 BS 3799 PG0120CCG PLUG 1/2" .07.11 HC0120CAG COUPLING HALF RK0120CAG COUPLING RED UN0120CAG UNION 1/2" 1 1/2" 1/2". SC0124CAG SWAGE CONC.4" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.07.10 SNA / 22. SHEET NO. 2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2") SCH 40 x SCH 80 SCH 40 x SCH 80 SCH 40 x SCH 80 ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) TBE TBE TBE MSS SP-95 MSS SP-95 MSS SP-95 SE0124CAG SWAGE ECC.5D EF0120CAG ELBOW 45 DEG 1/2" . RATING CORROSION ALLOWANCE GOVERNING RATED CONDITION 50 19.4" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.01.58 65 19.09 C APPROVAL SAB / 22.11 REVISION ISSUED FOR PREP.11 R = 1.01. BY / DATE A COMMENTS HBS / 13-03-2009 SGN / 13-03-2009 SNA / 13-03-2009 B APPROVAL HBS / 27.12 RATING 150# ITEM CODE TYPE SIZE RANGE (NB) MATERIAL ENDS DIMENSIONAL STANDARD NOTES REMARKS PIPE PE0112CCG PIPE PE0112CCG PIPE 1/2" 1 1/2" 2" . BY / DATE APPR. SE0124CAG SWAGE ECC. : HINDUSTAN PETROLEUM CORPORATION LTD.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.11 TR0120CAG REDUCING TEE TR0120CAG REDUCING TEE TR0120CAG REDUCING TEE 1/2" .1 1/2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.4" 2000# ASTM A105 (GALVANISED) SCRF ASME B16. TEMP : 38° C Instrument Air IA -29 20 38 20 SCH. No. ERW IS 1239 (GALVANISED).11 R = 1.11 ASME B16.11 FC0120CAG COUPLING FULL 1/2" 1 1/2" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.4" 2000# ASTM A105 (GALVANISED) SCRF ASME B16.10 JSP / 22.01. ERW TBE IS 1239-Part 1 1/2" .

2. 1) SCRD BS EN ISO 15761 9 VRC1411 GLOBE VALVE 2" .5 RF. RATING MATERIAL ENDS NOTES REMARKS FLANGES FD0140CAG SCRD. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECTWHITE OIL TERMINAL PIPING CLASS: A01G0 CLIENT : PROJECT NAME REV.4" 150# NBR.. RF ASME B16. 1) SCRD BS EN ISO 15761 FLANGED TO ASME B16. TAPPED HOLE 1/2" . : HINDUSTAN PETROLEUM CORPORATION LTD.2.4" 125 to 250 µIn AARH 150# ASTM A105 (GALVANISED) SCRD. Ball : SS304 & Seat : RTFE Body ASTM A216 Gr.4" 150# FLANGED TO ASME ASTM A216 Gr. WCB Body.4" 800# 150# ASTM A105 Body. FLANGE. 0 19 DIMENSIONAL STANDARD OF 31 ITEM CODE / TAG NO. 125 TO 250 BS 1873 No. RF FINISH 1/2" . 1 ) µInAARH 9 FACE TO FACE OR END TO END DIMENSIONS AS PER ASME B16.2 7 VALVES VBC8122 BALL VALVE 1/2" 1 1/2" 800# Body ASTM A105 .4" 150# ASTM A193 Gr.5 COMPANION FLANGE FP0140CAG WITH TWO NOS. RF ASME B16.4" 125 to 250 µIn AARH 150# ASTM A105 (GALVANISED) SCRD. 125 TO 250 BS EN ISO 17292 µInAARH 8. RF ASME B16. RF ASME B16. / THK. SHEET NO.5 BLINDS BLIND FLANGE.4" 150# ASTM A105 (GALVANISED) SCRD.WCB Ball : SS304 & Seat : RTFE SCRD BS EN ISO 17292 9 Reduced Bore VBC1429 BALL VALVE 2" .SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No. 125 TO 250 BS 1868 µInAARH SPECIAL PARTS P:\Andheri\IndiaProject\254624 HPCL.21 FASTENERS BL0101AAG STUD BOLT / NUT 1/2" . Trim 13% Cr (Trim No.10 9 9 VCC8131 VCC1411 CHECK VALVE CHECK VALVE 1/2" 1 1/2" 2" .5 RF. RF FINISH FB0140CAG 1/2" . Trim 13% Cr (Trim No.5 RF.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 . FINISH 1/2" . WCB Body. 3 mm. TYPE SIZE RANGE (NB) SCH. Trim 13% Cr (Trim No.5 SB0140AAG SPECTACLE BLIND.48 GASKETS GK0202ABA GASKET 1/2" . No.B7(GALV) / ASTM A194 Gr 2H (GALV) RF ASME B 18. Flat ring to suit RF Flange ASME B16.4" 125 to 250 µIn AARH 150# ASTM A105 (GALVANISED) SCRD. 1) ASTM A216 Gr.4" 150# FLANGED TO ASME B16. 9 Reduced Bore VRC8111 GLOBE VALVE 1/2" 1 1/2" 800# ASTM A105 Body. Trim 13% Cr ( Trim B16.1/ ASME B 18.

SHEET NO. NO.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No. 254624-400-SP-PIP-002 Rev D. ALL PIPING COMPONENTS SHALL BE HOT DIP GALVANISED AS PER ASTM A153. 254624-400-SP-PIP-018) FOR DATASHEET. 0 20 OF 31 NOTES: NOTE 1 : NOTE 2: NOTE 3: NOTE 4 : NOTE 5: NOTE 6: REFER " PIPING SPECIFICATION INDEX " DOC NO. & PRESSURE CONDITION ( CLASS CONDITION ) . REFER "GENERAL NOTES DOC NO. NOTE 7: NOTE 8: NOTE 10: REFER TABLE-1 OF ANNEXURE-І FOR PRESSURE CLASS: 150# BOLTING TABLE THESE TAGS ARE NOT AS PER VALVE TAGGING PHILOSOPHY TO TAKE CARE OF THE FLANGE FACING BEING DIFFERENT FROM THE HYDROCARBON SPEC. : HINDUSTAN PETROLEUM CORPORATION LTD. SCRF=SCREWED ( FEMALE ) & ALL SCREWED CONNECTIONS SHALL BE AS PER NPT. REFER VALVE MATERIAL SPECIFICATION (DOC. PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. SCRM= SCREWED ( MALE ). No. BRANCHING TABLE BRANCH SIZE SIZE 1/2" 3/4" HEADER SIZE 1" 1 1/2" 2" 3" 4" 1/2" SCT SCT SCT SCT HC HC HC SCT SCT SCT HC HC HC SCT SCT HC HC HC SCT TS HC HC SCT SCT SCT SCT SCT SCT 3/4" 1" 1 1/2" 2" 3" 4" LEGEND SCT H TS P R SCREWED TEES (EQUAL / REDUCING) HALF COUPLING SCREWED TEE WITH THREADED SWAGE PIPE TO PIPE REINFORCEMENT P:\Andheri\IndiaProject\254624 HPCL. FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION .White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 . 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECTWHITE OIL TERMINAL PIPING CLASS: A01G0 CLIENT : PROJECT NAME REV. SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH ZINC COATING COMPOUND.

SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.9 ASME B16.12" 2000# SCH 40 6.WPB.35 X SCH 40 6. WELDED (GALV) ASTM A234 Gr. : HINDUSTAN PETROLEUM CORPORATION LTD.4" 6" 8" . WELDED (GALV) ASTM A234 Gr.10 P:\Andheri\IndiaProject\254624 HPCL.35 X SCH 40 6.5D R = 1.35 X SCH 40 6. WELDED (GALV) BW BW BW BW BW BW ASME B16. RC0529BBG REDUCER CONC.35 X SCH 40 ASTM A234 Gr.9 ASME B16.9 ASME B16.10 JSP / 22.9 ASME B16.9 ASME B16.35 6.10 SNA / 22. WELDED (GALV) ASTM A234 Gr.09 C APPROVAL SAB / 22.9 R = 1.35 X 6.5D EF0120CAG ELBOW 45 DEG EF0403BBG ELBOW 45 DEG EF0412BBG ELBOW 45 DEG 1/2". 6"x(3" to 4") 8"x(4" to 6") 10"x(4" to 6") 10"x8" 12"x( 8" to 10") 12"x 6" SCH 40 X SCH 40 ASTM A234 Gr. TEMP : 38° C 150# Potable Water.11 ASME B16.07.35 X 6. RE0529BBG REDUCER CONC.4" 6" 8" . 6"x(3" to 4") 8"x(4" to 6") 10"x(4" to 6") 10"x8" 12"x( 8" to 10") 12"x 6" SCH 40 X SCH 40 ASTM A234 Gr.35 MM ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A234 Gr WPB.35 6. RC0531BBG REDUCER CONC.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 . WELDED (GALV) ASTM A234 Gr.35 MM ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A234 Gr WPB.9 ASME B16.9 ASME B16. WELDED (GALV) SCRF BW BW ASME B16.35 X SCH 40 6. WELDED (GALV) ASTM A234 Gr.35 X SCH 40 6. WELDED (GALV) ASTM A234 Gr.01.10 NE0112CCG PIPE NIPPLE FITTINGS EL0120CAG ELBOW 90 DEG EL0403BBG ELBOW 90 DEG EL0412BBG ELBOW 90 DEG 1/2" 1 1/2" Heavy IS 1239 (GALVANISED).11 ASME B16.12" 2000# SCH 40 6.12 RATING ITEM CODE TYPE SIZE RANGE (NB) MATERIAL ENDS DIMENSIONAL STANDARD NOTES REMARKS PIPE PE0112CCG PIPE PE0112BCG PIPE PE0213BAG PIPE 1/2".9 TR0120AAG REDUCING TEE TR0120CBG REDUCING TEE TR0120CBG REDUCING TEE TR0423BBG REDUCING TEE TR0431BBG REDUCING TEE TR0431BBG REDUCING TEE TR0429BBG REDUCING TEE 1/2" 1 1/2" 3" X 2" 4"x(2" . SMLS (GALV) 6. BY / DATE CHKD.WPB.9 SCH 40 X SCH 40 ASTM A234 GR WPB SMLS (GALV) 6.9 ASME B16. RC0531BBG REDUCER CONC.WPB.35 MM ASTM A105 (GALVANISED) ASTM A234 Gr WPB. ERW IS 3589 Fe 410.9 ASME B16.35 ASTM A234 GR WPB WELDED (GALV) ASTM A234 GR WPB WELDED (GALV) ASTM A234 GR WPB WELDED (GALV) RC0423BBG REDUCER CONC. ERW TBE IS 1239-Part 1 1/2".01. BY / DATE A COMMENTS HBS / 13-03-2009 SGN / 13-03-2009 SNA / 13-03-2009 B APPROVAL HBS / 27.35 6.9 ASME B16. No. WELDED (GALV) BW BW BW BW BW BW ASME B16. ERW IS 1239 (GALVANISED).3") 6"x(3" to 4") 8"x(4" to 6") 10"x(4" to 6") 10"x 8" 2000# 2000# 2000# ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) SCRF SCRF SCRF BW BW BW BW ASME B16.9 ASME B16. RATING CORROSION ALLOWANCE GOVERNING RATED CONDITION 50 19. RE0529BBG REDUCER ECC.12" Heavy Heavy 6.WPB.WPB. Firewater PW. 0 21 OF 31 0 mm PRES : 20 kg/cm²g.35 6. RE0531BBG REDUCER ECC. WELDED (GALV) SCRF BW BW ASME B16. SMLS (GALV) ASTM A234 Gr WPB. WELDED (GALV) SCRF BW BW ASME B16.9 ASME B16. ERW (GALVANISED) SCRM BE BE IS 1239-Part 1 IS 1239-Part 1 ASME B36.9 ASME B16.09 SNA / 27.35 X 6. RC0529BBG REDUCER CONC. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-WHITE OIL TERMINAL PIPING CLASS: A01G4 CLIENT : SERVICE SERVICE CODE RATED TEMPERATURE (° C) RATED PRESSURE (Kg/cm²g) PROJECT NAME REV.9 ASME B16.11 ASME B16.9 ASME B16.35 X 6. / THK.WPB.9 ASME B16. SMLS (GALV) 6. WELDED (GALV) ASTM A234 Gr.WPB.WPB.09 MAW/JP / 27.9 RE0531BBG REDUCER ECC.4" 6" 8" .9 RE0423BBG REDUCER ECC.11 ASME B16.5D R = 1.5D TE0120CAG EQUAL TEE TE0403BBG EQUAL TEE TE0412BBG EQUAL TEE 1/2".35 X SCH 40 ASTM A234 Gr.WPB.01.07.07. WELDED (GALV) ASTM A234 Gr.WPB.9 R = 1.35 X 6. RE0531BBG REDUCER CONC.WPB.12" 2000# SCH 40 6. FWA -29 20 38 20 SCH.4" 6" 8" .35 X SCH 40 6. SHEET NO.58 65 19.WPB. RC0531BBG REDUCER CONC. REVISION ISSUED FOR PREP.5D R = 1.11 ASME B16. BY / DATE APPR.35 MM IS 1239 (GALVANISED).5D R = 1.11 ASME B16.

35 MM ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A234 Gr. WELDED (GALV) SCRF SCRF BW BW ASME B16. TAPPED 1/2" .5 SCRD.1 1/2" 2000# 3000# 2000# ASTM A105 (GALVANISED) ASTM A105 ASTM A105 (GALVANISED) SCRF SW SCRF ASME B16.4" HOLE COMPANION FLANGE 150# ASTM A105 (GALVANISED) SCRD ASME B16. 150# ASTM A105 (GALVANISED) RF ASME B16. SC0124CAG SWAGE CONC. SE0123EAG SWAGE CONC. TYPE SIZE RANGE (NB) SCH. SC0123CAG SWAGE CONC.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.1 1/2" 1/2" . 150# ASTM A105 (GALVANISED) FF ASME B16.48 GASKETS GK0202ABA GASKET GK0202BBA GASKET 1/2" . SE0124CAG SWAGE ECC. SEC0123CAG SWAGE CONC. SE0123CAG SWAGE CONC.11 UN0120CAG UNION PG0120CCG PLUG FLANGES SCRD.4" 6" 8" .TAPPED 2" .12" 2000# 2000# SCH 40 6.1 1/2" 2000# 2000# ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) SCRF SCRF BS 3799 ASME B16.4" 1/2" .5 FP0140AAG WITH TWO NOS. FLANGE.21 ASME B16.11 ASME B16. 0 22 DIMENSIONAL STANDARD OF 31 ITEM CODE / TAG NO.5 FOR IS210 VALVES BLINDS BLIND FLANGE.11 ASME B16.11 FC0120CAG COUPLING FULL RK0119AAA COUPLING RED HC0420CAG COUPLING HALF 1/2" .6" 150# 150# NBR. SC0123CAG SWAGE CONC.1 1/2" 1/2". : HINDUSTAN PETROLEUM CORPORATION LTD. 2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2") 3" X 2" 4"x ( 2" to 3") 6"x ( 2" to 4") SCH 40 x SCH 80 SCH 40 x SCH 80 SCH 40 x SCH 80 SCH 40 x SCH 40 SCH 40 x SCH 80 SCH 40 x SCH 80 ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) TBE TBE TBE TBE TBE LEB X SET MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95 CP0120CAG CAP CP0120CAG CAP CP0403BBG CAP CP0413BBG CAP 1/2" . FULL FACE TO SUIT FF FLANGES. SE0124CAG SWAGE ECC.12" HOLES. RATING MATERIAL ENDS NOTES REMARKS FITTINGS SC0124CAG SWAGE CONC. RF: FD0140CAG FINISH 125 to 250 µIn AARH 1/2" .5 COMPANION FLANGE FP0140BAG WITH TWO NOS. FLANGE.11 ASME B16.11 1/2" .10" 2" . SC0123EAG SWAGE CONC.12" 125 to 250 µIn AARH 150# ASTM A105 (GALVANISED) RF ASME B16.4" 150# ASTM A105 (GALVANISED) SCRD ASME B16.4" HOLES. 3 MM THICK RF FF ASME B16. SHEET NO.5 SPECTACLE BLIND SB0140AAG FINISH 125 to 250 µIn AARH 1/2" .1 1/2" 2" .White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 . SC0124CAG SWAGE CONC.WPB.WPB.TAPPED 6" . SMLS (GALV) ASTM A234 Gr. / THK. RF FINISH FB0140CAG 1/2" .5 FS0140AAG SORF : FINISH 125-250 µInAARH 6" .12" 150# ASTM A105 (GALVANISED) RF ASME B16. Flat ring to suit RF Flange NBR. No. 2"x (1/2" to 1 1/2") SCH 40 x SCH 80 3"x ( 1/2" to 1 1/2") SCH 40 x SCH 80 4"x ( 1/2" to 1 1/2") SCH 40 x SCH 80 3" X 2" 4"x ( 2" to 3") 6"x ( 2" to 4") SCH 40 x SCH 40 SCH 40 x SCH 80 SCH 40 x SCH 80 ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) TBE TBE TBE TBE TBE LEB X SET MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95 SE0124CAG SWAGE ECC. FF: FD0140BAG FINISH 125 to 250 µIn AARH 2" .11 ASME B16.12" 150# ASTM A105 (GALVANISED) RF ASME B16.4" 150# ASTM A105 (GALVANISED) FF ASME B16.11 ASME B16.21 FOR IS210 VALVES P:\Andheri\IndiaProject\254624 HPCL. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-WHITE OIL TERMINAL PIPING CLASS: A01G4 CLIENT : PROJECT NAME REV.5 FOR IS210 VALVES COMPANION FLANGE FP0140CAG WITH TWO NOS. 3 mm THK.

5 FF. REFER TABLE-1 OF ANNEXURE-І FOR PRESSURE CLASS: 150# BOLTING TABLE REFER VALVE MATERIAL SPECIFICATION (DOC. FG200 Body. Bronze Trim IS 210 GR. High Tensile BRASS IS 320 ALLOY-1 Trim ASTM A216 GR WCB. SCRM= SCREWED ( MALE ).4" 6"-12" 1/2" 1 1/2" 2" . 254624-400-SP-PIP-002 Rev D.B7(GALV) / ASTM A194 Gr 2H (GALV) RF FF ASME B 18. BRANCHING TABLE BRANCH SIZE SIZE 1/2" 3/4" 1" HEADER SIZE 1/2" SCT SCT SCT SCT SCT SCT H H H H H H SCT SCT H H H H H H SCT TS H H H H H SCT SCT SCT P P P SCT SCT P P P SCT P P P E P P E P E 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" LEGEND SCT H TS P R SCREWED TEES (EQUAL / REDUCING) HALF COUPLING SCREWED TEE WITH THREADED SWAGE PIPE TO PIPE REINFORCEMENT 1 1/2" SCT 2" 3" 4" 6" 8" 10" H H H H H H P:\Andheri\IndiaProject\254624 HPCL. : HINDUSTAN PETROLEUM CORPORATION LTD.2 ASME B 18.4" 6"-12" 3000# 150# 150# 3000# 150# 150# 3000# 150# 150# IS 318 GR LTB2 Body. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION . High Tensile BRASS IS 320 ALLOY-1 Trim ASTM A216 GR WCB. TRIM 13% CR IS 318 GR LTB2 Body. 125 TO 250 µInAARH SPECIAL PARTS NOTES: NOTE 1 : NOTE 2: NOTE 3: NOTE 4 : NOTE 5: NOTE 6: NOTE 7: NOTE 8: REFER " PIPING SPECIFICATION INDEX " DOC NO.2. IS 780 125 TO 250 µInAARH Flanged to ASME B16. SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH ZINC COATING COMPOUND.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.1/ ASME B 18.5 API 600 RF. SCRF=SCREWED ( FEMALE ) & ALL SCREWED CONNECTIONS SHALL BE AS PER NPT. TRIM 13% CR SCRD IS 778 CL2 8 8 8 8 8 8 8 8 8 FACE TO FACE OR END TO END DIMENSIONS AS PER ASME B16. IS 780 125 TO 250 µInAARH Flanged to ASME B16.1/ ASME B 18. & PRESSURE CONDITION ( CLASS CONDITION ) .6" 6"-12" 1/2" 1 1/2" 2" . SHEET NO. FG200 Body.2. NO. ALL PIPING COMPONENTS SHALL BE HOT DIP GALVANISED AS PER ASTM A153.2.4" 150# 150# ASTM A193 Gr. REFER "GENERAL NOTES DOC NO. 125 TO 250 µInAARH SCRD IS 778 CL2 Flanged to ASME B16. FG200 Body. TRIM 13% CR IS 318 GR LTB2 Body.1 1/2" 2" . 254624-400-SP-PIP-018) FOR DATASHEET.5 BS 1873 RF. Bronze Trim IS 210 GR. 0 23 OF 31 FASTENERS BL0101AAG STUD BOLT / NUT BL0101AAG STUD BOLT / NUT 1/2" .12" 2" .2 7 7 FOR IS210 VALVES VALVES VGB7123 VGI1524 VGC1421 VRB7113 VRI1514 VRC1411 VCB7133 VCI1514 VCC1411 GATE VALVE GATE VALVE GATE VALVE GLOBE VALVE GLOBE VALVE GLOBE VALVE CHECK VALVE CHECK VALVE CHECK VALVE 1/2" .5 BS 1863 FF.5 FF.2. No. FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC. IS 780 125 TO 250 µInAARH Flanged to ASME B16.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 . 125 TO 250 µInAARH SCRD IS 778 CL2 Flanged to ASME B16.B7(GALV) / ASTM A194 Gr 2H (GALV) ASTM A193 Gr.5 FF. PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. Bronze Trim IS 210 GR.10 Flanged to ASME B16. High Tensile BRASS IS 320 ALLOY-1 Trim ASTM A216 GR WCB. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-WHITE OIL TERMINAL PIPING CLASS: A01G4 CLIENT : PROJECT NAME REV.

35MM x 6. WPB. WPB.09 SNA / 15. RC0531BBA REDUCER CONC. RC0529BBA REDUCER CONC.9 ASME B 16.35MM x SCH 40 6.11 ASME B 16.TOE ASME B36. No.2 1. WELDED SW BW BW BW BW BW BW BW BW BW BW BW BW BW BW ASME B 16.9 ASME B 16. : 0 24 OF 31 1. WPB.2 1. WELDED ASTM A 234 Gr. RC0423BBA REDUCER CONC.6 100 18 150 16.10 1.1 1/2" 2" X 3" 3000 # SCH 40 X SCH 40 ASTM A 105 ASTM A 234 Gr.35MM x 6. RC0529BBA REDUCER CONC.1 1/2" 3" X 2" 4"x(2"-3") 6"x(3" -4") 8"x( 4"-6") 10"x(4" . Cont.9 ASME B 16.3" 3000 # SCH 40 ASTM A 105 ASTM A 234 Gr.35MM X 6.10.11 ASME B 16.6" 8".35MM x SCH 40 6.2 1.2 1.24" SCH 80 HEAVY 6. WELDED SW BW BW ASME B 16.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .07.2 R = 1.11 ASME B 16.24" 3000 # SCH 40 6.07. PROJECT NAME REV.6 MM PR : 20 Kg/cm²g.6" 8".6" 8". PAGE NO.2 1. WELDED ASTM A 234 Gr.2 1. WELDED ASTM A 234 Gr.1 1/2" 2" .2 1. WELDED ASTM A 234 Gr.9 1. WPB. WPB. BY / DATE CHKD.35 MM ASTM A 105 ASTM A 234 Gr. WELDED ASTM A 234 Gr.1 1/2" SCH 80 ASTM A106 GR B. Welded .09 SAB / 15.35MM ASTM A 105 ASTM A 234 GR WPB. SMLS POE . WPB.35MM 6.2 RC0419AAA REDUCER CONC.9 1.2 NE0302EAA NIPPLE 1/2".9 ASME B 16. SMLS ASTM A 234 Gr.35 MM ASTM A106 GR B. WPB. RC0423BBA REDUCER CONC.9 ASME B 16. WELDED ASTM A 234 Gr.2 1.35MM x 6. SMLS SW BW ASME B 16. RC0523BBA REDUCER CONC.1 1/2" 2" . WPB.9 ASME B 16.6") 10" x 8" 12"x(8"-10") 12" X 6" 14" X 6" 14"x(8" -12") 16"x( 8" -14") 18"x(10" .35 MM ASTM A 105 ASTM A 234 Gr.11 ASME B 16.35MM 6. WPB. RC0423BBA REDUCER CONC.5D R = 1. ERW IS 3589 Fe 410. RATING DIMENSIONAL STANDARD NOTES REMARKS PIPE PE0302AAA PIPE PE0112BCA PIPE PE0213BAA PIPE 1/2".10 IS 1239-1 ASME B36. SMLS ASTM A 234 Gr. WPB.9 ASME B 16. BY / DATE A COMMENTS B APPROVAL C D HBS / 27.2 1.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.09 P:\Andheri\IndiaProject\254624 HPCL.1 MATERIAL 175 15. WPB.2 1. WPB.5D R = 1.11 ASME B 16. / THK.07.5D TE0119AAA EQUAL TEE TE0403BBA EQUAL TEE 1/2".9 ASME B 16. WELDED ASTM A 234 Gr.35MM x 6.9 ASME B 16.35MM 6.9 ASME B 16. SMLS IS 1239 (Black).09 MAW/JP 15.09 SNA / 27. RC0531BBA REDUCER CONC. SMLS ASTM A 234 Gr. SMLS ASTM A 234 GR WPB.2 1.10. TEMP: 38° C 150# SERVICE SERVICE CODE RATED TEMPERATURE (° C) RATED PRESSURE (Kg/cm²g) FIRE WATER CORROSION ALLOWANCE GOVERNING RATED CONDITION FWA -29 20 SIZE RANGE (NB) 38 20 50 19.16") 20"x( 12" . RC0529BBA REDUCER CONC.35MM 6.10 FITTINGS EL0119AAA ELBOW 90 DEG EL0403BBA ELBOW 90 DEG EL0513BBA ELBOW 90 DEG 1/2". WELDED ASTM A 234 Gr.9 ASME B 16.10. 1/2".1 1/2" 2" .35MM x SCH 40 6.35MM 6. RC0529BBA REDUCER CONC. WPB.9 1. RC0531BBA REDUCER CONC.2 1.09 ENDS RATING ITEM CODE TYPE SCH.5D R = 1.35MM x SCH 40 6.9 1.9 1.1 1/2" 2" . WPB. ERW PE BE BE ASME B36.5D EF0119AAA ELBOW 45 DEG EL0403BBA ELBOW 45 DEG EF0513BBA ELBOW 45 DEG 1/2".2 1. WELDED ASTM A 234 Gr.2 REVISION ISSUED FOR PREP. WPB.20") 3000 # SCH 40 X SCH 40 SCH 40 X SCH 40 SCH 40 X SCH 40 6.24" 3000 # SCH 40 6.9 ASME B 16.5D R = 1. BY / DATE APPR.2 TR0119AAA REDUCING TEE TR0423BBA REDUCING TEE 1/2".18") 24"x(16" . RC0529BBA REDUCER CONC.2 1.2 1.09 MAW/JP / 27. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECTWHITE OIL TERMINAL PIPING CLASS: A09E0 CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD. SMLS ASTM A 234 GR WPB.9 ASME B 16. RC0529BBA REDUCER CONC. SMLS SW BW ASME B 16.9 ASME B 16. WELDED ASTM A 234 Gr. RC0529BBA REDUCER CONC.2 R = 1.9 ASME B 16. WPB.35MM x 6. WPB.35MM 6. WELDED SW BW BW ASME B 16.2 1.35MM x 6.

1 1/2" 150# ASTM A 105 RF ASME B 16. WPB. PROJECT NAME REV.3" SCH 40 X SCH 80 ASTM A 105 PBE MSS SP 95 SE0124AAA SWAGE NIPPLE ECC.9 ASME B 16. RATING No 1/2". SW BW BW BW BW BW BW BW BW BW BW BW BW BW BW ASTM A 234 GR WPB.18") 24"x(16" . WELDED ASTM A 234 Gr.2 OF 31 ITEM CODE TYPE or DATASHEET SIZE RANGE(NB) SCH.9 ASME B 16. / THK.2 1.3" SCH 40 X SCH 80 ASTM A 105 PBE MSS SP 95 FC0119CAA COUPLING FULL RK0119AAA COUPLING RED HC0123AAA COUPLING HALF 1/2". WELDED ASTM A 234 Gr.24" µInAARH 150# ASTM A515 GR.11 ASME B 16.2 1. WPB. 1/2" .35MM 6. RE0423BBA REDUCER ECC. RE0529BBA REDUCER ECC.2 1.11 ASME B 16. WPB.2 1. RE0529BBA REDUCER ECC. WELDED ASTM A 234 Gr.9 ASME B 16.35MM 6. SMLS ASTM A 234 Gr.35MM 6. RE0529BBA REDUCER ECC. 1/2" . PAGE NO.9 ASME B 16. WPB.35MM x SCH 40 6.1 1/2" 3000 # 3000# 3000 # ASTM A 105 ASTM A105 ASTM A 105 SCRD SW SW ASME B 16.9 ASME B 16.6") 10" x 8" 12"x(8"-10") 12" X 6" 14" X 6" 14"x(8" -12") 16"x( 8" -14") 18"x(10" .20") 3000 # SCH 40 X SCH 40 SCH 40 X SCH 40 SCH 40 X SCH 40 6.5 FS0140AAA SORF : FINISH 125-250 2" . RE0531BBA REDUCER ECC. RE0531BBA REDUCER ECC.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .5 FS0240BAA SOFF : FINISH 125-250 20" .2 1.1 1/2" 2" .9 ASME B 16. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECTWHITE OIL TERMINAL PIPING CLASS: A09E0 CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.11 FLANGES SWRF : FINISH 125FT0140AAA 250 µIn AARH 1/2". WELDED ASTM A 234 Gr.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.9 PG0120CCA PLUG 1/2" .2 1. WPB.1 1/2" 3000 # ASTM A 105 SW MSS SP 83 CP0119CAA CAP CP0403BBA CAP CP0513BBA CAP 1/2". 70 FF ASME B 16.35MM x 6.5 P:\Andheri\IndiaProject\254624 HPCL.1 1/2" 3" X 2" 4"x(2"-3") 6"x(3" -4") 8"x( 4"-6") 10"x(4" .35MM x SCH 40 6.35MM x 6. WPB.16") 20"x( 12" . RE0423BBA REDUCER ECC.35MM x SCH 40 6.2 1. SMLS ASTM A 234 GR WPB.35 MM ASTM A 105 ASTM A 234 Gr. WPB. WELDED ASTM A 234 Gr.2 1.35MM x SCH 40 6.9 ASME B 16.35MM x 6. No.24" 3000 # SCH 40 6.9 ASME B 16.35MM ASTM A 105 MATERIAL ENDS NOTES REMARKS RE0419AAA REDUCER ECC.35MM x 6.9 ASME B 16. SMLS ASTM A 234 GR WPB.2 1.1 1/2" 2000# ASTM A105 SCRF ASME B16.9 ASME B 16.35MM X 6.35MM 6. WELDED ASTM A 234 Gr. WPB.11 ASME B16.9 ASME B 16. WPB.35MM 6.11 ASME B 16. SMLS ASTM A 234 Gr. WPB. WPB. WELDED SCRD (NPT(F)) BW BW ASME B 16. RE0423BBA REDUCER ECC.35MM 6.9 ASME B 16.9 ASME B 16. RE0529BBA REDUCER ECC.1 1/2" 1/2".9 1. RE0531BBA REDUCER ECC. WELDED SC0124AAA SWAGE NIPPLE CONC. WELDED ASTM A 234 Gr.1 1/2" 1/2". WELDED ASTM A 234 Gr.18" µIn AARH 150# ASTM A 105 RF ASME B 16. RE0529BBA REDUCER ECC.9 ASME B 16. RE0529BBA REDUCER ECC.6" 8". WELDED ASTM A 234 Gr. WELDED ASTM A 234 Gr. RE0523BBA REDUCER ECC.35MM x 6.35MM x 6.2 1.2 1. : 0 25 DIMENSIONAL STANDARD ASME B 16.2 1.2 1.11 UN0119ABA UNION 1/2". WPB. RE0529BBA REDUCER ECC. WPB.

16" 150# Body: ASTM A216 Gr.5 RF. FULL FACE TO SUIT FF FLANGES.2 VALVES VGC8211 GATE VALVE 1/2". 2H RF ASME B 18. 125-250 µIn BS 1873 AARH 7 VCC8221 CHECK VALVE 1/2". : ENDS 0 26 DIMENSIONAL STANDARD OF NOTES 31 REMARKS VALVE TAG NO.1/ ASME B 18.24" 150# Body: ASTM A216 Gr. / THK. 125-250 µIn BS 1868 AARH 7 (SWING TYPE) SPECIAL PARTS P:\Andheri\IndiaProject\254624 HPCL. TYPE or DATASHEET SIZE RANGE(NB) SCH.5 RF.24" 150# Body: ASTM A216 Gr. WCB Trim: 13% CR FLANGED TO ASME B16.2.48 SR0240BAA 20" . FULL FACE TO SUIT RF FLANGES.5 RF. 70 FF ASME B 16.1 1/2" 800# Body: ASTM A105 Trim: 13% CR SW API 602 7 VGC1421 GATE VALVE 2" . 125-250 µIn API 600 AARH FLANGED TO ASME B16.21 ASME B16. 70 FF ASME B 16.2.24" 150# Body: ASTM A216 Gr.1 1/2" 800# Body: ASTM A105 Trim: 13% CR SW BS EN ISO 15761 7 VRC1411 GLOBE VALVE 2" . WCB Trim: 13% CR FLANGED TO ASME B16. 3 MM THICK RF FF ASME B16. WCB Trim: 13% CR 7 VRC8211 GLOBE VALVE 1/2". 125-250 µIn API 600 AARH 7 Locking Arrangement Reqd VGC1421-L GATE VALVE 2" .24" 150# 150# NBR.21 FASTENERS BL0101AAA STUD BOLT / NUTS 1/2" . 3 MM THICK NBR.18" 150# ASTM A 105 RF ASME B 16.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 . RATING No BLINDS MATERIAL BLIND FLANGE: FB0140AAA FINISH 125-250 µIn AARH BLIND FLANGE: FB0240BAA FINISH 125-250 µIn AARH 1/2" .5 RF. 70 FF ASME B 16. No.24" 150# ASTM A515 GR.24" 150# ASTM A515 GR. PROJECT NAME REV.18" 20" .12" 150# ASTM A 105 RF ASME B 16.1 1/2" 800# Body: ASTM A105 Trim: 13% CR SW BS EN ISO 15761 7 (PISTON LIFT TYPE) VCC1411 CHECK VALVE 2" .18" 150# ASTM A 105 RF ASME B 16. WCB Trim: 13% CR FLANGED TO ASME B16.48 GASKETS GK0202ABA GASKET GK0202BBA GASKET 1/2" . 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECTWHITE OIL TERMINAL PIPING CLASS: A09E0 CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.48 SR0240AAA SPACER: FINISH 125250 µIn AARH SPACER: FINISH 125250 µIn AARH 14" .18" 150# ASTM A193 GR. B7 / ASTM A194 GR.5 SPECTACLE BLIND: SB0140AAA FINISH 125-250 µIn AARH 1/2" .48 SA0140AAA SPADE: FINISH 125250 µIn AARH SPADE: FINISH 125250 µIn AARH 14" .18" 150# ASTM A 105 RF ASME B 16. PAGE NO.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No.24" 150# ASTM A515 GR.48 SA0240BAA 20" .5 20" .

NO. No. PROJECT NAME REV. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECTWHITE OIL TERMINAL PIPING CLASS: A09E0 CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD. ERRECTION & REPAIR DETAILS. NOTE 7: REFER VALVE MATERIAL SPECIFICATION (DOC.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 R 16" EF ER 14" N . BRANCHING TABLE BRANCH SIZE SIZE 1/2" 3/4" 1" 1 1/2" 2" HEADER SIZE 3" 4" 6" 8" 1/2" T H H H H H T H H H H T H H H T H H T T T SH SH SI SH SH SI SI SI SF SF SF SF SH SH SI SI SF SF SF SF SH SH SI SF SF SF SF SH SH SF SF SF SF SE SE SF SF SF SE SE SF SF SE SE SF SE SE SE SE STUB 0N WITH REINFORCEMENT PAD SH STUB 0N WITHOUT REINFORCEMENT PAD SF STUB IN WITH REINFORCEMENT PAD SI STUB IN WITHOUT REINFORCEMENT PAD H HALF COUPLING 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" LEGEND T EQUAL / REDUCING TEES 12" O TE 5 10" SI SI SI SF SF SF SF 18" 20" 24" P:\Andheri\IndiaProject\254624 HPCL. NOTE 4 : 1/2" TO 3" FOR BRANCH CONNECTION AND HEADER SIZES 4" TO 14" USE NOTE 5: HEADER SIZES 4" TO 24" AND BRANCH SIZES 1/2" TO 3" . NO. BRANCH SIZE SHALL BE OF 4" STUB IN WITHOUT REINFORCEMENT PAD ALONGWITH A BLIND FLANGE HAVING TAPPED HOLE OF REQD BRANCH SIZE. FOR 16" TO 24" HEADER SIZES MIN. 254624-400-SP-PIP-018) FOR DATASHEET. PIPE WALL THICKNESS CALCULATION IS BASED ON LINE CONDITION.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No. : 0 27 OF 31 NOTES: NOTE 1: ALL PIPING COMPONENTS OF SIZES 4" AND ABOVE SHALL BE INTERNALLY CEMENT LINED AS PER AWWA C205 NOTE 2: ALL WELDED PIPES AND FITTINGS SHALL BE 100% RADIOGRAPHED NOTE 3: FOR 24" PIPE SIZE. 256324-400-PIP-A4-3731 ATTACHED WITH THIS SPEC ) FOR 4" TO 14" HEADER SIZES MIN. BRANCH CONN SHALL BE AS PER FOLLOWING ( REFER DWG. BRANCH SIZE SHALL BE OF 4" STUB IN WITH REINFORCEMENT PAD ALONGWITH A BLIND FLANGE HAVING TAPPED HOLE OF REQD BRANCH SIZE. NOTE 6: PLEASE REFER SPEC FOR CEMENT LINED PIPING FOR FIREWATER SERVICE (DOC NO. 254625-300-SP-PIP-022 REV-B) FOR FABRICATION. PAGE NO.

3" X 2" 3" X 2" SCH 10S SCH 10S ASTM A403 GR WP304.3" SCH 10S ASTM A403 GR WP304.9 REDUCING TEE REDUCING TEE 1/2" .1 1/2" 2" . BY / DATE APPR. 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECTWHITE OIL TERMINAL PIPING CLASS: A20A0 CLIENT : PROJECT NAME REV.1 1/2" 3" X 2" 3000# SCH 10S ASTM A182 GR F304 ASTM A403 GR WP304.3" 3000# SCH 10S ASTM A182 GR F304 ASTM A403 GR WP304.3" 3000# SCH 10S ASTM A182 GR F304 ASTM A403 GR WP304. TEMP : 38° C 50 19.11 ASME B16. SMLS SW BW ASME B16. 2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2") SCH 10S x SCH 40S SCH 10S x SCH 40S SCH 10S x SCH 40S ASTM A182 GR F304 ASTM A182 GR F304 ASTM A182 GR F304 LEB-SEP LEB-SEP LEB-SEP MSS SP-95 MSS SP-95 MSS SP-95 REDUCER CONC. SMLS SW BW ASME B16. LUBRICITY IMPROVER. No. SWAGE CONC.9 ASME B16. SHEET NO. SMLS ASTM A403 GR WP304.19 1/2". SMLS TBE ASME B36. / THK. BY / DATE CHKD.09 MAW / 15. SMLS BW ASME B16.5D EQUAL TEE EQUAL TEE 1/2".11 COUPLING HALF 1/2" -1 1/2" 3000# ASTM A182 GR F304 SW ASME B16. 2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2") SCH 10S x SCH 40S SCH 10S x SCH 40S SCH 10S x SCH 40S ASTM A182 GR F304 ASTM A182 GR F304 ASTM A182 GR F304 LEB-SEP LEB-SEP LEB-SEP MSS SP-95 MSS SP-95 MSS SP-95 SWAGE ECC. ANTIOXIDANT IMPROVER.11 ASME B16.19 ASME B36.19 PIPE NIPPLE FITTINGS ELBOW 90 DEG ELBOW 90 DEG 1/2" 1 1/2" SCH 40S ASTM A312 GR TP304.11 STUB END 2" . SWAGE ECC. RATING CORROSION ALLOWANCE GOVERNING RATED CONDITION PRES : 20 kg/cm²g. REDUCER ECC.5D ELBOW 45 DEG ELBOW 45 DEG 1/2". SMLS ASTM A312 GR TP304.3" 3000# SCH 10S ASTM A182 GR F304 ASTM A403 GR WP304. SWAGE CONC.1 1/2" 2" .9 COUPLING FULL 1/2" -1 1/2" 3000# ASTM A182 GR F304 SW ASME B16.9 SWAGE CONC.9 CAP 2" .3" SCH 40S SCH 10S ASTM A312 GR TP304. CATENE IMPROVER. SMLS BW BW ASME B16.1 1/2" 2" . SMLS SW BW ASME B16.58 65 19. SWAGE ECC.1 1/2" 2" .09 SNA / 15.10. SMLS BW ASME B16. BY / DATE A APPROVAL SAB / 15.3" SCH 10S ASTM A403 GR WP304. SMLS PE BE ASME B36.12 RATING 150# ITEM CODE TYPE SIZE RANGE (NB) MATERIAL ENDS DIMENSIONAL STANDARD NOTES REMARKS PIPE PIPE PIPE 1/2". BLUE DYE DOS -29 20 38 20 SCH. 0 28 OF 31 0 mm SERVICE SERVICE CODE RATED TEMPERATURE (° C) RATED PRESSURE (Kg/cm²g) POUR POINT DEPRESSANT.9 R = 1. : HINDUSTAN PETROLEUM CORPORATION LTD.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No. MARKER.10.9 R = 1.10. SMLS SW BW ASME B16.09 B C D P:\Andheri\IndiaProject\254624 HPCL.9 REVISION ISSUED FOR PREP.11 ASME B16.11 ASME B16.

: HINDUSTAN PETROLEUM CORPORATION LTD. TRIM-SS304 SW FLANGED TO ASME B16. 1/2" .1 1/2" 800# BODY-ASTM A182 GR F304 TRIMSTELLITED.5 BLIND FLANGE.5 GASKETS SS304 SPIRAL WOUND. 63 TO 125 µInAARH BS EN ISO 15761 GLOBE VALVE 2" . 254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECTWHITE OIL TERMINAL PIPING CLASS: A20A0 CLIENT : PROJECT NAME REV. STEM-SS304 BODY-ASTM A351 GR CF8. / THK. No.1/ ASME B 18. 63 TO 125 µInAARH BS EN ISO 17292 BALL VALVE 2" -3" 150# BS EN ISO 17292 GATE VALVE 1/2".5 SWRF : FINISH 63-125 µIn AARH SORF : FINISH 63-125 µIn AARH BLINDS 1/2" .2. 63 TO 125 µInAARH API 602 GATE VALVE 2" -3" 150# API600 GLOBE VALVE 1/2" 1 1/2" 800# BODY-ASTM A182 GR F304 TRIMSTELLITED.5 SPECTACLE BLIND. STEM-SS304 BODY-ASTM A351 GR CF8.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .5 ASME B16. TYPE SIZE RANGE (NB) SCH. STEM-SS304 BODY-ASTM A351 GR CF8. 4.5 mm THK GASKET 1/2" . 0 29 DIMENSIONAL STANDARD OF 31 ITEM CODE / TAG NO.1 1/2" 2"-3" 150# 150# ASTM A182 GR F304 ASTM A182 GR F304 RF RF ASME B16. TRIM-SS304 SW FLANGED TO ASME B16.20 4 FASTENERS STUD BOLT / NUT 1/2" .3" 150# ASME B16. GRAPHITE FILLER WITH CS OUTER RING.4" 800# 150# BODY-ASTM A182 GR F304 TRIMSTELLITED.1 1/2" 800# BODY-ASTM A182 GR F304 TRIMSTELLITED. RATING MATERIAL ENDS NOTES REMARKS FLANGES SWRF : FINISH 63-125 µIn AARH SORF : FINISH 63-125 µIn AARH 1/2" .3" FINISH 63 to 125 µIn AARH 150# ASTM A182 GR F304 RF ASME B16.5 ASME B16.4" 150# ASTM A193 Gr.5 RF.B7 / ASTM A194 Gr 2H RF ASME B 18.5 RF. SHEET NO. RF FINISH 1/2" .3" 63 to 125 µIn AARH 150# ASTM A182 GR F304 RF ASME B16. 63 TO 125 µInAARH BS EN ISO 15761 BS 1868 SPECIAL PARTS P:\Andheri\IndiaProject\254624 HPCL. TRIM-SS304 SW FLANGED TO ASME B16. TRIM-SS304 SW FLANGED TO ASME B16.SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No. STEM-SS304 BODY-ASTM A351 GR CF8.2.1 1/2" 2"-3" 150# 150# ASTM A105 ASTM A105 RF RF ASME B16.5 RF.4" 150# BS 1873 CHECK VALVE CHECK VALVE 1/2" 1 1/2" 2" .5 RF.2 VALVES BALL VALVE 1/2".

254624-400-SP-PIP-001 254624 VISAKH MARKETING INSTALLATION RESITEMENT PROJECTWHITE OIL TERMINAL PIPING CLASS: A20A0 CLIENT : PROJECT NAME REV. 0 30 OF 31 NOTES: NOTE 1 : NOTE 2: NOTE 3 : NOTE 4: REFER " PIPING SPECIFICATION INDEX " DOC NO.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .SPECIFICATION NUMBER PIPING MATERIAL SPECIFICATION PROJECT No. REFER "GENERAL NOTES DOC NO. : HINDUSTAN PETROLEUM CORPORATION LTD. No. 254624-400-SP-PIP-002 Rev D. REFER TABLE-1 OF ANNEXURE-І FOR PRESSURE CLASS: 150# BOLTING TABLE BRANCHING TABLE BRANCH SIZE SIZE 1/2" HEADER SIZE 3/4" 1" 1 1/2" 2" 3" 1/2" T T T T HC HC T T T HC HC T T HC HC T ES HC T T T 3/4" 1" 1 1/2" 2" 3" LEGEND T HC ES TEE (EQUAL / REDUCING) HALF COUPLING BW TEE & REDUCING SWAGE P:\Andheri\IndiaProject\254624 HPCL. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION . PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) . FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC. SHEET NO.

5 mm wherever applicable Bolt length includes height of points Bolt material spec. : ASTM A193 and A194. 150# R. positive tolerance on flange thickness is considered but negative tolerance on bolt is not considered 2 3 4 Gasket thickness = 3 mm / 4.WHITE OIL TERMINAL 254624-400-SP-PIP-001 Rev: 0 Sheet 31 of 31 ANNEXURE. P:\Andheri\IndiaProject\254624 HPCL.1 : STUD BOLT LENGTH FOR ASME B16.F.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . FLANGE NOMINAL PIPE SIZE Bolt Diamete (inches) 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 7/8 7/8 1 1 1 1/8 1 1/8 1 1/4 Bolt Length (mm) 65 70 70 75 75 90 95 95 95 95 100 105 115 120 125 140 140 155 165 180 (inches) 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24 (mm) 15 20 25 32 40 50 65 80 90 100 125 150 200 250 300 350 400 450 500 600 Pieces of Bolts per Set 4 4 4 4 4 4 4 4 8 8 8 8 8 12 12 12 16 16 20 20 NOTES : 1 For calculating bolt length.5.І TABLE.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0 .

CTS No. Kothari House.530 014 Andhra Pradesh Mott MacDonald Consultants (India) Pvt. Ltd.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0. Naval Base Post Visakhapatnam .WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 1 of 23 SPECIFICATION FOR PAINTING: PIPING & EQUIPMENTS Hindustan Petroleum Corporation Ltd Visakha Dispatch Station VR-ATP Area.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .Kurla Road Andheri (East) Mumbai 400 059 P:\Andheri\IndiaProject\254624 HPCL. 185 Off Andheri .doc .

doc . to indemnify Mott MacDonald for all loss or damage resulting therefrom.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 2 of 23 SPECIFICATION FOR PAINTING: PIPING & EQUIPMENTS Client MMCI Project No. Mott MacDonald accepts no responsibility or liability for the consequences of this document being used for a purpose other than the purposes for which it was commissioned. and will by such use or reliance be taken to confirm his agreement." P:\Andheri\IndiaProject\254624 HPCL. Mott MacDonald accepts no responsibility or liability for this document to any party other than the person by whom it was commissioned.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . Any person using or relying on the document for such other purpose agrees. 254624 Issue and Revision Record: Rev A B 0 Date 14/07/09 15/10/09 25/03/10 Originator HBS SRP GVC Checked MAW/JP JSP JSP Approved SNA SNA SNA Description Issued for Information Issued for Approval Issued for execution Group Disclaimer "This document has been prepared for the titled project or named part thereof and should not be relied upon or used for any other project without an independent check being carried out as to its suitability and prior written authority of Mott MacDonald being obtained. HINDUSTAN PETROLEUM CORPORATION LTD.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0.

.................................21 Paint Colour Code for Piping........................................................................................doc ...........................................................................20 Qualification Criteria of Painting Contractor .................................................................18 Inspection and Testing .....................................................................5 Scope.....................................................................................................................................................................6 Equipment ................................................................................................................................................................................ Coating Procedure..................16 Painting System ...............20 List of Recommended Manufacturers............ General...13 Paint Materials .................................................................................................White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0........................................................................... Pumps..................7 Documentation................................................................18 Piping Colour Code..VISAKH MARKETING INSTALLATION RESITEMENT PROJECT ..................................................................................................17 Storage .................................. Piping Etc.. Non Compatible Shop Primer...................18 Guarantee .................................WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 3 of 23 List of Contents 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Page No...............................................................................................................................................................5 Codes & Standards...................................................................................7 Surface Preparation................................... Application & Repair and Documentation ...........................................................................................................................................................................18 Identification of Vessels...........................................22 Annexure 1: Annexure 2: P:\Andheri\IndiaProject\254624 HPCL....................................................................................

VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .doc . Ltd.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0. Hindustan Petroleum Corporation Limited P:\Andheri\IndiaProject\254624 HPCL.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 4 of 23 Abbreviations: CS DFT DM GI ID MS NB OD RCC WFT Company Owner : : : : : : : : : : : : Carbon Steel Dry Film Thickness De-mineralized Galvanized Iron Internal Diameter Mild Steel Nominal Bore Outside Diameter Reinforced Cement Concrete Wet Film Thickness Mott Macdonald Consultants India Pvt.

it shall be deemed that the same shall be supplied or carried out by the contractor. without being limited to the following. drums.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . Platforms etc.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0. walkways. 2. pre-erection and field painting: a. carrying out all the necessary painting. standard specifications etc. d. handrails. vessels.doc . g Marking / identification signs on painted surfaces of piping Hazardous service. pumps.1.1 Extent of Work The following surfaces and materials shall require shop. structural steel supports. electrical panels and motors etc.2. coating and lining on external and internal surfaces as per the tender requirement. equipment like columns. It is understood that contractor shall carry out the work in all respects with the best quality of materials and workmanship and in accordance with the best engineering practice and instructions of Company Site Representative. paints and all other materials required for painting other than Owner's supply. All uninsulated C. pipe. Galvanized and nonferrous piping. Equipment like Pump etc. Wherever it is stated in the specification that a specific material is to be supplied or a specific work is to be done. Any deviation from this standard without written deviation permit from appropriate authority will result in rejection of job. f Identification lettering / numbering on all painted surfaces of piping insulated aluminium clad. This specification defines the requirements for surface preparation.S. e Identification colour bands on all piping as required including insulated aluminium clad. All structural steel work. i j Over insulation surface of pipes wherever required.1 2. ducts and stacks. heat exchangers.1 General This technical specification shall be applicable for the work covered by the contract.1 Scope Scope of work covered in the specification shall include. Painting under insulation for carbon steel as specified. h Supply of all primers.2 2.2 2 2. galvanized and non-ferrous piping. however the contractor is fully responsible for supply of all paint materials. All uninsulated carbon steel piping fittings and valves (including painting of identification marks). etc. furnace. b. The items listed in the heading of tables of paint systems is indicative only. and without prejudice to the various codes of practice. 1. P:\Andheri\IndiaProject\254624 HPCL. vessels. compressors.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 5 of 23 1 1. ladders. selection and application of paints on external surfaces of piping. c All items contained in a package unit as necessary.

A. 1964 Ed. U. 2. the following codes and standards shall be followed for the work covered by this contract.2.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . to keep a set of latest edition of above standards and codes at site.2. Indian Standard for Pipeline Identification-Colour Code.doc . However.1 above and the detailed specifications of the contract. Changes and deviations required for any specific job due to client requirement or otherwise shall be referred to Company for deviation permit. the same shall be painted as per the relevant specifications: a. National Association of Corrosion Engineers. only after the mechanical completion.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0.2 The following surfaces and materials shall not require painting in general. IS-5. IS 2379-1990 : 3.. Scheme for identification of piping systems: American National Standards Institution. U.3 Steel Structures Painting Council. (NACE). (Surface Preparation Specifications (SSPC-SP).2 3.1 Swedish Standard .3 Plastic and / or plastic coated materials Non-ferrous materials like aluminium etc Unless otherwise instructed final painting on pre-erection / shop primed pipes shall be painted in the field. British Standards (Surface Finish of Blast-cleaned for Painting) BS-4232.2 Surface Preparation Standards Following standards shall be followed for surface preparations: 3.S. at his own cost. IS-101. testing on systems are completed as well as after completion of steam purging wherever required.3 3.1-1981 : : : Paint Colour Code for Piping Methods of test for ready mixed paints and enamels.A. if there are any specific requirements by the owner.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 6 of 23 k Repair work of damaged / pre-erection / fabrication shop primer and weld joints at field. 2004 Ed. 2. 2. The contractor shall arrange.4 3 3.SIS-05 5900-1967 (Surface preparations standards for Painting Steel Surfaces). This standard contains photographs of the various standards on four different degrees of rusted steel and as such is preferable for inspection purpose by the Company Site Representative.2.S. P:\Andheri\IndiaProject\254624 HPCL.1 Codes & Standards Without prejudice to the provision of Clause 1.2.2. c.4 3. 3. ASA A 13.

4 4. The temperature of the substrate shall be at least 3deg.4 Rev: 0 Page 7 of 23 The paint manufacturer's instructions shall be followed as far as practicable at all times. Particular attention shall be paid to the following: a.C shall be maintained for proper chemical curing of the two component (epoxy) internal coatings of storage tanks. hand power tools for cleaning and all equipments. Application of paints and recommended limit on time intervals between coats. 4. 5.doc .White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0. Desiccant type De-humidifiers shall be used to maintain the Relative Humidity and Temperature during the application of coating materials. b. Proper surface preparation contributes more to the success of the paint protective system. a.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .1.1 Equipment All tools.2 Mill scale. The minimum acceptable standard in case of manual or hand tool cleaning shall be ST. depending on condition of steel surface and as instructed by Company Site Representative. Coating Procedure. shot / sand blasting equipments & air compressors etc.1 Surface Preparation. Application & Repair and Documentation General In order to achieve the maximum durability. blast material. Manual or hand tool cleaning. Remove all other contaminants. 5.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 3. Mechanical mixing shall be used for paint mixing operations in case of two pack systems except that the Company Site Representative may allow the hand mixing of small quantities at his discretion.1.1 5. Mixing and thinning.1.2 or equivalent. Blast cleaning.3 Blast cleaning shall not be performed where dust can contaminate surfaces undergoing such cleaning or during humid weather conditions having humidity exceed 85%. oil. in case of mechanical or power tool cleaning it shall be ST.2 5 5. Instructions for storage to avoid exposure as well as extremes of temperature. then blast cleaning shall be SA 3 as per Swedish Standard. required to be used shall be suitable for the work and all in good order and shall be arranged by the contractor at site and in sufficient quantity. rust. Non Compatible Shop Primer. The Dehumidifiers shall be based on at least two air charges per hour of the enclosure. scaffolding materials. by use of an aromatic solvent prior to surface cleaning. one or more of following methods of surface preparation shall be followed. Mechanical or power tool cleaning. spray Guns. brushes. c. Surface preparation prior to painting. grease etc. rust scale and foreign matter shall be removed fully to ensure that a clean and dry surface is obtained.3 or equivalent in case of blast cleaning it shall SA 2-1/2 OR equivalent as per Swedish Standard SIS-05-5900-1967 or equivalent. Adhesion of the paint film to surface depends largely on the degree of cleanliness of the metal surface. Where highly corrosive conditions exist. rollers. The RH (Relative Humidity) shall be maintained at less that 60% and air temperature inside the tanks in the range of 25 – 40 deg. c. P:\Andheri\IndiaProject\254624 HPCL. b.C above the dew point. d.

5. On completion of blasting operation. chipping hammers.e. The blasting nozzles should be venturi style with tungsten carbide or boron carbide as the materials for liners. shall be removed by hammering.2.1 5. P:\Andheri\IndiaProject\254624 HPCL. 5. during unfavourable weather conditions. This should be done immediately and in any case within 4 hours of cleaning of surface.4 Rev: 0 Page 8 of 23 Irrespective of the method of surface preparation.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .2.brushes.2 Mechanical or Power Tool Cleaning Power tool cleaning shall be done by mechanical striking tools.1.055” maximum in case of steel and malleable iron and 0. On completion of cleaning. mill scale spatters. Compressed air shall be free from moisture and oil. the Company Site Representative shall have the liberty to control the time period. at his sole discretion and/or to insist on re-cleaning. the blasted surface shall be clean and free from any scale or rust and must show a grey white metallic lustre. Chilled cast iron.1 Procedure of Surface Preparation Blast Cleaning Shot/ Grit Blast Cleaning The surfaces shall be blast cleaned using one of the abrasives: A12O3 particles chilled cast iron or malleable iron and steel at pressure of 7 kg/cm² at appropriate distance and angle depending of nozzle size maintaining constant velocity and pressure. wire brushing or combination of the above methods.2.1.04” maximum in case of chilled iron. On completion of cleaning. emery paper cleaning. grinding wheels or rotating steel wire. c. loose material shall be removed from the surface by clean rags and the surface shall be bushed. which is to be cleaned. 5. Finally the surface may be washed with water and dried for effective cleaning. at times of unfavourable weather conditions. the first coat of primer must be applied by brush on dry surface. b. scrapping tools. dusted and blow off with compressed air/steam to remove all loose matter.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0.2.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 5. as may be required. 35 to 50 microns).2 5. blasting and painting shall be avoided as far as possible.doc . shall be removed by clean rags and /or washed by water or steam and thoroughly dried with compressed air jet before application of paint. Hand tool cleaning normally consists of the following: a. Surface profile shall be uniform to provide good key to the paint adhesion (i. If possible vacuum collector shall be installed for collecting the abrasives and recycling. In general.3 Manual or hand tool cleaning Manual or hand tool cleaning is used only where safety problems limit the application of other surface preparation procedure and hence does not appear in the tables of paint systems. Blast cleaning shall not be done outdoors in bad weather without adequate protection or when there is dew on the metal. Primer or first coat of paint shall be applied within 4 hours of surface preparation. malleable iron and steel shall be in the form of shot or grit of size not greater than 0. Hand de-scaling and/ or hammering Hand scraping Hand wire brushing Rust. However. swept. Nozzles orifice may vary from 3/16” to ¾”. the detached rust mill scale etc. old coatings and other foreign matter. Excessive burnish of surface shall be avoided as it can reduce paint adhesion. before primer application is taken up.

Blast cleaned surface shall be coated with one complete application of primer as soon as practicable but in no case later than 4 hrs. Applied paint should have the desired wet film thickness.3 5. When the successive coat of the same colour have been specified. Each coat shall be in proper state of cure or dryness before the application of succeeding coat. as shop coat.3 Non-Compatible shop coat primer The compatibility of finishing coat should be confirmed from the paint manufacturer. Material shall be considered dry for recoating when an additional coat can be applied without the development of any detrimental film irregularities.doc .5 5.6 b. 5. P:\Andheri\IndiaProject\254624 HPCL. Air spray application shall be in accordance with the following: a. If the shop coat is in satisfactory condition showing no major defect. The touch up primer and finishing coat(s) shall be identified for application by Company Site Representative. The air from the spray gun impinging against the surface shall show no condensed water or oil. In the event of use of primer such as zinc Rich epoxy. wind or in environment where injurious airborne elements exists. De-humidifier equipment shall be used to control the RH and Dew point for proper curing of internal coating of storage tanks. The equipment used shall be suitable for the intended purpose. Traps or separators shall be provided to remove oil and condensed water from the air.5. The air caps. and needles shall be those recommended by the manufacturer of the equipment for the material being sprayed.5.2 5. Manufacturer instruction shall be followed for inter coat interval.5.4 5. 5. the same day. The equipment shall be kept in satisfactory condition to permit proper paint application.1 Coating Procedure and Application Surface shall not be coated in rain.5. If shop primer is not compatible with field primer then shop coat primer should be completely removed before application of selected paint system for particular environment.5. Any spots or areas missed in application shall be recoated and permitted to dry before the next coat is applied. the shop coat shall not be removed. The tinting material shall be compatible with the material and not detrimental to its service life.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0. To the maximum extent practicable. shall be capable of properly atomizing the paint to be applied. and shall be equipped with suitable pressure regulators and gauges.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . sufficiently to produce enough contrast to indicate complete coverage of the surface.4 Shop primed surfaces will only be 'spot cleaned' in damaged areas by means of power tool brush cleaning or hand tool cleaning and then spot primed before applying one coat of field primer unless otherwise specified. the paint system shall depend on condition of shop coat. when practical. 5. nozzles. alternate coat shall be tinted. when the steel surface temperature is less than 5˚F above dew point when the relative humidity is greater than 85% or when the temperature is below 40°F. each coat of material shall be applied as a continuous film uniform thickness free of probes.5. such as lifting or loss of adhesion of the under coat. These traps or separators must be of adequate size and must be drained periodically during operations.5 5.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 9 of 23 5. inorganic zinc silicate etc.

dried paint. If spray gun shows choking. Airless spray equipment is mounted on wheels. If these surfaces are coated. finished flange faces. The atomizing air pressure at the gun shall be high enough to properly atomize the paint but not so high as to cause excessive fogging of paint. or less by over spray Spray equipment shall be kept sufficiently clean so that dirt. Ideally fluid hoses should not be less than 3/8” ID and not longer than 50 ft to obtain optimum results.023” tip size will provide a good spray pattern. Airless spray usually is faster. 30:1 pump ratio and 0. which will ensure that a wet layer of paint is deposited on the surface.5.2 by SSPC. Rev: 0 Page 10 of 23 Ingredients shall be kept properly mixed in the spray pots or containers during application by continuous mechanical agitation. excessive evaporation of solvent. This results in more rapid coverage with less over spray. and paint is aspirated in a hose that sucks paint from any container. h. k. USA. Paint is delivered to the spray gun at this pressure through a single hose within the gun. cleaner. During application. including drums. if not accessible by brush.7 Airless spray application shall be in accordance with the following procedure: as per steel structure paint Manual Vol. All nameplates. The pressure on the material in the pot shall be adjusted when necessary for changes in elevation of the gun above the pot. immediately de-choking procedure shall be followed. de-choking steps shall be followed immediately. Edges of structural shapes and irregular coated surfaces shall be coated first and an extra pass made later. e. Air less spray relies on hydraulic pressure rather than air atomization to produce the desired spray. The unit shall have inbuilt agitator that keep the paint uniformly mixed during the spraying. more economical and easier to use than conventional air spray. All runs and sags shall be brushed out immediately or the paint shall be removed and the surface repainted. The pressure on the material in the pot and of the air at the gun shall be adjusted for optimum spraying effectiveness. i. The unit shall consist of inbuilt strainer. with overlapping at the edge of the spray pattern. which are forced through a small orifice resulting in atomization of paint without the use of air. the component shall be cleaned and resorted to its original condition.1 & Vol. Any solvents left in the equipment shall be completely removed before applying paint to the surface being painted.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 c. In case of High Build Epoxy coating (two pack). and other foreign materials are not deposited in the paint film. 5.doc . Areas inaccessible to the spray gun shall be painted by brush. P:\Andheri\IndiaProject\254624 HPCL. d. manufacturer’s identification tags. In case of gun choking. An air compressor or electric motor is sued to operate a pump to produce pressures of 1000 to 6000 psi. The trigger of the gun should be released at the end of each stroke.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0. control valve items and similar items shall be masked to prohibit coating deposition.020-0. Usually very small quantities of thinning are required before spray. Paint shall be applied in a uniform layer. f. The spray patterns shall be adjusted so that the paint is deposited uniformly.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . daubers or sheepskins shall be used. g. j. a single paint stream is divided into separate streams. the gun shall be held perpendicular to the surface and at a distance.

Drying time of the applied coat should not exceed maximum specified for it as a first coat.6. c.10 5.7. blistering formation of pores. This has to be ensured in the qualification trial. e.doc . This work shall be done very carefully and by experienced personnel.7 5. irregular surface. No paint shall be force dried under conditions. Rounds or oval brushes are most suitable for rivets.1 Drying of coated surfaces No coat shall be applied until the preceding coat dries off completely. which will cause cracking. or detrimentally affect the conditions of the paint. 5.8 Rev: 0 Page 11 of 23 Brush application of paint shall be in accordance with the following: a. There shall be a minimum of brush marks left in the applied paint.5. For each coat the painter should know the WFT corresponding to the specified DFT and standardize the paint application technique to achieve the desired WFT. There shall not be any formation of “Whiskers” and holes in the coating.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0.2 P:\Andheri\IndiaProject\254624 HPCL. and rough or pitted steel.7.3 5. wrinkling. Wide flat brushes are suitable for large flat areas.6.6 5.4 5. the repair of damaged coating of pre-erection/fabrication shall be as given below. d. No drier shall be added to paint on the job unless specifically called for in the manufacturer’s specification for the paint. Brushes shall be of a style and quality that will enable proper application of paint. bolts.6. c The men manipulate the sling so that an even coating is obtained all round the bottom. The coating film shall be inspected at the bottom by mirror.5. f. Surfaces not accessible to brushes shall be painted by spray. 5.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . if it exceeds the paint material has possibly deteriorated or mixing is faulty.6. daubers. b.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 5. Any runs or sags shall be brushed out. Repair of damaged inorganic zinc silicate primer or Etch Primer after erection/welding: 5. snow and freezing until dry to the fullest extent practicable. but they shall not have width over five inches.5.1 Repair of damaged paint surface Where paint has been damaged in handling and in transportation.2 5.5m long is held under the pipe by two men from the top in a sling-like position b It is then moved up and down and slowly moved forward while fresh coating is poured on top of the pipe. condensation. contamination. Paint shall be protected from rain. Paint shall be applied into all corners. The material shall be considered dry for re-coating when another coat can be applied without the development of any film irregularities such as lifting or loss of adhesion of undercoats.9 Manual application by sling (where 6 O’ clock position of pipe is not approachable) a A canvas strip (alternatively a tinplate strip) about 450 mm wide and 1. or sheepskin. 5.

Plastic and Stainless Steel Insulation or Fireproofing Galvanized Steel Concrete. Feather the primer over the intact adjacent surface surrounding the damaged area by emery paper.3 Repair of damaged pre-erection and shop priming in the design temperature range of -90° C to 300° C. Surface preparation shall be done as per procedure 5. Transite.2 Masking or compounds used to protect non-painted surface must be removed prior to completion of the job.9. Blast cleans the surface if possible. Shop priming / pre-erection priming with P-1 shall be done only with airless spray.2 5. Masonry.1 5.doc .8. Factory Finished Buildings 5. Stucco.2. 5. One coat of P-1 /P-2 shall be applied wherever damage is observed on pre-erection / prefabrication / shop primer of Inorganic Zinc Silicate coating (P-1) or Etch Primer (P-2). P:\Andheri\IndiaProject\254624 HPCL. 5.9. Including Filters. Factory Finished Control Panels Factory Finished Instrument Cases and Meters Factory Finished Equipment.8.1 Surfaces not to be painted The following are not to be painted and must be protected from painting: • • • • • • • • • • • • • • Porcelain Gauge Glasses Meter Faces Valve Stem and Threads Working Surfaces of Equipment Name Plates Aluminum. Etc.9 5.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0. For large flat surface field painting shall be done by airless spray otherwise brush can be used. Control Valves.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 12 of 23 Quickly remove the primer from damaged area by mechanical scraping and emery paper to expose the white metal.7.3 Paint Application Shop priming / pre-erection priming with P-1 shall be done only on blasted surface.8 5. Etc.8. 5.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .

All the safety requirements stated in the relevant equivalent Standards and its component parts apply in addition to any applicable federal. They shall be in accord with the instruction and requirements of insurance underwriters. anomalies. film thickness. Details of non-compliance. Type of testing equipments and calibration. progress of work versus program. mask etc. 6. Code and batch numbers of paint materials used.1 Field Safety and Hygiene Industrial hygiene and safe working practice in connection with the painting work shall be strictly followed to avoid potential hazards to health and of fire.1. surface profile. Particulars of surface preparation and paint application during trials and during the work. protectors such as goggles.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 13 of 23 6 Documentation • • • • • • • A written quality plan with procedure for qualification trials and for the actual work. Special care shall be taken with regard to the following matters: 6. Additionally.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . state and local rules and requirements.3 6. appropriate protectors such as gas masks etc. Daily progress report with details of weather conditions.1 When surfaces are to be prepared by blast cleaning or with the use of power tools.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0. Results of measurement of temperatures relative humidity.2 6.1. When painting work is to be carried out using organic solvent in an almost airtight environment. shall be worn. Monitor for any fire around the work location and extinguish the fire prior to work. appropriate ventilating and lighting equipments shall be provided. shall be used. 6.1.doc . if observed. holiday detection. no of coats and type of materials applied. adhesion tests with signature of appropriate authority.1. rejects and repairs. particular of applications.4 P:\Andheri\IndiaProject\254624 HPCL.

standing and wire brushing.3 SSPCSP-3 -- -- This method is applied when the surface is exposed to normal atmospheric conditions when other methods cannot be adopted and also for spot cleaning during maintenance painting.2 SSPC--SP-2 Description Remarks 1 Manual or Cleaning hand tool 2 Removal of loose rust. Mill scale. Various International Standards (Equivalent) Swedish SSPCBritish Standard NACE. 5900 ST.doc . also for conventional paint systems used under fairly corrosive P:\Andheri\IndiaProject\254624 HPCL. wire brushing and grinding. 3. until at least 95% of each element of surface area is free of all visible residues with desired surface profile. Removal of all visible rust. loose mill scale and loose paint. vinyl. after removal of dust.0): Surface Preparation Standards Sl.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 14 of 23 Table-1 (For Clause 5.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . SP Standard SIS-05USA USA BS-4232. No.2 SA 2½ SSPCSP-10 NACE# 2 Second Quality The minimum requirement for chemically resistant paint systems such as epoxy. surface should have a pronounced metallic sheen. White metal Blast cleaning to white metal cleanliness. de-scaling. Near white metal Blast cleaning to near white metal cleanliness. ST.1 SA 3 SSPCSP-5 NACE# 1 First Quality Where extremely clean surface can be expected for prolong life of paint system. paint & foreign matter 100% cleanliness with desired surface profile. 3. polyurethane based and inorganic zinc silicate paints.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0. scrapping. chipping. sanding. Surface should have a faint metallic sheen Mechanical or power tool Cleaning Removal of loose rust loose mill scale and loose paint to degree specified by power tool chipping.

paint & foreign matter. No. Rev: 0 Page 15 of 23 Description Various International Standards (Equivalent) Swedish SSPCBritish Standard NACE. mill scale.3 Third Quality For steel required to be painted with conventional paints for exposure to mildly corrosive atmosphere for longer life of the paint systems. SP Standard SIS-05USA USA BS-4232. removal of all visible rust.4 P:\Andheri\IndiaProject\254624 HPCL.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . 5900 Remarks conditions to obtain desired life of paint system. Surface profile is not so important SA 1 SSPCSP-7 NO.doc .3 Commercial Blast Blast cleaning until at least two-third of each element of surface area is free of all visible residues with desired surface profile.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Sl.4 Brush-off Blast Blast cleaning to white metal cleanliness. SA 2 SSPCSP-6 NO. 3. 3.

VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 7 Rev: 0 Page 16 of 23

Paint Materials
Paint manufacturers shall furnish the characteristics of all paints materials on printed literature, along with the test certificate for all specified characteristics given in this specification. All the paint materials shall be on first quality and conform to the following general characteristics as mentioned below.

7.1

Inorganic Zinc Silicate Coating ( Code: P-1)
A two pack air drying self curing solvent based Inorganic Zinc silicate coating for use on steel surfaces. Volume Solids (Approx.) Dry film thickness per coat Theoretical Coverage Weight per Litre Touch dry at 30ْ C Hard Dry at 30ْ C Over coating Intervals Pot life at 30ْ C : : : : : : : : 60%vol by solids 65-75 microns 8-9 sq.m/ coat/litre 2.2 Kg/litre 30minutes 12Hrs. Min: 8 Hrs at 20ْ C & 50% RH 4-6 Hrs

7.2

Etch Primer (Code: P-2)
A two pack Polyvinyl butyral Resin medium cured with Phosphoric acid solution pigmented with Zinc Tetroxy Chromate. Volume Solids (Approx.) Dry film thickness per coat Theoretical Coverage Weight per Litre Touch dry at 30ْ C Hard Dry at 30ْ C Over coating Intervals Pot life at 30ْ C : : : : : : : : 7-8% 8-10micron 8-10 1.2 2Hrs 24Hrs Min: 4-6Hrs not applicable

7.3

Zinc Phosphate Epoxy Primer (Code: P-3)
A Two component Polyamide cured epoxy resin medium, pigmented with zinc phosphate. Volume Solids (Approx.) Dry film thickness per coat Theoretical Coverage Weight per Litre Touch dry at 30ْ C Hard Dry at 30ْ C Over coating Intervals Pot life at 30ْ : : : : : : : : 40% 40-50micron 8-10sq.m/coat/litre 1.4 Kg/litre 30 minutes 24 Hrs Min: 8 Hrs 8 Hrs

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VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 17 of 23

7.4

Polyamide Cured High Build Epoxy Micaceous Iron Oxide Coat (Code: F-1)
It is a two component High Build Epoxy Coating ideally suited for exterior application & pigmented with micaceous iron oxide (MIO), a lamellar plate-like pigment that forms a thick lustrous layers after application. Volume Solids (Approx.) Dry film thickness per coat Theoretical Coverage Weight per Litre Touch dry at 30ْ C Hard Dry at 30ْ C Over coating Intervals Pot life at 30ْ C : : : : : : : : 53% volume by solid 100-125 micron 5.3-4.24 sq.m/coat/litre 2-2.5 Hrs 5-6 days 6-8 Hrs

7.5

Acrylic Polyurethane Finish Paint (Code: F-2)
It is two pack Aliphatic Isocytane cured acrylic finish paint. Part-A consist of Polyacrylate Polyol with appropriate primer extenders, solvent and additives & part-B consist of Aliphatic Polyisocyanate with appropriate solvents and additives. Part-A and Part-B are to be mixed together to form a pigmented polyurethane paint in suitable proportion as recommended by manufacturer. Volume Solids (Approx.) Dry film thickness per coat Theoretical Coverage Weight per Litre Touch dry at 30ْ C Hard Dry at 30ْ C Over coating Intervals Pot life at 30ْ : : : : : : : : 40-45% 30-40 micron 10-13sq.m/coat/litre 1.3kg/litre 1 Hr. Overnight Min: Overnight (12 Hrs) 6-8 Hrs.

8
8.1

Painting System
Field Paint System for structural, utility, piping, Equipment, Hydrocarbon Pumps, Hydrocarbon lines (For Temperature less than 90ْ C) (Un insulated CS Lines): ACTIVITY Surface Preparation Primer Coat Intermediate Coat Final Coat TYPE SA-2 1/2 P-1 F-1 F-2 TOTAL DFT DFT (µ) ------70 100 2 x 60 230

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VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 8.2 For Galvanised Pipe/ Galvanised surface: ACTIVITY Surface Preparation Primer Coat Intermediate Coat Final Coat TYPE ST.2 P-2 P-3 F-2 TOTAL DFT DFT (µ) ------8 50 2 x 40 138 Rev: 0 Page 18 of 23

NOTES:
1. Covering capacity and DFT depends on method of application. Covering capacity specified above are theoretical. Allowing the losses during application, min specified DFT should be maintained. All primers and finish coats should be cold cured and air drying unless otherwise specified. All paints shall be applied in accordance with manufacturer's instructions for surface preparation, intervals, curing and application. The surface preparation, quality and workmanship should be ensured. Technical data sheets for all paints shall be supplied at the time of submission of quotations.

2. 3.

4.

8.3

List of recommended Manufacturers The paints shall conform to the specifications given above and best quality in their products range of manufacturers listed in Annexure–I.

9

Storage
All paints and painting materials shall be stored only in rooms to be arranged by contractor and approved by Company Site Representative for the purpose. All necessary precautions shall be taken to prevent fire. The storage building shall preferably be separate from adjacent building. A signboard bearing the word “PAINT STORAGE – NO NAKED LIGHT – HIGHLY INFLAMMABLE” shall be clearly displayed outside.

10

Piping Colour Code
The colour code shall be followed as given in Annexure-II.

11

Identification of Vessels, Pumps, Piping Etc
As per colour coding given in Annexure-II

12
13.1

Inspection and Testing
All painting materials including primers and thinners brought to site by contractor for application shall be procured directly from manufacturer as per specifications and shall be accompanied by manufacturer's test certificates. Paint formulations without certificates are not acceptable.

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the extra cost should have prior approval of Company Site Representative.4. contractor shall be responsible for making good any defects found during final inspection/guarantee period/defect liability period as defined in general condition of contract. All costs there shall be borne by the contractor. The record of inspection shall be maintained in the registers. This shall be approved by Company Site Representative before application of paints on surface of chimney. 13. in the presence of inspector nominated by Company Site Representative. Stages of inspection are as follows: (a) Surface preparation (b) Primer application (c) Each coat of paint In addition to above. the primer should be applied to cover the crevices. P:\Andheri\IndiaProject\254624 HPCL. Irrespective of the inspection. 13.g. Red oxide zinc chromate or zinc chromate or Red lead primer etc.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 19 of 23 13. The thickness of paint on test panels shall be determined by using gauge such as 'Elkometer'. This should be approved by Company Site Representative before application of successive coats. the thickness of the individual coat shall be checked by application of each coat of same paint on M. record should include type of shop primer already applied on equipment e. The painting work shall be subject to inspection by Company Site Representative at all times.2 Company Site Representative at his discretion may call for tests for paint formulations.1 The shades of successive coats should be slightly different in colour in order to ensure application of individual coats.S. surface profile gauge for checking of surface profile in case of sand blasting. corners. The thickness of each coat shall be checked as per provision of this specification. Any defect noticed during the various stages of inspection shall be rectified by the contractor to the entire satisfaction of Company Site Representative before proceeding further.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . Dry film thickness (D F T)) shall be checked and recorded after application of each coat and extra coat of paint should be applied to make-up the DFT specified without any extra cost to owner. Dry film thickness of each coat.4 Primer Application After surface preparation.4. 13.doc . repair and approval at intermediate stages of work.3 13. sharp edges etc. 13. Contractor shall arrange to have such tests performed including batch-wise test of wet paints for physical & chemical analysis. In particular. Holiday detectors and pinhole detector and protector wherever required for checking in case of immersion conditions shall also be provided by the contractor.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0. following stage-wise inspection will be performed and contractor shall offer the work for inspection and approval of every stage before proceeding with the next stage.4. the thickness of each coat and complete coverage should be checked as per provision of this specification.test panel.3 Prior to application of paints on surfaces of chimneys.2 The contractor shall provide standard thickness measurement instrument with appropriate range(s) for measuring.

Adhesion. 14. The contractor’s supervisor. paint applicator. inspector and supervisors. the paint manufacturer must provide the expert technical service at site as and when required. The contractor shall stand guarantee for carrying out the rectification/repair/re-painting of the defects/ failures of painting found during the execution of painting job and till the expiry of the defect liability period of total project as per the directions of the Site Representative of Company. The contractor mush have qualified.4. Batch test reports of the manufacturer's for each batch of paints supplied shall be made available by the contractor. machinery. 13. The thickness should be measured at as many points/ locations as decided by Company Site Representative and shall be within + 10% of the dry film thickness.5 13. Holiday detection check of finish and workmanship. glow time (ford cup) and spreading rate. paint application and inspection.doc . The contractor shall produce test reports from manufacturer regarding the quality of the particular batch of paint supplied. Final inspection shall include measurement of paint dry film thickness. The painting job shall be carried out by the approved agencies of paint manufacturers and supervised by the approved paint manufacturers own representative or paint manufacturer their scheme (supply and apply basis).2 14 Qualification Criteria of Painting Contractor Painting contractor who is awarded the job under this standard must have necessary equipments. The Company Site Representative shall have the right to test wet samples of paint at random for quality of same.4. This service should be free of cost and without any obligation to the owner. The contractor shall arrange for spot checking of paint materials for Specific gravity.1 Guarantee The contractor shall guarantee that the chemical and physical properties of paint materials used are in accordance with the specifications contained herein/to be provided during execution of work. P:\Andheri\IndiaProject\254624 HPCL. inspector. as it would be in the interest of the manufacturer to ensure that both surface preparation and application are carried out as per their recommendations.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT .White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0.6 13 14.4. trained and experienced surface preparator.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 13. as per the paint materials specification. specified in the specifications. surface preparator and paint applicator must be conversant with the standards referred in this specification. tools and tackles for surface preparation.4 Rev: 0 Page 20 of 23 At the discretion of Company Site Representative.

Mumbai/Singapore Shalimar Paints Ltd... Chennai Premier products Ltd. UK Jotun Paints.doc .. CDC Carboline Ltd. 6. Mumbai Berger Paints Ltd. 2 Mark-chem Incorporated. 3. 20. 5. 8. USA Valspar Corporation. Ahmedabad Advance Paints Ltd. 14.... Kolkata Goodlass Nerolac Paints Ltd. 4. Visakhapatnam Anupam Enterprises... 16. 1. 18. Bangalore Cipy Polyurethanes Pvt. 17. USA Products only) Chokugu Marine paints Pte.. 10. USA Kansai Paints. Mumbai Akzo Nobel Coatings and Sealants Pvt. Kolkata Sigma Coatings... Gurgaon. Vadodara Bombay Paints Ltd. Ltd.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . Mumbai Chemguard Coatings. Mumbai. Kolkata Grand Polycoats. 6. Technical Drying Equipment (Asia) Pvt. 9. Ltd.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0.. Chemtreat India Ltd. Mumbai Coromandel Paints & Chemicals Ltd. 13. Ltd. 19. 4. Navi Mumbai Foreign Vendors 1. Mumbai(For Ameron. Japan Hempel Paints.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 21 of 23 Annexure 1: List of Recommended Manufacturers Indian Vendors 1. Chennai (Singapore) Chembond Chemicals Ltd.. USA Akzo Nobel/International Coatings.. 12. 15. Ameron. Haryana The following are approved vendors for speciality items (phosphating chemical) only. 7. Mumbai . Singapore 2. Pune Gunjan Paints Ltd. 2. 5. 7. Navi Mumbai P:\Andheri\IndiaProject\254624 HPCL. Singapore For De-humidification equipment (on Rental Basis) 1. 3. Sigma Coatings. Mumbai VCM Polyurethane Paints (for polyurethane paints only) Jotun Paints. 11. Asian Paints (I) Ltd.. Limited.

217 (Note-2) Sea Green No. 356 (Dark) (IS – 5) IS .VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . 299 (IS – 5) Canary Yellow No. 217 (Note-2) FIRST COLOR BAND ----------Brilliant Green No.doc . 591 (IS – 5) Golden Yellow No.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0. 410 (Note-2) Light Brown No. 105 (IS – 5) Oxford Blue No. 694 (IS – 5) Sea Green No. 221 (IS-5) ----------SECOND COLOUR BAND ------------------------------------------------------------- 1 2 3 4 5 6 7 Aviation turbine fuel ----------- 8 9 10 11 12 13 14 15 Naphtha Mineral turpentine oil Hexane Ethanol White oil / slop oil Raw water Service water Filtered water --------------------Signal Red No. 304 (Note-2) Dark Violet No.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 22 of 23 Annexure 2: Paint Colour Code for Piping The following colour coding shall be followed: COLOUR SHADES SHADE CODE SERVICES GROUND COLOR High speed diesel oil I High speed diesel oil II Motor spirit oil I Motor spirit oil II Super kerosene oil Soft super kerosene oil Oxford Blue No.412 Dark Brown (IS – 5) Bus Green No. 356 (IS – 5) Golden Yellow No. 356 (Dark) (IS – 5) Golden Yellow No. 537 (Note-2) ----------- P:\Andheri\IndiaProject\254624 HPCL. 217 (Note-2) Sea Green No. 105 (IS – 5) Dark Orange No. 537 (Note-2) --------------------White (Note-2) Light Brown No. 796 (IS – 5) Dove Grey No. 591 (IS – 5) Dark Orange No. 221 (IS-5) ----------Brilliant Green No. 221 (IS-5) ----------Brilliant Green No. 410 (Note-2) ------------------------------------------------------------Signal Red No.

101 (Note-2) Verdigris Green 280 (IS – 5) Verdigris Green 280 (IS – 5) Sky Blue No. 631 (Note-2) Canary Yellow No. 166 (Note-2) Black (Note-2) Light Grey No. 304 (Note-2) French Blue No.WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 23 of 23 COLOUR SHADES SHADE CODE SERVICES GROUND COLOR 16 17 18 19 20 21 22 23 24 25 26 27 Storm water drain Gardening water Continuous oil contamination Process water Nitrogen Fresh water Fire water Plant air Cooling water supply Cooling water return Instrument Air Potable Water Sea Green No. Service wise selection of colour is as per IS 2379 – 1990. 537 (Note-2) Canary Yellow No. colour shades as per IS . 217 (Note-2) Sea Green No. 304 (Note-2) --------------------------------------------------------------------------------- Notes: 1.White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0. 166 (IS – 5) French Blue No. 2. 217 (Note-2) Canary Yellow No.5 P:\Andheri\IndiaProject\254624 HPCL. 304 (Note-2) ----------Signal Red No. 166 (IS – 5) French Blue No.doc . 217 (Note-2) Fire Red No.VISAKH MARKETING INSTALLATION RESITEMENT PROJECT . Application and arrangement of colour bands shall be as per IS 2379 – 1990. 217 (Note-2) Sea Green No. 217 (Note-2) Sea Green No. 631 (Note-2) ----------Silver Grey No. 304 (Note-2) Canary Yellow No. 304 (Note-2) Sea Green No. 628 (Note-2) French Blue No. 536 (IS – 5) Sky Blue No. 101 (Note-2) Sea Green No. 166 (Note-2) SECOND COLOUR BAND Canary Yellow No. 217 (Note-2) FIRST COLOR BAND Light Grey No. 166 (Note-2) French Blue No.

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