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Cal Door

Effective Date: August, 2007

Wholesale PriceList

We make the doors that make great kitchens

Artsan Collection
Signatured by

Introducing the

Enkeboll Designs

1-408-782-5700 Fax: 1-408-782-9000 E-mail: CalDoor@CalDoor.com Order Online: www.CalDoor.com

Custom Carved Doors


Cal Door is proud to introduce their exciting new line, The Artisan Collection, featuring custom carved doors engraved by the premier wood carving leaders, Enkeboll Designs.
The rst of its kind (in the world), The Artisan Collection features designs expertly carved into wood doors recreating the richness of Old World craftsmanship... in todays kitchen. Unlike common plant-ons or carved appliques, these designs are individually custom carved into the wood corners on the stiles and rails and /or the corner of panels. Now cabinet shops as well as architectural design rms and designers can offer their clients this custom one-of-a-kind product that adds a rich elegance to any kitchen. Choose from three exquisite designs: Grape, Shell or Oak Leaf. The custom carvings are available on stiles and rails in the Delaware and Rochester door styles. Panel carvings are offered in any door style with the L-panel prole. Choose from carved designs on one, two, three or all four corners. The Artisan Collection is available in most woods. Please take caution when using standard prebore applications. Because of the prebore depth, it is possible to damage the face of the carving. We recommend using Salice 100 Series shallow hinge. Approx. Carvings: $100 per Corner You can complete the total Artisan Collection look with 4 1/4" PLEASE ALLOW 4-6 WEEKS FOR matching products purchased directly from Enkeboll. CUSTOM CARVED PRODUCTS Products in the Grape, Shell and Oak Leaf designs including corbels, crown molding and a multitude of other products... www.enkebolldesigns.com or call 313-532-1400. The Artisan Collection gives you unique custom carvings with a feeling of rich Old World styling never before offered.

Minimum Door Sizes


Delaware & Rochester One Corner Carved Opposing Corners Carved Side by Side Carvings Same Side Top & Bottom Carvings All Four Corners Carved L-Panel (Only) One Corner Carved Opposing Corners Carved Side by Side Carvings Same Side Top & Bottom Carvings All Four Corners Carved

Approx.

Correct area code is 310

12" x 12" 12" x 14" 16" x 12" 12" x 16" 16" x 16" 14" x 14" 14" x 18" 22" x 14" 14" x 22" 22" x 22"

4 1/4"

Grape

Approx.

4 3/4"

Approx.

4 3/4"

Oak Leaf

Approx.

5 5/8"

Approx.

5 5/8"

Shell

RTF Color Chart


GROUP 1

RTF COLOR
Almond Matte (R) Antique Matte (R) Fashion Grey (R) Mission White (PM) White Wood Grain (R) 949 White (R) Caution: white laminates vary in color more than RTF colors. Ask for current RTF sample to compare. African Walnut (R) Anigre (K) Backwoods Sycamore (K) Black (K) Brushed Steel (KP) Candlelight (C) Cherry Pearwood (R) Chocolate Pear (R) English Oak (R) Fusion Maple (R) Knotty Pine (K)

COMPATIBLE LAMINATE
Formica 920-58 Almond Wilsonart D30-60 Natural Almond Pionite ST655 Almond Wilsonart 1572-60 Antique White Pionite SW803 Eggshell White Wilsonart D381-60 Fashion Grey Pionite SG241 Folkstone Grey Formica 933-58 Mission White Wilsonart 1573-81 Frosty White Cathedral Grain Formica 949 White Wilsonart 1573-60 Frosty White Pionite SW826 Angel White Wilsonart 7122-T Empire Mahogany Pionite WX041 Anigre Pionite 689 Backwoods Sycamore Formica Black 909-42 Nevamar Jett Black Crystal S6053CR Pionite Black Crystal SE101-J Wilsonart Satin Stainless 4830 Pionite Neg In Geneva A60 Pionite WM951 Honey Maple Arborite T-421 Pionite WX031 Cherry Pearwood Arborite T-444-KR Formica 343-58 English Oak Wilsonart 7885T-60 English Oak Pionite WM971 Pionite WP101 Knotty Pine Wilsonart 7911-60 Manitoba Maple Pionite HP256 Country Maple Formica 346-58 Natural Oak Formica 7012-58 Amber Maple Pionite WM791 Hard Rock Maple Wilsonart 7061-60 Natural Pear Formica 7759-43 Select Cherry Pionite WC411 Yorkshire Cherry Wilsonart 7816-60 Solar Oak Pionite W0581 Lunar Oak Formica 7285-58 Violin Figured Anigre Nevamar S-7-24T Chalk White

COMPATIBLE MELAMINE
Panolam S445 Almond American Laminate-Almond Roseburg S16 Almond Panolam S463 Antique White American Laminate-Antique White Roseburg S14 Antique White Panolam S548 Custom Grey American Laminate-Folkstone Roseburg S20 Folkstone Grey

COMPATIBLE EDGE BANDING


Olon 7002TX Dollken 2114 Canplast 2514JL Olon 7113T Dollken 2115 Canplast 2514TL Olon 7006TX Dollken 2454 Canplast 1066TL N/A Olon 7153TX Dollken 2001

Panolam S645 True White American Laminate-Classic White Roseburg 120 Glacier White American Laminate 42732 African Walnut Roseburg S54 African Mahogany Panolam PO4 Anigre Roseburg S341 Anigre Roseburg 374 Medium Sycamore Panolam W689 Backwoods Sycamore Roseburg Black 06 Panolam Black S405 Roseburg Silver Frost S514 Panolam Neg In Geneva A60 Roseburg 421 Candlelight Panolam W334 Sunrise American Laminate 42-774 Pearwood Roseburg 64 Pearwood Roseburg 444 Chocolate Pear Tree Panolam W119 English Oak American Laminate 42-760 English Oak Roseburg 313DN English Oak Panolam W268 Fusion Maple Panolam W285 Knotty Pine Roseburg 65 Knotty Pine Roseburg 76 Manitoba Maple Roseburg 52 Oregon Oak Panolam W381 Natural Oak Panolam W290 Hard Rock Maple Roseburg 4 Natural Maple Roseburg S64 Pearwood Roseburg 340 Napa Cherry Panolam PN43 Yorkshire Cherry Roseburg 59 Yorkshire Cherry Roseburg 53 Solar Oak Roseburg 420 Summer Flame Panolam S411 Oxford White

Olon 8803 Dollken 4081 Canplast 57141T1/7673TL Olon 8895T Dollken 4557 Canplast 56628TL

Olon 7003TX Dollken 2416 Canplast 1005TL Dolken 6098 Olon 2164, Dollken 4102, Canplast 57048 Olon 8736T Dollken 4311 Canplast 57296TL Olon 2200, Dollken 4763, Canplast 57170

Dollken 5017 Olon 8677A Dollken 4145 Canplast 7747TM

GROUP 2

Manitoba Maple (K) Medium Eastern Oak (K) Natural Maple (K) Natural Pear (K) Sakura Cherry (C) Select Cherry (R) Solar Oak (R) Summer Flame (R) White Smooth (R) Caution: white laminates vary in color more than RTF colors. Ask for current RTF sample to compare. White Wash Maple (K) Wild Apple Light (C) Wild Cherry (K) Windsor Mahogany (K) Protective Peel coat Antique High Gloss (K) Black High Gloss (K) Natural Birdseye High Gloss (K) White High Gloss (K)

Olon 8338T, Dollken 3798/3413, Canplast 56633TL Olon 8830TX Dollken 3916 Olon 8736T, Dollken 4311, Canplast 7751TM Olon 8870T, Dollken5016 Olon 1036TX Dollken 4146/4608, Canplast 56635TL Olon 8104T, Dollken 3786, Canplast 58093TL Olon 2642/1196, Dollken 4101, Canplast 56643 Olon 2462-2164 Dollken 4102 Canplast 57048 Olon 8567T Dollken 3923 Canplast 58094TL Olon 1199, Dollken 4443, Canplast 56582 Olon 8937, Dollken 3921, Canplast 56631TL Olon 1140T, Dollken 3789, Canplast 57389TL

Wilsonart 7908-60 Sanibel Maple Pionite WM861 Seaside Maple Formica HP689 Carmel Apple (Canada) Formica 5904-43 Wild Cherry Pionite WC421 Oiled Cherry Wilsonart 7039-60 Windsor Mahogany

Panolam W158 Captiva Maple Roseburg 33 Sanibel Maple Roseburg 443 Secret Roseburg 68 Oiled Cherry Roseburg 78 Windsor Mahogany

GROUP 3

Nevamar S-7-5G Antique White Glossie Pionite SW803G Eggshell White Gloss Nevamar S-6-53G Jet Black Glossie Pionite SE101-G Black Gloss Nevamar S-7-36-G Precision White Glossie Pionite SW826-G Angel White Gloss

Panolam S463-G Antique White Gloss Panolam S405-G Black Gloss

Olon 7113 Dollken 2115G Olon 7003 Dollken 1916H Olon 7002 Dollken 1502H

Panolam S645-G True White Gloss

Also available in Match-Mate refacing phenolic backing. See page 27 for details
Compatible laminate and melamine colors: The above color equivalents should be used as a guide only. All RTF materials are manufactured to color specications other than those of the high pressure laminate manufacturers and the melamine manufacturers mentioned. For color samples, contact these HPL manufacturers: Formica 800-367-6422 (Canada: 450-347-7541). Pionite 800-746-6483. Wilsonart 800-433-3222. Nevamar 800-638-4380. Arborite 800-993-6726 For color samples, contact these MELAMINE manufacturers: Panolam 888-726-6526. American Laminate 800-800-2536. Roseburg 800-245-1115. For color samples, contact these EDGE BAND manufacturers: Olon Industries 800-387-2319. Dollken-Woodtape 800-426-6362. Canplast 514-327-9555.

Match-Mate
Finally...a perfect matching laminate for refacing!
Now you can have an exact match when refacing your cabinets! Doors and cabinets will have the same color, the same material, and will be a perfect match. What used to be an almost or close match with high pressure laminates, can now be a perfect match. This innovative new product, Match-Mate, is produced by bonding a phenolic (plastic resin) to the back of the same color RTF material that is used in manufacturing your doors. Cal Door also provides the same exact match for all your accessories such as crown, scribe and base moldings. Cal Doors Match-Mate is a perfect solution to previous mismatching problems! Match-Mate refacing has never been so beautiful, so perfect a match.
949 White White Wood Grain Antique Matte

Match-Mate RTF Color Group 1

Full Sheets 48"x 96"

949 White, Antique Matte, Almond Matte & White Wood Grain

Group 2
Almond Matte Candlelight Wild Apple Light

Wild Apple Light, Sakura Cherry, Backwoods Sycamore, Summer Flame, Natural Maple, Wild Cherry*, Chocolate Pear, Manitoba Maple, Windsor Mahogany, White Wash Maple, Anigre, African Walnut, Cherry Pearwood & Candelight
*Wild Cherry usable material is 47" x 96"

Not available in Group 3


Sakura Cherry Backwoods Sycamore Summer Flame

All orders of Match-Mate will be assessed a $10.00 Container Fee for protection from shipping damage. EASY INSTALLATION INSTRUCTIONS PHENOLIC BACKING MATERIAL
Prepare surface as you would to apply a highpressure laminate product. Be sure all surfaces are smooth, dry and free from dirt, dust, oil, loose paint, wax, grease and like contaminants. When routing, be sure routing bit roller is clean, welllubricated and free of debris that could possibly mark or damage the product. Some installers recommend a bearing-less router or nylon bearing style router bit. Finish up the corners and edges with a sharp le. Be sure not to pull the le backwards (against the product) or le in a back-and-forth motion. This can cause the product to chip or pull away from the backing. Always le in one direction, away from the product, in smooth, even strokes. A sanding block with 200-grit sandpaper is a good alternative to a le. Our same RTF Warranties apply.

Natural Maple

Wild Cherry

Chocolate Pear

Manitoba Maple

Windsor Mahogany

White Wash Maple

Anigre

African Walnut

Cherry Pearwood

13

FAQ
Material Information & Characteristics
PLYWOOD MATERIALS: All plywood is A-1 with MDF Core.

General Information

All prices are per square foot, gured to the nearest 1-100th of an inch. Doors are manufactured to the nearest 1/16 of an inch. If you require EXACT SIZING, we suggest you order NS (No Shape) or order your doors 1/16 oversize. You can trim and t to the desired size. Doors over 22 wide or over 48 high or Drawer Fronts over 22 wide or 8 high are not guaranteed against warping, twisting, or cracking. Custom Tooling: Applications must be priced and quoted prior to production. We make every effort with our select and premium materials to minimize mineral streaks, pitch pockets, and pin knots. If they appear it is not considered a defect.

RUSTIC MATERIALS: All rustic materials will have heart, and sap (depending on wood species), mineral, random knots and cluster knots. Please refer to our catalog for better clarication. Use F-Panel application for inset doors. CHERRY: Material will naturally darken, sometimes drastically, when exposed to sun and natural light. This may be enhanced with light and clear nished and is not considered a defect. NATURAL CHERRY: Will have sap in machined areas with small amounts continuing on face, color variation, pitch pockets, pin knots, small and or large pieces on mineral. RECOMMEND MEDIUM TO DARK STAIN. NATURAL MAPLE: Will have color variation, heartwood, small and or large pieces of mineral. RECOMMEND MEDIUM TO DARK STAIN. PAINT GRADE MAPLE: Will have a large color variation and mineral streaks being acceptable. Glue ups for solid panels will have large and small pieces. PAINT GRADE DOORS: We recommend the use of MDF panels. Any requests for paint grade doors with wood panels carry no warranty or guarantee of any kind. LYPTUS: Color will vary from the reds to light brown. We do not stock plywood due to the color variation. Use F-Panel application for inset doors. AFRICAN MAHOGANY: Color will vary from the light to dark red. We do not stock plywood due to the color variation. Use F-Panel application for inset doors. FINISHING INFORMATION: We recommend all doors to be treated with a pre-sealer, especially when using medium to dark nishes, to prevent blotchy or uneven nishing. You will need to perform extra sanding steps when using darker stains or glazing applications.

Proles
NOTE: Refer to formula on pages 36-37 to calculate miminum door and drawer sizes.

Rope Applied Molding


All Rope Moldings are glued & press t. We do not use staples or pins.

2 1/2" Frame

38 "

Nantucket & Cape Cod 3" Frame

38 "

Hartford & New Haven

3" Frame

Maine & Vermont

1 4"

Illustrations are as close to actual prole as possible.

Maine S-Panel Cherry with matching Drawer Front

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Proles
NOTE: Refer to formula on pages 36-37 to calculate miminum door and drawer sizes.
Moldings are designed to be used with 5/16 Inside Edge Proles. 5/16

Applied Molding
All Applied Moldings are glued & press t. We do not use staples or pins.

AM-1 1

5/16

AM-5
3/4

5/16

AM-2 13/16

5/16

AM-6
1/2

AM-7
5/16

AM-3 1

5/16 5/16

5/16

AM-4
1/2

5/16

AM-8 1

Illustrations are as close to actual prole as possible.

1-408-782-5700 Fax: 1-408-782-9000 E-mail: CalDoor@CalDoor.com Order Online: www.CalDoor.com

Mitered Frame Proles


NOTE: Refer to formula on pages 36-37 to calculate miminum door and drawer sizes.

3" Frames
Illustrations are as close to actual prole as possible.

Delaware & New Hampshire

Andrea & Richmond

Manhattan & Monterey

Atherton & Woodside

Olympian & Titan Inset

California

Rochester & Newport

Cambridge & Ridgeland

Yosemite

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Proles
Mitered Frame
NOTE: Refer to formula on pages 36-37 to calculate miminum door and drawer sizes.

21/2" Frames
Malibu & Islander

Catalina & Orlando

Vail & Aspen

21/4" Frames

Ellen & Victoria

Rainier & Monaco

Juanita & Ramona

Sheffield & Normandy

Michael, Danish & Nobil

Windsor

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Proles
Solid Panel
Approx. 11/8

Approx. 11/4

Please Note: Approx. 3/8" of the panel tongue goes into the frame groove.

A-Panel
Approx. 1

R-Panel
Approx. 11/4

C-Panel
Approx. 11/4

S-Panel
Approx. 1

E-Panel

Small S-Panel
Approx. 11/2

F-Panel

Approx. 3/8

To give the look of an Inset Style Door.

Approx. 1 1/4

T-Panel
Approx. 11/4

G-Panel
(Available on Maverick Door only)
Approx. 11/8

W-Panel
Approx. 11/8

H-Panel
Approx. 1

Y-Panel
Approx. 11/8

J-Panel

Z-Panel

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Approx. 1

Approx. 13/4

SMALL P-Panel
Approx. 5/8

P-Panel
Approx. 2

I-Panel
Approx. 1/2

Large C-Panel
Approx. 21/4

L-Panel
Approx. 1/8

Large J-Panel
Approx. 3/4

M-Panel
(Available on Madrid Door only)

Large L-Panel (AM-6 Molding Only)


Approx. 5/8 Approx. 21/8

N-Panel
Approx. 3/8

Large R-Panel
Approx. 21/4

U-Panel
Approx. 1/2

Large S-Panel
Approx. 2

V-Panel
Illustrations are as close to actual prole as possible.

Large Cove

For Solid Applied Molding Styles

Outside Edge Profiles


(1/4) Approx.

NOTE: Refer to formula on pages 36-37 to calculate miminum door and drawer sizes.

Illustrations are as close to actual prole as possible.

(1/2) Approx.

A-1 3/8 Lip

A-8 No Lip

(1/4) Approx.

A-2 Finger Pull

(3/4) Approx.

(Used for Delaware, Maine & Rochester Door Styles)

A-9 No Lip

(3/8) Approx.

A-3 No Lip

B-1 3/8 Lip

(1/16) Approx.

A-5 No Lip

B-2 Finger Pull

(1/8) Approx.

A-6 No Lip

B-3 No Lip

(1/4) Approx.

A-7 No Lip

(Used for Delaware, Maine & Rochester Door Styles)

D-1 3/8 Lip

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D-2 Finger Pull

D-3 Square

E-2 Finger Pull

B-5 No Lip

E-3 No Lip

(3/8) Approx.

B-7 No Lip

(To match #2 inside edge profile)

E-5 Finger Pull

B-8 No Lip

E-4 Finger Pull

B-9 No Lip

E-8 Finger Pull

B-6 Back Bevel

10 Approx.

E-9 Finger Pull

1-408-782-5700 Fax: 1-408-782-9000 E-mail: CalDoor@CalDoor.com Order Online: www.CalDoor.com

Outside Edge Profiles


NOTE: Refer to formula on pages 36-37 to calculate miminum door and drawer sizes.
Illustrations are as close to actual prole as possible. (1/8) Approx. Approx. 45

E-6 No Lip

G-3 No Lip

Approx. 45

E-7 No Lip

(1/4) Approx.
(To match #3 inside edge profile & Texas drawer front on pg. 21)

G-4 No Lip

(To Match Tuscan Inside Edge Profile)

F-2 Finger Pull

J-10 Back Bevel

Approx. 10

F-3 No Lip

J-20 Back Bevel

Approx. 20

Approx. 45

G-1 3/8 Lip

J-30 Back Bevel

Approx. 30

Approx. 45

G-2 Finger Pull

K-1 3/8 Lip

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K-2 Finger Pull

R-2 Rosewood (Finger Pull)

K-3 No Lip

R-3 Rosewood (No Lip)

L-1 3/8 Lip

S-1 3/8 Lip

L-2 Finger Pull

S-2 Finger Pull

L-3 No Lip

S-3 No Lip

L-4 No Lip

T-2 Finger Pull

(Minimum 3 stile & rail size)

L-5 No Lip

(Minimum

2 1/2

stile & rail size)

T-3 No Lip

(Minimum 3 stile & rail size)

1-408-782-5700 Fax: 1-408-782-9000 E-mail: CalDoor@CalDoor.com Order Online: www.CalDoor.com

Profiles
Outside Edge
NOTE: Refer to formula on pages 36-37 to calculate miminum door and drawer sizes.
13/16

Illustrations are as close to actual prole as possible.

13/16

DR-E No Lip

13/16

13/16
Approx.

Texas

(Shown with E-7 No Lip See profile on pg. 19)

DR-S No Lip

V-Groove Patterns
1/4" Beaded V-Grooves
1/4"

*Must specify 2" or 3" On or Off center grooves when ordering.

Recommended with F-Panel Application. Refer to Solid Door pricing plus 5% with the exception of 3/8 MDF. Spacing will vary and will not be located 1/ 2 or less from stiles. Maximum panel size 36" x 48" Refer to Page 10 for pricing. .

1/8" V-Grooves

1/8"

3/8" Beaded V-Grooves

3/8"

1/4" V-Grooves

1/4"

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Approx.

1 11/8

7/16 5/8 3/4

13/16

1 11/8

Approx.

DR-Z No Lip

Approx.

1 11/8

7/16 5/8 3/4

13/16

1 11/8

DR-R No Lip

Approx.

DR-Y No Lip

Approx.

1 11/8

7/16 5/8 3/4

13/16

1 11/8

7/16 5/8 3/4

7/16 5/8 3/4

7/16 5/8 3/4

Various Thicknesses Available on Solid Stock Drawer Fronts Only

DR-C No Lip

Approx.

1 11/8

7/16 5/8 3/4

Proles
5/16"

Cope N Stick Inside Edge


Illustrations are as close to actual prole as possible.

#1 Square

#6 Large Ogee

#2 Ogee

#7

(Stile)

5 16"

(Rail)
1 8"

#3 Drop Down Bullnose

Barcelona 4

Approx. 30

G-4 Tuscan 3

(Stile)

3 16"

(Rail)
1 8"

#4 Bevel

(Stile)

3 16"

(M-Panel)
1 8"

#5 Double Step

Madrid 4

Proles
NOTE: Refer to formula on page 36-37 to calculate miminum door and drawer sizes.
B-3 Juliano, Liberty, Revere (S-Panel) B-3 Juliano, Liberty, Revere (C-Panel) B-3 Atlanta, Kathryn, Sierra

2-Piece & Applied Molding


Illustrations are not to scale.

NOTE:

D-3

AM-2

D-3

AM-3

D-3

AM-4

D-3

Shaker

D-3

AM-5

D-3

AM-6

D-3

AM-1

Large C-Panel

D-3

AM-7

D-3

AM-1

D-3

AM-8

D-3

AM-2

Large S-Panel

D-3

3/8 Rope Molding

1-408-782-5700 Fax: 1-408-782-9000 E-mail: CalDoor@CalDoor.com Order Online: www.CalDoor.com

One Piece Routed


A-3 Plank with 3/8 Bullnose
Approx. 13/8

Umpqua
Approx. 1/4

Umpqua

B-3

OP-1

G-3
Approx.
3/4

OP-709

Approx. 13/8

R-3 (Available on most styles.) B-3 OP-2


Approx. 3/4

OPSHR

Approx. 17/16

Umpqua
Approx. 11/2

OPSH

B-3

OP-3

TSQ
Approx. 1

Rogue

Dakota

Dakota

Approx. 11/2

TSQ
Approx. 11/6

Small Rogue

G-3
Approx. 3/4

Hopi Diamond TSQ


Approx. 7/8

OP-712

G-3
Approx. 1/4

Hopi Square TSQ


Approx. 1/4 Approx. 11/8

OP-771

G-4

European

Tulalip

Tulalip

Moldings
ap pr ox Dr op

Crown... Crown.........B
Available in Wood and RTF.

Dr op

Ce ili ng

21 /2"

ap pr ox

Ceiling Drop

13 /4"

17 /8"

ap pr ox

Ce ilin g

Dr op

ap pr ox

4" ap pr ox

Ce ilin g

31 /8"

Dr op

Dr op

CM-2:
Ce ilin gD ro p17 /8" ap pr ox

5/8"x 31/4"

CM-3:
5/8"x 41/4"
ap pr ox

CM-4:
5/8"x 51/4"

Ce ilin g

5/8"x 2 1/4"

CM-25/8": 5/8"x 2 5/8"

Ce ilin g

CM-1:

CM-5:
5/8"x 31/4" (Designed for Top Mount of Cabinet)
ap pr ox

CM-6:
5/8"x 25/8"

Ce ilin g

Dr op

21 /2"

Dr op

31 /8"

CM-7:
5/8"x 31/4"

4" ap pr ox

Ce ilin g

ap pr ox

Dr op

Reversible Moldings
ap pr ox

Ce ilin g

Ce ili ng

Dr op

21 /2"

31 /4"

Dr op

Ce ili ng

Dr op

5/8"x 41/4"

21 /4"

CM-8: CM-10:
5/8"x 31/8"

ap pr ox

Ce ili ng

CM-9:
5/8"x 51/4"

CM-11:
5/8"x 41/8"

Ce ili ng

Dr op

21 /4"

Illustrations are not to scale.

NOTE:

CM-12:
3/4"x 31/2"

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ap pr ox

Ce ilin gD ro p25 /8"

CM-13 :
3/4"x 31/2"

ap pr ox

.....Base, Corner, Fluted, Scribe,Window


BM-4: 5/8"x 51/4" BM-3: 5/8"x 41/4" WM-1: 5/8"x 21/4" WM-2: 5/8"x 31/4" WM-3: 1/2"x 21/2"

BM-2: 5/8"x 31/4"

BM-1: 3/8"x 13/4"

ICM-1: 3/4" x 3/4" SM-1: 1/4"x 3/4" (RTF 1" wide) FM-1: 3/4"x 31/2"
All Flutes are 3/8" Wide & Spaced 3/8" Apart

OCM-1: 3/4" x 3/4"

FM-2: 3/4"x 41/2"


All Flutes are 3/8" Wide & Spaced 3/8" Apart

Illustrations are not to scale.

NOTE:

FM-3: 3/4"x 51/2"


All Flutes are 3/8" Wide & Spaced 3/8" Apart

Minimum Door Sizes CalDoor


SQUARE INSET
FOR WIDTH & HEIGHT Example:
Sierra 2 1/4" Stiles & Rails

Formulas for

1" ___________________ + _______________________ = _________________


Stile or Rail Size x 2 Stile or Rail Size x 2 Min. Panel Face Reveal Min. Panel Face Reveal Minimum Size Minimum Size

4 1/2" 1" 5 1/2" ___________________ + _______________________ = _________________

SQUARE INSET APPLIED MOLDING


FOR WIDTH & HEIGHT Example:
San Marino 2 1/4" Stiles & Rails AM-1 Applied Molding

1" ___________________ + _______________________ + _______________________ = _________________


Stile or Rail Size x 2 Stile or Rail Size x 2 Min. Panel Face Reveal Min. Panel Face Reveal Applied Molding Reveal x 2 Applied Molding Reveal x 2 Minimum Size Minimum Size

41/2" 1" 2" 71/2" ___________________ + _______________________ + _______________________ = _________________

SQUARE SOLID & APPLIED MOLDING


FOR WIDTH & HEIGHT 1/2" ___________________ + _______________________ + _______________________ = _________________

Stile or Rail Size x 2 Stile or Rail Size x 2

Min. Panel Face Reveal Min. Panel Face Reveal

Panel Reveal x 2 Panel Reveal x 2

Minimum Size Minimum Size

Example:
Revere C-Panel 2 1/4" Stiles & Rails

1/2" 41/2" 2" 7" ___________________ + _______________________ + _______________________ = _________________

ARCH INSET
FOR WIDTH & HEIGHT

3" ___________________ + _______________________ = _________________


Stile or Rail Size x 2 Stile or Rail Size x 2 Min. Panel Face Reveal Min. Panel Face Reveal Minimum Size Minimum Size

Example:
Atlanta 2 1/4" Stiles & Rails

4 1/2" 3" 7 1/2" ___________________ + _______________________ = _________________

ARCH SOLID
FOR WIDTH

___________________ + _______________________ + _______________________ = _________________


Stile Size x 2 Stile Size x 2 Min. Panel Face Reveal Min. Panel Face Reveal Panel Reveal x 2 Panel Reveal x 2 Minimum Size Minimum Size
Example:
Liberty C-Panel 2 1/4" Stiles & Rails

41/2" 1 1/2" 2" 8" ___________________ + _______________________ + _______________________ = _________________

ARCH SOLID
FOR HEIGHT

___________________ + _______________________ + _______________________ = _________________


Rail Size x 2 Rail Size x 2 Min. Panel Face Reveal Min. Panel Face Reveal Panel Reveal x 2 Panel Reveal x 2 Minimum Size Minimum Size
Example:
Liberty C-Panel 2 1/4" Stiles & Rails

41/2" ___________________

3" 2" 9 1/2" + _______________________ + _______________________ = _________________

DELUXE ARCH INSET


FOR WIDTH

3" ___________________ + _______________________ = _________________


Stile Size x 2 Stile Size x 2 Min. Panel Face Reveal Min. Panel Face Reveal Minimum Size Minimum Size

Example:
Atlanta Deluxe 2 1/4" Stiles & Rails

4 1/2" 3" 7 1/2" ___________________ + _______________________ = _________________

Calculating Minimum Door and Drawer Sizes


DELUXE ARCH INSET
FOR HEIGHT

For APPLIED MOLDING reveals, refer to page 12. For SOLID PANEL reveals, refer to pages 16 &17. Minimum 1/2" face reveal required For PLYWOOD panels, minimum 1" face reveal required 5" ___________________ + _______________________ = _________________
Rail Size x 2 Rail Size x 2 Min. Panel Face Reveal Min. Panel Face Reveal Minimum Size Minimum Size

Example:
Atlanta Deluxe 2 1/4" Stiles & Rails

4 1/2" 5" 91/2" ___________________ + _______________________ = _________________

DELUXE ARCH SOLID


FOR WIDTH

1 1/2" ___________________ + _______________________ + _______________________ = _________________


Stile Size x 2 Stile Size x 2 Min. Panel Face Reveal Min. Panel Face Reveal Panel Reveal x 2 Panel Reveal x 2 Minimum Size Minimum Size

Example:
Liberty Deluxe C-Panel 2 1/4" Stiles & Rails

41/2" ___________________

1 1/2" _______________________

2" 8" + _______________________ = _________________

DELUXE ARCH SOLID


FOR HEIGHT

5" ___________________ + _______________________ + _______________________ = _________________


Rail Size x 2 Rail Size x 2 Min. Panel Face Reveal Min. Panel Face Reveal Panel Reveal x 2 Panel Reveal x 2 Minimum Size Minimum Size

Example:
Liberty Deluxe C-Panel 2 1/4" Stiles & Rails

41/2" 5" 2" 11 1/2" ___________________ + _______________________ + _______________________ = _________________

FRENCH LITES
FOR WIDTH

___________________ + _______________________ + _______________________ = _________________ 1


Stile Size x 2 Min. Lite Opening of 2 /2" x Number of Lites Min. Lite Opening of 2 /2" x Number of Lites 1" Mullion x Number Vertically Minimum Size

Example:
Revere 2 1/4" Stiles & Rails Standard 4 Lites

41/2" 5" 1" 10 1/2" ___________________ + _______________________ + _______________________ = _________________ 1


Stile Size x 2 1" Mullion x Number Vertically Minimum Size

FRENCH LITES
FOR HEIGHT

___________________ + _______________________ + _______________________ = _________________ 1


Rail Size x 2 Min. Lite Opening of 2 /2" x Number of Lites Min. Lite Opening of 2 /2" x Number of Lites 1" Mullion x Number Horizontally Minimum Size

Example:
Revere 2 1/4" Stiles & Rails Standard 4 Lites

41/2" 5" 1" 10 1/2" ___________________ + _______________________ + _______________________ = _________________ 1


Rail Size x 2 1" Mullion x Number Horizontally Minimum Size

APPLIED MOLDING FRENCH LITES


FOR WIDTH

___________________ + _______________________ + _______________________ + ____________ = ______________ 1


Stile Size x 2
Example:
San Marino 2 1/4" Stiles & Rails AM-1 Applied Molding Standard 4 Lites

Min. Lite Opening of 2 /2" x Number of Lites Min. Lite Opening of 2 /2" x Number of Lites

Applied Molding Reaveal x 2

1" Mullion x Number Vertically

Minimum Size

41/2" 5" 2" 1" 12 1/2" ___________________ + _______________________ + _______________________ + ____________ = ______________ 1
Stile Size x 2 Applied Molding Reaveal x 2 1" Mullion x Number Vertically Minimum Size

APPLIED MOLDING FRENCH LITES


FOR HEIGHT

___________________ + _______________________ + _______________________ + ____________ = ______________ 1


Rail Size x 2 Min. Lite Opening of 2 /2" x Number of Lites Min. Lite Opening of 2 /2" x Number of Lites Applied Molding Reaveal x 2 1" Mullion x Number Horizontally 1" Mullion x Number Horizontally Minimum Size
Example:
San Marino 2 1/4" Stiles & Rails AM-1 Applied Molding Standard 4 Lites

41/2" 5" 2" 1" 12 1/2" ___________________ + _______________________ + _______________________ + ____________ = ______________ 1
Rail Size x 2 Applied Molding Reaveal x 2 Minimum Size

Artisan Order Form


Customer # ________________________________ Company ______________________________________________________ Name __________________________________________________________ City ____________________________________________________________ Telephone _____________________________________________________ Job Name / P.O. _________________________________________________ Order Date _______________________ Ship Date ____________________
(Office use only)

Page ________ of________

Please circle your desired carving style below

Grape Design Shell Design Oak Leaf Design

Ship Via ________________ __________ Ship To _________________________________________________________ ________________________________________________________________

Stile and Rail Carvings


Finish Door Size (Only) Material _______________________________________________________
Please circle one door style below

Panel Carvings
Finish Door Size (Only) Material _______________________________________________________

Delaware / New Hampshire Door Style __________________________________________ $ _________ Rochester / Newport Door Style __________________________________________ $ _________

Door Style __________________________________________ $ _________

Stile & Rail Sizing _______________________________________________

GL / FL $ _________ 3" Stiles & 3" Rails Stile & Rail Sizing _______________________________________________
Outside Edge Panel Detail Outside Edge ___________________________________________________

A-2

A-7
C-Panel Plywood

Other________________________
Inside Edge
(Circle One)

(Circle One)

S-Panel

L-Panel

F-Panel Panel Detail


_____________________________________________________________________

Other ________________________

L-Panel (Only)

1
Circle the Frame Corner you want carved in the chart below

B
Circle the Panel Corner you want carved in the chart below

TYPE:

S=Single

GL=Glass Doors FL=French Lite

Frame
_____________ X $100.00 Per Carving = ______________
4

Panel

3
TYPE 1 2 3 4 5 6

C
WIDTH HEIGHT CARVING ON FRAME
CIRCLE ONE

QTY

TYPE 1 2 3 4 5 6

QTY

WIDTH

HEIGHT

CARVING ON PANEL
CIRCLE ONE

1 1 1 1 1 1

2 2 2 2 2 2

3 3 3 3 3 3

4 4 4 4 4 4

A A A A A A

B B B B B B

C C C C C C

D D D D D D

Order Taken By _____________________________________ Time______________

1-408-782-5700 Fax: 1-408-782-9000 E-mail: CalDoor@CalDoor.com Order Online: www.CalDoor.com

RTF Order Form


Customer # ________________________________ Company ______________________________________________________ Name __________________________________________________________ City ____________________________________________________________ Telephone _____________________________________________________ Job Name / P.O. _________________________________________________ Order Date ___________ ____________ Ship Date ____________________
(Office use only)

TYPE: S=Single DF=Drawer Front GL=Glass Doors Note: 1 PAIR=2 DOORS (WIDTH WILL BE SPLIT IN HALF) TYPE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 QTY

Page ________ of________


FL=French Lite LS=Lazy Susan P=Pair

WIDTH

HEIGHT

NOTES

Ship Via ____________ _____________ _ Ship To _________________________________________________________ ________________________________________________________________ Finish Door Size Cabinet Opening
1/2" overlay all sides

Face Material ___________________________________________________ Back Material


(Circle One)

White

Matching

Other _______________________________________ Door Style __________________________________________ $ _________

GL / FL $ _________
Stile & Rail Sizing _______________________________________________ 16 Drawer Type
(Circle One)

Solid Stock Two Piece

Routed Five Piece

17 18 19

Drawer Style ________________________________________ $ _________ Stile & Rail Sizing _______________________________________________

20 Drawer Grain
(Circle One)

Horizontal

Vertical 21

Outside Edge ___________________________________________________ Fingerpull Notch Top Only Inside Edge Panel Detail
(Circle One)

22 Top & Bottom 3 S-Panel 4 L-Panel F-Panel Applied Molding 1 Prebore


(Circle One) (Circle One)

Bottom Only
(Circle One) (Circle One)

$ _________

23 24

1 C-Panel

Large C-Panel Groove Pattern


(Circle One)

Large S-Panel 1/4" V-Groove 3/8" Beaded V-Groove 2" OFF Center 3" OFF Center

1/8" V-Groove 1/4" Beaded V-Groove

3 Cup Only

Rope

Cup & 8mm Dowel DBE 6mm 3mm $ ___________

Groove Distance

(Circle One)

2" ON Center 3" ON Center

Note: Bored 3" On Center Only

Special Instructions _____________________________________________________________________________ _______________________________________________________________________________________________

Order taken by ____________________________________ Time ______________

_______________________________________________________________________________________________

1-408-782-5700 Fax: 1-408-782-9000 E-mail: CalDoor@CalDoor.com Order Online: www.CalDoor.com

Wood Order Form


Customer # ________________________________ Company ______________________________________________________

TYPE: S=Single DF=Drawer Front GL=Glass Doors Note: 1 PAIR=2 DOORS (WIDTH WILL BE SPLIT IN HALF) TYPE 1 QTY

Page ________ of________


FL=French Lite LS=Lazy Susan P=Pair

WIDTH

HEIGHT

NOTES

Name __________________________________________________________ 2 City ____________________________________________________________ 3 Telephone _____________________________________________________ 4 Job Name / P.O. _________________________________________________ 5 Order Date __________ _____________ Ship Date ____________________
(Office use only)

6 7

Ship Via _________________________ __ Ship To _________________________________________________________ 8 ________________________________________________________________ 9 Finish Door Size Cabinet Opening
1/2" overlay all sides

10 11

Material ________________________________________________________ Door Style __________________________________________ $ _________

GL / FL $ _________
Stile & Rail Sizing _______________________________________________ Drawer Type Solid Stock Routed Five Piece

12 13 14 15

(Circle One)

Drawer Style ________________________________________ $ _________ 16 Stile & Rail Sizing _______________________________________________ 17 Drawer Grain Outside Edge
(Circle One)

Horizontal ____________

Vertical Fingerpull Rosewood No Lip 3/8 Lip $ __________ 4 L-Panel 5 6 F-Panel

18 19 20

(Circle One)

Fingerpull Notch Top Only Inside Edge Panel Detail

(Circle One)

Bottom Only
(Circle One) (Circle One)

Top & Bottom 2 3 S-Panel Large S-Panel

1 C-Panel

21 22 23 24

Large C-Panel Plywood Groove Pattern


(Circle One)

Large R-Panel

Other_______________________________ 1/8" V-Groove 1/4" Beaded V-Groove 1/4" V-Groove 3/8" Beaded V-Groove 2" OFF Center 3" OFF Center

Thickness Prebore

(Circle One)

Std. 13/16
Cup Only

3/4"

1"

Other _____ ____________________

Groove Distance

(Circle One)

2" ON Center 3" ON Center

(Circle One)

Cup & 8mm Dowel DBE 6mm 3mm $ ___________

Note: Bored 3" On Center Only

Applied Molding 1 2

(Circle One)

Special Instructions _____________________________________________________________________________

Rope

_______________________________________________________________________________________________ _______________________________________________________________________________________________ _______________________________________________________________________________________________

Accented Molding Material ______________________________________ Order taken by ____________________________________ Time ______________

1-408-782-5700 Fax: 1-408-782-9000 E-mail: CalDoor@CalDoor.com Order Online: www.CalDoor.com

Specications,Warranty & Guarantee


PHONE, FAX AND E-MAIL ORDERS
Orders may be faxed or e-mailed 24 hours a day. We require each order to be placed on a California Door Order Form to ensure its accuracy.

NO CHANGES CAN BE MADE ONCE AN ORDER HAS BEEN PLACED. NO EXCEPTIONS! (ORDERS ARE PROCESSED IMMEDIATELY).
We read sizes Width x Height. Orders may be placed in metric. Telephone orders are READ BACK. Please check sizes and specications carefully as this is your conrmation of the order. We do this to make sure you receive your order correctly. Any mistake that is not corrected when READ BACK becomes your responsibility. Special instructions should be clearly communicated, by FAX or via Internet Order Form. We always conrm your fax or e-mail order via fax conrmation notice or by telephone. If you do not receive conrmation, please call us. We may have experienced a transmission problem and need your assistance. Do not re-fax or e-mail again. Most orders are shipped in 5-10 working days from credit approval. Prices are subject to change without notice.

3. All other orders (other than will-call at our plant) will be shipped via common carrier or UPS. Orders will be assessed for packaging materials required to ship. These orders will be sent freight COLLECT, F.O.B., Salinas, California. 4. Minimum invoice charge $25.00. 5. Any damage to outer packaging must be noted and brought to the attention of the carrier. Save all packaging material in case a damage claim is to be made. 6. $15.00 fuel surcharge for each delivery.

IMPORTANT GUIDELINES ABOUT OUR PRODUCTS THAT REQUIRES YOUR SPECIAL ATTENTION
Because of its nature, wood will expand and contract. Changes in temperature, humidity and other conditions produce wood movements. Wood is like a sponge, even when nished it will pick up moisture and easily expand in mountain and coastal regions causing wood to warp, twist or crack. It will dry out and easily shrink in desert regions causing wood to warp, twist or crack. Consequently, proper precautions must be taken during storing, handling and nishing operations. You may need to perform extra sanding steps when using darker stains or glazing applications. To preserve and enhance the quality and beauty of our un-nished wood products we strongly recommend nishing and sealing of doors in a very timely manner. Unnished wood needs protection from moisture and from extreme uctuations in temperature and humidity. Construction sites may vary in temperature as much as 30 to 50 degrees from day to night, causing warping, twisting or cracking of unnished doors within 24 hours. Even nished doors will do the same. Before doors are delivered, have all windows and exterior doors in place and bring the house to occupancy level conditions. Make sure all new drywall and plaster has had at least 2 weeks to dry. Many jobs are nished on site, where doors are not removed from the cabinet prior to nishing. This causes unnished top rails on upper cabinets and unnished bottom rails on lower cabinets. This allows moisture to be absorbed through the unnished portion of the door, causing warping, twisting or cracking.

CUSTOMER CREDIT POLICY


A complete and current credit application must be submitted before any terms of payment will be authorized. Without a current, signed credit application sales terms will be CIA (Cash In Advance). Account terms and credit limit will be established based on credit history, bank information and anticipated sales volume. All orders for new customers and inactive accounts will require pre-payment until credit terms have been established. If orders exceed the established credit limit, a deposit may be required to offset the difference. Accounts with a past due balance are subject to a 2% nance charge. We currently accept Visa Card, MasterCard, and the Discover Card. Credit Card transactions require a completed credit card authorization form. This form requires a copy of your Drivers License and the back of your credit card for signature verication. This is done for your protection as well as ours. A current signed resale card must be on le or sales tax will be charged. California Door will only accept company check payments through our CHAX program. CHAX is a computer software program that allows you to fax your check for payment rather than mailing it. FOR MORE INFORMATION CONTACT OUR CREDIT DEPARTMENT.

HANDLING AND FREIGHT POLICY


In an effort to simplify and clarify our charges for freight and handling, the following policy applies: 1. Our trucks will deliver to major metropolitan areas and will be shipped at intervals determined by the volume of orders to be delivered in each market area. Orders of 12 pieces or less or $300.00 or less are subject to shipment via UPS and assessed for packaging materials required to ship plus UPS charges. 2. All orders will be assessed a standard HANDLING CHARGE of $.50 per item. Each door (a pair of doors counts as 2 items) and drawer fronts will be counted for the handling charge. This charge will apply to all orders, whether it is to be will-called, delivered on our truck or shipped common carrier or UPS. Additional delivery attempts via our trucks or UPS will result in a charge of $50.00 each.

California Door Corporation strictly adheres to these recommendations:


Under no circumstances should unnished millwork be delivered to a job or site that is under construction and open to the the elements. Doors should not be subjected to abnormal heat, cold, extreme dryness, humid conditions or sudden changes therein. The entire door must receive two coats of a good grade nish. Completely and evenly nish ALL PIECES - front, back, top bottom, sides and all cutouts.

CALIFORNIA DOOR CORPORATION WILL NOT BE HELD RESPONSIBLE FOR DAMAGE DUE TO THESE SITUATIONS. THESE ARE NOT CONSIDERED A DEFECT.

LIMITED WARRANTY
California Door Corporation manufactures and ships UN-FINISHED wood products nationwide. ONCE OUR PRODUCTS ARE RECEIVED, IT IS IMPOSSIBLE FOR US TO MONITOR THE CONDITIONS UNDER WHICH THEY ARE KEPT. We provide special handling instructions with every order, to minimize any warping, twisting or cracking due to conditions beyond our control. Claims on any order or material discrepancies must be made within 2 weeks of receipt of order or prior to HINGING, HANGING or FINISHING. Doors will not be returned without prior written approval. Doors must be returned in their original condition to the ofces of Cal Door for inspection. Any item that has been hinged, hung or nished, shows signs of exposure to moisture, heat or sun, shows signs of job site neglect or is modied in any way shall be deemed accepted by the buyer and voids any warranty. If our product is handled in accordance with our recommended guidelines, most problems will be minimized. Remember, you are dealing with an unnished wood product that will warp, twist or crack within 24 hours if not treated or handled properly.

GUARANTEE
Products must be inspected upon receipt. Our guarantee covers the replacement of doors and drawer fronts in an un-nished state and in good condition, as originally delivered F.O.B. from our factory. Any variation from our normal construction specications is not guaranteed, i.e., reducing the thickness of the panel or frames. A warp or twist of 3/16" of an inch or less is not considered a defect. A twist is measured by placing the face of the door against a true plane surface. Doors are manufactured to the nearest 1/16th of an inch. California Door Corporation will not be held responsible for delays caused by factors beyond our control (i.e. obstruction or blockage of usual routes of transportation, unavoidable accidents, riots, natural disasters, vehicle shortages, prevention of labor, power shortages or lack of materials.) There are no other warranties of any kind expressed or implied.

1-408-782-5700 Fax 1-408-782-9000 E-mail: CalDoor@CalDoor.com www.CalDoor.com

The Art of Cal Door

400 Cochrane Circle, Morgan Hill, CA 95037 1-408-782-5700 Fax 1-408-782-9000 E-mail: CalDoor@CalDoor.com Visit our website & tour our factories on-line at: www.CalDoor.com
08/07