PANASONIC SEMICONDUCTTOR COMPANY (M) Sdn Bhd, Shah Alam, Selangor

EQUIPMENT TYPE / BRAND

STANDARD OPERATING PROCEDURE (S.O.P) OSCILLOSCOPE ALIGENT 1000 SERIES DSO 1022A 200MHz, 2GSa/S

1. Connect the power cord to a power source. Use only power cord designed for your oscilloscope. Use a power source that delivers the required power. WARNING! To avoid electric a shock, be sure that the oscilloscope is properly grounded. 2. Turn on the oscilloscope. 3. Use the suitable probe for measurement. 4. Do calibration using Probe Comp (before making measurement) WARNING! Before turning on the instrument, you must connect the protective earth terminal of the instrument to the protective conductor of the power cord. The mains plug shall only be inserted in a socket 5. After using. Turn off oscilloscope power, remove all cables. Keep the oscilloscope correctly

Reference : No. Amended : Date Issued : Maintenance Officer

Venue : Date Amended: Prepared by Approved by

Mr.

Mrs.

Mr.

PANASONIC SEMICONDUCTTOR COMPANY (M) Sdn Bhd, Shah Alam, Selangor

EQUIPMENT TYPE / BRAND

STANDARD OPERATING PROCEDURE (S.O.P) FUNCTION GENERATOR INSTEK -2107A

1. Connect the power cord to a power source. Use only power cord designed for your Function Generator. Use a power source that delivers the required power. WARNING! To avoid electric a shock and standard pulse is achieved, be sure that the Function Generator is properly grounded. 2. Connect output to producers cord requirement 3. Turn on power supply 4. Choose suitable bandwidth for output 5. Choose suitable waveform for output 6. Connect output to circuit (make sure to avoid short circuit happening, correct pole dividing between Function Generator and circuit.) 7. After use. Turn off Function Generator power, remove all cables. Keep the Function Generator originally and correctly

Reference : No. Amended : Date Issued : Maintenance Officer

Venue : Date Amended: Prepared by Approved by

Mr.

Mrs.

Mr.

PANASONIC SEMICONDUCTTOR COMPANY (M) Sdn Bhd, Shah Alam, Selangor

EQUIPMENT TYPE / BRAND

STANDARD OPERATING PROCEDURE (S.O.P) DIGITAL MULTIMETER (SANWA) CD800a 400 Cout

1. Check battery (make sure to give correct measurement value) 2. Identify measuring units ( voltage, resistance, current and etc) 3. Select suitable measuring scale 4. Identify the pole of probe (if have) 5. After use, change Power switch and Function switch into Off WARING! To ensure the meter is used safely, be sure to observe the instruction when using the instrument.
1.

Never use meter on the electric circuits that Exceed 3kV.

2. Never apply an input signal exceeding the maximum rating input value. 3. Always keep your fingers behind the finger guards on probe when making measurements. 4. Be sure to disconnect the test pins from the circuit when changing the function. 5. Before staring measurement, make sure that the function and range are properly set in accordance with the measurement. 6. Never use meter with wet hands or in a damp environment. 7. Never open terser case except when replacing batteries or fuse. 8. Do not use the device near an item of strong electromagnetic generation or a charged item. 9. To ensure safety and maintain accuracy, calibrate and check the tester at least once a year.

Reference : No. Amended : Date Issued : Maintenance Officer

Venue : Date Amended: Prepared by Approved by

Mr.

Mrs.

Mr.

PRODUCTION FLOW CHART OF PRODUCT POWER SUPPLY PCB BOARD

N PS PCB BOARD ORDER? Y N WORK FORCE PERSONNEL? Y N MATERIALS ?(copper board) Y

SCHEMATIC, PCB DESIGN

N PCB ETCHING Y N PLACE COMPONENT Y N SOLDERING Y N FINAL CHECK Y

Y N

REPAIR

ENOUNGH QUANTITY? Y

END

RECYCLING

PANASONIC SEMICONDUCTTOR COMPANY (M) Sdn bhd Shah Alam, Selangor PREVENTIVE MAINTENANCE PROCEDURE

EQUIPMENT: OSCILLOSCOPE TYPE / BRAND: DS0 1022A.

PURPOSE: MEASUREMENTS, CAPTURE AND DISPLAY SIGNAL.

PREVENTIVE MAINTENANCE PROCEDURE

Clean item (remove dust, lint, rust, etc.) daily

Visually inspect a n d perform operating tests before operation.

Estimated average annual man-hour requirements annually when necessary.

check probe every week.

Check cable of power supply annually

Perform leakage-current tests after annually

PANASONIC SEMICONDUCTTOR COMPANY (M) Sdn bhd Shah Alam, Selangor PREVENTIVE MAINTENANCE PROCEDURE

EQUIPMENT: FUNCTION GENERATOR . TYPE / BRAND: SFG-2107

PURPOSE: CREATE SIGNAL.

PREVENTIVE MAINTENANCE PROCEDURE

Clean item (remove dust, lint, rust, etc.) daily

Visually inspect a n d perform operating tests before operation.

Check all functions every month.

check probe every week.

Check cable of power supply annually

Perform leakage-current tests after annually

4. Create the trainning proposal of Automation system using Keyence PLC and PCB design and PCB etching TECHNICAL EDUCATION AND VOCATIONAL TRAINNING (TEVT) ENHANCEMENT PROGRAM TITLE OF THE COURSE: ELECTONIC INDUSTRY DATE: 3 JAN 2012 20 APR 2012 VENUE: CIAST, SHAH ALAM, SELANGOR
FEE PERSO N /DAY

No

MODUL E CODE M01

MODULE Automation system by using Keyence PLC

TASK CODE E-01-01

TERMINAL PERFORMANCE OBJECTIVE Introdution to PLC Overview of Keyence PLC Wiring of Keyence PLC Set of command Applications of Keyence PLC Practical Introduce to Proteus 7.8 software Drawing shematic circuit Drawing PCB from shematic Introduce ETChing Machine PCB ETChing Practical

CAPACIT Y

DURATION (DAYS)

DATE

COURSE MANAGE R

Free

24

16-20 Feb 2012

Mr Zaini

M02 2 PCB design and PCB Ecthing E-01-02

Free

24

16-20 Feb 2012

Mr Zaini

SCHEDULE OF MODULE AUTOMATION SYSTEM USING KEYENCE PLC DATE: 16 FEB 2012 20 FEB 2012 VENUE: H-105
DATE Monday 16/2/2012 Tueday 17/2/2012 Wednesday 18/2/2012 Thusday 19/2/2012 Friday 20/2/2012 Saturday Sunday 08:30-10:00 Introdution to PLC Wiring of Keyence PLC Applications of Keyence PLC Practical Practical 10:00-10:15 10:15-12:15 Overview of Keyence PLC Set of command BREAK Applications of Keyence PLC Practical Practical REST REST LUNCH 12:15-14:00 14:00-15:30 Overview of Keyence PLC Set of command Practical Practical Test BREAK 15:30-15:45 15:45-16:45 Overview of Keyence PLC Set of command Practical Practical Test

SCHEDULE OF MODULE PCB DESIGN AND PCB ETCHING DATE: 16 FEB 2012 20 FEB 2012 VENUE: H-105
DATE Monday 16/2/2012 Tueday 17/2/2012 Wednesday 18/2/2012 Thusday 19/2/2012 Friday 20/2/2012 Saturday Sunday 08:30-10:00 Introdution to Proteus 7.8 Drawing PCB from shematic Introduce Etching Machine Practical Practical 10:00-10:15 10:15-12:15 Drawing shematic circuit Drawing PCB from shematic Introduce Etching Machine Practical Practical REST REST 12:15-14:00 14:00-15:30 Drawing shematic circuit Drawing PCB from shematic LUNCH PCB Etching Practical Test BREAK 15:30-15:45 15:45-16:45 Drawing shematic circuit Drawing PCB from shematic PCB Etching Practical Test

BREAK

5 Create the organization chart and its functions

PCB DESIGN AND PCB ETCHING DEPARTMENT

Schematic design
PCB design Printed mirror film Etching Drilling and Via Cover ink UV Green PCB design manager PCB ecthing manager Head of department

: : : : : : : : :

To design schematic circuit follow order of custumer To convert from schematic circuit to PCB board on PC To print PCB design film and make negative film To etch copper on board To Make hole and connect 2 layout To paint ink UV green on surface of PCB board To ckeck and supervise PCB design To ckeck and supervise PCB Etching To plan, organize operation and overall manage of PCB department