6.9. Burn Paper Copies are UNCONTROLLED . 3. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 2 of 17 REVISION CONTROL SHEET Latest Rev 0 DATE ISSUED 14 Aug 2002 PREPARED Steve Malkin REVIEWED Charlie Fox APPROVED Alistair McIntosh COMMENTS Issued For Use Revisions to : 1.4 revised Sections 1. LTD.10.2 Applicable Codes 3.2 added 1 3 Feb 2003 Steve Malkin Charlie Fox Alistair McIntosh 2 31 July 2003 th Joe Kiefer Charlie Fox Alistair McIntosh Cino Calfino 3 26 Feb 04 Charlie Fox R.7 Required Test Specimens Sections 3.3.3.9.3 & 3.2.CONOCOPHILLIPS INDONESIA INC.4 & 4. 3.9.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped . Sections 3.9 & 3.1.

LTD. 2.CONOCOPHILLIPS INDONESIA INC. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 3 of 17 TABLE OF CONTENTS 1. 4. 5.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped . 3. INTRODUCTION WELDING PROCESSES AND CONSUMABLES WELDING PROCEDURE QUALIFICATION WELDER AND WELDING OPERATOR QUALIFICATION QUALIFICATION WITNESSING FIGURE 1 FIGURE 2 TABLE 1 TABLE 2 4 5 7 12 13 14 15 16 17 Paper Copies are UNCONTROLLED .

July 1. And References The latest editions of all applicable codes. specifications and references shall define the minimum requirements applicable to the subject work and no statement contained in this Specification shall be construed as limiting the work to such minimum requirements. Wherever conflicts or omissions between codes. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 4 of 17 1. 1993 Paper Copies are UNCONTROLLED . LTD.2 below are not intended to be all-inclusive. Product designations are given to describe materials and may not include all acceptable products. Specifications. INTRODUCTION 1. Applicable Codes API RP 2A-WSD Recommended Practice for Planning. specifications and contract occur. Contractor shall obtain Company written approval for any deviations from the requirements of this Specification or specifications.0-94.1 Scope This specification defines the minimum technical requirements for the Welding Procedure & Welder Performance Qualification.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped . the most onerous condition shall apply. to comply with government regulations or to supply a product capable of performing its intended service. The requirements set forth do not relieve Contractor of his responsibility to perform all services in a safe manner.2 Codes. Contractor is responsible for reviewing the list below and informing the Company of any omissions. Twentieth Edition. standards and drawings referenced herein or elsewhere in the Contract. Designing and Constructing Fixed Offshore Platforms Working Stress Design. 1. specifications and referenced documents listed in 1. to meet applicable codes and standards.CONOCOPHILLIPS INDONESIA INC. All conflicts shall be formally brought to the attention of the Company. Welding terms and definitions shall be in accordance with AWS A3. This document and the codes.

CONOCOPHILLIPS INDONESIA INC.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped . Including Terms for Brazing. WELDING PROCESSES AND COMSUMABLES 2. Soldering.1 AWS A3. Oil and Gas Industries Welding and Brazing Qualifications Standard Test Methods and Definitions for Mechanical Testing of Steel Products Standard Test Method for Vickers Hardness of Metallic Materials Structural Welding Code – Steel Standard Welding Terms and Definitions. Oil and Gas Industries Submarine Pipeline Systems API RP14E DNV OS . LTD.1 The following are the only pre-approved welding processes: SMAW SAW Shielded metal arc welding Submerged arc welding Paper Copies are UNCONTROLLED .FS101 Company Specifications 84501-9290-6L-002 Welding & Fabrication Offshore Structures 2. Thermal Spraying and Thermal Cutting ASME Section IX ASTM A370-97a ASTM E92-82 AWS D1. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 5 of 17 API 1104 : 1999 API – RP 582 Welding of Pipelines & Related Facilities Welding Guidelines for the Chemical.0-94 BS EN 287 part 1 Approval for testing of welders for fusion welding Recommended Practice and Supplementary Welding Guidelines for the Chemical.

5 mph (8 km/h).5 2. dried at a temperature greater than 250°F (121°C) for 24 hours or 500°F (260°C) for one hour. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 6 of 17 FCAW -G FCAW -SS GMAW GTAW 2.2 Flux cored arc welding . SAW flux may be recycled provided the reused flux is free from slag. Any submitted process shall require written Company approval. but may be considered for root passes if completely removed or re-melted by subsequent welding methods. After opening shipping containers. GMAW may be used for seal welding and for non-structural appurtenances with wall thicknesses 3/8 inch (9. recycled flux shall be sieved. Maximum air velocity for welding processes shall be limited as follows: shielded metal arc self-shielded flux core gas shielded processes 20 mph (32 km/hr). mill scale. Flux not returned to the flux hopper while still warm shall be dried before reuse. however.4 2.self shielded Gas Metal Arc Welding Gas tungsten arc welding Gas metal arc welding with the short circuit transfer mode (GMAW -S) is normally not acceptable for structural welding. all SAW flux shall be held at a temperature greater than 250°F (121°C) unless used immediately.gas shielded Flux cored arc welding . and other foreign matter. Re-crushed slag shall not be used.CONOCOPHILLIPS INDONESIA INC. the process may only be used with approval by the responsible Company representative and will only be approved for specific applications for a single project.6 Paper Copies are UNCONTROLLED . control. 2. GMAW is not acceptable as the primary welding process. With the exception of recovery systems that immediately return flux to the hopper.5 mm) and less. LTD. All weld areas shall be adequately protected from wind and moisture throughout welding. Contractor shall submit and obtain approval on a procedure for maintaining proper storage. and identification of welding consumables.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped . 20 mph (32 km/hr). and mixed with an equal amount of new flux before use.3 2. Contractor may propose an alternative welding process in addition to those listed above.

3. Procedures previously qualified by Contractor and meeting all the requirements of this specification may be submitted for evaluation by Company. 3.3. WELDING PROCEDURE QUALIFICATION 3. ASME Section IX or AWS D1.CONOCOPHILLIPS INDONESIA INC. The pPQR should be similar to a Procedure Qualification Record (PQR) and reflect anticipated welding parameters and conditions.g. Essential Variables 3. Any deviation from these variables shall require a new weld procedure be qualified.3. Paper Copies are UNCONTROLLED . All qualified procedures are based upon the carbon equivalent (Pcm) of the parent metal being defined as: 3. For all new procedure qualification tests. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 7 of 17 3.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped . Contractor shall submit a Proposed Procedure Qualification Record (pPQR).3 Test pieces for procedure qualification of carbon steel shall be selected from the higher range of carbon equivalents.3 Pcm = C + Si Mn + Cu + Cr Ni Mo V + + + + + 5B 30 20 60 15 10 Procedures shall be qualified for welding pro duction materials with a Pcm up to and including 0.1) and the additional variables in TABLE 3. Heat/ladle analysis may be used if approved by Company when product analysis is not reported. prequalified welding procedures shall not be permitted. and obtain approval from the responsible Company engineer before commencement of the qualification tests. All essential variable tolerances listed as percentage variations apply to the actual qualified mean values recorded for each pass. LTD. Only welding procedures approved by Company shall be used for production welding..2 3. Material test certificates and typical welding consumable test certificates or other background information shall be provided.02% higher than the qualification test material.1 Unless otherwise noted in referencing Company specifications. 3.1 Essential variables shall be those required by the applicable industry code (e.2 Test pieces for welding procedure qualifications shall be in accordance with the referencing Company specification and industry standard.

Production welds qualified may be made with or without temper beads.10 All NDT on pipeline welding procedure’s qualifications shall be carried out 48 hours after the completion of the weld 3. LTD. The final welding procedure cap pass shall be placed along the side of the weld so as to overlap onto the base metal.6 mm).3.1 shall be limited to 3 in. Surface dressing and/or grinding on the cap may be allowed.6 The range of allowable thicknesses for qualification accordance with AWS D1.CONOCOPHILLIPS INDONESIA INC. 3.3.1. 3. procedure qualification for fillet welds not qualified by full penetra tion butt welds shall include a Paper Copies are UNCONTROLLED .3. in 3.7 If interpass cleaning or grinding is to be used during WP Qualification. (75 mm). 3. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 8 of 17 Use of higher Pcm steels will require a new welding procedure qualification.4 Fillet Weld Procedure Qualifications In addition to applicable Code requirements. Capping pass shall not be cleaned or dressed to produce and acceptable profile before visual inspection. it must be detailed in the PWPS and shall be carried out for every pass.3.3.3. Joints which vary from these shall be referred to Company for approval or correction. Welders performing Welder Qualification Test (WQT) shall only be permitted to carry out interpass cleaning or grinding as per the qualified WPS.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped . 3.5 Root and capping passes during qualification shall be made at a preheat temperature and heat input no higher than the lowest values specified for production welds.3.4 Types of grooves and tolerances for drawing details and final fit-up of any welded joint shall conform to figure 3. Root openings for single sided welds without backing shall be =1/16 in.4 of AWS D1. only after visual acceptance of the completed weld by Company representative.9 All completed procedure welds shall be left in the “as welded” condition. 3. 3. (1.8 A temper-bead sequence shall not be used during procedure qualification to deliberately improve heat affected zone hardness.

6 Acceptance Criteria for Weld Procedure Qualification Tests The completed weld shall be evaluated by the following in accordance with the acceptance criteria of the applicable code: 3.7 Required Test Specimens Unless exempted by the referencing Company specification (e. the requirements described below supplement those of the governing industry c ode requirements. 3. Paper Copies are UNCONTROLLED .1 of this specification. written weld buttering instructions shall be developed by Contractor for Company approval. and inspection methods. examination when specified or 3. surface finishing.4 The weld shall be free of cracks. The additional essential variables of Table 1 shall apply.5% of pipe wall thickness whichever is smaller > 1/64 " (0.6.7.4mm) or 6% of pipe wall thickness whichever is smaller < 1/64 " (0.g. etc. incomplete penetration and burn through and must present a neat and workman like appearance. The maximum height of the reinforcement on the root or cap beads shall be shall be 1/8 " (3mm) The depth of undercutting adjacent to the root bead inside the pipe or final bead on the outside of the pipe shall be as follows:> 1/32 " (0.8mm) or 12.1 Visual inspection. skids. Welding must comply with a Company approved WPS. These shall detail the complete base material preparation. whichever is smaller Acceptable regardless of length 3.).Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped .6.6. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 9 of 17 hardness test and meet the requirements of paragraph 3. 3. Mechanical testing shall be carried out by a Company approved testing laboratory and witnessed by Company representative.3 mechanical tests with supplemental tests of this specification. for vessels. welding. LTD.4mm) or < 6% of pipe wall thickness whichever is smaller Not Acceptable 2 " (50mm) in any continuous 12 " (300mm) weld length or one sixth of the weld. 3. 3.5 Weld Metal Buttering Procedure Qualifications If joint fit-up tolerances in production welds exceed those permitted.2 Radiography (ultrasonic approved by Company).CONOCOPHILLIPS INDONESIA INC.6.

3 Rockwell and Brinell hardness tests are not acceptable. fusion line. Maximum acceptable hardness shown in TABLE 2 based upon carbon equivalent (Pcm) value for the parent steel. or design applications.30 Max.19 0. the maximum hardness shall be determined using Vickers hardness tests (ASTM E92).26 0. LTD. 3.21 0.4 A photograph or photo macrograph of 1X to 3X magnifications clearly showing the hardness indentations.23 Max.5 When required by the referencing Company specification. and etched with a suitable etchant so as to clearly reveal the weld metal.CONOCOPHILLIPS INDONESIA INC. 3.22 0.7.7. HAZ. two further sections shall be taken. HV10 341 350 358 367 376 385 390 3. fusion line. HAZ.18 0. Hardness tests shall be carried out as shown in Figure 1. TABLE 2 MAXIMUM ACCEPTABLE HAZ HARDNESS Pcm % =0. The allowable hardness in TABLE 2 may be increased 10 points for a test load of 5 kg. and parent metal) shall be ground. Paper Copies are UNCONTROLLED . environmental.20 0.7. Conversions from Rockwell or Brinell hardness tests are not acceptable.27 0. and HAZ microstructures under the microscope. Weld metal. The test load shall be less than or equal to 10 kg.24 0.1 For all weld procedures. and the weld zone shall be included in the test results. both of which shall meet the specified requirements.28 0. or less.29 = 0.2 One weld area sample (including weld. If any individual hardness value exceeds the limit specified. 3.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped .7. polished. HV10 289 297 306 315 324 332 Pcm % 0. and HAZ tests are required unless Company specifies a deviation due to specific site. See Figure 2 for locations of Charpy test specimen. Charpy V-notch testing shall be performed in accordanc e with ASTM A370.25 0.7. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 10 of 17 3.

LTD. A lot includes changes within the manufacturer’s brand and type of consumable.5 The 25% Cr Duplex Stainless Steel have a minimum Pitting Resistance Equivalent Number PRE(N) > 40.CONOCOPHILLIPS INDONESIA INC.2 Welding procedures shall be qualified by separate test coupons welded at the lowest and highest heat input to be used in production. 3. procedure qualification record (PQR). Charpy impact tests shall be performed for detecting detrimental intermetallic phases in accordance with ASTM A923. Contractor should provide. as defined by the equation PRE(N) = %Cr + (3.9. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 11 of 17 3. as a minimum. 3. Such changes include material heat. 3.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped . This table lists most of the items necessary for a satisfactory welding procedure. the items listed in the Recommended Welding Procedure Checklist shown in TABLE 2. NDT.3 The ferrite/austenite phase balance of the weld metal shall be measured by the point count method ASTM E 562 for the root. and destructive tests. Weld metal Paper Copies are UNCONTROLLED . it may not include all variables Contractor is required to provide by the applicable industry code or regulatory requirement for a specific application .9.8 Documentation for Welding Procedures All welding procedures shall be submitted and approved by Company prior to their use. This shall include a welding procedure specification (WPS).9. supporting documents for materials. The ferrite content shall be 30 to 55% in the weld metal. etc. however.1 Each electrode lot shall require a separate procedure qualification(s). flux batch. and cap area of the weld cross section. 3.9. 3. Weld metal and HAZ hardness for 22% Cr Duplex Stainless Steel shall not exceed 325 HV10. A magnetic ferrite gage shall be used to measure the percent ferrite on the cap of weld metal and be reported on the PQR for reference.9 Supplementary Requirements for Welding Procedure Qualification of 22% and 25% Cr Duplex Stainless Steel. fill. 3.9.3 x %Mo) + 16 x %N.4 Thin wall tubing shall only be welded with automatic welding equipment. The test temperature and acceptance criteria requirements shall comply with ASTM A923 Table 2.

Contractor may submit evidence of previous qualification to Company in accordance with the minimum requirements of this specification.5.1 Welder's name and identifying number or symbol 4.4 The welders being tested shall permanently mark. The welder qualification test shall meet the minimum requirements of BS EN 287 (Approval testing of welder for fusion welding) In addition to the tests required by the applicable industry Code and the referencing Company specification.5. LTD. each weld with his identifying mark. 4.1 Welders shall be qualified by performing a Company approved procedure. 4.3 Dates of qualification 4. Contractor shall maintain a current record for all welders employed giving the following information: 4. Qualification of GMAW -S by radiography only is not permitted. All previously qualified welders and welding operators shall comply with the standard period of effectiveness of the applicable industry Code.5.3 4. welder qualification for any portion of the test made by GMAW-S (short circuit metal transfer) shall include guided bend specimens. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 12 of 17 and HAZ shall have an HRC 32 maximum and shall pass the ASTM G48 test at 40°C.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped . Contractor shall have qualification certificates for each qualified welder on file available for review by Company representative.4 4. Welder qualification tests shall be witnessed by Company and Contractor welding inspectors.5 Paper Copies are UNCONTROLLED . For welders without prior experience on Company work.2 Welding processes.2 4. WELDER AND WELDING OPERATOR QUALIFICATION 4. re-qualification and witnessing by Company representative may be required. with paint stick or low stress metal stamp.5. procedures and positions for which each welder and welding operator is qualified 4.CONOCOPHILLIPS INDONESIA INC.

LTD.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped . welders. or welding operators shall be witnessed and approved by Company's representative. Testing shall not begin until adequate notice from Contractor is approved by Company. QUALIFICATION WITNESSING New qualification testing of procedures. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 13 of 17 5. Paper Copies are UNCONTROLLED .CONOCOPHILLIPS INDONESIA INC.

Hardness traverse on fillet welds should be as detailed for T -connections above.Vickers hardness test locations.0 .75 mm intervals. Weld Metal: A minimum of three equally spaced indents for each hardness traverse. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 14 of 17 0.20 mm 0.50 mm from the fusion line with three (3) indents at 0. 2.75 mm 10 mm typical Fusion Line Base Metal HAZ 1.20 mm 0.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped .0 .0 mm NOTES: 1. Figure 1 .2. Test load should be 10 kg or less.50 mm 1.2.50 mm Weld Metal 0.0 mm 1. LTD. Indentations to be located as shown on the figures and as detailed below: HAZ: Starting at 0.0 .20 mm 0. 3.0 mm 0.20 .50 .2.0.0.50 mm 0.CONOCOPHILLIPS INDONESIA INC.0 mm 0.50 mm 1. Paper Copies are UNCONTROLLED .2.0 . 4.20 mm 0. Specimen shall be polished well enough to clearly show the fusion line.50 mm 0.

Charpy impact test locations. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 15 of 17 2 mm LOCATION OF CHARPY TEST PIECES FOR ALL SINGLE SIDED GROVE WELDS Fusion Line and Center of Weld At Cap and Root C L 1-3 mm C L 2 mm Heat Affected Zone: 2 mm from Fusion Line At Cap and Root 2 mm LOCATION OF CHARPY TEST PIECES FOR ALL DOUBLE SIDEDGROVE WELDS C L C L Fusion Line and Center of Weld At Cap and Root 1-3 mm C L C L 2 mm Heat Affected Zone: 2 mm from 2 mm Fusion Line At Cap and Root LOCATION OF CHARPY TEST PIECES FOR ALL 6GR GROVE WELDS C L 1-3 mm C L C L C L Fusion Line and Center of Weld At Cap and Root Heat Affected Zone: 2 mm from Fusion Line At Cap and Root Figure 2 . Paper Copies are UNCONTROLLED . LTD.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped .CONOCOPHILLIPS INDONESIA INC.) only root locations tests are requires. For base material thicknesses less than 19 mm (3/4 in.

Pcm Joint Design Groove angle Root opening Root face Filler Metals AWS Consumable Class. or per AWS D 1. .4. Brand/Trade Name Diameter Manufacturer Sh ielding Gas Flow rate Electrical Characteristics Polarity Amperage or wire feed speed Travel Speed Voltage Energy Input1 Technique Position Pass sequence.4 1 ± / 16 " from actual qualified.4 ±1/ 16“ from actual qualified. N/A = Not applicable for these processes. 3.SS) ±25%2 As qualified As qualified ±25% GMAW-S Increase > 10% Reduction > 25°F(14°C) Increase > 100°F (38°C). Paper Copies are UNCONTROLLED . run-out-length ±10% ±2 volts ±2 volts (±1 volt for FCAW.1 Fig. 600°F max. 1/1 6" min.1 Figure 3. (316°C) Addition As qualified Deletion N/A N/A N/A ±10% from qualified ±3° in travel direction ±5° normal to travel As qualified ±1/4" N/A N/A As qualified ±1/8" N/A N/A As qualified ±1/8" N/A N/A N/A > 1/32” increase Any increase Any increase > 1/16” increase or decrease N/A ±2 volts ±2 volts Stick out maximum 1. or per AWS D 1. LTD.02% FCAW GTAW +10 °. or per AWS D 1. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 16 of 17 TABLE 1 ESSENTIAL VARIABLES SUPPLEMENTAL TO GOVERNING INDUSTRY STANDARD Essential Variable Base Metal Steel Yield Strength Carbon Equivalent.CONOCOPHILLIPS INDONESIA INC. and direction For a specific groove or proportional to other groove areas Deposit thickness limit Preheat Temperature Interpass Temperature Weld Groove Surface Condition Coatings / weldable primers Grinding Backing and Back Gouging Other Variables Arc Spacing Arc Angle 3 SMAW SAW GMAW Increas e SMYS > 10% Increase > 0. Energy input = Amperes x Volts x 60 / Travel Speed 2. Fill and cap passes may be lumped together for computing heat input ranges.1 Figure 3. 3.5° from actual qualified.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped . for single-side welds & no backing No change No change Any increase or decrease No change > 50% increase or decrease No change ±10% ±15% or.

tested Y Interpass temp. min. -5°.. (316°C) Interpass temp./A-No. PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 17 of 17 TABLE 2 RECOMMENDED WELDING PROCEDURE CHECKLIST PQR WPS Supplemental WFS Company Requirements Description Base Metals Material test certificate Y P-No. 1/16 in.4. 600°F max. for single-side welds & no backing Surface Conditioning Grinding Y Y As qualified. Y For ASME based procedures Thickness qualified Y Pcm limit Y Maximum increase = base metal Pcm +0.1 x tested thickness Multi to single pass/side Y Single to multi electrodes Y ±25% proportional to groove size Pass sequence (sketch provided) Y Y Deletion of backing or gouging Y Y Tube-work distance tested Y Y SAW ±¼ in. WPS. Y PWHT PWHT (also T&T range) Y Y Welding Variables Polarity Y Y No change GMAW transfer mode Y Y Amps tested Y Average for each pass range qualified Y ±10% Volts tested Y Average for each pass range qualified Y ±2V (±1V for FCAW SS) Travel speed tested Y Average for each pass range qualified Y ±15% (Run out length limited to ±10%) Heat input tested Y WE = amps x volts x 60 / travel speed range qualified Y ±25% Techniques Weld metal thickness (short circuit) Y Maximum increase = 1. or per AWS D1.02% Yield Strength Y Maximum increase = SMYS base material +10% Joints Groove type/angle tested Y range qualified Y +°10. or per AWS D1.4 Root face tested Y range qualified Y ±1/16. qualified Y For ASME based procedures Group No. Paper Copies are UNCONTROLLED .4 Root gap tested range qualified Y Y ±1/16. ±5° normal to travel Electrode spacing Y Y SAW ±10 from qualified Gas Single. or both) in which the listed information should be reported.1 Figure 3.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped . LTD. or % Y Y Flow rate tested Y Y ±50% Backing change or < flow rate Y Y Destructive Charpy Y (check test temperature. mixture. max. energy. notch location) Weld surface Y Weld root Y FL surface Y FL root Y HAZ +2mm surface Y HAZ +2mm root Y Hardness survey Y (check position from fusion line and indentation locations on photo) Macro Photo Y Transverse tensile Y No weld metal failures.CONOCOPHILLIPS INDONESIA INC.1 Figure 3. includes interpass grinding Coating/weldable primers Y Y No addition without qualification Filler Metals F-No. Y For ASME procedures Filler metal class Y Y No change Flux/wire class Y Y ± Powder Y Y Deposit Thickness Y For ASME based procedures and all GMAW S deposits Thickness qualified Y For ASME based procedures and all GMAW S deposits Manufacturer’s brand & type Y Y No change Diameters Y Y Per Table 1 Position Position qualified Y Y Vertical progression Y Y Preheat / Interpass Preheat tested Y Actual measured at start of each pass adjacent to weld Preheat qualified Y No decrease > 25°F (38°C).1 Figure 3. adequate yield and tensile strength in base metal failure Bends Y Non-destructive Tests CONOCO witness Y Radiography test report Y Note: Check boxes "Y" indicates the documents (PQR. Electrode angle (machine) Y Y ±3° in travel direction. others ±_in. or per AWS D1.

PROJECTS DEPARTMENT SPECIFICATION TITLE DOCUMENT NUMBER REV WELDING PROCEDURE AND WELDER PERFORMANCE 84501 -9200-9L-027 3 QUALIFICATION DATE 26 Feb 04 PAGE 18 of 17 Paper Copies are UNCONTROLLED . LTD.CONOCOPHILLIPS INDONESIA INC.Check with Document Control for latest available Revision – CONTROLLED copies should be RED stamped .

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