Purchase Specification

Technical Quality Sulzer Pumps
Page: 1 of 9

Castings - Requiring certified material test reports, 100% surface examination (MP or DP) and radiographic examination of critical areas 1.0 Scope

This purchase specification details the minimum inspection, testing and certification requirements for castings requiring certified material test reports, 100% surface examination using magnetic particle or liquid penetrant methods and radiographic examination of critical areas. Note:- Sulzer procedures referred to in this specification can be down loaded from www.sulzerpumps.com/spukstds

2.0 3.0
3.1

Materials
Material type specification and grade shall be as stated in the Sulzer Purchase Order.

Manufacturers Certification
The following documentation shall be provided as appropriate: a) Certified material test report (e.g. EN 10204 type 3.1) b) Heat treatment details including any post weld heat treatment c) NDE report on completion of surface examinations d) Location and size of major repair excavations e) NDE report of repair excavations f) NDE report on completion of a weld repair

3.2

All documentation shall be in the English language, legible and suitable for reproduction.

4.0
4.1 4.2

Inspection
Examinations shall be carried out on completion of heat treatment. Visual examination: a) Test Procedure – Sulzer TP-0012 Visual examination of castings b) All surfaces of the casting shall be examined and shall be free of adhering sand, scale, cracks and hot tears. Other surface indications shall meet the requirements of MSS-SP55 c) Hydraulic surfaces are to be clean and free from obtrusions with a surface finish in the order of 25μm (N11) / SCATA A1

4.3

Magnetic particle examination a) Test Procedure – Sulzer TP-0002 Magnetic particle testing of ferromagnetic materials b) Areas to be examined – 100% accessible surfaces c) Acceptance – ASME VIII App 7 Para 7-3 (3)

4.4

Liquid penetrant examination: Note:- Liquid penetrant shall only be carried out when magnetic particle examination is not feasible due to casting configuration or metallurgy. a) Test Procedure – Sulzer TP-0001 Liquid penetrant examination b) Areas to be examined – 100% accessible surfaces c) Acceptance – ASME VIII App 7 Para 7-3 (4)

4.5

Radiographic Examination: a) Test procedure – Sulzer TP-0007 Radiographic examination of castings b) Area to be examined – Areas to be examined are as shown in Appendix A. Where a suitable sketch is not shown then the supplier shall submit to Sulzer details of the proposed areas to be radiographed for approval c) Acceptance – ASME App 7 clause 7.3 (1)

Revision: 1 Date: 14-01-08 Amendment: RT sketches 5 and 6 added to appendices This document has been prepared & published under the authority of the Technical Quality Working Group

Doc No:

PS

3103

Uncontrolled valid at time of printing

Sulzer Purchase Order number.4 7.3 7.1 5.4. All weld repairs shall be carried out using welding procedures and operators qualified in accordance with: a) ASTM A 488 / ASME IX or b) ISO EN 15614 / EN 287 Weld procedures and supporting qualifications shall be submitted to Sulzer for review prior to welding. Definition of a major weld repair: a) Removal of more than 20% of the wall thickness or 25mm which ever is the smaller or b) Area of excavation exceeding 65cm² 5. Acceptance of the material shall be on satisfactory compliance to the Purchase Order requirements.5 General Notes All certification and delivery advice documentation shall include the Sulzer Purchase Order number. examination shall be conducted after heat treatment.Purchase Specification Technical Quality Sulzer Pumps Page: 2 of 9 Castings .7 5.6 Sulzer and/or their client’s representatives shall be afforded access and assistance at all reasonable times to carry out inspections at the manufacturers premises.4) to verify that the imperfection has been removed or reduced to an acceptable size. without Sulzer's written agreement. 6. repaired areas shall be blended into their surrounding surfaces to avoid any sharp contours and be examined by the liquid penetrant method (clause 4.4 5.0 7.Requiring certified material test reports. Revision: 1 Date: 14-01-08 Amendment: RT sketches 5 and 6 added to appendices This document has been prepared & published under the authority of the Technical Quality Working Group Doc No: PS 3103 Uncontrolled valid at time of printing . the excavation shall be examined by the liquid penetrant method (clause 4. Material grade and class c.5 5. Failure to comply with the above requirements could result in rejection or delayed payment of invoices.6 5. Whenever an imperfection is to be weld repaired. line item number and material number 7. 100% surface examination (MP or DP) and radiographic examination of critical areas 4. Certification shall be provided on or prior to delivery of the material. each piece of material/component shall be individually marked at a prominent location with the following: a.0 5.) When subsequent heat treatment is required. Whenever impact testing is required by the purchase order or base material specifications then welding procedure qualifications shall include impact testing to the same test criteria. Casting melt/heat number b. All standards referenced shall be current issues unless stated otherwise. line item number and material number. 5.1 7.0 Product Marking To provide traceability between the material and the documentation. Iron castings shall not be weld repaired.2 7.3 Repairs Unacceptable surface imperfections shall be removed and blended into their surrounding surfaces to avoid any sharp contours.8 On completion of welding.2 5.

Requiring certified material test reports.Purchase Specification Technical Quality Sulzer Pumps Page: 3 of 9 Castings . 100% surface examination (MP or DP) and radiographic examination of critical areas Appendix A Radiographic Shooting Sketches Application Description Inlet and outlet casing Inlet and outlet casing Weld neck flanges castings Typical Pump Type Remarks Reference Appendix 1 2 3 VCR JVCR VCR JVCR MSD HSB SM HPDM BBS BBT CD HZB OHH OHV ZE ZF Critical casting areas Critical casting areas and weld preparations Suction tank weld preparations Axial split casing castings Axial split casing castings 4 Volute casing casting Axial split casing castings 5 End suction pump casing Axial split casing castings 6 Revision: 1 Date: 14-01-08 Amendment: RT sketches 5 and 6 added to appendices This document has been prepared & published under the authority of the Technical Quality Working Group Doc No: PS 3103 Uncontrolled valid at time of printing .

Revision: 1 Date: 14-01-08 Amendment: RT sketches 5 and 6 added to appendices This document has been prepared & published under the authority of the Technical Quality Working Group Doc No: PS 3103 Uncontrolled valid at time of printing .Requiring certified material test reports. Radiographic shooting sketch for axial split casing casting that require radiographic examination of critical sections. 100% surface examination (MP or DP) and radiographic examination of critical areas Appendix A 1 Inlet and Outlet Casting 1. 3. Areas to be radiographed are marked thus comprising one shot at each area location. but shall not be less than 150 mm x 100 mm. 2. The largest practical film size shall be used to ensure adequate coverage of the areas indicated.Purchase Specification Technical Quality Sulzer Pumps Page: 4 of 9 Castings .

but shall not be less than 150 mm x 100 mm. Areas to be radiographed are marked thus 3. Radiographic shooting sketch for axial split casing casting that require radiographic examination of critical sections. 100% surface examination (MP or DP) and radiographic examination of critical areas Appendix – A 2 Inlet and Outlet Casting with Weld Preparations 1.Purchase Specification Technical Quality Sulzer Pumps Page: 5 of 9 Castings . 2. The largest practical film size shall be used to ensure adequate coverage of the areas indicated.Requiring certified material test reports. 100% Coverage of weld preparation One shot One shot Revision: 1 Date: 14-01-08 Amendment: RT sketches 5 and 6 added to appendices This document has been prepared & published under the authority of the Technical Quality Working Group Doc No: PS 3103 Uncontrolled valid at time of printing .

2. 100% surface examination (MP or DP) and radiographic examination of critical areas Appendix – A 3 Inlet and Outlet Casting 1.Requiring certified material test reports. 100mm min 100% Coverage of weld preparation Revision: 1 Date: 14-01-08 Amendment: RT sketches 5 and 6 added to appendices This document has been prepared & published under the authority of the Technical Quality Working Group Doc No: PS 3103 Uncontrolled valid at time of printing . Areas to be radiographed are marked thus .Purchase Specification Technical Quality Sulzer Pumps Page: 6 of 9 Castings . Radiographic shooting sketch for axial split casing casting that require radiographic examination of critical sections.

Areas to be radiographed are marked thus comprising one shot at each area location. Radiographic shooting sketch for axial split casing casting that require radiographic examination of critical sections. 3.Requiring certified material test reports. 100% surface examination (MP or DP) and radiographic examination of critical areas Appendix – A 4 Axial Split Casing Casting 1.Purchase Specification Technical Quality Sulzer Pumps Page: 7 of 9 Castings . 2. but shall not be less than 150 mm x 100 mm. The largest practical film size shall be used to ensure adequate coverage of the areas indicated. Revision: 1 Date: 14-01-08 Amendment: RT sketches 5 and 6 added to appendices This document has been prepared & published under the authority of the Technical Quality Working Group Doc No: PS 3103 Uncontrolled valid at time of printing .

Revision: 1 Date: 14-01-08 Amendment: RT sketches 5 and 6 added to appendices This document has been prepared & published under the authority of the Technical Quality Working Group Doc No: PS 3103 Uncontrolled valid at time of printing . The largest practical film size shall be used to ensure adequate coverage of the areas indicated. 3. but shall not be less than 150 mm x 100 mm. Radiographic shooting sketch for axial split casing casting that require radiographic examination of critical sections. Areas to be radiographed are marked thus comprising one shot at each area location. 2. 100% surface examination (MP or DP) and radiographic examination of critical areas Appendix – A 5 Volute Casing Casting 1.Purchase Specification Technical Quality Sulzer Pumps Page: 8 of 9 Castings .Requiring certified material test reports.

Areas to be radiographed are marked thus comprising one shot at each area location. The largest practical film size shall be used to ensure adequate coverage of the areas indicated.Requiring certified material test reports.A 6 End Suction Pump Casing Casting 1. 3. 2. 100% surface examination (MP or DP) and radiographic examination of critical areas Appendix . Revision: 1 Date: 14-01-08 Amendment: RT sketches 5 and 6 added to appendices This document has been prepared & published under the authority of the Technical Quality Working Group Doc No: PS 3103 Uncontrolled valid at time of printing .Purchase Specification Technical Quality Sulzer Pumps Page: 9 of 9 Castings . Radiographic shooting sketch for axial split casing casting that require radiographic examination of critical sections. but shall not be less than 150 mm x 100 mm.

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