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SINTECH

New Generation
Ni Hard Pumps
(Torque - Flow & Self - Priming)

Applications
Ash slurry
Milk of lime
Wet scrubber
Slag granulation
River water with silt
Sewage with abrasive solid
Sand tailing in beach mining
Effluent with abrasive solids
Mine water with silt & sludge
Coal washery circulating water
Dredging mineral sands in beach mining
Ball mill discharge to cyclone classifiers in mining industry
Monitor water for washing rock in rock-filled dam wall construction
Any other application where liquid with abrasives need pumping
Torque Flow Pump
Range : Capacity upto 1500 m 3/hr
Head upto 100 m
Solid upto 250 mm
Sintech Torque Flow Pumps are manufactured in Nickel Chrome steel having 500 - 550 BHN hardness to withstand the abrasive
action of liquid being handled. It can handle solids upto full diameter size of discharge connection without danger of clogging.
The principle of the hydro-dynamic liquid coupling is used for the energy transfer to the pumped liquid. The impeller generates
a whirlpool in the casing and the whirlpool now acts as a pumping element(impeller) in the casing. It is a totally non-clog
concept in pumping.

The one side open impeller is located deep in the pump casing, so the flow cross-section is free. The outer rim of the impeller
does not allow water to flow out in the radial direction. After putting the pump into operation, potential vortex (Whirlpool) is
generated inside the pump casing and inlet stub. In the inter blade canals of the impeller, the conversion of kinetic energy into
the pressure energy occurs, owing to liquid circulation. The liquid velocity is equal on the impeller outer rim, as well as in the
potential vortex region, so the liquid mass is forced to flow into the direction of low pressure region, i.e. in the direction of the
pump axis.

In consequence to the above, the stream of pumped liquid is hydrodynamically combined with potential vortex, and with the
liquid circulating in the impeller. The liquid stream flowing out and in the impeller region has on its return the direction opposite
to that of the potential vortex, so the combined liquid is slightly slowed down. Owing to this fact, the impeller runs faster than
the liquid whose particles come in contact with consecutive impeller blades and receive a new energy impulse each time.
Therefore the increase in pressure energy in the Torque Flow Pumps is higher than that in conventional centrifugal pumps.

The necked inlet of the pump boosts the circulation of the liquid. As a consequence, the contained solid bodies are immediately
thrown in the radial direction without touching the impeller. In this way both solid bodies and the impeller are preserved from
damage.
As proved by investigation, the acceleration of liquid and relative velocity is slower in the Torque Flow Pumps. This feature of
the Torque Flow Pumps makes them applicable for delivery of paper pulp of density up to 12%, viscous liquid and gas
containing liquids and mixtures of water and solid bodies alongwith numerous other applications.

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Material of Construction

CASING
Nickel Chrome steel having a hardness of 500 to 550 BHN. Casing is smooth and of extra heavy section
designed for unobstructed flow. Abrasive or solids-laden flow goes directly into vortex of liquid and out to the
discharge. There are no close clearances between casing and impeller (as in conventional pumps) to generate wear
and nothing is between suction and discharge to jam, clog, break or bend.

IMPELLER
Nickel Chrome steel having a hardness of 500 to 550 BHN. Impeller is fully recessed out of flow path and is not
subjected to wear by solids or abrasive particles churning in the flow when handling solids or slurries thus greatly
improving impeller life.

GLAND PLATE
Nickel Chrome steel having a hardness of 500 to 550 BHN. It accommodates Gland Packing to control leakage
of liquid being pumped.

Salient Features
SHAFT
Heavy duty shaft is designed for maximum operational head, low deflection and vibration.

SHAFT SLEEVE
Shaft sleeve is keyed to shaft and gasket sealed to stop leakage under sleeve.

STUFFING BOX
Designed for gland packed arrangement fitted with neck bush and has been provided with external fluid sealing
connections which enhances life of gland packing.

BEARINGS
Oil lubrication is standard. Constant level oiler maintains proper oil level. Bearings are well protected from dirt.
Grease lubrication can also be provided.

Torque Flow Pump Torque Flow Pump


In Horizontal Execution In Vertical Execution
3

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Exclusive Advantages of Torque Flow Pump

Torque Flow Pump Conventional Centrifugal Pump


Impeller is recessed in the casting and casing is Impeller is housed into the casing limiting its
completely free for liquid / solids to flow. solid handling capability.

Pumping is due to whirlpool generated in the Liquid passage is through the impeller.
casing and the liquid need not pass through the
impeller.
Solid handling is limited by the casing width or
Solid handling is limited by the width of the
casing outlet size, which is approximately 4 to
impeller vanes.
8 times that of conventional pump of similar
capacity.
Acceleration of the liquid is slower and the Acceleration and liquid velocity is higher
liquid velocity is lower leading to decrease in which increases abrasion, wear and tear.
abrasion, wear and tear.
Solids soft / hard in suspension gets damaged
Solids soft / hard in suspension do not get
or crushed leading to increase in abrasion rate
damaged or crushed leading to decrease in
or lead to clogging of pump
abrasion and varied applications for which the
pump can be used. Due to Sealing Rings, Neck Bushes, Wear Rings
Sealing Rings, Neck Bushes, Wear Rings and and Wear Plate, requirement of spare parts is
Wear Plate not required. high.
Radial force on the impeller is balanced in all Radial force on the impeller is unbalanced due
direction leading to minimum thrust and to unequal clearance between impeller dia and
increased bearing life. casing.
Due to lower stuffing box pressure, leakage Stuffing Box pressure is high in comparison to
through gland packing is reduced to the bare torque flow pump.
minimum. In comparison the pump is more complicated
Very simple construction with minimum parts with more parts running in close clearance.
running in close clearance.
Spare parts requirement is bare minimum. Spare parts consumption is high.

COMPARATIVE VELOCITY DIAGRAMS


VELOCITY VELOCITY
(m/s) 1 2 3 4 5 6 7 (m/s) 1 2 3 4 5 6 7

20 20

15 15

10 10

5 5

0 0
0.05 0.1 0.15 0.2 0.25 0.3 0.05 0.1 0.15 0.2 0.25 0.3
-------------------------- ABSOLUTE VELOCITY -------------------------- ABSOLUTE VELOCITY
TIME
-------------------------- RELATIVE VELOCITY -------------------------- RELATIVE VELOCITY TIME
(S)
VELOCITY DIAGRAM OF T.F. PUMP (S)
VELOCITY DIAGRAM OF CENTRIGFUGAL PUMP

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Self Priming Pump
Sintech Self Priming Pumps are made of Nickel Chrome Steel having a hardness of 500 to 550 BHN for the
following parts viz pump casing, impeller and gland plate. This gives the pumps a very long life owing to the high
rate of abrasion resistance. The pumps are compatible for pumping all abrasive liquids.

Standard Features :
· Long life due to replaceable wearing parts.
· Dynamically balanced rotating parts.
· Easy maintenance and spares availability.
· Designed for automatic air release during priming.
· Grease lubricated deep groove ball bearing.

Special Features :
· Quick automatic self priming action.
· Repairs possible without disturbing the pipe connections.
· Non-clogging impeller to handle suspended solids.
· Portable when fitted on trolley/trailer.
· Suitable with motor/engine.
· No need for foot valve.
· Efficiency at par with internationally acclaimed pumps.

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RPM
1450 RPM 1500 RPM

30 30

28

26
Head m

Head m
25
24
SS
22 PL
1 50
SS

SS
20 PL 20 SS /3
1 00

SS
50

PL
SS / 30 P L B
SS

SS
PL

PL
0B 18 15

1
SS

15
PL

PL

00
0/ 0

10
PL

30 /3
10

16

/
80

0/
0A 00

29
SS

0
10

15 A

/2
/2

29

5B
PL

14

25
95
/2

5A
80

B
95
/2

12
A
25

10 10

6
5

0 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60 63 66 69 72 75 2 6 10 14 18 22 26 30 34 38 42 46 50 54 58 62 66 70 74 78

CAPACITY LPS CAPACITY LPS


RPM

90
2900 RPM 1450 RPM
80
SS
70 P L1
50
60
/ 50

50
34 SS
PL SS
32 SS 1 00 PL SS
40
P / 40 PL
L8 1 50 2 00
Head m

Head m

30
SS SS 0/ /4 / 40
28 PL PL SS 40 0
80 30 65 PL SS
/ 65
26 SS 17
5A /3
2A
PL
PL
80
/3 1 00 SS
24 /1 2 / 32 SS
75 PL PL
22 SS 15 2
20 PL 0 00
5 0/ SS SS /3 /3
20 SS 26 PL PL 2 2
PL A 80 10 SS
18 5 0/ SS / 26 0/ PL
14 PL 26 15
16 5 50 0/
SS
PL /2 26
14 4 0/ 10
6
13
5 9
12
SS

8
PL

10
40

7
/1

8
15

6
6
5

4
3
2
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 2 3 4 5 6 7 8 9 10 20 20 40 50 60 70 80 90 100 200 230 260

CAPACITY LPS CAPACITY LPS


Performance Data of Self Priming Pumps
Note : Due to continuous up gradation any or all data are subject to change

SINTECH
SINTECH PRECISION PRODUCTS LTD.
C-189-190, Site No.1, Bulandshahar Road Industrial Area, P.B. No. 92, Ghaziabad - 201001 (U.P.)
Ph. : 0120 - 2866320, 2866321, 3090637, 3090638, 3090635 Fax : 0120 - 2867715, 2751036,
Email : info@ sintechpumps.com Website : www.sintechpumps.com