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D - M - E Mold Cooling

Reducing cycle time through cooling innovation

Table of Contents

Index

172

Mold Cooling

Table of Contents

Inch Brass Pressure Plugs................................................. 173

Mold

Jiffy-Tite Connectors, Plugs, Extension Plugs...........................................................174-175

Jiffy-Lok Connectors Sockets ................................... 176-178

Jiffy-Tite Connector Seals, Seal Removal Tool Kit & Wrenches ................................... 179

Table of Contents

Coolant Bridges .................................................................180

Bubbler Tubes and Brass Diverting Plugs & Rods.............181

Mold Cooling

Jiffy-Tite Cascade Water Junctions, Cascade Water Junctions ........................................... 182-183

Straight and Spiral Baffles .......................................... 184-185

Heat Pipes .................................................................. 186-187

Online Price Guide

Go to www.dme.net/prices for the latest pricing guide.

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

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173

Jiffy-Tite Connectors
Jiffy-Tite Delivers Trusted and Reliable Products
The Jiffy-Tite line of mold cooling components is the industrys most trusted and reliable product range in the injection molding industry. These highly durable and long-lasting components have been the industry benchmark for quality for injection molders for over five decades. Its no surprise that the plastics industry has come to rely on Jiffy-Tite, whose vision and innovation led to the invention of the original ground-breaking face seal technology for quick disconnects more than half a century ago. These premium products deliver superior quality, unique design, unmatched performance, and the tightest tolerances in the industry all at a competitive cost. Highly engineered components include quick-disconnect connectors, male and female plugs, extension plugs, straight and spiral brass baffles, water and cascade water junctions, pressure plugs, coolant bridges, and seal removal replacement kits. The bottom line is that Jiffy-Tite components are highly reliable and leak-proof, ensuring the most consistent and efficient mold cooling operations.

Greater Value than the Rest


Jiff-Tite components manufactured from high-quality brass are distinguished by a wide range of unique benefits that differentiate them from the competition. Jiffy-Tites quick-disconnect sockets feature a novel 0.005 to 0.015 step in the sealing surface of the socket to help prevent leaks. A Viton fluoroelastomer seal provides greater heat resistance and chemical resistance versus typically used silicone seals. Tight-tolerance manufacturing results in consistent pressure in the socket which ensures leak-free performance. Also unique is the valve component design which eliminates the risk of reverse shut off. With competitive brands, valve components could become dislodged or disengaged causing the valve to shut or stay shut during operation. The internal socket and plug and valve component design eliminate this problem and promote excellent part mating capabilities to ensure smoother operation. Jiffy-Tites thread sealant offers superior performance for plugs. Jiffy Seal is pliable, resists drying, and offers significantly better sealing compared to less expensive products that may flake off. The high-performance seal eliminates the need for Teflon tape, thus reducing cost and speeding up set-up times. Jiffy-Tite components are manufactured under ISO 9000/9001 quality standards and undergo extensive leak and compression testing. Supported by leading-edge engineering and technology, they are the time-tested standard which gives injection molders the required confidence and performance to run highly efficient and smooth mold cooling operations.

Mold Cooling

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Jiffy-Tite Connectors

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

174

Mold Cooling

Jiffy-Tite Connectors
DME Jiffy-Tite plugs used with DME Jiffy-Tite (flow-thru type) Sockets and DME Jiffy-Matic (automatic shut-off type) Sockets are designed for use with plastics molds and die-cast dies in water, air or oil lines. They feature a combination brass and stainless steel leakproof construction; have a maximum rated capacity of 200 psi; and withstand temperatures up to 400F, with supplied Viton seals. DME Jiffy-Tite and Jiffy-Matic Sockets can be used interchangeably with the same Jiffy-Tite Plugs already in your mold or die. Comparable sizes of both type sockets have the same O.D., permitting interchangeability even when the plugs are flush mounted.

PLUG

SOCKET

Jiffy-Tite Sockets JS
(Flow-Thru Type)
DME Jiffy-Tite Sockets have a large thru hole to provide unrestricted flow. These quickconnection couplers are available with either straight, 45 or 90 hose stems, or standard female or male NPT threads. DME Jiffy-Tite and Jiffy-Matic Sockets have the same O.D., permitting complete interchangeability with Jiffy-Tite Plugs installed in your mold or die.

Jiffy-Matic Sockets JS
(Automatic Shut-Off Type)
DME Jiffy-Matic Sockets open automatically when connected and shut off automatically when disconnected. Unlike most valvetype connectors, Jiffy-Matic Sockets are designed to keep flow restriction to a minimum.

VALVE CLOSED

Jiffy-Tite Connectors

The Jiffy-Tite or Jiffy-Matic Sockets can be used with either male, female or extension plugs.

VALVE OPEN
JIFFY-TITE SOCKETS ITEM NUMBER JS204 JS205 JS206 JS306 JS308 JS504 JS506 JS214 JS215 JS216 JS316 JS318 JS514 JS516 JS224 JS225 JS226 JS326 JS328 JS524 JS526 JS200 JS300 JS500 JS201M JS302M JS504M FITS HOSE I.D. OR PIPE THREAD 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1 / NPT 8 1 / NPT 4 1 / NPT 2 1 / NPT 8 1 / NPT 4 1 / NPT 2 HOSE STEM I.D. OR THRU HOLE 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 5/ 8 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 9/ 16 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 9/ 16 1/ 4 3/ 8 5/ 8 1/ 4 3/ 8 9/ 16 USED WITH STD MALE, FEMALE OR EXTENSION PLUGS JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JIFFY-MATIC SOCKETS ITEM NUMBER JS204V JS205V JS206V JS306V JS308V JS504V JS506V JS214V JS215V JS216V JS316V JS318V JS514V JS516V JS224V JS225V JS226V JS326V JS328V JS524V JS526V JS200V JS300V JS500V JS201MV JS302MV JS504MV

DESCRIPTION

DESCRIPTION

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STRAIGHT STEM

STRAIGHT STEM

90 STEM

90 STEM

45 STEM

45 STEM

FEMALE NPT THREAD

FEMALE NPT THREAD

MALE NPT THREAD

MALE NPT THREAD

QUANTITY DISCOUNTS: Jiffy Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 50 to 99Less 15%; 100 or moreLess 20%

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

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175

Jiffy-Tite Plugs and Extension Plugs


Jiffy-Tite Plugs JP
Male Plug Mounting Information
FLUSH MOUNTED PLUG A C B H

EXTERNALLY MOUNTED PLUG

ITEM NUMBER JP250 JP251 JP252(SV) JP253(SV) JP351 JP352(SV) JP353(SV) JP354(SV) JP553 JP554 JP556

NPT 1/ 16 1/ 8 1/ 4 3/ 8 1/ 8 1/ 4 3/ 8 1/ 2 3/ 8 1/ 2 3/ 4

HEX SIZE 7/ 16 7/ 16 9/ 16 11 / 16 9/ 16 9/ 16 11 / 16 7/ 8 7/ 8 7/ 8 11 /8

A
11 / 11 / 16 16 32

B
11 / 16 11 / 16 15 / 16 15 / 16 15 / 16 13 /32 11 /8 11 /4 13 /16 11 /2 19 /16

27 /

1.000 1.000 1.000 1.000 13 /16 11 /4 11 /4 11 /2

C 1" 1" 13 /16 11 /4 11 /4 17 /16 17 /16 19 /16 15 /8 113 /16 17 /8

H
5/ 5/ 7/ 8 8

29 / 32 7/ 8 11 /32 11 /16 13 /16 11 /8 17 /16 11 /2

Jiffy-Tite Male JP and Female Plugs JPF


For Use with Jiffy-Tite or Jiffy-Matic Sockets (Including SV Series)
DESCRIPTION LENGTH L 59 / 64 59 / 64 15 /32 13 /16 13 /16 125 /64 125 /64 137 /64 19 /16 13 /4 13 /4 1" 1" 19 /32 113 /32 19 /32 131 /64 137 /64 149 /64 111 /16 149 /64 149 /64 PIPE THREAD 1 / NPT 16 1 / NPT 8 1 / NPT 4 3 / NPT 8 1 / NPT 8 1 / NPT 4 3 / NPT 8 1 / NPT 2 3 / NPT 8 1 / NPT 2 3 / NPT 4 1 / NPT 16 1 / NPT 8 1 / NPT 4 3 / NPT 8 1 / NPT 8 1 / NPT 4 3 / NPT 8 1 / NPT 2 3 / NPT 8 1 / NPT 2 3 / NPT 4 HOLE 3/ 16 1/ 4 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8 7/ 16 5/ 8 5/ 8 1/ 4 1/ 4 1/ 4 1/ 4 11 / 32 3/ 8 3/ 8 3/ 8 9/ 16 5/ 8 5/ 8 HEX SIZE 7/ 16 7/ 16 9/ 16 11 / 16 9/ 16 9/ 16 11 / 16 7/ 8 7/ 8 7/ 8 11 /8 1/ 2 1/ 2 5/ 8 3/ 4 5/ 8 5/ 8 3/ 4 15 / 16 15 / 16 15 / 16 11 /8 ITEM NUMBER JP250 JP251 JP252 JP253 JP351 JP352 JP353 JP354 JP553 JP554 JP556 JPF0250 JPF0251 JPF0252 JPF0253 JPF0351 JPF0352 JPF0353 JPF0354 JPF0553 JPF0554 JPF0556 USED WITH SOCKETS JS204(V/SV) TO JS226(V/SV) JS306(V/SV) TO JS328(V/SV) JS504(V) TO JS526(V) JS204(V/SV) TO JS226(V/SV) JS306(V/SV) TO JS328(V/SV) JS504(V) TO JS526(V)

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Male Plug

L MALE PLUG (BRASS)

Female Plug
All Male Plugs (including SV-Series) and Extension Plugs are now supplied with Jiffy-Seal thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 400F and pressures up to 200 psi.

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Jiffy-Tite Plugs and Extension Plugs

L FEMALE PLUG** (BRASS)

Jiffy-Tite Extension Plugs* JPB


For Use with Jiffy-Tite or Jiffy-Matic Sockets (Including SV Series)
Threaded area with Jiffy-Seal Thread Sealant pre-applied. 2-3/8 PIPE THREAD* 1/ 8 1/ 8 1/ 8 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8 1/ 8 1/ 8 1/ 8 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8 HEX SIZE 7/ 16 7/ 16 7/ 16 9/ 16 9/ 16 9/ 16 11 / 16 11 / 16 11 / 16 9/ 16 9/ 16 9/ 16 9/ 16 9/ 16 9/ 16 11 / 16 11 / 16 11 / 16

O.A.L. **Designed for use with existing or new NPT tapered pipe-tapped hole in mold or die. Straight threaded area allows easy length adjustment. Cut to suit. No tapering or re-tapping necessary.

QUANTITY DISCOUNTS: Jiffy Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 50 to 99Less 15%; 100 or moreLess 20%

O.A.L. 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8"

ITEM NUMBER JPB2514 JPB2516 JPB2518 JPB2524 JPB2526 JPB2528 JPB2534 JPB2536 JPB2538 JPB3514 JPB3516 JPB3518 JPB3524 JPB3526 JPB3528 JPB3534 JPB3536 JPB3538

USED WITH SOCKETS

JS204(V/SV) TO JS226(V/SV)

JS306(V/SV) TO JS328(V/SV)

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

176

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SV-Series

Jiffy-Matic Connectors

SV-Series Jiffy-Matic Connectors JS


Two-Way Automatic Shut-Off Type
SOCKET PLUG

The DME line of SV-Series Jiffy-Matic Connectors features a male plug and socket, each with an automatic shut-off stemmed valve. These connectors are designed for use with plastics molds and die-cast dies in water, air or heat transfer oil lines. They feature a combination of brass and stainless steel in a leakproof construction, have a maximum rated capacity of 200 psi and will withstand temperatures up to 400F with supplied Viton seals. The SV-Series Jiffy-Matic Male Plugs adds the capability of automatic shut-off at the mold, thereby minimizing coolant loss.

DME SV-Series Jiffy-Matic Sockets can be used interchangeably with the Jiffy-Tite plugs already in your mold or die. However, the SV-Series Jiffy-Matic Male Plugs can ONLY be used with the SV-Series Jiffy-Matic Sockets. Comparable sizes of both types of sockets and plugs have the same O.D., permitting interchangeability even when the plugs are flush-mounted. The SV-Series Male Plugs are now supplied with Jiffy Seal thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 400F and pressures up to 200 psi.

SV-Series Jiffy-Matic Connectors

SV-Series Jiffy-Matic Male Plugs


(Automatic Shut-Off Type with Stemmed Valve)

SV-Series Jiffy-Matic Sockets


(Automatic Shut-Off Type with Stemmed Valve)

STEMMED VALVE (SV) The DME SV-Series Jiffy-Matic Male Plugs feature an automatic shut-off stemmed valve. This plug design adds the capability of automatic shut-off at the mold. The plugs shut-off stemmed valve minimizes mold coolant loss, thereby decreasing clean-up time and the possibility of rust occurring on the mold surface. The SV-Series Jiffy-Matic Male Plug can ONLY be used with the SV-Series JiffyMatic Socket.

STEMMED VALVE (SV) The DME SV-Series Jiffy-Matic Sockets feature an automatic shut-off stemmed valve that is designed to work with the SV-Series Jiffy-Matic Male Plugs, as well as the standard male, female and extension plugs. The sockets open automatically when connected and shut-off automatically when disconnected. The SV-Series JiffyMatic Sockets are designed to keep flow restriction to a minimum and are available with either straight, 45 or 90 hose stems.

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Operating Combinations
Two-Way Shut-Off*
SV-SERIES* MALE PLUGS WITH SV-SERIES SOCKETS (EQUIVALENT SIZE) STD. MALE, FEMALE OR EXTENSION PLUGS

One-Way Shut-Off
WITH SV-SERIES SOCKETS (EQUIVALENT SIZE)

VALVES CLOSED

VALVE CLOSED

VALVES OPEN

VALVE OPEN

*The SV-Series Jiffy-Matic Male Plugs can only be used for two-way shut-offs and must be used with the SV-Series Jiffy-Matic Sockets.

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

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177

SV-Series

Jiffy-Matic Connectors

SV-Series Jiffy-Matic Male Plugs* JS


(Automatic Shut-Off Type with Stemmed Valve)
DESCRIPTION LENGTH L 15 /
32

PIPE THREAD
1/ 4

HOLE
1/ 4 1/ 4 3/ 3/ 3/ 8 8 8

HEX SIZE
9/ 16 16 11 / 9/

ITEM NUMBER JP252SV JP253SV JP352SV** JP353SV JP354SV

USED WITH SOCKETS* JS204SV TO JS226SV JS306SV TO JS328SV

SOCKET

PLUG

NPT

13 /16 125 /64 L (BRASS) 125 /


64

3/ 1/

8 NPT

4 8

NPT NPT NPT

16 16 8

3/ 1/

11 /

**The SV-Series Jiffy-Matic Male Plugs operate only with the SV-Series Jiffy-Matic Sockets. All SV-Series Jiffy-Matic Male Plugs are supplied with Viton seals for use in water, air and heat transfer oil applications that do not exceed 400F and 200 psi. **The JP-352-SV male plug has a stepped valve-seat due to the internal space limitations of the 1 /4 NPT thread. Even so, it has a greater flow rate than the JP-252-SV male plug, which also has the 1 /4 NPT thread.

137 /64

7/

SV-Series Jiffy-Matic Sockets JS


(Automatic Shut-Off Type with Stemmed Valve)
DESCRIPTION ITEM NUMBER JS204SV JS205SV JS206SV JS306SV STRAIGHT STEM JS308SV JS214SV JS215SV JS216SV JS316SV 90 STEM JS318SV JS224SV JS225SV JS226SV JS326SV 45 STEM JS328SV JS200SV FEMALE NPT THREAD JS300SV JS201MSV MALE NPT THREAD JS302MSV
1/ 1/ 1/ 1/ 8 4

FITS HOSE I.D. OR PIPE THREAD


1/ 5/ 4

HOSE STEM I.D. OR THRU HOLE


3/ 16 4 4 4 8 1/ 1/ 1/

USED WITH SV-MALE, STD MALE, FEMALE OR EXTENSION PLUGS JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV)

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16 8 8

3/ 3/ 1/ 1/ 5/

2 4

3/ 3/

16 4 4 4 8

16 8 8

1/ 1/ 1/

3/ 3/ 1/ 1/ 5/

SV-Series Jiffy-Matic Connectors

2 4

3/ 3/

16 4 4 4 8

16 8 8

1/ 1/ 1/

3/ 3/ 1/

3/ 1/

NPT NPT

4 8

3/ 1/

8 NPT 4

4 8

NPT

3/

90 and 45 NPT Elbows


(For Female and Male NPT Sockets Only)
DESCRIPTION ITEM NUMBER 200-90 300-90 90 NPT ELBOW 500-90 200-45 300-45 45 NPT ELBOW 500-45 PIPE THREAD
1/ 1/ 1/ 1/ 1/ 1/ 8 4 2 8 4 2

THRU HOLE
7/ 32 5/ 16 9/ 7/ 16

USED WITH SOCKETS JS200 (V/SV) TO JS201M (V/SV) JS300 (V/SV) TO JS302M (V/SV) JS500 (V) TO JS504M (V) JS200 (V/SV) TO JS201M (V/SV) JS300 (V/SV) TO JS302M (V/SV) JS500 (V) TO JS504M (V) These 90 and 45 NPT elbows can be used with either Jiffy-Tite or JiffyMatic, V or SV, female or male NPT sockets only.

NPT NPT NPT NPT NPT NPT

32

5/ 16 9/ 16

QUANTITY DISCOUNTS: Jiffy Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 50 to 99Less 15%; 100 or moreLess 20%

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

178

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Jiffy-Lok Connector Sockets

Jiffy-Lok Flow-Thru Style (Jiffy-Tite)


DESCRIPTION ITEM NUMBER JSL0204 JSL0206 JSL0306 JSL0308 JSL0504 JSL0506 JSL0214 JSL0216 JSL0316 JSL0318 JSL0514 JSL0516 JSL0224 JSL0226 JSL0326 JSL0328 JSL0524 JSL0526 FITS HOSE I.D.
1/ 4 8 8 3/ 3/ 1/ 1/

HOSE STEM I.D.


3/ 16 4 4 8 8 1/ 1/

USED WITH: STD. MALE, FEMALE OR EXTENSION PLUGS JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556

2 2 4

3/ 3/ 5/ 3/

With Clampless Hose Stems for use with Push-To-Lock Type Hose

STRAIGHT STEM

3/ 1/

4 8 8

16 4 4 8 8

3/ 3/ 1/ 1/

1/ 1/

For use with Push-to-Lock type hose only Saves set-up time by eliminating the need for hose clamps
90 STEM

2 2 4

3/ 3/ 5/ 3/

Hose stem barbs mate with Push-to-Lock style rubber hose Popular sizes for interchangeability with existing Jiffy-Tite, Jiffy-Matic and Jiffy-Matic SV Sockets More compact and consistently sized than competitive sockets Leakproof brass and stainless steel construction Replaceable seals and valves for long service life Socket connector seals are Viton

3/ 1/

4 8 8

16 4 4 8 8

3/ 3/ 1/ 1/

1/ 1/

Jiffy-Lok Connector Sockets

2 2 4

3/ 3/ 5/

45 STEM

3/

Jiffy-Lok One-Way Valve Style (Jiffy-Matic)


DESCRIPTION ITEM NUMBER JSL0204V JSL0206V JSL0306V JSL0308V JSL0504V JSL0506V JSL0214V JSL0216V JSL0316V JSL0318V JSL0514V JSL0516V JSL0224V JSL0226V JSL0326V JSL0328V JSL0524V JSL0526V FITS HOSE I.D.
1/ 4 8 8 3/ 3/ 1/ 1/

HOSE STEM I.D.


3/ 16 1/ 1/ 4 4

USED WITH: STD. MALE, FEMALE OR EXTENSION PLUGS JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556 JP(F/B) 250 TO 253 JP(F/B) 250 TO 253 JP(F/B) 351 TO 354 JP(F/B) 351 TO 354 JP(F) 553 TO 556 JP(F) 553 TO 556

Jiffy-Lok SV-Series Valve Style* JSL


ITEM NUMBER JSL0204SV JSL0206SV JSL0306SV JSL0308SV JSL0214SV JSL0216SV JSL0316SV JSL0318SV JSL0224SV JSL0226SV JSL0326SV JSL0328SV FITS HOSE I.D.
1/ 4 3/ 3/ 8 8

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DESCRIPTION

HOSE USED WITH: SV-MALE, STEM STD. MALE, FEMALE OR I.D. EXTENSION PLUGS
3/ 16 1/ 4 1/ 4 3/ 3/ 8

2 2 4

3/ 8 3/ 8 5/ 8

STRAIGHT STEM

3/ 1/

STRAIGHT STEM

1/ 2 1/ 4 3/ 3/ 8 8

16

1/ 4 1/ 4 3/ 3/ 8

90 STEM

1/ 2 1/ 4 3/ 3/ 8 8

16

1/ 4 1/ 4 3/ 8

45 STEM

1/ 2

JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 250 TO 253 (SV) JP(F/B) 351 TO 354 (SV) JP(F/B) 351 TO 354 (SV)

4 8 8

3/ 16 1/ 1/ 4 4

3/ 3/ 1/ 1/

2 2 4

3/ 8 3/ 8 5/ 8

90 STEM

3/ 1/

4 8 8

3/ 16 1/ 1/ 4 4

3/ 3/ 1/ 1/

2 2 4

3/ 8 3/ 8 5/ 8

45 STEM

3/

*SV-Series male plugs must be used to obtain two-way shutoff. Installation data available. Contact DME.

NOTE: Use Push-to-Lock type hose only. Jiffy-Lok Connector Sockets are for use with water and water-based coolants only. Although Jiffy-Lok Connector Sockets are suitable for temperatures to 400F, observe the temperature ratings of your push-to-lock hose. Most push-to-lock hoses have a temperature rating of 175F or less. Never exceed 200 psi.

QUANTITY DISCOUNTS: Jiffy Sockets or Plugs. Discounts apply to current Net Prices. Standard sizes may be combined on one order for quantity discounts. 50 to 99Less 15%; 100 or moreLess 20%

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

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179

Jiffy-Tite Connector Seals, Seal Removal Tool Kit & Wrenches

Jiffy-Tite Connector Seals


For Replacement in Either Jiffy-Tite or Jiffy-Matic Sockets Jiffy-Tite and Jiffy-Matic Sockets are supplied with Viton seals for use with air, water or heat transfer oil applications that do not exceed 400F and 200 psi. Seals should be replaced periodically as required to ensure leak-free connections.
MAXIMUM OPERATING TEMPERATURE/PRESSURE = 400F/200 PSI FOR USE WITH AIR, WATER OR HEAT TRANSFER OIL SEAL MATERIAL (I.D. COLOR) VITON (GREEN) ITEM NUMBER* P200-8 P300-8 P500-8

USED WITH SOCKETS JS204(V/SV) TO 226(V/SV) JS306(V/SV) TO 328(V/SV) JS504(V) TO 526(V)

*Packs of 10 (sold in packs of 10 only).

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Jiffy-Tite Seal Removal Tool Kit JSTK


The Jiffy-Tite Seal Removal Tool Kit can be used for removal of connector seals from Jiffy-Matic Sockets (including SV Series). Can also be used with Jiffy-Tite Sockets to provide easier seal removal.
ITEM NUMBER Includes handle, interchangeable tools for all socket sizes, seal pick and vinyl storage pouch. JSTK235 NOTE: This tool kit is not required for the original or current line of Jiffy-Matic Sockets with removable hose stems.

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JIffy-Tite Connector Seals, Seal Removal Tool Kit & Wrenches

Jiffy-Tite Wrenches SJP


For Jiffy-Tite Male, Female and Extension Plugs and Jiffy-Matic SV Series Male Plugs DME Jiffy-Tite wrenches are accurately made from selected alloy steel, heat-treated and chrome-plated. They are specially designed for servicing flush-mounted plugs.

JIFFY-TITE WRENCHES FOR MALE AND EXTENSION PLUGS HEX SIZE


7/ 16 9/

JIFFY-TITE WRENCHES FOR FEMALE PLUGS HEX SIZE


1/ 2

SQUARE DRIVE
3/ 3/ 8

ITEM NUMBER SJP251 SJP252 SJP253 SJP354 SJP554 SJP556

FITS PLUGS JP(B)250, 251 JP(B)252(SV) JP(B)351, 352(SV) JP(B)253(SV) JP(B)353(SV) JP354(SV) JP553, 554 JP556

SQUARE DRIVE
3/ 8 3/ 8

ITEM NUMBER SJP251F SJP252F SJP253F SJP554F SJP556F

FITS PLUGS JPF0250, 0251 JPF0252 JPF0351, 0352 JPF0253 JPF0353 JPF0354 JPF0553, 0554 JPF0556

16

5/ 8

11 / 16 7/ 7/

3/ 3/ 1/ 1/

3/

3/ 8

8 8

15 /

16

1/ 1/

2 2

11 /8

11 /8

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

214

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MoldBasics Hose Connectors


DME plugs used with DME flow-thru type Sockets and DME Automatic Shut-off Type Sockets are designed for plastics molds and die-cast dies in water, air or oil lines. They feature a combination brass and stainless steel leakproof construction; have a maximum rated capacity of 200 psi; and withstand temperatures up to 400F, with supplied Viton seals. DME Sockets can be used interchangeably with the same Plugs already in your mold or die. Comparable sizes of both sockets types have the same O.D., permitting interchangeability even when the plugs are flush mounted.

SOCKET

PLUG

Sockets
(Flow-Thru Type)

Sockets
(Automatic Shut-Off Type)
DME Automatic Shut-off Type Sockets open automatically when connected and shut off automatically when disconnected. Unlike most valvetype connectors, DME Sockets are designed to keep flow restriction to a minimum. AUTOMATIC SHUT-OFF SOCKETS FITS HOSE I.D. OR PIPE THREAD 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1 / NPT 8 1 / NPT 4 1 / NPT 2 1 / NPT 8 1 / NPT 4 1 / NPT 2 HOSE STEM I.D. OR THRU HOLE 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 5/ 8 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 9/ 16 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 9/ 16 1/ 4 3/ 8 5/ 8 1/ 4 3/ 8 9/ 16 USED WITH STD MALE, FEMALE OR EXTENSION PLUGS NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) ITEM NUMBER NS204V NS205V NS206V NS306V NS308V NS504V NS506V NS214V NS215V NS216V NS316V NS318V NS514V NS516V NS224V NS225V NS226V NS326V NS328V NS524V NS526V NS200V NS300V NS500V NS201MV NS302MV NS504MV

VALVE CLOSED
DME Flow-Thru Type Sockets have a large thru hole to provide unrestricted flow. These quick-connection couplers are available with either straight, 45 or 90 hose stems, or standard female or male NPT threads. DME Flow-Thru and Automatic Shut-Off Type Sockets have the same O.D., permitting complete interchangeability with Plugs installed in your mold or die. The Sockets can be used with either male, female or extension plugs. FLOW-THRU SOCKETS ITEM NUMBER NS204 NS205 NS206 NS306 NS308 NS504 NS506 NS214 NS215 NS216 NS316 NS318 NS514 NS516 NS224 NS225 NS226 NS326 NS328 NS524 NS526 NS200 NS300 NS500 NS201M NS302M NS504M VALVE OPEN

MoldBasics Hose Connectors

DESCRIPTION

DESCRIPTION

Mold Cooling

|
STRAIGHT STEM

STRAIGHT STEM

90 STEM

90 STEM

45 STEM

45 STEM

FEMALE NPT THREAD

FEMALE NPT THREAD

MALE NPT THREAD

MALE NPT THREAD

QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%

U.S. 800-626-6653

Canada 800-387-6600

sales@dme.net

www.dme.net

Mold Cooling

215

MoldBasics Hose Plugs and Extension Plugs


Plugs
Male Plug Mounting Information
FLUSH MOUNTED PLUG A C B H

EXTERNALLY MOUNTED PLUG

ITEM NUMBER NS250 NS251 NS252(SV) NS253(SV) NS351 NS352(SV) NS353(SV) NS354(SV) NS553 NS554 NS556

NPT 1/ 16 1/ 8 1/ 4 3/ 8 1/ 8 1/ 4 3/ 8 1/ 2 3/ 8 1/ 2 3/ 4

HEX SIZE 7/ 16 7/ 16 9/ 16 11 / 16 9/ 16 9/ 16 11 / 16 7/ 8 7/ 8 7/ 8 11 /8

A
11 / 11 / 16 16 32

B
11 / 16 11 / 16 15 / 16 15 / 16 15 / 16 13 /32 11 /8 11 /4 13 /16 11 /2 19 /16

27 /

1.000 1.000 1.000 1.000 13 /16 11 /4 11 /4 11 /2

C 1" 1" 13 /16 11 /4 11 /4 17 /16 17 /16 19 /16 15 /8 113 /16 17 /8

H
5/ 5/ 7/ 8 8

29 / 32 7/ 8 11 /32 11 /16 13 /16 11 /8 17 /16 11 /2

Male and Female Plugs


For Use with Flow-Thru or Automatic Shut-Off Sockets (Including SV Series)
DESCRIPTION LENGTH L 59 / 64 59 / 64 15 /32 13 /16 13 /16 125 /64 125 /64 137 /64 19 /16 13 /4 13 /4 1" 1" 19 /32 113 /32 19 /32 131 /64 137 /64 149 /64 111 /16 149 /64 149 /64 PIPE THREAD 1 / NPT 16 1 / NPT 8 1 / NPT 4 3 / NPT 8 1 / NPT 8 1 / NPT 4 3 / NPT 8 1 / NPT 2 3 / NPT 8 1 / NPT 2 3 / NPT 4 1 / NPT 16 1 / NPT 8 1 / NPT 4 3 / NPT 8 1 / NPT 8 1 / NPT 4 3 / NPT 8 1 / NPT 2 3 / NPT 8 1 / NPT 2 3 / NPT 4 HOLE 3/ 16 1/ 4 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8 7/ 16 5/ 8 5/ 8 1/ 4 1/ 4 1/ 4 1/ 4 11 / 32 3/ 8 3/ 8 3/ 8 9/ 16 5/ 8 5/ 8 HEX SIZE 7/ 16 7/ 16 9/ 16 11 / 16 9/ 16 9/ 16 11 / 16 7/ 8 7/ 8 7/ 8 11 /8 1/ 2 1/ 2 5/ 8 3/ 4 5/ 8 5/ 8 3/ 4 15 / 16 15 / 16 15 / 16 11 /8 ITEM NUMBER NS250 NS251 NS252 NS253 NS351 NS352 NS353 NS354 NS553 NS554 NS556 NS250 FB NS251 FB NS252 FB NS253 FB NS351 FB NS352 FB NS353 FB NS354 FB NS553 FB NS554 FB NS556 FB USED WITH SOCKETS NS204(V/SV) TO NS226(V/SV) NS306(V/SV) TO NS328(V/SV) NS504(V) TO NS526(V) NS204(V/SV) TO NS226(V/SV) NS306(V/SV) TO NS328(V/SV) NS504(V) TO NS526(V) HEX SIZE 7/ 16 7/ 16 7/ 16 9/ 16 9/ 16 9/ 16 11 / 16 11 / 16 11 / 16 9/ 16 9/ 16 9/ 16 9/ 16 9/ 16 9/ 16 11 / 16 11 / 16 11 / 16

Mold Cooling

Male Plug

L MALE PLUG (BRASS)

|
MoldBasics Hose Plugs and Extension Plugs
Female Plug
All Male Plugs (including SV-Series) and Extension Plugs are supplied with thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 400F and pressures up to 200 psi. ITEM NUMBER EP2514 EP2516 EP2518 EP2524 EP2526 EP2528 EP2534 EP2536 EP2538 EP3514 EP3516 EP3518 EP3524 EP3526 EP3528 EP3534 EP3536 EP3538 USED WITH SOCKETS

L FEMALE PLUG** (BRASS)

Extension Plugs*EP
For Use with Flow-Thru or Automatic Shut-Off Sockets (Including SV Series)
Threaded area with thread sealant pre-applied. 2-3/8

O.A.L. **Designed for use with existing or new NPT tapered pipe-tapped hole in mold or die. Straight threaded area allows easy length adjustment. Cut to suit. No tapering or re-tapping necessary.

PIPE THREAD* 1/ 8 1/ 8 1/ 8 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8 1/ 8 1/ 8 1/ 8 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8

O.A.L. 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8"

NS204 (V/SV) TO NS226 (V/SV)

NS306 (V/SV) TO NS328 (V/SV)

QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%

U.S. 800-626-6653

Canada 800-387-6600

sales@dme.net

www.dme.net

216

Mold Cooling

MoldBasics SV-Series Hose Connectors


SV-Series Connectors NS
Two-Way Automatic Shut-Off Type
SOCKET PLUG

The DME line of SV-Series Connectors features a male plug and socket, each with an automatic shut-off stemmed valve. These connectors are designed for use with plastics molds and die-cast dies in water, air or heat transfer oil lines. They feature a combination of brass and stainless steel in a leakproof construction, have a maximum rated capacity of 200 psi and will withstand temperatures up to 400F with supplied Viton seals. The SV-Series Male Plugs add the capability of automatic shut-off at the mold, thereby minimizing coolant loss.

DME SV-Series Sockets can be used interchangeably with the plugs already in your mold or die. However, the SV-Series Male Plugs can ONLY be used with the SV-Series Sockets. Comparable sizes of both types of sockets and plugs have the same O.D., permitting interchangeability even when the plugs are flush-mounted. The SV-Series Male Plugs are now supplied with thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 400F and pressures up to 200 psi.

MoldBasics SV-Series Hose Connectors

SV-Series Male Plugs


(Automatic Shut-Off Type with Stemmed Valve)

SV-Series Sockets
(Automatic Shut-Off Type with Stemmed Valve)

STEMMED VALVE (SV) The DME SV-Series Male Plugs feature an automatic shut-off stemmed valve. This plug design adds the capability of automatic shut-off at the mold. The plugs shut-off stemmed valve minimizes mold coolant loss, thereby decreasing clean-up time and the possibility of rust occurring on the mold surface. The SV-Series Male Plug can ONLY be used with the SV-Series Socket.

STEMMED VALVE (SV) The DME SV-Series Sockets feature an automatic shut-off stemmed valve that is designed to work with the SV-Series Male Plugs, as well as the standard male, female and extension plugs. The sockets open automatically when connected and shut off automatically when disconnected. The SV-Series Sockets are designed to keep flow restriction to a minimum and are available with either straight, 45 or 90 hose stems.

Mold Cooling

Operating Combinations
Two-Way Shut-Off*
SV-SERIES* MALE PLUGS WITH SV-SERIES SOCKETS (EQUIVALENT SIZE)

One-Way Shut-Off
STD. MALE, FEMALE OR EXTENSION PLUGS WITH SV-SERIES SOCKETS (EQUIVALENT SIZE)

VALVES CLOSED

VALVE CLOSED

VALVES OPEN

VALVE OPEN

*The SV-Series Male Plugs can only be used for two-way shut-offs and must be used with the SV-Series Sockets. QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%

U.S. 800-626-6653

Canada 800-387-6600

sales@dme.net

www.dme.net

Mold Cooling

217

MoldBasics SV-Series Hose Connectors


SV-Series Male Plugs* NS
(Automatic Shut-Off Type with Stemmed Valve)
DESCRIPTION LENGTH L 15 /
32

PIPE THREAD
1/ 4

HOLE
1/ 1/ 4 4 8 8 8

HEX SIZE
9/ 16 16 11 / 9/

ITEM NUMBER NS252SV NS253SV NS352SV NS353SV NS354SV

USED WITH SOCKETS* NS204SV TO NS226SV NS306SV TO NS328SV

SOCKET

PLUG

NPT

13 /16 125 /64 L (BRASS) 125 /


64

3/ 1/

8 NPT

4 8

NPT NPT NPT

3/ 3/ 3/

16 16 8

3/ 1/

11 /

**The SV-Series Male Plugs operate only with the SV-Series Sockets. All SV-Series Male Plugs are supplied with Viton seals for use in water, air and heat transfer oil applications that do not exceed 400F and 200 psi.

137 /64

7/

SV-Series Sockets NS
(Automatic Shut-Off Type with Stemmed Valve)
DESCRIPTION ITEM NUMBER NS204SV NS205SV NS206SV NS306SV STRAIGHT STEM NS308SV NS214SV NS215SV NS216SV NS316SV 90 STEM NS318SV NS224SV NS225SV NS226SV NS326SV 45 STEM NS328SV NS200SV FEMALE NPT THREAD NS300SV NS201MSV MALE NPT THREAD NS302MSV
1/ 1/ 1/ 1/ 8 4

FITS HOSE I.D. OR PIPE THREAD


1/ 4 5/ 16 3/ 3/ 1/ 1/ 8 8

HOSE STEM I.D. OR THRU HOLE


3/ 16 4 4 4 1/ 1/ 1/

USED WITH SV-MALE, STD MALE, FEMALE OR EXTENSION PLUGS NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB)

Mold Cooling

2 4

3/ 8 3/ 16 4 4 4

5/ 16 3/ 3/ 1/ 1/ 8 8

1/ 1/ 1/

MoldBasics SV-Series Hose Connectors

2 4

3/ 8 3/ 16 4 4 4

5/ 16 3/ 3/ 1/ 8 8

1/ 1/ 1/

3/ 8 1/ 4

NPT NPT

3/ 8 1/ 4

8 NPT 4

NPT

3/ 8

90 and 45 NPT Elbows


(For Female and Male NPT Sockets Only)
DESCRIPTION ITEM NUMBER BE4S2-2 BE4S4-4 90 NPT ELBOW BE4S8-8 BE9S2-2 BE9S4-4 45 NPT ELBOW BE9S8-8* PIPE THREAD
1/ 1/ 1/ 1/ 1/ 1/ 8 NPT 4 NPT 2 NPT 8 NPT 4 NPT 2 NPT

THRU HOLE
7/ 32 5/ 16 9/ 7/ 16

USED WITH SOCKETS NS200 (V/SV) TO NS201M (V/SV) NS300 (V/SV) TO NS302M (V/SV) NS500 (V) TO NS504M (V) NS200 (V/SV) TO NS201M (V/SV) NS300 (V/SV) TO NS302M (V/SV) NS500 (V) TO NS504M (V) These 90 and 45 NPT elbows can be used with either V or SV, female or male NPT sockets only.

32

5/ 16 9/ 16

QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%

U.S. 800-626-6653

Canada 800-387-6600

sales@dme.net

www.dme.net

218

Mold Cooling

MoldBasics Hose Connector Sockets and Replacement Connector Seals


Flow-Thru Style PL
DESCRIPTION ITEM NUMBER NS204PL NS206PL NS306PL NS308PL NS504PL NS506PL NS214PL NS216PL NS316PL NS318PL NS514PL NS516PL NS224PL NS226PL NS326PL NS328PL NS524PL NS526PL FITS HOSE I.D.
1/ 4 3/ 3/ 8 8

HOSE STEM I.D.


3/ 16 4 4 8 8 1/ 1/

USED WITH: STD. MALE, FEMALE OR EXTENSION PLUGS NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB)

1/ 2 1/ 2 3/ 4

3/ 3/ 5/ 3/

STRAIGHT STEM

With Clampless Hose Stems for use with Push-To-Connect/Push-To-Lock Type Hose
MoldBasics Connector Sockets & Replacement Hose Connector Seals

1/ 4 3/ 3/ 8 8

16 4 4 8 8

1/ 1/

For use with push-to-connect/push-to-lock type hose only Saves set-up time by eliminating the need for hose clamps Hose stem barbs mate with Push-to-Lockstyle rubber hose Popular sizes for interchangeability with existing and SV Sockets
45 STEM 90 STEM

1/ 2 1/ 2 3/ 4

3/ 3/ 5/ 3/

1/ 4 3/ 3/ 8 8

16 4 4 8 8

1/ 1/

1/ 2 1/ 2 3/ 4

3/ 3/ 5/

More compact and consistently sized than competitive sockets Leakproof brass and stainless steel construction Replaceable seals and valves for long service life Socket connector seals are Viton

One-Way Valve Style VPL


DESCRIPTION ITEM NUMBER NS204VPL NS206VPL NS306VPL NS308VPL NS504VPL NS506VPL NS214VPL NS216VPL NS316VPL NS318VPL NS514VPL NS516VPL NS224VPL NS226VPL NS326VPL NS328VPL NS524VPL NS526VPL FITS HOSE I.D.
1/ 4 3/ 3/ 8 8

HOSE STEM I.D.


3/ 16 4 4 8 8 1/ 1/

USED WITH: STD. MALE, FEMALE OR EXTENSION PLUGS NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB)

Valve Style* SVPL


DESCRIPTION ITEM NUMBER NS204SVPL NS206SVPL NS306SVPL NS308SVPL NS214SVPL NS216SVPL NS316SVPL NS318SVPL NS224SVPL NS226SVPL NS326SVPL NS328SVPL FITS HOSE I.D.
1/ 4 8 8 3/ 3/ 1/ 1/

1/ 2 1/ 2 3/ 4

3/ 3/

HOSE USED WITH: SV-MALE, STEM STD. MALE, FEMALE OR I.D. EXTENSION PLUGS
3/ 16 4 4 1/ 1/

STRAIGHT STEM

5/ 8 3/ 16 4 4 8 8

1/ 4 3/ 3/ 8 8

1/ 1/

STRAIGHT STEM

2 4 8 8

3/ 8 3/ 16 4 4

3/ 3/ 1/ 1/

1/ 1/

90 STEM

2 4 8 8

3/ 8 3/ 16 4 4

Mold Cooling

3/ 3/ 1/

1/ 1/

45 STEM

3/ 8

NS 250 TO 253 (SV) NS 250 TO 253 (SV) NS 351 TO 354 (SV) NS 351 TO 354 (SV) NS 250 TO 253 (SV) NS 250 TO 253 (SV) NS 351 TO 354 (SV) NS 351 TO 354 (SV) NS 250 TO 253 (SV) NS 250 TO 253 (SV) NS 351 TO 354 (SV) NS 351 TO 354 (SV)

1/ 2 1/ 2 3/ 4

3/ 3/

90 STEM

5/ 8 3/ 16 4 4 8 8

1/ 4 3/ 3/ 8 8

1/ 1/

1/ 2 1/ 2 3/ 4

3/ 3/

45 STEM

5/ 8

*SV-Series male plugs must be used to obtain two-way shutoff. Installation data available. Contact DME.

NOTE: Use Push-to-Lock type hose only. Connector Sockets are for use with water and water-based coolants only. Although Connector Sockets are suitable for temperatures to 400F, observe the temperature ratings of your push-to-lock hose. Most push-to-lock hoses have a temperature rating of 175F or less. Never exceed 200 psi.

Replacement Connector Seals


Sockets are supplied with Viton seals for use with air, water or heat transfer oil applications that do not exceed 400F and 200 psi. Seals should be replaced periodically as required to ensure leak-free connections.
U.S. 800-626-6653

MAXIMUM OPERATING TEMPERATURE/PRESSURE = 400F/200 PSI FOR USE WITH AIR, WATER OR HEAT TRANSFER OIL SEAL MATERIAL (I.D. COLOR) VITON (GREEN) ITEM NUMBER* VW200-12 VW300-12 VW500-12 USED WITH SOCKETS NS204 (V/SV) TO 226 (V/SV) NS306 (V/SV) TO 328 (V/SV) NS504 (V) TO 524 (V)

*Packs of 12 (sold in packs of 12 only).

Canada 800-387-6600

sales@dme.net

www.dme.net

180

Mold Cooling Mold Cooling

Jiffy-Tite and Jiffy-Matic Coolant Bridges


For Compact Mold Connection of Adjacent Plugs without Use of Conventional Hose Loop

Provides more compact port-to-port connections than conventional hose methods Coolant Bridge socket adapters allow quick connections to Jiffy-Tite (flow thru) or Jiffy-Matic (one- or two-way shutoff) plugs Socket adapter marked with cut-line groove for quick sizing of brass tube length Leakproof socket adapters have replaceable seals and valves for long service life Socket connector seals and O-ring seals are Viton
NOTES: 1. Coolant Bridge consists of two socket adapters (including O-rings) and one chamfered brass tube that are sold separately. 2. Tubes are 18" long. Cut to suit for specific application using cut-line grooves. Then, chamfer and deburr tube as indicated in installation data. 3. Coolant Bridge Jiffy-Matic socket adapters will provide one-way shutoff when used with standard male, female and extension plugs and two-way shutoff when used with SV-Series Male Plugs. 4. Maximum temperature rating is 400F. Maximum PSI rating is 200. 18" SUPPLIED LENGTH

Jiffy-Tite and Jiffy-Matic Coolant Bridges

USE CENTERLINE OF CUT-LINE GROOVE FOR ACCURATE BRASS TUBE LENGTH SIZING

L O-RING

O.D. A B C

I.D.

Installation data available. Contact DME.

Jiffy-Tite and Jiffy-Matic Coolant Bridges JCB, JBT


COOLANT BRIDGE SOCKET ADAPTERS (TWO REQUIRED PER ASSEMBLY) ITEM NUMBER JCB0200 JCB0300 JCB0200-SV JCB0300-SV USED WITH STD. MALE, FEMALE OR EXTENSION PLUGS JP(F/B)250 TO 253 JP(F/B)351 TO 354 JP(F/B)250 TO 253 (SV) JP(F/B)351 TO 354 (SV) BRASS TUBE 18" LONG ITEM NUMBER JBT0450 JBT0570 JBT0450 JBT0570

Mold Cooling

STYLE JIFFY-TITE FLOW-THRU JIFFY-MATIC ONEOR TWO-WAY* SHUTOFF

A 1.74 2.26 1.74 2.26

B 1.47 1.94 1.47 1.94

C 1.20 1.63 1.20 1.63

L 18" MAX. 18" MAX. 18" MAX. 18" MAX.

I.D. .214 .307 .214 .307

O.D. .312 .437 .312 .437

*SV-Series male plugs must be used to obtain two-way shutoff.

REPLACEMENT O-RINGS FOR SOCKET ADAPTERS ITEM NUMBER JCB0011 JCB0013 DESCRIPTION VITON O-RING FOR 200 SERIES SOCKET ADAPTER VITON O-RING FOR 300 SERIES SOCKET ADAPTER BAG 10/PKG. 10/PKG.

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Mold Cooling Mold Cooling

181

Jiffy-Tite Cascade Water Junctions


Compact design 360 seal leak proof Accurate predetermination of port locations Easy one-piece installation and removal
SLOT FOR ROTATION

For cascade-type cooling applications, the Jiffy-Tite Cascade Water Junctions provide the utmost in versatility and ease of use. Their compact design makes them ideal for cooling inserted cores or spot cooling in hard to reach areas of molds or dies. They can be rotated a full 360 without affecting their positive Jiffy-Tite seal and are easily connected and disconnected even when installed internally.

C L

Final location of the ports on the body of the Water Junction can be accurately predetermined, thus ensuring proper lateral alignment with pipe clearance holes. Waterlines may be connected to the same side or opposing sides of the Water Junction. A slot on the end of the Water Junction body indicates port position and can be turned with a screwdriver to align the ports with pipe clearance holes. The brass tube has the rigidity to maintain uniform spacing inside the water channel and is threaded into the body for firm support. Jiffy-Tite Cascade Water Junctions (JW)
ITEM NUMBER JW220 JW320 JW321 JW541 D .70 .96 .96 1.19 L 2.12 2.38 2.69 3.13 C .69 .69 1.00 1.00 H .77 1.03 1.03 1.28
N.P.T. (3 PLACES)
1/ 1/ 1/ 1/ 8 8 8 4

Mold Cooling

REFERENCE DIMENSIONS FOR PORT LOCATION N T 18" LONG TUBE SUPPLIED O.D. .190 .250 .250 .437 I.D. .126 .170 .170 .307 THREAD NO. 10-32
1/ 1/ 4-28 4-28

|
Jiffy-Tite Cascade Water Junctions

WATER JUNCTION ITEM NO

MATING JIFFY-TITE PLUG JP251

J .99 1.24 1.28 1.48 1.51 1.63 1.96 2.02

K .21 .46 .50 .42 .45 .56 .66 .72

JW-220

JP252 JP253

7 / -20 16

NOTES: 1. Bubbler Tubes may be used as replacements in Water Junctions above. 2. The 200, 300 and 500 Series Water Junctions are equipped with 200, 300 and 500 series Viton seals respectively, rated at 200 psi and suitable for temperatures up to 400F.

JW-320 AND JW-321 JW-541

JP352 JP353 JP354 JP554 JP556

Typical Applications

OU

OUT OUT IN OUT IN IN

IN

U.S. 800-626-6653

Canada 800-387-6600

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182

Mold Cooling

MoldBasics Hose Connectors


DME plugs used with DME flow-thru type Sockets and DME Automatic Shut-off Type Sockets are designed for plastics molds and die-cast dies in water, air or oil lines. They feature a combination brass and stainless steel leakproof construction; have a maximum rated capacity of 200 psi; and withstand temperatures up to 400F, with supplied Viton seals. DME Sockets can be used interchangeably with the same Plugs already in your mold or die. Comparable sizes of both sockets types have the same O.D., permitting interchangeability even when the plugs are flush mounted.

SOCKET

PLUG

Sockets
(Flow-Thru Type)

Sockets
(Automatic Shut-Off Type)
DME Automatic Shut-off Type Sockets open automatically when connected and shut off automatically when disconnected. Unlike most valvetype connectors, DME Sockets are designed to keep flow restriction to a minimum. AUTOMATIC SHUT-OFF SOCKETS FITS HOSE I.D. OR PIPE THREAD 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1/ 4 5/ 16 3/ 8 3/ 8 1/ 2 1/ 2 3/ 4 1 / NPT 8 1 / NPT 4 1 / NPT 2 1 / NPT 8 1 / NPT 4 1 / NPT 2 HOSE STEM I.D. OR THRU HOLE 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 5/ 8 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 9/ 16 3/ 16 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 9/ 16 1/ 4 3/ 8 5/ 8 1/ 4 3/ 8 9/ 16 USED WITH STD MALE, FEMALE OR EXTENSION PLUGS NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) ITEM NUMBER NS204V NS205V NS206V NS306V NS308V NS504V NS506V NS214V NS215V NS216V NS316V NS318V NS514V NS516V NS224V NS225V NS226V NS326V NS328V NS524V NS526V NS200V NS300V NS500V NS201MV NS302MV NS504MV

VALVE CLOSED
DME Flow-Thru Type Sockets have a large thru hole to provide unrestricted flow. These quick-connection couplers are available with either straight, 45 or 90 hose stems, or standard female or male NPT threads. DME Flow-Thru and Automatic Shut-Off Type Sockets have the same O.D., permitting complete interchangeability with Plugs installed in your mold or die. The Sockets can be used with either male, female or extension plugs. FLOW-THRU SOCKETS ITEM NUMBER NS204 NS205 NS206 NS306 NS308 NS504 NS506 NS214 NS215 NS216 NS316 NS318 NS514 NS516 NS224 NS225 NS226 NS326 NS328 NS524 NS526 NS200 NS300 NS500 NS201M NS302M NS504M VALVE OPEN

MoldBasics Hose Connectors

DESCRIPTION

DESCRIPTION

Mold Cooling

|
STRAIGHT STEM

STRAIGHT STEM

90 STEM

90 STEM

45 STEM

45 STEM

FEMALE NPT THREAD

FEMALE NPT THREAD

MALE NPT THREAD

MALE NPT THREAD

QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Mold Cooling

183

MoldBasics Hose Plugs and Extension Plugs


Plugs
Male Plug Mounting Information
FLUSH MOUNTED PLUG A C B H

EXTERNALLY MOUNTED PLUG

ITEM NUMBER NS250 NS251 NS252(V2) NS253(V2) NS351 NS352(V2) NS353(V2) NS354(V2) NS553 NS554 NS556

NPT 1/ 16 1/ 8 1/ 4 3/ 8 1/ 8 1/ 4 3/ 8 1/ 2 3/ 8 1/ 2 3/ 4

HEX SIZE 7/ 16 7/ 16 9/ 16 11 / 16 9/ 16 9/ 16 11 / 16 7/ 8 7/ 8 7/ 8 11 /8

A
11 / 11 / 16 16 32

B
11 / 16 11 / 16 15 / 16 15 / 16 15 / 16 13 /32 11 /8 11 /4 13 /16 11 /2 19 /16

27 /

1.000 1.000 1.000 1.000 13 /16 11 /4 11 /4 11 /2

C 1" 1" 13 /16 11 /4 11 /4 17 /16 17 /16 19 /16 15 /8 113 /16 17 /8

H
5/ 5/ 7/ 8 8

29 / 32 7/ 8 11 /32 11 /16 13 /16 11 /8 17 /16 11 /2

Male and Female Plugs


For Use with Flow-Thru or Automatic Shut-Off Sockets (Including V2 Series)
DESCRIPTION LENGTH L 59 / 64 59 / 64 15 /32 13 /16 13 /16 125 /64 125 /64 137 /64 19 /16 13 /4 13 /4 1" 1" 19 /32 113 /32 19 /32 131 /64 137 /64 149 /64 111 /16 149 /64 149 /64 PIPE THREAD 1 / NPT 16 1 / NPT 8 1 / NPT 4 3 / NPT 8 1 / NPT 8 1 / NPT 4 3 / NPT 8 1 / NPT 2 3 / NPT 8 1 / NPT 2 3 / NPT 4 1 / NPT 16 1 / NPT 8 1 / NPT 4 3 / NPT 8 1 / NPT 8 1 / NPT 4 3 / NPT 8 1 / NPT 2 3 / NPT 8 1 / NPT 2 3 / NPT 4 HOLE 3/ 16 1/ 4 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8 7/ 16 5/ 8 5/ 8 1/ 4 1/ 4 1/ 4 1/ 4 11 / 32 3/ 8 3/ 8 3/ 8 9/ 16 5/ 8 5/ 8 HEX SIZE 7/ 16 7/ 16 9/ 16 11 / 16 9/ 16 9/ 16 11 / 16 7/ 8 7/ 8 7/ 8 11 /8 1/ 2 1/ 2 5/ 8 3/ 4 5/ 8 5/ 8 3/ 4 15 / 16 15 / 16 15 / 16 11 /8 ITEM NUMBER NS250 NS251 NS252 NS253 NS351 NS352 NS353 NS354 NS553 NS554 NS556 NS250 FB NS251 FB NS252 FB NS253 FB NS351 FB NS352 FB NS353 FB NS354 FB NS553 FB NS554 FB NS556 FB USED WITH SOCKETS NS204(V/V2) TO NS226(V/V2) NS306(V/V2) TO NS328(V/V2) NS504(V) TO NS526(V) NS204(V/V2) TO NS226(V/V2) NS306(V/V2) TO NS328(V/V2) NS504(V) TO NS526(V) HEX SIZE 7/ 16 7/ 16 7/ 16 9/ 16 9/ 16 9/ 16 11 / 16 11 / 16 11 / 16 9/ 16 9/ 16 9/ 16 9/ 16 9/ 16 9/ 16 11 / 16 11 / 16 11 / 16

Mold Cooling

Male Plug

L MALE PLUG (BRASS)

|
MoldBasics Hose Plugs and Extension Plugs
Female Plug
All Male Plugs (including V2-Series) and Extension Plugs are supplied with thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 400F and pressures up to 200 psi.

L FEMALE PLUG** (BRASS)

Extension Plugs*EP
For Use with Flow-Thru or Automatic Shut-Off Sockets (Including V2 Series)
Threaded area with thread sealant pre-applied. 2-3/8

O.A.L. **Designed for use with existing or new NPT tapered pipe-tapped hole in mold or die. Straight threaded area allows easy length adjustment. Cut to suit. No tapering or re-tapping necessary.

PIPE THREAD* 1/ 8 1/ 8 1/ 8 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8 1/ 8 1/ 8 1/ 8 1/ 4 1/ 4 1/ 4 3/ 8 3/ 8 3/ 8

O.A.L. 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8" 4" 6" 8"

ITEM NUMBER EP2514 EP2516 EP2518 EP2524 EP2526 EP2528 EP2534 EP2536 EP2538 EP3514 EP3516 EP3518 EP3524 EP3526 EP3528 EP3534 EP3536 EP3538

USED WITH SOCKETS

NS204 (V/V2) TO NS226 (V/V2)

NS306 (V/V2) TO NS328 (V/V2)

QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

184

Mold Cooling

MoldBasics V2- and SV-Series Hose Connectors


SV-Series Connectors NS
Two-Way Automatic Shut-Off Type
SOCKET PLUG

The DME line of SV-Series Connectors features a male plug and socket, each with an automatic shut-off stemmed valve. These connectors are designed for use with plastics molds and die-cast dies in water, air or heat transfer oil lines. They feature a combination of brass and stainless steel in a leakproof construction, have a maximum rated capacity of 200 psi and will withstand temperatures up to 400F with supplied Viton seals.

DME V2-Series Sockets can be used interchangeably with the plugs already in your mold or die. However, the SV-Series Male Plugs can ONLY be used with the V2-Series Sockets. Comparable sizes of both types of sockets and plugs have the same O.D., permitting interchangeability even when the plugs are flush-mounted. The SV-Series Male Plugs are now supplied with thread sealant. Eliminating the initial need for joint tape or compound, the sealant will withstand temperatures up to 400F and pressures up to 200 psi.

MoldBasics V2- and SV-Series Hose Connectors

The SV-Series Male Plugs add the capability of automatic shut-off at the mold, thereby minimizing coolant loss.

SV-Series Male Plugs


(Automatic Shut-Off Type with Stemmed Valve)

V2-Series Sockets
(Automatic Shut-Off Type with Stemmed Valve)

STEMMED VALVE (SV) The DME SV-Series Male Plugs feature an automatic shut-off stemmed valve. This plug design adds the capability of automatic shut-off at the mold. The plugs shut-off stemmed valve minimizes mold coolant loss, thereby decreasing clean-up time and the possibility of rust occurring on the mold surface. The SV-Series Male Plug can ONLY be used with the V2-Series Socket.

STEMMED VALVE (SV) The DME V2-Series Sockets feature an automatic shut-off stemmed valve that is designed to work with the SV-Series Male Plugs, as well as the standard male, female and extension plugs. The sockets open automatically when connected and shut off automatically when disconnected. The V2-Series Sockets are designed to keep flow restriction to a minimum and are available with either straight, 45 or 90 hose stems.

Operating Combinations
Two-Way Shut-Off*
SV-SERIES* MALE PLUGS WITH SV-SERIES SOCKETS (EQUIVALENT SIZE) STD. MALE, FEMALE OR EXTENSION PLUGS

Mold Cooling

One-Way Shut-Off
WITH SV-SERIES SOCKETS (EQUIVALENT SIZE)

VALVES CLOSED

VALVE CLOSED

VALVES OPEN

VALVE OPEN

*The SV-Series Male Plugs can only be used for two-way shut-offs and must be used with the SV-Series Sockets. QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Mold Cooling

185

MoldBasics V2- and SV-Series Hose Connectors


SV-Series Male Plugs* NS
(Automatic Shut-Off Type with Stemmed Valve)
DESCRIPTION LENGTH L 15 /
32

PIPE THREAD
1/ 4

HOLE
1/ 4 1/ 4 3/ 3/ 3/ 8 8 8

HEX SIZE
9/ 16 16 11 / 9/

ITEM NUMBER NS252SV NS253SV NS352SV NS353SV NS354SV

USED WITH SOCKETS* NS204V2 TO NS226V2 NS306V2 TO NS328V2

SOCKET

PLUG

NPT

13 /16 125 /64 L (BRASS) 125 /


64

3/ 1/

8 NPT

4 8

NPT NPT NPT

16 16 8

3/ 1/

11 /

**The SV-Series Male Plugs operate only with the V2-Series Sockets. All SV-Series Male Plugs are supplied with Viton seals for use in water, air and heat transfer oil applications that do not exceed 400F and 200 psi.

137 /64

7/

V2-Series Sockets NS
(Automatic Shut-Off Type with Stemmed Valve)
DESCRIPTION ITEM NUMBER NS204V2 NS205V2 NS206V2 NS306V2 STRAIGHT STEM NS308V2 NS214V2 NS215V2 NS216V2 NS316V2 90 STEM NS318V2 NS224V2 NS225V2 NS226V2 NS326V2 45 STEM NS328V2 NS200V2 FEMALE NPT THREAD NS300V2 NS201MV2 MALE NPT THREAD NS302MV2
1/ 1/ 1/ 1/ 8 4

FITS HOSE I.D. OR PIPE THREAD


1/ 5/ 4

HOSE STEM I.D. OR THRU HOLE


3/ 16 4 4 4 8 1/ 1/ 1/

USED WITH SV-MALE, STD MALE, FEMALE OR EXTENSION PLUGS NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB) NS250 TO 253 (SV) (FB) NS351 TO 354 (SV) (FB)

Mold Cooling

16 8 8

3/ 3/ 1/ 1/ 5/

2 4

3/ 3/

MoldBasics V2- and SV-Series Hose Connectors

16 4 4 4 8

16 8 8

1/ 1/ 1/

3/ 3/ 1/ 1/ 5/

2 4

3/ 3/

16 4 4 4 8

16 8 8

1/ 1/ 1/

3/ 3/ 1/

3/ 1/

NPT NPT

4 8

3/ 1/

8 NPT 4

4 8

NPT

3/

90 and 45 NPT Elbows


(For Female and Male NPT Sockets Only)
DESCRIPTION ITEM NUMBER BE4S2-2 BE4S4-4 90 NPT ELBOW BE4S8-8 BE9S2-2 BE9S4-4 45 NPT ELBOW BE9S8-8* PIPE THREAD
1/ 1/ 1/ 1/ 1/ 1/ 8 NPT 4 NPT 2 NPT 8 NPT 4 NPT 2 NPT

THRU HOLE
7/ 32 5/ 16 9/ 7/ 16

USED WITH SOCKETS NS200 (V/V2) TO NS201M (V/V2) NS300 (V/V2) TO NS302M (V/V2) NS500 (V) TO NS504M (V) NS200 (V/V2) TO NS201M (V/V2) NS300 (V/V2) TO NS302M (V/V2) NS500 (V) TO NS504M (V) These 90 and 45 NPT elbows can be used with either V or SV, female or male NPT sockets only.

32

5/ 16 9/ 16

QUANTITY DISCOUNTS: MoldBasics Sockets or Plugs. Discounts apply to current Net Prices. See List Price Adjustment. Standard sizes may be combined on one order for quantity discounts. 100 to 499Less 3%; 500 or moreLess 6%

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

186

Mold Cooling

MoldBasics Hose Connector Sockets and Replacement Connector Seals


Flow-Thru Style PL
DESCRIPTION ITEM NUMBER NS204PL NS206PL NS306PL NS308PL NS504PL NS506PL NS214PL NS216PL NS316PL NS318PL NS514PL NS516PL NS224PL NS226PL NS326PL NS328PL NS524PL NS526PL FITS HOSE I.D.
1/ 4 3/ 3/ 8 8

HOSE STEM I.D.


3/ 16 4 4 8 8 1/ 1/

USED WITH: STD. MALE, FEMALE OR EXTENSION PLUGS NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB)

1/ 2 1/ 2 3/ 4

3/ 3/ 5/ 3/

STRAIGHT STEM

With Clampless Hose Stems for use with Push-To-Connect/Push-To-Lock Type Hose
MoldBasics Connector Sockets & Replacement Hose Connector Seals
Q Q Q Q

1/ 4 3/ 3/ 8 8

16 4 4 8 8

1/ 1/

For use with push-to-connect/push-to-lock type hose only Saves set-up time by eliminating the need for hose clamps Hose stem barbs mate with Push-to-Lockstyle rubber hose Popular sizes for interchangeability with existing and V2 Sockets
45 STEM 90 STEM

1/ 2 1/ 2 3/ 4

3/ 3/ 5/ 3/

1/ 4 3/ 3/ 8 8

16 4 4 8 8

1/ 1/

1/ 2 1/ 2 3/ 4

3/ 3/ 5/

More compact and consistently sized than competitive sockets Leakproof brass and stainless steel construction Replaceable seals and valves for long service life Socket connector seals are Viton

One-Way Valve Style VPL


DESCRIPTION ITEM NUMBER NS204VPL NS206VPL NS306VPL NS308VPL NS504VPL NS506VPL NS214VPL NS216VPL NS316VPL NS318VPL NS514VPL NS516VPL NS224VPL NS226VPL NS326VPL NS328VPL NS524VPL NS526VPL FITS HOSE I.D.
1/ 4 3/ 3/ 8 8

Q Q Q

HOSE STEM I.D.


3/ 16 4 4 8 8 1/ 1/

USED WITH: STD. MALE, FEMALE OR EXTENSION PLUGS NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB) NS 250 TO 253 (FB) NS 250 TO 253 (FB) NS 351 TO 354 (FB) NS 351 TO 354 (FB) NS 553 TO 556 (FB) NS 553 TO 556 (FB)

Valve Style* SVPL


DESCRIPTION ITEM NUMBER NS204SVPL NS206SVPL NS306SVPL NS308SVPL NS214SVPL NS216SVPL NS316SVPL NS318SVPL NS224SVPL NS226SVPL NS326SVPL NS328SVPL FITS HOSE I.D.
1/ 4 8 8 3/ 3/ 1/ 1/

1/ 2 1/ 2 3/ 4

3/ 3/

HOSE USED WITH: SV-MALE, STEM STD. MALE, FEMALE OR I.D. EXTENSION PLUGS
3/ 16 4 4 1/ 1/

STRAIGHT STEM

5/ 8 3/ 16 4 4 8 8

1/ 4 3/ 3/ 8 8

1/ 1/

STRAIGHT STEM

2 4 8 8

3/ 8 3/ 16 4 4

3/ 3/ 1/ 1/

1/ 1/

90 STEM

2 4 8 8

3/ 8 3/ 16 4 4

Mold Cooling

3/ 3/ 1/

1/ 1/

45 STEM

3/ 8

NS 250 TO 253 (SV) NS 250 TO 253 (SV) NS 351 TO 354 (SV) NS 351 TO 354 (SV) NS 250 TO 253 (SV) NS 250 TO 253 (SV) NS 351 TO 354 (SV) NS 351 TO 354 (SV) NS 250 TO 253 (SV) NS 250 TO 253 (SV) NS 351 TO 354 (SV) NS 351 TO 354 (SV)

1/ 2 1/ 2 3/ 4

3/ 3/

90 STEM

5/ 8 3/ 16 4 4 8 8

1/ 4 3/ 3/ 8 8

1/ 1/

1/ 2 1/ 2 3/ 4

3/ 3/

45 STEM

5/ 8

*SV-Series male plugs must be used to obtain two-way shutoff. Installation data available. Contact DME.

NOTE: Use Push-to-Lock type hose only. Connector Sockets are for use with water and water-based coolants only. Although Connector Sockets are suitable for temperatures to 400F, observe the temperature ratings of your push-to-lock hose. Most push-to-lock hoses have a temperature rating of 175F or less. Never exceed 200 psi.

Replacement Connector Seals


Sockets are supplied with Viton seals for use with air, water or heat transfer oil applications that do not exceed 400F and 200 psi. Seals should be replacedperiodically as required to ensure leak-free connections.
U.S. 800-626-6653

MAXIMUM OPERATING TEMPERATURE/PRESSURE = 400F/200 PSI FOR USE WITH AIR, WATER OR HEAT TRANSFER OIL SEAL MATERIAL (I.D. COLOR) VITON (GREEN) ITEM NUMBER* VW200-12 VW300-12 VW500-12 USED WITH SOCKETS NS204 (V/V2) TO 226 (V/V2) NS306 (V/V2) TO 328 (V/V2) NS504 (V) TO 524 (V)

*Packs of 10 (sold in packs of 10 only).

Canada 800-387-6600

www.dme.net

Mold Cooling

187

Bubbler Tubes and Brass Diverting Plugs and Rods


Bubbler Tubes

Available in brass or 304 stainless steel

DME Bubbler Tubes are used for cooling cores in molds or dies. They are supplied threaded at both ends, thus permitting two threaded tubes to be cut from the 18" length supplied. They can be used as replacement tubes in Cascade Water Junctions. Brass Bubbler Tubes BT
ITEM NUMBER BT105 BT210 BT340 BT450 BT570 O.D. .125 .190 .250
+.000 -.004 +.000 -.004

THREAD

O.D.

I.D.

I.D. .069 .126 .170 .214 .307

THREAD NO. 5-44 NO. 10-32


1/ 5/ 7/ 4-28

CHANNEL .144 .228

1/4 2 PLACES 18"

Mold Cooling

+.000 -.005 +.000 .312 -.006 +.000 .437 -.006

.302 .377 .531

Typical Applications

16-24

16-20

304 Stainless Steel Bubbler Tubes BTS


ITEM NUMBER BTS100 BTS105 BTS210 BTS340 BTS450 BTS570 *Press fit O.D. .093 -.004 .125 +.000 -.004 .190 +.000 -.004 +.000 .250 -.005 +.000 .312 -.006 +.000 .437 -.006
+.000

I.D. .078 .069 .126 .170 .214 .307

THREAD NONE* NO. 5-44 NO. 10-32


1/ 5/ 7/ 4-28

CHANNEL .120 .144 .228 .302 .377 .531

Bubbler Tubes and Brass Diverting Plugs and Rods

16-24

16-20

Brass Diverting Plugs and Rod for Steam and Waterlines


DME Brass Diverting Plugs and Rods are used to redirect water flow through waterlines drilled in a mold or die. The plugs are pushed into the waterline, and the rods are cut to appropriate lengths to serve as spacers or stops between the plugs. All plugs are proportionately longer than their diameter to ensure that they will pass by intersecting waterlines without twisting into them.
U.S. 800-626-6653

Typical Application

Brass Diverting Plugs BF


ITEM NUMBER BF50 BF70 BF90 BF110 DIA .002
5/ 16 7/ 16 9/ 16 11 / 16 15 / 16

LENGTH .62 .62 .75 .87 1.25

IN

OUT

BF150

Brass Rod BFR


(1/8 dia. x 18" long) ITEM NUMBER BFR18

Canada 800-387-6600

www.dme.net

188

Mold Cooling Mold Cooling

Cascade Water Junctions


DME Cascade Water Junctions are ideal for cooling plastics molds and die-cast dies where drilled waterlines through the block are not possible due to interference with ejector pins, sprue puller pins, etc. The brass tube has the rigidity to maintain uniform spacing inside the water channel and is threaded into the body for firm support. Waterlines may be connected to the same side or opposing sides of the brass hexagonal body.
E C M

NIPPLE TYPE

Nipple Type DC (Includes pipe nipple and brass bubbler tube)


STD PIPE TAP (3 PLACES) 18" 1/4-28-UNF 1/4 NPT x 2" GAL PIPE NIPPLE 1"

1/4 O.D.-.040 WALL BRASS TUBE

The Nipple Type Water Junction provides low-cost rigid installation. The 2" long pipe nipple can be replaced with a longer pipe nipple to suit the application.

JIFFY-TITE SOCKET TYPE

Cascade Water Junctions

The Jiffy-Tite Socket Type is more easily connected and disconnected when mold is set-up, transported or stored. The socket is equipped with internal Viton seals (P300-8).
NOTE: Bubbler Tubes may be used as replacements in Water Junctions.

Jiffy-Tite Socket Type JSC (Includes brass bubbler tube)

B L

MATES WITH JIFFY-TITE PLUGS JP-352(F), JP-353(F) OR JP-354(F).

NIPPLE TYPE ITEM NUMBER DC131 DC131A DC132 DC132A DC136A*

Mold Cooling

STD. PIPE TAP (3 PLACES)


1/ 1/ 1/ 1/ 1/ 8 4 8 4 4

JIFFY-TITE SOCKET TYPE M 1.34 1.34 1.84 1.84 1.84 E .33 .33 .34 .34 .34 A .33 .33 .50 .50 .50 2 3/8 NPT x 2 B .22 .22 .25 .25 .25 C .69 .69 1.00 1.00 1.00 L 3.29 3.82 ITEM NUMBER JSC304 JSC314

*SPECIFICATIONS for DC136A (see drawing above): 1 5/16-24 UNF

3 5/16 O.D. - .040 WALL

Typical Applications

OUT IN

OUT IN OUT IN

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

Mold Cooling

189

Brass Pressure Plugs


Threadless Brass Pressure Plugs (INCH) TBP

Seals even in rough or corroded holes No tapping required Withstands pressures up to 72 psi
D

DME Threadless Brass Pressure Plugs employ a time-saving expandable O-ring design. As the plugs socket head screw is tightened, the O-ring expands to provide a positive seal. No tapping is required and installation or removal is quick and easy. The smaller diameters are ideal for use in cavity inserts or slide blocks where space is limited. (Not recommended for use in oil lines.)
HEX SIZE S
5/ 5/ 64 64

O-RING

TYPICAL APPLICATIONS

ITEM NUMBER TBP10 TBP100S TBP20 TBP200S TBP40 TBP400S TBP60 TBP600S

NOMINAL SIZE
1/ 1/ 1/ 1/ 8 8 4 4 8 8

LENGTH L .50 .50 .56 .56 .62 .62 .62 .62

DRILL SIZE D
11 / 32 64

VITON REPLACEMENT O-RINGS (PKG. OF 10) RCV0009 RCV0009 RCV0011 RCV0011 RCV0110 RCV0110 RCV0112 RCV0112 L Brass Pressure Plugs Threadless Brass Pressure Plugs

23 / 7/

1/ 8 1/ 8 1/ 8 1/ 8 1/ 8 1/ 8

16 64

29 / 9/

Mold Cooling

3/ 3/ 1/ 1/

16

37 / 64 11 / 16 64

2 2

45 /

NOTE: O-ring material is suitable for use with temperatures up to 200F.

|
Brass Pressure Plugs

Brass Pressure Plugs (INCH) BP


For steam, water or oil lines Positive tapered seal Withstands pressures up to 600 psi

DME Brass Pressure Plugs give a high-pressure seal through a deliberate difference of taper between the plug and the tapped hole. Flush seating is achieved through closer control of thread forms, sizes and taper.
ITEM NUMBER BP10 BP20 BP40 BP60 BP100 BP140 NOMINAL SIZE (NPT)
1/ 1/ 8 4 8

HIGH-PRESSURE SEAL Dryseal thread form with 7/8 taper per foot. Install in standard 3/4 TPF tapped hole.

Brass Pressure Plugs (Metric) AN


1:16 R

LENGTH L .250 .406 .406 .531 .531 .656

HEX SIZE S
3/ 16

THREADS TAP INCH 27 18 18 14 14 111 /


2

TAP DRILL
21 / 64

1/ 4 5/ 16 8

27 / 64 9/ 16 11 / 16 64 8

3/ 1/

L ITEM NUMBER AN8 AN4 AN3 AN10 AN2

SW L 8 10 10 8 10 SW 5 7 8 5 10

2 4

3/ 9/

3/

16 8

57 /

R 1/8" BSPT 1/4" BSPT 3/8" BSPT M 10 X 1 1/2" BSPT

5/

11 /

QUANTITY DISCOUNTS: Threadless and Threaded Brass Pressure Plugs. Sizes may be mixed for quantity discounts. Discounts apply to current Net Prices. 50 to 99Less 15%; 100 or moreLess 20%

U.S. 800-626-6653

Canada 800-387-6600

www.dme.net

190

Mold Cooling

Benefits of Turbulent Flow Plastic Baffles Improve mold cooling performance over traditional brass baffles
Turbulent Flow Plastic Baffles Benefits

Patented side wipers prevent coolant blow-by, ensuring coolant ow to the end of bafes Results in better cooling of targeted hot spots Dramatically improves cooling time Increases coolant ow velocity and lowers Delta T across mold surface Built-in ribs encourage turbulent ow and reduce stagnant laminar ow Turbulent ow dissipates about 3x the BTUs as compared to laminar ow Non-hygroscopic, glass-reinforced engineering thermoplastic (polypthalamide) excels under high heat, providing better temperature stabilization Pre-wrapped with TPFE tape Maximum coolant temperature recommended: 100C (212F)

Benefits of Turbulent Flow Plastic Baffles

Mold Cooling

Slot indicates baffle position

Turbulent Flow Plastic Baffles (Inch) PBF


ITEM NUMBER PBF0125-04 PBF0125-08 PBF0250-05 PBF0250-10 PBF0375-06 PBF0375-12 PBF0500-08 PBF0500-16 PBF0750-12 PBF0750-20 PBF0750-24 PBF1000-12 PBF1000-24 NOMINAL PLUG SIZE
1/ 1/ 1/ 1/ 8 8 4 4 8 8

S HEX SIZE
3/ 3/ 16 16

L NOMINAL OVERALL LENGTH 4" 8" 5" 10" 6" 12" 8" 16" 12" 20" 24" 12 24

T BAFFLE THICKNESS
1/ 1/ 16 16

W BAFFLE WIDTH
5/ 5/ 7/ 7/ 16 16

DRILL SIZE
5/ 5/ 7/ 7/ 16 16

1/ 4 1/ 4 5/ 5/ 16 16 8 8

3/ 32 3/ 32 3/ 32 3/ 32 3/ 32 3/ 32 1/ 8 1/ 8 1/ 8 3/ 3/ 16 16

16 16

16 16 16 16 16 16 16 16 16

3/ 3/ 1/ 1/

9/ 16 9/ 16 11 / 11 / 16 16 16 16 16

9/ 9/

2 2 4 4 4

3/ 3/ 9/ 9/ 9/

11 / 11 /

3/ 3/ 3/

16 16 16 8 8

15 / 15 / 15 /

15 / 15 / 15 /

1 1

5/ 5/

1 1 /8 1 1 /8

1 1 /8 1 1 /8

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191

Guidelines to Efcient Water Cooling

Ensure good coolant ow rates (Reynolds number of 4000 minimum. See Reference Table below.) The golden rule for optimum cooling is to maximize GPM (gallons per minute). DME recommends in-line coolant ow meter usage. In-line coolant ow meters are available from DME Molding Supplies. www.dme.net/moldingsupplies coolantow.pdf Coolant feed channels should be the same size or larger than the calculated coolant channel Keep coolant channels clean with ltering and scheduled channel maintenance to de-scale coolant channels Use parallel cooling versus series cooling, as appropriate Minimize restrictions within cooling circuit

Typical Applications

How to Check Coolant Flow Rate

Remove the exit hose from a mold-cooling channel and ll a 1- or 5-gallon container while measuring the amount of time it takes to ll the container. Calculate the amount of coolant that owed through the exit hose into the container. > For example, lling a 5-gallon container in 8 minutes is a ow rate of .625 gallons per minute (5 over 8 or 5/8 = .625) > .625 gallons per minute is a very good ow rate for a 1/4 NPT cooling channel. However, this would NOT be turbulent ow for a 3/8 NPT ow channel.

Mold Cooling

Additionally, many other factors inuence the cooling process, including coolant channel placement, distance the cooling channels are from the cavity or core molding surface, distance between each cooling channel, and the number of cooling channels. Furthermore, if water deposits such as lime and other hard water mineral deposits are allowed to accumulate, the walls of the cooling channels will become insulated. Turbulent ow is less benecial under these conditions. > Practice ltering the coolant along with regularly scheduled coolant channel maintenance to de-scale coolant channels. Mold materials also play a signicant role in cooling time. For example, replacing 420 Stainless Steel cores with a Copper Alloy such as Moldstar (as supplied by DME) can signicantly reduce cycle time. Lastly, remember that regular cooling channel maintenance and turbulent water ow rates for the size of the cooling channels will have an enormous effect on the molds cooling capacity.

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Guidelines to Efficient Water Cooling

Reynolds Number
In fluid mechanics, the Reynolds number is the ratio of inertial forces to viscous forces and quantifies the relative importance of these two types of forces for given flow conditions. Turbulent Flow Reference Table
APPROXIMATE MINIMUM FLOW (in gallons per minute) PIPE SIZE NPT
1/

DRILLED PASSAGE I.D. INCHES 0.250" 0.339" 0.438" 0.593" 0.719" 0.938" 1.156"

FLOW RATE GPM 0.33 0.44 0.55 0.74 0.9 1.17 1.44

NPT NPT 1 / NPT 4 3 / NPT 8 1 / NPT 2 3 / NPT 4 1 NPT


16 8 1/

Approximate Minimum Flow (in gallons per minute) required for turbulent flow in drilled water passages based on a Reynolds number of 4000.

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Mold Cooling

Straight Brass Plug Baffles


DME Brass Plug Baffles, available in both straight and spiral styles, are constructed entirely of high-quality brass with blades brazed to the plugs for long, dependable service. They provide a high-pressure seal through a deliberate difference of taper between the plug and the tapped hole. The function of the baffle is to split the drilled waterline into two equal channels. As the heating or cooling medium enters, the baffle diverts the flow to travel up to and over the end of the baffle and down the other side. Clearance must be provided between the end of the baffle and the end of the drilled channel to provide adequate flow. See Dimension C for approximate clearances.

7/8 TAPER PER FOOT

Straight Baffles
S

L1 L

Straight Brass Plug Baffles (Inch) BB


S HEX SIZE
5/ 5/ 32 32 16 16 4 4

ITEM NUMBER

NOMINAL PLUG SIZE


1/ 1/ 16 16 8 8 4 4 8 8

L NOMINAL LENGTH OVERALL 4" 8" 4" 8" 5" 10" 6" 12" 8" 16" 12" 20" 16" 24"

T BAFFLE THICKNESS .050 .050 1/ 16 1/ 16 3/ 32 3/ 32 3/ 32 3/ 32 3/ 32 3/ 32 1/ 8 1/ 8 1/ 8 1/ 8

DRILL SIZE
1/ 1/ 5/ 5/ 4 4

B BAFFLE WIDTH C .10 .10 .12 .12 .17 .17 .21 .21 .26 .26 .35 .35 .42 .42
-.005 -.015

L1 .250 .250 .250 .250 .406 .406 .406 .406 .531 .531 .531 .531 .656 .656

Straight Brass Plug Baffles

Mold Cooling

BB054 BB058 BB104 BB108 BB205 BB2010 BB406 BB4012 BB608 BB6016 BB10012 BB10020 BB14016 BB14024

1/ 1/ 1/ 1/

3/ 3/

16 16

1/ 1/ 5/ 5/

7/ 16 7/ 16 9/ 9/ 16 16

3/ 3/ 1/ 1/

16 16 8 8

2 2 4 4

3/ 3/ 9/ 9/

11 / 16 11 / 16 15 / 15 / 16 16

3/ 3/

16 16 8 8

1 1

5/ 5/

11 /8 11 /8

.245 .245 .307 .307 .432 .432 .557 .557 .682 .682 .932 .932 1.120 1.120

Thread Size
THREAD LENGTHS NOMINAL PLUG SIZE
1/

THREAD +.000 LENGTH -.015 .250 .406 .531 .656

& 1 /8 & 3 /8 1/ & 3 / 2 4 1"


16 4 1/

B 1:13.7 R

0.1

B 0.1 A L 0.1 B

L1
NOTE: A drilled hole (finish dH13) is adequate. Dont ream the hole.

SW

Straight Brass Plug Baffles (Metric) BB


ITEM NUMBER BB10018 BB20018 BB12514 BB25014 BB15038 BB30038 BB20012 BB40012 BB30034 BB50034 R 1/8" BSP 1/8" BSP 1/4" BSP 1/4" BSP 3/8" BSP 3/8" BSP 1/2" BSP 1/2" BSP 3/4" BSP 3/4" BSP SW 5 5 6 6 8 8 10 10 12 12 B 8.2 8.2 11.2 11.2 14.7 14.7 18.2 18.2 23.2 23.2 L 100 200 125 250 150 300 200 400 300 500

Typical Applications
L1 8 8 10 10 10 10 10 10 12 12 T 2.0 2.0 2.5 2.5 2.5 2.5 2.5 2.5 3.0 3.0 d 8.5 8.5 11.5 11.5 15.0 15.0 18.5 18.5 23.5 23.5

APPROX. CLEARANCE C

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193

Spiral Brass Plug Baffles


Spiral Baffles
Spiral baffles improve cooling balance by creating turbulent action in the channel, reducing laminar or straight-layered flow patterns and providing efficient coolant movement.
7/8 TAPER PER FOOT T

STRAIGHT LENGTH

L1 G L

Spiral Brass Plug Baffles (INCH) BBS


S HEX SIZE
5/ 5/ 32 32 16 16 4 4

ITEM NUMBER BBS0504 BBS0508 BBS1004 BBS1008 BBS2005 BBS2010 BBS4006 BBS4012 BBS6008 BBS6016 BBS10012 BBS10020 BBS14016 BBS14024

NOMINAL PLUG SIZE


1/ 1/ 16 16 8 8 4 4 8 8

L NOMINAL LENGTH OVERALL 4" 8" 4" 8" 5" 10" 6" 12" 8" 16" 117 /8 197 /8 157 /8 237 /8

G STRAIGHT LENGTH 2" 4" 2" 4" 2" 4" 2" 4" 3" 5" 4" 6" 5" 8"

T BAFFLE THICKNESS .050 .050 1/ 16 1/ 16 3/ 32 3/ 32 3/ 32 3/ 32 3/ 32 3/ 32 1/ 8 1/ 8 1/ 8 1/ 8

DRILL SIZE
1/ 4 1/ 4 5/ 5/ 7/ 7/ 16 16

B BAFFLE WIDTH C .10 .10 .12 .12 .17 .17 .21 .21 .26 .26 .35 .35 .42 .42
-.005 -.015

L1 .250 .250 .250 .250 .406 .406 .406 .406 .531 .531 .531 .531 .656 .656

1/ 1/ 1/ 1/

3/ 3/

1/ 1/ 5/ 5/

16 16

3/ 3/ 1/ 1/

16 16 8 8

9/ 16 9/ 16 11 / 11 / 16 16 16 16

2 2 4 4

3/ 3/ 9/ 9/

3/ 3/

16 16 8 8

15 / 15 /

1 1

5/ 5/

11 /8 11 /8

.245 .245 .307 .307 .432 .432 .557 .557 .682 .682 .932 .932 1.120 1.120

Mold Cooling

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Spiral Brass Plug Baffles

B 1:13.7 R

0.1

B
0.2

L1 G

0.1 A L

0.1 B

SW

Spiral Brass Plug Baffles (Metric) BBS


ITEM NUMBER BBS100116 BBS200116 BBS10018 BBS20018 BBS12514 BBS25014 BBS15038 BBS30038 BBS20012 BBS40012 BBS30034 BBS50034 BBS4001 BBS6001 R 1/16" 1/16" 1/8" 1/8" 1/4" 1/4" 3/8" 3/8" 1/2" 1/2" 3/4" 3/4" 1" 1" G 51 102 51 102 51 102 51 102 76 127 102 153 127 203 SW 4 4 5 5 7 7 8 8 10 10 12 12 12 12

NOTE: A drilled hole (finish d1H13) is adequate. Dont ream the hole. B 6.5 6.5 8.5 8.5 11.5 11.5 15.0 15.0 18.5 18.5 23.5 23.5 28.5 28.5 L 101 203 101 203 127 254 152 305 203 406 305 508 406 610

L1 8 8 8 8 10 10 10 10 10 10 12 12 12 12

T 1.6 1.6 1.6 1.6 2.4 2.4 2.4 2.4 2.4 2.4 3.2 3.2 3.2 3.2

d1 6.8 6.8 8.8 8.8 11.8 11.8 15.3 15.3 18.8 18.8 23.8 23.8 28.8 28.8

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Mold Cooling

Heat Pipes

How and where heat pipes work


The DME Heat Pipe is a heat transfer device specifically designed for optimal performance in plastic injection molds. It consists of a vacuum-tight copper tube containing a wick and a non-toxic working fluid. One end of the heat pipe is an evaporator, the opposite end is a condenser. Thermal energy is gathered at the evaporator end, vaporizing the working fluid. This vapor then travels through the Heat Pipe to the condenser end. At the condenser end the vapor condensates back into a liquid, giving up its latent heat in the process. To complete the cycle the condensed liquid then travels along the wick, via capillary action, back to the evaporator section. This process repeats itself continuously, transferring heat many times faster than pure copper.

HEAT TRANSFER

INTERNAL OPERATING TEMPERATURE OF HEAT PIPE

How heat pipes are used


Available in a variety of standard lengths and diameters, DME Heat Pipes are used in cores, core slides, cavities and other areas of a mold or die requiring cooling or controlled temperatures. Commonly used in place of bubblers, baffles, fountains or blades, Heat Pipes transfer heat rapidly to the coolant, rather than requiring the coolant to flow into the heated area. They are also used to transfer heat to a cooler portion of the mold (which serves as a heat sink) or to open air, thereby permitting cooling of otherwise inaccessible areas and eliminating potential coolant leakage.
EVAPORATOR END HEAT IN LIQUID VAPOR CONDENSER END HEAT OUT

MAXIMIZING EFFICIENCY WITH WARM COOLANT Heat Pipes work best when the coolant is between 60 and 110F, and sometimes higher. The graph illustrates how the Heat Pipes heat transfer capability is dependent upon its internal operating temperature. It is best to start with the coolant temperature high, then reduce it if necessary.

Benefits of heat pipes


Cool Molds Faster and Reduce Cycle Time The Heat Pipes ability to cool molds faster and thus reduce cycle time is due to a number of factors. First, waterlines throughout the entire mold can be larger in diameter, permitting a higher coolant velocity, which transfers heat faster. Second, the larger volume of fluid flowing through the waterline results in a lower overall coolant temperature rise, so that the last Heat Pipe in the system will transfer heat as efficiently as the first. Third, the extension of the Heat Pipe into the waterline promotes turbulent flow, which transfers heat faster than laminar flow. Fourth, the ability to transfer heat away from inaccessible areas improves the overall cooling rate and reduces cycle time, even if extension into a remote waterline is impractical or impossible. Improve Part Quality As the Heat Pipe transfers heat to the coolant, air or mold component, it also dissipates heat evenly along its entire length. This isothermal action provides faster and more uniform cooling, thus eliminating hot spots, which cause sink marks, pulling and spotting. Simplify Mold Design and Lower Costs With Heat Pipes, waterline design is greatly simplified since coolant flow into the heated area of the mold is not required. In addition, the ability to locate heat conductors in areas inaccessible to other cooling devices can further simplify the overall mold design. In most cases, the machining and construction time required for the mold is reduced, lowering moldmaking costs.

Mold Cooling

Heat Pipes

WICK

Standard die casting heat pipes


For die casting applications, Heat Pipes in the TPDC Series provide an operating temperature range of 150 to 600F with a coolant temperature of as high as 190F. The sealed end of each TPDC Series heat conductor is color-coded RED. The TPDC Series should always be used for die casting because of the higher shot, die surface and coolant temperatures involved.

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195

Heat Pipes

Reduce Maintenance and Operating Costs The increased waterline diameter, coolant velocity and heat capacity effectively eliminate scale formation, calcium deposits and the plugging up of small waterlines and ports. In addition, Heat Pipes operate in any coolant without corroding. Upgrade Existing Molds and Dies Heat Pipes effectively solve cooling, cycle time or part quality problems in existing molds. They can be retrofitted as replacements for bubblers or baffles and to provide heat transfer in previously uncooled areas. Salvage Damaged Molds and Dies In certain applications, Heat Pipes can even be used to salvage or repair molds that would otherwise have to be scrapped or extensively reworked.
WATER FLOW

TPDC heat pipes for die casting


The internal operating temperature range for TPDC Heat Pipes (color-coded RED) is 150600F. Use Copper Heat Transfer Compound for die casting applications.
LENGTH (INCHES) 4 5 8 10 12 TPDC DIAMETER & ITEM NUMBER 1/4 TPDC8400 TPDC8500 TPDC8800 TPDC81000 5/16 TPDC10400 TPDC10500 TPDC10800 TPDC101000 TPDC101200 3/8 TPDC12500 TPDC121200

Silver heat transfer compound* HTC06S


Contains micronic particles of silver to ITEM NUMBER provide a thermal resistance of 4.75C HTC06S in/watt. The compound is supplied in a 5cc plastic syringe. (DME recommends the Silver Heat Transfer Compound because it has eight times lower thermal resistance than the copper equivalent.)

Mold Cooling

Copper heat transfer compound* HTC30C


.125'' MIN TAMP RINGS O RINGS

Selecting the right size and shape


The standard diameters and lengths of TPDC Series Heat Pipes will satisfy most applications.
TPDC SERIES DIAMETER (O.D.) LENGTH TOLERANCES .004 .020

Contains micronic particles of copper to provide a thermal resistance of 38C in/watt. The compound is supplied in a 5cc plastic syringe.

ITEM NUMBER HTC30C

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Heat Pipes

* For .125" diameter Heat Pipes, do not use applicator tube supplied with Heat Transfer Compound. Apply desired amount of compound directly into core hole.

Tamp ring sets TARS


Each set includes 32 silver alloy tamp rings (enough for installing 16 Heat Pipes) and one hollow tamping tube. Select the required tamp ring set by its I.D. to match the O.D. of the Heat Pipe being used.
ITEM NUMBER RING I.D. TARS04 1/8 TARS06 3/16 TARS08 1/4 TARS10 5/16 TARS12 3/8 TARS16 1/2

NOTE: Heat Pipes cannot be used as ejector pins and parts cannot be molded or cast against them. Also, Heat Pipes cannot be cut, machined, bent or plated. If a special size is required, contact DME to discuss your application.

QUANTITY DISCOUNTS: Discounts for all Heat Pipe sizes and series apply to current net prices. 8 to 20 . . . . . . . . . . . . . Less 5% 21 to 35 . . . . . . . . . . . Less 10% 36 to 60 . . . . . . . . . . . Less 15% 71 or more Quoted by request

QUANTITY DISCOUNTS: (Heat Transfer Compounds) Discounts apply to current net prices. 2 to 5 . . . . . . . . . . . . . . Less 5% 6 to 9 . . . . . . . . . . . . . Less 10% 10 or more . . . . . . . . . Less 15% Quantities of silver and copper compound may be combined for discounts.

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Mold Cooling

High-Temperature Insulator Sheets and Locating Rings


High-Temperature Insulator Sheets (HTIS) for Plastics Molds and Die-Cast Dies
Asbestos-free material High compression strength Machinable with high-speed cutting tools D-M-E High-Temperature Insulator Sheets are used on molds and dies between the top clamping plate and the stationary platen, and between the bottom of the ejector housing and the movable platen. The thermal insulating properties of this unique asbestos-free, glass-reinforced polymer composite inhibit heat transfer from the mold to the platen, or from the platen to the mold (depending on the application), which helps conserve energy and prolong machine life. These sheets have excellent non-deformation characteristics and a compressive strength,* which is higher than asbestos and mica materials. Compression molded for high impact strength, they are supplied micro-finished top and bottom, parallel within .002.
*49,400 psi at 75F ENERGY SAVINGS
1/ 4 THICK = 27,508 BTU/HR 2

High-Temperature Insulator Sheets and Locating Rings

Locating Rings (6541, 6544) for use with Insulator Sheets


These thicker Locating Rings are used with Insulator Sheets 1/4 and 1/2 thick. They extend beyond the Insulator Sheet far enough to ensure more than 5 /16 pilot engagement with the locating hole in the machine platen.
ITEM NUMBER 6541 6544 NOTE: Includes
+.003 -.000

General Data
COMPRESSIVE STRENGTH

1/

THICK = 31,004 BTU/HR 49,400 PSI at 75F 27,200 PSI at 300F 18,000 PSI at 400F 17,100 PSI at 500F 15,000 PSI at 550F 1.8 x 10 PSI at 75F 2.9 x 106 PSI at 425F 0.2% 1.9 at 75F 2.1 at 425F 94V-0 6.43 x 10-5 IN/IN/F 1.24 x 10-5 IN/IN/F 550F 4" 2" 2 3/8 D 4" 2" 1 3/4 2 3/8 D 1/4 1/4 OR 1/2 INSULATOR SHEET 1/4 OR 1/2 INSULATOR SHEET
6

DESCRIPTION STANDARD SERIES CLAMP TYPE

(ASTM D-229)

3.990 3.990 two5 /16-18

MODULUS OF ELASTICITY IN COMPRESSION WATER ABSORPTION THERMAL CONDUCTIVITY (K FACTOR), (BTU/HR/FT2/IN/F) FLAME RESISTANCE EXPANSION ACROSS THICKNESS EXPANSION ACROSS SURFACE

(ASTM D-229 (ASTM D-229) (ASTM C-177) (UL SUBJECT 94)

socket head cap screws.

Mold Cooling

MAXIMUM RECOMMENDED SERVICE TEMPERATURE

High-Temperature Insulator Sheets HTIS


THICKNESS .002 LENGTH .06 WIDTH .06 18"
1/ 4

ITEM NUMBER HTIS-1836-2 HTIS-2436-2 HTIS-3636-2 HTIS-4896-2 HTIS-1836-4 HTIS-2436-4 HTIS-3636-4

NET WEIGHT 12 16 24 105 24 32 48 ITEM NO. 6541 D = 3.990 (STANDARD SERIES) ITEM NO. 6544 D = 3.990 (CLAMP TYPE) 1 1/8 7/32 1 1/8 7/32

36"

24" 36"

1/ 4

96"

48" 18"

1/ 2

36"

24" 36"

NOTE: Special sizes available on special order: Max. length = 96", Max thickness = 1", Max. width = 48", Min. thickness = 1 /8 Installation: Use 1 /4-20 flat head screws. Drill and tap base to suit.

Table of Contents

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