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Accessory Application Publications No.

INSTALLATION INSTRUCTIONS
PARTS LIST Right fog light

AII 27346 FOG LIGHTS ODYSSEY


Issue Date

SEP 2004

Short sub harness (LX model)

Long sub harness (EX model and Touring model) Left fog light

Relay bracket Right bracket

Relay (Gray) Left bracket

Relay (Black) Fog light harness

26 Wire ties Switch harness

Template

Wire ties with holder

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3 Wire ties with clip

Fuse label (LX model only)

10A Fuse 4 Small wire ties

Switch

2 Washer-bolts, 6 x 16 mm

2 Washer-bolts, 5 x 16 mm

TOOL AND SUPPLIES REQUIRED Phillips screwdriver Stubby #2 Phillips screwdriver 10 mm Socket Ratchet Diagonal cutters 10 mm Combination wrench Drill 3 mm, 6 mm, 7 mm, 10 mm, Drill bit Eye protection (face shield, safety goggles, etc.) Hacksaw blade File Masking tape Flat-tip screwdriver Felt-tip pen Pushpin Blanket Isopropyl alcohol Shop towel Scissors INSTALLATION Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by do-it-yourselfers. NOTE: Be careful not to damage the body finish. Take care not to damage the clips and tabs. Make sure you have the anti-theft code for the radio, then write down the radio station presets. Disconnect the negative cable from the battery.

6 Self-tapping screws

Ground bolt

4 Cushion tapes

1. 2.

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3.

Remove the radiator cover (ten clips).


CLIPS (10)

Cutting the Front Bumper 5. To protect the bumper, apply masking tape to the front side of the bumper around the right and left fog light opening.
MASKING TAPE

RADIATOR COVER

4121010Y

FOG LIGHT OPENING

4306010Y

FRONT BUMPER

4.

Remove the front bumper. On each side, pull the inner fender back, and remove the two self-tapping screws. Remove the eight clips. Remove the two bolts, and remove the front bumper. Place the front bumper on a blanket.

6.

On the inside of the bumper, align the template with the left fog light mounting position. Using a pushpin mark, the bumper at each of the six locations on the template. Ignore the pre-scribed line.
INSIDE THE FRONT BUMPER PUSHPIN

TEMPLATE TEMPLATE

SELFTAPPING SCREWS (2) PUSHPIN CLIPS (8) FRONT BUMPER BOLTS (2)
4121021Y

4306020Y

INSIDE THE FRONT BUMPER

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7.

Using a felt-tip pen, mark the bumper in the area shown. NOTE: If there are pre-scribed lines on the bumper, ignore the pre-scribed lines, and use the template as the guide.

10. On the outside of the front bumper, use a hacksaw blade to cut the bumper at the fog light opening along the three sides.

HACKSAW BLADE FELT-TIP PEN FRONT BUMPER FOG LIGHT OPENING

MARK TEMPLATE
4306042Y

FRONT BUMPER
4519040Y

8. 9.

Turn the template over, and mark the other side of the bumper the same way. While weaving eye protection, drill one 7 mm hole and four 10 mm holes at the marked locations. Start with a 3 mm drill bit, and finish with a 7 mm or a 10 mm drill bit.
DRILL (Drill with 3 mm drill bit, and finish with a 10 mm drill bit.)

11. On the inside of the front bumper, cut out the fog light opening from the front bumper using a hacksaw blade. Remove any burrs, and remove masking tape.
INSIDE THE FRONT BUMPER

7 mm HOLE

10 mm HOLES (4)

FOG LIGHT OPENING

PUSHPIN MARK

INSIDE THE FRONT BUMPER DRILL (Drill with 3 mm drill bit, finish with a 10 mm drill bit.) CUT LINE
4306031Y

4306052Y

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Installation the Fog Light 12. Install the left bracket to the front bumper using three self-tapping screws.
FRONT BUMPER

Routing the Fog Light Harness 16. Open the hood. Remove the FI-ECU cover (two clips).
FI-ECU COVER CLIP Insert

SELFTAPPING SCREW

LEFT BRACKET

4306061Y

FI-ECU

13. Insert the fog light through the opening in the front bumper and into the bracket. 14. Install the fog light to the bracket using one 5 x 16 mm washer bolt.
LEFT FOG LIGHT LEFT BRACKET BOLT

4306080Y

17. Remove the two under-hood fuse relay box bolts, and slide the relay box to the side.
UNDER-HOOD FUSE RELAY BOX COVER

RETAINING TABS (4)

BOLT

5 x 16 mm WASHER BOLT

4306071Y

15. Repeat steps 9 through 14 to cut the bumper, and install the right fog light.

UNDERHOOD FUSE RELAY BOX


4306090Y

18. Remove the under-hood fuse relay box cover (four retaining tabs).

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19. Lower the under-hood fuse relay box lower cover from the under-hood fuse relay box (six retaining tabs).
RELEASE CLIP To remove fuse relay box.

22. Remove the subfuse box from the vehicle bracket.

UNDER-HOOD FUSE RELAY BOX

SUBFUSE BOX

CASE UNDER-HOOD FUSE RELAY BOX LOWER COVER RETAINING TABS (6)

TAB

SUBFUSE BOX

4519050Y

If the vehicle you are working on is an LX model, go to step 28; otherwise, continue with step 20. 20. Near the under-hood fuse relay box locate the subfuse box. Remove the subfuse box cover (two tabs).

UNDER-HOOD FUSE RELAY BOX

4308020Y

VEHICLE BRACKET

23. Remove the subfuse use box from the case (one tab). 24. Get the long subharness. Plug the 1-pin terminal from the long subharness into the rear of the subfuse box at the location shown.
(Rear view) SUBFUSE BOX

SUBFUSE BOX COVER

TAB SCREW

VEHICLE HARNESS SUBFUSE BOX

UNDER-HOOD FUSE RELAY BOX

4308010Y

21. Remove the screw, and disconnect the vehicle harness.

SUBFUSE BOX LONG SUBHARNESS


4308032Y

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25. Secure the long subharness to the subfuse box harness with one small wire tie.
VEHICLE HARNESS SMALL WIRE TIE SUBFUSE BOX

29. Get the short subharness, plug the 1-pin terminal from the short subharness into the back of the vehicle 20-pin connector.
VEHICLE 20-PIN CONNECTOR SHORT SUBHARNESS 1-PIN CONNECTOR LOCATION Release lock tabs to insert pin.

(View from the harness side)

SHORT SUBHARNESS 1-PIN TERMINAL

WIRE TIE VEHICLE HARNESS UNDER-HOOD FUSE RELAY BOX


4308041Y

LONG SUBHARNESS

VEHICLE 20-PIN CONNECTOR SUBHARNESS

UNDERHOOD FUSE RELAY BOX


4308062Y

26. Secure the long subharness to the vehicle harness with one wire tie. 27. Reinstall the subfuse box. If the vehicle you are working on is an EX or Touring model, go to step 31; otherwise, continue with step 28. 28. Disconnect the vehicle 20-pin connector from the bottom of the under-hood fuse relay box.

30. Reconnect the vehicle 20-pin connector into the under-hood fuse relay box. 31. Disconnect the vehicle 18-pin connector from the back of the under-hood fuse relay box.

BOTTOM OF THE UNDERHOOD FUSE RELAY BOX

BACK OF THE UNDER-HOOD FUSE RELAY BOX

VEHICLE 20-PIN CONNECTOR

VEHICLE 18-PIN CONNECTOR


4308050Y

4308070Y

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32. Get the fog light harness. Plug the 1-pin white/ green and the 1-pin red/green terminals into the back of the 18-pin connector in the locations shown.
Release lock tabs to install pins White/ Green Red/ Green

36. Below the under-hood fuse relay box, secure the fog light harness connector to the vehicle harness using the wire tie with holder, and trim the wire tie.
VEHICLE HARNESS WIRE TIE WITH HOLDER

Red/Green

FOG LIGHT HARNESS

View from the harness side VEHICLE 18-PIN CONNECTOR White/Green FOG LIGHT HARNESS UNDERHOOD FUSE RELAY BOX

CONNECTOR

4309011Y

VEHICLE 18-PIN CONNECTOR


4308081Y

37. Using the isopropyl alcohol, thoroughly clean the areas where the cushion tape will attach. Using scissors, cut one a cushion tape in half, and attach one half to the FI-ECU in the area shown. 38. Locate the vehicle 2-pin connector blue taped to the vehicle harness, and remove the blue tape to free the connector. Plug the fog light harness 2-pin connector into the vehicle harness 2-pin connector.
FI-ECU 1/2 CUSHION TAPE

33. Reconnect the vehicle 18-pin connector into the under-hood fuse relay box. 34. Plug the connector from the long/short sub harness into the fog light harness connector. Secure the fog light harness and the sub harness to the vehicle harness with one small wire tie, and trim wire tie.
SHORT SUB HARNESS (LX model)

FRONT BOLT

CUSHION TAPE (half) WIRE TIE FI-ECU

FOG LIGHT HARNESS SMALL WIRE TIE LONG SUB HARNESS (EX/Touring model) VEHICLE HARNESS FOG LIGHT HARNESS CONNECTOR
4308091Y

Remove the tape.

HARNESS 2-PIN CONNECTOR VEHICLE 2-PIN CONNECTOR

35. Reinstall the under-hood fuse relay box lower cover in the original position.
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39. Secure the fog light harness connector to the vehicle harness using one wire tie.

AII 27346 (0409)

2004 American Honda Motor Co., Inc. - All Rights Reserved.

40. Route the fog light harness forward along the vehicle harness, and loosely secure it to the vehicle harness with two wire ties.

42. Attach the two wire tie with clips from the fog light harness into the holes in the vehicle body.
CUSHION TAPE

VEHICLE HARNESS

FOG LIGHT HARNESS

WIRE TIE WITH CLIPS (2)

RIGHT HEADLIGHT

LOOSELY SECURE WITH WIRE TIE

FOG LIGHT HARNESS

WASHER TANK

VEHICLE FRAME

4309051Y

4309030Y

43. Using the isopropyl alcohol, thoroughly clean the areas where the cushion tape will attach. Secure the fog light harness to the vehicles frame with the cushion tape. 44. Adjust the fog light harness until the green tape on the fog light harness is close to the wire tie with clip from the vehicle harness. Secure the fog light harness to the vehicle harness with two wire ties.

41. Route the right fog light harness 2-pin connector along the vehicle harness and into the bumper area.

WIRE TIE VEHICLE HARNESS

VEHICLE HARNESS FOG LIGHT HARNESS

FOG LIGHT HARNESS

HORN

FOG LIGHT MAIN HARNESS

4309040Y

GREEN TAPE

4309061Y

WIRE VEHICLE WIRE TIE TIE WITH CLIP

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45. Tighten the two wire ties from step 40.

48. Route the fog light harness along the vehicle harness. Attach the fog light harness to the vehicle harness with two wire ties.
WIRE TIE FRONT WIRE TIE

VEHICLE HARNESS WIRE TIE

FOG LIGHT HARNESS

VEHICLE HARNESS

FOG LIGHT HARNESS


4309080Y

4309030Y

46. Reinstall the under-hood fuse relay box. 47. Remove the power steering reservoir from the vehicle bracket.

49. Route the fog light harness along the vehicle harness of the bulkhead, and loosely attach the fog light harness to the vehicle harness with four wire ties.
WIRE TIE (Loosely attach.) FRONT BULKHEAD VEHICLE HARNESS

VEHICLE BRACKET

POWER STEERING RESERVOIR

4309090Y

FOG LIGHT HARNESS

4309070Y

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50. Route the fog light harness behind the battery, and loosely secure it to the vehicle harness with three additional wire ties.
VEHICLE HARNESS WIRE TIE (Loosely attach.)

53. Route the fog light harness as shown.

FRONT

FOG LIGHT HARNESS

BATTERY

FOG LIGHT HARNESS

4309100Y

51. Locate the wire tie with clip near the end of the fog light harness. Wrap a cushion around the fog light harness at the measurement shown.
WIRE TIE WITH CLIP

54. EX model with AUTO air: Secure the fog light harness to the sensor harness using three wire ties.

CUSHION TAPE 120 mm FOG LIGHT HARNESS

SENSOR HARNESS

VEHICLE BRACKET BOLT (Discard) GROUND BOLT FOG LIGHT HARNESS WIRE TIE
4310031Y

BODY PANEL

FOG LIGHT HARNESS GROUND TERMINAL

WIRE TIE WITH CLIP

4310010Y

55. EX model with AUTO air: Remove the bolt from the vehicle bracket. Secure the ground terminal from the fog light harness to the vehicle bracket using the ground bolt supplied.

52. Attach the wire tie with clip from the fog light harness into the hole in the body panel.

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56. LX Model: Route the fog light harness as shown and secure it with three wire ties with clip to the vehicle frame.

60. Get the relay bracket and the two relays. Attach the relays to the relay bracket using two 6 x 16 mm bolts for each relay.
RELAY BRACKET

WIRE TIE WITH CLIPS

GREEN TAPE VEHICLE FRAME FOG LIGHT HARNESS WIRE TIE WITH CLIPS 6 x 16 mm WASHERSCREW RELAY (BLACK) GROUND BOLT FOG LIGHT GROUND TERMINAL RELAY (GRAY)
4310022Y

4310050Y

57. LX Model: Use the ground bolt and tighten the ground terminal of the fog light harness to the vehicle frame. 58. Using the isopropyl alcohol, thoroughly clean the areas where the cushion tapes will attach. Secure the fog light harness to the vehicle frame with one cushion tape.
FOG LIGHT HARNESS CUSHION TAPE VEHICLE FRAME

61. Plug the blue fog light harness 4-pin connector in to the gray relay. Plug the brown fog light harness 4-pin connector into the black relay.
RELAY (BLACK) RELAY (GRAY)

FOG LIGHT HARNESS 4-PIN CONNECTOR (BROWN)

FOG LIGHT HARNESS 4-PIN CONNECTOR (BLUE)

4310060Y

FOG LIGHT HARNESS

4310041Y

59. Loosely tighten the seven wire ties to the vehicle harness.
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62. Loosen the bolt that secures the existing relay box, and slide the tab from the fog light relay bracket under the bolt. Re-tighten the relay bracket bolt.

64. With the help from an assistant, plug the fog light harness 2-pin connectors into the fog light connectors, and reinstall the front bumper in its original position. Be careful that the fog light harness does not get caught between the bumper and the splash shield.

RELAY

FRONT

FOG LIGHT HARNESS 2-PIN CONNECTOR

BOLT

EXISTING RELAY BOX VEHICLE FRAME


4310070Y

FOG LIGHT FRONT BUMPER

FOG LIGHT HARNESS 2-PIN CONNECTOR


4121020Y

63. Secure the fog light harness from the relay box to the vehicle harness with three wire ties.
VEHICLE HARNESS FRONT FOG LIGHT HARNESS

FOG LIGHT

Installing the Fog Light Switch 65. Remove the instrument side panel cover (six clips, three retaining tabs).
CLIPS (6)

RETAINING TAB

WIRE TIE

4311010Y

INSTRUMENT SIDE PANEL

INSTRUMENT SIDE PANEL SHOP TOWEL FLAT-TIP SCREWDRIVER


4301202B

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66. Reaching through the opening in the dashboard, release the four clips. Pull out on the switch panel. If equipped, disconnect the vehicle connectors from the switch panel, and remove the switch panel.
CLIPS (4) EX Model Shown

68. Remove the VSA switch. (two retaining tabs).


EX Model Shown

VEHICLE 6-PIN CONNECTOR

4707020Y

VSA SWITCH

SWITCH PANEL
4310090Y

69. Unplug the vehicle 6-pin connector from the VSA switch. 70. Plug the switch harness 5-pin connector into the fog light switch. 71. Install the fog light switch into the hole where you removed the switch lid.
EX Model Shown VEHICLE 6-PIN CONNECTOR (VSA)

VEHICLE CONNECTOR

67. Remove the switch lid (two retaining tabs).

SWITCH HARNESS 6-PIN CONNECTOR

SWITCH HARNESS 5-PIN CONNECTOR

FOG LIGHT SWITCH RETAINING TABS


4310101Y

SWITCH LID SWITCH HARNESS 6-PIN CONNECTOR

4310122Y

VSA SWITCH

72. Plug the 6-pin switch harness connector into the VSA switch, and plug the vehicle 6-pin VSA connector into the switch harness.

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73. Route and fold the switch harness back along the vehicle harness, and secure the switch harness to the vehicle harness with two wire ties to the vehicle harness.
WIRE TIE

75. At the fuse box, secure the switch harness to the vehicle harness with three wire ties.
WIRE TIE VEHICLE HARNESS

SWITCH HARNESS

VEHICLE HARNESS

4310131Y

SWITCH HARNESS

4311030Y

74. Locate the 2-pin connector forward of the fuse box black-taped to vehicle harness near the front bulkhead. Remove the black-tape to free the connector. Plug the 2-pin connector from the switch harness into the vehicle harness 2-pin connector you just freed.
SWITCH HARNESS 2-PIN CONNECTOR

76. Install the 10A fog light fuse. EX/Touring Model: Install the 10A fuse into the sub fuse box in the location shown.
TOP VIEW

10A FUSE

FUSE LOCATION

BLACK TAPE VEHICLE 2-PIN CONNECTOR SUB FUSE BOX


4520020Y

4311020Y

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LX Model: Install the 10A fuse into the underhood fuse relay box in the location shown.

78. Check that all wire harnesses are routed properly, and all connectors are plugged in. 79. Reinstall all removed parts.

FUSE LOCATION

80. Reconnect the negative cable to the battery. 81. Enter customers radio anti-theft code, and reset the station presets. 82. Reset the clock. NOTE: Whenever the battery is disconnected, the drivers AUTO window function is disabled. 83. Start the engine. Push down on the drivers window switch until the window is fully open, then hold switch for 2 seconds or more. 84. Pull up on the drivers window switch to close the window completely, then hold the switch for 2 seconds or more. 85. Test the AUTO window function.

TOP VIEW

10A FUSE

UNDER-HOOD FUSE RELAY BOX

4520010Y

77. LX Model Only: Attach the 10A fuse label to the inside of the under-hood fuse relay box.
FUSE LABEL

4311050Y

UNDER-HOOD FUSE RELAY BOX

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Fog Light Aiming Adjustment 86. Remove the bolt and clip, and pull down the inner fender.

USE AND CARE How to Operate Fog Lights Turn the light switch to the on position (headlights on low beam ). Press the fog light switch (indicator is on). If the fog lights dont come on, check the fuse and all the connectors, including the ground cable and the fusible link.

NOTE: The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather. Replacing the Bulb NOTE:
CLIP Pull down. INNER FENDER
4311070Y

BOLT

Use only a Honda Genuine Halogen Light Bulb of specified wattage. BULB, FOG LIGHT (H8) P/N 33165-S5A-J010-M1 Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a clean, soft cloth that has been dampened with denatured alcohol or a mild detergent solution. Align the tab on the fog light with the cutout in the bulb socket when installing the new bulb. If not aligned, there is possibility that the fog light may annoy oncoming drivers.

87. Adjust the fog lights. Adjust the aiming according to local laws and regulations. To adjust, turn the adjustment screw in or out until the correct aiming is obtained.

ADJUSTING SCREW TO RAISE TO LOWER

4311080Y

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1.

Remove the bolt and clip, and pull down the inner fender.

4.

Unplug the connector from the bulb, and remove the bulb from the fog light.
FOG LIGHT

CONNECTOR CLIP Pull down. INNER FENDER


4311070Y

BULB

BOLT
4311110Y

2.

Unplug the connector from the fog light.


FOG LIGHT

5.

Install the new bulb into the fog light.


FOG LIGHT

CONNECTOR SCREW CONNECTOR


4311100Y

BULB

4312010Y

3.

Remove the screw that fastens the fog light, and pull the light out toward you.

6.

Reinstall the removed parts in the reverse order of removal: Check that the wire harnesses are not pinched. Be sure to tighten the self-tapping screw and bolts securely.

7.

Check the operation of the fog light; adjust the aiming if necessary.

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CIRCUIT DIAGRAM
Under-hood Relay Box
HOT WITH HEADLIGHT SWITCH HOT WITH HEADLIGHT IN HEAD AND DIMMER SWITCH IN SWITCH IN HAED,AND

FR FOG LIGHT WHT/GRN RED/GRN Fog Light Fuse 10A LX Model Relay BLU/RED HOT WITH HEADLIGHT SWITCH IN PARK OR HEAD RED/BLK BLU Switch INDICATOR 1=Indicato 2=Switch Illumination

DIMMER SWITCH HIGHBEAM POSITION


HOT WITH HEADLIGHT

IN HIGHT

SWITCH IN HEAD SWITCH IN HAED

HOT WITH HEADLIGHT

HOT AT ALL TIMES

Sub Fuse Box Fog Light Fuse 10A

HOT AT ALL TIMES

RED EX Model/ Touring Illumination Control Relay GRN BLK

BLU/YEL Front Fog Light BLK BLK

BLK

BLK

BLK YEL LIGHT SWITCH OFF


FOG LIGHT SWITCH

BLACK YELLOW BLUE GREEN RED WHITE LIGHT BLUE

BRN ORN PUR NAT PNK GRY LT GRN

BROWN ORANGE PURPLE NATURAL PINK GRAY LIGHT GREEN


4707031Y

BLU Hi GRN RED WHT

Low ON

OFF ON

LT BLU

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