Parts Manual

•••••••
Hustler Turf Equipment

•••••
P.O. Box 7000

•••
Hesston, Kansas


67062-2097

WARNING:
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

IMPORTANT: This engine is not equipped with a spark arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered unimproved land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian ICES-002.

The Engine Owner’s Manual provides information regarding the U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty. Keep Engine Owner’s Manual with your unit. Should the Engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered per the information found in the Product Information section of the owner’s manual.

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Table of Contents
Chapter 1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Section 2 Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Guard and Anti Rollover Wheels. . . . . . . . . . . . . . . . . . . . . Engine Guard and Anti Rollover Wheels–CE . . . . . . . . . . . . . . . . . Footrest Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 3 Battery Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hydro Transmission Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering Sub-Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steering and Brake Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section 4 Honda 18 & 20 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . Kawasaki 19 & 21 HP Engine Installation . . . . . . . . . . . . . . . . . . . . Instrument Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Instrument Panel Installation CE. . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kawasaki Electrical Schematic (601341) . . . . . . . . . . . . . . . . . . . . Kohler Electrical Schematic (601342) . . . . . . . . . . . . . . . . . . . . . . . Honda Electrical Schematic (600998). . . . . . . . . . . . . . . . . . . . . . . Section 5 Front Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 Drive Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 Section 6 54" Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54" Deck Pulley Assembly—US Version . . . . . . . . . . . . . . . . . . . . 54" Deck Pulley Assembly—CE Version . . . . . . . . . . . . . . . . . . . . 48" Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48" Deck Pulley Assembly—US Version . . . . . . . . . . . . . . . . . . . . 48" Deck Pulley Assembly—CE Version . . . . . . . . . . . . . . . . . . . . Section 7 Seat Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Deck Belt Routing and Tensioning . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Section 8 Tractor Decals—US Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tractor Decals—CE Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54" Deck Decals—US Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54" Deck Decals—CE Version . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2-2 2-3 2-4 2-5 3-2 3-4 3-6 3-8 3-10 4-2 4-6 4-10 4-12 4-14 4-16 4-17 4-18

6-2 6-4 6-6 6-8 6-10 6-12

8-2 8-4 8-6 8-7

48" Deck Decals—US Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8 48" Deck Decals—CE Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9 Section 9 Assembly Pictures and Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Procedures and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-3 9-13 9-23 i-1

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928291. If a change has been made to your machine which is not reflected in this parts manual. Frequently Ordered Parts PART NO.Section 1 General Information This Manual covers Hustler FasTrak models 928267. Excel Industries. not the index number. 600979 791335 789388 785626 068478 785618 785600 780155 601155 772111 772103 794370 785634 772079 747303 600976 601124 601123 DESCRIPTION Pump Drive Belt Deck Belt 48" Deck Belt 54" Fuel Filter Honda Fuel Filter Kawasaki & Kohler Precleaner Air Filter Honda Air Filter Element Honda Precleaner Air Filter Kawasaki 21 Hp Air Filter Paper Element Kawasaki 21 HP Precleaner Air Filter Kawasaki 19 HP Air Filter Element Kawasaki 19 HP Air Filter Kohler Engine Oil Filter Honda Engine Oil Filter Kawasaki Engine Oil Filter Kohler Oil Filter ZT 2800 18.50"-L-F-CW Blade Service Literature PART NO. 928275. 928502. Using this manual Illustrations used were current at the time of printing. 108277 05/10 1-1 . reserves the right to redesign and change the machine as deemed necessary. Inc.50"-L-F-CW Blade 16. 601156 778423 601158 785642 794313 DESCRIPTION FasTrak Owner’s Manual Kawasaki Engine Manual 21 HP Kawasaki Engine Manual 19 HP Honda 18 & 20 HP Engine Manual Kohler Courage Engine Manual Note: When ordering parts. see your Hustler dealer for current information and parts. but subsequent production changes may cause your machine to vary slightly in detail. without notification. Always give the model and serial number to your parts and service representative. you must use the part number as shown for each part. & 928520 . Note: Items sold in bulk such as seals and hoses are sold by the foot.

00 FT-LBS 8.625 .5 7. 1-2 108277 05/10 .500 .312 .5 215 435 750 Loctite® 592 to be used on all pipe threads.250 .50"-MUL-F-CW Blade 16.3 3 6.375 .5 37 64 80 160 320 555 NM 1. ABBREVIATION CB CE CP CN CS CW FDRW FW HX LW DESCRIPTION Carriage Bolt Clevis Pin Cotter Pin Clip Nut Cap Screw Cup Washer Fender Washer Flat Washer Hex Head Lock Washer ABBREVIATION MB MS NT SC SH SB SS OD ID DESCRIPTION Machine Bushing Machine Screw Nut Self Tapping Cap Screw Socket Head Shoulder Bolt Set Screw Outside Diameter Inside Diameter Standard Torques The following chart lists the standard torque values for the threaded fasteners found in this manual.1 23 40 65 99 143 200 350 565 850 SIZE M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 NOTE: FT-LBS 1 2.4 25 50 87 108.562 . Lubricate all grease zerks.Options Available From Your Dealer PART NO.875 1.50"-GAT-F-CW Blade Hardware Description Codes & Abbreviations The following codes are used throughout this parts manual.438 .2 4.750 .50"-GAT-F-CW Blade 48" FasTrak Mulch Kit 16.1 10.2 17 30 48 73 105 145 260 420 625 NM 11. Torque all cap screws. nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener. 108197 797704 797712 108223 796623 796631 DESCRIPTION 54" FasTrak Mulch Kit 18.7 18. SIZE . Refer to this list when ordering parts.50"-MUL-F-CW Blade 18.

.Section 2 Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Footrest Assembly . . . . . . . . . . . . . . . . . . 2-4 108277 05/10 2-1 . . . . . . . . . . . . 2-2 Engine Guard and Anti Rollover Wheels . . . . . . . . . . . . . . .

1 2 3 4 SERVICE PART NO. PART NO.Rivet Nut Installation 2 3 1 3 3 4 INDEX NO. 1 1 2 8 1 DESCRIPTION 54" FASTRAK FRAME 48" FASTRAK FRAME 3/8-16 THREAD RIVET NUT 3/8-16 THREAD RIVET NUT 5/16-18 THREAD RIVET NUT NOTES: 2-2 108277 05/10 . 107819 107890 600994 808493 808485 QTY. 548289 548297 N/A N/A N/A MFG.

Engine Guard and Anti Rollover Wheels 1 7 4 6 5 6 3 9 2 8 INDEX NO.15 X . 108277 05/10 2-3 .187 SPL NT .500-13 H G8 ZNYC NL CS .812 X .510 X 2. 1 2 4 2 2 4 2 6 6 2 DESCRIPTION FASTRAK ENGINE GUARD CS . PART NO.406 X . 107840 781708 767962 031997 053199 344267 781567 052860 767954 788166 MFG. Includes items 2 through 5.375-16 X 1.060 SAE ZNYC ANTI SCALP WHEEL ASSEMBLY 1 NOTES: 1.500-13 X 4. 107840 N/A N/A N/A N/A 344267 781567 052860 767954 788166 QTY.063 X .531 X 1. 1 2 3 4 5 6 7 8 9 SERVICE PART NO.090 SAE ZNYC ANTI-SCALP WHEEL NT .25 HX G5 ZNYC FW .25 HX G5 ZNYC FW .500-13 HX JAM ZNYC FW .

406 X . 1 2 3 4 5 6 SERVICE PART NO.060 SAE ZNYC NT . PART NO.375-16 HX GRD 5 ZNYC NOTES: 2-4 108277 05/10 .812 X . 1 2 2 4 4 4 FLOOR PLATE DESCRIPTION UPPER STEP TREAD LOWER STEP TREAD CB . 107839 785485 785493 011320 767954 054502 MFG. 107839 785485 785493 011320 767954 054502 QTY.750 STD ZNYC FW .375-16 X .Footrest Assembly 3 2 4 1 4 5 6 5 5 6 INDEX NO.

. . . . . . . . 3-2 Deck Lift Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Steering and Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Steering Sub-Assembly . . . . . . . . . . . . . . . . . . . . . . . 3-4 Hydro Transmission Installation. . . . 3-10 108277 05/10 3-1 . . . . . .Section 3 Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery Installation 1 2 3 7 8 7 9 10 7 6 13 5 12 7 6 4 11 11 3-2 108277 05/10 .

080 HD BATTERY CLAMP STRAP POSITIVE BATTERY CABLE (HONDA) POSITIVE BATTERY CABLE (KAWASAKI & KOHLER ENGINES) NEGATIVE BATTERY CABLE NT . 108277 05/10 3-3 .00 HX G5 FW . When performing service on mower. 3. 714618 768523 348417 601062 601312 601063 024927 029868 055939 771428 740696 601069 794644 000331 MFG. 714618 768523 348417 601062 601312 601063 024927 029868 055939 771428 740696 601069 794644 000331 QTY.343 X . 4. Also used on mowers using Kawasaki engines with serial numbers prior to 070626321. PART NO.312-18 X.312-18 X 4. 2 2 1 1 1 1 2 4 2 1 1 2 2 1 DESCRIPTION CS .750 HX G5 RED BATTERY CABLE BOOT BATTERY VU1LH-8 CN.250-20 HX GR.75 WIRE TIE SMALL/SHORT 3 4 4 4 5 6 7 8 9 2 1 10 11 12 13 NOTES: 1.687 X . See Owners Manual.50 X 2.12 X 1.250 INT-EXT TOOTH ZNYC CS .250-20 X . 2.200 MAX THK GM 1.5 ZNYC LW . Used on mowers using Kohler engines with serial numbers prior to 07080126. disconnect battery ground cable and do not reconnect to battery until engine is ready to be started. 1 2 3 SERVICE PART NO. Battery is not installed in export models.051/. Used on mowers using Kawasaki engines with serial numbers 070626321 and higher.Battery Installation INDEX NO.

Deck Lift Assembly 1 2 3 4 6 5 7 4 5 6 11 12 5 4 15 4 6 8 7 10 9 10 15 5 5 6 14 13 6 10 4 8 10 15 6 15 8 6 3-4 108277 05/10 .

50X.312-18 X 1.437-14 HX FLG ZNYC DECK LIFT SPRING CS .750 X 2.625 X.75 HEADLESS FW . Apply grease to zerks.25 X 1.120 ZNYC NT .75 HX G5 CS .05 FW .406 X . 348318 348284 784488 781294 601681 704643 782995 055749 781831 360131 756270 348458 781229 767962 015495 MFG.00 X.812 X . 1 1 1 7 6 8 2 3 1 4 1 1 1 2 4 STOP HANDLE HEIGHT ADJUSTMENT STOP DECK LIFT INDICATOR E CLIP 1. PART NO.812X1.060 SAE STRAIGHT GREASE FITTING DESCRIPTION 1 15 NOTES: 1.437-14 X 1.75 FULTH DECK LIFT CHAIN (3 LINKS) CS . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SERVICE PART NO.437-14 X 1. 108277 05/10 3-5 .50 FLTHR DECK LEVELER YOKE CE .Deck Lift Assembly INDEX NO. 348318 348284 784488 781294 601681 704643 782995 055749 781831 018846 756270 348458 781229 767962 015495 QTY.

Hydro Transmission Installation 1 2 3 3 4 5 7 8 4 18 17 9 10 11 10 9 14 3 25 22 24 14 16 1 24 23 26 13 3 19 15 12 2 6 13 29 28 27 26 28 27 26 20 21 3-6 108277 05/10 .

23 LH TRANS ZT2800 20.134 ZNYC CS .69:1 TOW LINK ROD 48/54 CP .5" ZT2800 BRAKE ARM .625X1. 4.625X. 710087 038828 768523 784827 028118 781872 600979 025007 025296 781153 107881 601084 016410 767954 600987 034272 036384 601020 601019 601088 048553 600759 055939 768515 068551 601001 601018 600880 000331 MFG. Torque to 100 ft-lbs 3.281X.500 HX G5 CS .080H NT .062DX1. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 SERVICE PART NO.250 HX G5 FW .051/.080H IDLER PULLEY 4.2007 OIL FILTER 108277 05/10 3-7 . 4 4 16 2 1 1 1 1 2 2 1 1 2 2 1 8 1 1 1 2 2 1 2 4 2 4 2 2 2 DESCRIPTION CS .625X.00"OD FW . 20.760X 1.69:1 RH TRANS ZT2800.406X .625-11X1. 710087 038828 768523 784827 028118 781872 600979 025007 025296 781153 107881 601084 016410 767954 600987 034272 036384 601020 601019 601088 048553 600759 055939 768515 068551 601001 601018 600880 000331 QTY.312-18X2.343X.00 G5 ZNYC FW .750X 2.312-18 HX G5 ZNYC SPRING 1/4 COIL PL 1.687X.25 HX G5 Z PUMP DRIVE BELT CS .312-18X2. Service parts available for the transaxles: 601206 601207 601221 600976 ZT2800 FAN.375-16X2. Torque to 17 ft-lbs. 2.750 HX G5 FW .625-11X1.000 SH.250-20 HXZY NL SPRING CLAMP .08 ZNYC BUSHING PUMP IDLER W/A FASTRAK SB .812 X.000 LG HML Z OVERFLOW TANK ASSY CS .051/.625-11 CS .250-20X .75" DIA OVERFLOW HOSE 10" LONG HYD FITTING 45 DEG WIRE TIE SMALL/SHORT NOTES: 1.750 HX G5 FW .00X. 7" ZT2800 PULLEY.060 SAE ZT SPACER TUBE NT .Hydro Transmission Installation INDEX NO. PART NO.

375-16 HXZY NL STEERING ARM W/A LH (SHOWN) STEERING ARM W/A RH FW . 3-8 108277 05/10 . 2 2 12 4 6 1 1 4 2 2 1 1 4 2 DESCRIPTION STEERING BAR GRIP STEERING BAR FW .750 HX G5 NT .375-16X1. 781260 360487 767954 705178 086660 107843 107842 768523 600991 023655 107848 107847 770867 705178 MFG.812 X . N/A 360487 767954 705178 086660 107843 107842 768523 600991 023655 107848 107847 770867 705178 QTY.343X .080 HD ZN/YL SHORT BRAKE LINK ROD NT .312-24 HXZY NL STEER PIVOT W/A LH (SHOWN) STEER PIVOT W/A RH IGUS BUSHING CS . 1 SERVICE PART NO. PART NO.060 SAE HD ZN CS .750 HX G5 1 2 3 4 5 6 7 8 9 10 11 12 NOTES: 1.375-16X1.051/.687 X . Includes Item 1 (781260 Steering Bar Grip).Steering Sub-Assembly 1 2 3 4 3 5 3 8 6 7 7 3 3 CONNECTS TO PARK BRAKE LINKAGE 9 11 3 3 5 11 10 12 ITEM NO.406 X .

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8 13 12 6 9 6 11 25 18 20 13 23 22 12 1 1 2 7 6 7 6 2 4 4 3 10 1 6 5 3 6 10 6 14 15 20 21 17 16 22 5 ASSEMBLED BRAKE RODS 13 23 25 BELL CRANK DETAIL 18 19 10 6 TRACTOR FRAME 13 24 32 6 33 31 31 13 25 13 20 21 22 19 13 23 5 28 HYDRO TRANSAXLE 4 30 29 26 27 BRAKE ARM 3-10 108277 05/10 .Steering and Brake Assembly See “Steering Sub-Assembly” on page 3-8.

Steering and Brake Assembly INDEX NO.312-24 HX ZY NL LOCK COLLAR 0. 108277 05/10 3-11 .312-18 HX G5 ZNYC FW .375-16 HX JAM GR5 Z PLUNGER SWITCH LW . and replace with items 1. Supplied with transmissions. SMALL/SHORT CS . 704163 768515 109318 068551 034272 768523 781922 600221 600981 023655 784439 086660 767954 005116 706168 601087 029876 054502 765339 107893 107892 600989 080655 601131 005108 107894 108430 055939 016816 601051 000331 036236 361295 MFG.250-2 0X .051/. 1 2 SERVICE PART NO.250-20 HX FL LK ZNY OVERTRAVEL SPRING WIRE TIE.343X. 3.812 X. SPRING CS . For mowers with serial numbers prior to 07102604.375-16X1.50 HX G5 Z BRAKE SPRING LINK LS (SHOWN) BRAKE SPRING LINK RS (NOT SHOWN) CS .312 INT-EXT TOOTH ZN NT .250-20X2. PART NO. 704163 768515 109318 068551 034272 768523 781922 600221 600981 023655 784439 086660 767954 005116 706168 601087 029876 054502 765339 107893 107892 600989 080655 601131 005108 107894 108430 055939 016816 601051 000331 036236 361295 QTY.750 HX G5 NT .406X .2 3 and 4.500 HX G5 BRAKE ARM RET.375-16 HX GRD 5 ZNY IGUS® BUSHING BRAKE BELL CRANK LS (SHOWN) BRAKE BELL CRANK RS (NOT SHOWN) BRAKE ROD ASSEMBLY CS .375 HX G5 NT .080H BALL STUD DAMPER (FS) STEERING DAMPER PUMP ROD ASSEMBLY NT .000 HX G5 PIVOT TUBE W/A PLATED 2 3 4 5 6 7 3 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 NOTES: 1. to replace the dampener mount first remove the original control arms from the transmissions–saving the hardware.312-18X1. Serviceable parts for Item 8 (Steering Damper) include: 601425 (Connector Body) and 601426 (Cap Lock).625X.375-16X3.250-20 HXZY NL NT .757 ID(FS) NT .687X. 2.00 HX G5 Z FW .375-16X1.051/.281X.375-16 HXZY NL FW .060 SAE CS . 2 4 2 2 4 21 4 2 2 6 2 4 12 2 2 2 2 2 4 1 1 2 2 2 2 1 1 2 2 2 2 1 1 DESCRIPTION CS .080H PUMP ARM NT .

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. . . . . . . . . . . . . . 4-2 Kawasaki 19 & 21 HP Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Fuel System Installation (with S/N higher than 07102604) . . . . . . . . . . . . . 4-21 Honda Electrical Schematic (600998) . . . . 4-16 Fuel System Installation (with S/N prior to 07102604). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 4 Honda 18 & 20 HP Engine Installation . . . . . . . . . . . . . . . . . 4-22 108277 05/10 4-1 . . . . . . . 4-18 Kawasaki Electrical Schematic (600999/601341) . . . . . . . . . 4-6 Kohler 19 HP Engine Installation . . . . . . . . . . . . . . . . . . . . 4-20 Kohler Electrical Schematic (601000/601342). . . . . . . . . . . 4-10 Instrument Panel Installation . . . . . . . . . .

Honda 18 & 20 HP Engine Installation 1 12 11 YEL 1 8 9 34 15 3 33 7 27 9 9 35 27 10 9 27 1 13 PART OF ENGINE 32 5 6 } 4 12 2 26 12 26 13 26 27 TAN/RED 1 28 BRN 1 9 30 GRA/PUR 2 29 PUR 1 31 PART OF ENGINE 1 9 1 BLK RED/BLK 14 17 9 12 18 15 16 19 9 12 25 20 21 23 4 24 3 22 4-2 108277 05/10 .

454X1.312-18X .312 INT-EXT TOOTH Z BATTERY CABLE POSITIVE HEATSHIELD.051/.281X. 4.5 ZNYC MUFFLER HEAT SHIELD OIL DRAIN HOSE (NOT SHOWN) 7 NOTES: 1.250-20X 1.312 MED SPRING ZNYC NT M8-1.250-20X1.00 HX G5 Z RUBBER BUMPER CLUTCH PIGTAIL HARNESS SMALL/SHORT WIRE TIE FW . 1 1 1 1 1 2 4 4 2 10 2 1 6 2 1 6 2 2 1 1 1 1 1 1 1 1 4 6 1 1 1 1 1 2 4 1 1 DESCRIPTION HONDA 18HP ENGINE HONDA 20HP ENGINE HORIZONTAL MUFFLER FST FASTRAK MUFFLER MANIFOLD MUFFLER CLAMP HONDA (20) MUFFLER GASKET LW . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 SERVICE PART NO.50X.625X.080H NT .250-20 HX GR. 3. N/A N/A 601002 601003 785378 785543 017004 782664 016253 768523 034272 787689 050161 043570 785477 768515 056077 601118 712372 799429 784835 763417 785048 784918 791251 000331 070664 058776 600998 601063 029876 601062 109340 601429 024927 108969 104786 MFG.06 ZNYC NT .25 HX STAINLESS CB .344X .051/.250-20 X .5 OD FASTRAK CLUTCH FW . Part of Item 28 (600998 FasTrak wire harness).Honda 18 & 20 HP Engine Installation INDEX NO. Use only hand tools to install this fastener.687X.080H CS . Replace (do not reuse) capscrew if removed or loosened.000 HX G5 CN .750 FUL ZN FW .312-18 HX G5 ZNYC OIL DRAIN VALVE M14X CS .312-18X1. FST HON614CC UBOLT .750 HX G5 CLIP HOSE SINGLE(FS) HONDA 20 AMP RECTIFIER FW . 2. 5. Two wires. Engine oil capacity: See engine manual. 108277 05/10 4-3 .437-20X3. Torque bolt to 45-48 ft-lbs.312-18 HXZY NL WIRE HARNESS FASTRAK BATTERY CABLE NEGATIVE LW .66 LG PULLEY A SEC 4.250 CS .19 MAX THK KEY 1/4 SQ X 0.125 DIA NT .750X.343X. 784611 784629 601002 601003 785378 N/A N/A N/A 016253 768523 034272 787689 050161 043570 N/A 768515 056077 601118 712372 799429 784835 763417 785048 784918 N/A 000331 070664 058776 600998 N/A 029876 N/A 109340 601429 N/A 108969 104786 QTY. PART NO. Connected to Item 28 (600998 FasTrak wire harness).

7. Nuts supplied with item 33 (U-Bolts).6. 4-4 108277 05/10 . Engine speed. High speed .3450 ±50 RPM .

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Kawasaki 19 & 21 HP Engine Installation 1 3 4 37 15 12 PART OF ENGINE YEL 1 { 3 4 6 4 10 TAN/RED 1 BRN 16 18 17 19 18 20 PUR 1 18 20 RED 1 POSITIVE 21 BATTERY CABLE 5 9 7 8 11 12 5 1 BLK 14 NEGATIVE BATTERY CABLE 13 1 RED/BLK 22 40 26 18 BLK 1 27 18 35 23 24 25 31 29 17 18 } 30 28 5 4 2 40 18 40 39 38 32 4 34 33 4-6 4 36 24 37 19 HP EXHAUST & CLAMP DETAIL 108277 05/10 27 29 30 41 .

625 HX G5 HEATSHIELD.250-20 HX GR.625 X . 1 1 4 11 4 1 1 1 1 1 1 1 1 1 1 1 1 5 2 2 11 1 1 2 1 1 2 2 1 1 2 1 1 2 1 4 4 1 2 2 1 1 1 1 1 1 4 1 1 DESCRIPTION 21HP KAWASAKI ENGINE (USED ON 928291) 19HP KAWASAKI ENGINE (USED ON 928275) NT .250-20X .750 HX G5 CS .50" MUFFLER CLAMP LW . 601082 601081 058776 768523 050161 784918 000331 799429 712372 N/A 784835 763417 785048 029876 796524 601341 N/A 024927 N/A N/A 768515 601062 N/A 771428 N/A 044255 055939 N/A 109338 601429 601429 601452 030817 N/A 785378 N/A N/A 108288 034272 016253 601002 601004 601021 043570 792796 109339 N/A 104786 108969 QTY.437-20 X 3.25 HX STAINLESS 21 KAW FASTRAK HEAT SHIELD NT .HOSE .080 HD CS .312 INT-EXT TOOTH ZNYC OIL DRAIN VALVE M20 X 2.312 MED SPRING ZNYC NT M8-1.250-20 HX GR.250 CS .0X15 HX FL STP (19 HP ONLY) HEATSHIELD.75 HX G5 RUBBER BUMPER WIRE TIE SMALL/SHORT 4.312-18 HX ZNYC NL FW .051/. FST KAW675CC (21HP ONLY) UBOLT .5 ZNYC OIL DRAIN HOSE (NOT SHOWN) HEAT SHIELD 7 8 7 16 17 17 17 18 19 7 7 19 20 20 21 22 8 22 23 24 6 40 108277 05/10 4-7 .687 X .250-20 X 1.454 X 1.5 FASTRAK KAWASAKI WIRE HARNESS FASTRAK KAWASAKI WIRE HARNESS NT .312-18 X .250-20X 1.5 OD A SEC PULLEY KEY 1/4 SQ X 0.080 HD RED BATTERY CABLE (17") RED BATTERY CABLE (9") RED BATTERY CABLE BOOT RED BATTERY CABLE BOOT NT #10-32 HX ZN CS .250-20 X .75 FUL ZNYC FASTRAK HORIZONTAL MUFFLER EXHAUST MANIFOLD FASTRAK 21 HP EXHAUST MANIFOLD FASTRAK 19 HP CLIP .125 DIA (19 HP ONLY) UBOLT . N/A N/A 058776 768523 050161 784918 000331 799429 712372 791251 784835 763417 785048 029876 796524 601341 600999 024927 044818 601118 768515 601062 792762 601319 771428 044255 055939 064329 109338 601429 601429 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 601452 030817 780841 785378 017004 782664 108288 034272 016253 601002 601004 601021 043570 792796 109339 024927 104786 41 108969 MFG.312-18 HX G5 ZNYC CB .250 ID (21HP ONLY) STARTER SOLENOID MUFFLER GASKET 1.312-18 X 1.SINGLE(FS) SC M 6-1.50 X .Kawasaki 19 & 21 HP Engine Installation INDEX NO.281 X .250-20X 1.051/.00 HX G5 ZNYC LW .125 DIA (21 HP ONLY) UBOLT . FST KAW585CC (19 HP ONLY) NT .250-20 X .343 X . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 SERVICE PART NO. PART NO.66 LG CLUTCH PIGTAIL HARNESS CLUTCH FW .19 MAX THICK FW .5 ZNYC CN ZN TIN-C7343-1420 CN .

Supplied with items 24 and 25 (U-Bolts). Used on mowers with serial numbers prior to 07102604. 8. 4-8 108277 05/10 . 5. Part of Item 16 (600999/601341 FasTrak Kawasaki Wire Harness). High idle—3450 ±50 rpm. 3. 4. Use only hand tools to install this fastener. 7. item 24 (starter solenoid) is located in engine compartment. 9. Torque bolt to 45-48 ft-lbs. Engine oil capacity:See engine manual. Replace (do not reuse) capscrew if removed or loosened. 6. Engine speed. Used on mowers with serial numbers prior to 07062321. On mowers with serial numbers prior to 07062321. 2. Connected to item 16 (600999/601341 FasTrak Kawasaki Wire Harness).NOTES: 1.

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Kohler 19 HP Engine Installation
1

3 7 14 33 16 17 4 31 15 32 7 33 5 NEGATIVE BATTERY CABLE 18 7
1 RED 1 BLK

7

2 6

}

7 POSITIVE BATTERY CABLE 9 10

}
30

11 8

1 RED/BLK

7 12
1 BLK

4 19

20 4 13

7

6
10

21 3 23 29
6

22

24 25 27 28
2

26

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108277 05/10

Kohler 19 HP Engine Installation
INDEX NO. 1 2 SERVICE PART NO. N/A 601342 601000 058776 768523 029876 024927 768515 044255 601319 771428 030817 601312 792762 055939 038828 780841 601005 601002 016253 785378 034272 796516 036244 784918 799429 712372 784835 791251 763417 785048 000331 108969 109252 601429 024927 104786 MFG. PART NO. 601067 601342 601000 058776 768523 029876 024927 768515 044255 601319 N/A 030817 601312 N/A 055939 038828 N/A 601005 601002 016253 785378 034272 796516 N/A 784918 799429 712372 784835 N/A 763417 785048 000331 108969 109252 601429 N/A 104786 QTY. 1 1 1 1 4 1 4 10 1 2 1 1 1 1 2 1 1 1 1 2 1 2 1 3 1 1 1 1 1 1 1 1 1 1 2 4 1 DESCRIPTION 19 HP KOHLER COURAGE ENGINE KOHLER WIRE HARNESS KOHLER WIRE HARNESS NT .312-18 HX NL ZNYC FW .343 X .687 X .051/.080 HD ZNYC LW .312 INT-EXT TOOTH ZNYC NT .250-20 HX GR.5 ZNYC FW .281 X .625 X .051/.080 HD ZNYC NT #10-32 HX ZN RED BATTERY CABLE BOOT RED BATTERY CABLE BOOT STARTER SOLENOID 4" RED BATTERY CABLE 9" RED BATTERY CABLE CS .250-20X .750 HX G5 CS .312-18 X 2.25 HX G5 ZNYC EXHAUST GASKET KOHLER EXHAUST MANIFOLD FASTRAK HORIZONTAL MUFFLER CB .312-18 X .750 FUL ZN 1.50" MUFFLER CLAMP NT .312-18 HX G5 ZNYC 3/8-18 OIL DRAIN VALVE CS .375-16X1.000 HX G5 RUBBER BUMPER A SEC, 4.5 OD PULLEY 1/4 SQ X 0.66 LG KEY FASTRAK CLUTCH CLUTCH PIGTAIL HARNESS FW .454X1.50X.250 CS .437-20 X 3.00 HX G5 Z WIRE TIE SMALL/SHORT MUFFLER HEAT SHIELD HEATSHIELD, FST KOH COURAGE UBOLT .250-20X 1.125 DIA NT .250-20 HX GR.5 ZNYC OIL DRAIN HOSE (NOT SHOWN)

8

2 3 4 5 6 7 8 9

8

9 10 11

8

11 12 13 14 15 16 17 18 19 20

3

21 22 23 24 25

6

26 27 28 29 30 31 32

11 33
34

NOTES:

1. Part of Item 2 (601000/601342 Kohler Wire Harness). 2. Torque bolt to 45-48 ft-lbs. Replace (do not reuse) capscrew if removed or loosened. Use only hand tools to install this fastener. 3. Torque to 30-35 ft-lbs. Do not reuse factory installed screw when performing service to mower requiring removal of engine, replace with 3/8-16 x 1.0 long grade 5 cap screw.
108277 05/10 4-11

4. Engine oil capacity: See engine owner’s manual. 5. Engine speed; High Idle—3450±50 rpm, Low idle—1900±100 rpm. 6. Connected to item 2 (601000/601342 FasTrak Kohler Wire Harness). 7. Bolt and washer supplied with engine. For replacement part, order 029710 (Cap Screw .312-18X .750 HXFLK). 8. Used on mowers with serial numbers prior to 07080126. 9. On mowers with serial numbers prior to 07062321, item 10 (starter solenoid) is located in engine compartment. 10. For mowers with clip nuts: when replacing clip nuts with items 6 and 7, item 12 is required. 11. Nuts supplied with U-Bolts.

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108277 05/10

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Instrument Panel Installation 1 2 3 4 6 10 1 7 5 11 6 1 12 8 13 1 9 15 14 RIGHT FUEL TANK 14 15 10a 20a FUSE SIZE AND LOCATION 4-14 108277 05/10 .

080 HD CS .500 HX G5 NOTES: 1.048 ZNYC NT #10-24 HX NL ZN FW . 1 1 1 1 1 1 1 2 1 1 1 2 2 1 2 2 3 3 DESCRIPTION CHOKE CABLE (KAWASAKI ONLY) CHOKE CABLE (KOHLER & HONDA ONLY) PTO SWITCH KEY SET HOUR METER RED INDICATOR LIGHT KEY SWITCH RELAY THROTTLE CABLE (HONDA ONLY) THROTTLE CABLE (KAWASAKI ONLY) THROTTLE CABLE (KOHLER ONLY) RIVET .188 DIA BLK HD CB 10-24 X .250-20 X .625 X . 601341 or 601342 wire harness. PART NO. 601000.219 X . 600999. 108277 05/10 4-15 .051/.281 X .500 X . 601095 601097 776476 785808 769166 712257 045898 026237 778365 601094 601096 9 10 11 12 13 14 15 601089 601098 107902 704932 059832 768515 055947 MFG. 1 2 3 4 5 6 7 8 SERVICE PART NO.500 ZYNC INSTRUMENT PANEL FW . Part of 600998. 601095 601097 776476 785808 769166 712257 045898 N/A 778365 601094 601096 601089 601098 107902 704932 059832 768515 055947 QTY.Instrument Panel Installation INDEX NO.

Fuel System Installation (with S/N higher than 07102604) 1 2 1 3 9 7 4 8 5 7 12 13 12 11 4 1 13 6 14 5 7 14 4 13 15 6 1 13 15 10 4-16 108277 05/10 .

312-18X .051/.750 HX G5 3-WAY FUEL VALVE FUEL LINE (24.0" LONG) (HONDA ONLY) FUEL LINE (13. 108277 05/10 4-17 . 1 2 3 4 5 SERVICE PART NO.5" FUEL CAP RIGHT SIDE FUEL TANK LEFT SIDE FUEL TANK CLIP FW .00" LONG) FUEL LINE 11.Fuel System Installation (with S/N higher than 07102604) INDEX NO. 779306 601320 601321 000323 712919 055822 745059 015818 015818 015818 015818 015818 000331 034280 768523 000398 034272 QTY.00 X .080H CLAMP NT .750 HX G5 FW . Torque to 20 ft-lbs.406 X 1.0" LONG) (KOHLER) WIRE TIE SMALL/SHORT CS .00" LONG) FUEL LINE (36.687X.343X.12 HRD ZNYC CS .312-18 HX G5 ZNYC DESCRIPTION 1 6 7 8 9 10 10 10 11 12 13 14 15 NOTES: 1.0" LONG) (KAWASAKI) FUEL LINE (11.375-16X . PART NO. 2 1 1 6 8 8 1 1 1 1 1 1 1 2 4 2 2 3. 779306 601320 601321 000323 712919 055822 745059 015818 015818 015818 015818 015818 000331 034280 768523 000398 034272 MFG.

Fuel System Installation (with S/N prior to 07102604) 1 2 1 3 10 4 8 7 5 9 7 4 1 6 12 5 8 6 1 4 11 4-18 108277 05/10 .

Fuel System Installation (with S/N prior to 07102604)
INDEX NO. 1 2 3 4 5 SERVICE PART NO. 779306 600963 600964 000323 712919 055822 706531 047456 745059 015818 015818 015818 015818 000331 MFG. PART NO. 779306 600963 600964 000323 712919 055822 706531 047456 745059 015818 015818 015818 015818 000331 QTY. 2 1 1 6 8 8 2 2 1 1 1 1 1 3 3.5" FUEL CAP RIGHT SIDE FUEL TANK LEFT SIDE FUEL TANK CLIP FW .406 X 1.00 X .12 HRD ZNYC CS .375-16X .750 HX G5 GM 1.12 X 1.75 X 1.37 X .12 GM .687 X 1.312 X 1.00 X .12 3-WAY FUEL VALVE FUEL LINE (25.3" LONG) FUEL LINE 8.3" LONG) FUEL LINE (36.0" LONG) (HONDA ONLY) FUEL LINE (13.0" LONG) (KAWASAKI & KOHLER) WIRE TIE SMALL/SHORT DESCRIPTION

1 5 4 4

6 7 7 8 9 10 11 11 12

NOTES:

1. Torque to 20 ft-lbs. 2. See “FasTraks with Honda engines” on page 9-3 for Honda fuel line routing. See “FasTraks with Kawasaki engines” on page 9-5 for Kawasaki fuel line routing. See “FasTraks with Kohler Engines” on page 9-10 for Kohler fuel line routing. 3. Fuel line from left side fuel tank to be routed through grommet and tied to rear seat support with Item 12. 4. For mowers with serial numbers prior to 07062321, use the following fuel line lengths:
INDEX NO. 9 10 SERVICE PART NO. 015818 015818 DESCRIPTION FUEL LINE (27.3" LONG) FUEL LINE (27.3" LONG)

5. Used on mowers with serial numbers prior to 07062321.

108277 05/10

4-19

Kawasaki Electrical Schematic (600999/601341)

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108277 05/10

Kohler Electrical Schematic (601000/601342)

108277 05/10

4-21

Honda Electrical Schematic (600998) 4-22 108277 05/10 .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 108277 05/10 5-1 . . . . . . 5-2 Front Wheel Breakdown . .Section 5 Front Wheel Assembly. . . . . 5-3 Drive Wheel Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

531 X 1.375 X .25 HX G5 ZNYC FW . 2. PART NO.-lbs.15 X .Front Wheel Assembly 1 3 3 2 4 1 5 2 3 6 8 5 8 9 11 2 7 3 4 4 3 4 3 6 8 8 7 1 10 11 INDEX NO. 1 2 3 4 5 6 7 8 9 10 11 SERVICE PART NO.531 X 1.125 ZNYC BEARING FASTRAK SPACER CASTER FORK CS . Torque to 75 ft. Apply grease to zerks. 3. 5-2 108277 05/10 . Assemble with extended inner race down.500-13 X 6.187 SPL ZNYC FW . 705954 344267 712976 784223 784603 339689 042630 767962 781567 768044 306969 QTY.510 X 2.063 X .090 SAE ZNYC NT . see owners manual.500-13 X 1.500-13 HEX G8 ZNYC NL TIRE/WHEEL ASSEMBLY 11 X 4-5 RIBBED GAGE WHEEL SPACER NOTES: 1.50 HX G5 ZNYC FW . 705954 344267 712976 784223 784603 339689 042630 767962 781567 768044 306969 MFG. 2 2 2 4 2 2 2 4 2 2 2 DESCRIPTION CS .

N/A N/A QTY. 772814 772806 MFG. 1 2 SERVICE PART NO. Inflate to 8-12 psi. 1 2 DESCRIPTION 3/4" ROLLER BEARING BEARING CAP NOTES: 1.Front Wheel Breakdown 768044 2 1 2 INDEX NO. PART NO. 108277 05/10 5-3 .

PART NO. 5-4 108277 05/10 .50 (QTY PER 54" TRACTOR) TIRE 18 X 9. 1 2 3 4 5 1 2 3 4 5 SERVICE PART NO.5 WHEEL TIRE VALVE WHEEL NUT (QTY PER WHEEL) WHEEL/TIRE ASSY 18 X 8.50 (QTY PER 48" TRACTOR) TIRE 18 X 8.Drive Wheel Assembly 1 3 2 5 2 1 4 INDEX NO.50 WHEEL TIRE VALVE WHEEL NUT (QTY PER WHEEL) NOTES: 1. 784264 784272 784280 019521 061077 783134 783142 783159 019521 061077 MFG. 784264 N/A N/A N/A 061077 783134 N/A N/A N/A 061077 QTY. 2 1 1 1 4 2 1 1 1 4 DESCRIPTION WHEEL/TIRE ASSY 18 X 9. Torque to 65-75 ft-lbs. Inflate tire to 8-12 psi. 2.

. . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 48" Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 6-12 Blade Spindle Assembly Breakdown . . . . . . . . . . . . . . . . 6-6 48" Deck Assembly . . . . . . . 6-4 54" Deck Pulley Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Section 6 54" Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 108277 05/10 6-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 54" Deck Assembly . . . . . . . . . . . 6-8 48" Deck Assembly . . . .

54" Deck Assembly 3 2 18 5 7 16 3 5 6 10 9 8 8 12 11 8 17 19 4 13 1 10 8 12 9 14 13 15 14 14 10 13 13 6-2 108277 05/10 .

PART NO.080H CS . 548305 601806 601824 601843 086660 112448 767954 768523 034280 787994 034272 601069 788166 781567 025395 781708 767962 031997 053199 MFG.00 STD CD CS . 108277 05/10 6-3 .812 . 3.375-16 HXZY NL CHUTE BRACKET FW .051/. 108100 601806 601824 601843 086660 112448 767954 768523 034280 787994 034272 601069 788166 781567 025395 N/A N/A N/A N/A QTY 1 1 1 1 3 1 2 4 2 2 2 4 4 4 2 4 8 4 4 DESCRIPTION DECK W/A 54" FASTRAK DISCHARGE CHUTE TORSION SPRING CHUTE PIN NT .687X.060 SAE HD ZN FW .063 X .375-16 X 1.50-13 HX LK NY CB . Includes items 16 through 19. SERVICE PART NO.406 X .500-13 HX JAM ZN 2 1 2 3 4 5 6 7 8 9 10 11 12 1 13 14 15 16 17 18 19 NOTES: 1. 2.312-18X.531 X 1.312-18X . For mowers with serial numbers high than 09120000.25 HX G5 ZN FW .090 SAE HD ZN ANTI-SCALP WHEEL NT .500-13 X 4. Service part deck includes decals (see “54" Deck Decals” on page 8-4 for listing of decals).343X.312-18 HX G5 ZNYC CN .54" Deck Assembly ITEM NO.750 HX G5 DECK PIN & ROD ASSY NT .200 MAX THK ANTI SCALP WHEEL ASSY NT .

54" Deck Assembly 2 2 8 6 5 10 3 5 17 11 4 12 13 15 14 13 12 9 14 16 15 16 15 17 15 13 12 14 14 13 16 5 1 11 17 5 4 5 6 11 6 5 7 12 6-4 108277 05/10 .

250 HX G5 FW .312-18X.375-16X 1. 3. 1 1 1 3 6 3 2 2 2 1 4 4 8 4 4 4 2 4 DESCRIPTION DECK W/A 54" FASTRAK DISCHARGE CHUTE ASSY CHUTE MOUNTING PIN CS . 108277 05/10 6-5 . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 SERVICE PART NO.500-13 H8ZY NL DECK PIN & ROD ASSY ANTI-SCALP WHEEL ASSY 1 NOTES: 1.312-18X . 2. Service part deck includes decals (see “54" Deck Decals” on page 8-4 for listing of decals). 548305 601117 108537 034280 768523 034272 767954 086660 025395 108049 601069 781708 767962 031997 053199 781567 787994 788166 MFG.406X .375-16 HXZY NL CB .060 SAE NT .090 SAE ANTI-SCALP WHEEL NT .54" Deck Assembly INDEX NO.531X 1.312-18 HX G5 ZNYC FW .200 MAX THK CS .343X.500-13 HX JAM ZNYC NT .00 STD CD DISCHARGE CHUTE MOUNTING BRACKET CN . 108100 601117 108537 034280 768523 034272 767954 086660 025395 108049 601069 N/A N/A N/A N/A 781567 787994 788166 QTY.750 HX G5 FW .500-13X4.080H NT . Includes items 12 through 15.051/.063X. For mowers with serial numbers prior to 09120000.812 X.687X. PART NO.

54" Deck Pulley Assembly 1 2 3 4 5 6 2 8 12 11 10 7 9 18 18 3 4 13 1 14 5 19 20 5 21 22 15 16 17 3 4 19 20 19 20 54" Deck Assy 20 25 19 24 22 14 27 14 13 1 6-6 23 20 26 108277 05/10 .

PART NO.250X .625 HX G5 FW .00 FULL HX DESCRIPTION NOTES: 1.312-18X1.312-18X . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 SERVICE PART NO.54" Deck Pulley Assembly INDEX NO.375-16X1.051/.343X.75 HX G5 FW .00X. 5/8" IDLER PULLEY FW .625-11 HX G5 ZNYC CS .00 X .-lbs.50"-L-F-CW BLADE CS . 2. 108277 05/10 6-7 . 1 1 3 3 3 1 1 6 2 1 1 1 6 8 3 1 1 2 4 10 12 24 12 3 6 3 2 B-SECTION BELT CS .812 X.180 ZNYC G5 5.687X.625-11X1.187 PNT DECK DRIVE 5.134 ZNYC DECK IDLER SPACER CS . 789388 025007 046821 797449 784504 028118 600296 797910 601434 350884 781302 259812 781872 782474 786889 108123 108124 016972 064006 768523 054502 767954 005116 783506 058776 601124 783738 MFG.625 X 1.650X1.0 PULLEY PULLEY COVER LS PULLEY COVER RH NT .631 2.00 X . Torque to 118 ft.375-16 HX GRD 5 ZNYC FW .060 SAE CS .625-11 X .25 HX G5 Z CW .50FLT SH ZY IDLER SLIDE.375 HX G5 BLADE SPINDLE ASSEMBLY NT .080H NT . See “Deck Belt Routing and Tensioning” on page 7-5 for belt tensioning. 789388 025007 046821 797449 784504 028118 600296 797910 601434 350884 781302 059931 781872 782474 786889 108123 108124 016972 064006 768523 054502 767954 005116 783506 058776 601124 783738 QTY.656 X 2.078 ZNYC FW .312-18 HXZY NL 18.406X .00" OD. UHMW DECK IDLER IDLER SPRING SPRING CHAIN (13 LINKS) CS .625-11X3.

48" Deck Assembly 2 3 18 5 7 16 4 17 19 3 5 9 8 10 12 8 11 8 1 13 10 6 8 9 12 14 13 15 14 14 10 13 13 6-8 108277 05/10 .

SERVICE PART NO.312-18 HX G5 ZNYC CN . 108277 05/10 6-9 .500-13 HX JAM ZN 2 1 2 3 4 5 6 7 8 9 10 11 12 1 13 14 15 16 17 18 19 NOTES: 1.00 STD CD CS .750 HX G5 DECK PIN & ROD ASSY NT .060 SAE HD ZN FW .343X.051/.50-13 HX LK NY CB .090 SAE HD ZN ANTI-SCALP WHEEL NT . 108125 601806 601824 601843 086660 112448 767954 768523 034280 787994 034272 601069 788166 781567 025395 N/A N/A N/A N/A QTY 1 1 1 1 3 1 2 4 2 2 2 4 4 4 2 4 8 4 4 DESCRIPTION DECK W/A 48" FASTRAK DISCHARGE CHUTE TORSION SPRING CHUTE PIN NT .406 X .531 X 1. Includes items 16 through 19.25 HX G5 ZN FW . For mowers with serial numbers high than 09120000. 3.687X.812 .312-18X .375-16 X 1.200 MAX THK ANTI SCALP WHEEL ASSY NT . 548313 601806 601824 601843 086660 112448 767954 768523 034280 787994 034272 601069 788166 781567 025395 781708 767962 031997 053199 MFG.063 X . 2.312-18X.48" Deck Assembly ITEM NO. PART NO.375-16 HXZY NL CHUTE BRACKET FW .080H CS .500-13 X 4. Service part deck includes decals (see “48" Deck Decals” on page 8-5 for a listing of decals).

48" Deck Assembly 2 2 9 6 5 8 10 3 5 4 17 4 5 12 13 15 14 11 13 12 14 7 15 16 16 15 13 16 1 17 5 11 5 6 5 4 17 15 13 14 12 14 12 6-10 108277 05/10 .

Includes items 12 through 15. 548313 601117 108537 034280 768523 034272 025395 767954 086660 108049 601069 781708 767962 031997 053199 781567 787994 N/A MFG.750 HX G5 FW . 108125 601117 108537 034280 768523 034272 025395 767954 086660 108049 601069 N/A N/A N/A N/A 781567 787994 788166 QTY.500-13X4.375-16 HXZY NL DISCHARGE CHUTE MOUNTING BRACKET CN . 1 1 1 3 6 3 2 2 2 1 4 4 8 4 4 4 2 4 DESCRIPTION DECK W/A 48" FASTRAK DISCHARGE CHUTE ASSY CHUTE MOUNTING PIN CS . SERVICE PART NO.312-18X .060 SAE NT . 108277 05/10 6-11 .090 SAE ANTI-SCALP WHEEL NT . 2.250 HX G5 FW . PART NO. 3.375-16X 1.051/.200 MAX THK CS .080H NT .343X.500-13 HX JAM ZNYC NT .312-18X.312-18 HX G5 ZNYC CB .687X.531X 1.406X .812 X. Service part deck includes decals (see “48" Deck Decals” on page 8-5 for a listing of decals).00 STD CD FW .500-13 H8ZY NL DECK PIN & ROD ASSY ANTI-SCALP WHEEL ASSY 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 NOTES: 1.48" Deck Assembly INDEX NO. For mowers with serial numbers prior to 09120000.063X.

48" Deck Pulley Assembly 1 2 3 4 5 2 12 6 11 10 7 8 9 18 17 3 4 5 14 19 20 5 19 20 21 22 19 20 48" Deck Assy 15 16 18 3 4 13 1 19 20 14 25 14 27 20 24 22 23 26 14 13 1 6-12 108277 05/10 .

343X.650X1.312-18X1.625 HX G5 FW .00" OD.50FLT SH ZY IDLER SLIDE.406X .312-18 HXZY NL 16. Torque to 118 ft.00 FULL HX DESCRIPTION NOTES: 1.625-11 X . 2.00 X .250X .0 PULLEY PULLEY COVER LS PULLEY COVER RH NT .656 X 2. 791335 025007 046821 797449 784504 028118 600296 797910 601434 350884 781302 259812 781872 782474 792689 108148 108149 016972 064006 768523 054502 767954 005116 783506 058776 601123 783738 MFG.25 HX G5 Z CW .50"-L-F-CW BLADE CS .051/.187 PNT DECK DRIVE 5.687X. See “Deck Belt Routing and Tensioning” on page 7-5 for belt tensioning. UHMW DECK IDLER IDLER SPRING SPRING CHAIN (13 LINKS) CS .060 SAE CS .48" Deck Pulley Assembly INDEX NO.00 X .625-11X1.375-16 HX GRD 5 ZNYC FW .375 HX G5 BLADE SPINDLE ASSEMBLY NT .134 ZNYC DECK IDLER SPACER CS .180 ZNYC G5 5.631 2.375-16X1.080H NT .625-11 HX G5 ZNYC CS .75 HX G5 FW . 1 1 3 3 3 1 1 6 2 1 1 1 6 8 3 1 1 2 4 10 12 24 12 3 6 3 2 B-SECTION BELT CS .625-11X3. 791335 025007 046821 797449 784504 028118 600296 797910 601434 350884 781302 059931 781872 782474 792689 108148 108149 016972 064006 768523 054502 767954 005116 783506 058776 601123 783738 QTY. PART NO.312-18X .812 X. 5/8" IDLER PULLEY FW .-lbs. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 SERVICE PART NO. 108277 05/10 6-13 .078 ZNYC FW .00X.625 X 1.

1 2 1 1 1 DESCRIPTION BLADE SPINDLE RETAINING BEARING. PART NO. BLADE SPINDLE HOUSING. 783548 783555 783530 783514 783522 MFG.Blade Spindle Assembly Breakdown 1 2 3 4 2 5 INDEX NO. BLADE SPINDLE NOTES: 6-14 108277 05/10 . 1 2 3 4 5 SERVICE PART NO. BLADE SPINDLE SHAFT. BLADE SPINDLE SPACER. N/A N/A N/A N/A N/A QTY.

. . . . . . . . . . . . . . 7-4 Deck Belt Routing and Tensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 108277 05/10 7-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Deck Installation . . . . . . . . . . . . . . . . . . . .Section 7 Seat Installation . . . .

Seat Installation 1 2 3 4 5 6 7 3 13 3 6 11 9 10 8 3 12 1 7-2 108277 05/10 .

060 SAE SEAT SPRING 150 LB/IN CS . Item 7 (107861 Seat Pan) must pivot.375-16 X 1.750 HX G5 FW . 2. (Michigan seat): 793307 793315 797464 797472 797480 793273 SLIDE KIT SWITCH-SNAP KIT LH ROUND ARMREST ASSEMBLY RH ROUND ARMREST ASSEMBLY MOLDED ROUND ARMREST (2) ARMREST STOP ASSEMBLY 108277 05/10 7-3 . 48/54 FST 5/16-18 RIVET NUT SMALL/SHORT WIRE TIE SEAT PAN NT .312-18X .812 X . 793661 034280 768523 108321 808485 000331 548776 034272 052860 767954 601450 064014 058776 MFG.406 X .25 HX G5 FW .312-18 X .080 HD SEAT LATCH. Service parts.312-18 HX G5 ZNYC CS . PART NO.Seat Installation INDEX NO. Do not torque.875 HX G5 NT . 793661 034280 768523 108321 808485 000331 107861 034272 052860 767954 601450 064014 058776 QTY.687 X . 1 1 9 1 1 2 1 4 2 2 2 2 2 DESCRIPTION MICHIGAN STANDARD SEAT CS .343 X .312-18 HX ZNYC NL NOTES: 1.051/. 1 2 3 4 5 6 7 8 9 10 11 12 13 SERVICE PART NO.

437-14X1.063X.500-13X1.Deck Installation 3 1 2 4 5 3 4 INDEX NO.437-14 HX FLG ZN NT . 055749 017616 767962 704643 008193 QTY.531X 1.750 HX G5 FW . 055749 017616 767962 704643 008193 MFG. 1 2 3 4 5 SERVICE PART NO. 4 2 4 8 2 DESCRIPTION CS .090 SAE NT .750 HX G5 CS . PART NO.500-13 HX G5 ZNYC NOTES: 7-4 108277 05/10 .

2. Route belt as shown. Spring length measured from outside of hook to outside of hook.Deck Belt Routing and Tensioning NOTES: 1. 108277 05/10 7-5 . Spring length after tensioning new belt. Tension spring with deck in leveling position.

7-6 108277 05/10 .

. . . . . . . . . . . . . . . . . . . . . . 8-2 54" Deck Decals . . . . . . . . . . . . .Section 8 Tractor Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 108277 05/10 8-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 48" Deck Decals . .

Tractor Decals 4 5 6 3 2 8 7 10 16 1 15 11 18 17 12 13 9 14 8-2 108277 05/10 .

S. DECAL ENGINE COMPARTMENT DECAL DECK HEIGHT DECAL INSTRUMENT PANEL DECAL FUEL INDICATOR DECAL TOW VALVE DECAL STABILIZER DECAL PUMP BELT WARNING DECAL BATTERY DECAL SERVICE DECAL PATENT DECAL NOTES: 108277 05/10 8-3 .' DECAL FIRST ZERO TURN DECAL HUSTLER NAME PLATE STEERING R. DECAL TURF PROD SERIAL NO PLATE FASTRAK DECAL 'MADE IN U. 785121 785139 083279 784710 727172 782573 793588 785220 788968 785154 601100 791848 601099 771436 600899 727016 785147 600941 QTY. 785121 785139 N/A 784710 727172 782573 793588 785220 788968 785154 601100 791848 601099 771436 600899 727016 785147 600941 MFG. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION OPERATION RIGHT DECAL STEERING L.S. PART NO.A. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SERVICE PART NO.Tractor Decals INDEX NO.S.

PART NO. 799171 727453 727438 727172 785055 781419 727420 MFG. 1 2 2 1 1 1 1 DESCRIPTION 54" DECK ID DECAL BELT & PULLEY DECAL WHIRLING BLADES DECAL 'MADE IN U. 1 2 3 4 5 6 7 SERVICE PART NO.' DECAL STEP TREAD 3.S.70 X 9.A.54" Deck Decals 6 3 7 5 4 3 2 1 2 INDEX NO. 799171 727453 727438 727172 785055 781419 727420 QTY.00 BELT ROUTING DECAL DEFLECTOR SHIELD DECAL NOTES: 8-4 108277 05/10 .

48" Deck Decals 6 3 7 5 4 3 2 2 1 INDEX NO. 793976 727453 727438 727172 794503 781419 727420 QTY. 793976 727453 727438 727172 794503 781419 727420 MFG. 1 2 2 1 1 1 1 DESCRIPTION 48" DECK ID DECAL BELT & PULLEY DECAL WHIRLING BLADES DECAL 'MADE IN U.A.S.' DECAL STEP TREAD MINI FST DECAL BELT ROUTING DECAL DEFLECTOR SHIELD DECAL NOTES: 108277 05/10 8-5 . 1 2 3 4 5 6 7 SERVICE PART NO. PART NO.

8-6 108277 05/10 .

. . . . 9-4 FasTraks with Kawasaki engines . . . . . 9-2 Deck spindle torque procedure: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18 Engine adjustments . 9-3 FasTraks with Honda engines . . . . . . . . . . . . . . . . . . . Section 9 Assembly Pictures and Aids . 9-6 FasTraks with Kohler Engines . . . . 9-2 General Information for all models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15 Parking Brake Adjustment . . . . . . . . . . . . . . . . . 9-12 Park Brake and Steering Control Adjustment . . . . . . . . . . . . 9-9 Packing and crating (all models). . . . . . . . . . . . . . . . . . . . . 9-22 108277 05/10 9-1 . . . . . . . . . . . . . 9-12 Deck leveling procedure . . . . . . . . . . . . . . . . . 9-18 Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 Wire harness routing (all models). 9-11 Procedures and Adjustments. . . . . . . . . . . . . . . . . . . .

1). 1 Wire harness routing (all models). Front of wire harness (FIG. TIE STRAP TIE STRAP TO SEAT SWITCH FIG.Assembly Pictures and Aids General Information for all models Instrument panel layout (FIG. 2 FROM SAFETY SWITCHES FIG. 3 9-2 108277 05/10 . 2 & FIG. 3). PTO CLUTCH SWITCH FIG.

4 & FIG. and choke cable routing and tie straps (FIG.S. fuel tank. TIE STRAPS TIE STRAP SEAT SWITCH WIRE CHOKE & THROTTLE CABLES SAFETY SWITCH WIRES FIG. throttle cable.FasTraks with Honda engines Wire harness. 5 Tie straps on rear seat support tie fuel line from L. battery cable. 4 FUEL LINE POSITIVE BATTERY CABLE OIL SENSOR WIRE NEGATIVE BATTERY CABLE TIE STRAPS FIG. 5). NOTE: 108277 05/10 9-3 .

6 TIE STRAP CLUTCH ANCHOR FIG. 9). FIG. 6. 8 NOTE: NOTE: FIG. 9 Route oil sensor wire between oil file tube and engine block. Index terminal on wire in horizontal direction to hold wire off oil filter. OIL SENSOR WIRE CARBURETOR DRAIN TUBES TIE STRAP FUEL LINE FIG.Engine connections )FIG. 7. FIG. and FIG. 9-4 108277 05/10 . 7 CHOKE CABLE OIL SENSOR WIRE OIL FILL TUBE FUEL LINE THROTTLE CABLE FIG. 8. Tie carburetor drain tubes and clutch pigtail together to clutch anchor. Do not tighten tie strap enough to pinch drain hoses closed.

BATTERY CABLE BOOT PUR/RED WIRES FIG. TIE STRAP POS. 12). BATTERY CABLE FIG. CABLE TIE STRAP TO SEAT SWITCH FROM SAFETY SWITCHES NEG. 12 WIREHARNESS 108277 05/10 9-5 . BAT.FasTraks with Kawasaki engines FOR MOWERS WITH SERIAL NUMBER 07102604 AND HIGHER. Route the 4" positive battery cable and the purple and red wires through the cable boot prior to fastening hardware to solenoid (FIG. Front of wire harness (FIG. 11 Route negative battery cable and wireharness (from seat and safety switches) through hole in the right side of frame (FIG. 10). 11). RIGHT SIDE NEG. 10 FIG.

9-6 FIG. 13 & FIG. 18 THROTTLE CABLE 108277 05/10 . OIL FILL TUBE OIL SENSOR WIRE CHOKE CABLE FIG. battery cable. 16) FIG. 18). FIG.Wire harness. 15). 14) . 17 & FIG. 21). FUEL LINE TIE STRAP GROUND WIRE TIE STRAP POSITIVE BATTERY CABLE FUEL LINE CLUTCH WIRE NEGATIVE BATTERY CABLE CHOKE AND THROTTLE CABLES CLUTCH PIGTAIL FIG. and throttle and choke cable. 16 CHOKE CABLE THROTTLE CABLE TIE STRAPS FIG. routing and tie straps (FIG. 19. 17 Fuel line routing (FIG. 20 & FIG. 14 TIE STRAP CLUTCH PIGTAIL TIE STRAP SAFETY SWITCH FIG. Safety switches and tie straps (FIG. 15 Engine connections (FIG. 13 Clutch pigtail to clutch anchor tie strap (FIG.

21 108277 05/10 9-7 .Be sure fuel filter does not come in contact with engine. FUEL FILTER LEFT FUEL LINE LEFT FUEL LINE TIESTRAP FUEL VALVE FUEL LINE FROM FUEL VALVE FIG. 20 LEFT FUEL LINE FUEL VALVE FUEL LINE TO FILTER RIGHT FUEL LINE FIG. 19 FIG.

9-8 108277 05/10 . 22. and throttle and choke cable. FIG. 23.S. FUEL LINE TIE STRAP GROUND WIRE CHOKE AND THROTTLE CABLES TIE STRAPS FIG. & FIG. 23 SEAT SWITCH WIRE TIE STRAPS NOTE: FIG. battery cable. fuel tank. routing and tie straps (FIG. 22 SAFETY SWITCH WIRES TIE STRAP FIG.FasTraks with Kawasaki engines FOR MOWERS WITH SERIAL NUMBERS PRIOR TO 07102604: Wire harness. 24 Route fuel line beneath both battery cables. Tie straps on rear seat support tie fuel line from L. 24) .

28 108277 05/10 9-9 . 27 FIG.Engine connections for 19 HP (FIG. 25 Engine connections for 21 HP (FIG. CHOKE CABLE FIG. 25 & FIG. 26). 26 OIL SENSOR WIRE THROTTLE CABLE FIG. OIL SENSOR WIRE CHOKE CABLE THROTTLE CABLE TIE STRAP FIG. 28). 27 & FIG.

31). 30 FIG.FasTraks with Kohler Engines FOR ENGINES WITH SERIAL NUMBERS PRIOR TO 07102604 (FIG. BAT. 34) . RIGHT SIDE NEG. 33. 32 Wire harness and battery cable. and throttle and choke cable. Route the 4" positive battery cable and the purple and red wires through the cable boot prior to fastening hardware to solenoid (FIG. 29 FOR ENGINES WITH SERIAL NUMBERS 07102604 AND HIGHER: Front of wire harness (FIG. 29): TIE STRAPS FIG. CABLE TIE STRAP TO SEAT SWITCH FROM SAFETY SWITCHES NEG. & FIG. BATTERY CABLE BOOT PUR/RED WIRES FIG. routing and tie straps (FIG. 30). BATTERY CABLE WIREHARNESS FIG. 32). 31 Route negative battery cable and wireharness (from seat and safety switches) through hole in the right side of frame (FIG. TIE STRAP POS. 9-10 108277 05/10 .

CHOKE CABLE THROTTLE CABLE FIG. Engine connection (FIG. 20 & FIG. 35 108277 05/10 9-11 .FROM BATTERY TIE STRAP TIE STRAP TIE STRAP NOTE: FIG. 35). 33) ties fuel line from L. 33 FIG. FIG. 21). on page 9-6. fuel tank similar to Kawasaki engines. 19.S. See Fuel line routing (FIG. 34 Tie strap on rear seat support (FIG.

36 9-12 108277 05/10 . TIE STRAP CLUTCH PIGTAIL FIG.Clutch pigtail to clutch anchor tie strap (FIG. 36).

battery. or service this machine. Remember. These decals are not intended to be used in place of this manual but instead is to be used as an extension of this manual. comply with these safety instructions and always pay attention to the safety alert s symbol. hydraulic lines. adjust. s Unless specifically required. located in front of and to the right of the seat. remove ignition switch key and disconnect the negative battery cable. always keep belt covers on mower for safety as well as cleanliness. Keep your machine clean and remove any deposits of trash and clippings. It is also the owner’s responsibility to make certain that the operator/ mechanic is a qualified and physically able individual. Safe Maintenance & Adjustment Practices This product is capable of amputating hands and feet and throwing objects. The Quick Reference Decals. when operating this equipment as prolonged exposure to uncomfortable or loud noises can cause impairment or loss of hearing. or be instructed about safe operating and maintenance procedures. or owner can result in injury. making sure hoses are tightly secured and bolts are tightened. Never clear the discharge chute with the engine running. Do not wear radios or music headphones while operating the machinery. disengage deck clutch. Stop the engine before removing the grass catcher or unclogging the discharge chute.Maintenance & Adjustment Safety This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment. DO NOT have engine running when servicing or making adjustments to tractor. Incorrect usage of this machine may result in severe injury. All operators should read this manual. Always follow all safety instructions to avoid serious injury or death. DANGER—denotes immediate hazards which WILL result in severe personal injury or death. The owner should also ensure that the operator/mechanic knows that they are responsible for their own safety as well as the safety of other persons within the vicinity. be sure proper ventilation is available when engine must be operated in an enclosed area. Place control levers in the park brake position. mechanic. the operator/mechanic is responsible for accidents or hazards occurring to other people or their property. Always wear adequate ear protection. which means DANGER or WARNING—“personal safety instructions. Clean up oil or fuel spillage. Clean flammable material from machine. Replace these decals if they become unreadable. Personnel operating and maintaining it should be trained in the proper use and should read the manuals completely and thoroughly before attempting to setup. This manual uses two other words to highlight information. Repairs or maintenance requiring engine power should be performed by trained personnel only. It is the owner’s responsibility to make certain that the operator/mechanic reads and understands this manual and all decals before operating this machine. which can cause engine fires and hydraulic overheating as well as excessive belt wear. are designed to give the operator/ mechanic brief information needed in the daily operation and service of the machine. Prevent fires by keeping engine compartment. Improper use or maintenance by the operator. Use a stick to clear a plugged discharge area. such as earplugs. Never use your hand! 9-13 s s s s s 108277 05/10 . Except when changing or checking belt. WARNING—denotes a hazard or unsafe practice which COULD result in severe personal injury or death. Allow machine to cool before storing. Safe operation requires your full attention. operate. fuel line.” Failure to comply with the instructions may result in personal injury or death. Turn off the engine and be sure the blades have stopped before cleaning. properly trained in the operation of this equipment. This is the owner’s responsibility. These decals should not be removed or obliterated. fuel tank and operator’s station clean of accumulated trash. Always clean up spilled fuel and oil. IMPORTANT calls attention to special mechanical information and NOTE: emphasizes general information worthy of special attention. To reduce the potential for injury. To prevent carbon monoxide poisoning. s s Follow daily and weekly checklists. Local regulations may restrict the age of the operator/mechanic. grass clippings. and other debris. Never put hands or feet under any part of the machine while it is running.

Exhaust gases contain carbon monoxide which is odorless and deadly poison. make certain engine cannot be accidentally started. When on a ramp avoid sudden acceleration s s Safety and Instruction Decals s Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. Always wear adequate eye protection when servicing the battery. Make certain machine is secure when it is raised and placed on the jack stands. The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating. Replace them if they become non-readable.s s s s s s s s s s Exercise caution when loading or unloading the machine onto a trailer or truck. Use only genuine Hustler replacement parts to ensure that original standards are maintained s s s s s s s s s Using a ramp s s Use extreme caution when loading and unloading a unit with a ramp. Never attempt to start engine when there is a strong odor of gasoline fumes present. Grass collection system components are subject to wear. especially the blade attachment bolts. hydraulic system. Do not exceed a 15 degree angle between the ramp and the ground or between the ramp and the trailer or truck. especially with children present. for those requiring one. Never refuel tractor while engine is running. Frequently check components and replace with manufacturer’s recommended parts. Never run the engine in an enclosed area unless exhaust is vented to the outside. Before working on or under the deck. Follow the instructions supplied with the vehicle stands. Exercise caution when working under the deck as the mower blades are extremely sharp. when necessary. These decals should not be removed or obliterated. Use only certified jack stands. They are flammable and vapors are explosive. A brief explanation. Check their proper operation regularly. The following illustrations show the various decals that are located on the machine. especially arms and hands are under mower. which could expose moving parts or allow objects to be thrown. Use only a single. Always wear safety goggles or safety glasses with side shields when operating the mower. Use a stick or similar instrument to clean under the mower making sure that no part of the body. Use only appropriate jack stands. with a minimum weight rating of 2000 pounds to block the unit up. 9-14 108277 05/10 . Never leave machine unattended with ignition key in switch. Never tamper with safety devices. Having a full width ramp provides a surface for the tractor frame to contact if the unit starts to tip backwards. Use in pairs only. Locate and correct cause. or in well ventilated areas. Repairs or maintenance requiring engine power should be performed by trained personnel only. It also reduces the risk of a wheel going off and the machine tipping over. never refuel near an open flame or near devices which can create a spark. Keep equipment in good condition. Never attempt to make any adjustments or repairs to the tractor drive system. Use extra caution when handling gasoline and other fuels. Be alert and turn the machine off if children enter the area. Keep nuts and bolts tight. cooling system or when grinding mower blades and removing accumulated debris. is shown to help the operator understand the meanings of these decals. full width ramp. Shut engine off and remove ignition switch key for maximum safety. Repairs or maintenance requiring engine power should be performed by trained personnel only. do not use individual ramps for each side of the unit. Refuel outdoors preferably. Do not touch hot parts of machine. mower deck or any attachment while the tractor engine is running or deck clutch is engaged. damage and deterioration. Wearing gloves or wrapping the blade(s) is advisable when working around or with the blades. Never work under the machine or attachment unless it is safely supported with jack stands.

Allow engine to cool before storing machine inside a building. Do not remove or modify stabilizer wheels or rear engine guard or injury can result. except when the grass catcher attachment is being used. use soap and water. Part Number 771436 Keep engine and pump compartment(s) clean (especially in exhaust area) to prevent fire and provide maximum engine and hydraulic cooling. wiring or structure. Part Number 727438 Keep shields or covers in place while machine is in operation. Be careful not to get soap and water into the battery. Acid will also damage clothing. Always wear eye protection when checking the battery. Do not refuel while in enclosed trailer or other enclosed areas. This gas is both toxic and flammable and may cause an explosion if exposed to flame. When cleaning the battery. Part Number 727453 108277 05/10 9-15 . Electrolyte may overflow and damage paint. Hydrogen gas forms inside the battery. or while the engine is hot. Keep hands away from rotating pulleys and belts. Clean up any gasoline spills. flush area with clean water and call physician immediately. Do not overfill battery. Store away from open flame or spark if there is fuel in tank.Read Owner’s Manual and Quick Reference Decal before attempting to operate this machine. Part Number 727420 Whirling blades! Keep hands and feet away. Use soda mixed in water to clean corrosion off the terminals. Do not fill tank with engine running. Part Number 788968 Do not smoke while refueling. Always remove the negative ground first and replace it last. Part Number 727016 Avoid skin contact with battery acid. If contact occurs. acid can cause serious injury to skin and eyes. Beware of thrown objects. Never operate the mower deck with side deflector removed or in raised position. Do not allow open flame near the battery when charging.

Refer to owner’s manual for inspection and replacement intervals and refer to above paragraph for emergency procedures. place the steering control levers in the park brake position immediately. 9-16 108277 05/10 . steering control will be lost. Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate.Part Number 600899 If you lose steering control while operating the machine. If pump belt fails.

5. 12. 4. 37 108277 05/10 9-17 . 9. 2b. 15. 14.Maintenance Maintenance Locator Chart 11 3 6 5 10 7 9 2a 3b 8 16 1 4 2c 15 11 6 1 2a. 6. Engine Oil Fill & Dipstick Fuel Filter (Honda) Fuel Filter (Kawasaki) Fuel Filter (Kohler) Engine Air Cleaner Engine Oil Drain Plug Battery Fuel Tanks Gauge Wheel Bearing Zerks (2) Engine Oil Filter Deck Lift Pivot Zerks (4) Park Brake Switch (2) Drive Tire Deck Belt Pump Belt Blades Engine Air Intake Screen Front Gauge Wheel Tires 2b 10 9 7 14 12 14 Viewed from top of unit 13 Viewed from top of unit FIG. 10. 7. 8. 2c. 16. 3. 13. 11.

3. fuel valve and grommets for any cracks or leaks 7. Service more often under dusty or dirty conditions. Remain alert for unusual noises. A good time to detect potential problems is while performing scheduled maintenance service. The following pages contain suggested maintenance information and schedules which the operator should follow on a routine basis. premature repair. 2.SHARPEN & SECURELY FASTENED DISCHARGE CHUTE . replace filter and oil in each transaxle every 2 years or 200 hours. they could be signaling a problem. Pump drive belt only . Change engine oil filter per the engine manufacturer’s recommendations.SECURELY IN PLACE & IN LOWEST POSITION CHECK HYDRAULIC OIL LEVEL CLEAN ENGINE AND TRANSAXLE COMPARTMENT CHANGE TRANSAXLE OIL AND FILTER (7) GREASE DECK HEIGHT PIVOTS GREASE GAUGE WHEEL BEARINGS CHANGE ENGINE OIL AND FILTER (1) (3) CLEAN CYLINDER AND HEAD FINS(A) CHECK BATTERY CONNECTIONS CHECK TIRE PRESSURE WITH A GAUGE CHECK HYDRAULIC OIL LEVEL CLEAN ENGINE EXTERIOR (A) CLEAN & RE GAP SPARK PLUGS (A) CHECK PUMP AND DECK BELT TENSION AND CONDITION (5) CHECK FUEL AND HYDRAULIC LINES (6) CHECK FUEL VALVE AND GROMMET (6) TIGHTEN LUG NUTS ON WHEELS (2) CHANGE FUEL FILTER REPLACE SPARK PLUGS WEEKLY OR 50 HOURS MONTHLY OR 100 HOURS ANNUALLY OR 300 HOURS PRIOR TO EACH USE PRIOR TO EACH USE PRIOR TO EACH USE PRIOR TO EACH USE OR EVERY 4 HOURS PRIOR TO EACH USE OR EVERY 4 HOURS PRIOR TO EACH USE OR EVERY 4 HOURS PRIOR TO EACH USE PRIOR TO EACH USE PRIOR TO EACH USE DAILY DAILY EVERY 200 HOURS OR 2 YEARS X X X X X X X X X X X X X X X NOTES: 1. Clear away heavy build-up of grease. replace every 200 hours or 2 years whichever comes first. 9-18 108277 05/10 .Inspect every 6 months or 100 hours and replace if worn or cracking is noticed. Visually inspect the machine for any abnormal wear or damage. change oil after every 40 hours operation. Correcting the problem as quickly as possible is the best insurance. minute dust particle are abrasive to close-tolerance engine and hydraulic assemblies. Torque initially and after first 2 hours of operation. Initial system oil and filter change must be after the first 75 hours of use or 1 year whichever comes first. Thereafter.SERVICE AT INTERVALS INDICATED VERIFY SAFETY START INTERLOCK SYSTEM VISUALLY INSPECT UNIT FOR LOOSE HARDWARE AND/OR DAMAGED PARTS VISUALLY INSPECT TIRES CHECK OIL LEVEL. 6. Check fuel line hoses. oil and dirt. Introduction Regular maintenance is the best prevention for costly downtime or expensive. 4. Initial oil change is after 5 hours of operation. repeat cycle. Otherwise. ENGINE (1) CLEAN AIR INTAKE SCREEN (4) CLEAN FOAM ELEMENT (4) CHECK FUEL LEVEL BLADES . 5. Change more often under dusty or dirty conditions and during hot weather periods. whichever comes first. Thereafter. REFERENCES: a-.Refer to Engine Owner’s Manual NOTE: After completing maintenance cycle (300 hours). Refer to Engine Owner’s Manual for recommendations and other maintenance items. especially in the engine and under the seat platform areas.

with solid filled tires. see engine owner’s manual. the warranty claim will be denied. Use SAE multi-purpose grease. The recommended pressure are: DRIVE WHEELS FRONT WHEELS 8-12 PSI 8-12 PSI Solid fill tires are not recommended for Hustler turf equipment. When inflating tires stand to one side and not in front of or over the tire assembly. Electrical system The electrical system is a 12-volt. To do this it will be necessary to raise and block the deck. blemishes. 2. safety.It is recommended that these be checked after the first 2 hours of operation. For engine torque values. A maintenance-free battery is recommended.Daily inspect mower for grass clippings and wire and string tangles. follow battery manufacturer’s maintenance. For all other torques refer to the various tractor parts manuals for standard torque chart. 108277 05/10 9-19 . 118 FT.-LBS. Consult your Hustler service center when assistance is needed. located to the side of the operator’s footrest per the Maintenance Schedule. negative ground. damaged rims or missing lug bolts and nuts. Lug nuts only . 118FT. Otherwise. Therefore it should be removed routinely. This build-up will harden. On any machine. Torque values Torque values are given below: WHEEL (LUG) NUTS BLADE SPINDLE BOLT TOP BLADE SPINDLE BOLT BOTTOM 65-75 FT. See page 21 for ordering information. every 50 hours and following removal for repair or replacement. restricting blade and air movement and will probably show a poorer quality of cutting. using jack stands or blocks. Welding can weaken or deform a wheel. The underside of the mower deck will collect a build-up of grass clippings and dirt. Check tires for low pressure. Always maintain the correct tire pressure and never over inflate. Grease the four deck lift pivots.-LBS. in the full up position and scrape the build-up from underneath. Do not attempt to mount a tire without the proper equipment and experience to perform the task. Never weld or heat a wheel and tire assembly as an explosion may occur. Lubrication 1. Grease the front gauge wheel bearings per the Maintenance Schedule. WARNING: Explosive separation of a tire and rim can cause serious injury or death. especially when grass is wet or has high moisture content. Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. storing and charging specifications. initially. Use SAE multi-purpose grease. Tires It is important for level mowing that the tires have the same amount of air pressure. Recommended battery size is a garden tractor BCI group U1R with 225 or better cranking AMP rating.-LBS.

and related accessories contain lead and lead compounds. acid can cause serious injury to skin and eyes. If the battery voltage is satisfactory. use soap and water. Prevent the battery terminals from touching any metal tractor parts when removing or installing the battery.The battery is located under the seat platform. (FIG. Acid will also damage clothing. Hydrogen gas forms inside the battery. 38 WARNING: Battery posts. If contact occurs. The electrical system is protected by fuses located on the right fuel tank instrument panel. Clean the battery terminals with a solution of four parts water and one part baking soda when they become corroded. wiring or structure. corroded or dirty terminals. Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. 9-20 108277 05/10 . 38) ZT2800 BATTERY EXPANSION TANK FIG. When cleaning the battery. check the cleanliness and tightness of the terminals and ground connections. Common circuit failures are usually caused by shorting. WARNING: Shorts caused by battery terminals or metal tools touching metal tractor components can cause sparks. Sparks can cause a battery gas explosion which will result in personal injury. This gas is both toxic and flammable and may cause an explosion if exposed to flame. use a test light or voltmeter to check the battery voltage. solenoids and ignition components may also fail. Always remove the negative ground first and replace it last. TYPE BLADE-TYPE BLADE-TYPE Before attempting any failure diagnosis of the electrical system. Do not allow open flame near the battery when charging. Always wear eye protection when checking the battery. A general understanding of electrical servicing and use of basic test equipment is necessary for troubleshooting and repair. 39 The fuses are as follows: FUNCTION MAIN CLUTCH/AUX SIZE 20 AMP. WARNING: Incorrect battery cable routing could cause damage to the tractor and battery cables. defective wire insulation or broken wires. terminals. flush area with clean water and call physician immediately. Wash hands after handling. Do not allow metal tools to short between the battery terminals and metal tractor parts. Switches. loose connections. Always connect the positive (red) battery cable before connecting the negative (black) cable. Be careful not to get soap and water into the battery. Do not overfill battery. FIG. causing a shorted or open circuit. WARNING: Avoid skin and clothing contact with battery acid. This can cause sparks which can cause a battery gas explosion which will result in personal injury. Do not drink the battery electrolyte. 10 AMP. chemicals known to the State of California to cause cancer and reproductive harm. Electrolyte may overflow and damage paint.

Fluid level should be at the “Full Cold” line on the expansion tank. Remember. threads are right handed. replace filter and oil in each transaxle every 2 years or 200 hours. To raise it. Check oil level in hydraulic system prior to each use. Thereafter. IMPORTANT: Never use hydraulic or automatic transmission fluid in this system. The seat platform is hinged at the front. A standard oil filter wrench is used to change filter. Check more often if system appears to be leaking or otherwise malfunctioning. make certain to place the control arms in the park brake position and pivot the arm rests upward before placing the seat platform in the full forward position to prevent damage to the arm rests. dirt is the primary enemy of any hydraulic system. Change the system oil and filters after the first 75 hours of use or 1 year whichever comes first. Hydraulic system The FasTrak 48/54 is equipped with two Hydro-Gear ZT 2800 transaxles (FIG. remove the lock nut and tilt seat platform up and forward. NOTE: The filter guard must be removed to access filter. 38). Each transaxle’s filter is located per FIG. Use a Hustler approved filter element only. use only motor oil as specified. whichever comes first.FUSES FIG. Access to ZT2800 transaxles The integrated pump/motor units are accessed by lifting the seat platform. Use only SAE 20W50 SL service motor oil. The hydraulic expansion tank is located in front of the engine and under the operator’s platform (FIG. If the seat is equipped with the optional arm rest kit. 40). 41. 39 Major overhaul or repair of the starting motor or charging system should be performed by trained technicians only. 108277 05/10 9-21 .

42). 7. Re-install the filter guard with three 1/4” screws. 42 WARNING: When washing the mower. turn 3/4 to one full turn after the filter gasket contacts the filter base surface. 10. 4 qts. 9. 6. By removing the filter. each. 41 FIG. direct the spray away (especially if using a power washer) from the Hydro-Gear ZT 2800 transaxle’s seals to prevent water intrusion and to ensure component performance. Repeat steps 2 . per transaxle. Install the new filter by hand. 42). Remove the cap from the transaxle's expansion tank. Fluid changing procedure 1. WARNING: Make sure the transaxles are cool before performing service procedures. this also drains the system oil. 40 FIG. total). disengage deck clutch. Drain oil filters of all free flowing oil prior to disposal. Install the top port plug into each transaxle as the oil level reaches this port. Place an oil drain pan beneath the oil filter and remove the oil filter from the transaxle. 4. Clean any loose debris from around the filter (FIG. remove ignition switch key and disconnect negative battery cable. 9-22 108277 05/10 . 2. 8.ZT2800 ZT2800 FILTER FILTER GUARD FIG. Remove the three 1/4” filter guard screws and filter guard. wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter. 11. Remove the top port plug from the left side and right side transaxles prior to filling with oil. After the oil has been drained.-lbs. 3. 5. Fill oil reservoir with 20W-50 motor oil until oil just appears at the bottom of each transaxle’s top port (approximately 2 qts. Torque the screws to 65 in. Place used oil in appropriate containers. Park the unit on a level surface. Place control levers in the park brake position. This will allow the transaxles to vent during oil fill (FIG.6 for the opposite side transaxle.

Never buy more than a 30 day supply of gasoline. and stop tractor engine. Continue to fill the transaxles through the expansion tank until the “Full Cold” line is reached on the expansion tank. 4.S. Purging Procedures The following procedures are best performed with the vehicle drive wheels off the ground. It may be necessary to repeat Steps 2 and 3 until all the air is completely purged from the system. Check the oil level. Allow engine to cool before storing machine inside a building. Eliminates gum-like varnish buildup in the fuel system. Keep face away from nozzle and gas tank or conditioner opening. Clean around the fuel tank cap and remove the cap and begin filling. Never attempt to start engine when there is a strong odor of gasoline fumes present. lbs. Keep fuel away from open flame or spark and store machine away from open flame or spark if there is fuel in the tank. remove equipment from the truck or trailer and refuel the equipment with its wheels on the ground. If a gasoline dispenser nozzle must be used. 108277 05/10 9-23 . 3. When the transaxle operates at normal noise levels and moves smoothly forward and reverse at normal speeds. When finished. 15. 43). If this is not possible. drain the fuel tanks. Fuel system DANGER: Observe usual fuel handling precautions: Do not smoke while refueling. Install and torque the top port plugs to 180 in. 3. Do not mix oil with gasoline. Store gasoline in an approved container and keep it out of the reach of children. Total capacity for the fuel tanks is 10 U. With the bypass valve open and the engine running. IMPORTANT: Never use methanol. Locate and correct cause. Keeps gasoline fresh during storage of 90 days or less. keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. and add oil as required after stopping the engine. 2. Use extra caution when handling gasoline and other fuels. For longer storage. Always place gasoline containers on the ground away from your vehicle before filling. When filling the fuel tanks disengage deck clutch. gasoline containing methanol. slowly move the directional control in both forward and reverse directions (5 to 6 times). then the procedure should be performed in an open area free of any objects or bystanders. Proceed to the purge procedure. Disengage the brake if activated. screw the cap on securely and wipe up any spilled gasoline. When practical. Do not fill gasoline containers inside a vehicle or on a truck or trailer as interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge. then the transaxle is considered purged. Cleans the engine during operation. A fire or explosion from gasoline can burn you and others and can damage property. Avoid prolonged breathing of vapors. They are flammable and vapors are explosive. Clean up any gasoline spills. place control levers in park brake position.12. Keep gas away from eyes and skin. slowly move the directional control in both forward and reverse directions (5 or 6 times). Refuel outdoors preferably. 1. Then repeated under normal operating conditions. 2. 13. Be careful not to overtighten. gallons (38 liter). Using a fuel stabilizer/conditioner in the tractor can provide benefits such as: 1. Long-term exposure to vapors can cause serious injury and illness. WARNING: Gasoline is harmful or fatal if swallowed. Do not fill tank with engine running or while engine is hot. Re-install the expansion tank cap by hand. or in well ventilated areas. With the bypass valve closed and the engine running. then refuel the equipment on the truck or trailer using a portable container and not a gasoline dispenser nozzle. If this is not possible. 14. The fuel tanks are located in the tractor’s fenders (FIG. or gasohol containing more than 10% ethanol because the fuel system could be damaged. Use regular unleaded gasoline with an octane rating of 87 or higher.

or gasohol containing more than 10% ethanol because the fuel system could be damaged. drain the fuel tanks. 44 FIG. Add the correct amount of gas stabilizer/conditioner to the gas. Keeps gasoline fresh during storage of 90 days or less. Using a fuel stabilizer/conditioner in the tractor can provide benefits such as: 1. 3. Eliminates gum-like varnish buildup in the fuel system. Follow the gas stabilizer/conditioner manufacturer’s directions for best results. The fuel filter (FIG. For fuel filter removal refer to the engine owner’s manual HONDA KAWASAKI FUEL FILTER FUEL FILTER FIG. 44. For longer storage. whichever occurs first. Replace filter annually or after every 100 hours of operation. IMPORTANT: Do not use fuel additives containing methanol or ethanol. gasoline containing methanol. Do not mix oil with gasoline. 2. 45 9-24 108277 05/10 .FUEL TANK FIG. Cleans the engine during operation. 45 & FIG. 43 IMPORTANT: Never use methanol. FIG. 46) is installed in the fuel line between fuel tanks and engine fuel pump on the rear left side of the engine.

50. When fuel tank is drained re-attach the fuel tank to the tractor. Disconnect the tank to fuel valve line from the valve and clamp or cap the end of it. Fill fuel tank with proper grade of gasoline and open shut-off valve. 49 & FIG. 46 When replacing the fuel filter. Turn the fuel valve to the closed position (middle position) (FIG. per the engine manufacturer’s recommendations after that. then it is recommended oil be changed more 108277 05/10 9-25 . 3. Make sure deck clutch switch is in the down (OFF) position. Park the unit on a flat surface. Disconnect negative battery cable. If tractor is being operated in extremely dirty conditions. Tractor must be setting level when checking oil. 47). FIG. 5. Refer to engine manual and maintenance schedule for oil recommendation and capacities. 47). Clamp fuel line to shut-off valve. 7. Replace as needed. 47 1.KOHLER FUEL FILTER FIG. Stop the engine and remove the ignition key. Crankcase dipstick and oil filler tube are located as shown in FIG. 4. and re-route the fuel line to the shut-off valve and attach it to the tee. 48. Place control levers in the park brake position. 6. Remove the fuel tank’s fill cap and pour the fuel out of the fill spout into a clean certified fuel container. Close this valve (center position) to prevent fuel flow to the engine. Remove the fuel tank from the tractor. Engine oil and filter Check engine oil daily and after every 4 hours of operation. check the fuel line hoses for any cracks or leaks. Fuel Shut-off Valves The fuel shut-off valve (Hustler p/n 745059) is located behind the seat to the right side of the operator (FIG. To drain a fuel tank use the following method: FUEL FILTER CLOSED POSITION FUEL VALVE (RIGHT TANK POSITION SHOWN) FIG. Change the engine oil and filter after the first 5 hours of operation. 2. The valve’s two other positions are front and rear.

Oil drain hose must be removed after oil is drained. Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering. or one in good condition. Inspect the belt pulley grooves and flanges for wear. Replace the pulley when this is the case. Keep oil and grease away from belts. 9-26 108277 05/10 . HONDA DIPSTICK & ENGINE OIL FILLER TUBE DIPSTICK & ENGINE OIL FILLER TUBE ENGINE OIL DRAIN VALVE KAWASAKI ENGINE OIL FILTER ENGINE OIL FILTER ENGINE OIL DRAIN VALVE FIG. 51 and FIG. A new belt. should never run against the bottom of the groove. and never use belt dressings. Any of these will destroy the belt composition in a very short time. Replace a belt that shows signs of severe cuts. FIG. trim ravelling with a sharp knife. Belt replacement FIG. WARNING: If the pump belt fails. Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate. IMPORTANT: All oil drips or spills must be cleaned off of the exhaust system before operating the machine. Slight raveling of belt covering does not indicate failure. The oil drain and oil filter are located at the rear of the engine (FIG. separation. to the oil drain valve when draining the engine oil. 50). 48 ENGINE OIL FILTER ENGINE OIL DRAIN VALVE OIL DRAIN HOSE FIG. otherwise belt will lose power and slip excessively. loss of control will occur especially when operating on a slope. 49 DIPSTICK & ENGINE OIL FILLER TUBE KOHLER FIG. IMPORTANT: When removing the oil filter take precautions to minimize oil spillage on the exhaust system. 50 Attach the oil drain hose. Inspect these belts frequently for wear and serviceability. 48. furnished with the unit. tears.frequently. weather checking and cracking. 49 & FIG. place the steering control levers in the park brake position immediately. If you lose steering control while operating the machine. 53 show diagrams and descriptions of the unit’s belt drive systems. or burns caused by slipping.

Deck belt idler pulley 6. 2. Spindle drive belt Deck blade spindle pulley Spindle belt tension idler Spindle belt tension idler spring 7. 53 Deck belt replacement 1.5” at operation) 5. Engine pulley 3. Stop the engine and remove the ignition key. Electric deck clutch 7. Place the deck in the lowest position. 3. Place control levers in the park brake position. Transaxle pulley 6. 3. Make sure deck clutch switch is in the down (OFF) position. 108277 05/10 9-27 . 51 SPRING ANCHOR BRACKET TENSION IDLER FIG. Fixed idler pulley 5 3 1 Deck Belt Drive Layout 1 2. Transaxle idler spring 5 8. Transaxle idler pulley 4. Park the unit on a flat surface. Remove the deck belt covers. 52 CHAIN FIG. 6 1 4 FIG.Viewed from bottom of unit 5 2 2 3 6 5 4 2 1 Transaxle belt 2. Transaxle idler arm 5. Idler arm 7 8 2. Disconnect negative battery cable. 4.

11. Slide the belt off the engine pulley.4. Release the tension from the transaxle belt by pulling on the idler pulley (extending spring carefully) and sliding the belt over it. 6. This belt does not need to be removed from any of the other pulleys. 8. 51. FIG. This will relieve the tension on the deck belt idler spring (FIG. Stop the engine and remove the ignition key. BELT ENGINE PULLEY CLUTCH PULLEY FIG. Make certain to keep fingers from getting between the belt and the pulley when the pulley is released and tension is re-established. Re-attach the negative battery cable. 53 5. 14. Re-tension the deck belt idler per the Deck drive belt adjustment section located elsewhere in this manual. 9-28 108277 05/10 . Pull the idler to the left of the machine to provide maximum belt clearance. The deck belt must be removed from the clutch pulley first by releasing the deck belt tension by pulling on the belt tension chain and sliding the chain out of the anchor bracket slot. 5. This will relieve the tension on the deck belt idler spring. 10. 7. 9. Release the deck belt tension by pulling on the belt tension chain and sliding the chain out of the anchor bracket slot. Make certain it is not in the pulley groove at this time but is above the pulley. 54). Re-attach the negative battery cable. 15. Pull the idler pulley over and slide the belt onto it. Place the deck in the lowest position. 13. Disconnect negative battery cable. Slide the belt off of the fixed idler pulley. Park the unit on a flat surface. 6. 53 & FIG. Re-install the deck drive belt on the electric clutch pulley and make sure it is routed properly on all of the deck pulleys. 3. Re-tension the deck belt idler per the Deck drive belt adjustment section located elsewhere in this manual. 10. 8. Slide the belt onto the engine pulley. Route the new belt per FIG. 7. Transaxle drive belt replacement 1. 16. 54). Place control levers in the park brake position. Remove the existing belt and replace with a new belt. 12. 9. Use caution when releasing the idler pulley as there is still tension on it and it will snap back into position (FIG. 54 4. The belt can now be removed from above the engine pulley. Install new belt by sliding it up and over the engine pulley. 2. Re-install the deck belt covers. Make sure deck clutch switch is in the down (OFF) position. The belt will have to be slid above the engine pulley to allow the belt to be removed from the other pulleys (FIG. 52). Slide the belt over the fixed idler pulley and then over the transaxle pulleys. Slide the belt over the transaxle pulleys. Remove the deck drive belt from the electric clutch pulley.

Always place deck clutch switch in the disengaged position. Wear gloves when handling blades. leaving a brown ragged top on the grass within a few hours. A dull blade also requires more power from the engine. Re sharpening pattern Do not sharpen to original pattern (below). 55 108277 05/10 9-29 . branch or other foreign object during mowing! WARNING: Always wear adequate eye protection when grinding mower blades. WARNING: Never attempt to straighten a bent blade by heating. a dull blade will tear rather than cut the grass. or weld a cracked or broken blade as the blade may break and cause serious injury. WARNING: Never work with blades while engine is running or deck clutch switch is engaged (on). cracked or broken. It is easier to get a straight cutting edge following the re sharpening pattern shown above Original edge FIG. Always check for blade damage if mower strikes rock. Replace worn or damaged blades. place control levers in the park brake position and turn engine off and disconnect negative battery cable. Replace any blade which is bent. they are the key to power efficiency and well groomed turf. Block up mower when you must work under it. Keep them sharp.Mower blade maintenance Check the mower blades daily.

WARNING: Mower blades are sharp and can cut. A commercial balancing tool is available through most hardware supply stores. part number 381442. or balancing can be done by placing the blade on an inverted line punch or 5/8" bolt. WARNING: When mounting blades. Spin the blade slowly. Replace any distorted blade. 56 and FIG. 55). If blade is out of balance. blade should not wobble. Blade should not lean or tilt. Torque bolts on spindles to 118 footpounds when reinstalling blades. comparing twisted and straightened blades FIG. Check the blades for balance following grinding. Lay the blade on a flat surface and check for distortion (FIG. true it up before reinstalling. 57). 9-30 108277 05/10 . Do not re-use spindle bolts which have stripped. Touch-up sharpening can be done with a file. is available from your dealer to prevent the blades from turning while removing or and installing the blade bolts. Wrap the blade(s) or wear gloves and use extra caution when servicing them. Sharpen the blades on a grinder following pattern as shown (FIG. 56 Cutting edge Twisted Blade Edge (replace) Cutting Plane Cutting edge Straight Blade Edge End view of blades.Warped Blade (Replace) Cutting plane Straight Blade Comparison of Warped and Straight Blades FIG. WARNING: Failure to correctly torque the bolt may result in the loss of the blade which can cause serious injury. Blade Lock Tool. 57 Mower blade removal Use a 15/16" wrench to remove the 5/8" cap screw holding the blade to the spindle shaft from underneath. worn or undercut threads. IMPORTANT: The blade sail (curved part) must be pointing upward toward the inside of the deck to ensure proper cutting. rotate them after installation to ensure blade tips do not touch each other or sides of the mower.

Adjustment Introduction Your FasTrak 48/54 was adjusted before it left the factory and was checked during pre delivery setup. Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled personnel. 60). By loosening the cap screws that attaches the upper control lever to the lower lever (FIG. Remove the cap screws and slide the upper control lever up or down and align the holes in it with the holes in lower lever. Re-install the cap screws and tighten. after start-up and continued use. Correcting the problem as quickly as possible is the best insurance. the upper control lever can be pivoted to fit the operator’s personal preference. Remain alert for unusual noises. A good time to detect potential problems is while performing scheduled maintenance service. The control levers should be adjusted so that they align with each other when in the neutral position (FIG. 59). a certain amount of break-in wear will cause some adjustments to change. 58). they could be signaling a problem. 59 FIG. However. Visually inspect the machine for any abnormal wear or damage. oil and dirt. UPPER CONTROL LEVER CAP SCREWS ALIGN HANDLES LOWER CONTROL LEVER FIG. 58 Control lever adjustment The control levers can be adjusted for operator comfort. SEAT RELEASE HANDLE FIG. The control levers can also be adjusted up and down. especially in the engine and under the seat platform areas. minute dust particle are abrasive to close-tolerance engine and hydraulic assemblies. Consult your Hustler service center when assistance is needed. 60 108277 05/10 9-31 . Seat adjustment The seat can be adjusted forward and rearward by sliding the seat release handle and moving the seat until a comfortable operating position is attained (FIG. Clear away heavy build-up of grease.

Temporarily bypass the seat switch. 61 CONTROL LEVER NEUTRAL ADJUSTMENT Before considering any adjustment. Make certain machine is secure when it is raised and placed on the jack stands. Use only appropriate jack stands. Neutral is properly adjusted when the control levers are in the park brake position and the ZT 2800 transaxles do not “whine”. Use only certified jack stands. 4. In this operation you will need to adjust one side at a time. start the engine. The engine will be running and tires rotating during this operation. 9-32 108277 05/10 . 61). However. 62). 3. If the ZT 2800 transaxles whine. If this occurs. WARNING: Never work under the machine or attachment unless it is safely supported with jack stands. the control lever linkage can be adjusted as follows: CONTROL LEVER CONTROL LEVER IN THE NEUTRAL POSITION FIG. then the control lever needs to be pushed into the operating position.Steering linkage The neutral adjustment for the control levers in the neutral position is discussed in this section. Staying clear of the rear drive tires. 2. should the tractor begin to creep. the control linkage may be adjusted as follows: 1. Most likely when the brake is disengaged. Refer to tire pressure information in the Maintenance section of this manual. Loosen the rear dampener ball stud nut as shown in FIG. The dampener will be adjusted and tightened after neutral is reset. then the neutral setting needs to be re-adjusted. Follow the instructions supplied with the vehicle stands. Fine adjustment to the unit’s steering is made with the transaxle control rod. check the tire air pressure. 64). The tractor steering has been factory adjusted to eliminate creeping when the control levers are in the neutral position (FIG. Tilt the seat platform forward. NOTE: Proper park brake adjustment must be completed before the control lever neutral adjustment can be done. (FIG. Raise and block the tractor frame keeping the rear drive tires free and clear of any obstructions so they are free to rotate. disengaging the brake. Use in pairs only. (FIG. 65. Unequal tire pressure will cause the tractor to drift to one side. If either side whines significantly. the drive wheel will begin to rotate even though the control lever is in the neutral position. with a minimum weight rating of 2000 pounds to block the unit up. The jack stands should not allow the machine to move when the engine is running and the drive wheels are rotating.

62 FIG. The ZT 2800 transaxle should not whine (FIG. 7. Move the control lever to just engage the brake (neutral) slot and hold it in that position (Do not engage the control lever far enough to engage the brakes in the brake slot). Loosen the jam nuts on each end of the transaxle control rod as shown in FIG. Pay close attention when adjusting the transaxle control rod so you do not get your fingers. 64).CONTROL LEVER IN THE NEUTRAL POSITION CONTROL LEVERS IN PARK BRAKE POSITION JAM NUT TRANSAXLE CONTROL ROD JAM NUT FIG. 63 5. Shut off the machine. Hold the transaxle control rod in this position and actuate the parking brake with steering lever. Start the engine. Now turn the transaxle control rod in the opposite direction until the moment when the wheel just stops turning forward. While holding the control lever position discussed in step 6. WARNING: This operation is extremely dangerous. or anything else close to the ZT 2800 transaxle’s cooling fans. tools. Turn the control rod another 1/2 turn in this direction. 6. carefully adjust the transaxle control rod until the rear wheel starts turning forward. 108277 05/10 9-33 . 62.

9-34 108277 05/10 . Repeat for the other side. 2. Hold the transaxle control rod still and turn off the engine. place control levers in the park brake position. 65) is spring loaded to return the control levers to the neutral position from the reverse position. To check. 65 9. 3. Tighten the jam nuts on each end of the transaxle control rod. Start the engine and actuate the brakes a few times to confirm that the ZT 2800 transaxle does not whine when the park brake is set. STEERING DAMPENER ENGINE GUARD JACK STANDS REAR DAMPENER BALL STUD NUT FIG. 12. 13. 65). 62). 10. past the point that the internal spring is engaged. repeat steps 1 through 6. to the rear. Refer to the machine’s owner’s manual for operation check. 7. 64 FIG. Loosen the steering dampener’s rear ball stud (FIG. 61). IMPORTANT: Reconnect the seat switch and make sure the seat switch is operating properly. If not. 65). This gives the operator a sense of neutral during operation. Shut engine off. Release the dampener spring housing and allow the internal spring to bring the housing back to the neutral position. WARNING: Do not operate machine without a properly functioning seat safety switch. 5. The steering dampener now needs to be adjusted and tightened (FIG. Pull the dampener spring housing. Steering dampener The steering dampener (FIG. Tighten the nut on the steering dampener’s rear ball stud. Place the control lever in the neutral position (FIG. The control lever should return to the neutral position.8. remove ignition switch key and disconnect negative battery cable before doing any adjustments. If the tractor does not return to neutral from reverse then adjust as follows: To set the steering dampeners in the correct operating position follow these steps: 1. 11. disengage deck clutch. Neutral is now set. move the control lever to the reverse position and release. NOTE: Do not let transaxle control rod turn while tightening the jam nuts (FIG. 6. 4.

It should be compressed to 1-7/16”. 68). remove ignition switch key and disconnect negative battery cable before doing any adjustments. On the fast side. Measure the park brake spring. Replace the belt every 200 hours or every two (2) years whichever comes first. back out the cap screw gradually until the fast side is slowed to the same speed as the other side and the tractor drives straight. adjust the nylock nut until the proper spring compression is achieved (FIG. Holding the cap screw in place. 3. Leave the slow side cap screw and jam nut so that they are flush with the frame. After adjustment is finished. The tractor will likely drift slightly to the left or right. place control levers in the park brake position. Hydraulic pump belt adjustment The transaxle drive belt tension remains constant by means of a tension idler and spring (FIG. Drive tractor in an open area with both steering handles fully forward. Park brake spring adjustment Occasionally check the park brake spring adjustment using the following method: 1. NOTE: NOTE: Inspect the belt every 100 hours and replace as needed. Whichever direction the tractor turns is the slow side. hold the cap screw still and tighten the jam nut. 1-7/16" COMPRESSED SPRING LENGTH NYLOCK NUT SPRING FIG. 4. 2. disengage deck clutch.DRIVE STRAIGHT ADJUSTMENT: JAM NUT CAP SCREW FIG. 67 4. If it is not. There is no tension adjustment of this belt. 3. Shut engine off. Repeat for the other side. 108277 05/10 9-35 . 2. 66 1. 67). through several iterations. Initially adjust cap screws all the way in so that the steering levers may go fully forward. Position the control lever in the park brake position. lock the jam nut.

60" per chain link (FIG.50” TENSION IDLER CHAIN Normal spring length 6. 69 FIG. 68 Deck drive belt adjustment The spindle belt tension remains constant by means of a tension idler and spring (FIG. adjustment may become necessary. loss of control will occur especially when operating on a slope. 70 worn or damaged. The spring tension should be such that the belt does not slip under normal operating load conditions. IMPORTANT: Do not over tension the spring to compensate for a badly worn belt or pulley. At this speed the transaxles are running at their maximum rated speed. 69). As belt stretches and wears in. place the steering control levers in the park brake position immediately. 69). If you lose steering control while operating the machine. assuming the belt is not excessively ANCHOR BRACKET SPRING Spring Extension 7. 9-36 108277 05/10 . Installed spring length should be 7. Inspect the machine and involve your Hustler dealer to resolve the problem before continuing to operate. Before considering any mower deck leveling adjustments.WARNING: If the transaxle belt fails.50" ± . move the spring chain one (or more) link(s) at the anchor bracket (FIG.3" originally with adjustments of . To increase belt tension.50” FIG. check that the tire air pressure is within the specified range. 69). TENSION IDLER SPRING PUMP DRIVE BELT FIG.0” 1. Deck leveling and height adjustment The mower deck has three areas that may need to be checked and adjusted periodically. Engine RPM setting The FasTrak 48/54 is designed so that the engine will run at 3450 rpm with transaxle load only.

17. Clamp the height adjusting stop against the stop handle. This will set the cutting height at 3 ¼".DECK LEVEL ADJUSTMENTS Leveling the deck must be done in the following manner and order: 1. NOTE: Back of deck will automatically be set ¼" higher. 4. 12. and the hardware on the adjuster (on the right front). and the deck is sitting tightly on all four blocks (FIG. making sure that the deck stays tight against the 3" block. Check tire pressures to make certain they are properly inflated before starting to level deck. 77). 75). spring pressure from the deck lift springs will tend to pull the stop away from the handle. 74 & FIG. making sure that the deck stays tight against the 3" block. 11. 71). 75). 72 5. Tighten the adjuster bolt until the chain just becomes tight. 2. Loosen all nuts on the deck lift threaded rods. Otherwise. Tighten the adjuster bolt jam nut to prevent the adjuster bolt from moving (FIG. 15. and turning the height stop so that the flat side is against the stop handle. Set cutting height at 3 ¼" in the height indicator by placing the height adjusting stop in the 3" hole. Go to the right front of the tractor. 3. STOP HANDLE HEIGHT ADJUSTING STOP BLOCKS FIG. Set the amount of threads protruding on the deck lift rod from the lift block at approximately 1" (FIG. The recommended pressures are as follows: DRIVE WHEELS FRONT WHEELS 8-12 PSI 8-12 PSI WARNING: Stop engine. Push or pull on the deck lift foot pedal until the chain on the left front just becomes tight. Jam both nuts against the block. 73. Make sure deck clutch switch is in the down (OFF) position. Place control levers in the brake position before leaving machine. 76). until all the deck lift chains are loose. 10. Remove ignition key. Start the leveling process on the left front of the tractor. FIG. 13. Be sure that adjuster is free to move up and down. 72 9. 14. 16. 7. Raise deck and place 3" of blocking under all 4 corners of the deck (FIG. 6. 75). While keeping the chain tight. Loosen the 5/16" jam nut on the adjuster lift chain (FIG. tighten the nuts against the deck lift block on the height indicator rod (FIG. and back the adjuster bolt out to allow the adjuster to move up and down freely. Park the unit on a flat surface. 8. 76). Loosen the two nuts on the front of height indicator so that the foot pedal is free (FIG. 71 FIG. 108277 05/10 9-37 . FIG. This will assure that the height will not move during the setting process.

Tighten the appropriate nut until the chain just becomes tight. loosen the two nuts on the block holding the threaded rod until there is slack in the deck lift chain (FIG. 76 Deck Lift Assist Spring 1" Deck Lift Rod FIG. Go to the left rear of the tractor. 75 Lift Block ½" FIG. If not. Tighten the appropriate nut until the chain just becomes tight. Tighten the other nut on the opposite side of the block. 23. 21. 20. Make sure that there is still slack in the chain. Tighten the hardware holding the chain and adjuster onto the deck lift arm. and jam them tightly together against the block. 22. 27. loosen the two nuts on the block holding the threaded rod until there is slack in the deck lift chain (FIG. making sure that the deck stays tight against the 3" block. 73). DECK LIFT THREADED ROD DECK LIFT THREADED ROD NUT CHAINS NUT CHAIN NUT FIG. 24. Go to the right rear of the tractor. 73 5/16" BOLT ADJUSTER JAM NUT FIG. If not. 75). 77 19.18. 26. 25. Make sure that there is still slack in the chain. Compress the deck lift assist springs so that there is ½” of space between the front nut 9-38 108277 05/10 . Tighten the other nut on the opposite side of the block. and jam them tightly together against the block. 74 FOOT PEDAL HARDWARE NUTS FIG.

and deck cutting height will be set to the deck height indicator. 77). 28. 108277 05/10 9-39 . When completed.on the spring and the rear nut on the deck lift block (FIG. all chains will be tight. Typical both sides.

9-40 108277 05/10 .

6-13 005116 3-11. 6-13 109252 109318 3-11 047456 4-19 109338 4-7 048553 3-7 109339 4-7 050161 4-3. 4-3. 3-11 107840 2-3 024927 3-3. 6-9. 4-7 109340 4-3 052860 2-3. 6-11 7-3 3-11 6-7. 6-3. 6-5. 7-3 108124 6-7 034280 4-17. 6-7. 055947 056077 4-3 4-17. 3-7 3-11 3-7 3-11 3-8 2-2 4-3 4-7 4-11 3-7 4-3. 6-9. 6-3. 4-7. 4-11 3-11 030817 4-7. 4-11. 4-7 4-3. 4-11 045898 4-15 4-11 046821 6-7. 3-11. 3-11. 6-11 6-7. 3-11. 6-13 107843 3-8 025296 3-7 107847 3-8 025395 6-3. 7-3 108148 6-13 036236 3-11 6-13 036244 4-11 108149 108197 1-5 036384 3-7 108223 1-5 038828 3-7. 6-5. 4-7 108430 3-11 044255 4-7. 6-7. 6-13 259812 306969 5-2 055749 3-5. 4-11 6-5. 6-9. 7-4 Part Numbers 339689 344267 348284 348318 348417 348458 350884 360131 360487 361295 548289 548297 548305 548313 548776 600221 600296 600759 600880 600899 600941 600963 600964 600976 600979 600981 600987 600989 600991 600994 600998 600999 601000 601001 601002 601003 601004 601005 601018 601019 601020 601021 601051 601062 601063 601069 601084 601087 601088 601089 601094 601095 5-2 2-3. 6-9. 4-3. 4-7 068551 3-7. 108049 6-5. 6-11 4-17. 4-7. 6-5 6-9. 6-5. 6-13 3-7 3-7 8-3 8-3 4-19 4-19 1-3 1-3. 6-13 3-5 3-8 3-11 2-2 2-2 6-3. 4-3. 6-3. 6-3. 7-3 058776 4-3. 6-13 011320 2-4 7-3 015495 3-5 064014 064329 4-7 015818 4-17. 6-11 3-7 3-11 3-7 4-15 4-15 4-15 108277 5/10 i-1 . 6-9. Index 4-17. 6-13. 4-3. 7-3 000398 4-17 4-15 005108 3-11 059832 059931 6-7. 4-19 055822 055939 3-3. 6-7. 4-7. 6-9 053199 2-3. 4-7. 4-3. Part No. Page No.Numerical Index Part No. 108123 6-7 6-11. 4-19 068478 1-3 016253 4-3. 4-11. 6-11 044818 4-7 108537 108969 4-3. 6-11 017004 4-3. 6-5. 4-7. 6-7. 4-11 017616 7-4 104786 107819 2-2 019521 5-4 107839 2-4 023655 3-8. Page No. 4-11 107842 3-8 025007 3-7. 6-11 107902 4-15 034272 3-7. 7-3 112448 6-3. 6-5. 4-11 108288 4-7 042630 5-2 108321 7-3 043570 4-3. Page No. 4-11. 4-11 4-3 4-7 4-11 3-7 3-7 3-7 4-7 3-11 3-3. 6-11. 4-19 4-15 000331 3-3. 6-3. 6-5. 3-11 016410 3-7 4-3 016523 4-11 070664 080655 3-11 016816 3-11 8-3 016972 6-7. 6-13 107881 3-7 029710 4-12 107890 2-2 029868 3-3 107892 3-11 029876 3-11. 6-7. 6-9. 4-11 000323 4-17. 6-13 5-4 008193 7-4 061077 064006 6-7. Part No. 6-3. 6-9. 6-13 083279 086660 3-8. 3-7. 4-7. 4-7 3-3. 3-7. 4-7. 4-19. 4-7. 4-7. 6-5. 3-11. 3-11. 5-2 3-5 3-5 3-3 3-5 6-7. 6-11 107848 3-8 026237 4-15 107861 7-3 028118 3-7. 4-11 107893 107894 3-11 031997 2-3. 4-3 3-3. 6-13 054502 2-4.

4-7. Page No. 6-3. 8-4. 4-11 4-17 4-17 4-7 4-11 3-11 3-11 4-3. 6-9. 6-9. 6-5. 6-11. 8-5 8-4. 3-11. 4-19 5-2 3-3 8-3 8-3. 6-11. 6-9.Part No. 6-7 4-7. 6-13 781419 8-4. 4-7. 784223 784264 784272 784280 784439 784488 784504 784603 784710 784827 784835 784918 785048 785055 785121 785139 785147 785154 785220 785378 785477 785485 785493 785543 785600 785618 785626 785634 785642 785808 786889 787689 787994 788166 788968 789388 791251 791335 791848 792689 792762 792796 793273 793307 793315 793588 793661 793976 794313 794370 794503 794644 796516 796524 Page No. 4-7. 6-13 5-2 8-3 3-7 4-7. 4-7. 6-3. 4-7 782995 3-5 783134 5-4 783142 5-4 783159 5-4 783506 6-7. 6-7 3-11 1-3 1-4 1-4 3-7 3-7 3-7 3-3. 4-11 4-17. 4-11 4-7. 4-15 4-15 4-15 8-3 8-3 6-5. 4-3. 3-5. 4-11 4-7. 6-3. 3-11. 6-5. 6-11 8-3 1-3. 4-7. 4-15 768523 3-3. 6-3. 6-7. 6-13. 3-8. 4-3. 4-3. 6-3. 6-11. 6-13 4-3. 4-11 763417 765339 3-11 767954 2-3. 3-8. 4-11 4-7 7-3 7-3 7-3 8-3 7-3 8-5 1-4 1-3 8-5 3-3 4-11 4-7 4-3. 4-3. 6-5. 4-17. 6-9. 6-9. 4-11 4-7. 6-3. 2-4. 6-5. 4-11 8-4 8-3 8-3 8-3 8-3 8-3 4-7. Part No. 6-7. 4-11 1-3. 4-11. 6-5. 7-4 4-15 3-8 5-2 3-11 4-19 3-7 4-15 4-3. 6-13 8-3 6-13 4-7. 6-11 781708 2-3. 6-13 7-3 4-7 3-5 6-3. 6-13 781922 3-11 782474 6-7. 6-9 6-3. 4-3. 6-13 782573 8-3 782664 4-3. 4-11 4-3 2-4 2-4 4-3 1-3 1-3 1-3 1-3 1-4 4-15 6-7 4-3 6-9. 4-11 781153 3-7 781229 3-5 781260 3-8 781294 3-5 781302 6-7. 8-5 781567 2-3. 4-7 1-3. 6-5. 6-13. 6-3. 6-9 6-3. i-2 108277 5/10 . 6-11 781831 3-5 781872 3-7. 8-5 8-4. 3-7. 6-9 3-11 3-5. 3-11. 8-5 8-4. 5-2 5-4 5-4 5-4 3-11 3-5 6-7. 6-13 783514 6-14 783522 6-14 783530 6-14 783548 6-14 783555 6-14 783738 6-7. 6-5. 3-7. 6-13 1-3. 5-2. 7-3 767962 2-3. 4-3. 8-5 3-3 4-17. 601096 601097 601098 601099 601100 601117 601118 601123 601124 601131 601155 601156 601158 601206 601207 601221 601312 601319 601320 601321 601341 601342 601425 601426 601429 601434 601450 601452 601681 601806 601824 601843 704163 704643 704932 705178 705954 706168 706531 710087 712257 712372 712919 712976 714618 727016 727172 727420 727438 727453 740696 745059 747303 756270 Page No. 7-3 769166 4-15 770867 3-8 771428 3-3. 4-7. 4-11. 2-3. 6-11 6-9. 7-4 768044 5-2 768515 3-7. 6-7. 6-11 4-3. 4-11 771436 8-3 772079 1-3 772103 1-3 772111 1-3 772806 5-3 772814 5-3 776476 4-15 778365 4-15 778423 1-4 779306 4-17. 5-2. 4-19 1-3 3-5 Part No. 4-19 780155 1-3 780841 4-7. 4-11 6-7.

797704 797712 797910 799171 799429 808485 Page No. 4-11 2-2.Part No. 6-13 7-3 7-3 7-3 Part No. 2-2 1-2 1-2 1-2 1-2 1-2 108277 5/10 i-3 . 1-5 1-5 6-7. 808493 928267 928275 928291 928502 928520 Page No. 4-7. 1-5 1-5 6-7. 796623 796631 797449 797464 797472 797480 Page No. 7-3 Part No. 6-13 8-4 4-3.

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