JMA 5300MkIIsm

JMA-5332-12 JMA-5322-7/9/6HS JMA-5312-6/6HS
MARINE RADAR EQUIPMENT
FIELD SERVICE MANUAL
Index
Modified February 5, 2009 10:34
1. System Overview
1.1 1.2 1.3 1.4 Overview ................................................................................................1-1 Scanner Unit ..........................................................................................1-2 Display Unit ...........................................................................................1-3 Main Function ........................................................................................1-4
2. System Configulation
2.1 Configuration .........................................................................................2-1
2.1.1 Antenna and transmitting power ............................................................. 2-1 Table 2-1: Antenna and transmitting power ................................................. 2-1 2.1.2 Radar configuration and ship's mains .................................................... 2-1 Table 2-2: Radar configuration and ship's mains ........................................ 2-1
2.2 2.3
2.3.1 2.3.2
Power System DIagram ........................................................................2-3 Function System Diagram ....................................................................2-6

Scanner unit .............................................................................................. 2-6 Display Unit ............................................................................................... 2-9
2.4
I/O Specification ..................................................................................2-13

Table 2-3: Table 2-4: Table 2-5: Table 2-6: TB4310 (Used in the connection between the scanner unit.) . 2-13 TB4301 (Used in the connection with the ISW unit.) ............... 2-14 TB4302 (Connected when outputting radar images to external equipment.) .................................................................. 2-15 TB4303 (Used in the connection with the external equipment.) ................................................................................. 2-16
2.5
2.5.1 2.5.2 2.5.3 2.5.4 2.5.5 2.5.6
DIP-SW / Jumper Selection ................................................................2-17

I/F Circuit CMH-2201 ............................................................................... 2-17 GYRO I/F Unit NCT-59A .......................................................................... 2-19 Radar Process Circuit CDC-1332 ........................................................... 2-23 AIS Process CircuitNQA-2103 ............................................................ 2-23 ARPA/ATA Process Circuit NCA-877WA/877A ..................................... 2-24 T/R Control Circuit CMC-1205R ............................................................. 2-25
3. Repair Parts
3.1 List of repair parts .................................................................................3-1
3.1.1 Spairs ......................................................................................................... 3-1 Table 3-1: 7ZXRD0026 (JMA-5312-6/6HS) ..................................................... 3-1 Table 3-2: 7ZXRD0015 (JMA-5322-7/9/6HS, JMA-5332-12) .......................... 3-1 3.1.2 Special Parts .............................................................................................. 3-2 Table 3-3: NKE-2103 (JMA-5312-6/6HS) ....................................................... 3-2 Table 3-4: NKE-2254 (JMA-5322-7/9/6HS) ..................................................... 3-2 Table 3-5: NKE-1130 (JMA-5332-12) .............................................................. 3-2
3.1.3 Circuit Block to be Repaired .................................................................... 3-3 Table 3-6: SCANNER UNIT NKE-2103 (JMA-5312-6/6HS) ............................ 3-3 Table 3-7: SCANNER UNIT NKE-2254 (JMA-5322-7/9/6HS) ......................... 3-3 Table 3-8: SCANNER UNIT NKE-1130 (JMA-5332-12) .................................. 3-4 Table 3-9: DISPLAY UNIT NCD-4530 ............................................................. 3-5
3.2
Illustrated parts breakdown .................................................................3-6

Table 3-10: Table 3-11: Table 3-12: Table 3-13: Table 3-14: Table 3-15: SCANNER UNIT NKE-2103 Parts List (JMA-5312-6/6HS) .......... 3-6 SCANNER UNIT NKE-2254 Parts List (JMA-5322-7/9/6HS) ..... 3-10 SCANNER UNIT NKE-1130 Parts List (JMA-5332-12) .............. 3-15 POWER CONTROL UNIT NQE-3167 Parts List ......................... 3-20 RADAR PROCESS UNIT NDC-1417 Parts List .......................... 3-22 OPERATION UNIT NCE-5171 Parts List .................................... 3-25
4. Replacement Procedure
4.1
4.1.1
Precautions (Scanner Unit) ..................................................................4-1

Precautions for replacing parts in the scanner unit .............................. 4-1
4.2
Scanner Unit NKE-1130 (JMA-5332-12) ...............................................4-2

Remove the cover / NKE-1130 ................................................................. 4-2 Magnetron replacement (M1555) ............................................................. 4-4 Motor replacement (MDBW10823) ........................................................... 4-6 Motor Driver replacement (7EPRD0035, 7EPRD0034) ........................... 4-8 Motor Driver Fan replacement (7BFRD0002) .......................................... 4-9 Modulator Unit Fan replacement (7BFRD0002) .................................... 4-10 Modulation Circuit replacement (CPA-264) .......................................... 4-11 Modulator Unit replacement (NMA-551-1) ............................................. 4-12 Power Supply Circuit replacement (CBD-1682A) ................................ 4-13 T/R Control Circuit replacement (CMC-1205R) ..................................... 4-14 Relay Filter Circuit replacement (CSC-656) .......................................... 4-15 Receiver Unit Replacement (NRG-229) ................................................. 4-16 Encoder replacement (CHT-71A) ........................................................... 4-18 Brake Control Circuit replacement (CCB-655) ..................................... 4-19 Brake Circuit replacement (CFA-255) .................................................... 4-21 Brake Unit replacement (NZR-17) .......................................................... 4-22 Performance Monitor replacement (NJU-84) ........................................ 4-23
4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 4.2.7 4.2.8 4.2.9 4.2.10 4.2.11 4.2.12 4.2.13 4.2.14 4.2.15 4.2.16 4.2.17
4.3
4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 4.3.7 4.3.8 4.3.9 4.3.10 4.3.11 4.3.12
Scanner Unit NKE-2254 (JMA-5322-7/9/6HS) ...................................4-24

Remove the cover / NKE-2254 ............................................................... 4-24 Magnetron replacement (M1568BS) ...................................................... 4-26 Motor replacement (7BDRD0044A, 7BDRD0045A) ............................... 4-28 Motor Control Power Circuit replacement (CBD-1779) ........................ 4-30 Modulator Circuit replacement (CPA-264) ............................................ 4-31 Modulator Unit replacement (NMA-550-1) ............................................. 4-32 Power Supply Circuit replacement (CBD-1682A) ................................. 4-35 T/R Control Circuit replacement (CMC-1205R) ..................................... 4-36 Receiver Unit replacement (NRG-162A) ................................................ 4-38 Encoder replacement (CHT-71A) ........................................................... 4-39 Magnetron Fan replacement (7BFRD0002) ........................................... 4-40 Modulator Unit Fan replacement (7BFRD0002) .................................... 4-42
4.3.13 4.3.14
Brake Circuit replacement (CFA-257) .................................................... 4-44 Performance Monitor replacement (NJU-85) ........................................ 4-45 Remove the cover / NKE-2103 ............................................................... 4-46 Magnetron replacement (MAF1565N) .................................................... 4-47 Motor replacement (7BDRD0048) .......................................................... 4-49 Motor Control Power Circuit replacement (CBD-1779) ........................ 4-50 Modulator Circuit replacement (CME-363) ............................................ 4-51 Power Supply Circuit replacement (CBD-1783) ................................... 4-52 Receiver Unit replacement (NRG-610) .................................................. 4-53 Encoder replacement (CHT-71A) ........................................................... 4-55 Brake Circuit replacement (CFA-252) .................................................... 4-56 Performance Monitor replacement (NJU-85) ........................................ 4-57 Bezel Kit replacement (MPXP43590) ..................................................... 4-58 LCD Panel replacement (CML-771) ........................................................ 4-60 Brilliance Control Circuit replacement (CCK-989) ............................... 4-63 Interface Circuit Board replacement (CMH-2227) ................................ 4-65 Inverter Circuit replacement (CBF-38) .................................................. 4-67 Blower Circuit replacement (CBP-173A) ............................................... 4-68
4.4
Scanner Unit NKE-2103 (JMA-5312-6/6HS) .......................................4-46
4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6 4.4.7 4.4.8 4.4.9 4.4.10
4.5
4.5.1 4.5.2 4.5.3 4.5.4 4.5.5 4.5.6
Display Unit : LCD Monitor NWZ-173 ................................................4-58
4.6
Display Unit : Radar Process Unit NDC-1417 ...................................4-69

Power Supply Circuit (NBD-818A) ......................................................... 4-69 I/F Unit replacement (NQA-2123) ........................................................... 4-70 Radar Process Circuit replacement (CDC-1332) .................................. 4-73 Battery replacement (CR2032) ............................................................... 4-76 ARPA/ATA Process Circuit replacement (NCA-877WA/877A) ............ 4-78 AIS Process Circuit replacement (NQA-2103) ...................................... 4-79 GYRO Interface Unit replacement (NCT-59A) ....................................... 4-81 GYRO Interface Circuit Fuses replacement (MF51NR-0.5A) ............... 4-83 Terminal Board replacement (CQD-1937A) .......................................... 4-85 Radar Process Unit Fan replacement (7BFRD0005) ............................ 4-86 Oeration Circuit replacement (CCK-979) .............................................. 4-87 Interface Circuit replacement (CQC-1204) ............................................ 4-88 Trackball replacement (CCK-1000) ........................................................ 4-90
4.6.1 4.6.2 4.6.3 4.6.4 4.6.5 4.6.6 4.6.7 4.6.8 4.6.9 4.6.10
4.7
4.7.1 4.7.2 4.7.3
Display Unit : Operation Unit NCE-5171 ...........................................4-87
5. Updating Programs
5.1
5.1.1 5.1.2
Main program updating procedures ....................................................5-1

Required items .......................................................................................... 5-1 Updating procedures ................................................................................ 5-1
5.2
5.2.1 5.2.2
AIS processing circuit updating procedure .......................................5-2

Required items .......................................................................................... 5-2 Updating procedure .................................................................................. 5-2
5.3
Version check procedures ...................................................................5-3
6. Troubleshooting
6.1
6.1.1 6.1.2 6.1.3 6.1.4 6.1.5 6.1.6 6.1.7
Operation Tests .....................................................................................6-1

Open the Test Menu (self test) ................................................................. 6-1 Self-diagnosis function (self test) ........................................................... 6-2 Display test (Monitor Test) ....................................................................... 6-4 Operation Unit test (Keyboard Test) ....................................................... 6-4 Performance Monitor (MON Display) ...................................................... 6-5 System alarm log display (System Alarm Log) ...................................... 6-6 System information display (System Information) ................................ 6-6
6.2
Scanner Unit error messages ..............................................................6-7

TXRX (SSW Off) ......................................................................................... 6-7 TXRX (MHV) ............................................................................................... 6-7 TXRX (Reverse) ......................................................................................... 6-9 TXRX (Heater) ............................................................................................ 6-9 TXRX (Video) ........................................................................................... 6-11 TXRX (Trigger) ......................................................................................... 6-12 TXRX (Fan1) ............................................................................................. 6-13 TXRX (Fan2) ............................................................................................. 6-13 TXRX (AZI) ............................................................................................... 6-14 TXRX (HL) ................................................................................................ 6-16 TXRX (Data) ............................................................................................. 6-17 Keyboard (Data), Keyboard (Data2) ....................................................... 6-19 ISW (Data) ................................................................................................ 6-19 PROC (Trigger) ........................................................................................ 6-20 PROC (AZI) ............................................................................................... 6-21 PROC (HL) ................................................................................................ 6-22 PROC (Video) ........................................................................................... 6-23 PROC (INT) ............................................................................................... 6-24 Fan (LCD) ................................................................................................. 6-25 TT (Boot) .................................................................................................. 6-25 ASIC1 to RADAR ..................................................................................... 6-26 AIS PROC (Data) ...................................................................................... 6-26 GYRO I/F (Data) ....................................................................................... 6-27 Battery Low .............................................................................................. 6-27 Battery Dead ............................................................................................ 6-28 GYRO I/F (GYRO) .................................................................................... 6-29 Heading (Data) ......................................................................................... 6-29 Position (Data) ......................................................................................... 6-30 Date (Data) ............................................................................................... 6-31 GPS (Status) ............................................................................................ 6-32 Speed (Log) ............................................................................................. 6-32 Speed (2AXG), Speed (2AXW) ................................................................ 6-33 Speed (GPS) ............................................................................................ 6-34 AIS (Data) ................................................................................................. 6-34 AIS Alarm *** ............................................................................................ 6-35
6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.2.9 6.2.10 6.2.11
6.3
Display Unit error messages ..............................................................6-19
6.3.1 6.3.2 6.3.3 6.3.4 6.3.5 6.3.6 6.3.7 6.3.8 6.3.9 6.3.10 6.3.11 6.3.12 6.3.13 6.3.14
6.4
Error messages related to external input/output .............................6-29
6.4.1 6.4.2 6.4.3 6.4.4 6.4.5 6.4.6 6.4.7 6.4.8 6.4.9 6.4.10
6.4.11 6.4.12 6.4.13 6.4.14 6.4.15 6.4.16
Depth (Data) ............................................................................................. 6-36 TEMP. (Data) ............................................................................................ 6-37 Wind (Data) .............................................................................................. 6-38 Current (Data) .......................................................................................... 6-39 ROT (Data) ............................................................................................... 6-40 RSA (Data) ............................................................................................... 6-41 Screen remains dark even when brightness dial turned to maximum 6-42 The brightness nonuniformity is visible on the LCD panel at night condition ................................................................................................. 6-43 Screen sometimes shows display and sometimes not ....................... 6-43 The power can not be turned on ............................................................ 6-44 Track ball does not move cursor ........................................................... 6-44 "Scanner Rotating" message displayed, Scanner Unit does not stop when transmission stops ............................................................. 6-45 Display unit layout shown on inter switch menu is mirror image of actual layout ........................................................................................... 6-45 Displayed echo does not match distance / azimuth of actual ship .... 6-45 Cannot use CompactFlash card ......................................................... 6-46 A line appears that you do not remember inputting. ........................... 6-47 Cannot display initial acquisition mark ................................................ 6-47 Cannot connect to external equipment for NMEA output ................... 6-48 Cannot display true bearing ................................................................... 6-49 Blurry image on the remote display ...................................................... 6-50
6.5
6.5.1 6.5.2 6.5.3 6.5.4 6.5.5 6.5.6 6.5.7
Sample Problems : Internal Circuit ...................................................6-42
6.5.8 6.5.9 6.5.10 6.5.11
6.6
6.6.1 6.6.2 6.6.3
External equipment .............................................................................6-48
7. Drawings
7.1 Outline Drawings ...................................................................................7-1
Fig.7-1: Fig.7-2: Fig.7-3: Fig.7-4: Fig.7-5: Fig.7-6: Fig.7-7: Fig.7-8: Fig.7-9: Fig.7-10: Fig.7-11: Fig.7-12: Fig.7-13: Fig.7-14: SCANNER UNIT NKE-1130 (JMA-5332-12) ...................................... 7-1 SCANNER UNIT NKE-2254-7 (JMA-5322-7) ..................................... 7-2 SCANNER UNIT NKE-2254-9 (JMA-5322-9) ..................................... 7-3 SCANNER UNIT NKE-2254-6HS (JMA-5322-6HS) ........................... 7-4 SCANNER UNIT NKE-2103-6 (JMA-5312-6/6HS) ............................. 7-5 RADAR PROCESS UNIT NDC-1417 .................................................. 7-6 LCD MONITOR NWZ-173 ................................................................... 7-7 LCD MONITOR NWZ-173 with stand MPBC42446 (option) ............ 7-8 OPERATION UNIT NCE-5171 ............................................................ 7-9 POWER SUPPLY NBA-5111 (JMA-5332-12 : standard, JMA-5322-7/9/6HS, JMA-5312-6/6HS : option) ............................. 7-10 JUNCTION BOX NQE-3151A (JMA-5332-12) .................................. 7-11 INTERSWITCH UNIT NQE-3141-4A (option) .................................. 7-12 INTERSWITCH UNIT NQE-3141-8A (option) .................................. 7-13 POWER CONTROL UNIT NQE-3167 (option) ................................. 7-14 General System Diagram of RADAR, Type JMA-5332-12 ............ 7-15 General System Diagram of RADAR, Type JMA-5322-7/9/6HS ... 7-16 General System Diagram of RADAR, Type JMA-5312-6/6HS ...... 7-17
7.2
General System Diagram ....................................................................7-15

Fig.7-15: Fig.7-16: Fig.7-17:
7.3
Terminal Board Connection Diagram ................................................7-18

Fig.7-18: Fig.7-19: Fig.7-20: Terminal Board Connection Diagram of RADAR, Type JMA-5332-12 .......................................................................... 7-18 Terminal Board Connection Diagram of RADAR, Type JMA-5322-7/9/6HS ................................................................. 7-19 Terminal Board Connection Diagram of RADAR, Type JMA-5312-6/6HS .................................................................... 7-20 Internal Connection Diagram of SCANNER UNIT NKE-1130 (100/100/115V, JMA-5332-12) ......................................................... 7-21 Internal Connection Diagram of SCANNER UNIT NKE-1130 (220/230/240V, JMA-5332-12) ......................................................... 7-22 Internal Connection Diagram of SCANNER UNIT NKE-2254-7/9/6HS (JMA-5322-7/9/6HS) ........................................ 7-23 Internal Connection Diagram of SCANNER UNIT NKE-2103-6/6HS (JMA-5312-6/6HS) .............................................. 7-24 Internal Connection Diagram of RADAR PROCESS UNIT NDC-1417 ......................................................................................... 7-25 Internal Connection Diagram of LCD MONITOR NWZ-173 .......... 7-26 Internal Connection Diagram of INTERFACE UNIT NQA-2123 .... 7-27 Internal Connection Diagram of OPERATION UNIT NCE-5171 .... 7-28 Internal Connection Diagram of JUNCTION BOX NQE-3151A (JMA-5332-12) ................................................................................. 7-29 Circuit Schematic of CQD-1937A ................................................... 7-30 Circuit Schematic of CMH-2201 page 1 ......................................... 7-31 Circuit Schematic of CMH-2201 page 2 ......................................... 7-32 Circuit Schematic of CMH-2201 page 3 ......................................... 7-33
7.4
Internal connection Diagram ..............................................................7-21

Fig.7-21: Fig.7-22: Fig.7-23: Fig.7-24: Fig.7-25: Fig.7-26: Fig.7-27: Fig.7-28: Fig.7-29:
7.5
Circuit Schematic ................................................................................7-30

Fig.7-30: Fig.7-31: Fig.7-32: Fig.7-33:
Section 1 System Overview
1.1 1.2 1.3 1.4
Overview ................................................................................................1-1 Scanner Unit ..........................................................................................1-2 Display Unit ...........................................................................................1-3 Main Function ........................................................................................1-4
INDEX > 1.System Overview > 1.1 Overview
1.1
Overview
This system is a radar system for vessels that complies with the performance standards of the International Maritime Organization (IMO). The system consists of a scanner unit for transmitting and receiving radio waves, a transmitter-receiver unit that generates signals for transmission and amplifies received signals, and a display unit that removes unwanted waves and displays the radar image. The radio waves transmitted via the system's magnetron transmitter are pulse modulated waves in either 3 GHz (S band) or 9.4 GHz (X band). In addition to the basic radar functions, the system features a number of functions that support maritime safety, such as a radar track display function, a target tracking function, and an automatic identification system (AIS) information display function.
1-1
INDEX > 1.System Overview > 1.2 Scanner Unit
1.2
Scanner Unit
The transmitter-receiver unit generates radar signals for transmission and amplifies and demodulates received signals. It sends the radar video signals it obtains to the display unit along with the transmission timing signals and antenna rotation signals. Three types of transmitter-receiver unit are available, which are suited to different uses: 1) X band 10 kW type: Compact and lightweight
Fig.1-1: X-10kW Scanner Unit
2)
X band 25 kW type: High resolution, high sensitivity
Fig.1-2: X-25kW Scanner Unit
3)
S band 30 kW type1 : All-weather type
Fig.1-3: S-30kW Scanner Unit
The X band 25 kW type and the S band 30 kW type are available as either a 2-unit type, in which the transmitter-receiver unit is built into the scanner unit, or a 3unit type, which has a separate transmitter-receiver unit to be installed inside the cabin. The X band 10 kW type is only available as a 2-unit type.
1.The S band 30 kW type needs a junction box that supplys AC power to a scanner motor.
1-2
INDEX > 1.System Overview > 1.3 Display Unit
1.3
Display Unit
The display unit processes the radar signals it receives from the transmitterreceiver unit, removing unwanted waves, and draws and displays radar images for the specified observation range. The user stands in front of the display unit to operate the radar, using the various switches and the track ball on the operation unit, and observes conditions around the vessel from the radar image shown in the display. The display unit consists of below:
Fig.1-4: Process unit (NDC-1417)
Fig.1-5: LCD monitor (NWZ-173)
Fig.1-6: Operation unit (NCE-5171)
1-3
INDEX > 1.System Overview > 1.4 Main Function
1.4
Main Function
This system provides radar performance in compliance with IMO performance standard MSC.192(79), offering the following functions:
1)
Sensitivity adjustment, Sea clutter and rain snow clutter suppression Interference removal Various navigation tools (cursor, VRM, EBL, parallel line cursor) Own vessel track display User map creation and display Radar track display Target tracking AIS information display Inter switch (option)
2) 3) 4) 5) 6) 7) 8) 9)
10) Self-diagnosis 11) Radar performance monitoring (performance monitor)
1-4
Section 2 System Configulation
2.1
Configuration .........................................................................................2-1
2.1.1 Antenna and transmitting power ............................................................. 2-1 Table 2-1: Antenna and transmitting power ................................................... 2-1 2.1.2 Radar configuration and ship's mains .................................................... 2-1 Table 2-2: Radar configuration and ship's mains .......................................... 2-1
2.2 2.3
2.3.1 2.3.2
Power System DIagram ........................................................................2-3 Function System Diagram ....................................................................2-6

Scanner unit .............................................................................................. 2-6 Display Unit ............................................................................................... 2-9
2.4
I/O Specification ..................................................................................2-13

Table 2-3: Table 2-4: Table 2-5: Table 2-6: TB4310 (Used in the connection between the scanner unit.) ... 2-13 TB4301 (Used in the connection with the ISW unit.) ................. 2-14 TB4302 (Connected when outputting radar images to external equipment.) ................................................................................... 2-15 TB4303 (Used in the connection with the external equipment.) ........................................................................................................ 2-16
2.5
2.5.1
DIP-SW / Jumper Selection ................................................................2-17

I/F Circuit CMH-2201 ............................................................................... 2-17
2.5.2 2.5.3 2.5.4 2.5.5 2.5.6
GYRO I/F Unit NCT-59A .......................................................................... 2-19 Radar Process Circuit CDC-1332 ........................................................... 2-23 AIS Process CircuitNQA-2103 ............................................................ 2-23 ARPA/ATA Process Circuit NCA-877WA/877A ..................................... 2-24 T/R Control Circuit CMC-1205R ............................................................. 2-25
INDEX > 2.System Configulation > 2.1 Configuration
2.1
2.1.1
Radar Model
JMA-5312-6 JMA-5312-6HS JMA-5322-7 JMA-5322-9 JMA-5322-6HS JMA-5332-12
i.
Configuration
Antenna and transmitting power
Table 2-1: Antenna and transmitting poweri
2
Rate of rotation 27rpm 48rpm 24rpm 24rpm 48rpm 24rpm
Antenna type
6ft slot antenna 6ft slot antenna 7ft slot antenna 9ft slot antenna 6ft slot antenna 12ft slot antenna
Transmitted output power
Band
X X X X X S
Category
CAT 2 CAT 2H CAT 2 CAT 2 CAT 2H CAT 2
10kW 10kW 25kW 25kW 25kW 30kW
The transmission format for all models is P0N.
2.1.2
Radar configuration and ship's mains

Table 2-2: Radar configuration and ship's mains
Model name
JMA-5312-6 JMA-5312-6HS JMA-5322-7 JMA-5322-9 JMA-5322-6HS JMA-5332-12
Scanner unit
NKE-2103-6 NKE-2103-6HS NKE-2254-7 NKE-2254-9 NKE-2254-6HS NKE-1130
Performance monitor NJU-85 NJU-85 NJU-85 NJU-85 NJU-85 NJU-84
Display unit
Ship's mains
NCD-4530 NCD-4530 NCD-4530 NCD-4530 NCD-4530 NCD-4530 NQE-3151Aii
24VDC 24VDC 24VDC 24VDC 24VDC 24VDC ( use NBA-5111i ) 100/110/115VAC 220/230/240VAC 1,50/60Hz
i. The JMA-5332-12 needs AC power for the Radar Process Unit (Rectifier Unit NBA-5111). ii. Specify 100-115VAC or 220-240VAC 1 50/60Hz on the scanner unit specification with order.
2-1
INDEX > 2.System Configulation > 2.1 Configuration
1)
There are two specifications, 100-115 VAC 50/60Hz 1 and 220240 VAC 50/60Hz 1, available for the drive motor for scanner unit types NKE-1130. Specify which power source specification you require when you place your order. For scanner unit types NKE-2254/2103, the drive motor is compatible with both 100-115 VAC 50/60Hz 1 and 220-240 VAC 50/60Hz 1, so there is no need to specify a power source specification. As an option, a deicing mechanism (neck heater) is provided for scanner units with the letter "D" at the end of the scanner unit model name. The neck heater is only available in a 100-115 VAC 50/60Hz 1 specification, and it cannot be fitted to the NKE-2103. The name plates of the various devices appear in English as follows:
Antenna (scanner unit) Display unit
SCANNER UNIT DISPLAY UNIT
2)
3)
4)
5)
The DISPLAY UNIT NCD-4530 has a separate structure consisting of the following:
LCD MONITOR UNIT CONTROL UNIT
NWZ-173 NCM-853
6)
The control unit NCM-853 is consisting of the following

RADAR PROCESS UNIT OPERATION UNIT
NDC-1417 NCE-5171
2-2
2.2
F3 Filter Motor Control Motor
F2 Relay PWR SENSE Filter AVR
internal circuit power
SCANNER UNIT NKE-2103/2254 P12V 4A 12V AVR Analog Analog 4A Logic 7A Logic POWER-SW Poly-SW Poly-SW 0.5A 0.5A OPERATION UNIT NCE-5171 To GPS (SW) +12V 1.0A +5V AVR +3.3V AVR -12V 0.2A LCD MONITOR NWZ-173 PWR CONT PWR-ON
INDEX > 2.System Configulation > 2.2 Power System DIagram
Power System DIagram
Fig.2-1: Power System Diagram of RADAR, Type JMA-5312-6/6HS, JMA-5322-7/9/6HS
2-3
DC24V +30% -10%
Filter
RADAR PROCESS UNIT NDC-1417
AC100/110/115V 50/60Hz 1 AC220/230/240V 50/60Hz 1 Filter RECTIFIER UNIT NBA-5111 F3 Relay PWR SENSE SCANNER UNIT NKE-1130 P12V 4A Filter 12V AVR +12V 1.0A +5V AVR +3.3V AVR -12V 0.2A Analog Analog 4A Logic 7A Logic POWER-SW Poly-SW Poly-SW RADAR PROCESS UNIT NDC-1417 0.5A 0.5A LCD MONITOR NWZ-173 PWR CONT PWR-ON Filter AVR
JUNCTION BOX NQE-3151A
Motor Control
Motor
internal circuit power
Fig.2-2: Power System Diagram of RADAR, Type JMA-5332-12
2-4
DC24V
OPERATION UNIT NCE-5171 To GPS (SW)
The electrical schematic diagram for the system is shown in Fig.2-1, Fig.2-2. The ship's DC power supply is input via a line filter on I/F circuit CMH2201 and a circuit breaker to power supply circuit CBD-1665A, generating the required voltage. Each power supply circuit is a highly efficient switching power supply circuit. The system is equipped with overvoltage protection. If the input voltage exceeds DC42V, power supply circuit CBD-1665A cuts power supply and if the input voltage exceeds DC50V, the circuit breaker trips to prevent the excessive voltage from being applied to the system. The setting for the input voltage is made on the power supply circuit CBD-1665A. The +12Vp power supply operates even when the operating unit is turned off. This power supply is used in functions such as the control circuit of the power supply circuit and the inter switch control function. When the power switch of the operating unit is turned on, the power supply used in the system is activated and outputs power at the following voltages: +5V/ +3.3V/+12V/-12V/monitor power, then the system starts. The +5V/+3.3V voltages are used primarily by the control circuit ICs. The +12V/-12V voltages are primarily used in the external interface circuit. The power supply output relay for the scanner are turned on and off independently of the power for the system itself. When the scanner unit power on control signal is input from the inter switch unit from the inter switch function, the power supply output relay for the scanner come on. Where the inter switch function is not used, these actions are linked to the power switch of the operating unit. Each power supply output has output over current protection, so that if there is a short circuit of the load or the rated output is exceeded, protective functions are activated and shut down the output.
2-5
INDEX > 2.System Configulation > 2.3 Function System Diagram
2.3
2.3.1
Function System Diagram

Scanner unit
SLOT ANTENNA MOTOR

B101
Scanner Unit NKE-2103/2254 ENCODER

A,B,Z
ROTARY JOINT FILTER
MAG
V101
DIODE LIMITER
MIC( 2103) or RF AMP ( 2254)
PULSE TRANS
SWITCHING CIRCUIT
PC 201
DUMMY LOAD
Tune Control
Receiver Bandwidth Control Tx Trigger/Pulse Width
IF AMP
MH GENERATOR
VIDEO AMP INTERFACE CIRCUIT AVR

Rotation Control Status
POWER SUPPLY CIRCUIT PC 1001
DC +24V Speed control
MOTOR CONTROL POWER

PC1501
SAFETY SWITCH
S101
BP/BZ VD TI MTR+/-
Fig.2-3: Function Block Diagram of Scanner unit, Type NKE-2103/2254
2-6
SLOT ANTENNA
ERROR
Scanner Unit NKE-1130 ENCODER

A,B,Z
MOTOR
B101
ROTARY JOINT FILTER
MOTOR DRIVER
PC1501
2
DIODE LIMITER
RECEIVER Tune Control
MAG
V101
PULSE TRANS
SWITCHING CIRCUIT
PC201
DUMMY LOAD
RF AMP
Receiver Bandwidth Control
IF AMP
Tx Trigger/Pulse Width
MH GENERATOR
VIDEO AMP
POWER SUPPLY CIRCUIT
AVR
Relay Control
INTERFACE CIRCUIT PC1101

Status
MOTOR RELAY
PC1201
PC 1001
SAFETY SWITCH
S101
Fig.2-4: Function Block Diagram of Scanner unit, Type NKE-1130
Fig.2-3, Fig.2-4 shows the function system diagram for the scanner unit. When the power supply in the display unit starts, the power supply circuit in the scanner unit activates and power is supplied to the circuits in the scanner unit. Once the power supply starts, the CPU in the interface circuit starts and perform initial settings. Then the preheating of the magnetron begins, and the scanner unit waits for a communication signal to be sent from the display unit. When it receives the communication signal from the display unit, a communication link is established, and the scanner unit is subsequently controlled from the display unit. While the magnetron is preheating, the interface circuit sets the operation of the various circuits in the scanner unit according to the initial setting values it receives from the display unit. When the preheating is complete, the scanner unit notifies the display unit. When the user performs the operation to start transmission, the display unit sends the transmission start command via the communication line and the scanner unit starts the rotation of the antenna motor and begins transmission.
2-7
A transmission timing pulse is generated in the interface circuit, which is input to the modulator switching circuit for high voltage switching. The pulse transformer further increases the voltage of the high-voltage pulse, and the high voltage is applied to the magnetron. In this way, pulse-modulated microwaves are obtained. The pulse width and the pulse-repetition frequency are specified by means of control commands from the display unit. The radar wave passes through a duplexer circuit that uses a circulator and then through a rotary joint, before being transmitted into the air from the antenna. A signal reflected from a target is input from the antenna to the receiving block using the duplexer function. The received signal is amplified before being converted to the IF frequency, after which logarithmic detection is performed and the signal becomes a radar video signal. If the receiving tuning function is set to the auto mode, the interface circuit processes the received signal and automatically controls the tuning voltage so as to match the optimum local frequency. When the interface circuit turns on the scanner unit relay, DC power is supplied to the motor driver circuit and the antenna motor rotates. If the safety switch is off, the power supplied to the motor driver is forcibly shut off, stopping the rotation of the antenna motor. The beam azimuth of the antenna is detected by the encoder. When the radiator is subjected to external force of wind (corresponding wind speed is greater than 51.5m/s) that exceed the ability to drive the scanner unit, the scanner unit stop to drive the motor. Because a built-in overload protection circuit is activated. If the scanner unit rotates by the wind in a counterclockwise direction, the TXRX[Reverse] alarm will be appeared, and stop to transmit. If the scanner unit rotates by the wind in a clockwise direction, the scanner unit stop to drive the motor. Therefore the TXRX[AZI] alarm will be appeared when the wind is calm down. When the corresponding wind speed is less than or equal to 51.5m/s, the break circuit (in the scanner unit) can reduce the scanner rotation speed to 11rpm less than, therefore the radar can transmit normally.
2-8
2.3.2
SLOT ANTENNA ENCODER

A,B,Z
Scanner Unit NKE-2103/2254
MOTOR FILTER Operation Unit NC E-5171

TrackBall MULTI RAIN SEA GAIN
B101
ROTARY JOINT
LCD Monitor NWZ-173
MAG
V101
DIODE LIMITER
Display Unit
PULSE TRANS
Tune Control
DUMMY LOAD
Buzzer Encoder
MIC(2103) or RF AMP (2254)
19inch LCD
EBL VRM
CPU
Key Matrix
SWITCHING CIRCUIT
PC201
IF AMP
NOTE: Performance monitor, ARPA/ATA Process Unit, AIS Process Unit and GYRO Interface Unit must be fitted on ships compliant to IMO.
MH GENERATOR
VIDEO AMP PWR SW 2 P1 V +1 V 2 INTERFACE CIRCUIT AVR

Rotation Control Sta tus
POWER SUPPLY CIRCU IT
RS422 I/F
ISW unit
DC+24V
Relay
PWRCNT
PB Z /B DV IT RT M / + T NC R W P
+12V NMEA I/F NMEA I/F NMEA I/F NMEA I/F SEL
SIO SIO SIO SIO
GPS
Main CPU Communication User I/F Main control
PC
NAV2
CPU AIS OPTION
DDR SDRAM work
s u23i b bt
Fig.2-5: Function system diagram of display unit, Type JMA-5312-6/6HS, JMA-5322-7/9/6HS

SAFETY SWITCH
S101 BP/BZ VD TI MTR+/PC1501 B GR +1 V 2 I/F Graphics ASIC Scan convert Scan correlation Trail process ARPA DSP SEL PWRCNT RS485 I/F Sweep memory MTR+/Sub CPU OPTION Frame memory Radar Echo Radar Trails Frame memory Map Graphics Map draw Graphics draw Analog RGB External Display FROM program SRAM Back-up
PC1001
2-9
RS422 I/F Signal Proc ASIC ADC ISW SEL STC/FTC/CFAR IR/AVE/GZ alarm Filter
Speed control
MOTOR CONTROL POWER
Radar Draw ASIC
DC24V -10% +30%
Power Supply
P12V +12V -12V +5V +3.3V
OPTION GYRO I/F
GYRO LOG
GPS COMPASS
NMEA I/F
NAV1
Radar Process Unit NDC-1417
SLOT ANTENNA ENCODER

A,B,Z
Scanner Unit NKE-2103/2254
MOTOR
B101
ROTARY JOINT
FILTER Operation Unit NCE-5171

TrackBall MULTI
Tune Control MIC(2103) or RF AMP (2254)
LCD Monitor NWZ-173
MAG
RAIN SEA GAIN
V101
DIODE LIMITER
PULSE TRANS
Buzzer Encoder
DUMMY LOAD CPU

Key Matrix IF AMP EBL VRM
19inch LCD
SWITCHING CIRCUIT
PC201
MH GENERATOR
VIDEO AMP PWR SW P12V +12V INTERFACE CIRCUIT RS422 I/F
POWER SUPPLY CIRCU IT Sta tus
AVR
Rotation Control
ISW unit
DC+24V
GPS COMPASS
NMEA I/F
Sub CPU
Fig.2-6: Function system diagram of display unit, Type JMA-5332-12

I/F BP/BZ VD TI MTR+/PWRCNT S101 BP/BZ VD TI MTR+/RGB
PC1001
+12V
SIO SIO SIO SEL SIO
GPS
NMEA I/F
Main CPU Communication User I/F Main control
PC
NMEA I/F
NAV2
NMEA I/F
CPU AIS OPTION
DDR SDRAM work
32bit bus
2-10
PWRCNT RS422 I/F Signal Proc ASIC ADC ISW SEL STC/FTC/CFAR IR/AVE/GZ alarm ARPA DSP SEL PWRCNT RS485 I/F Sweep memory MTR+/OPTION
Speed control
MOTOR CONTROL POWER
SAFETY SWITCH
PC1501
Relay
Radar Draw ASIC Scan convert Scan correlation Trail process
Graphics ASIC Map draw Graphics draw Analog RGB External Display
DC24V -10% +50%
Filter
Power Supply
P12V +12V -12V +5V +3.3V
OPTION
GYRO LOG
GYRO I/F
Frame memory Radar Echo Radar Trails
Frame memory Map Graphics
FROM program
SRAM Back-up
NAV1
NMEA I/F
Radar Process Unit NDC-1417
+12V
The functional system diagram of the system's display unit is shown in Fig.2-6. A. Starting the System Turning on the power switch of the operating unit starts the power supply circuit CBD-1655A, and the various power supply voltages are supplied to the I/F circuit CMH-2201 and to the radar process circuits. The CPUs in the display unit also start and perform the initial settings. After the power is turned on, the local CPU in the radar process circuit CDC1332, the graphic CPU, the CPU in the AIS processing circuit CDC-1325 and the operation CPU in the operation circuit CCK-979 are released from their reset status, perform the initialization of the respective hardware items to which they are connected, and wait for control commands from the main CPU. The main CPU is released from the reset status and initializes the radar image/ display function before initializing the entire system. First, it send initial settings commands to the local CPU to initialize the radar signal settings, and it sends a communication initialization command to the operating unit CPU to initialize the operation functions. The main CPU also writes a program to the memory in the DSP of the ARPA process circuit to start the DSP and issue an initialization command to the CPU in the AIS process circuit to initialize the AIS process circuit. After that, the main CPU sets the internal status according to the sensor data input from the various communication lines, such as the GYRO I/F and GPS, and issues an initialization command to the scanner unit via the communication line to initialize the scanner unit. This concludes the initialization of the system. B. Circuit Functions TThe GYRO I/F unit NCT-59A processes the gyro signal, which is in the synchro or step format, calculates the true azimuth, and sends the true azimuth data to the radar process circuit at regular intervals using serial communication. As long as the GYRO I/F unit is receiving the gyro signal, it is supplied with power and the CPU operates even if the display unit power is turned off. Therefore, even if the display unit power is turned off, the GYRO I/F circuit can continue to calculate the true azimuth. The operating circuit CPU detects the operating status of the switches and dials of the operation panel and sends the operation data to the main CPU through the communication line. The radar signal process circuit in the radar process circuit digitalizes the radar signals it receives from the scanner unit (the radar video signal, the transmission timing signal, and the antenna rotation signal), suppresses unwanted waves, and draws and displays a radar image in accordance with the display screen.
2-11
The ARPA process circuit receives the radar signal data, with the unwanted waves suppressed by the radar signal process circuit, and performs target tracking. The results of the tracking are sent to the main CPU in the radar process circuit. The AIS process circuit processes the AIS communication data input from an external device, manages the database of all the AIS targets received, and send the information on important targets to the main CPU. Based on this information, the main CPU displays the AIS targets and necessary information on the radar screen. The I/F circuit contains a built-in interface circuit for the external equipment, performs level conversion for the various signals, and connects to the radar process circuit. The terminal board circuit is an interface between the I/F circuit and external device. C. Basic Radar Operations When the preheating of the magnetron of the scanner unit is complete, the display unit goes on standby. Pressing the TX/STBY button on the operation unit places the system in transmission status. The main CPU issues a start transmission command to the scanner unit, the scanner unit starts transmitting, and the antenna starts to rotate. The radar signals sent by the scanner unit are input to the radar process circuit via the I/F circuit. Unwanted waves are suppressed and a radar image suited to the display screen is displayed. The switches and dials on the operation unit can be used to change the settings of the signal processing in the radar process circuit and the screen display, the results of which are immediately reflected in the radar image display. D. Inter Switch Function The inter switch NQE-3141 allows the user to freely switch the connections between multiple display units and the scanner unit, so that even if there is a problem with one display unit, the operation of the system as a whole is maintained. For example, without the inter switch function, if a problem occurred in the No.1 (S band) display unit, it would become impossible to use the S band radar, which would affect maritime safety in adverse weather conditions. With the inter switch function, however, it is possible to connect the functioning No. 1 scanner unit to the No. 2 display unit, and continue to use S band radar. The inter switch is easily operated from the radar screen. The main CPU of the radar process circuit automatically detects, when the system is started, whether or not there is an inter switch. If there is, it operates in the inter switch mode. If there is no inter switch, or if the inter switch or its cable is damaged, preventing the inter switch from being detected, the main CPU automatically operates in the standalone mode.
2-12
INDEX > 2.System Configulation > 2.4 I/O Specification
2.4
I/O Specification
This section explains the signals connected to the terminal board circuit CQD1937A.
Table 2-3: TB4310 (Used
in the connection between the scanner unit.)

DESCRIPTION APPLICATION
TXRX
PIN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
NAME
MOTORMOTORTRXMOTOR+ MOTOR+ TRX+ GND +12V MTRMTR+ BZE BZ BPE BP TRGE TRG VDE VD
RS485 RS485 470 pull-up
470 pull-up
180 input
50 input
2-13
in the connection with the ISW unit.)

DESCRIPTION APPLICATION
ISW
PIN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
NAME
PWRINPWRIN+ PWROUTPWROUT+ VDINE VDIN VDOUTE VDOUT TRGINE TRGIN TRGOUTE TRGOUT BPINE BPIN BPOUTE BPOUT BZINE BZIN BZOUTE BZOUT MTRINE MTRINMTRIN+ MTROUTE MTROUTMTROUT+
50 input
50 output
180 input
+5V push-pull output
470 pull-up
Open-collector output
470 pull-up
Open-collector output GND RS485 RS485 GND RS485 RS485
2-14
Table 2-5: TB4302 (Connected
when outputting radar images to external equipment.)

DESCRIPTION
180 input RADAR +5V push-pull output (SLAVE)
PIN
1 2 3 4 5 6 7 8 9 10
NAME
RBVDE RBVD TRGOE TRGO BPOE BPO BZOE BZO VDOE VDO
APPLICATION
RADAR BUOY
50 output
2-15
in the connection with the external equipment.)

DESCRIPTION
GND IEC61162-1/2 output
PIN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
NAME
NAV1TXDE NAV1TXDNAV1TXD+ NAV1RXDE NAV1RXDNAV1RXD+ GPSTXDGPSTXD+ GPSRXDGPSRXD+ NAV2RXDNAV2RXD+ ARPATXDARPATXD+ ARPAALMARPAALM+ SYSALMSYSALM+ EVENTEVENT+ HDGRXDHDGRXD+
APPLICATION
AIS
GND IEC61162-1/2 input
IEC61162-1 output
GPS
IEC61162-1 input
IEC61162-1 input
LOG
IEC61162-1/2 output dry contact output dry contact output GND 220 pull-up input IEC61162-1/2 input (N.C.)
TT
ALARM SYSTEM
(N.C.)
HEADING SENSOR
2-16
INDEX > 2.System Configulation > 2.5 DIP-SW / Jumper Selection
2.5
2.5.1
Jumper settings
DIP-SW / Jumper Selection

I/F Circuit CMH-2201
Jumper posts are mounted at the locations shown in the figure to the right. 1) JP401,JP404
ISW operation mode switching

1-2: ISW enable 2-3: ISW automatic recognition (factory default) OPEN: ISW disable
JP404
JP401
2)
JP402
Contact signal(SYSALM) output polarity switching

1-2: NORMALY OPEN 2-3: NORMALY CLOSE (factory default)
JP402 JP403
3)
JP403
JP405 JP406
Contact signal(ARPAALM) output polarity switching

1-2: NORMALY OPEN 2-3: NORMALY CLOSE (factory default)
Fig.2-7: CQD-2097 Jumpers
2-17
4)
JP405, JP406
J8(DSUB-9P) output switching

1-2: RS232C (factory default) 2-3: RS422
By switching the position of the jumper plug, it is possible to output transmitted and received signals level RS232C or RS422 from the J8 (DSUB-9P). PIN configuration is bellow.
PIN RS232C 1 RESERVEi 2 RXD 3 TXD 4 RESERVEi 5 GND 6 NC 7 RESERVEi 8 RESERVEi 9 NC
i.
RS422 RXDRXD+ TXD+ TXDGND NC RESERVEi RESERVEi NC
Do not connect to external device
2-18
2.5.2
GYRO I/F Unit NCT-59A

DIP-SW/jumper selection
Fig.2-8: NCT-59A DIPSW
1)
TB100
Not used. To be kept at the factory default setting, alteration prohibited. 2) TB105
Gyro input low voltage.

1-2: Normal setting (factory default setting) 2-3: Gyro low voltage (CD56 lights at 22 Vdc or less. However, the gyro I/ F circuit of the JMA-5300MK2 operates on power supplied from the display unit even when the display unit is turned off. Thus, there is no particular need to switch (although it will still operate if it is switched). It is necessary to switch if using the JMA-5300.)
3)
TB106, TB107, TB108, TB109
unmounted 4) TB401-403
1-2: Normal setting (factory default setting)
2-19
5)
S5 setting
S5 SETTING TABLE STEP SYNC GYRO SIGNAL 360X 180X 90X 36X NOR 1 ON OFF OFF OFF ON OFF 2 3 4 5 6 7 8
OFF ON ON ON OFF ON OFF ON OFF OFF OFF ON OFF
DIRECTION REV TYPE LOG SIGNAL PULSE SYNC Dont care 800P360X / PULSE/NM 400P180X 200P90X 100P30X
OFF ON ON ON
2-20
6)
S4 setting
S4 SETTING TABLE LOG ALARM 1 ON OFF ON OFF ON OFF Don't care 5s 0.5s any ON OFF ON OFF OFF OFF ON OFF 2 3 4 5 6 7 8
GYRO SIMULATOR
LOG SIMULATOR OTHER SETTING N.C. GYRO ALARM TIME HEADING SOURCE
SENSOR NMEA(HDT/THS) GYRO SIGNAL 4800
NMEA SETTING
BAUDRATE 9600 19200 38400
OFF ON ON ON
7)
S6 Reset switch
Resets the CPU. 8) S7 Zero degrees setting switch
Sets the azimuth at the moment the switch is pressed to due North. 9) S2, S3 Gyro type switching
Left: STEP Right: SYNC
10) S1 Gyro ON / OFF switch

Left: OFF Right: ON
11) S10 Other settings Not used. Set all settings to OFF.
2-21
LED
Fig.2-9: NCT-59A LED
2-22
2.5.3
Radar Process Circuit CDC-1332

1) S301
A 4-bit DIP-SW. Do not alter the factory default setting shown below.
1: ON(alteration prohibited) 2: ON(alteration prohibited) 3: OFF(alteration prohibited) 4: OFF(alteration prohibited)
S300 S301
2)
S300
A 6-bit DIP-SW. The factory default settings are all OFF. Do not alter the settings.
1: OFF(alteration prohibited) 2: OFF(alteration prohibited) 3: OFF(alteration prohibited) 4: OFF(alteration prohibited) 5: OFF(alteration prohibited) 6: OFF(alteration prohibited)
Fig.2-10: CDC-1332 DIPSW
2.5.4
AIS Process CircuitNQA-2103

1) S300
A 4-bit DIP-SW. Do not alter the factory default settings shown below.
1: 2: 3: 4: OFF(alteration prohibited) OFF(alteration prohibited) OFF(alteration prohibited) OFF(alteration prohibited)
Fig.2-11: NQA-2103 DIPSW
2-23
2.5.5
ARPA/ATA Process Circuit NCA-877WA/877A

1) S1,S2
Two 6-bit DIP-SW. Do not alter the factory default settings shown below.
Fig.2-12: NCA-877WA/877A DIPSW
S1
1: 2: 3: 4: 5: 6: OFF(alteration prohibited) OFF(alteration prohibited) ON(alteration prohibited) ON(alteration prohibited) ON(alteration prohibited) OFF(alteration prohibited)
S2
1: 2: 3: 4: 5: 6: ON(alteration prohibited) ON(alteration prohibited) OFF(alteration prohibited) OFF(alteration prohibited) OFF(alteration prohibited) OFF(alteration prohibited)
2-24
2.5.6
T/R Control Circuit CMC-1205R

1) NKE-2254 (25kW, X-band, 2unit-type scanner)
Dip-switch setting
3 2 1
SW2
ON ON
Jumper setting
3 2 1
SW1
SHORT PLUG
J92,J93,J95,J96 : short 1-2
J97 :
2)
NKE-2254-HS (25kW, X-band, 2unit-type scanner, High-speed motor)

Dip-switch setting
3 2 1
SW2
ON ON
Jumper setting
3 2 1
SW1
SHORT PLUG
J92,J93,J95,J96 : short 1-2
J97 : open
3)
NKE-1130 (30kW,S-band, 2unit-type scanner)

Dip-switch setting
3 2 1
SW2
ON ON
Jumper setting
3 2 1
SW1
SHORT PLUG
J92,J93,J95,J96 : short 1-2
J97 : open
2-25
2-26
Section 3 Repair Parts
3.1
List of repair parts .................................................................................3-1
3.1.1 Spairs ......................................................................................................... 3-1 Table 3-1: 7ZXRD0026 (JMA-5312-6/6HS) ....................................................... 3-1 Table 3-2: 7ZXRD0015 (JMA-5322-7/9/6HS, JMA-5332-12) ............................ 3-1 3.1.2 Special Parts .............................................................................................. 3-2 Table 3-3: NKE-2103 (JMA-5312-6/6HS) ......................................................... 3-2 Table 3-4: NKE-2254 (JMA-5322-7/9/6HS) ....................................................... 3-2 Table 3-5: NKE-1130 (JMA-5332-12) ................................................................ 3-2 3.1.3 Circuit Block to be Repaired .................................................................... 3-3 Table 3-6: SCANNER UNIT NKE-2103 (JMA-5312-6/6HS) .............................. 3-3 Table 3-7: SCANNER UNIT NKE-2254 (JMA-5322-7/9/6HS) ........................... 3-3 Table 3-8: SCANNER UNIT NKE-1130 (JMA-5332-12) .................................... 3-4 Table 3-9: DISPLAY UNIT NCD-4530 ............................................................... 3-5
3.2
Illustrated parts breakdown .................................................................3-6

Table 3-10: Table 3-11: Table 3-12: Table 3-13: Table 3-14: Table 3-15: SCANNER UNIT NKE-2103 Parts List (JMA-5312-6/6HS) ............ 3-6 SCANNER UNIT NKE-2254 Parts List (JMA-5322-7/9/6HS) ....... 3-10 SCANNER UNIT NKE-1130 Parts List (JMA-5332-12) ................ 3-15 POWER CONTROL UNIT NQE-3167 Parts List ........................... 3-20 RADAR PROCESS UNIT NDC-1417 Parts List ............................ 3-22 OPERATION UNIT NCE-5171 Parts List ...................................... 3-25
INDEX > 3.Repair Parts > 3.1 List of repair parts
3.1
3.1.1 Spairs
Name
FUSE
List of repair parts
Table 3-1: 7ZXRD0026 (JMA-5312-6/6HS)
Type(Code)
ST4-5AN1 (5ZFCA00050)
Shape (mm)
In use
Spair
Parts No.
F2
Location
INSIDE PROCESS
UNIT
6.35 31.8
FUSE
ST6-10AN1 (5ZFCA00053)
F3
INSIDE PROCESS
UNIT
6.35 31.8
Table 3-2: 7ZXRD0015 (JMA-5322-7/9/6HS, JMA-5332-12)
Name
FUSE
Type(Code)
ST6-10AN1 (5ZFCA00053)
Shape (mm)
In use
Spair
Parts No.
F2
Location
INSIDE PROCESS
UNIT
6.35 31.8
FUSE
ST6-10AN1 (5ZFCA00053)
F3
INSIDE PROCESS
UNIT
6.35 31.8
3-1
3.1.2
Special Parts
Table 3-3: NKE-2103 (JMA-5312-6/6HS)
Parts No.
V101 A101/A102 A103 A104 A301
i.
Name
MAGNETRON CIRCULATOR DUMMY FILTER DIODE LIMITER
Type
MAF1565NI FCX68R NJC4002 NJC9952 NJS6930
Manufacture
Location
SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT
Code
5VMAA00102 5AJRD00001 5ANDF00001 5AWAX00002 5ATBT00006
NJRC
ORIENT MICROWAVE
NJRC NJRC NJRC
Use a genuine magnetron.
Table 3-4: NKE-2254 (JMA-5322-7/9/6HS)
Parts No.
V101 A101/A102 A103 A104 A301
i.
Name
MAGNETRON CIRCULATOR DUMMY FILTER DIODE LIMITER
Type
M1568BSI NJC3901M NJC4002 NJC9952 NJS6930
Manufacture
Location
SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT
Code
5VMAA00106 5AJBV00007 5ANDF00001 5AWAX00002 5ATBT00006
NJRC NJRC NJRC NJRC NJRC
Table 3-5: NKE-1130 (JMA-5332-12)
Parts No.
V101 A101 A301
i.
Name
MAGNETRON CIRCULATOR DIODE LIMITER
Type
M1555I NJC3316 NJS6318
Manufacture
Location
SCANNER UNIT SCANNER UNIT SCANNER UNIT
Code
5VMAA00104 5AJBV00008 5ATBT00005
NJRC NJRC NJRC
3-2
3.1.3
Circuit Block to be Repaired

Table 3-6: SCANNER UNIT NKE-2103 (JMA-5312-6/6HS)
Location
SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT
Circuit Block
GEARED MOTOR MODULATOR CIRCUIT RECEIVER UNIT POWER SUPPLY CIRCUIT BRAKE CIRCUIT ENCODER MOTOR CONTROL POWER
SUPPLY
Type
7BDRD0048 CME-363 NRG-610 CBD-1783 CFA-252 CHT-71A CBD-1779 NJU-85
Remarks
DC BRUSHLESS MOTOR (COMMON WITH HS) EXCLUDING MAGNETRON INCLUDING CAE-529
PERFORMANCE MONITOR
Table 3-7: SCANNER UNIT NKE-2254 (JMA-5322-7/9/6HS)
Location
SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT
Circuit Block
GEARED MOTOR GEARED MOTOR ENCODER MOTOR DRIVER CIRCUIT BRAKE CIRCUIT PERFORMANCE MONITOR HEATER CONTROL PART POWER SUPPLY CIRCUIT T/R CONTROL CIRCUIT MODULATOR UNIT MODULATOR CIRCUIT RECEIVER UNIT FAN
Type
7BDRD0044A 7BDRD0045A CHT-71A CBD-1779 CFA-257 NJU-85 CHG-216 CBD-1682A CMC-1205R NMA-550-1 CPA-264 NRG-162A 7BFRD0002 OPTION
Remarks
DC BRUSHLESS MOTOR DC BRUSHLESS MOTOR (HS)
EXCLUDING MAGNETRON
INCLUDING CMA-866A
3-3
Table 3-8: SCANNER UNIT NKE-1130 (JMA-5332-12)
Location
SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT SCANNER UNIT
Circuit Block
GEARED MOTOR ENCODER MOTOR DRIVER CIRCUIT MOTOR DRIVER CIRCUIT BRAKE CIRCUIT BRAKE CONTROL CIRCUIT BRAKE UNIT PERFORMANCE MONITOR HEATER CONTROL PART T/R CONTROL CIRCUIT MODULATOR UNIT MODULATOR CIRCUIT RECEIVER UNIT POWER SUPPLY CIRCUIT RELAY FILTER CIRCUIT FAN
Type
MDBW10823 CHT-71A 7EPRD0034 7EPRD0035 CFA-255 CCB-655 NZR-17 NJU-84 CHG-215 CMC-1205R NMA-551-1 CPA-264 NRG-229 CBD-1682A CSC-656 7BFRD0002 OPTION
Remarks
FOR 100/220 VAC FOR 220 VAC FOR 100 VAC
INCLUDING
CFA-261/262
EXCLUDING MAGNETRON
3-4
Table 3-9: DISPLAY UNIT NCD-4530
Location
RADAR PROCESS UNIT RADAR PROCESS UNIT RADAR PROCESS UNIT RADAR PROCESS UNIT RADAR PROCESS UNIT RADAR PROCESS UNIT RADAR PROCESS UNIT RADAR PROCESS UNIT RADAR PROCESS UNIT
Circuit Block
RADAR PROCESS CIRCUIT ARPA PROCESS CIRCUIT ATA PROCESS CIRCUIT AIS PROCESS CIRCUIT GYRO I/F CIRCUIT TERMINAL BOARD CIRCUIT I/F UNIT POWER SUPPLY UNIT FAN OPERATION CIRCUIT I/F CIRCUIT TRACKBALL BEZEL KIT BLOWER CIRCUIT I/F CIRCUIT INVERTER CIRCUIT
BRILLIANCE CONTROL CIRCUIT
Type
CDC-1332 NCA-877WA NCA-877A NQA-2103 NCT-59A CQD-1937A NQA-2123 NBD-818A 7BFRD0005 CCK-979 CQC-1204 CCK-1000 MPBC43590 CBP-173A CMH-2227 CBF-38 CCK-989 CML-771
FOR
Remarks
OPERATION UNIT OPERATION UNIT OPERATION UNIT LCD MONITOR LCD MONITOR LCD MONITOR LCD MONITOR LCD MONITOR LCD MONITOR
RADAR
LCD PANEL
3-5
INDEX > 3.Repair Parts > 3.2 Illustrated parts breakdown
3.2
NO
1 1-1 1-2 1-3 1-4 2 2-1 2-2 2-3 2-4 3 3-1 3-2 3-3 4 4-1 4-2 4-3 4-4 4-5 4-6 4-7 4-8 4-9 4-10 4-11 4-12 5 6 7 7-1 7-2
ILLUSTRATED
PARTS BREAKDOWN
Table 3-10: SCANNER UNIT NKE-2103 Parts List (JMA-5312-6/6HS)
NAME
RADIATOR ASSY. RADIATOR ASSY. BOLTS SPRING WASHERS WASHERS SUPPORT ASSY. ANTENNA SUPPORT SLIDE PLATE WATERPROOF RING O-RING UPPER HOUSING ASSY. UPPER HOUSING V-RING
LIQUID-TIGHT CABLE CLAMPS
CODE
NAX-16B-6 MDNAX5041 MDNAX5041 BRTG07249 BRTG00404 MTL315466 MPGK31182 MTC301684 MTT309252 MTT309256A BRPK00054 MPBX44085 MTC301682 BRPK00189 BRBP06738 MPGK31181 MTC301685 MTG300511 MTG300424A MTC301655 MTL325003 MTL325004 MTL325005 BRGK05420 BRGK05409 BRTG05289 BRTG06929 BSNC03010B MPAB31563 7BDRD00048 H-7BDRD00048 MPAB31564 MTM301722A MTM301843 P42
NOTE
NAX-16B-6
M10X35SUS S-CORT
SW10 SUS
V-100A
OA-W1611EC1-BB
DRIVE ASSY. MAIN SHAFT MAIN GEAR GEAR BRACKET KEY SPACER 1 SPACER 2 BEARING BEARING RETAINING RING TYPE-C BEARING NUT
CROSS-RECESSED HEAD SCREW
6011ZZ 6009ZZ HC75 SK5 AN09 NC3X8BS CBP-202
ROTARY JOINT MOTOR WAVE GUIDE UNIT WAVE GUIDE FLANGE
3-6
NO
7-3 7-4 8 8-1 8-2 8-3 9 9-1 9-2 9-3 9-4 9-5 9-6 9-7 9-8 9-9 9-10 10 10-1 10-2 10-2-1 10-2-2 10-2-3 10-2-4 10-2-5 10-2-6 10-2-7 10-2-8 10-2-9 10-2-11 10-2-12 10-2-13 10-2-14 10-2-15 10-3 10-4 BOLTS
NAME
PUSH PLATE ENCODER ASSY. ENCODER GEAR TURN-STOPPER LOWER HOUSING ASSY. LOWER HOUSING PACKING BREATHING CAP PACKING SWITCH COVER CABLE PUSH PLATE CABLE CLAMP
CROSS-RECESSED HEAD SCREW CROSS-RECESSED HEAD SCREW CROSS-RECESSED HEAD SCREW
CODE
MTB366792A BRTG08900 MPEM30205 CHT-71A MDMW11070 MTT006909B MTD001842 MPBX44086A MTC301683 MTT312329 MTV302550 MTT305919A MPPK00925A MTB366112 BRBP00009 BSNK04010B BSNC04010B BSNB05010B MDNZT5023 MPBX44420 MPAB31606 MTB389799 NRG-610 MDNRG5093 5ATBT00006 5AJIX00027 5AWAX00002 MT326122 5ANDF00001 MTL318403 MTL325492 BRTG07397 BRTG07156 BSNC04010B BSSW04000S BSFW04000B CME-363 CBD-1783 MPBX44290 MPBX44291
NOTE
M4X25 SUS SW W
CHT-71A
NK4X10BS NC4X10BS NB5X10BS NZT-2103
TRANCEIVER ASSY. MAIN CHASSIS WAVE GUIDE CIRCUIT CIR-ATTACHMENT RECEIVER UNIT DIODE LIMITER CIRCULATOR FILTER GUIDE PLATE DUMMY LOAD SPACER MG-PIN BOLTS
CROSS-RECESSED HEAD SCREW CROSS-RECESSED HEAD SCREW
NRG-610 NJS6930 FCX68R NJC-9952 NJC4002
M4X12 SW SUS304
M4X70 BS NC4X10BS SW4 W4BS
SPRING WASHERS WASHERS MODULATOR UNIT POWER SUPPLY UNIT
3-7
NO
10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 28 29 30 31 32 33 34 35 36
NAME
MOTOR CONTROL PC MAGNETRON RESISTORS FILTER PC COVER NUT PLATE CONNECTION PLATE MOTOR COVER
CROSS-RECESSED HEAD SCREW CROSS-RECESSED HEAD SCREW CROSS-RECESSED HEAD SCREW CROSS-RECESSED HEAD SCREW
CODE
CBD-1779 5VMAA00102 MDBW10832 5VMAA00102 MTB389805 MTB388518 MTB388903 MTB391765 BSNB04012B BSNC04010B BSNC04016B BSNC03008B MTB388510A MPDM30321 H-7ZCRD1504 MTL325006 MTL006545A BRTG00747 BRTG00224 BRPK00027 MPTG30399 BRTG01414 MTT308695A BRTG00883 BRTG09192 BRTG06850 BRTG1030G BRTG09297 BRTG09296 BSNC04025B BRTG06852 BRTG09004 BSNB05010B BSNB04012B BSNC04010B BSNC03008B 3-8
NOTE
CBD-1779 MAF1565N CFA-252 CFR-234
NB4X12BS NC4X10BS NC4X16BS NC3X8BS
ENCODER PLATE STAY GRAND-CABLE SHAFT BOLTS SPRING WASHERS WASHERS O-RING CLAMP GLAND COVER GASKET WASHERS CORTED BOLTS SEALING WASHERS HEX-HEAD SETSCREW BOLTS BOLTS
M8X35 MACHINING
SW8 SUS W8 P7
M8X20 SUS304 CORTED
SUSW8S1
M4X0.7X6 SUS304
M8X25 FE SW W ZMC4RBU M6X70 FE SW W ZMC4RBU
NC4X25BS
M4X12 SW W SUS304 M5X16 SW W SUS304
BOLTS BOLTS
CROSS-RECESSED HEAD SCREW CROSS-RECESSED HEAD SCREW CROSS-RECESSED HEAD SCREW CROSS-RECESSED HEAD SCREW
NB5X10BS NB4X12BS NC4X10BS NC3X8BS
Fig.3-1: NKE-2103 illustrated parts diagram (JMA-5312-6/6HS)
3-9
Table 3-11: SCANNER UNIT NKE-2254 Parts List (JMA-5322-7/9/6HS)
No.
1 1-1 1-2 1-3 2 2-1 2-2 2-3 3 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 4 4-1 4-2 4-3 4-5 4-4 4-6 5 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 BOLT
NAME
RADIATOR ASSY. SPRING WASHER WASHER SUPPORT ASSY. ANTENNA SUPPORT SLIDE PLATE O-RING HOUSING ASSY. HOUSING SLEEV BREATHING CAP UPSET BOLT TOGGLE SWITCH COVER FOR SW COVER COVER NK5X10BS NK5X12BS COVER ASSY. COVER PACKING BOLT SPRING WASHER WASHER SEALING WASHER DRIVE ASSY. FLANGE MAIN SHAFT MAIN GEAR GEAR SPACER KEY BEARING BEARING NAX-16B-6
CODE
6FT BRTG07249 BRTG00404 MTL315466 MPBX40223 MTC301223A MTT309252 BRPK00054 MTC301727 MTL317432 MTT309253 BRTG09305 MDLW11931 MPPK00925A MTB389969 MTB389970 BSNK05010B BSNK05012B MPBX44875 MTC301729 MTV303883 MPTG31381 BRTG00747 BRTG00224 BRTG01826 MPGK30895C MTC301224A MTH300568A MTG300423A MTG300424 MTB366794A MTL317433 BRGK05410 BRGK05409
NOTE
HEX10X35 SUS304
SW10
P42 ID41.7 D3.5
M5X12 FF ZMC4RBU
CSD-654
M8SUS3043.2X2
M8 SUS304 M8 SUS
6012ZZ CM/5K 6009ZZ CM/5K
3-10
No.
5-9 5-10 5-11 5-12 6 7 8 9 10 11 12 13 13-1 13-2 13-3 13-4 13-5 14 14-1 14-2 14-3 14-4 14-5 15 15-1 15-2 15-3 15-4 16 16-1 16-2 16-3 16-4 17 18 18-1
NAME
RETAINING RING-C TYPE ROLLING BEARING WASHER O-RING ROLLING BEARING LOCKNUT V-RING BOLT SPRING WASHER WASHER BOLT ROTARY JOINT ASSY. WAVE GUIDE ENCODER ASSY. ENCODER SPUR GEAR CLICK PLATE ENCODER MOUNTING UPSET BOLT MOTOR ASSY. MOTOR FLANGE FOR MOTOR BOLT BOLT CLUMP GLAND ASSY.(A30) CLUMP GLAND GASKET WASHER COVER CLUMP GLAND ASSY.(A25) CLUMP GLAND GASKET WASHER COVER HEAT RADIATION BOARD POWER SUPPLY UNIT CHASSIS FOR POWER SUPPLY 7BDRD0045A CHT-71A
CODE
BRTG06164 BRTG07261 BRPK05043 BSAN10000S BRPK00189 BRTG07268 BRTG07270 BRTG07267 BRTG06849 MPAB31188 MPAB31207A MPEM30202 MDMW11068 MTT006909B MTD001842 MTB366793A BRTG06852 MTC301225 BRTG09307 BRTG09306 MPJD30062A MPTG31572A BRPK00108 BRTG01246 BRTG01415 MPJD30063A MPTG31573A BRPK00134 BRTG00883 BRTG01414 MPBC43035 MPBX44439 MPBX44440 A25A
NOTE
AW10X ID50 G155 AN10 M50X1.5 V-100A M8X25 TI M8 TI M8 TI M8X23 SUS304
CHT-71A
M4X12 SW W SUS304
M8X30 SW W SUS304 M8X20 SW W FEZMC
30B AL 30 AL
25A AL 25 AL
3-11
No.
18-2 19 20 20-1 20-2 21 21-1 21-2 21-3 21-4 21-5 21-6 21-7 21-8 21-9 21-10 21-11 21-12 21-13 21-14 21-15 21-16 21-17 21-18 21-19 21-20 21-21 21-22 21-23 21-24 21-25 22 23 24 24-1 -
NAME
POWER SUPPLY PC MOTOR CONTROL ASSY. CHASSIS FOR CONTROL MOTOR POWER SUPPLY PC TRANCEIVER ASSY. MODULATOR UNIT MAIN CHASSIS COVER ASSY.(L) COVER ASSY.S MODULATOR PC MAGNETORON PULSE TRANSFORMER FLAME HOLDING PLATE CIRCULATOR DIODE LIMITER WAVE GUIDE GUIDE PLATE SPACER SPURIOUS FILTER DUMMY LOAD TR-CONTROL PC RECEIVER ASSY. NUT PLATE FAN
CODE
MDBW10837 MPBX44318A MPBX44319 MDBW10832 MDNZT5024A MDNMA5077A MPBX44445 MPBX44446 MPBX44447 CPA-264 (MDLW11927) 5VMAA00106 MDLW11930 MPBC43040 MTB389330 MPAB31622 MTL318911A MTL318403 CMC-1205R NRG-162A MDNRG5094A MTB389894 MPEM30151 BSNC04030B BRTG07502 BRPK00019 BRTG07397 BRTG05659 NJU-85 MPBC43041A MDMW11067A -
NOTE
CBD-1682A
CBD-1779 NZT-1125 NMA-550-1
CPA-264
NJC9952 NJC4002 CMC-1205R NRG-162A
BOLT O-RING BOLT

M5X16 SW W SUS304
M4X12 SW SUS304
NK4X0.7X65BS NJU-85 (CHG-216)
PERFORMANCE MONITOR UNIT PM ADAPTER NECK HEATOR KIT NECK HEATOR UNIT
3-12
No.
24-2 24-3 24-4 25 26
NAME
PLATE CLAMP PLATE CLAMP TERMINAL BOARD FOR HEATER
CODE
MTB374149 MTB374150 BSNC04010B BSNC04016B
NOTE
M4X10 SW LW M4X16 SW LW
3-13
Fig.3-2: NKE-2254 illustrated parts diagram (JMA-5322-7/9/6HS)
3-14
Table 3-12: SCANNER UNIT NKE-1130 Parts List (JMA-5332-12)
No.
1 1-1 1-2 1-3 2 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 3 3-1 3-2 3-3 3-4 3-5 3-6 4 4-1 4-2 4-3 4-4 4-5 4-6 5 5-1 5-2 5-3 5-4 5-5 5-6 5-7 BOLT
NAME
RADIATOR ASSY. SPRING WASHER WASHER SUPPORT ASSY. ANTENNA SUPPORT SLIDE PLATE ANGLE MOUNTING FLANGE PLATE BOLT O-RING O-RING HOUSING ASSY. HOUSING COVER COVER COVER EYEBOLT BOLT COVER ASSY. COVER PACKING BOLT SPRING WASHER WASHER SEALING WASHER DRIVE ASSY. FLANGE MAIN SHAFT MAIN GEAR GEAR SPACER KEY
CODE
MPAE30494 MPTG30317 BRTG00404 BRTG00402 MPGK31208 MTC301654 MTB085860 MTA301876 MTC301697 MTB388904 BRTG00413 BRPK00077 BRPK00102 MPBX44644 MTC301650A MTB391089 MTB388905 MTB389970 BRTG09377 BRTG00876 MPBX44206 MTC301653A MTV304394 MPTG31381 BRTG00224 BRTG00747 BRTG01826 MPGK31207 MTC301652A MTH300660 MTG300493 MTG300424A MTL325042 MTK300651
NOTE
SBAND-12FT M10X35SUS SW10 SUS W10 SUS
3
M10X25SUS
M10X25SUS
HEX6X12SUS_SW_W
B8X30 SW8 SUS304 W8 SUS304
3-15
No.
5-8 5-9 5-10 5-11 5-12 5-13 5-14 5-15 5-16 5-17 5-18 6 7 7-1 7-2 7-3 8 8-1 8-2 8-3 8-4 9 9-1 9-2 9-3 9-4 10 10-1 10-2 10-3 10-4 11 11-1 11-2 11-3 11-4 PLATE BEARING BEARING V-RING
NAME
CODE
MTL325041 BRGK05486 BRGK05419 BRPK00337 MTL325043 BRTG04290 BSAN13000S BSAN18000S BSAW13000S BSAW18000S BRTG09193 MPAB31588 MDBW10823 MDBW10823 MTG300142A BRTG00752 MPDM30338 MPSW30170 MTV001589 MPPK00925A MPJD30062A MPTG31572A BRPK00108 BRTG01246 BRTG01415 MPJD30063A MPTG31573A BRPK00134 BRTG00883 BRTG01414 MPEM30199 CHT-71A MDMW11068 MTB366793A MTT006909B MTD001842
NOTE
6018ZZCM/5K 6014ZZCM/5K V-180A
BEARING CASE BOLT ROLLING BEARING LOCKNUT ROLLING BEARING LOCKNUT ROLLING BEARING WASHER ROLLING BEARING WASHER BOLT ROTARY JOINT ASSY. MOTOR ASSY. MOTOR SPUR GEAR BOLT TURNING SWITCH ASSY. CAP TOGGLE SWITCH HOUSING COVER FOR SW CLUMP GLAND ASSY.(A30) CLUMP GLAND GASKET WASHER COVER CLUMP GLAND ASSY.(A25) CLUMP GLAND GASKET WASHER COVER ENCODER ASSY. ENCODER PLATE ENCODER MOUNTING SPUR GEAR CLICK
CAP8X30_SCM435
AN13 AN18 AW13 AW18 M10X30SUS CBP-205
HEX10X40SUS
CSD-656
CHT-71A
3-16
No.
12 12-1 12-2 12-3 12-4 12-5 13 14 15 15-1 15-2 16 16-1 16-2 16-3 16-4 16-5 16-6 16-7 16-8 17 17-1 17-2 17-3 17-4 17-5 17-6 17-7 17-8 18 18-1 18-2A 18-2B 19
NAME
WAVE GUIDE ASSY CIRCULATOR SPURIOUS FILTER DIODE LIMITER DUMMY LOAD PLATE INTERNAL UNIT GUIDE ASSY WAVE GUIDE ASSY POWER SUPPLY UNIT CHASSIS FOR POWER SUPPLY POWER SUPPLY PC MODULATOR UNIT MAIN CHASSIS MODULATOR PC MAGNETORON
HOLDING PLATE FOR MAGNETORON
CODE
MPAB31722 MPAB31663 MPAB31595 MTB391087 MPBP31560 MPAB31723A MPBX44646 MPBC43418 CBD-1682A MDBW10837A MDNMA5080A MPBC43438 CPA-264 (MDLW11927) 5VMAA00104 MDLW11946 MPBP31522 7BFRD0002 BSNC04030B BSNB04010B MPBX45031 MPBX45032 NRG-229 CMC-1205R MPBC43421 CSC-656 MPBX45027 CCB-655 MPBX44651 MPBX44653 7PERD0035 7PERD0034 MPBP31565 MDNRG5092B MPBC43420
NOTE
NJS6318
3
CBD-1682A NMA-551-1 CPA-264
FAN FAN GUARD

NC4X30BS NC4X10BS
RECEIVER ASSY. CHASSIS FOR RECEIVER RECEIVER CHASSIS FOR TRCONT TR-CONTROL PC TERMINAL BOARD RELAY PC CHASSIS FOR CONTROL BRAKE CONTROL PC MOTOR CONTROL ASSY. CHASSIS FOR MOTOR CONTROL MOTOR DRIVER FOR 100V MOTOR DRIVER FOR 220V HOLDING PLATEA FOR UNIT
NRG-229 CMC-1205R CSC-656 CCB-655
CBP-2001 CBP-2000
M6X16 SW W SUS304
3-17
No.
20 21 22 23 23-1 23-2 23-3 24 24-1 24-2 24-3 24-4
NAME
HOLDING PLATEA FOR MODULATOR HOLDING PLATEB FOR MODULATOR HOLDING PLATEB FOR RECEIVER
CODE
MTB391101 MTB391102 MTB391103 NJU-84 MTB391104 BRTG01690 MDMW11048 MTB388896 MTB388897 BRTG00671
NOTE
PERFORMANCE MONITOR UNIT PERFORMANCE MONITOR CRADLE BOLT NECK HEATER KIT NECK HEATER UNIT PLATE CLAMP PLATE CLAMP BOLT
NJU-84 HEX5X12SUS (CHG-215
HEX6X16SUS
3-18
Fig.3-3: NKE-1130 illustrated parts diagram (JMA-5332-12)
3-19
Table 3-13: POWER CONTROL UNIT NQE-3167 Parts List
No.
1 1-1 1-2 1-3 1-4 1-5 2 2-1 2-2 3 4 5 6 7 8 8-1 8-2 8-3 9 10 CHASSIS CLAMP CLAMP BOLT
NAME
CHASSIS ASSY.
CODE
MPBX43912 MPBC42355 MTL305132 MTL305133 BRTG00930 BSNB03060B MPBC41009 MTB383852 BRTG05973 MPBC42360 MPBC42362A 7BFRD00002 BSNC04030B BSNC03008B BSNB04010B
NOTE
NB6X30BS
COVER ASSY. COVER THUMB SCREW PARTITION BOARD ASSY. INSIDE BOARD ASSY.
POWER SUPPLY FOR MODULATOR
TL-233-8M6X15
LEP240F-48-T LEP240F-24-T CQP-58 109P0612M601 NC4X30BS NC3X8BS NB4X10BS
POWER SUPPLY FOR MOTOR CONNECTED CIRCUIT PC FAN FOR POWER SUPPLY FAN FAN GUARD
CROSS-RECESSED HEAD SCREW CROSS-RECESSED HEAD SCREW CROSS-RECESSED HEAD SCREW
3-20
Fig.3-4: NQE-3167 illustrated parts diagram
3-21
Table 3-14: RADAR PROCESS UNIT NDC-1417 Parts List
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
NAME
COVER ASSY CHASSIS ASSY BRACKET REAR PANEL AIS PROCESS CIRCUIT BREAKER GUARD HANDLE PLOTTER CONTROL UNIT CONTRL UNIT ARPA PROCESS CIRCUIT ATA PROCESS CIRCUIT SPACER SPACER COACHING CLIP CHASSIS ASSY (GYRO I/F) GYRO I/F UNIT PARTITION ASSY TERMINAL UNIT CABLE CLAMP 1 CABLE CLAMP 2 CABLE CLAMP 3 DRIP-PROOF RUBBER POWER SUPPLY UNIT (CBD1655) HEAT SINK I/O CIRCUIT UNIT GASKET 1 GASKET 2 HEAT SINK CONNECTOR FUSE WASHER 3-22 CMH-2201 CBD-1655A CQD-1937A NCT-59A THA-212-3 NDB-34A CDC-1332 NCA-877WA NCA-877A BSB-308E BSB-325E CS-4U NQA-2103
CODE
MPBC42275 MPBX44299A MTB382448 MPBC42279
NOTE
BRHD05338
BRBP06402 BRBP06407 BRBP05299 MPBX44466A
MPBX44301
MTB387444 MTB387445 MTB387446 MPPK30497A
MTC301647 MDYW12516 MTT308585 MTT308586 MTC301647
Table 3-14: RADAR PROCESS UNIT NDC-1417 Parts List
No.
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 NUT NUT NUT
NAME
CODE
NOTE
SPECIAL BOLT RUBBER WASHER EARTH ASSY SEMS SCREW SEMS SCREW SEMS SCREW SEMS SCREW SEMS SCREW SEMS SCREW SEMS SCREW SEMS SCREW MOUNTING PLATE (FAN) FAN FINGER GUARD FLAT-HEAD SCREW BEZEL MODULE (SNAP IN) S4X35BS NW073-FSMBK-P10 NW080-88SC5 NC3X8BS NC3X12SUS NB5X12BS NC2.6X10BS NB3X8BS NB3X6BS NB3X10BS NB3X12BS
MTL323366 MTT301458A
BSNC03008B BRTG03547 BSNB05012B BSNC02610B BSNB03008B BSNB03006B BSNB03010B BSNB03012B MTB389650
BSSK04035B
3-23
Fig.3-5: NDC-1717 illustrated parts diagram
3-24
Table 3-15: OPERATION UNIT NCE-5171 Parts List
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DESCRIPTION
PANEL COVER RUBBER KEY PACKING
16 38
CODE
MTV303808 MTV303809 MTV304379A MTV303811 MPHD30383 MPHD30378 MTZ301931 MTT306943
KNOB KNOB
PACKING (FOR SPEAKER) PACKING (FOR

VIBRATIONPROOF)
SPEAKER TRACKBALL COVER TEFLON RING TRACKBALL SPACER KEYBOAD UNIT PS2 I/F CIRCUIT DRIP-PROOF RUBBER CABLE CLAMP RUBBER WASHER PT SCREW PT SCREW WATERPROOF SHEET CABLE 1411-H23010C 1411-H2-3008 FGC-5 MTV303812 BRBP05042 MTT301458A BRTG09222 BRTG09223 BRPK05061 CCK-979 MTT309110 MTV303599 MTT308975
3-25
Fig.3-6: NCE-5171 illustrated parts diagram
3-26
Section 4 Replacement Procedure
4.1
4.1.1
Precautions (Scanner Unit) ..................................................................4-1

Precautions for replacing parts in the scanner unit .............................. 4-1
4.2
Scanner Unit NKE-1130 (JMA-5332-12) ...............................................4-2

Remove the cover / NKE-1130 ................................................................. 4-2 Magnetron replacement (M1555) ............................................................. 4-4 Motor replacement (MDBW10823) ........................................................... 4-6 Motor Driver replacement (7EPRD0035, 7EPRD0034) ........................... 4-8 Motor Driver Fan replacement (7BFRD0002) .......................................... 4-9 Modulator Unit Fan replacement (7BFRD0002) .................................... 4-10 Modulation Circuit replacement (CPA-264) .......................................... 4-11 Modulator Unit replacement (NMA-551-1) ............................................. 4-12 Power Supply Circuit replacement (CBD-1682A) ................................ 4-13 T/R Control Circuit replacement (CMC-1205R) ..................................... 4-14 Relay Filter Circuit replacement (CSC-656) .......................................... 4-15 Receiver Unit Replacement (NRG-229) ................................................. 4-16 Encoder replacement (CHT-71A) ........................................................... 4-18 Brake Control Circuit replacement (CCB-655) ..................................... 4-19 Brake Circuit replacement (CFA-255) .................................................... 4-21 Brake Unit replacement (NZR-17) .......................................................... 4-22
4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 4.2.7 4.2.8 4.2.9 4.2.10 4.2.11 4.2.12 4.2.13 4.2.14 4.2.15 4.2.16
4.2.17
Performance Monitor replacement (NJU-84) ........................................ 4-23
4.3
4.3.1 4.3.2 4.3.3 4.3.4 4.3.5 4.3.6 4.3.7 4.3.8 4.3.9 4.3.10 4.3.11 4.3.12 4.3.13 4.3.14
Scanner Unit NKE-2254 (JMA-5322-7/9/6HS) ...................................4-24

Remove the cover / NKE-2254 ............................................................... 4-24 Magnetron replacement (M1568BS) ...................................................... 4-26 Motor replacement (7BDRD0044A, 7BDRD0045A) ............................... 4-28 Motor Control Power Circuit replacement (CBD-1779) ........................ 4-30 Modulator Circuit replacement (CPA-264) ............................................ 4-31 Modulator Unit replacement (NMA-550-1) ............................................. 4-32 Power Supply Circuit replacement (CBD-1682A) ................................. 4-35 T/R Control Circuit replacement (CMC-1205R) ..................................... 4-36 Receiver Unit replacement (NRG-162A) ................................................ 4-38 Encoder replacement (CHT-71A) ........................................................... 4-39 Magnetron Fan replacement (7BFRD0002) ........................................... 4-40 Modulator Unit Fan replacement (7BFRD0002) .................................... 4-42 Brake Circuit replacement (CFA-257) .................................................... 4-44 Performance Monitor replacement (NJU-85) ........................................ 4-45 Remove the cover / NKE-2103 ............................................................... 4-46 Magnetron replacement (MAF1565N) .................................................... 4-47 Motor replacement (7BDRD0048) .......................................................... 4-49 Motor Control Power Circuit replacement (CBD-1779) ........................ 4-50 Modulator Circuit replacement (CME-363) ............................................ 4-51 Power Supply Circuit replacement (CBD-1783) ................................... 4-52 Receiver Unit replacement (NRG-610) .................................................. 4-53 Encoder replacement (CHT-71A) ........................................................... 4-55 Brake Circuit replacement (CFA-252) .................................................... 4-56 Performance Monitor replacement (NJU-85) ........................................ 4-57 Bezel Kit replacement (MPXP43590) ..................................................... 4-58 LCD Panel replacement (CML-771) ........................................................ 4-60 Brilliance Control Circuit replacement (CCK-989) ............................... 4-63 Interface Circuit Board replacement (CMH-2227) ................................ 4-65 Inverter Circuit replacement (CBF-38) .................................................. 4-67 Blower Circuit replacement (CBP-173A) ............................................... 4-68
4.4
Scanner Unit NKE-2103 (JMA-5312-6/6HS) .......................................4-46
4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6 4.4.7 4.4.8 4.4.9 4.4.10
4.5
4.5.1 4.5.2 4.5.3 4.5.4 4.5.5 4.5.6
Display Unit : LCD Monitor NWZ-173 ................................................4-58
4.6
Display Unit : Radar Process Unit NDC-1417 ...................................4-69

Power Supply Circuit (NBD-818A) ......................................................... 4-69 I/F Unit replacement (NQA-2123) ........................................................... 4-70 Radar Process Circuit replacement (CDC-1332) .................................. 4-73 Battery replacement (CR2032) ............................................................... 4-76 ARPA/ATA Process Circuit replacement (NCA-877WA/877A) ............ 4-78 AIS Process Circuit replacement (NQA-2103) ...................................... 4-79 GYRO Interface Unit replacement (NCT-59A) ....................................... 4-81 GYRO Interface Circuit Fuses replacement (MF51NR-0.5A) ............... 4-83 Terminal Board replacement (CQD-1937A) .......................................... 4-85 Radar Process Unit Fan replacement (7BFRD0005) ............................ 4-86 Oeration Circuit replacement (CCK-979) .............................................. 4-87 Interface Circuit replacement (CQC-1204) ............................................ 4-88 Trackball replacement (CCK-1000) ........................................................ 4-90
4.6.1 4.6.2 4.6.3 4.6.4 4.6.5 4.6.6 4.6.7 4.6.8 4.6.9 4.6.10
4.7
4.7.1 4.7.2 4.7.3
Display Unit : Operation Unit NCE-5171 ...........................................4-87
INDEX > 4.Replacement Procedure > 4.1 Precautions (Scanner Unit)
4.1
4.1.1
Precautions (Scanner Unit)

Precautions for replacing parts in the scanner unit
Keep the following precautions in mind to avoid injuries when you replace parts.
Before starting part replacement, make sure all power supplies for all radars (when you are using more than one radar) are turned off. Shut off the circuit breaker for the main power supply.
Wear gloves to avoid injury when replacing parts. Be careful to ensure safety when working at a height, including measures to ensure that no tools or parts are dropped.
Perform the part replacement work where the ship is stable, such as in a harbor.
Be careful that the radiator, which may rotate in the wind, does not hit a maintenance engineer.
Do not replace any parts when the radiator is rotating by the wind or by the hands. There is a danger risk of getting an electric shock. Because the motor generates high voltage when the radiator is rotating, even if the power is turned off.
4-1
INDEX > 4.Replacement Procedure > 4.2 Scanner Unit NKE-1130 (JMA-5332-12)
4.2
4.2.1
[Required tools]
Scanner Unit NKE-1130 (JMA-5332-12)

Remove the cover / NKE-1130
Tools for removing the cover from the scanner unit

A wrench (width across flats 13 mm, for M8 screws)
Tools used in each part replacement procedure.
[Replacement procedure] 1) Before starting part replacement work, turn off the safety switch of the scanner unit.
The safety switch is located on the rear (stern) side. Remove the cover and turn off (to the lower side) the safety switch.
Bow side
Turn off the safety switch.
2)
Remove the pedestal cover.

Remove the cover on the left (port) side to replace the parts listed below:
Transmission unit (magnetron, modulator circuit board, fan for modulator unit) Power supply circuit board
Remove the cover on the right (starboard) side to replace the parts listed below:
Receiving unit T/R control circuit board Relay filter circuit board Motor drive circuit board
Remove the eight hexagonal screws.
Removing the port side cover

4-2
Fan for motor driver circuit board Encoder Brake control circuit board
To replace the motor, remove the covers on both sides.
3)
Follow the procedure provided in the following sections to replace the necessary parts. Be careful not to lose removed screws and metal fittings.
4)
After replacing the parts, return the pedestal cover to its original place and turn on the safety switch (do not forget to put the cover back on).
Make sure that there is no foreign matter or dust adhered to the gasket when you put the cover on.
5)
Turn on the radar power supply and check that the system works properly.
4-3
4.2.2
Magnetron replacement (M1555)
[Required tools]
A Phillips screwdriver for 4 mm screws A shielded Phillips screwdriver for 6 mm screws Tools for removing the cover from the scanner unit (see Section 4.2.1, page 4-2)
[Replacement procedure] 1) Remove the cover on the left (port) side (see Section 4.2.1, page 4-2) and check that there is no remaining electric charge between J2101 pin 1 and J2101 pin 3 in the modulator circuit board CPA-264. (Multimeter requires DC1000V input capability)
Remove the two screws (M4) holding the magnetron cables (both yellow and green).
Magnetron
Remove the green cable. Remove the yellow cable. Remove the two screws.
2)
Remove the eight screws (M6) to remove the fixture holding the magnetron. The screws cannot be removed from the fixture, so loosen the all eight screws and remove the magnetron together with the fixture.
Remove the magnetron.
The magnetron is held by a hook, but be careful not to let it fall.

Remove the metal fixture.
Use a shielded screwdriver. If the magnetron comes into contact with any metal (tool), its performance may deteriorate.
4-4
Loosen the eight screws.
3)
Install the new magnetron together with the fixture and tighten the screws to hold the cables.
Follow the removal procedure in the reverse order. Do not forget to tighten the screws and connect the cables.
[Check points] 1) 2) Turn on the power supply for the radar. Allow sufficient time for the radar to be preheated (about 20 to 30 minutes / bring the radar unit to STBY mode). Start emitting radio waves from the short pulse range and gradually change the emissions to the long pulse range. Open the serviceman menu to perform tuning adjustment (Refer to Section 7.1.3 of the instruction manual).
If operation becomes unstable such as the magnetron current is unstable (see Section 6.1.1, page 6-1), bring the radar unit back to STBY mode and restart emission after allowing for an interval of 5 to 10 minutes.
3)
Transmit radar signals on a long range (48NM) for about 15 minutes and reopen the serviceman menu to perform tuning adjustment.
Adjust the setting in the serviceman menu until the tuning indication bar on the display unit reaches the 8th calibration marking. Check in the test menu that the magnetron current is between the 6th and 9th calibration markings. Finally, initialize the transmission time in the serviceman menu (Refer to Section 7.4.4 of the instruction manual).
4-5
4.2.3
Motor replacement (MDBW10823)
[Required tools]
a wrench (width across flats 17 mm, for M10 screws) A Phillips screwdriver for 4 mm screws Tools for removing the cover from the scanner unit (see Section 4.2.1, page 4-2)
[Replacement procedure] 1) Remove the cover on the right (starboard) side (see Section 4.2.1, page 4-2) and loosen the four screws (M4) to remove the driver unit, which has the motor driver circuit board on its back side.
Disconnect the cables connecting the motor to the motor driver circuit board.
Driver unit (driver circuit board at the back side)
Remove the four screws.
Driver circuit board
Disconnect the cables.
2)
Remove the cover on the left (port) side and remove the five screws (M5) to remove the fixture.
Remove the metal fixture. Remove the five screws.
4-6
3)
Remove the four hexagonal screws (M10x40, SW10, and W10) that hold the motor from both the right and left sides to remove the motor.
Remove the four hexagonal screws (two screws on each side)
4
Remove the motor.
4)
Apply grease to the gear wheel of the new motor.
Apply grease.
5)
Install the new motor in the scanner unit and secure it using the hexagonal screws. Tighten the screws with the specified torque (380 kgfcm)
Motor gear wheel
6)
After replacing the motor, assemble the unit in the reverse order of the disassembly procedure.
Do not forget to tighten the screws and connect the cables.
[Check points] 1) Turn on the radar power supply. After the countdown is completed, start emission and check that the radar image appears without error. Check that you do not hear any unusual sound when the motor starts, rotates, and stops. Open the serviceman menu to initialize the motor rotation time.
2)
4-7
4.2.4
Motor Driver replacement (7EPRD0035, 7EPRD0034)
[Required tools]
A Phillips screwdriver for 4 mm screws Tools for removing the cover from the scanner unit (see Section 4.2.1, page 4-2)
[Replacement procedure] 1) Remove the cover on the right (starboard) side (see Section 4.2.1, page 4-2) and loosen the four screws (M4) to remove the drive unit, which has the motor driver circuit board on its rear side.
Driver unit (driver circuit board at the back side)
2)
Remove the cables connected to the driver circuit board and the four screws to replace the driver circuit board with a new one.
Make sure the new driver circuit board is for the power specifications you are using. There are two types of board available, for 100 Vac and 220 Vac specifications. Check the indication on the circuit board to determine which specification the board is for. AC100V: 7EPRD0035 AC220V: 7EPRD0034
Driver circuit board
Voltage specification is indicated here.
3)
After replacing the driver circuit board, follow the disassembly procedure in the reverse order.
[Check points] 1) Turn on the radar power supply. After the countdown is completed, start emission and check that the radar image appears without error. Check that you do not hear any unusual sound when the motor starts, rotates, and stops.
4-8
4.2.5
Motor Driver Fan replacement (7BFRD0002)
[Required tools]
[Replacement procedure] 1) Remove the cover on the right (starboard) side (see Section 4.2.1, page 4-2) and loosen the four screws (M4) to open the cover for the T/R control circuit board. Remove the motor driver circuit board fan cable (connector P1114) from the T/R control circuit board.
Remove the cable.
Loosen the four screws.
Remove the cable.
T/R control circuit board
2)
Remove the four screws (M4) to replace the fan.
Fan
3)
After replacing the fan, assemble the unit in the reverse order of the disassembly procedure.
[Check points] 1) Turn on the radar power supply. After the countdown is completed, start emission and check that the radar image appears without error. Check that no fan alarm comes up.
4-9
4.2.6
Modulator Unit Fan replacement (7BFRD0002)
[Required tools]
[Replacement procedure] 1) Remove the cover on the left (port) side (see Section 4.2.1, page 4-2). Remove the modulator unit fan cable (connector P1112) from the relay connector.
Remove the cable.
Fan
2)

Fan
3)
4-10
4.2.7
Modulation Circuit replacement (CPA-264)
[Required tools]
[Replacement procedure] 1) Remove the cover on the left (port) side (see Section 4.2.1, page 4-2) to remove all cables connected to the Modulator circuit board (CPA-264).
2)
Remove the two screws (M4) holding the metal sheet and the radiating plate of the Modulator circuit board and the six screws (M4) holding the Modulator circuit board, to replace the Modulator circuit board.
4
Modulator circuit board Remove the six screws. Remove the two screws.
3)
After replacing the Modulator circuit board, assemble the unit in the reverse order of the disassembly procedure.
[Check points] 1) Turn on the radar power supply. After the countdown is completed, start emission and check that the radar image appears without error.
Transmit radar signals on a long range (48NM) and with the test menu open, also make sure the magnetron current is shown between the 6th and 9th calibration markings (see Section 6.1.1, page 6-1).
4-11
4.2.8
Modulator Unit replacement (NMA-551-1)
[Required tools]
[Replacement procedure] 1) 2) 3) Remove the cover on the left (port) side (see Section 4.2.1, page 4-2) to remove all cables connected to the Modulator circuit board (CPA-264). Remove the magnetron (see Section 4.2.2, page 4-4). Remove the two screws (M4) holding the metal sheet and loosen the five screws (M5) holding the Modulator unit, to replace the Modulator unit.
Remove
4)
Assemble the Modulator unit in the reverse order of the disassembly procedure. After replacing the Modulator unit, assemble the magnetron (see Section 4.2.2, page 4-4).
Loosen
5)
4-12
4.2.9
Power Supply Circuit replacement (CBD-1682A)
[Required tools]
A Phillips screwdriver for 4 mm screws A Phillips screwdriver for 5 mm screws Tools for removing the cover from the scanner unit (see Section 4.2.1, page 4-2)
[Replacement procedure] 1) Remove the cover on the left (port) side (see Section 4.2.1, page 4-2). Remove the cables connected to the Modulator circuit board (connectors P2101 and P2102) and the fan cable (P1112).
Remove the three cables
4
Modulator circuit board
2)
Remove the two screws (M5) from the fixture. Loosen the six screws (M6) holding the magnetron and the five screws (M5) holding the modulator unit, to remove the modulator unit.
Remove the two screws.
Loosen the six screws.
Loosen the five screws.
3)
Remove the cable connected to the power supply circuit board and the eight screws (M4) to replace the power supply circuit board. After replacing the power supply circuit board, assemble the unit in the reverse order of the disassembly procedure.
Remove the eight screws.
4)
Power supply circuit board
4-13
4.2.10
T/R Control Circuit replacement (CMC-1205R)
[Required tools]
[Replacement procedure] 1) Before starting replacement work, open the serviceman menu on the display unit and back up the scanner unit data (emission time and motor rotation time) (Refer to Section 7.4.4 of the instruction manual).
If you do not back up the data, you will lose all data related to the scanner, such as magnetron usage time.
2)
Remove the cover on the right (starboard) side (see Section 4.2.1, page 4-2). Loosen the four screws (M4) to open the T/R control circuit board cover to the front.
3)
Remove the cable connected to the T/R control circuit board and the seven screws (M4) to replace the T/R control circuit board.
Set the DIP switches and the jumper pins on the T/R control circuit board to the settings for NKE-1130 (see Section 2.5.6, page 2-25).
Loosen the six screws.
4)
After replacing the T/R control circuit board, assemble the unit in the reverse order of the disassembly procedure.
T/R control circuit board
[Check points] 1) Turn on the radar power supply and open the serviceman menu. Restore the scanner unit time and check that all data is recovered from before replacing the T/R control circuit board (check the emission time and the motor rotation time).
4-14
2)
After the countdown is completed, start emission and check that the radar image appears without error.
4.2.11
Relay Filter Circuit replacement (CSC-656)
[Required tools]
[Replacement procedure] 1) Remove the cover on the right (starboard) side (see Section 4.2.1, page 4-2). Open the T/R control circuit board cover to the front (see Section 4.2.10, page 4-14) to remove the cable clamps around the relay filter circuit board.
Remove the clamps.
Relay filter circuit board
2)
Remove the four screws (M4) to remove the metal fixture holding the relay filter circuit board, which is located at the bottom of the terminal block.
4-15
3)
Remove the cable connected to the relay filter circuit board and the four screws (M4) to replace the relay filter circuit board.
Remove the screws.
4)
After replacing the relay filter circuit board, follow the disassembly procedure in the reverse order.
Relay filter circuit board
4.2.12
Receiver Unit Replacement (NRG-229)
[Required tools]
[Replacement procedure] 1) Remove the cover on the right (starboard) side (see Section 4.2.1, page 4-2). Remove the four screws (M5) to remove the metal fixture. Loosen the four screws (M4) to remove the driver unit (see Section 4.2.4, page 4-8).
Driver unit
Metal fixture Loosen the four screws .
4-16
2)
Open the T/R control circuit board cover to the front (see Section 4.2.10, page 414) to remove the cables connected to the receiving unit. Remove the four screws (M5) holding the receiving unit flange, the two screws (M5) holding the metal fixture, and the screw at the right side of the receiving unit to replace the receiving unit.
Remove the six screws.
Remove the cables
Loosen the two screws. Metal fixture (reused for the new receiving unit)
3)
Attach the metal fixture attached to the flange removed from the old receiving unit and put it onto the new receiving unit.
4)
After replacing the receiving unit, assemble the unit in the reverse order of the disassembly procedure.
Transmit radar signals on a long range (48NM) and open the serviceman menu to perform tuning adjustment (Refer to Section 7.1.3 of the instruction manual). Adjust the setting in the serviceman menu until the tuning indication bar on the display unit reaches the 8th calibration marking.
4-17
4.2.13
Encoder replacement (CHT-71A)
[Required tools]
A Phillips screwdriver for 4 mm screws a Phillips screwdriver for 5 mm screws A wrench (width across flats 7 mm, for M4 screws) A wrench (width across flats 8 mm, for M6 screws) Tools for removing the cover from the scanner unit (see Section 4.2.1, page 4-2)
[Replacement procedure] 1) Remove the cover on the right (starboard) side (see Section 4.2.1, page 4-2). Remove the four screws (M5) to remove the metal fixture. Loosen the four screws (M4) so that the receiving unit is held halfway.
Receiving unit
2)
Remove the four screws (M5) from the receiving unit flange and remove the screws loosened halfway in (1) above to remove the receiving unit.
Receiving unit flange Encoder
Receiving unit
4-18
3)
Loosen the two screws (M4) to remove the encoder together with the metal fixture.
Encoder
Metal fitting
4)
Remove the metal fixture and the gear wheel attached to the encoder. Put them onto the new encoder and put the encoder back into the unit.
Remove the nut
Metal fitting
5)
After replacing the encoder, follow the disassembly procedure in the reverse order.
Encoder Remove the three s
[Check points] 1) Turn on the radar power supply. After the countdown is completed, start emission and check that the radar image appears without error.Open the serviceman menu to perform bearing adjustment. (Refer to Section 7.1.4 of the instruction manual)
4.2.14
Brake Control Circuit replacement (CCB-655)
[Required tools]
A Phillips screwdriver for 4 mm screws Tools for removing the cover from the scanner unit(see Section 4.2.1, page 4-2)
4-19
[Replacement procedure] 1) Remove the cover on the right R emo v e th e t w o (starboard) side (see Section 4.2.1, screws. page 4-2). Remove the two screws (M4) to remove the metal fixture for the T/R control circuit board and T/R Control Circuit loosen the two screws (M4) to open CMC-1205RMetal cover the T/R control circuit board cover to the front.
Loos en the two screws.
2)
Remove the cable connected to the T/R control circuit board and the seven screws (M4) to replace the T/R control circuit board.
T/R Control Circuit CMC-1205R
3)
Remove the two screws (M4) (which was loosen on the procedure (1)) to remove the T/R control circuit board and the metal fixuture. Remove the cable connected to the brake control circuit board.
4)
5)
Remove the four screws(M4) to replace the brake control circuit board with the metal sheet.
Break control circuit which is mounted on the metal sheet .CCB-656
6)
After replacing the brreak control circuit board, assemble the unit in the reverse order of the disassembly procedure.
4-20
4.2.15
Brake Circuit replacement (CFA-255)
[Required tools]
[Replacement procedure] 1) Remove the drive unit (see Section 4.2.4, page 4-8). Remove the cable connected to J1504 in the motor driver circuit 7EPRD0034/35.
7EPRD0034/0035
J1504
2)
Remove the two screws (M4) holding the brake circuit on the metal fixture to replace the brake circuit (CFA255: resistors with cables).
3)
After replacing the brake circuit, assemble the unit in the reverse order of the disassembly procedure.
CFA-255
Remove 2 screws.
4-21
4.2.16
Brake Unit replacement (NZR-17)
[Required tools]
A Phillips screwdriver for 5 mm screws A Phillips screwdriver for 4 mm screws A Phillips screwdriver for 3 mm screws Tools for removing the cover from the scanner unit (see Section 4.2.1, page 4-2)
[Replacement procedure] 1) Remove the cover on the right (starboard) side (see Section 4.2.1, page 4-2).Remove the receiver unit (see Section 4.2.12, page 4-16).
2)
Remove the cable connected to J1911 and J1921 in the brake control circuit board CCB-655.
3)
Remove the four screws (M4) holding the brake control circuit board to replace the brake unit NZR-17.
Remove 4 screws. CCB-655 J1921
4)
After replacing the brake unit, assemble the unit in the reverse order of the disassembly procedure.
J1911
4-22
4.2.17
Performance Monitor replacement (NJU-84)
4-23
INDEX > 4.Replacement Procedure > 4.3 Scanner Unit NKE-2254 (JMA-5322-7/9/6HS)
4.3
4.3.1
[Required tools]
Scanner Unit NKE-2254 (JMA-5322-7/ 9/6HS)

Tools for removing the cover from the scanner unit A wrench (width across flats 13 mm, for M8 screws) Tools used in each part replacement procedure.
[Replacement procedure] 1) Before beginning work, turn off the safety switch on the bottom of the scanner unit.
Bow direction
2)
Loosen the four hexagonal bolts and remove the pedestal cover.
If replacing any of the following parts, remove the cover on the left (port) side.
Motor Motor driver circuit board
If replacing any of the following parts, remove the cover on the right (starboard) side.
Loosen the four hexagonal bolts.
4-24
Transmitter (magnetron, modulator circuit board, modulator circuit board fan) Receiver T/R control circuit board Power supply circuit board Encoder
3)
Replace the necessary part(s) following the procedures contained in subsequent sections.
When replacing a part, be careful not to lose any of the removed screws or metal fittings.
4)
After having replaced a part, install the pedestal cover and turn on the safety switch (do not forget to put the cover back on).
When installing the cover, ensure that no debris or dust adheres to the gasket.
5)
Turn on the radar and perform the necessary operation checks.
4-25
4.3.2
Magnetron replacement (M1568BS)
[Required tools]
[Replacement procedure] 1) Remove the covers from the right (starboard) side (see Section 4.3.1, page 4-24) and loosen the screws (four M4 screws) to remove the magnetron cover.
Magnetron cover
2)
Make sure there is no charge remaining between J2101 pin 1 and J2101 pin 3 in the Modulator circuit board CPA-264. (Multimeter requires DC1000V input capability), and then remove the screws (two M4 screws) holding the magnetron cables (yellow and green) in place.
Magnetron Remove the four screws.
3)
Remove the screws (four M4 screws) holding the magnetron in place, then replace the magnetron after cutting the leads (yellow and green) for the replacement magnetron to an appropriate length.
Remove the green cable.
Remove the yellow cable.
4-26
Use a non-magnetic secrewdriver because the contact of the metal tool with the magnetron causes deterioration of its performance.
4)
After having replaced the magnetron, reassemble the unit by following the disassembly procedure in the reverse order.
Extreme care should be taken to connect the leads (yellow and green) to the magnetron for prevention of contact with other parts or the casing. Contact may cause them to discharge.
[Check points] 1) 2) Turn on the power supply for the radar. Allow sufficient time for the radar to be preheated (about 20 to 30 minutes / bring the radar unit to STBY mode). Start emitting radio waves from the short pulse range and gradually change the emissions to the long pulse range. Open the serviceman menu to perform tuning adjustment (Refer to Section 7.1.4 of the instruction manual).
3)
Emit radio waves in long pulse range mode (48NM) for about 15 minutes and reopen the serviceman menu to perform tuning adjustment.
Adjust the setting in the serviceman menu until the tuning indication bar on the display unit reaches the 8th calibration marking. With the test menu open, also make sure the magnetron current is shown between the 6th and 9th calibration markings. Finally, initialize the transmission time in the serviceman menu (Refer to Section 7.4.4 of the instruction manual).
4-27
4.3.3
Motor replacement (7BDRD0044A, 7BDRD0045A)
[Required tools]
Single-ended wrench (width across flats 17 mm for M8 bolts) Tools for removing the cover from the scanner unit (see Section 4.3.1, page 4-24)
[Replacement procedure] 1) Remove the cover on the left (port) side (see Section 4.3.1, page 4-24) and remove the cables connected to the motor driver circuit board.
Remove the four bolts. Remove the two cables.
2)
Remove the hexagonal bolts (four M8 bolts) and remove the motor.
Motor Motor driver circuit board
3)
Remove the hexagonal bolts (four M8 bolts) and remove the installation plate from the motor.
Remove the four bolts.
4)
Attach the installation plate to the replacement motor.

Do not forget to tighten the hexagonal bolts to an appropriate torque (210 kgf-cm) so they are free of looseness.
Motor
Installation plate
4-28
5)
Install the motor into the scanner unit. Press the motor against the protrusions of the arm fixed to the motor on which the arm extends through the wall of the casing, adjust it to minimize backlash, and fix it in place.
Do not forget to tighten the hexagonal bolts, to an appropriate torque (140 kgf-cm) so they are free of looseness.
Tighten the four bolts. Arm protrusions
Press
6)
After having installed the motor, grease the gear wheel.
Grease here.
7)
After having replaced the motor, reassemble the unit following the disassembly procedure in the reverse order.
4-29
4.3.4
Motor Control Power Circuit replacement (CBD-1779)
[Required tools]
A Phillips screwdriver for 4 mm screws Tools for removing the cover from the scanner unit(see Section 4.3.1, page 4-24)
[Replacement procedure] 1) Remove the cover on the left (port) side (see Section 4.3.1, page 4-24), remove the cables and screws (three M4 screws) connected to the motor control power supply board and remove the metal plate to which the motor control power supply board is attached.
Remove the three screws.
2)
Remove the cables connected to the motor control power supply board, remove the screws (four M4 screws), and replace the motor control power supply board.
3)
After replacing the motor control power supply board, follow the disassembly procedure in the reverse order.
[Check points] 1)
Turn on the radar power supply. After the countdown is completed, start emission and check that the radar image appears without error. Check that you do not hear any unusual sound when the motor starts, rotates, and stops.
4-30
4.3.5
Modulator Circuit replacement (CPA-264)
[Required tools]
A Phillips screwdriver for 4 mm screws A Phillips screwdriver for 5 mm screws
[Replacement procedure] 1) Remove the cover on the right (starboard) side (see Section 4.3.1, page 424), remove the cables connected to the transmitter-receiver unit and the screws (three M5 screws) holding the transmitter-receiver unit in place, and remove the transmitter-receiver unit.
Remove the five cables.
2)
Loosen the screws (nine M4 screws) holding the cover in place, remove the screws (two M4 screws) holding the heat radiation plate in place, and remove the cover.
Loosen the nine screws.
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3)
Remove the cables connected to the modulator circuit board, then remove the screws (five M4 screws) holding the modulator circuit board in place and the spacer (one 7 mm (nominal) spacer), and replace the modulator circuit board.
Remove the spacer.
Remove the five screws.
4)
Do not forget to tighten the bolts and screws, and do not forget to reconnect the cables.
4.3.6
Modulator Unit replacement (NMA-550-1)
[Required tools]
A Phillips screwdriver for 4 mm screws A Phillips screwdriver for 5 mm screws
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2)
3)
Remove the magnetron(see Section 4.3.2, page 4-26).
4)
Remove the cables connected to the modulator circuit board, then remove the screws (two M4 screws) holding the waveguide.
Remove
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5)
Remove the screws (M4) holding the Modulator unit to replace the Modulator unit. (Three screws in the back)
Remove
6)
After replacing the Modulator unit, assemble the magnetron on to the new Modulator unit.
7)
Assemble the Modulator unit in the reverse order of the disassembly procedure.
Do not forget to tighten the bolts and screws, and do not forget to reconnect the cables.
Magnetron
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4.3.7
Power Supply Circuit replacement (CBD-1682A)
[Required tools]
2)
Remove the cables connected to the power supply circuit board and the screws (five M4 screws) holding the power supply circuit board in place. Remove the power supply circuit board together with the metal fitting holding the power supply circuit board in place.
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3)
Remove the screws (six M4 screws) holding the power supply circuit board in place and replace the power supply circuit board.
If the square heat radiation sheet on the casing on the back of the power supply circuit board (the soldered side) is damaged, affix a new sheet to the replacement power supply circuit board.
4)
After replacing the power supply circuit board, assemble the unit in the reverse order of the disassembly procedure.
4.3.8
T/R Control Circuit replacement (CMC-1205R)
[Required tools]
[Replacement procedure] 1) Before starting replacement work, open the serviceman menu on the display unit and back up the scanner unit data (emission time and motor rotation time). (Refer to Section 7.4.4 of the instruction manual)
If you do not back up the data, you will lose all data related to the scanner, such as magnetron usage time.
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2)
Remove the cover on the right (starboard) side (see Section 4.3.1, page 4-24), remove the cables connected to the transmitterreceiver unit and the screws (three M5 screws) holding the transmitter-receiver unit in place, and remove the transmitterreceiver unit.
3)
Remove the cable connected to the T/ R control circuit board and the seven screws (M4) to replace the T/R control circuit board.
Set the DIP switch and jumper pins of the T/R control circuit board to suite the NKE-2254 (see Section 2.5.6, page 225).
Remove the seven screws .
4)
After replacing the T/R control circuit board, assemble the unit in the reverse order of the disassembly procedure.
[Check points] 1) Turn on the radar power supply and open the serviceman menu. Restore the scanner unit time and check that all data is recovered from before replacing the T/R control circuit board (check the emission time and the motor rotation time). After the countdown is completed, start emission and check that the radar image appears without error.
2)
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4.3.9
Receiver Unit replacement (NRG-162A)
[Required tools]
[Replacement procedure] 1) Remove the cover on the right (starboard) side (see Section 4.3.1, page 4-24), remove the cables connected to the transmitterreceiver unit and the screws (three M5 screws) holding the transmitter-receiver unit in place, and remove the transmitter-receiver unit.
Remove the five cables
2)
Remove the screws (five M4 screws) holding the receiver in place and remove the cables connected to the receiver, then replace the receiver.
Remove the five screws.
3)
Transfer the metal fitting from the removed receiver to the replacement receiver and fit the receiver into the casing.
After replacing the receiving unit, assemble the unit in the reverse order of the disassembly procedure. Do not forget to tighten the screws and connect the cables.
Remove the cable.
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Transmit radar signals on a long range (48NM) and open the serviceman menu to perform tuning adjustment (Refer to Section 7.1.3 of the instruction manual). Adjust the setting in the serviceman menu until the tuning indication bar on the display unit reaches the 8th calibration marking.
4.3.10
[Required tools]
A Phillips screwdriver for 4 mm screws A Phillips screwdriver for 5 mm screws A wrench (width across flats 7 mm, for M4 screws) A wrench (width across flats 8 mm, for M6 screws) Tools for removing the cover from the scanner unit (see Section 4.3.1, page 4-24)
[Replacement procedure] 1) Remove the cover on the right (starboard) side (see Section 4.3.1, page 4-24), remove the cables connected to the transmitter-receiver unit and the screws (three M5 screws) holding the transmitter-receiver unit in place, and remove the transmitter-receiver unit.
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2)
Loosen the two screws (M4) to remove the encoder together with the metal fixture.
Encoder
Metal fitting
Loosen the two screws.
3)
Remove the metal fixture and the gear wheel attached to the encoder. Put them onto the new encoder and put the encoder back into the unit. After replacing the encoder, follow the disassembly procedure in the reverse order.
Remove the nut. Metal fitting
4)
Encoder
[Check points] 1) Turn on the radar power supply. After the countdown is completed, start emission and check that the radar image appears without error.Open the serviceman menu to perform bearing adjustment (Refer to Section 7.1.4 of the instruction manual).
4.3.11
Magnetron Fan replacement (7BFRD0002)
[Required tools]
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[Replacement procedure] 1) Remove the cover on the right (starboard) side (see Section 4.3.1, page 4-24), remove the cables connected to the transmitter-receiver unit and the screws (three M5 screws) holding the transmitter-receiver unit in place, and remove the transmitter-receiver unit.
2)
Remove the cable for the fan that is connected to the T/R control circuit board.
Remove the cable.
3)
4)
[Check points] 1)
Turn on the radar power supply. After the countdown is completed, start emission and check that the radar image appears without error. Check that no fan alarm comes up.
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4.3.12
Modulator Unit Fan replacement (7BFRD0002)
[Required tools]
1)
Remove the cover on the right (starboard) side (see Section 4.3.1, page 4-24), remove the cables connected to the transmitterreceiver unit and the screws (three M5 screws) holding the transmitter-receiver unit in place, and remove the transmitterreceiver unit.
2)
Remove the cable for the fan that is connected to the T/R control circuit board.
Remove the cable.
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3)
4)
Remove the screws (four M4 screws) holding the fan in place and replace the fan.
5)
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4.3.13
[Required tools]
[Replacement procedure] 1) Remove the cover on the right (starboard) side (see Section 4.3.1, page 4-24).Remove the metal fixture that is mounted on the motor control power supply board CBD-1779 (see Section 4.3.4, page 4-30).
2)
Remove the cable connected to J1503 in the motor control power supply.
CFA-257
3)
Remove the two screws (M3) holding the resistors to replace the brake circuit (CFA-257: resistors with cables).
Remove 2 screws.
4)
J1503
CBD-1779
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4.3.14
4-45
INDEX > 4.Replacement Procedure > 4.4 Scanner Unit NKE-2103 (JMA-5312-6/6HS)
4.4
4.4.1
[Required tools]
Scanner Unit NKE-2103 (JMA-5312-6/ 6HS)

Tools for removing the cover from the scanner unit

A wrench (width across flats 13 mm, for M8 screws)
Tools used in each part replacement procedure.
[Replacement procedure] 1) Before beginning work, turn off the safety switch on the bottom of the scanner unit.
Bow direction
2)
Loosen the hexagonal bolts (four bolts) and open the upper cover until the stopper of the stay operates.
When closing the upper cover, release the stay stopper and then tighten the cover.
Stay
3)
Loosen the four hexagonal bolts.
4)
5)
Turn on the radar and perform the necessary operation checks.

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4.4.2
Magnetron replacement (MAF1565N)
[Required tools]
[Replacement procedure] 1) Open the upper cover (see Section 4.4.1, page 4-46), loosen the screws (four M4 screws), remove the transmitter-receiver unit cover, and remove the cables connected to the transmitter-receiver unit (ten cables). Slide the cover of the transmitter-receiver unit to remove it.
Slide the cover.
2)
Loosen the bolts (five M5 bolts) and remove the transmitter-receiver unit. Slide the transmitter-receiver unit upward to remove it.
Slide the unit.
Tighten the five bolts.
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3)
Remove the screws (six M4 screws) holding the magnetron in place and replace the magnetron.
Nut plate
Use a non-magnetic secrewdriver because the contact of the metal tool with the magnetron causes deterioration of its performance.
Magnetron
4)
Cut the leads (yellow and green) for the replacement magnetron to an appropriate length, then tighten the screws and fix the cables in place.
Green cable Yellow cable
After having replaced the magnetron, reassemble the unit by following the disassembly procedure in the reverse order.
Extreme care should be taken to connect the leads (yellow and green) to the magnetron for prevention of contact with other parts or the casing. Contact may cause them to discharge.
[Check points] 1) 2) Turn on the power supply for the radar. Allow sufficient time for the radar to be preheated (about 20 to 30 minutes / bring the radar unit to STBY mode). Start emitting radio waves from the short pulse range and gradually change the emissions to the long pulse range. Open the serviceman menu to perform tuning adjustment.
3)
Emit radio waves in long pulse range mode (48NM) for about 15 minutes and reopen the serviceman menu to perform tuning adjustment.
Perform the adjustment in the serviceman menu until the tuning display bar on the display unit reaches the 8th calibration mark. With the test menu open, also make sure the magnetron current is shown between the 4th and 7th calibration markings. Finally, initialize the transmission time in the serviceman menu (Refer to Section 7.4.4 of the instruction manual). 4-48
4.4.3
Motor replacement (7BDRD0048)
[Required tools]
A Phillips screwdriver for 4 mm screws A Phillips screwdriver for 5 mm screws Single-ended wrench (width across flats 10 mm for M6 bolts) Tools for removing the cover from the scanner unit (see Section 4.4.1, page 4-46)
[Replacement procedure] 1) Open the upper cover (see Section 4.4.1, page 4-46) to remove the transmitter-receiver unit (see Section 4.4.2, page 4-47).
Remove the four bolts.
2)
Remove the hexagonal bolts (four M6 bolts) and remove the motor. Grease the gear wheel of the replacement motor and place it in the casing. Do not forget to tighten the hexagonal bolts to an appropriate torque (72 kgf-cm) so they are free of looseness.
3)
After having replaced the motor, reassemble the unit following the disassembly procedure in the reverse order.
Do not forget to tighten the screws and connect the cables. Clamp the cables so they do not interfere with the rotation of the motor's rotors.
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4.4.4
Motor Control Power Circuit replacement (CBD-1779)
[Required tools]
[Replacement procedure] 1) Open the upper cover (see Section 4.4.1, page 4-46) to remove the transmitterreceiver unit (see Section 4.4.2, page 447).
2)
Remove the cables and screws (eight M4 screws) connected to the motor control power supply board, and replace the motor control power supply board.
3)
After replacing the motor control power supply board, assemble the unit in the reverse order of the disassembly procedure.
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4.4.5
Modulator Circuit replacement (CME-363)
[Required tools]
2)
Remove the screws (nine M4 screws) holding the modulator circuit board in place and remove the cables connected to the modulator circuit board, then replace the modulator circuit board.
If you are reusing the heat radiation plate on the modulator, be sure to install the thermal insulation sheet between TR17, TR18, and the heat radiation plate so that it is straight.
Remove the nine screws (M4).
3)
Transmit radar signals on a long range (48NM) and open the test menu to make sure the magnetron current is shown between the 4th and 7th calibration markings (see Section 6.1.1, page 6-1).
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4.4.6
Power Supply Circuit replacement (CBD-1783)
[Required tools]
A Phillips screwdriver for 3 mm screws A Phillips screwdriver for 4 mm screws A Phillips screwdriver for 5 mm screws Tools for removing the cover from the scanner unit (see Section 4.4.1, page 4-46)
2)
Remove the cables and screws (six M4 screws) and remove the power supply unit from the transmitter-receiver unit.
3)
Remove the screws (six M4 screws and two M3 screws), and remove the power supply circuit board from the installation plate.
Remove the two screws (M3).
Remove the six screws (M4).
4)
After replacing the power supply circuit board, assemble the unit in the reverse order of the disassembly procedure.
Do not forget to tighten the screws and connect the cables. If the square heat radiation sheet on the casing on the back of the power supply circuit board (the soldered side) is damaged, affix a new sheet to the replacement power supply circuit board.
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4.4.7
Receiver Unit replacement (NRG-610)
[Required tools]
1)
Before starting replacement work, open the serviceman menu on the display unit and back up the scanner unit data (emission time and motor rotation time). (Refer to Section 7.4.4 of the instruction manual)
[Replacement procedure] 2) Open the upper cover (see Section 4.4.1, page 4-46) to remove the transmitter-receiver unit (see Section 4.4.2, page 4-47). Remove the magnetron (see Section 4.4.2, page 447).
3)
Remove the M4 screw near the magnetron.
Remove the screw (M4).
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4)
Remove the screws (three M4 screws) on the motor control power supply side, and remove the microwave transmission circuit from the chassis.
Motor control power supply circuit
Remove the three screws (M4).
5)
Remove the two screws (M4) holding the microwave transmission circuit to remove it from the installation plate.
Remove the two screws (M4).
6)
Remove the screws (four M4 screws) holding the receiver in place and replace the receiver.
7)
After having replaced the receiver, reassemble the unit by following the disassembly procedure in the reverse order.
Remove the four screws (M4).
After having replaced the receiver, reassemble the transmitter-receiver unit taking care to ensure good fitting. If the fitting is poor, loosen the screws and readjust the unit. [Check points] 1) Turn on the radar power supply and open the serviceman menu. Restore the scanner unit time and check that all data is recovered from before replacing the T/R control circuit board (check the emission time and the motor rotation time). After the countdown is completed, start emission and check that the radar image appears without error.
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2)
4.4.8
[Required tools]
2)
Remove the two screws (M4) holding the encoder to remove it from the housing.
Loosen the screw (M4).
Encoder
Remove the screw (M4).
3)
Remove the metal fixture and the gear wheel attached to the encoder. Put them onto the new encoder and put the encoder back into the unit.
Remove the nut.
Metal fitting
4)
After replacing the encoder, follow the disassembly procedure in the reverse order.
Encoder
[Check points] 1) Turn on the radar power supply. After the countdown is completed, start emission and check that the radar image appears without error.Open the serviceman menu to perform bearing adjustment (Refer to Section 7.1.4 of the instruction manual).
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4.4.9
[Required tools]
[Replacement procedure] 1) Open the upper cover (see Section 4.4.1, page 4-46), remove the transmitter-receiver unit(see Section 4.4.2, page 4-47).
2)
Remove the cable connected to J1503 in the motor control power supply.
Remove 2 screws.
3)
Remove the two screws (M3) holding the resistors to replace the brake circuit (CFA-257: resistors with cables).
CFA-252 J1503
4)
CBD-1779
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4.4.10
4-57
INDEX > 4.Replacement Procedure > 4.5 Display Unit : LCD Monitor NWZ-173
4.5
4.5.1
Display Unit : LCD Monitor NWZ-173

Bezel Kit replacement (MPXP43590)
This kit includes four parts: Bezel for 19 inch monitor unit, AR filter for Radar, JRC Logo and round shape acrylic sheet.
JRC Logo
Do not touch the LCD screen directly with your fingers.
AR Filter
Do not touch the AR filter directly with your fingers.
Bezel
Round shape acrylic scheet
Perform the replacement work on a soft cloth to avoid damage to the LCD screen and other parts.
[Required tools]
A Phillips screwdriver for M4 screws A Phillips screwdriver for M6 screws A hexagonal wrench (1.5 mm)
[Replacement procedure] 1) Use the hexagonal wrench (1.5 mm) to loosen the hexagonal socket head screw to remove the knob and rubber bushing.
2)
Remove the screws (M6) from the four corners and displace the bezel.
Remove
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3)
Remove the screws (M6) from the four corners and displace the bezel. Remove the brightness adjustment circuit cables and remove the bezel. Remove the rubber packing (around the AR filter), and put on the new vezel.
Remove
Note that the cables are connected .
4
4) Install the Bezel kit in the reverse order of the procedures (1) to (3) to remove the bezel. 5) Attach the rubber bushing to the knob shaft.
6)
Turn the brightness knob to make sure the brightness can be changed between the minimum and the maximum levels.
Attachment direction of the bushing
[Check points] 1) 2) 3) 4) Make sure the knob rotates smoothly. Make sure you feel the knob click when it is pressed. After completing the replacement procedures, start the system to make sure that images are displayed properly. Turn the brightness knob to make sure the brightness can be changed between the minimum and the maximum levels.
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4.5.2
LCD Panel replacement (CML-771)
[Required tools]
A Phillips screwdriver for M4 screws A Phillips screwdriver for M6 screws A pair of nippers
[Replacement procedure] 1) Remove the screws (M6) from the four corners and displace the bezel. Remove the brightness adjustment circuit cables and remove the bezel.
Remove
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2)
Remove ten M4 screws.
Remove
3) Displace the module and remove the three cables.
4)
Remove the unit.
Power cable
Dsub 9p RGB Dsub 15p
Power cable (You will need to cut the cable band.)
Cut the cable band .
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5)
Assemble the module in the reverse order of disassembly.
6)
Check that the module is placed in the proper position and a proper space is maintained under the module. Also check the pull-out position for the brightness adjustment cables. Tighten the ten M4 screws evenly.
Cable pullout position
7)
Attach the LCD operation circuit cable. Check the gasket position. Make sure the brightness adjustment cables are not pinched before attaching the bezel.
8)
Tighten the screws at the four corners.
[Check points] 1) 2) After completing the replacement procedures, start the system to make sure that images are displayed properly. Turn the brightness knob to make sure the brightness can be changed between the minimum and the maximum levels.
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4.5.3
[Note]
Brilliance Control Circuit replacement (CCK-989)
[Required tools]
A Phillips screwdriver for M4 and M6 screws A pair of nippers A hexagonal wrench (1.5 mm)
[Replacement procedure] 1) Use the hexagonal wrench (1.5 mm) to loosen the hexagonal socket head screw to remove the knob and rubber bushing.
2)
Remove the screws (M6) from the four corners and displace the bezel.
Remove
3) Remove the LCD operation cable before removing the bezel. Refer to the procedures described in Section 4.5.2, page 4-60.
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4)
Remove the two tapping screws to remove the circuit board.
Remove
5) Make sure that the circuit board's connector is facing up. Attach the circuit board using the two tapping screws. Check that the slide switch is in the "INT" position.
6)
Connect the cable and the bezel.
Shift the slide switch to "INT".
7)
Attach the rubber bushing to the knob shaft.
8)
Turn the brightness knob to make sure the brightness can be changed between the minimum and the maximum levels.
[Check points] 1) 2) 3) 4) Make sure the knob rotates smoothly. Make sure you feel the knob click when it is pressed.
Attachment direction of the bushing
After completing the replacement procedures, start the system to make sure that images are displayed properly. Turn the brightness knob to make sure the brightness can be changed between the minimum and the maximum levels.
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4.5.4
[Note]
Interface Circuit Board replacement (CMH-2227)
[Required tools]
A Phillips screwdriver for M4 and M6 screws. A pair of nippers A socket wrench (5 mm across flats)
[Replacement procedure] 1) Follow the procedures provided in Section 4.5.2, page 4-60 to remove the LCD unit.
CBP-173A
CBF-38
CMH-2227
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2)
Remove the four screws (M3) and remove the mesh cover.
Remove
3) Remove the cable and eight screws (M3), and remove the circuit board.
Remove
4)
Remove the fitting screws from the DVI and DSUB connectors and remove the shield plate.
5)
Install the circuit in the reverse order of the disassembly. There are two types of fitting screws, so be sure to use them appropriately (the shorter screw is for the DVI connector).
6)
Follow the procedures provided in Section 4.5.2, page 4-60 to install the LCD unit.
[Check points] 1) After completing the replacement procedures, start the system to make sure that images are displayed properly.
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4.5.5
[Note]
Inverter Circuit replacement (CBF-38)
[Required tools]
A Phillips screwdriver for M4 screws6mm A pair of nippers
[Replacement procedure] 1) 2) Follow the procedures provided in Section 4.5.2, page 4-60 to remove the LCD unit. Remove the five cables.
3)
Remove the six screws (M6) and remove the circuit.
Remove
The pink part faces inside.
4)
Install the circuit in the reverse order of the removal. Check the cable colors and use adhesive tape.
5)
[Check points] 1) 2) After completing the replacement procedures, start the system to make sure that images are displayed properly. Turn the brightness knob to make sure the brightness can be changed between the minimum and the maximum levels.
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4.5.6
[Note]
Blower Circuit replacement (CBP-173A)
Perform the replacement work on a soft cloth to avoid damage to the LCD screen and other parts. [Required tools]
A Phillips screwdriver for M4 screws6mm A pair of nippers
[Replacement procedure] 1) 2) Follow the procedures provided in Section 4.5.2, page 4-60 to remove the LCD unit. Remove the two screws (M3).
Remove
3)
Remove the cable and the fan.
4)
Install the fan in the reverse order of the removal.
5)
[Check points] 1) 2) 3) After completing the replacement procedures, start the system to make sure that images are displayed properly. Turn the brightness knob to make sure the brightness can be changed between the minimum and the maximum levels. Check that no fan alarm comes on.
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INDEX > 4.Replacement Procedure > 4.6 Display Unit : Radar Process Unit NDC-1417
4.6
4.6.1
Display Unit : Radar Process Unit NDC1417

Power Supply Circuit (NBD-818A)
Before replacing the power supply unit, remove the power supply connector of the process unit.
[Required tools] Phillips screwdriver for 3 mm screws
[Replacement procedure] 1) Remove the four fixing screws.
(Use the Phillips screwdriver for 3 mm screws.)
Remove
2)
Pull out the power supply unit at an angle, being careful not to pull the cable too much.
Be careful not to pull the cable too much

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3)
Remove the four connectors connected to the power supply circuit and replace the power supply unit.
Remove
4)
Install the new power supply unit following the disassembly procedure in the reverse order.
[Check points] 1) 2) Check that the system starts up properly. Emit radar waves and check to make sure the radar image is correctly displayed.
4.6.2
I/F Unit replacement (NQA-2123)
[Replacement procedure] 1) Remove the four screws at the top of the process unit cover and the three screws on each side to remove the process unit cover. (Use the Phillips screwdriver for 3 mm screws.)
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2)
Loosen the six screws holding the terminal board in place. (Use the Phillips screwdriver for 3 mm screws.)
Loosen
3)
Remove the connectors connected to the terminal board circuit board and slide the terminal board slightly and then lift it out of the process unit.
4
Remove
Lift after sliding

4) Remove the seven connectors connected to the radar process circuit and the power supply circuit.
Remove
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5)
Turn over the radar process unit, remove the two screws holding the interface unit in place, and remove the interface unit. (Use the Phillips screwdriver for 3 mm screws.)
Remove
6)
Remove the five cables connected to the terminal board circuit and the two screws holding the terminal board in place, and attach them to the new interface unit.
Remove and attach to new input/output unit
7)
Install the new interface unit following the disassembly procedure in the reverse order.
Remove and attach to new input/output unit
[Check points] 1) 2) 3) 4) Check that the system starts up properly. Check that no error message appears.
After replacing the unit, check that the radar image is correctly displayed. Check that the connected external sensors (such as the true azimuth, speed, latitude / longitude, and AIS sensors) are correctly displayed.
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4.6.3
Radar Process Circuit replacement (CDC-1332)
Back up the necessary settings data onto a memory card before performing the replacement.
After replacing the assembly, all items on menu will be fctory default setting.
[Required tools] Phillips screwdriver for 3 mm screws for 2.6 mm screws Socket wrench for 5.5 mm bolts
[Replacement procedure] 1) Before starting replacement work, open the serviceman menu on the display unit and back up the data. (Refer to Section 7.4.3 of the instruction manual)
If you do not back up the data, you will lose all display unit data.
2)
Refer to Section 4.6.2, page 4-70 and remove the terminal board.
3)
If there are an ARPA/ATA processing circuit board and AIS processing circuit board, refer to Section 4.6.5, page 4-78 and Section 4.6.6, page 4-79 to remove these circuit boards.
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4)
Remove the four screws holding the fan fixture, remove the fan connectors, and remove the fan fitting. (Use the Phillips screwdriver for 3 mm screws.)
Remove
Remove
5)
Remove the screw holding the metal fitting that protects the process unit circuit breaker. (Use the Phillips screwdriver for 2.6 mm screws.)
Remove
6)
Remove the two screws holding the process unit circuit breaker, and remove the circuit breaker. (Use the Phillips screwdriver for 3 mm screws.)
Remove
7)
Remove the five connectors connected to the radar process circuit.
Remove
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8)
Remove the 13 hexagonal supports holding the radar process circuit in place. (Use the socket wrench for 5.5 mm bolts.)
9)
Remove the six screws holding the radar process circuit board in place and replace the radar process circuit board. (Use the Phillips screwdriver for 3 mm screws.)
Remove
10) Check that the DIP switch settings on the new radar process circuit are the same as the old one.
11) Reassemble the unit following the disassembly procedure in reverse.
[Check points] 1) 2) 3) 4) 5) Check that the system starts up properly. Check that no error message appears.
DIP SWITCH
Restore the data you backed up. (Refer to Section 7.4.3 of the instruction manual) After replacing the unit, check that the radar image is correctly displayed. Check that the connected external sensors (such as the true azimuth, speed, latitude / longitude, and AIS sensors) are correctly displayed.
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4.6.4
Battery replacement (CR2032)
[Required tools]
Flat tip screwdrivers for 6 mm screws A Phillips screwdriver for M4 screws
The battery disassembly requires a non-conductive flat tip screwdriver.
[Replacement procedure] 1) 2) Refer to Section 4.6.2, page 4-70 and remove the terminal board. Insert the non-conductive flat tip screwdriver for adjustment between the battery and the battery holder and lift the battery up. Insert the non-conductive flat tip screwdriver for adjustment to the location shown in the figure below and slide the battery sideways to remove the battery.
3)
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4)
Check the polarity of the battery. Make sure that the battery's positive (+) side is facing up.
5)
Slide the battery sideways into the battery holder.
6)
Make sure that the battery is inserted fully.
[Check points] 1) 2) 3) Check that no error message comes up. Check that the system starts up normally. Open the test menu and confirm the battery voltage. (see Section 6.1.2, page 6-2).
[Note]
If you installed the battery with the wrong polarity, remove the battery immediately and do not use the same battery again.
During the procedures, do not put the battery on any circuit board or conductive item.
To dispose of a used battery, follow the instructions provided in Chapter 10 of the Instruction Manual.
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4.6.5
ARPA/ATA Process Circuit replacement (NCA-877WA/877A)
[Replacement procedure] 1) Refer to Section 4.6.2, page 4-70 and remove the terminal board.
2)
You will see the ARPA or ATA process circuit on the radar process circuit.
ARPA Process circuit
3)
Remove the four screws holding the ARPA or ATA process circuit in place, and lift out the ARPA or ATA process circuit vertically to replace it. (Use the Phillips screwdriver for 3 mm screws.)
Remove
4)
Reassemble the unit following the disassembly procedure in reverse.

Remove
[Check points] 1) 2) 3) 4) Check that the system starts up properly. Check that no error message appears.
Refer to Section 5.2.7 II in the instruction manual to generate a false target, and check that you can acquire the target. Check that the numerical target data acquired is correctly displayed.
4-78
4.6.6
AIS Process Circuit replacement (NQA-2103)
[Required tools] Phillips screwdriver for 3 mm screws Socket wrench for 5.5 mm bolts
2)
You will see the AIS process circuit on the radar process circuit.
AIS Process circuit
3)
Remove the three screws holding the AIS process circuit in place and remove the screws holding the coating clip in place. (Use the Phillips screwdriver for 3 mm screws.)
Remove
Remove
4-79
4)
Remove the hexagonal support holding the coating clip in place, and lift the AIS process circuit out vertically and replace it. (Use the socket wrench for 5.5 mm bolts.)
Remove
5)
[Check points] 1) 2) 3) Check that the system starts up properly. Check that no error message appears. Check that the AIS button appears in the Target Information display area.
AIS button
4-80
4.6.7
GYRO Interface Unit replacement (NCT-59A)
2)
Remove the connected cable for the gyro log.
Remove
3)
Loosen the six screws holding the terminal board in place. (Use the Phillips screwdriver for 3 mm screws.)
Loosen
4-81
4)
Remove the connectors connecting the side of the process unit to the GYRO LOG I/F circuit board.
Processing unit side
Remove
5)
Remove the connectors connected to the terminal board and slide the terminal board slightly and then lift it out of the process unit.
Remove
Lift after sliding

6) Loosen the six screws holding the GYRO I/F in place, and slide the GYRO I/F sideways to remove it. (Use the Phillips screwdriver for 3 mm screws.)
Slide Loosen
7)
Remove the six screws holding the GYRO I/F circuit in place, remove the GYRO I/F circuit, and replace it. (Use the Phillips screwdriver for 3 mm screws.)
Remove
8)
Check the DIP switch settings on the new GYRO I/F circuit board.
4-82
9)
Check the fuses of the new GYRO I/F circuit board.
10) Reassemble the unit following the disassembly procedure in reverse.
11) Turn on the system's power and set the true azimuth.
[Check points] 1) 2) Check that no error message is displayed. Check that the true azimuth is correctly tracked. (In terms of the resolution and rotation direction.)
4.6.8
GYRO Interface Circuit Fuses replacement (MF51NR-0.5A)
[Required tools] Flat screwdriver for 3 mm screws Phillips screwdriver for 3 mm screws
4-83
2)
You will see four fuse holders in a row.
Fuse holders
3)
Insert the flat screwdriver into the top of a fuse holder and turn the screwdriver while pressing down to remove the top. (Use the flat screwdriver for 3 mm screws.)
Press and turn
4)
Remove the fuse to check that it is not blown, and if it is, replace it with a new fuse.
5)
Check the other three fuses in the same way.
6)
7)
Turn on the system's power and set the true azimuth.
[Check points] 1) 2) Check that no error message is displayed. Check that the true azimuth is correctly tracked. (In terms of the resolution and rotation direction.)
If the fuse is blown soon after being replaced, it is likely that the GYRO I/F circuit board is faulty.
4-84
4.6.9
Terminal Board replacement (CQD-1937A)
2)
Remove all the connectors and cables connected to the terminal board circuit board.
Remove
3)
Remove the seven screws holding the terminal board circuit in place, and replace it. (Use the Phillips screwdriver for 3 mm screws.)
4)
Remove
4-85
[Check points] 1) 2) 3) 4) Check that the system starts up properly. Check that no error message appears. After replacing the unit, check that the radar image is correctly displayed. Check that the connected external sensors (such as the true azimuth, speed, latitude / longitude, and AIS sensors) are correctly displayed.
4.6.10
Radar Process Unit Fan replacement (7BFRD0005)
2)
Remove the connectors connected to the input / output circuit board.
Remove
3)
Remove the four screws holding the fan in place, and replace the fan. (Use the Phillips screwdriver for 3 mm screws.)
Remove
4)
[Check points] 1) 2) Check that the system starts up properly. Check that no error message appears.
4-86
Remove
INDEX > 4.Replacement Procedure > 4.7 Display Unit : Operation Unit NCE-5171
4.7
4.7.1
[Required tools]
Display Unit : Operation Unit NCE-5171

Oeration Circuit replacement (CCK-979)
Allen wrench 1.5 mm
Phillips screwdriver for 3 mm screws
[Replacement procedure] 1) Loosen the screws that hold the knobs in place, and remove the six knobs. (Use the 1.5 mm Allen wrench.)
2)
Remove the seven screws to open the rear cover. (Use the Phillips screwdriver for 3 mm screws.)
Remove
Remove
3) Remove the four connectors and remove the rear cover.
Remove
4-87
4)
Remove the twenty screws to open the front cover. (Use the Phillips screwdriver for 3 mm screws.)
5)
Peel off the key rubber, remove the connectors, and replace the board.
Peel off
Remove
6)
Reassemble the operating unit following the disassembly procedure in reverse. When you put the front cover back on, be careful that all the keys of the key rubber fit into the holes in the cover.
[Check points] 1) 2) 3) 4) 5) Check that the system starts up properly. Check that no error message appears. Refer to Section 8.3.1 III in the instruction manual to test the keys, buzzers, and lights, and make sure there are no problems. Check that the knobs turn smoothly. Check that the knobs click when you push them.
4.7.2
Interface Circuit replacement (CQC-1204)
4-88
[Replacement procedure] 1) Remove the seven screws to open the rear cover. (Use the Phillips screwdriver for 3 mm screws.)
Remove
Remove
2)
Remove the two connectors and remove the rear cover.
Remove
3)
Remove the two screws holding the I/F circuit in place, and replace it. (Use the Phillips screwdriver for 3 mm screws.)
4)
Remove
[Check points] 1) 2) 3) 4) Check that the system starts up properly. Check that no error message appears. Refer to Section 8.3.1 III in the instruction manual to test the keys, buzzers, and lights, and make sure there are no problems. Check that the PS2 mouse operates correctly.
4-89
4.7.3
Trackball replacement (CCK-1000)
[Replacement procedure] 1) Remove the seven screws to open the rear cover. (Use the Phillips screwdriver for 3 mm screws.)
Remove
Remove
2) Remove the connectors connected to the trackball, and replace the track ball.
3)
[Check points] 1) 2) 3) Check that the system starts up properly. Check that no error message appears. Refer to Section 8.3.1 III in the instruction manual to test the keys, buzzers, and lights, and make sure there are no problems.
Remove
4-90
Section 5 Updating Programs
5.1
5.1.1 5.1.2
Main program updating procedures ....................................................5-1

Required items .......................................................................................... 5-1 Updating procedures ................................................................................ 5-1
5.2
5.2.1 5.2.2
AIS processing circuit updating procedure .......................................5-2

Required items .......................................................................................... 5-2 Updating procedure .................................................................................. 5-2
5.3
Version check procedures ...................................................................5-3
INDEX > 5.Updating Programs > 5.1 Main program updating procedures
5.1
5.1.1
1) 2)
Main program updating procedures

Required items
A CompactFlash
1
card
New program file (file name: 5300prg_V##**.bin)
(##** indicates version of the program, Ver. ##.**)
5.1.2
Updating procedures
1) Copy the new program file to the root directory of the CompactFlash card. Insert the Compact Flash card with PC card adapter to card slot 2 (upper slot) of the radar process unit (NDC-1417). Power on the radar display unit. After the program update confirmation screen appears, press the ENT button of the keyboard (if you do not want to update the program, press the CLR/INFO button). After the "Please extract a card and rebootmessage appears, shut off the power and remove the CompactFlash card.
2)
3)
4)
5)
1.CompactFlash is a registered trademark of SanDisk Corporation in the U.S. 5-1
INDEX > 5.Updating Programs > 5.2 AIS processing circuit updating procedure
5.2
5.2.1
1) 2)
AIS processing circuit updating procedure

Required items
A CompactFlash
1
card
New program file (file name: AIS_PROC_V##**.bin)
(##** indicates version of the program)
5.2.2
Updating procedure
1) 2) Copy the AIS processing circuit program file to the root directory of the CompactFlash card. Insert the Compact Flash card with PC card adapter to card slot 2 (upper slot) of the radar process unit (NDC-1417). Power on the radar display unit. Press the RADAR MENU key for 2 seconds or longer. After the "Code Input" screen comes up, input "53001" and click the ENT button. After the Utilities menu comes up, select [7. AIS] [1. AIS PROC Program Update]. After the confirmation dialog box appears, select [1. Yes]. After the program updating progress indicator reaches 100% and the confirmation dialog box disappears, the upgrading is complete.
3)
4) 5)
6) 7) 8)
1.CompactFlash is a registered trademark of SanDisk Corporation in the U.S.

5-2
INDEX > 5.Updating Programs > 5.3 Version check procedures
5.3
1) 2)
Version check procedures

From the menu, select [Main] [9. Test Menu] [6. System Information]. Put the cursor over the Exit button, and click the right button of the track ball five times. The software version appears as [Indicator] [AIS PROC] in the [System Information].
Indicator: Main program version AIS PROC: AIS process circuit software version
3)
5-3
INDEX > 5.Updating Programs > 5.3 Version check procedures
5-4
Section 6 Troubleshooting
6.1
6.1.1 6.1.2 6.1.3 6.1.4 6.1.5 6.1.6 6.1.7
Operation Tests .....................................................................................6-1

Open the Test Menu (self test) ................................................................. 6-1 Self-diagnosis function (self test) ........................................................... 6-2 Display test (Monitor Test) ....................................................................... 6-4 Operation Unit test (Keyboard Test) ....................................................... 6-4 Performance Monitor (MON Display) ...................................................... 6-5 System alarm log display (System Alarm Log) ...................................... 6-6 System information display (System Information) ................................ 6-6
6.2
Scanner Unit error messages ..............................................................6-7

TXRX (SSW Off) ......................................................................................... 6-7 TXRX (MHV) ............................................................................................... 6-7 TXRX (Reverse) ......................................................................................... 6-9 TXRX (Heater) ............................................................................................ 6-9 TXRX (Video) ........................................................................................... 6-11 TXRX (Trigger) ......................................................................................... 6-12 TXRX (Fan1) ............................................................................................. 6-13 TXRX (Fan2) ............................................................................................. 6-13 TXRX (AZI) ............................................................................................... 6-14 TXRX (HL) ................................................................................................ 6-16
6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.2.9 6.2.10
6.2.11
TXRX (Data) ............................................................................................. 6-17 Keyboard (Data), Keyboard (Data2) ....................................................... 6-19 ISW (Data) ................................................................................................ 6-19 PROC (Trigger) ........................................................................................ 6-20 PROC (AZI) ............................................................................................... 6-21 PROC (HL) ................................................................................................ 6-22 PROC (Video) ........................................................................................... 6-23 PROC (INT) ............................................................................................... 6-24 Fan (LCD) ................................................................................................. 6-25 TT (Boot) .................................................................................................. 6-25 ASIC1 to RADAR ..................................................................................... 6-26 AIS PROC (Data) ...................................................................................... 6-26 GYRO I/F (Data) ....................................................................................... 6-27 Battery Low .............................................................................................. 6-27 Battery Dead ............................................................................................ 6-28 GYRO I/F (GYRO) .................................................................................... 6-29 Heading (Data) ......................................................................................... 6-29 Position (Data) ......................................................................................... 6-30 Date (Data) ............................................................................................... 6-31 GPS (Status) ............................................................................................ 6-32 Speed (Log) ............................................................................................. 6-32 Speed (2AXG), Speed (2AXW) ................................................................ 6-33 Speed (GPS) ............................................................................................ 6-34 AIS (Data) ................................................................................................. 6-34 AIS Alarm *** ............................................................................................ 6-35 Depth (Data) ............................................................................................. 6-36 TEMP. (Data) ............................................................................................ 6-37 Wind (Data) .............................................................................................. 6-38 Current (Data) .......................................................................................... 6-39 ROT (Data) ............................................................................................... 6-40 RSA (Data) ............................................................................................... 6-41 Screen remains dark even when brightness dial turned to maximum ................................................................................................ 6-42 The brightness nonuniformity is visible on the LCD panel at night condition ................................................................................................. 6-43 Screen sometimes shows display and sometimes not ....................... 6-43 The power can not be turned on ............................................................ 6-44 Track ball does not move cursor ........................................................... 6-44 "Scanner Rotating" message displayed, Scanner Unit does not stop when transmission stops ............................................................. 6-45 Display unit layout shown on inter switch menu is mirror image of actual layout ............................................................................................ 6-45 Displayed echo does not match distance / azimuth of actual ship .... 6-45 Cannot use CompactFlash card ......................................................... 6-46 A line appears that you do not remember inputting. ........................... 6-47 Cannot display initial acquisition mark ................................................ 6-47 Cannot connect to external equipment for NMEA output ................... 6-48 Cannot display true bearing ................................................................... 6-49
6.3
Display Unit error messages ..............................................................6-19
6.3.1 6.3.2 6.3.3 6.3.4 6.3.5 6.3.6 6.3.7 6.3.8 6.3.9 6.3.10 6.3.11 6.3.12 6.3.13 6.3.14
6.4
Error messages related to external input/output .............................6-29
6.4.1 6.4.2 6.4.3 6.4.4 6.4.5 6.4.6 6.4.7 6.4.8 6.4.9 6.4.10 6.4.11 6.4.12 6.4.13 6.4.14 6.4.15 6.4.16
6.5
6.5.1 6.5.2 6.5.3 6.5.4 6.5.5 6.5.6 6.5.7
Sample Problems : Internal Circuit ...................................................6-42
6.5.8 6.5.9 6.5.10 6.5.11
6.6
6.6.1 6.6.2
External equipment .............................................................................6-48
6.6.3
Blurry image on the remote display ...................................................... 6-50
INDEX > 6.Troubleshooting > 6.1 Operation Tests
6.1
6.1.1
Operation Tests
Open the Test Menu (self test)
Periodically perform operation tests and promptly investigate any problems you discover. When performing tests, be particularly careful of high voltage, and beware of causing malfunctions due to measurement errors or inattention during measurement. It is extremely effective to keep notes of the results of tests and refer to them at the time of the next test. The system has a self-diagnosis function for inspecting the operating status inside the system. Open the test menu and perform self-diagnosis. 1) Select the menu options shown below to open the test menu.
Main 9. Test Menu
2)
Select the menu options shown below to open the test menu.
1. Self Test 2. Monitor Test 3. Keyboard Test 4. MON Display 5. System Alarm Log 6. System Information 7. Magnetron Current 1. Self-diagnosis function 2. Monitor test 3. Operation unit test 4. Performance monitor 5. Error logging display 6. System information display 7. Magnetron current display
3)
The content of the test appears.

During transmission, the magnetron current appears as a bar graph. The normal values for each type of transmission equipment is as shown below (measured in the 48 nm range). 10kW : 4th to 7th 25kW : 6th to 9th 30kW : 6th to 9th
6-1
6.1.2
Self-diagnosis function (self test)

Tests the memory, Scanner Unit, and communication line.
1. Memory Test 2. TXRX Test 3. Line Test 4. Supply Voltage 1. Display unit internal memory test 2. Scanner Unit test 3. Communication line test 4. Power supply voltage test
1)
Display unit internal memory test (Memory Test)

Tests the operating status of the built-in memory. 1. SDRAM 2. SRAM 3. FLASH ROM 4. GRAPHIC SDRAM test SRAM test Flash ROM test Graphic test
If there is no problem, "OK" appears; , there is a problem, "NG" appears.
2)
Scanner Unit test (TXRX Test)

Tests the signal from the Scanner Unit.
Safety Switch AZI Pulse HL Pulse MH Current Trigger Video
Scanner Unit safety switch test Scanner Unit rotation signal test Ship heading signal test Modulator high voltage load current test Radar trigger signal test Radar image test
If there is no problem, "OK" appears; , there is a problem, "NG" appears. When the system is on standby, ** appears.
6-2
3)
Communication line test (Line Test)
Tests the communication with optional equipment and external navigation equipment.
TXRX SIG.PROC TT GYRO I/F ISW
Scanner Unit connection test Signal process circuit connection test Target tracking unit connection test GYRO I/F unit connection test Inter switch connection test
If there is no problem, "OK" appears; , there is a problem, "NG" appears. The status display for any unconnected device is blank.
4)
Power supply voltage test (Supply Voltage)
Tests the voltage of the internal power supply.

Item Normal value 12V 11.0 - 12.2V 5V 4.75 - 5.25V 3.3V 3.14 - 3.46V Battery 2.5V or more
6-3
6.1.3
Display test (Monitor Test)

Tests the display. The test patterns appear on the display.
1. Pattern1 2. Pattern2 3. Pattern3 4. Pattern4 5. Pattern5 6. Pattern6 7. Pattern7 8. Pattern8
All white 1280 1024 dot black ground with white frame 2 square frames, 2 circles, and 13 crosses (white lines on black ground) Screen filled with 9 dot x 9 dot "H" (white letter on black ground) Grayscale (16 gradations) Color bar VDR test pattern Color spec, ied in RGB shown
Pressing any key returns the display to the normal screen. If the test patterns do not appear, there is a problem with the monitor.
6.1.4
Operation Unit test (Keyboard Test)

Tests the operation unit dials and switches.
1. Key Test 2. Buzzer Test 3. Light Test
1. Key test 2. Buzzer test 3. Operation unit light test
1)
Key Test
Tests the operation unit dials and switches. As you press each key, check that the color of the key of the operation unit displayed on the screen is reversed and the name of the key appears.
6-4
2)
Buzzer Test
Tests the buzzer of the operation unit. The buzzer sounds. After a set period of time, the buzzer automatically goes off.
3)
Light Test
Tests the light in the operation unit. The light in the operation unit gets progressively brighter in four stages.
6.1.5
Performance Monitor (MON Display)

Shows the status of the performance monitor.
* Transmitter System
Tests the transmitter attenuation. Attenuation Value
* Receiver System
Tests the receiver attenuation. MON Pattern Range Attenuation Value
When checking the transmitter attenuation, read the values one minute after opening this menu item. 1) Turn the "VRM" dial to place the VRM at the farthest edge of the performance monitor pattern.
The receiver attenuation appears for the Attenuation Value of the Receiver System.
6-5
6.1.6
System alarm log display (System Alarm Log)
When a system error occurs, the error name is shown with the color reversed. In addition, errors that have been cleared appear in a timeline. Pressing the Clear button on the log display screen clears the alarm log.
6.1.7
System information display (System Information)

Shows system information such as magnetron usage time and program version information.
* Indicator Ver.**.** * TXRX Ver.**.** * System No. No.**.** Display unit program version Scanner Unit program version Display unit system number
* TX Time X-Band **** hours S-Band **** hours * Motor Time **** hours X band transmitter transmitting time S band transmitter transmitting time
Scanner Unit motor usage time
* TXRX Total Time **** hours Scanner Unit usage time * Total Time **** hours Display unit usage time
In a normal Scanner Unit, TX TIME shows either X band or the S band transmitting time. Both appear in the two-frequency Scanner Unit.
6-6
INDEX > 6.Troubleshooting > 6.2 Scanner Unit error messages
6.2
6.2.1
[1] Content
Scanner Unit error messages

TXRX (SSW Off)
The safety switch in the Scanner Unit is off. Transmission is impossible when the safety switch is off.
[2] Problem location [2]-1
Scanner Unit safety switch
Turn on the safety switch. Check safety switch S101.

[2]-2
T/R Control Circuit CMC-1205R in the Scanner Unit (NKE-2254/1130)
Check the insertion status of J1105 in T/R Control Circuit CMC-1205R T/R Control Circuit replacement (CMC-1205R). (NKE-2254, see section 4.2.10, page
4-14)
T/R Control Circuit replacement (CMC-1205R). (NKE-1130, see section 4.3.8, page
4-36)
[2]-3
Scanner Unit installation cable
For the NKE-2103, check the Scanner Unit internal cable.

W102WS101
[2]-4
Modulator Circuit CME-363 in the Scanner Unit (NKE-2103)
Check the insertion status of J202 and J210 in modulator circuit Modulator Circuit CME-363
[2]-5
Receiver Unit NRG-610 in the Scanner Unit (NKE-2103)
Check the insertion status of J201 in I/F Amp Circuit CAE-529-1
6.2.2
TXRX (MHV)
[1] Content
There is a problem with the high voltage power supply for the modulation circuit in the Scanner Unit. It is possible that the Power Supply Circuit or the modulation circuit is faulty.
6-7

Modulation Circuit CPA-264 in Scanner Unit (NKE-2254/1130)
Check the insertion status of J2102 and J2101 in Modulation Circuit CPA-264. Modulation Circuit replacement (CPA-264). (NKE-1130, see section 4.2.7, page 4-11) Modulator Circuit replacement (CPA-264). (NKE-2254, see section 4.3.5, page 4-31)
[2]-2
Power Supply Circuit CBD-1682A in Scanner Unit (NKE-2254/1130)
Check the insertion status of J1002 in Power Supply Circuit CBD-1682A. Power Supply Circuit replacement (CBD-1682A). (NKE-1130, see section 4.2.9,
page 4-13)
Power Supply Circuit replacement (CBD-1682A). (NKE-2254, see section 4.3.7,

page 4-35)
[2]-3
T/R Control Circuit CMC-1205R in Scanner Unit (NKE-2254/1130)
Check the insertion status of P1111 in T/R Control Circuit CMC-1205R. T/R Control Circuit replacement (CMC-1205R). (NKE-2254, see section 4.2.10, page
4-14)
4-36)
[2]-4
Check the insertion status of J202 and J205 in Modulator Circuit CME-363 Modulator Circuit replacement (CME-363). (see section 4.4.5, page 4-51)
[2]-5
Check the insertion status of J302 in I/F Amp Circuit CAE-529-1.

[2]-6
Power Supply Circuit CBD-1783 (NKE-2103)
Check the insertion status of J1002 in Power Supply Circuit CBD-1783. Power Supply Circuit replacement (CBD-1783). (see section 4.4.6, page 4-52)
[2]-7
Internal cable in Scanner Unit
Check the cables in the Scanner Unit.

W003, W107, W201 (NKE-2254/1130) W102W104 (NKE-2103)
6-8
6.2.3
TXRX (Reverse)
[1] Content
In the case of the radiator is subjected to external force of wind (corresponding wind speed is greater than 51.5m/s) that exceed the ability to drive the Scanner Unit, the Scanner Unit stop to drive the motor. Because a built-in overload protection circuit is activated. If the the Scanner Unit rotates by the wind in a counterclockwise direction, the TXRX[Reverse] alarm will be appeared, and stop the transmit the radar.The radar transmit normally when the wind has calm down, the equipment is not faulty. If the radar cannot transmit when the wind has calm down, there is a problem with the motor driving system in the Scanner Unit. In this case, check below.
Relay filter circuit CSC-656 in Scanner Unit
Check the wiring of the power supply for the motor. Relay Filter Circuit replacement (CSC-656). (see section 4.2.11, page 4-15)
[2]-2
Motor driver 7EPRD0034(for 220VAC)/7EPRD0035(for 100VAC) in Scanner Unit (NKE-1130)
Check the wiring of the power supply for the motor. Motor Driver replacement (7EPRD0035, 7EPRD0034). (see section 4.2.4, page 4-8
)
6.2.4
TXRX (Heater)
[1] Content
There is a problem with the power supply for the magnetron heater in the Scanner Unit. It is possible that the power supply circuit, T/R Control Circuit CMC-1205R or modulation circuit is faulty.
6-9
[2]-2
page 4-13)

page 4-35)
[2]-3
Check the insertion status of P1111 in T/R Control Circuit CMC-1205R. T/R Control Circuit replacement (CMC-1205R). (NKE-2254, see section 4.2.10, page
4-14)
4-36)
[2]-4
Check the insertion status of J202, J205 and J206 in Modulator Circuit CME363 Modulator Circuit replacement (CME-363). (see section 4.4.5, page 4-51)
[2]-5
Check the insertion status of J302 in I/F Amp Circuit CAE-529-1.

[2]-6
Check the insertion status of J1002 and J1003 in Power Supply Circuit CBD1783. Power Supply Circuit replacement (CBD-1783). (see section 4.4.6, page 4-52)
[2]-7

W003, W107, W201 (NKE-2254/1130) W102, W103, W104 (NKE-2103)
6-10
6.2.5
TXRX (Video)
[1] Content
There is a problem with the radar video signal output of the Scanner Unit. If TXRX (MHV) or TXRX (Heater) appears, address the problem there first. This message can appear even when the transmitter is not operating. Therefore, first check the magnetron current in the test menu to check whether the transmission function is operating properly or not. If there is a problem with the transmission function, it is possible that there is a fault in modulation circuit, power supply circuit, or T/R Control Circuit CMC1205R. If the transmission function is operating properly, it is possible there is a problem with the receiver.
[2]-2
page 4-13)

page 4-35)
[2]-3
Check the insertion status of J1111, J1103 in T/R Control Circuit CMC-1205R. T/R Control Circuit replacement (CMC-1205R). (NKE-2254, see section 4.2.10, page
4-14)
4-36)
[2]-4
Receiver Unit NRG-162A, NRG-229 in Scanner Unit (NKE-2254/1130)
Check the insertion status of J101 in Receiver Unit NRG-162A and NRG-229. Check the insertion status of J1109 and J1110 in CMC-1205R. Receiver Unit replacement (NRG-162A). (NKE-1130, see section 4.3.9, page 4-38) Receiver Unit Replacement (NRG-229). (NKE-2254, see section 4.2.12, page 4-16)
6-11
[2]-5
Check the insertion status of J201, J205 and J206 in Modulator Circuit CME363 Modulator Circuit replacement (CME-363). (see section 4.4.5, page 4-51)
[2]-6
Check the insertion status of J301 in I/F Amp Circuit CAE-529-1. Receiver Unit replacement (NRG-610). (see section 4.4.7, page 4-53)
[2]-7
[2]-8

W003, W005, W104, W001 (NKE-1125/2254/1130, NTG-3225/3230) W102, W103, W104 (NKE-2103)
6.2.6
TXRX (Trigger)
[1] Content
There is a problem with the trigger signal output from the Scanner Unit. It is possible there is a problem with the T/R Control Circuit CMC-1205R.
4-14)
4-36)
[2]-2
Check the insertion status of J202 in Modulator Circuit CME-363

[2]-3
[2]-4
Installation cable for Scanner Unit
Check the installation cable.

6-12
6.2.7
TXRX (Fan1)
[1] Content
There is a problem with the modulator cooling fan in the Scanner Unit.
Fan (modulator) (NKE-2254/1130)
Check the insertion status of J1113 in T/R Control Circuit CMC-1205R Modulator Unit Fan replacement (7BFRD0002). (NKE-1130, see section 4.2.6, page
4-10 )
Modulator Unit Fan replacement (7BFRD0002). (NKE-2254, see section 4.3.12,

page 4-42 )
6.2.8
TXRX (Fan2)
[1] Content
There is a problem with the motor cooling fan in the Scanner Unit.
Fan (motor and motor driver) (NKE-2254/1130)
Check the insertion status of J1114 in T/R Control Circuit CMC-1205R Motor Driver Fan replacement (7BFRD0002). (NKE-1130, see section 4.2.5, page 49)
Magnetron Fan replacement (7BFRD0002). (NKE-2254, see section 4.3.11, page 4-40
)
6-13
6.2.9
TXRX (AZI)
[1] Content
The antenna rotation signal is not being output from the Scanner Unit. When this message appears, radar transmission is forcibly stopped. There are two possible cases: 1) the motor is not rotating, and 2) the rotation signal is not being output. First, check that the motor is rotating. If the motor is not rotating and wind blow very strong, it remains possible that the motor driving system has not a problem. If the radiator is subjected to external force of wind (corresponding wind speed is greater than 51.5m/s) that exceed the ability to drive the Scanner Unit, the Scanner Unit stop to drive the motor. Because a built-in overload protection circuit is activated. In this case, the alarm is appeared, but the equipment is not faulty. The radar transmit normally when the wind has calm down less than or equal to 51.5m/s. (see section 2.3.1, page 2-6, section 6.2.3, page 6-9) If the motor is not rotating, it is possible that there is a problem with the motor, relay circuit CSC-656, the installation cable, I/F unit NQA-2123. If the motor is rotating, it is possible there is a problem with the encoder or T/R Control Circuit CMC-1205R.
Scanner Unit installation cable (NKE-1129/2254)
Check the Scanner Unit installation cable.

TB103/TB203 A,B TB104/TB204 VERR/E TB103/TB202 U1/V1
Check the installation cable. (NKE-2103)

[2]-2
I/F Unit NQA-2123 in Radar Process Unit
Check fuse F3 of NQA-2123 and replace it if it is blown. Check the cables inside NQA-2123.
W421,W422
[2]-3
Motor in the Scanner Unit
Check the wiring of motor B101. Motor replacement (MDBW10823). (NKE-1130, see section 4.2.3, page 4-6) Motor replacement (7BDRD0044A, 7BDRD0045A). (NKE-2254, see section 4.3.3,
page 4-28)
Motor replacement (7BDRD0048). (NKE-2103, see section 4.4.3, page 4-49)

[2]-4
Scanner Unit Encoder
Check the wiring of encoder B102. Encoder replacement (CHT-71A). (NKE-1130, see section 4.2.13, page 4-18) Encoder replacement (CHT-71A). (NKE-2254, see section 4.3.10, page 4-39)
6-14
Encoder replacement (CHT-71A). (NKE-2103, see section 4.4.8, page 4-55)

[2]-5
Check the insertion status of J13 in CMC-1205R. T/R Control Circuit replacement (CMC-1205R). (NKE-2254, see section 4.2.10, page
4-14)
4-36)
[2]-6
Relay Filter Circuit CSC-656 in Scanner Unit (NKE-1129/2254)
Check that all the connectors for Relay Filter Circuit CSC-656 are inserted. Relay Filter Circuit replacement (CSC-656). (see section 4.2.11, page 4-15)
[2]-7
[2]-8
[2]-9
[2]-10
Internal cable for Scanner Unit
Check the internal cable. (NKE-2103)
6-15
6.2.10
TXRX (HL)
[1] Content
The antenna's reference point signal is not being output from the Scanner Unit. When this message appears, radar transmission is forcibly stopped. There are two possibilities: 1) the motor is not rotating and 2) the reference point signal is not being output. First, check that the motor is rotating. If the motor is not rotating and wind blow very strong, it remains possible that the motor driving system has not a problem. If the radiator is subjected to external force of wind (corresponding wind speed is greater than 51.5m/s) that exceed the ability to drive the Scanner Unit, the Scanner Unit stop to drive the motor. Because a built-in overload protection circuit is activated. In this case, the alarm is appeared, but the equipment is not faulty. The radar transmit normally when the wind has calm down less than or equal to 51.5m/s. (see section 2.3.1, page 2-6, section 6.2.3, page 6-9) If the motor is not rotating, it is possible there is a fault in the motor, Relay Filter Circuit CSC-656, installation cable, I/F Unit NQA-2123. If the motor is rotating, it is possible that there is a fault in the encoder or T/R Control Circuit CMC-1205R.
Scanner Unit installation cable (NKE-1130/2254)
Check the Scanner Unit installation cable.

TB103/TB203 A,B TB104/TB204 VERR/E TB103/TB202 U1/V1
[2]-2
Check fuse F3 of NQA-2123 and replace it if it is blown. Check the cables inside NQA-2123.
W421,W422
[2]-3
Motor in the Scanner Unit
Check the wiring of motor B101. Motor replacement (MDBW10823). (NKE-1130, see section 4.2.3, page 4-6) Motor replacement (7BDRD0044A, 7BDRD0045A). (NKE-2254, see section 4.3.3,
page 4-28)
Motor replacement (7BDRD0048). (NKE-2103, see section 4.4.3, page 4-49)

[2]-4
Scanner Unit encoder
Check the wiring of encoder B102. Encoder replacement (CHT-71A). (NKE-1130, see section 4.2.13, page 4-18)
6-16
Encoder replacement (CHT-71A). (NKE-2254, see section 4.3.10, page 4-39) Encoder replacement (CHT-71A). (NKE-2103, see section 4.4.8, page 4-55)
[2]-5
Check the insertion status of J13 in T/R Control Circuit CMC-1205R. T/R Control Circuit replacement (CMC-1205R). (NKE-2254, see section 4.2.10, page
4-14)
4-36)
[2]-6
Relay Filter Circuit CSC-656 in Scanner Unit (NKE-1130/2254)
Check that all the connectors for Relay Filter Circuit CSC-656 are inserted. Relay Filter Circuit replacement (CSC-656). (see section 4.2.11, page 4-15)
[2]-7
[2]-8
[2]-9
6.2.11
TXRX (Data)
[1] Content
There is a problem in the communication between the display unit and the Scanner Unit. When this message appears, radar is not transmitted. It is possible that there is a problem in the cable between the display unit and the Scanner Unit or that power is not being applied to the Scanner Unit. First, check the voltage of the power supply applied to the Scanner Unit (+48V/ +48VG) to identfy the cause of problem. If power control unit (PCU) NQE-3167 is being used, it is possible that there is a problem with the PCU installation cable or the PCU itself.
6-17

Scanner Unit installation cable
Check the installation cable of the Scanner Unit or the Scanner Unit.
TB201 MTR+/MTRTB203 +48V/+48VG
Check the installation cable. (NKE-2103)

[2]-2
Check that all the connectors for T/R Control Circuit CMC-1205R are inserted.
TB101 MTR+/MTR-, J1103
4-14)
4-36)
[2]-3
Check that each connector for Power Supply Circuit CBD-1682A is inserted. Power Supply Circuit replacement (CBD-1682A). (NKE-1130, see section 4.2.9,
page 4-13)
J3 1A/2ADC48V, J1003

page 4-35)
[2]-4
[2]-5
[2]-6
Check the insertion status of J1002 in Power Supply Circuit CBD-1783. Power Supply Circuit replacement (CBD-1783). (see section 4.4.6, page 4-52)
[2]-7
6-18
INDEX > 6.Troubleshooting > 6.3 Display Unit error messages
6.3
6.3.1
[1] Content
Display Unit error messages

Keyboard (Data), Keyboard (Data2)
There is a problem with the communication of the operation unit. Keyboard (Data) and Keyboard (Data2) indicate the communication status of the main operating unit and the sub operating unit, respectively. It is possible there is a problem in the operating unit, an operating unit cable is damaged, a problem with the I/F circuit, or there is a problem in the radar process circuit.
Operation Circuit CCK-979 in operation unit
Check the insertion status of J6001 in Operation Circuit CCK-979. Oeration Circuit replacement (CCK-979). (see section 4.7.1, page 4-87) Replace NCE-5171.
[2]-2
Check the insertion status of J4108 and J4114 in I/F Unit NQA-2123. I/F Unit replacement (NQA-2123). (see section 4.6.2, page 4-70)
[2]-3
Radar Process Circuit CDC-1332 in Radar Process Unit
Check the installation status of J4403 in Radar Process Circuit CDC-1332. Radar Process Circuit replacement (CDC-1332). (see section 4.6.3, page 4-73)
6.3.2
ISW (Data)
[1] Content
There is a problem in communication with the inter switch unit. It is possible there is a problem with the inter switch unit, damage to the inter switch cable, a problem with the terminal board circuit, or a problem with the radar process circuit. It is possible the power for the inter switch unit is not turned on.
6-19

Interswitch Circuit CCL-304R in Interswitch Unit
Check the status of Interswitch Circuit CCL-304R. Check the inter switch cable.
TB901, TB902, TB903, TB904
Replace Interswitch Unit NQE-3141-4A/8A.

[2]-2
Terminal Board CQD-1937A in Radar Process Unit
Check the insertion status of TB4301 and J4301 in the Terminal Board CQD1937A.
[2]-3
Check the insertion status of J4105, J4107 and J4108 in I/F Unit NQA-2123. I/F Unit replacement (NQA-2123). (see section 4.6.2, page 4-70)
[2]-4
6.3.3
PROC (Trigger)
[1] Content
There is a problem with the trigger signal from the Scanner Unit. If TXRX (Trigger) or TXRX (Data) appears, resolve that problem first. It is possible there is damage to the Scanner Unit installation cable, the terminal block circuit board, or the radar process circuit. If the inter switch is in use, it is possible that the inter switch cable or the inter switch unit is damaged.
Check the insertion status of J4105, J4107, J4108 and J4110 in I/F Unit NQA2123. I/F Unit replacement (NQA-2123). (see section 4.6.2, page 4-70)
6-20
[2]-2
Check the insertion status of TB4301 and J4301 in the Terminal Board CQD1937A. Check the insertion status of TB4310 and J4310 in the Terminal Board CQD1937A.
[2]-3
Interswitch Circuit CCL-304R in Interswitch unit
Check the status of Interswitch Circuit CCL-304R. Check the inter switch cable.
TB901, TB902, TB903, TB904

[2]-4
6.3.4
PROC (AZI)
[1] Content
There is a problem with the antenna rotation signal from the Scanner Unit. If TXRX (AZI) or TXRX (Data) is shown, resolve that problem first. It is possible that the Scanner Unit installation cable is damaged or that there is a problem with the terminal block circuit board or the radar process circuit board. If the inter switch is in use, it is possible that the inter switch cable is damaged or that the inter switch unit is faulty.
[2]-2
Check the insertion status of TB4301 and J4301 in the tTerminal Board CQD1937A. Check the insertion status of TB4310 and J4310 in the tTerminal Board CQD1937A.
6-21
[2]-3
Interswitch Circuit CCL-304R in Interswitch Unit
Check the status of interswitch circuit CCL-304R. Check the interswitch cable.
TB901, TB902, TB903, TB904

[2]-4
6.3.5
PROC (HL)
[1] Content
There is a problem with the antenna rotation signal from the Scanner Unit. If TXRX (AZI) or TXRX (Data) is shown, resolve that problem first. It is possible that the Scanner Unit installation cable is damaged or that there is a problem with the terminal block circuit board or the radar process circuit board. If the inter switch is in use, it is possible that the inter switch cable is damaged or that the inter switch unit is faulty.
[2]-2
[2]-3
TB901, TB902, TB903, TB904
6-22
[2]-4
6.3.6
PROC (Video)
[1] Content
There is a problem with the radar video signal from the Scanner Unit. If TXRX (Video) or TXRX (Data) appears, resolve that problem first. It is possible that the Scanner Unit installation cable is damaged or that there is a problem with the terminal block circuit board or the radar process circuit board. If you are using the inter switch, it is possible that the inter switch cable is damaged or that there is a problem with the inter switch unit.
[2]-2
[2]-3
TB901, TB902, TB903, TB904

[2]-4
6-23
6.3.7
PROC (INT)
[1] Content
There is a problem with the processing reference pulse signal in the radar process circuit. If TXRX (Trigger), TXRX (Data) or PROC (Trigger) is shown, resolve that problem first. It is possible that the Scanner Unit installation cable is damaged, or that there is a problem with the terminal block circuit board or radar process circuit board. If you are using the inter switch, it is possible that the inter switch cable is damaged or that there is a problem with the inter switch unit.
[2]-2
[2]-3
TB901, TB902, TB903, TB904

[2]-4
6-24
6.3.8
Fan (LCD)
[1] Content
There is a problem with the cooling fan for the display of the monitor unit.
Fan in LCD Monitor
Blower Circuit replacement (CBP-173A). (see section 4.5.6, page 4-68 )
6.3.9
TT (Boot)
[1] Content
There is a problem with the ARPA/ATA process circuit in the Radar Process Unit of the Radar Process Unit. When this error appears, it is not possible to use the target tracking function (TT, ARPA/ATA).
ARPA/ATA Process CircuitNCA-877WA/877A in Radar Process Unit
Check the installation status of ARPA/ATA Process Circuit NCA-877WA/ 877A. ARPA/ATA Process Circuit replacement (NCA-877WA/877A). (see section 4.6.5,
page 4-78)
[2]-2
Radar Process Circuit replacement (CDC-1332). (see section 4.6.3, page 4-73)
6-25
6.3.10
ASIC1 to RADAR
[1] Content
There is a problem with the signal from the radar process circuit board in the Radar Process Unit of the display unit to the DSP circuit board. Normally, the system does not contain a DSP circuit board, so this message will not appear. If this error appears, this radar image cannot be displayed.
NCA-877WA/877A in Radar Process Unit
Check the installation connector of ARPA/ATA Process Circuit NCA-877WA/ 877A. ARPA/ATA Process Circuit replacement (NCA-877WA/877A). (see section 4.6.5,
page 4-78)
[2]-2
6.3.11
AIS PROC (Data)
[1] Content
There is a problem with the signal from the AIS process circuit board in the Radar Process Unit of the display unit to the radar process circuit board. If this error appears, AIS information cannot be displayed.
NQA-2103 in Radar Process Unit
Check the installation status of AIS process circuit NQA-2103. ARPA/ATA Process Circuit replacement (NCA-877WA/877A). (see section 4.6.5,
page 4-78)
[2]-2
6-26
6.3.12
GYRO I/F (Data)
[1] Content
There is a problem with the communication signal from the GYRO I/F unit in the Radar Process Unit of the display unit and the radar process circuit board. If this error appears, the true azimuth cannot be displayed. It is possible that there is a fault in the GYRO I/F unit, the terminal block circuit board, or the radar process circuit board.
GYRO Interface Unit NCT-59A in the Radar Process Unit
Check the insertion status of the J4201 in the GYRO I/F unit NCT-59A in the Radar Process Unit. Check the lighting status of the LED on NCT-59A. GYRO Interface Unit replacement (NCT-59A). (see section 4.6.7, page 4-81)
[2]-2
[2]-3
6.3.13
Battery Low
[1] Content
The battery for memory backup used in radar process circuit board CDC-1324 is about to run out.
Battery CDC-1332 BT1
Battery replacement (CR2032). (see section 4.6.4, page 4-76)
6-27
6.3.14
Battery Dead
[1] Content
The battery for memory backup used in radar process circuit board CDC-1324 has died.
Battery CDC-1332 BT1
Battery replacement (CR2032). (see section 4.6.4, page 4-76)
6-28
INDEX > 6.Troubleshooting > 6.4 Error messages related to external input/output
6.4
6.4.1
[1] Content
Error messages related to external input/output

GYRO I/F (GYRO)
The GYRO I/F circuit board in the Radar Process Unit cannot recognize the GYRO signal. If this error appears, the true azimuth cannot be displayed. It is possible that there is a blown fuse in the GYRO I/F circuit board, or that there is a fault in the GYRO I/F circuit board or the terminal block circuit board. It is also possible that there is no output from the GYRO side or that the GYRO signal amplitude is low.
NCT-59A in the Radar Process Unit
Check the installation status of GYRO I/F unit NCT-59A in the Radar Process Unit. Check the switch settings of NCT-59A. GYRO Interface Circuit Fuses replacement (MF51NR-0.5A). (see section 4.6.8,
page 4-83)
GYRO Interface Unit replacement (NCT-59A). (see section 4.6.7, page 4-81)
6.4.2
Heading (Data)
[1] Content
The radar process circuit board in the Radar Process Unit cannot recognize true azimuth data. If this error appears, the true azimuth cannot be displayed. It is possible that there is a fault in the terminal block circuit board or the radar process circuit board. It is possible that the baud rate of the COMPASS port is not set correctly. It is also possible that there is no output data from the GYRO side.
6-29

Check the insertion status of the J4303 on Terminal Board CQD-1937A in the Radar Process Unit. Check the connection status of the installation cable for Terminal Board CQD1937A : TB4303.
[2]-2
[2]-3
Check the insertion status of J4402 and J4403 in the Radar Process Circuit CDC-1332. In the service engineer menu, check the baud rate. Radar Process Circuit replacement (CDC-1332). (see section 4.6.3, page 4-73)
6.4.3
Position (Data)
[1] Content
Position data cannot be recognized by the radar process circuit board in the Radar Process Unit. If this error appears, the latitude and longitude cannot be displayed. It is possible that the terminal block circuit board or radar process circuit board is faulty. It is possible that the baud rate of the GPS serial port is not set correctly (Refer to Section 7.2.1 of the instruction manual). It is possible that the receiving port connected to the GPS is not set for use (Refer to Section 7.2.1 of the instruction manual). It is also possible that there is no output position data from the GYRO side.
6-30
[2]-2
[2]-3
Check the insertion status of J4402 and J4403 in the Radar Process Circuit CDC-1332. In the service engineer menu, check the baud rate. In the service engineer menu, check the receiving port in use. Radar Process Circuit replacement (CDC-1332). (see section 4.6.3, page 4-73)
6.4.4
Date (Data)
[1] Content
Position data cannot be recognized by the radar process circuit board in the Radar Process Unit. If this error appears, the automatic time offset function cannot be used. It is possible that the terminal block circuit board or radar process circuit board is faulty. It is possible that the baud rate of the GPS serial port is not set correctly (Refer to Section 7.2.1 of the instruction manual). It is possible that the receiving port connected to the GPS is not set for use (Refer to Section 7.2.1 of the instruction manual). It is also possible that there is no output date data from the GYRO side.
[2]-2
6-31
[2]-3
6.4.5
GPS (Status)
[1] Content
GPS information received by the radar process circuit board in the Radar Process Unit is not correct. If this error appears, latitude and longitude cannot be displayed. It is possible that the GPS receiver is not able to perform position fixing.
GPS receiver
Adjust the GPS receiver so that it can measure position information.
6.4.6
Speed (Log)
[1] Content
Where Log is selected as the ship speed information to use, the log signal is abnormal. If this error appears, the ship speed cannot be displayed. The GYRO I/F (Data) or GYRO I/F (Log) message commonly appears at the same time as this message. If so, resolve that problem. If another ship speed information format is selected, this error will stop appearing.
Ship speed device problem
Use another form of ship speed information (MAN, 2AXG, 2AXW, GPS).
6-32
6.4.7
Speed (2AXG), Speed (2AXW)
[1] Content
Where 2AXG or 2AXW is selected as the ship speed information to use, the serial log signal is abnormal. If this error appears, the ship speed cannot be displayed. It is possible that the terminal block circuit board or radar process circuit board is faulty. It is possible that the baud rate for the serial port for the log is not set correctly (Refer to Section 7.2.1 of the instruction manual). It is possible that the receiving port connected to the log is not set for use (Refer to Section 7.2.1 of the instruction manual). Alternatively, it could be that there is no output from the log side. If another ship speed information format is selected, this error will stop appearing.
[2]-2
[2]-3
Check the insertion status of J4402 and J4403 in the Radar Process Circuit CDC-1332. In the service engineer menu, check the baud rate. In the service engineer menu, check the receiving port in use. Use another form of ship speed information (MAN, GPS, Log). Radar Process Circuit replacement (CDC-1332). (see section 4.6.3, page 4-73)
6-33
6.4.8
Speed (GPS)
[1] Content
Where GPS is selected as the ship speed information to use, the GPS signal is abnormal. If this error appears, the ship speed cannot be displayed. The GPS (Data) or GPS (Status) message commonly appears at the same time as this message. If so, resolve that problem. If another ship speed information format is selected, this error will stop appearing.
Ship speed device problem
Use another form of ship speed information (MAN, 2AXG, 2AXW, GPS).
6.4.9
AIS (Data)
[1] Content
The AIS process circuit board in the Radar Process Unit cannot recognize the AIS data. If this error appears, AIS information cannot be displayed. It is possible that there is a problem with the terminal block circuit board, AIS process circuit board, or radar process circuit board. It is possible that the baud rate is not correctly set for the AIS serial port. It is possible that the receiving port for AIS is not set for use. Alternatively, it could be that there is no output from the AIS side. You can check the AIS data reception status by looking at the operation LED AIS on the terminal block circuit board.
6-34

[2]-2
[2]-3
[2]-4
AIS Process Circuit NQA-2103 in Radar Process Unit
Check the installation status of AIS process unit NQA-2103. AIS Process Circuit replacement (NQA-2103). (see section 4.6.6, page 4-79)
6.4.10
AIS Alarm ***
[1] Content
The AIS data received by the system includes alarm information. A three-digit number appears for "***", showing the type of the alarm (alarm number). This message appears when there is a problem with the AIS equipment. It is not possible to resolve this problem from the radar equipment side. Resolve the problem with the AIS equipment. For the meaning of the number, see the instruction manual for the AIS equipment connected to the system. In many cases, the problem is that navigation equipment such as the GYRO or GPS equipment is not connected to the AIS equipment.
AIS equipment
Resolve the problem in the AIS equipment.

6-35
6.4.11
Depth (Data)
[1] Content
Where water depth data is received by the serial port, there is a problem with the serial data. If this error appears, the water depth cannot be displayed. It is possible there is a problem with the terminal block circuit board or the radar process circuit board. It is possible that the baud rate for the water depth serial port is not correctly set. It is possible that the receiving port connected to the depth measurement device is not set for use. Alternatively, it is possible that there is no output from the depth measurement equipment.
Check the insertion status of the J4303 on Terminal Board CQD-1937A in the Radar Process Unit. Check the connection status of the installation cable for Terminal Board CQD1937A.
TB4303 A port connected to the depth measurement device. (e.g. NAV2RXD+/ NAV2RXD-)
[2]-2
[2]-3
6-36
6.4.12
TEMP. (Data)
[1] Content
Where water temperature data is received by the serial port, there is a problem with the serial data. If this error appears, the water temperature cannot be displayed. It is possible there is a problem with the terminal block circuit board or the radar process circuit board. It is possible that the baud rate for the water temperature serial port is not correctly set. It is possible that the receiving port connected to the water temperature measurement device is not set for use. Alternatively, it is possible that there is no output from the water temperature measurement equipment.
TB4303 A port connected to the water temperature meter. (e.g. NAV2RXD+/ NAV2RXD-)
[2]-2
[2]-3
6-37
6.4.13
Wind (Data)
[1] Content
Where wind direction and wind speed data is received by the serial port, there is a problem with the serial data.If this error appears, the wind direction and wind speed cannot be displayed. It is possible there is a problem with the terminal block circuit board or the radar process circuit board. It is possible that the baud rate for the wind direction and wind speed serial port is not correctly set. It is possible that the receiving port connected to the wind direction and wind speed measurement device is not set for use. Alternatively, it is possible that there is no output from the wind direction and wind speed measurement equipment.
TB4303 A port connected to the wind direction and wind speed measurement device. (e.g. NAV2RXD+/NAV2RXD-)
[2]-2
[2]-3
6-38
6.4.14
Current (Data)
[1] Content
Where current data is received by the serial port, there is a problem with the serial data. If this error appears, the current cannot be displayed. It is possible there is a problem with the terminal block circuit board or the radar process circuit board. It is possible that the baud rate for the current serial port is not correctly set. It is possible that the receiving port connected to the current measurement device is not set for use. Alternatively, it is possible that there is no output from the current measurement equipment.
TB4303 A port connected to the current measurement device. (e.g. NAV2RXD+/ NAV2RXD-)
[2]-2
[2]-3
6-39
6.4.15
ROT (Data)
[1] Content
Where Rate of Turn (ROT) data is received by the serial port, there is a problem with the serial data. If this error appears, the ROT cannot be displayed. It is possible there is a problem with the terminal block circuit board or the radar process circuit board. It is possible that the baud rate for the ROT serial port is not correctly set. It is possible that the receiving port connected to the ROT measurement device is not set for use. Alternatively, it is possible that there is no output from the heading equipment.
TB4303 A port connected to the ROT data. (e.g. NAV2RXD+/NAV2RXD-)
[2]-2
[2]-3
6-40
6.4.16
RSA (Data)
[1] Content
Where rudder angle sensor data is received by the serial port, there is a problem with the serial data. If this error appears, the rudder angle cannot be displayed. It is possible there is a problem with the terminal block circuit board or the radar process circuit board. It is possible that the baud rate for the rudder angle serial port is not correctly set. It is possible that the receiving port connected to the rudder angle measurement device is not set for use. Alternatively, it is possible that there is no output from the rudder angle measurement equipment.
TB4303 A port connected to the rudder angle sensor. (e.g. NAV2RXD+/ NAV2RXD-)
[2]-2
[2]-3
Radar Process Circuit CDC-1332 in in Radar Process Unit
6-41
INDEX > 6.Troubleshooting > 6.5 Sample Problems : Internal Circuit
6.5
6.5.1
[1] Content
Sample Problems : Internal Circuit

Screen remains dark even when brightness dial turned to maximum
If the display is faint when viewed under bright external lighting conditions, it is possible that there is a problem with the backlight or the brightness adjustment circuit board. If the screen is completely black, it is possible there is a problem with the LCD module or the Radar Process Unit. Under the high temperature environment, the brightness of the LCD backlight is dimmed by a protection circuit about half of the maximum brightness. It is normal operation and the equipment is not faulty.
Backlight
LCD Panel replacement (CML-771). (see section 4.5.2, page 4-60) Brilliance Control Circuit replacement (CCK-989). (see section 4.5.3, page 4-63) Inverter Circuit replacement (CBF-38). (see section 4.5.5, page 4-67)
[2]-2
Monitor unit
Interface Circuit Board replacement (CMH-2227). (see section 4.5.4, page 4-65)
[2]-3
6-42
6.5.2
The brightness nonuniformity is visible on the LCD panel at night condition
[1] Content
If you adjust the brightness dial to minimum, you will see the brightness nonuniformity. It is specific characteristics of CCFL backlight, so the equipment is not faulty.
The brightness dial
Adjust the brightness not to visible the brightness nonuniformity.
6.5.3
Screen sometimes shows display and sometimes not
[1] Content
The display appears and disappears even though the radar is operating properly.
Connection
There could be a problem with a connector connection. Check the connections of the RGB connector (J7) and the LCD power supply (J6).
[2]-2
Input voltage
The input voltage could be too low. Check the voltage.
6-43
6.5.4
The power can not be turned on
[1] Content
The system does not start when the power switch is pressed.
Circuit breaker
Check that the circuit breaker is on.

[2]-2
Input voltage
It is possible that the input voltage is high, causing the protective circuit to operate. Check the voltage.
6.5.5
Track ball does not move cursor
[1] Content
The cursor does not move when the track ball is operated.
Setting
Is the mode set for operation using EBL and VRM? Press and hold the EBL button to return to the normal mode.
[2]-2
Trackball
If operation is impossible even using EBL and VRM, replace the track ball. Trackball replacement (CCK-1000). (see section 4.7.3, page 4-90)
6-44
6.5.6
"Scanner Rotating" message displayed, Scanner Unit does not stop when transmission stops
[1] Content
The scanner keeps rotating even when transmission is stops. The "Scanner Rotating" warning appears in yellow.
Setting
The unit is set to ICE CLASS Standby Mode. If this is not necessary, clear the setting (Refer to Section 6.5.6 of the instruction manual).
6.5.7
Display unit layout shown on inter switch menu is mirror image of actual layout
[1] Content
It was not possible in the installation work to number the display units left to right from No. 1.
Interswitch unit
Switch the terminal blocks on the Interswitch side.
6.5.8
Displayed echo does not match distance / azimuth of actual ship
[1] Content
At close range, the displayed echo does not match the distance / azimuth of the actual ship.
CCRP setting error
Set the CCRP correctly (Refer to Section 7.1.9 of the instruction manual).
6-45
[2]-2
Bearing setting error
Set the bearing correctly (Refer to Section 7.1.4 of the instruction manual).
[2]-3
Range setting error
Set the range setting correctly (Refer to Section 7.1.5 of the instruction manual).
[2]-4
GPS antenna position error
Set the GPS antenna position correctly (Refer to Section 7.1.9 of the instruction manual).
6.5.9
Cannot use CompactFlash 1 card
[1] Content
The CompactFlash cards of the major manufacturers have been confirmed to work with the system. However, some cards do not work. Given the large number of CompactFlash card manufacturers, it is not possible to confirm the compatibility of all available products. The manufacturers of cards that have been confirmed to be compatible are sown below. The use of these cards is recommended.
SanDisk: 512MB 1GB 2GB 4GB Lexer Media: 512MB 1GB 2GB Transcend: 2GB HAGIWARA SYS-COM: 4GB IO DATA: 512MB 1GB 2GB BUFFALO: 512MB 1GB 2GB

Adapter used
Are you using a CF card adapter to insert a diferent type of medium, such as an SD card? It is not possible to use another type of memory card by using an adapter.
1.CompactFlash is a registered trademark of SanDisk Corporation in the U.S.

6-46
6.5.10
A line appears that you do not remember inputting.
[1] Content
A line that you do not remember inputting appears on the radar screen.
PI
There could be a problem with the PI (parallel index). Check that the PI display is set to off (Refer to Section 4.1.5 of the instruction manual).
[2]-2
MOB
You may have pressed the MOB key. Try pressing and holding the MOB key (cancel) (Refer to Section 2.2 of the instruction manual).
[2]-3
Destination
It could be that a destination is set. Check if a destination has been set, and clear the setting if it has. For details, see the instruction manual for the NDB-34A plotter.
[2]-4
Temparary destination
It could be that a temporary destination has been set. Set the user key to the terminal point key () and double-click anywhere. See Section 3.8.7 of the instruction manual for how to set the user key.
6.5.11
Cannot display initial acquisition mark
[1] Content
Initial acquisition mark cannot be displayed even selecting the target.

TT brightness
Check that TT brightness is no set to zero (Refer to Section 3.8.5 of the instruction manual).
6-47
INDEX > 6.Troubleshooting > 6.6 External equipment
6.6
6.6.1
[1] Content
External equipment
Cannot connect to external equipment for NMEA output
It is possible that there is a problem in the connection polarity, the baud rate setting, the usage settings of the external navigation equipment, or that there is a fan-out problem with the output equipment.
Connection polarity
If the connection is correct, , the reference of the oscilloscope is set to the minus side, the trace goes to the minus side when there is no signal.
[2]-2
Baud rate
Set the baud rate to match the output spec, ication of the navigation equipment.
i
[2]-3
If the display is incorrect even , the connection polarity and the baud rate are correctly set, contact the service department. If you include the log of the line monitor in your query, the problem can be resolved quickly.
Usage settings for external navigation equipment
The connected equipment must be set up for use. Enable the equipment, following the instructions in Section 7.1.6 in the Instruction Manual.
[2]-4
External equipment fan-out
Do you have more than one device connected to the same port on the external equipment? If so, the output capacity of the external equipment may be exceeded, preventing signals from arriving correctly. Follow the spec, ications of the external equipment.
i i
By using the Serviceman Menu COM Port Setting Line Monitor function, you can check the content of communication. Using this function and the screen capture function can be of help in resolving the problem quickly. The line monitor function mentioned above displays data that is determined to be correct. If the communication content is not considered to be correct, it is not displayed
6-48
6.6.2
Cannot display true bearing
[1] Content
In such cases, there is always some error that appears, such as:GYRO I/F (DATA), GYRO I/F (GYRO), or Heading (DATA). It is possible that settings have not been made correctly or that there is a problem on the azimuth sensor side.
GYRO(DATA) STEP
In the step type of gyro, where the signal amplitude is small, errors can occur. Errors are often seen when multiple devices are connected to a single port, and the output capacity of the gyro-compass is exceeded. When this happens, the potential of the LOW level of the output signal may occasionally rise. The input spec, ications for the GYRO I/F circuit require the LOW level of +/-2.5 V or less. The HIGH level must be +/-20 V or more.
In the previous model, the JMA-5300MK1, the GYRO I/F circuit continued to operate even when the power of the radar display unit was turned off, receiving power from the output signal of the gyro-compass. In the JMA-5300MK2, the GYRO I/F circuit operates using the internal power supply of the display unit even when the display unit is turned off. This has reduced the output conditions on the gyro-compass side. From the perspective of the gyro-compass, the input resistance of the GYRO I/F circuit is maintained at a high level. (Reference: 22k @24 Vdc, when the display unit is turned off.)
[2]-2
GYRO(DATA) SYNCHRO
If errors appear intermittently, the situation may improve , you switch No. 5 of DIP-SW S2 on the GYRO I/F circuit to ON. However, this S2(5) only extends the time it takes for an error to be ident, ied, and it does not resolve the essential problem on the GYRO side.
6-49
6.6.3
Blurry image on the remote display
[1] Content
This problem occurs due to cable loss , long cables are used in connections or , there is a mismatch with the input impedance on the remote display side. Correct operation has been confirmed using a 30 m cable to connect a JRC VDR, when using the CQD-1831 (VDR I/F kit) and a 3C-2V coaxial cable.
Cable type
If it is necessary to transfer signals over a long distance, use a coaxial cable (such as 3C-2V).
[2]-2
Cable length
If it is necessary to transfer signals over a distance of 30 m or more, use a buffer amp (sold separately) in between the main unit and the remote display.
[2]-3
Remote display
The signal quality is also affected by the monitor used for the remote display. If the display is still distorted when a coaxial cable is used, the situation may be improved by using a buffer amp.
6-50
Section 7 Drawings
7.1
Outline Drawings ...................................................................................7-1

Fig.7-1: Fig.7-2: Fig.7-3: Fig.7-4: Fig.7-5: Fig.7-6: Fig.7-7: Fig.7-8: Fig.7-9: Fig.7-10: Fig.7-11: Fig.7-12: Fig.7-13: Fig.7-14: SCANNER UNIT NKE-1130 (JMA-5332-12) ...................................... 7-1 SCANNER UNIT NKE-2254-7 (JMA-5322-7) ..................................... 7-2 SCANNER UNIT NKE-2254-9 (JMA-5322-9) ..................................... 7-3 SCANNER UNIT NKE-2254-6HS (JMA-5322-6HS) ........................... 7-4 SCANNER UNIT NKE-2103-6 (JMA-5312-6/6HS) ............................. 7-5 RADAR PROCESS UNIT NDC-1417 .................................................. 7-6 LCD MONITOR NWZ-173 ................................................................... 7-7 LCD MONITOR NWZ-173 with stand MPBC42446 (option) ............ 7-8 OPERATION UNIT NCE-5171 ............................................................ 7-9 POWER SUPPLY NBA-5111 (JMA-5332-12 : standard, JMA-5322-7/9/6HS, JMA-5312-6/6HS : option) ............................. 7-10 JUNCTION BOX NQE-3151A (JMA-5332-12) .................................. 7-11 INTERSWITCH UNIT NQE-3141-4A (option) .................................. 7-12 INTERSWITCH UNIT NQE-3141-8A (option) .................................. 7-13 POWER CONTROL UNIT NQE-3167 (option) ................................. 7-14 General System Diagram of RADAR, Type JMA-5332-12 ............ 7-15 General System Diagram of RADAR, Type JMA-5322-7/9/6HS ... 7-16 General System Diagram of RADAR, Type JMA-5312-6/6HS ...... 7-17
7.2
General System Diagram ....................................................................7-15

Fig.7-15: Fig.7-16: Fig.7-17:
7.3
Terminal Board Connection Diagram ................................................7-18

Fig.7-18: Fig.7-19: Fig.7-20: Terminal Board Connection Diagram of RADAR, Type JMA-5332-12 .......................................................................... 7-18 Terminal Board Connection Diagram of RADAR, Type JMA-5322-7/9/6HS ................................................................. 7-19 Terminal Board Connection Diagram of RADAR, Type JMA-5312-6/6HS .................................................................... 7-20 Internal Connection Diagram of SCANNER UNIT NKE-1130 (100/100/115V, JMA-5332-12) ......................................................... 7-21 Internal Connection Diagram of SCANNER UNIT NKE-1130 (220/230/240V, JMA-5332-12) ......................................................... 7-22 Internal Connection Diagram of SCANNER UNIT NKE-2254-7/9/6HS (JMA-5322-7/9/6HS) ........................................ 7-23 Internal Connection Diagram of SCANNER UNIT NKE-2103-6/6HS (JMA-5312-6/6HS) .............................................. 7-24 Internal Connection Diagram of RADAR PROCESS UNIT NDC-1417 ......................................................................................... 7-25 Internal Connection Diagram of LCD MONITOR NWZ-173 .......... 7-26 Internal Connection Diagram of INTERFACE UNIT NQA-2123 .... 7-27 Internal Connection Diagram of OPERATION UNIT NCE-5171 .... 7-28 Internal Connection Diagram of JUNCTION BOX NQE-3151A (JMA-5332-12) ................................................................................. 7-29 Circuit Schematic of CQD-1937A ................................................... 7-30 Circuit Schematic of CMH-2201 page 1 ......................................... 7-31 Circuit Schematic of CMH-2201 page 2 ......................................... 7-32 Circuit Schematic of CMH-2201 page 3 ......................................... 7-33
7.4
Internal connection Diagram ..............................................................7-21

Fig.7-21: Fig.7-22: Fig.7-23: Fig.7-24: Fig.7-25: Fig.7-26: Fig.7-27: Fig.7-28: Fig.7-29:
7.5
Circuit Schematic ................................................................................7-30

Fig.7-30: Fig.7-31: Fig.7-32: Fig.7-33:
INDEX > 7.Drawings > 7.1 Outline Drawings
7.1
Outline Drawings
Fig.7-1: SCANNER UNIT NKE-1130 (JMA-5332-12)
7-1
Fig.7-2: SCANNER UNIT NKE-2254-7 (JMA-5322-7)
7-2
Fig.7-3: SCANNER UNIT NKE-2254-9 (JMA-5322-9)
7-3
Fig.7-4: SCANNER UNIT NKE-2254-6HS (JMA-5322-6HS)
7-4
Fig.7-5: SCANNER UNIT NKE-2103-6 (JMA-5312-6/6HS)
7-5
Fig.7-6: RADAR PROCESS UNIT NDC-1417
7-6
Fig.7-7: LCD MONITOR NWZ-173
7-7
Fig.7-8: LCD MONITOR NWZ-173 with stand MPBC42446 (option)
7-8
Fig.7-9: OPERATION UNIT NCE-5171
7-9
Fig.7-10: POWER SUPPLY NBA-5111 (JMA-5332-12 : standard, JMA-5322-7/9/6HS, JMA-5312-6/6HS : option)
7-10
Fig.7-11: JUNCTION BOX NQE-3151A (JMA-5332-12)
7-11
Fig.7-12: INTERSWITCH UNIT NQE-3141-4A (option)
7-12
Fig.7-13: INTERSWITCH UNIT NQE-3141-8A (option)
7-13
Fig.7-14: POWER CONTROL UNIT NQE-3167 (option)
7-14
INDEX > 7.Drawings > 7.2 General System Diagram
7.2
General System Diagram

NKE-1130 SCANNER UNIT
NJU-84 PERFORMANCE MONITOR (OPTION)
14 CORES COMPOSITE CABLE H-2695110056 MAX 23 (JRC SUPPLY)
SHIP'S MAIN AC100/110/115V 50/60Hz 1 AC220/230/240V 50/60Hz 1
0.6/1kV-DPYC-1.5
NQE-3151A JUNCTION BOX
19 CORES COMPOSITE CABLE CFQ-6912 MAX 14.5 (JRC SUPPLY) NCD-4530 DISPLAY UNIT NCM-853-E CONTROL UNIT
NDC-1417 RADAR PROCESS UNIT NWZ-173 LCD MONITOR NCA-877WA/877A

ARPA/ATA PROCESS CIRCUIT (OPTION)
(JRC SUPPLY) 5m (JRC SUPPLY) 5m (JRC SUPPLY) 5m
INTER SWITCH AIS LOG(NMEA) GYRO LOG(200P) GPS
H-2695111153 MAX 18 (JRC SUPPLY) 250V-TTYCS-4 250V-TTYCS-1 250V-MPYCYS-7 250V-DPYCYS-1.5 250V-TTYCS-1 NDB-34A PLOTTER CONTROL UNIT (OPTION)
NQA-2103 AIS PROCESS UNIT (OPTION) NCT-59A GYRO INTERFACE UNIT (OPTION)
7
NCE-5171 OPERATION UNIT (JRC SUPPLY) 5m
NBA-5111 POWER SUPPLY
CFQ-5436-5 MAX 10 (JRC SUPPLY) 5m
0.6/1kV-DPYC-6
NOTE: Eliminating
the interference on frequencies used for marine communications and navigation due to operation of the radar . All cables of the radar are to be run away from the cables of radio equipment . (Ex. Radiotelephone. Communications receiver and direction finder , etc. ) Especially inter -wiring cables between scanner unit and display unit of the radar should not be run parallel with the cables of radio equipment . Performance monitor , ARPA/ATA Process Unit, AIS Process Unit and GYRO Interface Unit must be fitted on ships compliant to IMO .
Fig.7-15: General System Diagram of RADAR, Type JMA-5332-12
7-15
NKE-2254-7/9/6HS SCANNER UNIT

0.6/1kV-DPYC-6
NOTE: Eliminating
Fig.7-16: General System Diagram of RADAR, Type JMA-5322-7/9/6HS
7-16
NKE-2103-6/6HS SCANNER UNIT

0.6/1kV-DPYC-6
NOTE: Eliminating
Fig.7-17: General System Diagram of RADAR, Type JMA-5312-6/6HS
7-17
NCD-4530 DISPLAY UNIT NKE-1130 SCANNER UNIT BOARD 3
7.3
250V-TTYCS-4 AIS 250V-TTYCS-1 DGPS 250V-TTYCS-1 LOG(NMEA) 250V-TTYCS-1 JRC VDR (for remote maintenance) BRN PNK BLK ORG
POWER OUTPUT
322+ 3+ 11+ 4 2 1 RED BLU PUR YEL WHT GRN WHT YEL WHT BLU 14-CORES CABLE 2695110056 (JRC SUPPLY)
SLAVE INPUT +12V OUTPUT
To PERFORMANCE MONITOR J81 WHT 1 PTI BLK 2 PTE WHT 3 TXI BRN 4 TXE BLU RED BLK 1 2 3 J82 LVR PMS E
11+ 11+ 11+
NOTE: TB4310 7-8 12V 12V output is not available for external devices power supply. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 NJU-84 PERFORMANCE MONITOR (OPTION) 1 2 3 4 2 5 6 7 ORN 8 WHT 9 1 10 11
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
CQD-1937A TERMINAL TB4303 NAV1TXDE NMEA0183 NAV1TXDOUTPUT NAV1TXD+ NAV1RXDE NMEA0183 NAV1RXDINPUT NAV1RXD+ GPSTXDGPS OUTPUT GPSTXD+ GPSRXDGPS INPUT GPSRXD+ NAV2RXDNMEA0183 INPUT NAV2RXD+ ARPATXDNMEA0183 OUTPUT ARPATXD+ ARPAALMARPAALM+ CONTACT OUT SYSALMSYSALM+ EVENTCONTACT IN EVENT+ COMPASNMEA0183 INPUT COMPAS+ TB4310 MOTORMOTORTRXMOTOR+ MOTOR+ TRX+ GND +12V COMCOM+ BZE BZ BPE BP TRGE TRG VDE VD RED.T/PUR 1 BLU.T/BLK 2 YEL.TT 3 GRN.TT 4 5 6 7 8 9 10 11 12 TB102 +48V +48VG U1 V1 W1 1 2 3 4 UTH U V TB101 BP+ BPBZ+ BZTRG+ TRGMTR+ MTRMTRE VD+ VD-
INTER SWITCH
2695111153
TB4301 1 PWRIN2 PWRIN+ 3 PWROUT4 PWROUT+ 5 VDINE 6 VDIN 7 VDOUTE 8 VDOUT 9 TRGINE 10 TRGIN 11 TRGOUTE 12 TRGOUT 13 BPINE 14 BPIN 15 BPOUTE 16 BPOUT 17 BZINE 18 BZIN 19 BZOUTE 20 BZOUT 21 MTRINE 22 MTRIN23 MTRIN+ 24 MTROUTE 25 MTROUT26 MTROUT+ INTER SWITCH
(JRC SUPPLY) 18-CORES COMPOSITE CABLE

RADR BUOY IN TRG OUT B PULSE OUT Z PLUSE OUT VIDEO OUTPUT
NOTE: Performance monitor must be fitted on ships compliant to IMO.
BLU.T/GRY.T PUR.T/BRN.T WHT.T/ORN.T RED.T/GRN.T BLK.T/SKY.T BLK YEL.T/PNK.T
INDEX > 7.Drawings > 7.3 Terminal Board Connection Diagram
Fig.7-18: Terminal Board Connection Diagram of RADAR, Type JMA-5332-12

TB4302 1 RBVDE 2 RBVD 3 TRGOE 4 TRGO 5 BPOE 6 BPO 7 BZOE 8 BZO 9 VDOE 10 VDO SLAVE OUTPUT YEL GRN WHT ORN BLU.T/GRY.T PUR.T/BRN.T WHT.T/ORN.T RED.T/GRN.T BLU.T BLK RED.T PUR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J2 MMM+ M+ 2A GND VDE +12V 1A VD MTR+ BZ MTRTRGE TRG BP NQE-3151A JUNCTION BOX J5 1 GPSCTXD2 GPSCTXD+ 3 GPSCRXD+ 4 GPSCRXD5 GND 6 ALM+ 7 ALM8 +5V To JLR-10/20/30 WHT YEL GRN BLK ORN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19-CORES CABLE CFQ-6912-20 (JRC SUPPLY) SHIPS MAIN AC100/220V 50/60Hz 1 0.6/1kV-DPYC-6 TB811 TRXTRXTRX+ TRX+ GND COME COMCOM+ BZE BZ BPE BP TRGE TRG VDE VD 1 2 3 4 5 6 WHT 7 ORN 8 9 4 10 11 3 12 13 2 14 15 1 16 TB812 TRXTRXTRX+ TRX+ GND COME COMCOM+ BZE BZ BPE BP TRGE TRG VDE VD 1 2 3 4 5 J3 +12V GND GPSRXDGPSRXD+ GPSTXD+ To GPS J4406 1 2 3 4 5 6 7 8 9 10 SLAVE in CDC-1332 RED RED_E GRN GRN_E BLU BLU_E HS HS_E VS VS_E RGB OUTPUT 1 2 3 YEL.TT GRN.TT TB801 U0 V0 W0 AC MAIN IN TB803 1 U2 2 V2 3 W2 AC MOTOR POWER
Terminal Board Connection Diagram
7-18
OPTION NCT-59A GYRO I/F UNIT TB10 1 1/R1 2 2/S1 3 3/S2 4 S3 5 5/R2 GYRO SYNC/PULSE
250V-MPYCYS-7 GYRO 250V-DPYCYS-1.5 LOG(200P)
1 2 3 4 LOG
TB20 LOGP+ LOGPLOGS+ LOGSSYNC/PULSE
Dsub 15pin
J8 1 NC 2 PCRXD 3 PCTXD 4 NC 5 GND 6 NC 7 PCRTS 8 PCCTS 9 NC RS232C PORT
VDR or Remote monitor
CFQ-8914 (JRC SUPPLY)
RED RED RED
RECTIFIER CFQ-5436-5 UNIT (5m JRC SUPPLY)
J1 1 1A 2 1A 3 1A 4 NC BLK 5 2A BLK 6 2A BLK 7 2A POWER INPUT
NCD-4530 DISPLAY UNIT
250V-TTYCS-4 AIS 250V-TTYCS-1 DGPS 250V-TTYCS-1 LOG(NMEA) 250V-TTYCS-1 JRC VDR (for remote maintenance)
POWER OUTPUT
322+ 3+ 11+
+12V OUTPUT
NOTE: TB4310 7-8 12V 12V output is not available for external devices power supply.
11+ 11+ 11+

SLAVE INPUT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
TB4310 MOTORMOTORTRXMOTOR+ MOTOR+ TRX+ GND +12V COMCOM+ BZE BZ BPE BP TRGE TRG VDE VD
INTER SWITCH
2695111153
CQD-1937A TERMINAL BOARD TB4301 TB4303 BRN 1 PWRINNAV1TXDE PNK NMEA0183 2 PWRIN+ NAV1TXDBLK OUTPUT 3 PWROUTNAV1TXD+ ORG 4 PWROUT+ NAV1RXDE NMEA0183 NAV1RXD5 VDINE INPUT 2 6 VDIN NAV1RXD+ 7 VDOUTE GPSTXDGPS 1 OUTPUT 8 VDOUT GPSTXD+ 9 TRGINE GPSRXDGPS RED 10 TRGIN INPUT GPSRXD+ 11 TRGOUTE NAV2RXDNMEA0183 BLU INPUT 12 TRGOUT NAV2RXD+ 13 BPINE ARPATXDNMEA0183 PUR OUTPUT 14 BPIN ARPATXD+ ARPAALM15 BPOUTE YEL 16 BPOUT ARPAALM+ CONTACT OUT 17 BZINE SYSALMWHT 18 BZIN SYSALM+ 19 BZOUTE EVENTCONTACT GRN IN 20 BZOUT EVENT+ 21 MTRINE COMPASNMEA0183 WHT 22 MTRININPUT COMPAS+ YEL 23 MTRIN+ 24 MTROUTE WHT 25 MTROUTBLU 26 MTROUT+ INTER SWITCH

Fig.7-19: Terminal Board Connection Diagram of RADAR, Type JMA-5322-7/9/6HS
7-19
YEL GRN WHT ORN J5 1 GPSCTXD2 GPSCTXD+ 3 GPSCRXD+ 4 GPSCRXD5 GND 6 ALM+ 7 ALM8 +5V To JLR-10/20/30 19-CORES CABLE CFQ-6912-20/30 (JRC SUPPLY) + 1 2 3 4 5 J3 +12V GND GPSRXDGPSRXD+ GPSTXD+ To GPS J4406 1 2 3 4 5 6 7 8 9 10 SLAVE in CDC-1332 RED RED_E GRN GRN_E BLU BLU_E HS HS_E VS VS_E RGB OUTPUT
TB4302 1 RBVDE 2 RBVD 3 TRGOE 4 TRGO 5 BPOE 6 BPO 7 BZOE 8 BZO 9 VDOE 10 VDO SLAVE OUTPUT
NKE-2254-7/9/6HS SCANNER UNIT To PERFORMANCE MONITOR BLK.T/SKY.T YEL.T/PNK.T ORN GRN BLK 1 2 3 4 5 6 J1 TIY TIYE BP BPE BZ BZE 1 2 BLU.T/GRY.T 1 WHT.T/ORN.T 2 PUR.T/BRN.T RED.T/GRN.T 9 10 11 12 J3 2A 1A J4 2A 1A WHT 1 BLK 2 WHT 3 BRN 4 J81 PTI PTE TXI TXE
TB20 1 LOGP+ 2 LOGP3 LOGS+ 4 LOGSLOG SYNC/PULSE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J2 MMM+ M+ 2A GND VDE +12V 1A VD MTR+ BZ MTRTRGE TRG BP
J2 VD VDE MTR+ MTR-
1 2
J5 2A 1A
BLU RED BLK
1 2 3
J82 LVR PMS E
Dsub 15pin
RED RED RED
SHIPS MAIN CFQ-5436-5 DC24V 700Wmax (5m JRC SUPPLY)
BLK BLK BLK
J1 1 1A 2 1A 3 1A 4 NC 5 2A 6 2A 7 2A POWER INPUT
NCD-4530 DISPLAY UNIT
250V-TTYCS-4 AIS 250V-TTYCS-1 DGPS 250V-TTYCS-1 LOG(NMEA) 250V-TTYCS-1 JRC VDR (for remote maintenance)
POWER OUTPUT
322+ 3+ 11+
+12V OUTPUT
NOTE: TB4310 7-8 12V 12V output is not available for external devices power supply.
11+ 11+ 11+

SLAVE INPUT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
TB4310 MOTORMOTORTRXMOTOR+ MOTOR+ TRX+ GND +12V COMCOM+ BZE BZ BPE BP TRGE TRG VDE VD
INTER SWITCH
2695111153
CQD-1937A TERMINAL BOARD TB4301 TB4303 BRN 1 PWRINNAV1TXDE PNK NMEA0183 2 PWRIN+ NAV1TXDBLK OUTPUT 3 PWROUTNAV1TXD+ ORG 4 PWROUT+ NAV1RXDE NMEA0183 NAV1RXD5 VDINE INPUT 2 6 VDIN NAV1RXD+ 7 VDOUTE GPSTXDGPS 1 OUTPUT 8 VDOUT GPSTXD+ 9 TRGINE GPSRXDGPS RED 10 TRGIN INPUT GPSRXD+ 11 TRGOUTE NAV2RXDNMEA0183 BLU INPUT 12 TRGOUT NAV2RXD+ 13 BPINE ARPATXDNMEA0183 PUR OUTPUT 14 BPIN ARPATXD+ ARPAALM15 BPOUTE YEL 16 BPOUT ARPAALM+ CONTACT OUT 17 BZINE SYSALMWHT 18 BZIN SYSALM+ 19 BZOUTE EVENTCONTACT GRN IN 20 BZOUT EVENT+ 21 MTRINE COMPASNMEA0183 WHT 22 MTRININPUT COMPAS+ YEL 23 MTRIN+ 24 MTROUTE WHT 25 MTROUTBLU 26 MTROUT+ INTER SWITCH

Fig.7-20: Terminal Board Connection Diagram of RADAR, Type JMA-5312-6/6HS
7-20
YEL GRN WHT ORN J5 1 GPSCTXD2 GPSCTXD+ 3 GPSCRXD+ 4 GPSCRXD5 GND 6 ALM+ 7 ALM8 +5V To JLR-10/20/30 19-CORES CABLE CFQ-6912-20/30 (JRC SUPPLY) + 1 2 3 4 5 J3 +12V GND GPSRXDGPSRXD+ GPSTXD+ To GPS J4406 1 2 3 4 5 6 7 8 9 10 SLAVE in CDC-1332 RED RED_E GRN GRN_E BLU BLU_E HS HS_E VS VS_E RGB OUTPUT
TB4302 1 RBVDE 2 RBVD 3 TRGOE 4 TRGO 5 BPOE 6 BPO 7 BZOE 8 BZO 9 VDOE 10 VDO SLAVE OUTPUT
NKE-2103-6/6HS SCANNER UNIT To PERFORMANCE MONITOR BLK.T/SKY.T YEL.T/PNK.T ORN GRN BLK 1 2 3 4 5 6 J1 ETIY AGND EXBP AGND EXBZ AGND 1 2 BLU.T/GRY.T 1 WHT.T/ORN.T 2 PUR.T/BRN.T RED.T/GRN.T 9 10 11 12 J3 2A 1A J4 2A 1A WHT 1 BLK 2 WHT 3 BRN 4 J81 PTI PTE TXI TXE
TB20 1 LOGP+ 2 LOGP3 LOGS+ 4 LOGSLOG SYNC/PULSE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J2 MMM+ M+ 2A GND VDE +12V 1A VD MTR+ BZ MTRTRGE TRG BP
J2 VD VDE COM+ COM-
1 2
J5 2A 1A
BLU RED BLK
1 2 3
J82 LVR PMS E
Dsub 15pin
RED RED RED
SHIPS MAIN CFQ-5436-5 DC24V 620Wmax (5m JRC SUPPLY)
BLK BLK BLK
J1 1 1A 2 1A 3 1A 4 NC 5 2A 6 2A 7 2A POWER INPUT
ANTTENA
RECEIVER UNIT NRG-229

301
7.4
NJS6318
FILTER
DUMMY
H-7ANRD0018
102
IF CIRCUIT CAE-499
S.G.

101 M1555
IL-9P
IL-7P
1.BS3 2.BS2 3.BS1 4.TNC 5.MPS 6.VDE 7.VD 8.+5V 9.NC
1.TGT 2.TGTE 3.TNL 4.-15V 5.TNI 6.+15V 7.GND
GRN
CAF-595
RECEIRVER U NIT INTERCON NECTION
B102
P3001
P3002
CHT-71A
SE
(W003) ZCRD1268 P2102
(W001) ZCRD 1266 P1109
(W002) ZCRD1267
CMA-902
J2102
4 C201 0.01UF 1KV
MODULATOR UNIT NMA-551

(W106) ZCRD1321 P1111 6
P1110
NOTE: Performance monitor must be fitted on ships compliant to IMO .
J13
1.RXD 2.TXD 3.+5V 4.GND
1.BS3 2.BS2 3.BS1 4.TNC 5.MicPS 6.VDINE 7.VDIN 8.+5V
1.MONI 2.GS 3.GSE 4.TGT 5.TGTE 6.TNL 7.-15V 8.TNI 9.+15V 10.GND 11.TRG2
(W017)
J1109 J1191
IL-4P
ENCODER
J1111
IL-G-12P
P2103
P13 IL-6P YEL 1.Z BLK 2.ZE BLU 3.A WHT 4.B RED 5.+12V SHIELD 6.GND
IL-G -8P
S.G.
J1110
H-7LPRD0122 3 5 C 202 0.22UF 200V
PULSE TRANS
IL-G-11P
CD 202 CD 201 MD-12N1 MD-12N1
T201
YEL
RF CIRCUIT
101 NJC 3316
D.L
J101
J102
MAG
BRAKE CIRCUIT A CFA-261

120 30W 4 R1 R2 R3 R4
J1
220pF5 1.MH 2.NC 3.MN C203 0.22UF 200V
R202 2.7K 1/2W R01 (W105) 150 ZCRD 1320 8W
1.SHORT 2.MAG I 3.X1 4.X2 5.TI 6.TIE 7.+15V 8.GND 9.NC 10.NC 11.NC 12.NC
IL-10P (W103) 1.SHORT Z CRD1318 2.MAG I 2 3.X1 MODULATOR No.2 1 No.1 4.X2 CIRCUIT 5.TI CPA-264 6.TIE (W104) 7.+15V J2103 ZC RD1319 8.GND 350209-2 9.NC J2101 1.X1 1586514-2 2.X2 10.NC
CFR-229 MAG FILTER CIRCUIT
BLAKE CIRCUIT B CFA-262

330 30W 1 R1
MODULATOR UNIT INTERCONNECTION
CMB-406
S.G. S.G.
B3P-SHF
IL-G -4P (W005) ZCRD1270 P1103 1.MH 2.NC 3.MN 350428-1 1.M+ 2.MP1003 P1002
J1118
J2
to CMC-1205R J1112
BLK.T
IL-G-6P 1.TIY 2.TIYE 3.BP 4.BPE 5.BZ 6.BZE P1118 W004 ZCRD1269 W201) ZCRD1273 (W308) ZCRD1542 P2101 1.HMC NT 2.+15V 3.GND
(W310) ZCRD1544 P1921 J 1921

1-350210-0
(W309) ZCRD1543 P1911 J1911 1.BKH1 2.NC 3.BKH2 1.BKS1 2.BKS2
P1941 J1941 1.+15V 2.NC 3.+15VE

S3B-XH-A
1-350209-0
1.VD 2.VDE 3.MTR+ 4.MTR-
J1003
J1103
B8P-SHF
INDEX > 7.Drawings > 7.4 Internal connection Diagram
B8P-SHF
1.P 2.NC 3.N
P1104
P1004
1.RED
3.BLK
B6P-SHF
J1104
J1004
POWER SUPPLY CIRCUIT CBD-1682A

IL-3P
BLU WHT BL K 1.HMCNT 2.+15V 3.GND P1211 J1211

IL-3P
1.VERR1 2.E J1212 P1212 J1912 P1912
1-480700-0 IL-2P J1903 P1903 (W307) (W311) ZC RD 1541 ZCRD1545 P1505
1.VERR 2.E J1905 P1905 J1511 P1511 2.GND 3.MV2 1.U1 2.NC 3.V1 4.NC J1201
(W30 4) ZCRD1316
B9P-SHF
DISPLAY UNIT
1.VERR 2.E
B4P-VH
2.1A 1.2A
2.1A 1.2A
2.1A 1.2A
1.+12V 2.GND 3.FAN_ERR2
P3 (W203) ZCRD1274
CSD-656
RED.T BLK.T (W302) ZCRD1453 6 3 9 S101 S-32F (W303) ZCRD1284 2 5 8 (W301) ZC RD1322 BLK.T RED.T J1501 P1501
B6P-VH
IL-8P IL-G-2P 1.+12V 2.C2
IL -G -5P
J1504 P1504
1.PTI 2.PTE 3.LVR 4.PMS 5.GND 6.TXI 7.TXE 8.NC
1.PW1 2.PW2 3.PW3 4.+24V 5.GND
1.HTER1 2.HVGATE1 3.TISTOP1 4.GND 5.CNT 6.+5V 7.+15V 8.STABY_REQ 9.NC
1.S1 2.S2 3.S3 4.S4 5.S5 6.S6 J1503
Internal connection Diagram
P1113 P1105 WHT RED RED BLU YEL
P1114
(W008) ZCRD1283
RED BLU YEL
to CCB-655 J1941
(W010) ZC RD 1272
(W018) ZCRD1275
FAN
TB102
3 4 1 U1 V1 W1 2 +48V UTH U V +48VG W401 7ZC RD 1509
WHT.T
1.M1 2.NC 3.M2 4.NC 5.M3 J1502
J82 1.LVR 2.PMS 3.E
U1
V1
W1
UTH
+48V
+48VG
BLK WHT BRN
P81 J81 WHT 1.PTI 2.PTE 3.TXI 4.TXE
P82 BLU RED BLK
Fig.7-21: Internal Connection Diagram of SCANNER UNIT NKE-1130 (100/100/115V, JMA-5332-12)

J1001
(W305) Z CRD1456
IL-2P
7-21
J1002
1586514-2
1.+15V 2.+12V 3.GND 4.G ND 5.-15V 6.10V 7.10VE 8.+5V 1.+15V 2.+12V 3.+8V 4.GND 5.-15V 6.10V 7.10VE 8.+5V 1.VERR1 2.E 1.MC T 2.MBK 3.TISTOP 4.G ND 5.MPS 6.MIER
T/R CONTROL CIRCUIT CMC-1205R
BRAKE CONTROL CIRCUIT CCB-655
TB101
MSTBA2.5/11-G
RELAY FILTER CIRCUIT B3P-NV CSC-656 J1202 P1202 1.MU2 PC1201
J1505 1. P 2. N
B2P-VH
B3P-VH
J4
350209-1 350209-1
B02P-NV(LF)(SN
1.BP+ 2.BP3.BZ+ 4.BZ5.TRIG+ 6.TRIG7.MTR+ 8.MTR9.MTRE 10.VD+ 11.VD-
J5
J3
J8 J1105
50/60W IL-G-3P
J1112 J1114
(W006) ZCRD1271
J1106
IL-G-9P
J1113
1.R1 2.NC 3.R2 P1201 PC1501 B201 H-7EPRD0035

R2 R1 1.2k 30W
I L-G-3P
1.MCT 2.MBK 3.HSP 4.HTER 5.TISTOP 6.C2 7.G ND 8.MPS 9.MIER
SAFETY SWITCH
1.MU2 2.NC 3.MV2 4.NC 5.NC 6.GND
CFA-255 BRAKE CIRCUIT

P1502 P1503
WC1
B104 (W308) ZC RD 1542
AC100V
MOTOR DRIVER
J1112
MOTOR
CBP-205
H-7BDRD0049 B101
CBD-2001
MOTOR
TH101
WH T.T
P1112
B103
FAN
TR101 200W
HEATER CONTROL PART CHG-215 (OPTION)
7ZCRD1279
S.G.
SCANNER INTERCONNECTION CAX-13
DISPLAY UNIT
NJU-84 (OPTION)
PERFORMANCE MONITOR
ANTTENA
RECEIVER UNIT NRG-229

301
NJS6318
FILTER
DUMMY
H-7ANRD0018
102
IF CIRCUIT CAE-499
S.G.

101 M1555
IL-9P
IL-7P
1.BS3 2.BS2 3.BS1 4.TNC 5.MPS 6.VDE 7.VD 8.+5V 9.NC
1.TGT 2.TGTE 3.TNL 4.-15V 5.TNI 6.+15V 7.GND
GRN
CAF-595
P3002
RECEIRVER U NIT INTERCON NECTION
B102
P3001
CHT-71A
SE
P1110 P1111 (W003) ZCRD1268 P2102
(W001) ZCRD 1266 P1109
(W002) ZCRD1267
CMA-902
J2102
4 C201 0.01UF 1KV

(W106) ZCRD1321 6
J13
(W017)
J1109 J1191
IL-4P
ENCODER
J1111
IL-G-12P
P2103
P13 IL-6P YEL 1.Z BLK 2.ZE BLU 3. A WHT 4.B RED 5.+12V SHIELD 6.GND
IL-G -8P
S.G.
J1110
H-7LPRD0122 3 5 C 202 0.22UF 200V 220pF5
PULSE TRANS
IL-G-11P
CD 202 CD 201 MD-12N1 MD-12N1
T201
YEL
RF CIRCUIT
101 NJC 3316
D.L
J101
J102
MAG
BRAKE CIRCUIT A CFA-261

120 30W 4 R1 R2 R3 R4
J1
1.MH 2.NC 3.MN C203 0.22UF 200V
R202 2.7K 1/2W R01 (W105) 150 ZCRD 1320 8W
1.SHORT 2.MAG I 3.X1 4.X2 5.TI 6.TIE 7.+15V 8.GND 9.NC 10.NC 11.NC 12.NC
IL-10P (W103) 1.SHORT ZCRD1318 2.MAGI 2 3.X1 MODULATOR No.2 1 No.1 4.X2 CIRCUIT 5.TI CPA-264 6.TIE (W104) 7.+15V J2103 ZC RD1319 8.GND 350209-2 9.NC J2101 1.X1 1586514-2 2.X2 10.NC
BLAKE CIRCUIT B CFA-262

330 30W 1 R1
CMB-406
S.G. S.G.
B3P-SHF
IL-G-4P (W005) ZCRD1270 P1103 1.MH 2.NC 3.MN 350428-1 1.M+ 2.MP1003 P1002
J1118
J2
BLK.T
IL-G -6P 1.TIY 2.TIYE 3.BP 4.BPE 5.BZ 6.BZE P1118 W004 ZCRD1269 W201) ZCRD1273 P2101 (W308) ZCRD1542 1.HMC NT 2.+15V 3.GND
(W310) ZCRD1544 P1921 J 1921 P1941 J1941 1.+15V 2.NC 3.+15VE

S3B-XH-A 1-350210-0
(W309) ZCRD1543 P1911 J1911 1.BKH1 2.NC 3.BKH2 1.BKS1 2.BKS2
1-350209-0
to CMC-1205R J1112
J1003
J1103
B8P-SHF
B8P-SHF
1.P 2.NC 3.N
P1104
P1004
1.RED
3.BLK
B6P-SHF
J1104
J1004
POWER SUPPLY CIRCUIT CBD-1682A

J4 J5
350209-1 2.1A 1.2A
BLU WHT BL K
1.HMCNT 2.+15V 3.GND P1211 J1211

IL-3P
1.VERR1 2.E J1212 P1212 J1912 P1912

IL-3P
1-480700-0 IL-2P J1903 P1903 (W307) (W311) ZC RD 1541 ZCRD1545 P1505
1.VERR 2.E J1905 P1905 J1511 P1511 2.GND 3.MV2 1.U1 2.NC 3.V1 4.NC J1201
(W30 4) ZCRD1316
B9P-SHF
DISPLAY UNIT
1.VERR 2.E
B02P-NV(LF)(SN
2.1A 1.2A
2.1A 1.2A
P3 (W203) ZCRD1274
CSD-656
RED.T BLK.T (W302) ZCRD1453 6 3 9 S101 S-32F (W303) ZCRD1284 2 5 8 (W301) ZC RD1322 BLK.T RED.T J1501 P1501
B6P-VH
IL-8P IL-G-2P 1.+12V 2.C2
IL -G-5P
J1504 P1504
1.PW1 2.PW2 3.PW3 4.+24V 5.GND
1.S1 2.S2 3.S3 4.S4 5.S5 6.S6 J1503
to CCB-655 J1941
RED BLU YEL RED BLU YEL
P1113 P1105 WHT RED
P1114
(W008) ZCRD1283
(W018) Z CRD1275 J1112 P1112 U1 +48V +48VG V1 (W010) ZC RD 1272
(W308) B104 ZC RD1542
FAN
TB102
3 4 1 W1 2 UTH U V W401 7ZC RD 1509
WHT.T
1.M1 2.NC 3.M2 4.NC 5.M3 J1502
J82 1.LVR 2.PMS 3.E
U1
V1
W1
UTH
+48V
+48VG
BLK WHT BRN
P82 BLU RED BLK
Fig.7-22: Internal Connection Diagram of SCANNER UNIT NKE-1130 (220/230/240V, JMA-5332-12)

J1001
(W305) Z CRD1456
IL-2P
7-22
J1002
1586514-2
1.+15V 2.+12V 3.GND 4.G ND 5.-15V 6.10V 7.10VE 8.+5V 1.+15V 2.+12V 3.+8V 4.GND 5.-15V 6.10V 7.10VE 8.+5V 1.MC T 2.MBK 3.TISTOP 4.G ND 5.MPS 6.MIER
BRAKE CONTROL CIRCUIT CCB-655

1.VERR1 2.E
TB101
MSTBA2.5/11-G
RELAY FILTER CIRCUIT B3P-NV CSC-656 J1202 P1202 1.MU2 PC1201
J1505 1. P 2. N
B2P-VH
B3P-VH
1.BP+ 2.BP3.BZ+ 4.BZ5.TRIG+ 6.TRIG7.MTR+ 8.MTR9.MTRE 10.VD+ 11.VD-
J3
J8 J1105
50/60W IL-G-3P IL-G-3P
J1112 J1114
(W006) ZCRD1271
J1106
IL-G-9P
J1113
350209-1
B4P-VH
1.R1 2.NC 3.R2
1.MCT 2.MBK 3.HSP 4.HTER 5.TISTOP 6.C2 7.GND 8.MPS 9.MIER
SAFETY SWITCH
P1201
PC1501 B201 H-7EPRD0034
R2 R1 1.2k 30W
1.MU2 2.NC 3.MV2 4.NC 5.NC 6.GND
CFA-255 BRAKE CIRCUIT

P1502 P1503
WC1
AC220V
MOTOR DRIVER
MOTOR
CBP-205
H-7BDRD0049 B101
CBD-2000
MOTOR
TH101
WH T.T
B103
FAN
TR101 200W
HEATER CONTROL PART CHG-215 (OPTION)

DISPLAY UNIT
7ZCRD1279
S.G.
SCANNER INTERCONNECTION CAX-13
NJU-84 (OPTION)
PERFORMANCE MONITOR
103 NJ C4002
ANTENNA
RECEIVER UNIT NRG-162A

301
DUMMY
FILTER
104 NJC9952
NJS6930
J101
S.G.
RECEIVER CIRCUIT CMA-866A

101 M1568BS 101 NJC3901M C201 0.01UF 1KV 4 6 102 NJC3901M
BM15B-XASS-TE
P3001
B102
(W001) ZC RD1251
1.BS3 2.BS2 3.BS1 4.TNC 5.+5V 6.-15V 7.+15V 8.GND 9.TGT 10.TGTE 11.TNI 12.VD_DC 13.TNL 14.VDE 15.VD
D.L
MAG

(W106) ZCRD1258 P1110 P1111 (W103) ZC RD1255 (W003) ZCRD1252 P2102
CHT-71A
SE
P1109
J2102
J13
T1
2 1
PULSE TANS
H-7LPRD0122 3 5 C202 0.22UF 200V
S.G.
J1109 J1110
IL-G-11P IL-4P P2103 (W104) Z CRD1256
(W017)
ENCODER
P13 IL-6P YEL 1. Z BLK 2. ZE BLU 3.A WHT 4. B RED 5.+12V SHIELD 6.GND
J1
1.MH 2.NC 3.MN
IL-G-6P C203 0.22UF 200V R202 2.7K 1/2W (W004) ZCRD1253
J1111
IL-G-12P
IL-10P 1.SHORT 2.MAGI No.2 3.X1 MODULATOR No.1 4.X2 5.TI CIRCUIT 6.TIE CPA-264 7.+15V J2103 8.GND 350209-2 J2101 9.NC 1.X1 1586514-2 10.NC 2.X2
R201 CD202 CD201 150 MD-12N1 MD-12N1 8W
IL-G-8P
J1191

220pF5
1.SHORT 2.MAGI 3.X1 4.X2 5.TI 6.TIE 7.+15V 8.GND 9.NC 10.NC 11.NC 12.NC
CMB-404
P2101
BLK.T
J1303
1 2 3
1 2 3
J2
P1002 P1103 P1003 1.MH 2.NC 3.MN J 1505 1.HMCNT 2.+15V 3.E
IL-G-4P
J1118
B3P-SHF
1.HMCNT 2.+15V 3.GND (W107) ZCRD1259

P1303
BLK.T
1.TIY 2.TIYE 3.BP 4.BPE 5.BZ 6.BZE

S.G. S.G.
P1118 BLU WHT BLK 1 2 3 (W201) ZCRD1260
(W207) ZC RD1448 1 BLU 2 WHT 3 BLK
(W105) ZCRD 1257
DISPLAY UNIT
J1103
B8P-SHF
J1003
B8P-SHF
P125
J1301
P1301
P1502
B6P-SHF
J1104
J1004
B9P-SHF
2.1A 1.2A
2.1A 1.2A
2.1A 1.2A
1.MPS 2.MCT 3.MBK
1.MS1 2.NC 3.MS2
J4
350209 -1
1.PW1 2.PW2 3.PW3 4.+24V 5.GND
1.+12V 2.C2
RED WHT
RED BLU YEL (W010)
(W009)
RED BLU YEL
J1302
P1302
(W006) ZCRD1254
(W206) ZCRD1447
4 8 S101 S-32 7
TB105
U U
TH101
FAN FAN
TR101 100W
(W018) ZC RD1277 H-7BF RD0002 B202 H-7BFRD0002
7 8
7 8
WHT RED
B201
(W308 ZCRD1494
P1113 P1105
P1114
5 6
5 6
P1501
DISPLAY UNIT
J1504 P1504 B3P -VH
IL-8P
IL -G-5P
IL-G-2P
(W208) ZCRD 1451
J1106
J1105
350209 -1
J8
1.2A 2.1A J5
1.MCT 2.MBK 3.HSP 4.HTER 5.TISTOP J4 6.C2 350209-1 7.GND 8.MPS 9.MIE R
1.2A 2.1A
J82 1.LVR 2.PMS 3.E
SAFETY SWITCH CSD-653
BLK WHT BRN
P82 BLU RED BLK
SCANNER UNIT INTERCONNECTION CAX-15
UTH UTH
V V
Fig.7-23: Internal Connection Diagram of SCANNER UNIT NKE-2254-7/9/6HS (JMA-5322-7/9/6HS)

P1503
7-23
1586514-2
J1002
TB101
P1505
(W307) ZCRD1450
J125
(W305)
R1 10,10W
IL-3P -S 3EN2
IL -2P-S3EN2
J1503
BREAK CIRC UIT C FA-257
1.+15V 2.+12V 3.GND 4.GND 5.-15V 6.10V 7.10VE 8.+5V 4 5 6 7 8 9 10 P1104 P1004 4 5 6 7 8 9 10 1.+15V 2.+12V 3.+8V 4.GND 5.-15V 6.X1 7.X2 8.+5V
POWER SUPPLY J1001 350428-1 CIRCUIT 1.M+ 2.MCBD-1682A
MOTOR CONTROL POWER CIRCUIT CBD-1779
B3P-SHF -1AA 1.MCNT2.MCNT+ 3.NC
GRN YEL BRN
B 101
MOTOR
(W301) BLU.T BLK.T
1.MCT 2.MBK 3.TISTOP 4.GND 5.MPS 6.MIER 1 2 3 4 1 2 3 4
J5
350209-1
J3
B02P-NV(LF)(SN
J1501
IL-G-3P-S3T 2-SA
MSTBA2.5/11-G 1.BP+ 2.BP3.BZ+ 4.BZ5.TRIG+ 6.TRIG7.MTR+ 8.MTR9.MTRE 10.VD+ 11.VD-
P1502 B4P-VH 1.M+ 2.NC 3.M4.NC
J1112
IL-G-3P IL-G-3P
50/60W
IL-G-9P
J1113
J1114
MOTOR CBP-168A / CBP-182

HEATER CONTROL PART CHG-216 OPTION
ZCRD1449 (W302)
(W401) ZCRD1508
WHT.T
ZC RD1280
S.G.
NJU-85 (OPTION)
PERFORMANCE MONITOR
ANTENNA NAX-16B-4/6
TRANSMITTER/RECEIVER UNITZT
DUMMY FILTER
NJC9952
A103 A104
NJC 4002
MAGNETRON V101 MAF1565N
A301 E101 NJS6930 NJT1969 A101

1.TU NE 2.+5V
TRANSMITTER/RECEIVER UNIT INTERCONNECTION CMK-599 RECEIVER UNIT (RECEIVER UNIT INTERCONNECTION CMA-823)
A102
IF AMP CIRCUIT (PC301) CAE-529-1

D.L MIC
3.GND 4.NC 5.IF 15.NC 1.TIY 2.AGND 3.MAG.I 4.HTER 5.HVER 6.C2 7.BZ J301 1.MPS 1.PTI 2.PTE 3.LVR 4.PMS 5.GND 6.TXI 7.TXE 1.HMCNT 2.+15V 3.GND 2.PW3 3.PW2 4.PW1 5.MCT 6.MBK 7.+15V 8.AGND 9.-7V 10.BP 11.HSP 12.TI 13.+8V 14.MOD ID J302 J303 J18 J2
S.G.
MAG
FC X68 FC X68
(W101) ZCRD1289
(W102) ZCRD1290
(W10) ZCRD1303
WV101
J202 J201 J203
(W204) ZCRD1312
1.MPS
2.PW3 3.PW2 4.PW1 5.MCT 6.MBK 7.+15V
8.AGND 9.-7V 10.BP 11.HSP
1.TIY
4.HTER 5.HVER 6.C2
2.AGND 3.MAG.I
7.BZ
1.PTI 2.PTE 3.LVR 4.PMS 5.GND 6.TXI 7.TXE
S.G. T201-16
T201-15

J1003
J206 1.MH
12.TI 13.+8V 14.MOD ID 15.NC
B102 SE
100pF 3 (W103) ZCRD1300

3.MN
1.MH 3.MN J1002

(W104) ZCRD1301
J208 1.Z 2.E 3.A 4.B 5.+12V 6.F.G.
YEL BLK BLU WHT RED SHIELD
MODULATOR CIRCUIT (PC201) CME- TB1 1-2short : Nomal Speed 2-3short : High Speed
POWER SUPPLY CIRCUIT (PC1001) CBD-1783
1.+15V 2.+12V 3.+8V 4.AGND 5.-15V 6.X1 7.X2 8.+5V 9.HTER 10.HVER
J205 1.+15V 2.+12V 3.+8V 4.AGND 5.-15V 6.X1 7.X2 8.+5V 9.HTER 10.HVER
J8
P8
ENCODER CHT -71A
(W111) ZCRD1308
DISPLAY UNIT
J81 1.PTI 2.PTE 3.TXI 4.TXE
J3 1.2A 2.1A
J209 1.MPS 2.MCT 3.MBK
J210 1.C2G 2.C2
J1
1.ETIY 2.AGND 3.EXBP 4.AGND 5. 6.AGND
J1001 1.2A 2.1A
(W105) ZCRD1302
J204 1.2A 2.1A
1.PTI 2.PTE 3.LV R 4.PMS 5.E 6.TXI 7.TXE 8.NC
J82 P82 1.LVR BLU 2.PMS RED 3.E BLK
BREAK CIRCUIT CFA-252

(W110) ZCRD1307
J1501 1.MPS 2.MCT 3.MBK J1503 1.2A 2.1A
SAFETY SWITCH WS101 ZCRD1306

2 5
DISPLAY UNIT
S.G.
J1504 1.MS1 2.NC 3.MS2
PERFORMANCE MONITOR
NJU-85 (OPTION
J1505 1.HMCNT 2.+15V 3.AGND
MOTOR
J125 1.MCNT+ 2.MCNT3.N C
B101 H-7BDRD0048 MORTOR CBP-202

J1502 1.M+ 2.NC 3.M4.NC
Fig.7-24: Internal Connection Diagram of SCANNER UNIT NKE-2103-6/6HS (JMA-5312-6/6HS)

1.VD 2.VDE 3.COM+ 4.COMP81 WHT BLK WHT BRN
YEL
GRN
MOTOR CONTROL POWER CIRCUIT J4 1.2A (PC1501) 2.1A CBD-1779

J5 1.2A 2.1A
DISPLAY UNIT
SCANNER UNIT INTERCONNECTION CAX-10
7ZCRD 1280 (W108) ZCRD1305
7-24
(W107) ZCRD1304
ISW TB4310
SLAVE
NMEA
SCANNER
TB4301
TB4302
TB4303
CQD-1937A TERMINAL BOARD PC430

P/J4311 W418 14PIN P/J4303 P/J4301
P/J4309
P/J4302
P/J4310
W405 6PIN GYRO TB10 P/J4111 W417 6PIN TB20 LOG
W410 12PIN
W411 18PIN
W412 24PIN
W413 26PIN
P/J4109
P/J4104
P/J4110
P/J4106
P/J4105
NBD-34A PLOTTER CONTROL CIRCUIT (OPTION)

P/J4901 W419 6PIN P/J4407
NOTE: Performance monitor, ARPA/ATA Process Circuit, AIS Process Circuit and GYRO Interface Unit must be fitted on ships compliant to IMO .
POWER
J1
SCANNER
J2
NCT-59A GYRO INTERFACE UNIT P/J4201 (OPTION)
GPS P/J4113 W415 30PIN P/J4403 W414 32PIN P/J4402 W416 10PIN P/J4404
J3
Fig.7-25: Internal Connection Diagram of RADAR PROCESS UNIT NDC-1417

P/J4108 P/J4107
7-25
TB303 P/J4103 P/J4401
KEYBOARD
J4
J5
NQA-2123 I/F UNIT
GPS COMPASS LCD POWER
J6
RGB
J7
CDC-1332 RADAR PROCESS CIRCUIT PC440
P/J4406
EXT-RGB
P/J4405
DVI
NMEA
J8
MONITOR/ KEYBOARD
AUX W427 UTP
P/J4102 1A 1A 2A 2A
RJ45
J301
J302
J303
CB401
W402 4PIN
W403 9PIN
W404 10PIN
J4601
J1
NQA-2103 AIS PROCESS CIRCUIT (OPTION)

P/J5102
W423 2PIN
1A 1A 2A 2A P/J5101
P/J5103
NCA-877WA/877A ARPA/ATA PROCESS CIRCUIT for TT (OPTION)
3 2 1 NBD-818A POWER SUPPLY UNIT
P/J51004
H-CBF-38 Inverter Circuit
H-CML-771 19inch LCD Panel
H-CBP-173A Blower Circuit
I/F Circuit H-CMH-2227

RGB DVI
FAN ALM
H-CCK-989 Brilliance Control Circuit
DC12V
BRILL
DC12V 3P 5m
RGB 15P 5m
9P 5m
7P
Fig.7-26: Internal Connection Diagram of LCD MONITOR NWZ-173

7-26
NDC-1417 J6 VIDEO DC OUT
NDC-1417 J7 VIDEO
NDC-1417 AUX
W422 F3 FH3
P/J4101 1 2 3 4 5 6 7 8 1A 1A 1A 1A M+ M+ 1A2 1A2 PC410 CMH-2201 I/F CURCUIT
F2 FH2
COM NO W421
K1 1A 1AK
7
P/J4114 AUX W420
Fig.7-27: Internal Connection Diagram of INTERFACE UNIT NQA-2123
7-27
PC600 CCK-979 OPERATION CURCUIT P/J6101 PS/2 I/F PC610 CQC-1204 PS/2 P/J6103 P/J6003 W603 P/J6004 W604 SP601
B601 Radar Process Unit NDC-1417 P/J6001 W601 P/J6002 W602
Fig.7-28: Internal Connection Diagram of OPERATION UNIT NCE-5171
7-28
TB803 1 2 3 U2 V2 W2
W802
W803
FL801 U1 V1 1 2 E 4 3 E U2 V2
W804 U2 V2 1 3 5 7 CB801 2 4 6 8 W801 U0 V0 W0 TB801 U1 V1 W2 P1 2 3

7-29
INTERFACE CIRCUIT CMH-1994A 1 2 P/J810 3 4 5 6 7 8
Fig.7-29: Internal Connection Diagram of JUNCTION BOX NQE-3151A (JMA-5332-12)
U0 V0 W0 P+
P+ P-
INDEX > 7.Drawings > 7.5 Circuit Schematic
7.5
Circuit Schematic
Fig.7-30: Circuit Schematic of CQD-1937A
7-30
Fig.7-31: Circuit Schematic of CMH-2201 page 1
7-31
7-32
7-33
7-34
For further information,contact:
Not use the asbestos
URL
http://www.jrc.co.jp
Marine Service Department Telephone : +81-3-3492-1305 +81-3-3779-1420 Facsimile : tmsc@jrc.co.jp e-mail : AMSTERDAM Branch Telephone : +31-20-658-0750 +31-20-658-0755 Facsimile : service@jrcams.nl e-mail : SEATTLE Branch Telephone : +1-206-654-5644 Facsimile : +1-206-654-7030 e-mail : service@jrcamerica.com CODE No.7ZPRD0715
01ETM ISO 9001, ISO 14001 Certified
FEB. 2009 Edition 1
JRC
Printed in Japan

JMA 5300MkIIsm

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JMA-5332-12 JMA-5322-7/9/6HS JMA-5312-6/6HS

MARINE RADAR EQUIPMENT

FIELD SERVICE MANUAL

Power System DIagram ........................................................................2-3 Function System Diagram ....................................................................2-6

I/O Specification ..................................................................................2-13

DIP-SW / Jumper Selection ................................................................2-17

Illustrated parts breakdown .................................................................3-6

Precautions (Scanner Unit) ..................................................................4-1

Scanner Unit NKE-1130 (JMA-5332-12) ...............................................4-2

Scanner Unit NKE-2254 (JMA-5322-7/9/6HS) ...................................4-24

Scanner Unit NKE-2103 (JMA-5312-6/6HS) .......................................4-46

Display Unit : LCD Monitor NWZ-173 ................................................4-58

Display Unit : Radar Process Unit NDC-1417 ...................................4-69

Display Unit : Operation Unit NCE-5171 ...........................................4-87

Main program updating procedures ....................................................5-1

AIS processing circuit updating procedure .......................................5-2

Version check procedures ...................................................................5-3

Operation Tests .....................................................................................6-1

Scanner Unit error messages ..............................................................6-7

Display Unit error messages ..............................................................6-19

Error messages related to external input/output .............................6-29

6.4.11 6.4.12 6.4.13 6.4.14 6.4.15 6.4.16

Sample Problems : Internal Circuit ...................................................6-42

6.5.8 6.5.9 6.5.10 6.5.11

External equipment .............................................................................6-48

General System Diagram ....................................................................7-15

Terminal Board Connection Diagram ................................................7-18

Internal connection Diagram ..............................................................7-21

Circuit Schematic ................................................................................7-30

Section 1 System Overview

1.1 1.2 1.3 1.4

INDEX > 1.System Overview > 1.1 Overview

INDEX > 1.System Overview > 1.2 Scanner Unit

Fig.1-1: X-10kW Scanner Unit

X band 25 kW type: High resolution, high sensitivity

Fig.1-2: X-25kW Scanner Unit

S band 30 kW type1 : All-weather type

Fig.1-3: S-30kW Scanner Unit

INDEX > 1.System Overview > 1.3 Display Unit

Fig.1-4: Process unit (NDC-1417)

Fig.1-5: LCD monitor (NWZ-173)

Fig.1-6: Operation unit (NCE-5171)

INDEX > 1.System Overview > 1.4 Main Function

10) Self-diagnosis 11) Radar performance monitoring (performance monitor)

Section 2 System Configulation

Power System DIagram ........................................................................2-3 Function System Diagram ....................................................................2-6

I/O Specification ..................................................................................2-13

DIP-SW / Jumper Selection ................................................................2-17

2.5.2 2.5.3 2.5.4 2.5.5 2.5.6

INDEX > 2.System Configulation > 2.1 Configuration

Transmitted output power

10kW 10kW 25kW 25kW 25kW 30kW

The transmission format for all models is P0N.

Radar configuration and ship's mains

Performance monitor NJU-85 NJU-85 NJU-85 NJU-85 NJU-85 NJU-84

NCD-4530 NCD-4530 NCD-4530 NCD-4530 NCD-4530 NCD-4530 NQE-3151Aii

INDEX > 2.System Configulation > 2.1 Configuration

The control unit NCM-853 is consisting of the following

F3 Filter Motor Control Motor

F2 Relay PWR SENSE Filter AVR

internal circuit power

INDEX > 2.System Configulation > 2.2 Power System DIagram

Power System DIagram