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SECTION MANAGER - INSPECTION TECHNICAL SERVICES DEPARTMENT KARNAPHULI FERTILIZER COMPANY LTD. (KAFCO) CELL: 88-01717161471 , 88-01748445585 E-Mail: email@example.com Career Highlights
More than Eight Years of engineering experience in Ammonia, Urea and Utility plant, background in inservice and Turn-Around based Inspection, Maintenance Support Services and integrity assurance of Pressure vessels, Furnaces, Heat-exchangers, boiler & Piping, Rotating equipments. Consist of strong Communication and presentation skills, self-motivated, dependable & people-oriented, advanced knowledge in computers and Mechanical Codes and Standards.
Highlights of Experience:
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MANGEMENT / ADMINISTRATION:
Has supervisory and management experience on engineers and contractors through motivation, guidance, direction and arrangement of training. Prepared and executed inspection and test plans for turnarounds and day to day inspection jobs, design calculation review and drawings verification for any new replacement of vessel, WPS/PQR review for any pressure welding, and material verification for any new projects ammonia/utility plants. Testing of new welder before any production welds performance (WPQ) as per ASME Sec-IX and conduct the tests required at KAFCO’s own metallurgical laboratory under my supervision or by doing RT through contractor. Responsible for Risk-Based Inspection (RBI) assessment and preparation of inspection test plans (ITP) for Ammonia and Utility Plant and implemented thereof using RMS7.0 software of Quest Reliability. Proposed budgetary provision for tools, equipment and consumable spare parts and raised Purchase Requisition using ERP SAP software conforming to the Purchase rule of the company. Monitor the procurement work flow status and Store requisition after arriving equipment. Preparation of Inspection Reports and making them available by placing them in shared drive or linking them to CMMS (Computerised Maintenance Management System) using Maximo/SAP software and maintaining, scheduling and allocating resource for the day to day generated work request. Carried out tender and contract issuance, evaluation, negotiation, awarding and monitoring the execution of pressure vessels, heat exchangers or tanks fabrications and plant turnaround inspection work for past three major turnarounds (2004, 2006 & 2008) and the upcoming Turnaround March, 2012. Involved in turnarounds planning and execution. Ensure that all maintenance support services are provided in accordance with well-known Codes and Standards (ASME, API etc.) ⇒ Support warehouse by carrying out periodic audit for metallic materials from inspection viewpoints
TECHNICAL / ENGINEERING:
Major Technical Projects: During my tenure at Karnaphuli Fertilizer Company Ltd. (KAFCO), followings are some of the important projects where I was directly involved
Hydraulics problem elimination project of Urea plant by modification of Urea Reactor’s Gas line tie-in location from Pool condenser which already removed the hydraulics problem and increased the plant capacity. ⇒ Responsible of the total inspection task planning and implementation of Ammonia Converter Basket Replacement (from S200 to S300) job. Pressure Shell, Bottom Forging, Outlet line, new basket installation and old basket defect identification and metallurgical analysis was done. ⇒ Modification of existing Cathodic Protection System and eliminate the shortcomings of the total system.
Cooling Tower Revamp project along with SPIG, Italy by design modification of Fill-packing, Drift eliminator, Nozzle, protection guard etc which enhanced the drift loss and improve the efficiency of cooling tower. Additional Sulphuric Acid Tank, Urea solution storage tank and Filter water tank (3500 m3) installation ⇒ Directly involved in the implementation phase for the RBI on Ammonia and Utility plant using the RMS-7.0 software of Quest Reliability. Major Technical Studies: followings are some of my key technical achievement: ⇒ Fitness for Service and life assessment of Reformer Catalyst Tube (HPNb,Ti) by Creep Analysis, Mechanical and Chemical Test coordinately with Chiyoda Advance Solution, Japan (ChAS) and National Institute for Material Science, Japan (NIMS). ⇒ Risk Based inspection and Leak Before Break analysis along with Crack Growth Analysis for 20,000 ton double walled Refrigerated Ammonia Storage Tank and develop the modality of internal inspection. ⇒ Responsible for inspection, repair, investigation and failure analysis of Ruptured Boiler Secondary & Primary Superheaters tubes ⇒ Investigate for the root cause analysis of the Rupture tube of the Waste Heat Boiler of Ammonia Plant
Educational Background: Graduation Bachelor of Science in Mechanical Engineering
Bangladesh University of Engineering & Technology (BUET) Passing Year – February, 2003 Result- 3.50 on scale 4.0 Major in Human Resources University of Science and Technology Chittagong (USTC) Passing Year – December, 2008 Result – 3.53 on scale 4.0
Master of Business Administration
Professional Skill / Qualifications:
API 510 (Pressure Vessel Inspector) certified Inspector. Certification Number: 40987.
Certification date: 31 July, 2011. Examination date; June 01, 2011, Expiration date 31 July, 2014
RBI (Risk Based Inspection) implementation training for Ammonia and Utility Plant by
Quest Reliability, Newzealand focusing on API-580, API-581, API-510, API-570, API-579 and API-571.
Extensive Corrosion Engineering Course (focusing on the process plant corrosion) by
Stamicarbon, Netherlands (Lecturer: Mr. Giel Notton.)
Eddy Current Inspection (ISO 9712/2005 : Level – II and Level – I) by Canadian
Institute for Non- Destructive Examination (CINDE), Hamilton, Ontario, Canada.
Ultrasonic Inspection (ISO 9712/2005 : Level – II and Level – I) by Bangladesh
Atomic Energy Commission (both Plate and Weld inspection qualified)
In-situ Metallography by Replica making” organized by Chiyoda Advanced Solution
Phased Array UT Equipment Technique with EPOCH series by Olympus, Singapore. Training on operation of Universal Testing Machine (UH-300 kNi) in Shimadzu
Training on SAP material management Module and Project Module organized by
Optimal Solution, India.
MS Project 2002 organized by New Horizon USA (arranged at KAFCO). Computerized Maintenance Management System (CMMS) organized by Rockwell
Internship at Chittagong Dry Dock, Chittagong, Bangladesh for four weeks
Essential Management Competencies for KAFCO (Leaders) organized by Singapore
Institute of Management (SIM)
ISO-9001:2008, ISO-14001:2004 and OSHAS-18001:2007 Integrated Management
System organized by Quality Concerns, Pakistan
Industrial Safety and prevention of accidents organized by Training Institute for
Chemical Industries (TICI), Narshigdi, Bangladseh.
Employment History: A) COMPANY PERIOD POSITION : Karnaphuli Fertilizer Company Limited ( KAFCO ) : March 05, 2009 to till date : Section Manager - Inspection, Technical Services Department
MANAGEMENT HIERARCHY: It is within the mid level range of management span. The rank of the level is designated by M5, while the total management span covers from M1 to M8. ABOUT THE ORGANIZATION:
Karnaphuli Fertilizer Company Ltd. (KAFCO) is the largest multinational ‘Joint Venture Company’ in Bangladesh which produces 1500 MTPD liquid Ammonia (currently 1625 MTPD) using TOPSOE process and 1725 MTPD granular Urea (currently 2070 MTPD Urea using 118% capacity) with STAMICARBON – HYDRO AGRI process. It is fully export oriented company setup to export granular Urea and liquid Ammonia in the international market.
DUTIES & RESPONSIBILITIES:
contractors work progress at field, suggest modification or corrective action for any field job and review engineers and contractors reports.
Organize routine, short shutdown, turn around inspection activities and analyse, reporting and documenting the results. Participating in daily morning technical meeting with operation personnel for the updating and follow-up of regular plant inspection and maintenance job. Capital and Revenue items Budget preparation, participating at the budget meeting for the approval of the proposed budget from management, raise Purchase Requisition using SAP, Technical Evaluation of bidders, draft checking of purchase orders created at technical ground and follow up the dispatch and shipment with procurement department.
Responsible for technical specification preparation, technical clarifications, technical and commercial evaluations, contract negotiations, contract award, monitoring of contract execution and acceptance of work. Prepare all the necessary procedures, guidelines, manuals, check lists and forms for inspection and maintenance support service jobs.
Predictive / Preventive maintenance support services and inspections of static equipments (Vessels, Heat exchangers, tanks, boilers, furnaces, towers, columns, filter bodies, Pressure Relief Valves, Safety valves, Rupture Disks) and pipelines (above ground and under ground), rotary equipment (pump, compressor, turbines) following the CMMS and RMS. Modify, improve and develop these maintenance management programs based on actual field condition and experience.
Preparation of recommended procedures based on engineering codes / standards, past records and experiences for critical equipment maintenance job and monitoring the job execution. Organize the Maintenance support services (Welding quality check, NDT, Inspection, Pressure services meet the recent Engineering codes and standards (API / ASME). Liaise with authorized inspector and Third Party Inspector when needed.
Test etc) and ensure that all support
Involves in all stages of EPC for several new and replacement vessels for maintaining and extending the overall integrity of the Plant. The job scope includes preparation and execution of inspection and test plans, design calculations review, drawings verification, WPS/PQR review, verify material to be used, certify any PWHT or Pre heat requirement, certify any Pressure test (Hydro test) or Pneumatic test requirement and inspect during performing of the tests and certify and NDT requirement and scope.
Improvement in the performance and skills of subordinates and supports their career development.
Responsible for Risk-Based Inspection (RBI) assessment for Ammonia and Utility Plant and implementation thereof using Quest Reliability RMS-7.0 software. Responsible to maintain liaison with the relevant Government authorities for maintaining upkeeping all the licenses such as Explosive, Boiler, Radiation etc.
COMPANY PERIOD POSITION
: Karnaphuli Fertilizer Company Limited ( KAFCO ) : November 09, 2003 to March 04, 2009 : Inspection Engineer, Technical Services Department
MANAGEMENT HIERARCHY: It is within the mid junior level range of management span. The rank of the level is designated by M6, while the total management span covers from M1 to M8. DUTIES & RESPONSIBILITIES:
Responsible for the routine and ad-hoc inspection activities of Ammonia, Urea and Utility plants, also for statutory inspection of government registered equipment.
Provide NDT Inspection Services available such as PT, MT, UT, RT (film interpretation), ET etc. as demand by the Plant during on stream and Shut Down periods. Analysis of different metallurgical or material failures and provide expert advice in need of replacement and rectification.
Visual Inspection of different equipment to ensure the integrity and keeping records as and when necessary.
Spot temperature monitoring of different high temperature zones such as Catalyst Tubes, Cold Collector & Waste Heat Loop of Reforming Section. Thermography imaging at critical high temperature zone such as Cold collector, Transfer line, 2RF, WHB, 1RF, NH3 Storage tank etc. and analyzing with the software for any hot spot or high / low temperature initiating point.
Corrosion Monitoring for piping & equipment, cladding & overlay welds using UT thickness measurement, visual and other specialized methods, corrosion coupons and probes etc. Inspection of confined spaces by video scope and fiber-scope to check the internals.
Cathodic Protection Monitoring of the under grounding Piping and diagnosis the problem after evaluating the routine check-up results. Noise level monitoring of plant and housing colony. Preparing Welding Procedure Specification (WPS) and Welding Procedure Qualification Test for modification and repair works. Hardness monitoring; pre-weld and post-weld hardness monitoring of weld and heat affected zone. Condition monitoring and pop test of the Safety valves, Safety Relief Valves as regular prescribed intervals and report on any prescribed repairs on corrosion, degradation, setting problems etc. Also Vacuum Breaker, Rupture Disks were visually inspected for any damage mechanism.
Witnessing the pressure test, pneumatic test of the pressure vessel after any alteration or repair (if required) and report on the inspection observation.
Coordinates with Maintenance and Production Department to report, monitor the problem/ trouble/ failure of any equipment which may lead to damage to the equipment.
To establish risk, likelihood and consequence profiles for each static item of ammonia, urea and utility plant and understand of degradation mechanisms (failure modes) applicable for each item of plant.
Ensuring metallurgical inspection activities/ condition monitoring/ remaining life assessment program which focuses on the degradation mechanism & establish schedule for inspection & condition monitoring tasks accordingly.
Carry out painting inspection and refractory inspection.
Ensure that all the repairs and modification on the static equipments are carried out as per the code / specification requirements. Ensure that all the modifications in the pipelines are performed by following line specification from the viewpoint of materials, welding, valves, painting, and insulation and pressure tests.
Assuring the mechanical integrity of equipment following the risk mitigation guidelines based on RBI Guideline and utilizing different NDT techniques (Visual Inspection, Thickness Measurements, Dye Penetrant Testing, Magnetic Particle testing, Radiography testing, Thermography Inspection, Boroscopic Inspection, Tube inspections using IRIS, ECT, RFT or MFL testing, Hardness Testing, Chemical analysis of metallic materials using metallurgist, Photography for inspection report purpose when necessary etc.).
Maintaining a well equipped metallurgical laboratory for Tensile, Bending testing, Destructive Sample testing (Macro and microscopy) along with micro-Vickers hardness testing of any degraded material (HIC, Creep, Fatigue, Embrittlement etc.)
C) COMPANY PERIOD POSITION RESPONSIBILITY:
: Unilever Bangladesh Limited : September 01, 2003 to November 08, 2003 : Project Engineer, Lipton Tea Section
Preparing detail engineering drawing layout of different projects and modifications, cost estimation, bill of quantity of material, material selection, critical path calculation, inventory control and procurement of raw materials and spare parts Design and installation of various feeding, tipping conveyors, bucket elevators. Maintaining sophisticated packing machineries, Tea-bag Constanta Machine, Blending Drum and Barcode Image Printer after a short training on Image printer
D) COMPANY PERIOD POSITION RESPONSIBILITY:
: Enem Omni Company (HVAC Systems LTD) : March 12, 2003 to August 31, 2003 : Engineer, Business Development
Installation and commissioning of Cold Storage (Nestle Factory Cold Storage project). Installation and commissioning of Central and Packaged Duct Air-Conditioning Queries generation and business procuring in the air-conditioning field. Calculation of Cooling Load, Design of duct, ducting layout, Indoor Units and Outdoor Units set-up, alignment, Cold storage design, Condensing Unit, Evaporative Unit Set-up, Cold room insulation (PUF Panel)
1. 2. 3.
Member of Institute of Engineers, Bangladesh (IEB) (Membership No.: M23778) Member of ‘Canadian Institute of NDE' (CINDE) (Membership No.: IN-1207) Life Member of Bangladesh Society for Non-Destructive Testing (BSNDT) (Membership No.: A-49)
Papers and Publication
Co-author of the paper on “Hydraulics Improvement of Synthesis loop for sustainable Urea Production at high load” in the upcoming (May 07, 2012) 12 th Stamicarbon Urea Symposium in Brussels.
Presentation on “NDT – Perspective in Chemical Industries” in the Annual Seminar of Bangladesh Society for Non-Destructive Testing (BSNDT) held in Bangladesh Atomic Energy Commission (BAEC), Dhaka. Presentation to the Industry Board about the Urea Reactor gas line project, Ammonia Tank Internal Inspection Modality, Inspection requirement for the Ammonia Converter Basket Replacement project etc.
English : Excellent in speaking, reading, writing and Listening (IELTS):Overall Band =7.0 and TOEFL score 223) Bangla. French Hindi : : Mother Language
: (Passed the Certificate Course under the Alliance Francaise, Dhaka, Holder of CEFP1- French Language Certificate from Paris) Listening and Speaking
Name Wife Name Daughters Name Date of Birth PRESENT ADDRESS : : MD. TAREQUE IFTEKHAR Tanzila Afrin Shaikh : Tahia Nowshin Ibtisam and Tashbiya Tazwaar Title 2nd October, 1979 Section Manager - Inspection, Technical Services Department KAFCO, Anowara, Rangadia, GPO Box-1010, Chittagong – 4000 Bangladesh. 64/1, New Eskaton Road , 3rd Floor (4/4) Banglamotor , Dhaka-1000, Bangladesh : 88-031-618972~4, 610513 Ext. 2384 (Office), 3600 (Resident) 88-01717-161471, 88-01748445585 (Cell) : : : : : : firstname.lastname@example.org AB6087862 1510419802760 or
PERMANENT ADDRESS : TELEPHONE NO. E-MAIL ADDRESS email@example.com PASSPORT NO. NATIONAL ID NO. TIN NO. DRIVING LICENCE NO. REGISTERED CAR NO. RELIGION
214-103-9952 CG 0071368 L Chatta Metro-Ga-12-1856 : Islam (Sunni)
1. Name: Position Company Contact number Contact E-mail : : : : : FM Ishaque Ali Senior Specialist-RBI (Corr. Inspection & Material Department) : : Abu Dhabi Polymers Company Ltd. (Borouge) +971 50 3192580, +971 2 6074878
firstname.lastname@example.org Md. Rafiqul Islam Talukder Workshop Supervisor : : Abu Dhabi Polymers Company Ltd. (Borouge) +971 2 6073817, +971 2 6021752, +971 508230648
Name: Position Company Contact number Contact E-mail
___________________________ (MD. TAREQUE IFTEKHAR)
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