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SECTION INDEX

Labor Time Guide

A. GENERAL INFORMATION

1. ENGINE (Diesel)

ENGINE (Gasoline)

FOREWORD

2. SUSPENSION

3. DRIVE LINE & AXLE


This LTG (Labor Time Guide) has been prepared for
the purpose of implementing the terms of the current
Dealer Sales and Service Agreement and is intended
solely for the purpose of computing the compensation payable by SsangYong Motor Co.,Ltd. to the authorized SsangYong dealers for the performance of
warranty, policy and campaign adjustment and other
work authorized and performed for the account of
SsangYong Motor Co., Ltd.
This use of this guide for any other purpose is neither
intended not authorized by SsangYong Motor Co.,
Ltd.
Please read the introduction of this guide thoroughly
to acquaint with SsangYong warranty system.

4. BRAKES

5. TRANSMISSION & TRANSFER CASE

6. STEERING
7. H.V.A.C (Heating, Ventilation &
Air Conditioning)
8. RESTRAINTS

All time allowances in this guide are subject to change


at any time by SsangYong Motor Co., Ltd. based on
time studies by the company related to improved
methods, techniques or equipment or other advances
in the industry.

9. BODY & ACCESSORIES

10. PAINT

11. OTHERS

PYUNGTAEK, KOREA

SECTION

GENERAL INFORMATION
1. INTRODUCTION ............................................................................... 5
2. HOW TO READ THIS MANUAL ...................................................... 6
3. HOW TO USE THIS MANUAL ......................................................... 9
4. PAINT REPAIR ...............................................................................10
5. DEFECT CODE ..............................................................................11
6. ABBREVIATION .............................................................................13
7. MAIN GROUP CODE......................................................................14

GENERAL INFORMATION - A

1. INTRODUCTION
1-1. PAGE LAYOUT
This Labor Time Guide is designed for convenient and accurate use. In order to provide easy location of
operations, the layout has been structured in reading sequence with the corresponding illustration.

1-2. TYPES OF OPERATION


Major Operation
The Labor Operation Codes consist of seven digits. All operation numbers having 0 in the seven digit of
operation number are classified as major operations. A major operation time allowance is sufficient to
do the work described as a single operation.

Supplementary Operation (Adds)


All operation numbers having an alphabetical letter in the seventh digit of the operation number are
classified as Supplementary operations.
These operations cannot be used as single operation and must be used as additions to the major
operation.

1-3. TIME ALLOWANCES


The time allowances published in this guide have been determined by performing the operation a sufficient number of times to establish an average time or to determine that a fair and equitable time has
been developed. Standard technicians hand tools and dealer essential and available tools are used in
performing time studies. No power operated tools are used for time studies.
Procedures outlined in Service Manuals, other Service Publications and standard shop practices are
used as a guide when performing the work necessary to establish time allowances.

The time allowance includes the actual time required to perform the operation plus an additional allowance to provide for operating variables.
Time allowances include time to remove and reinstall manufacturer optiones and accessories but do not
include time to remove and reinstall special or aftermarket equipment.

Repair diagnosis time is include in all published labor time operations when it is required to perform
the operation.
It is the responsibility of the dealers qualified service staff to assist technicians in customer problem
analysis and symtom diagnosis.

A - GENERAL INFORMATION

2. HOW TO READ THIS MANUAL


1
1B - DIESEL ENGINE MECHANICAL

131

NO.

Operation
Code

KYRON ACTYON
REMARK
D27DT

D20DT

GASKET, CYLINDER HEAD - REPLACE

1312300

5.0

3.0

HEAD, CYLINDER - REPLACE

1312500

5.0

5.0

HEAD, CYLINDER - OVERHAUL

1312600

7.6

7.5

VALVE (ONE CYLINDER) - REPLACE

1312700

7.6

7.0

C - Valves (each additional)

131270C

0.1

0.1

Operation Description

3B

3A

GENERAL INFORMATION - A

1) Section
Refer to the main group code in this chapter.

2) Illustration Number
The illustration number corresponds to the reference number on the illustration.

3) Operation Description
3A. Major Operation
The description corresponding to each operation number names the parts or component concerned, and
describes what kind of operation is to be performed.
3B. Supplementary Operation
The description corresponding to each operation number names the parts or component concerned, and
describes the additional operation for removing and reinstalling optional equipment such as power steering,
air conditioning, etc., when major operation is performed on the vehicle with optional equipment.

4) Operation Code
The operation code consist of seven digits.

Main group code


Basic code
Auxiliary code
Main Group Code
The main group code consists of 3 digits which indicates the area of the vehicle where the repair was
performed.
Basic Code
The basic code is a 3-digit serial number to each specific operation.
Auxiliary Code
The Auxiliary Code indicates the type of repairs as shown below :
Description

Auxiliary Code
0

Major operation

A
B
.
.

Supplementary operation

.
R

A - GENERAL INFORMATION

Major Operation
The numeric code 0 represents a major operation.
Supplementary Operation (ADD)
The numerical code A~R represents supplementary work of where time is required additionally for the
incidental repair work of the parts or components related to the originally intended repair.

5) Operation Times
The operation times in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1hour and
6 minutes).
Enter the operation time on the warranty claim in the same manner.

6) Model Code
This code represents the vehicle model.
Vehicle model
KYRON
ACTYON

7) Engine Type
This designation represents engine types.
D20DT : Direct Injection Diesel Engine
D27DT : Direct Injection Diesel Engine
G23D : M161 Gasoline Engine
G32D : M162 Gasoline Engine

GENERAL INFORMATION - A

3. HOW TO USE THIS MANUAL


The operation time in this manual are provided in hours and tenths of hours (e.g. 1.1 hours for 1hour and 6 minutes).
Enter the operation time on the warranty claim in this manner.
Example : (When supplementary work is performed in addition to the intended repair)
Model : KYRON & ACTYON
Major operation : Valve replacement
Supplementary Work : Valves (Each Additional)

Step 1 : First find ENGINE MECHANICAL CYLINDER HEAD in MAIN GROUP INDEX and then the page
(Engine 1C-15) for valve from among them.
Step 2 : On page Engine 1C-15, note the operation code for Valve. (Replacement)
1312700 VALVE - REPLACE

7.0

131270C VALVES (EACH ADDITIONAL)

0.1

Operation Time Total

NO.

7.1

Operation Description

Operation
Code

KYRON

ACTYON

D27DT

D20DT

REMARK

GASKET, CYLINDER HEAD - REPLACE

1312300

5.0

3.0

HEAD, CYLINDER - REPLACE

1312500

5.0

5.0

HEAD, CYLINDER - OVERHAUL

1312600

7.6

7.5

VALVE (ONE CYLINDER) - REPLACE

1312700

7.6

7.0

C - Valves (each additional)

131270C

0.1

0.1

Major Operation :

VALVE - REPLACE

1312700

7.0

Supplementary Work :

C - Valves (each additional)

131270C

0.1

Operation Code

1312700 & 131270C

Operation Time Total

7.0 + 0.1 = 7.1

A - GENERAL INFORMATION

4. PAINT REPAIR
4-1. INSTRUCTION
The time allowances herein for painting operations are established on the basis of techniques and
material required for quality work both in appearance and durability.
The basis for determining the paint time allowances is a Paintable Surface.
1. After dents have been removed from sheet metal parts and the parts welded they are stored to
their neutral shape.
2. Welding and soldering joints, overlapping seams formed by partial replacement and surfaces
smoothed with fillers are ground down using P80-120 grain sandpaper.
3. And when the painter does not need to apply more than 3 coats of knife-edge putty to the surfaces to be painted.
4-2. LABOR TIME
The time allowances for paint work consider all cases such as material preparation time, actual working
process, and material allowances, which are necessary for a proper and professional paint job. It shall
be noted material allowances are converted to hours and included in the operation time, also.
According to the character of paint process and size of area to be painted, the kinds and quantity of the
material will be varied in the course of paint.
The material allowances consist of mixed paint and additional material such as masking tape, sanding
paper, cleaning solvent and etc. needed for the operation of each step.
INCLUDES ; moving the vehicle / mixing all materials / color blending / equipment cleaning / color spray
sample / repainting time on clear coat / masking / sanding / cleaning / spraying / removing
of the masking and polishing.
EXCLUDES ; removal and reinstallation of body attaching parts.
4-3. REPAIR TYPE
Description

Type
COLOR COAT

PAINT EXPOSED SURFACES


Top-coat entire surface, including small dents that have been straightened(without filling in). Its
operation should be used when correcting painting conditions such as thin paint, color mismatch
or surface scratches not extending beyond the prime coat.

REFINISH

PAINT NEW PART


This operation involves sanding out a defect to expose a local area of bare metal, prime locally and
then apply color coat.
This applies to those paint repairs that require a repair to the prime coat before the color coat is applied.

POLISHING

POLISH THE SURFACES

4-4. HOW TO USE OPERATION CODE ON PARTIAL PAINTING


Use the operation code of the relevant part and enter P on PF column in Ssangyong Claim Report.
For example, in case of partial painting on hood in CHAIRMAN model, make out Ssangyong Claim Report as follows;
PF
P
10

OPERATION CODE
9836080

HOUR
3.1

GENERAL INFORMATION - A

5. DEFECT CODE
5-1. NATURE CODE
N01

Hard start, no start

N41

Sponge pedal

N02

Poor idle

N42

Unstable steering

N03

Surge, hesitate, stumble

N43

Excessive shock

N04

Engine noise, engine knoking noise

N44

Poor release

N05

Choke malfunction

N45

Unusual tire wear

N06

Engine stalled (general)

N46

Misaligned or mismatched

N07

Excessive fuel consumption

N47

Weak

N08

Excessive oil consumption

N48

Hard to turn

N09

Overheated

N49

Impossible to turn

N10

Shift shock

N50

Vehicle bouncing

N11

Engine run-on

N51

Deteriorated

N12

Flooded, overflowing

N52

Distorsion, rainbow, waving

N13

Poor acceleration, uneven acceleration

N53

Color mismatched

N14

Abnormal combustion

N54

Defective chrom plate, defective painting

N15

Lack of engine power

N55

Rust, corrosion, perforation

N16

Percolation

N56

Glazed

N17

Improper exhaust gas (black smoke, white smoke)

N57

Loose, poor fit

N18

Backfire, afterfire

N58

Bubbles

N19

Vapor lock

N59

Vehicle vibration

N20

Blocked

N60

Excessive vibration

N21

Shuddering, pulsation, vibration, chattering

N61

Dead battery

N22

Slippage (slipping)

N62

Inaccurate (meter, gauge, etc.)

N23

Difficult engagement

N63

Poor sound (horn, radio, etc.)

N24

Difficult disengagement

N64

Overcharged, discharged

N25

Abnormal shifts

N65

Electrical failures

N26

Impossible shifts

N66

Blown fuse

N27

Squeaking, squealing, abnormal(wind)noise

N67

Warning light on

N28

Dragging

N68

Intermittent operation

N29

Pulls

N69

Pulls to left or right

N30

Stalled while driving

N70

Poor AM reception / interference

N31

Stalled while idling

N71

Oil leak, oil entering

N32

Stalled between shifts

N72

Water leak, water entering

N33

Stalling during sudden braking

N73

Leaks-other (air, fuel, refrigerant, vacuum)

N34

Fails to reach normal operating temperature

N74

Poor FM reception / interference

N35

RPM too low

N75

Radio / CD does not operate properly

N36

RPM too high

N76

Tape deck does not operate properly

N37

Jumping-out

N77

Improper memory

N38

Improper synchronizing

N78

Improper volume control

N39

Oil diluted

N80

Head lamp improperly aimed

N40

Misfire

N82

Loosening, failing-off, sagged

11

A - GENERAL INFORMATION
N83

Gas leak, gas entering

N92

Inoperative

N84

Improper opening and/or closing

N93

High/low operating effort

N85

Grabbed

N94

Special policy

N86

Poor maneuverability

N95

Glass cracked

N87

Insufficient brake

N96

Glass broken

N88

Brake judder

N97

Glass chipped

N90

Color rainbow, color waving

N98

Glass scratched

N91

Interference or hitting

N99

Undefined

5-2. CAUSE CODE

12

R01

Scored, scratched or chipped

R19

Improperly machined

R02

Frozen (temperature)

R20

Faulty casting

R03

Peeling, comimg-off

R21

Improper clearance, back lash, free play

R04

Rusty, corroded

R22

Lack of lubricants

R05

Split, cut or torn

R23

Improper welding or soldering, welding or soldering omitted

R06

Broken or cracked

R24

Improper tightening, fit or assembly

R07

Porous, pin holes, cavity

R25

Sticks, binds, seized

R08

Bent, kinky, twisted, distorted, wraped or wrinkled

R26

Foreign material, clogged

R09

Stripped - bolts, holes, nuts

R27

Improper sealing, sealer omitted or skipped

R10

Soiled

R28

Improper adjustment

R11

Weakened, loss of tension or resilience


(spring, cushion, etc.)

R31

Incorrect part

R12

Abnormal wear

R32

Improperly installed

R13

Out of balance

R33

Improperly routed

R14

Out of round

R34

Missing part

R15

Loose or improper connection

R35

Flaw in material

R16

Open circuit or short circuit

R36

Contaminants

R17

Burnt or burned - out

R99

Undefined

R18

Grounded or shorted

GENERAL INFORMATION - A
5-3. PAINT CODE
P01

Oversprayed, drip

P19

Atmospheric fallout

P02

Undersprayed, bare

P20

Polishing mark, sanding mark

P03

Color mismatched

P21

Touch up

P04

Low Gloss

P22

Dust, dirt

P05

Mottled, cloudy

P23

Poor welding

P06

Sags or runs

P24

Rust

P07

Pin hole

P25

Blistered

P11

Peeling, scaling

P26

Chipped

P12

Orange peel

P27

Cracked

P13

Slow drying

P30

Surface scratch

P14

Thin no paint

P31

Scab corrosion

P15

Wavy

P32

Dent

P16

Tape mark, touch mark

P33

Rust perforation

P17

Chemical damage

P34

Discolored, faded

P18

Acid rain

P99

Undefined

6. ABBREVIATION
A/C

Air conditioning

MAP

Manifold absolute pressure

ABD

Antilock brake differential

MAT

Manifold air temperature

ADJ

Adjust

M/T

Manual transaxle

Assembly

OH

Overhaul

A/T

Auto transaxle

PLA

Plating

CC

Color coat print

POL

Polishing

CHK

Check

RAD

Radiator

CLN

Clean

REF

Refinish paint

ASSY

DOHC

Double overhead camshaft

REKES

Remote keyless entry system

RI

Reinstall

RP

Replacement

ECS

Electrical control system

EGR

Exhaust gas recirculation

IAC

Idle air control

TPS

Throttle position sensor

I/P

Instrument panel

T/C

Transfer case

L.C.R.V

Load conscious reducing valve

T.O.D

Torque on demand

13

A - GENERAL INFORMATION

7. MAIN GROUP CODE


The first 3 digits of 7 digit code classify the units to be serviced into main groups.
SECTION
1. DIESEL ENGINE

1B -DSL

1D -DSL

1E -DSL

1F -DSL

1G -DSL

14

MAIN GROUP CODE

SUB - SECTION
Diesel Engine Mechanical

Engine Cooling

Engine Electrical

Engine Controls

Engine Intake & Exhaust

111

Engine Unit

113

Belt System

121

Engine Block

122

Crankshaft & Piston

123

Oil Pan & Pump

131

Cylinder Head

132

Cam Support & Shaft

133

Timing Cover & Chain Drive

136

Injeceion Pipe

138

Engine & Transaxle Mount

139

Vacuum System

141

Radiator

143

Cooling Fan

145

Radiator Hose & Pipe

148

Thermostat & Water Pump

154

Alternator Unit

156

Starter

157

Battery

158

Fuse & Relay

170

Fuel Filter & Line

171

Fuel Tank

172

Fuel Line

182

Accelerator Control

190

Common Rail System

191

Air Intake System

193

Intake Manifold

194

Exhaust Manifold

196

Exhaust Pipe Line

197

Turbo Charger Assembly

198

Sensors

PAGE
(20p)

(35p)

(39p)

(43p)

(47p)

GENERAL INFORMATION - A

SECTION
1. GASOLINE
ENGINE

MAIN GROUP CODE

SUB - SECTION
1C -GSL

1D -GSL

1E -GSL

1F -GSL

1G -GSL

Gasoline Engine

111

Engine Unit

Mechanical

113

Belt System

121

Engine Block

122

Crankshaft & Piston

123

Oil Pan & Pump

131

Cylinder Head

132

Cam Support & Shaft68

133

Timing Cover & Chain Drive

138

Engine & Transaxle Mount

139

Vacuum System

141

Radiator

143

Cooling Fan

144

Oil Cooler

145

Radiator Hose & Pipe

148

Thermostat & Water Pump

151

Ignition Cable

154

Alternator Unit

156

Starter

157

Battery

158

Fuse & Relay

171

Fuel Tank

172

Fuel Line & Oil Line

173

Canister & Fuel Vacuum

181

Fuel Injection

182

Accelerator Control

186

Emission Control

191

Air Intake System

193

Intake Manifold

194

Exhaust Manifold

196

Exhaust Pipe Line

Engine Cooling

Engine Electrical

Engine Controls

Engine Intake & Exhaust

PAGE
(56p)

(72p)

(77p)

(82p)

(89p)

15

A - GENERAL INFORMATION
SECTION
2. SUSPENSION

SUB - SECTION
2C

2D

Front Suspension

Rear Suspension

MAIN GROUP CODE


213

Knuckle & Hub

214

Front Shock Absorber

215

Control Arm

231

Rear Axle & Stabilizer

232

Rear Shock Absorber

PAGE
(94p)

(100p)

2E

Tires & Wheel

241

Wheels

(106p)

3. DRIVE LINE &


AXLE

3A

Drive Line & Axle

321

Axle Shaft Parts

(110p)

323

Propeller Shaft

4. BRAKES

4A

425

Brake Pipe

428

Brake Pedal & Mount

5. TRANSMISSION
& TRANSFER
CASE

Master Cylinder & Booster

431

Master Cylinder & Booster

(116p)

4D

Front Brake

445

Front Brake

(117p)

4E

Rear Brake

456

Rear Brake

(118p)

4F

Anti-Lock Brake System

462

Rear Brake

(120p)

4G

Parking Brake

478

Parking Brake

(122p)

5A

Auto Transmission Controls

519

Auto Transmission Controls

(127p)

5B

BTR M74 Auto Transmission

541

BTR M74 I

(128p)

542

BTR M74 II

543

BTR M74 III

544

BTR M74 IV

551

Auto Transmisson I

556

Auto Transmisson II

557

Auto Transmisson III

558

Auto Transmisson IV

559

Auto Transmisson V

561

Manual Transmission

563

Transmission Gear

566

Gear Shift Cover & Fork

569

Shift Control

581

Clutch Parts

582

Hydraulic Clutch

583

Clutch Pedal

5E

5F

Auto Transmission

Manual Transmission

Clutch

(134p)

(141p)

(147p)

5G

Transmission Case

591

Transfer Case (Part Time)

(150p)

6A

Power Streering Gear

621

Power Steering Gear

(155p)

623

Power Steering Pipe Line

641

Steering Wheel

643

Steering Column

647

Tie Rod

6E

16

(114p)

4B

5D

6. STEERING

Hydraulic Brake

Streering Wheel & Column

(157p)

GENERAL INFORMATION - A
SECTION
7. H.V.A. C
(Heating,
Ventilation &
Air Conditioning)

Air Distribution

713.

Evaporator

714.

Blower

732.

Compressor

733.

Compressor Mount

734.

A/C Hose & Pipe Line

735.

A/C Control Switch & Sensor

812.

Rear Seat Belt

822.

Rear Seat Belt

S.R.S (Supplemental Inflatable


Restraints)

832.

Air Bag System

833.

Immobilizer

9A

Body Wiring System

911.

Wiring Harness

(178p)

9B

Lighting System

916.

Front Lamp

(180p)

918.

Rear Lamp

921.

Washer System

923.

Wiper System

8A

8B

9. BODY &
ACCESSORIES

PAGE

711.

7A

7B

8. RESTRAINTS

MAIN GROUP CODE

SUB - SECTION

9D

H.V.A.C (Air Distribution)

H.V.A.C (Control)

Seat Belts

Wiper & Washer System

(162p)

(166p)

(173p)

(175p)

(184p)

9E

Inst. Driver System

925.

Instrument Cluster

(186p)

9F

Audio & Anti-theft System

928.

Electrical Parts

(188p)

929.

STICS & Auto Cruise

931.

Instrument Panel

932.

Switch

933.

Instrument Parts

934.

Console

935.

Front Door Trim

936.

Rear Door Trim

938.

Pillar Trim

939.

Floor Carpet & Panel

941.

Front Seat

942.

Rear Seat

9G

9H

Interior Trim

Seats

(192p)

(206p)

9L

Glass & Mirrors

946.

Glass & Out Side Mirrors

(208p)

9M

Exterior Parts

951.

Emblem & Lettering

(210p)

952.

Mud Guard

956.

Front Bumper

957.

Rear Bumper

9O

Bumpers & Fascias

(212p)

17

A - GENERAL INFORMATION
SECTION
9. BODY &
ACCESSORIES

SUB - SECTION
9P

9Q

9R

9S

10. PAINT

11. OTHERS

18

10A

11

Doors

Roof

Body Front End

Body Rear End

Paint Exterior

Others

MAIN GROUP CODE

PAGE

961a

Front Door & Lock

961b

Front Window Lifter

961c

Front Weatherstrip

963a

Rear Door & Lock

963b

Rear Window Lifter

963c

Rear Weatherstrip

965

Electric Door Lock

966

Fuel Filler Lock

967

Trunk Lid Lock & Tailgate Lock

968

Car Lock

971

Headlining & Roof Panel

972a

Sunshade & Inside Mirror

972b

Sun Roof

973.

Hood Panel

974

Front Panel

975

Fender Panel

976

Dash Panel & Cowl

977

Grille

978

Trunk Lid Panel & Spoiler

979

Side Trim

10a

KYRON

(240p)

10a

ACTYON

(241p)

Others

(245p)

11

(214p)

(226p)

(230p)

(236p)

SECTION

DIESEL ENGINE
1B. (DSL) DIESEL ENGINE MECHANICAL ........................................20
111.
113.
121.
122.
123.
131.
132.
133.
136.
138.
139.

ENGINE UNIT ................................................................................................. 20


BELT SYSTEM ............................................................................................... 21
ENGINE BLOCK ............................................................................................. 22
CRANKSHAFT & PISTON ............................................................................. 24
OIL PAN & PUMP .......................................................................................... 26
CYLINDER HEAD ........................................................................................... 28
CAM SUPPORT & SHAFT ............................................................................ 30
TIMING COVER & CHAIN DRIVE ................................................................. 31
INJECEION PIPE ............................................................................................ 32
ENGINE & TRANSAXLE MOUNT .................................................................. 33
VACUUM SYSTEM ........................................................................................ 34

1D. (DSL) ENGINE COOLING..............................................................35


141.
143.
145.
148.

RADIATOR ...................................................................................................... 35
COOLING FAN ............................................................................................... 36
RADIATOR HOSE & PIPE ............................................................................. 37
THERMOSTAT & WATER PUMP ................................................................. 38

1E. (DSL) ENGINE ELECTRICAL ........................................................39


154.
156.
157.
158.

ALTERNATOR UNIT ....................................................................................... 39


STARTER ........................................................................................................ 40
BATTERY ........................................................................................................ 41
FUSE & RELAY .............................................................................................. 42

1F. (DSL) ENGINE CONTROLS ..........................................................43


170.
171.
172.
182.

FUEL FILTER & LINE .................................................................................... 43


FUEL TANK .................................................................................................... 44
FUEL LINE ...................................................................................................... 45
ACCELERATOR CONTROL .......................................................................... 46

1G. (DSL) ENGINE INTAKE & EXHAUST ...........................................47


190.
191.
193.
194.
196.
197.
198.

COMMON RAIL SYSTEM .............................................................................. 47


AIR INTAKE SYSTEM .................................................................................... 48
INTAKE MANIFOLD ....................................................................................... 49
EXHAUST MANIFOLD .................................................................................... 50
EXHAUST PIPE LINE ..................................................................................... 51
TURBO CHARGER ASSEMBLY ................................................................... 52
SENSORS ....................................................................................................... 53

1B (DSL) - DIESEL ENGINE MECHANICAL

1B - DIESEL ENGINE MECHANICAL


111

NO.
1

20

ENGINE UNIT

DSL

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

ENGINE ASSEMBLY (M/T) - OVERHAUL

1110100

16.3

16.4

16.3

ENGINE ASSEMBLY (A/T) - OVERHAUL

1110300

17.3

17.3

17.3

ENGINE ASSEMBLY (M/T) - REPLACE

1110800

7.6

7.6

7.6

ENGINE ASSEMBLY (A/T) - REPLACE

1110900

8.5

8.5

8.5

Operation Description

REMARK

DSL

BELT SYSTEM

1G

1F

1E

1D

113

1B

DIESEL ENGINE MECHANICAL - 1D

NO.

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

BELT, PULLEY - REPLACE

1132210

0.4

0.4

0.4

PULLEY ASSEMBLY, IDLER - REPLACE

1132500

0.4

0.5

0.4

BELT TENSIONER, ABSORBER ASSEMBLY - REPLACE

1132530

0.5

0.6

0.5

PULLEY, COOLING FAN - REPLACE

1132600

0.4

0.4

0.4

SEALING, CRANKSHAFT (FRONT) - REPLACE

1132700

1.3

1.3

1.3

TENSIONER ASSY, BELT - REPLACE

1132800

0.6

0.6

0.6

TIMING CASE - REPLACE

1132900

11.3

11.3

11.3

TIMING GASKET - REPLACE

1132910

14.3

11.3

14.3

21

1B (DSL) - DIESEL ENGINE MECHANICAL

121

22

ENGINE BLOCK

DSL

ACTYON

D27DT

D20DT

OIL LEVEL INDICATOR AND/OR O-RING - REPLACE

1210200

0.2

0.2

0.2

TUBE, OIL LEVEL INDICATOR - REPLACE

1210300

0.4

0.4

0.4

PLUG, EXPANSION - REPLACE

1210700

4.1

4.1

4.1

121070A

0.1

0.1

0.1

A - Replace each additional


4

PLUG, CYLINDER BLOCK DRAIN - REPLACE

1210800

0.3

0.3

0.3

BLOCK, CYLINDER - REPLACE

1211100

15.4

15.2

15.4

BALL, PLUG OIL CHANNEL - REPLACE

1211200

1.0

1.0

1.0

SEMI BLOCK (SHORT BLOCK), CYLINDER - REPLACE

1211110

16.8

16.8

16.8

SEALING, CRANKSHAFT (REAR) - REPLACE

M/T

1211300

3.1

3.1

3.1

A/T

1211310

3.5

3.6

3.5

REMARK

1D

D20DT

1E

KYRON

Operation
Code

1F

Operation Description

1G

NO.

1B

DIESEL ENGINE MECHANICAL - 1D

23

1B (DSL) - DIESEL ENGINE MECHANICAL

122

24

CRANKSHAFT & PISTON

DSL

D20DT

D27DT

D20DT

1220600

15.4

14.8

15.4

122060A

0.1

0.1

0.1

REMARK

BEARING, CRANKSHAFT THRUST - REPLACE

1220610

15.4

14.8

15.4

BEARING, GROOVED BALL (M/T) - REPLACE

1220900

5.4

5.4

5.4

FLYWHEEL (M/T) - REPLACE

1221700

3.5

3.3

3.5

122170A

3.7

3.8

3.7

FLYWHEEL (A/T) - REPLACE

1221900

6.6

6.8

6.6

A - Flywheel ring gear (AT)

122190A

0.8

0.8

0.8

1222200

15.0

14.7

15.0

122220A

0.2

0.2

0.2

1222300

15.0

14.6

15.0

A - Replace each additional

122230A

0.2

0.2

0.2

SNAP RING, PISTON - REPLACE

1222400

14.6

14.6

14.6

PISTON - REPLACE

1222500

14.6

15.0

14.6

122250A

0.1

0.1

0.1

1222600

14.6

14.6

14.6

A - Replace each additional

122260A

0.2

0.2

0.2

CONNECTING, ROD - REPLACE

1222700

14.6

15.0

14.6

A - Replace each additional

122270A

0.1

0.1

0.1

1222800

14.6

14.6

14.6

122280A

0.1

0.1

0.1

A/T

1222900

15.4

14.4

15.4

M/T

1222910

14.5

13.8

14.5

A - Flywheel ring gear (M/T)


5

RING, PISTION REPLACE


A - Replace each additional

PIN, PISTON - REPLACE

A - Replace each additional


10

11

12

BUSHING, CONNECTING ROD - REPLACE

BEARING, CONNECTING ROD - REPLACE


A - Replace each additional

13

CRANKSHAFT - REPLACE

1D

A - Replace each additional

ACTYON

1E

BEARING, CRANKSHAFT MAIN (ONE) - REPLACE

KYRON

Operation
Code

1F

Operation Description

1G

NO.

1B

DIESEL ENGINE MECHANICAL - 1D

25

1B (DSL) - DIESEL ENGINE MECHANICAL

123

26

OIL PAN & PUMP

DSL

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

PLUG AND/OR GASKET, OIL PAN DRAIN - REPLACE

1231300

0.3

0.3

0.3

PAN AND/OR GASKET, OIL (A/T) - REPLACE

1231510

4.2

4.2

2.1

3.5

2.4

PUMP, ENGINE OIL - REPLACE

1231700

2.4

SPROCKET, OIL PUMP - REPLACE

1232600

2.9

3.8

2.9

CHAIN, OIL PUMP ROLLER - REPLACE

1232670

6.5

6.5

6.5

OIL JET - REPLACE

1232680

2.1

3.6

2.1

TENSIONER, OIL PUMP ROLLER CHAIN - REPLACE

1232690

11.8

11.8

11.8

PLATE, OIL BUFFLE - REPLACE

1234100

3.8

9*

GUIDE TUBE, OIL LEVEL - REPLACE

1235000

0.4

0.4

0.4

10*

GAUGE, OIL LEVEL - REPLACE

1235100

0.2

0.2

0.2

1E

1D

REMARK

1F

Operation Description

1G

NO.

1B

DIESEL ENGINE MECHANICAL - 1D

27

1B (DSL) - DIESEL ENGINE MECHANICAL

131

28

CYLINDER HEAD

DSL

D20DT

D27DT

D20DT

GASKET, CYLINDER HEAD - REPLACE

1312300

5.3

4.9

5.3

GASKET, CYLINDER HEAD - OVERHAUL

1312310

7.0

7.0

7.0

HEAD, CYLINDER - REPLACE

1312500

5.3

4.9

5.3

HEAD, CYLINDER - OVERHAUL

1312600

7.8

7.9

7.8

VALVE (ONE CYLINDER) - REPLACE

1312700

5.2

5.7

5.2

131270A

0.1

0.1

0.1

1312810

3.0

2.8

3.0

131281A

0.1

0.1

0.1

1312900

2.8

3.0

2.8

131290A

0.1

0.1

0.1

1313800

1.3

1.2

1.3

131380A

0.1

0.1

0.1

1315600

2.6

2.6

2.6

131560A

0.1

0.1

0.1

A - Valves (each additional)


4

VALVE GUIDE - REPLACE


A - Replace each additional

SPRING CAP AND/OR SEAL, VALVE - REPLACE


A - Replace each additional

BOLT, CYLINDER HEAD (ONE) - REPLACE


A - Replace each additional

CAP, CAMSHAFT BEARING - REPLACE


A - Replace each additional

FINGER FOLLOWER

1314000

3.2

3.2

3.2

ADJUSTER, CAMSHAFT - REPLACE

1314100

2.2

3.3

2.2

10

VALVE COTTER - REPLACE

1314200

2.8

3.0

2.8

131420A

0.1

0.1

0.1

1314300

2.8

3.0

2.8

131430A

0.1

0.1

0.1

1314400

6.7

6.3

6.7

131440A

0.3

0.3

0.3

1314500

1.2

A - Replace each additional


11

RETAINER, VALVE SPRING - REPLACE


A - Replace each additional

12

SEAL, VALVE GUIDE - REPLACE


A - Replace each additional

13

BOLT WASHER, CYLINDER HEAD - REPLACE

1D

REMARK

1E

ACTYON

1F

KYRON

Operation
Code

Operation Description

1G

NO.

1B

DIESEL ENGINE MECHANICAL - 1D

29

1B (DSL) - DIESEL ENGINE MECHANICAL

132

NO.

CAM SUPPORT & SHAFT

Operation Description

DSL

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

COVER, CYLINDER HEAD - REPLACE

1322110

1.3

1.6

1.3

CAMSHAFT - REPLACE

1322300

2.9

2.9

2.9

132230A

2.4

2.4

2.4

A - Replace each additional


3

CAP AND/OR GASKET, OIL FILLER - REPLACE

1322700

0.2

0.2

0.2

OIL, SEPERATOR ASSY - REPLACE

1322800

0.2

0.2

0.2

BRACKET, OIL SEPERATOR - REPLACE

1322900

0.2

0.2

0.2

HOSE, BLOW BY INLET - REPLACE

1323000

0.2

0.2

0.2

HOSE, BLOW BY INLET - RECLAMPING

1323001

0.2

0.2

0.2

HOSE, BLOW BY OUTLET - REPLACE

1323100

0.2

0.2

0.2

HOSE, OIL RETURN - REPLACE

1323200

0.2

0.2

0.2

30

DSL

TIMING COVER & CHAIN DRIVE

1G

1F

1E

1D

133

1B

DIESEL ENGINE MECHANICAL - 1D

NO.

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

BELT OR CHAIN, TIMING - REPLACE

1332500

6.5

6.5

6.5

SPROCKET, CAMSHAFT TIMING - REPLACE

1333300

2.4

2.4

2.4

133330A

0.3

0.3

0.3

A - Replace each additional


3

CHAIN TIGHTENER - REPLACE

1337300

0.4

0.4

0.4

RAIL ASSY, SLIDING - REPLACE

1332600

5.4

5.4

5.4

RAIL ASSY, GUIDE UPER - REPLACE

1332700

2.4

2.4

2.4

31

1B (DSL) - DIESEL ENGINE MECHANICAL

136

NO.
1

32

INJECEION PIPE

DSL

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

PLUG, PRE - HEATING - REPLACE

1365800

0.1

0.1

0.1

A - Replace each additional

136580A

0.1

0.1

0.1

Operation Description

REMARK

DSL

ENGINE & TRANSAXLE MOUNT

1G

1F

1E

1D

138

1B

DIESEL ENGINE MECHANICAL - 1D

NO.
1

MOUNT, ENGINE (FRONT) - REPLACE

BRACKET, ENGINE MOUNT (FRONT) - REPLACE

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

One

1380200

0.5

0.5

0.5

Two

1380210

1.0

1.0

1.0

One

1380400

0.6

0.6

0.6

Two

1380410

0.9

0.9

0.9

Operation Description

REMARK

STOPPER, ENGINE MOUNTING - REPLACE

1380420

0.3

0.3

0.3

CROSS MEMBER, REAR ENGINE MOUNTING - REPLACE

1380440

0.3

0.3

0.3

CROSS MEMBER, FRONT AXLE MOUNTING - REPLACE

1380600

0.3

0.3

0.3

33

1B (DSL) - DIESEL ENGINE MECHANICAL

139

NO.

DSL

VACUUM SYSTEM

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

VACUUM PUMP ASSEMBLY - REPLACE

1390100

1.9

1.9

1.9

O-RING, VACUUM PUMP ASSY

1390110

0.7

0.7

0.7

34

DIESEL ENGINE MECHANICAL - 1D

DSL

RADIATOR

1G

1F

1E

1D

141

1B

1D - ENGINE COOLING

NO.

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

COOLANT - REPLACE

1410100

0.5

0.5

0.5

COCK OR PLUG, RADIATOR DRAIN - REPLACE

1410300

1.0

1.0

1.0

RADIATOR ASSEMBLY - REPLACE

1410500

1.3

1.3

1.3

COOLING SYSTEM - FLUSH

1411700

0.5

0.5

0.5

35

1D (DSL) - ENGINE COOLING

143

NO.

COOLING FAN

Operation Description

DSL

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

SHROUD, RADIATOR FAN - REPLACE

1430700

0.5

0.5

0.5

COOLING FAN-SHROUD

1431710

0.3

0.3

0.3

BLADE, FAN - REPLACE

1431600

0.5

0.5

0.5

CLUTCH, FAN - REPLACE

1431700

0.5

0.5

0.5

COOLING FAN PULLEY

1431730

0.7

0.7

0.7

36

DSL

RADIATOR HOSE & PIPE

1G

1F

1E

1D

145

1B

DIESEL ENGINE MECHANICAL - 1D

NO.

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

RESERVOIR, RADIATOR COOLANT - REPLACE

1450400

0.3

0.3

0.3

HOSE, MAKE UP - REPLACE

1450600

0.3

0.3

0.3

HOSE, UPPER ENGINE COOLANT - REPLACE

1450700

0.3

0.3

0.3

HOSE, LOWER ENGINE COOLANT - REPLACE

1450800

0.5

0.5

0.5

HOSE AND/OR TUBE, DEAERATION - REPLACE

1451400

0.3

0.3

0.3

145140A

0.1

0.1

0.1

1450420

0.2

0.2

0.2

A - Replace each additional


6

CAP ASSY - RESERVOIR TANK - REPLACE

37

1D (DSL) - ENGINE COOLING

148

NO.

THERMOSTAT & WATER PUMP

Operation Description

DSL

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

THERMOSTAT AND/OR GASKET DIESEL - REPLACE

1480400

0.8

0.8

0.8

PORT AND/OR GASKET, COOLANT OUTLET - REPLACE

1480600

1.2

1.4

1.2

WATER PUMP AND/OR GASKET - REPLACE

1481200

1.5

1.9

1.5

WATER PUMP ASSY- REPLACE

1481250

1.5

1.5

1.5

WATER PUMP ASSY- REPLACE

1481260

1.5

1.5

1.5

PULLEY, WATER PUMP - REPLACE

1481270

0.4

0.4

0.4

38

DIESEL ENGINE MECHANICAL - 1D

DSL

ALTERNATOR UNIT

1G

1F

1E

1D

154

1B

1E - ENGINE ELECTRICAL

NO.

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

PULLEY AND/OR FAN, ALTERNATOR - REPLACE

1540100

0.6

0.8

0.6

ALTERNATOR ASSEMBLY - REPLACE

1541700

0.7

0.7

0.7

ALTERNATOR ASSEMBLY - OVERHAUL

1541900

1.5

1.5

1.5

BRACKET, ALTERNATOR MOUNTING - REPLACE

1544100

0.9

0.9

0.9

39

1E (DSL) - ENGINE ELECTRICAL

156

NO.

STARTER

Operation Description

DSL

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

MOTOR ASSEMBLY, STARTER DIESEL - REPLACE

1561000

0.5

0.5

0.5

SWITCH, STARTER MOTOR MAGNETIC - REPLACE

1562700

0.8

0.8

0.8

40

DSL

BATTERY

1G

1F

1E

1D

157

1B

DIESEL ENGINE MECHANICAL - 1D

NO.

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

BATTERY - REPLACE

1570300

0.2

0.2

0.2

RETAINER AND/OR BOLTS, BATTERY - REPLACE

1570500

0.2

0.2

0.2

CARRIER, BATTERY - REPLACE

1571100

0.3

0.3

0.3

CABLE - BATTERY GROUND

1571200

0.3

0.3

0.3

41

1E (DSL) - ENGINE ELECTRICAL

158

NO.
1

FUSE & RELAY

DSL

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

Fog Lamp

1580200

0.2

0.2

0.2

Enable (ABS)

1580500

0.2

0.2

0.2

Window Wiper Motor

1580900

0.2

0.2

0.2

Head Lamp

1581100

0.2

0.2

0.2

Other Relays

1581500

0.2

0.2

0.2

Turn Signal

1582100

0.2

0.2

0.2

Preheating Time

1582200

0.2

0.2

0.2

Operation Description

REMARK

RELAY - REPLACE

COVER, FUSE BOX - REPLACE

1582300

0.1

0.1

0.1

BOX, REALY & FUSE - REPLACE

1582700

0.4

0.4

0.4

FUSE - REPLACE

1583700

0.2

0.2

0.2

CONTROL UNIT - P/WINDOW AUTO DOWN - REPLACE

1584700

0.5

0.5

0.5

BOX, IP FUSE - REPLACE

1585700

0.5

0.5

0.5

42

DIESEL ENGINE MECHANICAL - 1D

DSL

FUEL FILTER & LINE

1G

1F

1E

1D

170

1B

1F - ENGINE CONTROLS

NO.

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

FILTER ASSY, FUEL - REPLACE

1700100

0.3

0.3

0.3

BRACKET, FUEL FILTER - REPLACE

1700200

0.3

0.3

0.3

PUMP, FUEL PRIMING - REPLACE

1700300

0.2

0.2

0.2

HOSE, PRIMING PUMP TO FILTER - REPLACE

1700400

0.2

0.2

0.2

HOSE, FUEL RETURN - REPLACE

1700500

0.3

0.3

0.3

HOSE, SUPPLY PIPE TO PRIMING PUMP - REPLACE

1700600

0.5

0.5

0.5

TUBE ASSY, FUEL FILTER TO PUMP - REPLACE

1700700

0.3

0.3

0.3

TUBE ASSY, FUEL FILTER - REPLACE

1700800

0.3

0.3

0.3

WATER SEPERATOR - REPLACE

1700910

0.2

0.2

0.2

10

WATER SEPERATOR - HOSE

1700920

0.1

0.1

0.1

43

1F (DSL) - ENGINE CONTROLS

171

NO.

FUEL TANK

Operation Description

DSL

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

AIR BLEEDING, FUEL

1710400

0.6

0.6

0.6

NECK, FUEL TANK FILLER - REPLACE

1710500

0.6

0.6

0.6

TANK, FUEL - REPLACE

1710900

1.1

1.1

1.1

TANK, FUEL - OVERHAUL

1710910

1.5

1.5

1.5

UNIT - GASKET

1711700

0.4

0.4

0.4

5*

HOSE, AIR BLEEDER - REPLACE

1712000

0.6

0.6

0.6

PROTECTOR, FUEL TANK - REPLACE

1712200

0.3

0.3

0.3

HOSE, AIR VENT - REPLACE

1713500

0.6

0.6

0.6

CAP, FUEL TANK - REPLACE

1713600

0.1

0.1

0.1

GROMMET - FUEL FILLER - REPLACE

1713610

0.2

0.2

0.2

44

DSL

FUEL LINE

1G

1F

1E

1D

172

1B

DIESEL ENGINE MECHANICAL - 1D

NO.

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

HOUSING, OIL FILTER - REPLACE

1720200

1.0

1.1

1.0

COVER, OIL FILTER HOUSING - REPLACE

1720230

0.3

0.3

0.3

FILTER AND/OR O-RING, OIL - REPLACE

1720240

0.3

0.3

0.3

GASKET, OIL FILTER HOUSING - REPLACE

1720250

1.1

1.1

1.1

PIPE, FUEL RETURN - REPLACE

1720700

0.7

0.7

0.7

PIPE, FUEL SUPPLY - REPLACE

1720760

0.7

0.7

0.7

COOLER ASSY, OIL - REPLACE

1720950

1.0

0.9

1.0

COOLER GASKET, OIL - REPLACE

1720960

0.8

0.8

0.8

HOSE, COIL COOLER - REPLACE

1720970

0.6

0.5

0.6

45

1F (DSL) - ENGINE CONTROLS

182

NO.
1

46

ACCELERATOR CONTROL

Operation Description
MODULE, ACCELERATOR PEDAL - REPLACE

DSL

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

1820600

0.3

0.3

0.3

REMARK

DIESEL ENGINE MECHANICAL - 1D

DSL

COMMON RAIL SYSTEM

1G

1F

1E

1D

190

1B

1G - ENGINE INTAKE & EXHAUST

NO.

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

1900100

0.2

0.2

0.2

REMARK

PIPE ASSY, FUEL - REPLACE

190010A

0.1

0.1

0.1

PIPE, HIGH PRESSURE PUMP - REPLACE

1900200

0.2

0.2

0.2

HOSE, FUEL RETURN - REPLACE

1900300

0.3

0.3

0.3

PUMP ASSY, FUEL - REPLACE

1900400

2.8

3.8

2.8

BRACKET, FUEL PUMP - REPLACE

1900500

0.8

0.7

0.8

HOLDER, INJECTOR - REPLACE

1900600

0.3

0.3

0.3

A - Replace each additional

190060A

0.2

0.2

0.2

A - Replace each additional

SPROCKET, PUMP - REPLACE

1900410

1.5

2.5

1.5

BEARING HOUSING, PUMP - REPLACE

1900420

1.5

2.7

1.5

BEARING SHAFT, PUMP - REPLACE

1900430

2.9

10

GASKET, FUEL PUMP - REPLACE

1900440

2.8

3.8

2.8

11

HOUSING BOLT - REPLACE

1900450

3.0

3.0

3.0

12

COMMON RAIL - REPLACE

1900000

0.5

0.5

0.4

13

INJECTOR ASSY, FUEL - REPLACE

1900150

0.1

0.1

0.1

190015A

0.2

0.2

0.2

A - Replace each additional

47

1G (DSL) - ENGINE INTAKE & EXHAUST

191

NO.

AIR INTAKE SYSTEM

Operation Description

DSL

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

AIR CLEANER - REPLACE

1910300

0.4

0.4

0.4

FILTER, AIR CLEANER - REPLACE

1910500

0.2

0.2

0.2

METER, AIR METER - REPLACE

1911320

0.2

0.2

0.2

SNORKEL ASSY - REPLACE

1910400

0.2

0.2

0.2

HOUSING, AIR CLEANER UPR - REPLACE

1910410

0.2

0.2

0.2

HOUSING, AIR CLEANER LWR - REPLACE

1910420

0.3

0.3

0.3

HOSE, TURBO CHARGER- REPLACE

1910430

0.2

0.2

0.2

48

DSL

INTAKE MANIFOLD

1G

1F

1E

1D

193

1B

DIESEL ENGINE MECHANICAL - 1D

NO.

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

MANIFOLD, INTAKE DIESEL - REPLACE

1930250

1.7

2.0

1.7

VALVE AND/OR GASKET, EGR - REPLACE

1930700

0.4

0.3

0.4

ELECTRIC SWITCH VALVE - REPLACE

1930710

0.5

0.5

0.5

HOSE, EGR VACUUM OUTLET - REPLACE

1930730

0.2

0.2

0.2

GASKET, INTAKE MANIFOLD - REPLACE

1933100

1.7

2.0

1.7

BRACKET, INTAKE MANIFOLD - REPLACE

1935000

0.5

0.5

0.5

PIPE ASSY, EGR - REPLACE

1935100

0.4

0.4

0.4

GASKET, EGR PIPE - REPLACE

1935200

0.3

0.3

0.3

PIPE ASSY, EGR (LH) - REPLACE

1935300

0.3

0.3

0.3

10

PIPE ASSY, EGR (RH) - REPLACE

1935400

0.3

0.3

0.3

11

MODULATOR, VACUUM M - REPLACE

1935500

0.3

0.3

0.3

49

1G (DSL) - ENGINE INTAKE & EXHAUST

194

NO.

EXHAUST MANIFOLD

Operation Description

DSL

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

MANIFOLD AND/OR GASKET, EXHAUST - REPLACE

1940400

1.1

1.1

1.1

NUT, EXHAUST MANIFOLD - REPLACE

1940900

0.3

0.3

0.3

50

DSL

EXHAUST PIPE LINE

1G

1F

1E

1D

196

1B

DIESEL ENGINE MECHANICAL - 1D

NO.

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

HANGER AND/OR CLAMP, EXHAUST SYSTEM-REPLACE

1960300

0.2

0.2

0.2

PIPE, FRONT EXHAUST - REPLACE

1960900

0.2

HEAT SHIELD, CENTER MUFFLER - REPLACE

1961420

0.4

0.4

0.4

MUFFLER - REPLACE

1962100

0.5

0.5

0.5

EXHAUST SYSTEM (COMPLETE) - REPLACE

1962500

1.2

1.2

1.2

PIPE, TAIL - REPLACE

1962600

0.3

0.3

0.3

CONVERTER - REPLACE

1961500

0.3

0.3

0.3

EXHAUST PIPE GASKET - REPLACE

1961510

0.2

0.2

0.2

SHIELD - FRONT HEAT, REPLACE

1961520

0.4

0.4

0.4

51

1G (DSL) - ENGINE INTAKE & EXHAUST

197

NO.

DSL

TURBO CHARGER ASSEMBLY

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

TURBO CHARGER ASSEMBLY - REPLACE

1970100

0.9

0.8

0.9

TUBE-OIL SUPPLY - REPLACE

1970110

0.5

0.5

0.5

TUSE-OIL RETURN - REPLACE

1970120

0.7

0.7

0.7

INTERCOOLER - TURBO

1970510

1.0

0.9

1.0

HOSE AND DUCT 1, 2 - REPLACE

1970520

0.2

0.2

0.2

A - Replace each additional

197052A

0.2

0.2

0.2

GASKET, OIL RETURN - REPLACE

1970130

0.3

0.3

0.3

52

DSL

SENSORS

1G

1F

1E

1D

198

1B

DIESEL ENGINE MECHANICAL - 1D

NO.

Operation Description

KYRON

ACTYON

Operation
Code

D20DT

D27DT

D20DT

REMARK

SENSOR, CRANKSHAFT POSITION - REPLACE

1980100

0.4

0.4

0.4

SENSOR ASSY - CAM POSITION

1980200

0.3

0.3

0.3

SENSOR, KNOCK - REPLACE

1980300

0.7

0.7

0.7

A - Replace each additional

198030A

0.1

0.1

0.1

1980400

0.9

0.9

0.9

198050A

0.2

0.2

0.2

SENSOR ASSY - COOLANT


A - Replace each additional

SENSOR, 8P - REPLACE

1980700

0.3

0.3

0.3

ECU, ENGINE - REPLACE

1980600

0.6

0.6

0.6

53

MEMO
...................................................................................................................................................................................................................................................................................................................................................................................................................................................................

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...................................................................................................................................................................................................................................................................................................................................................................................................................................................................

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...................................................................................................................................................................................................................................................................................................................................................................................................................................................................

...................................................................................................................................................................................................................................................................................................................................................................................................................................................................

...................................................................................................................................................................................................................................................................................................................................................................................................................................................................

...................................................................................................................................................................................................................................................................................................................................................................................................................................................................

...................................................................................................................................................................................................................................................................................................................................................................................................................................................................

SECTION

GASOLINE ENGINE
1C (GSL) - GASOLINE ENGINE MECHANICAL .................................... 56
111.
113.
121.
122.
123.
131.
132.
133.
138.
139.

ENGINE UNIT ..................................................................................................


BELT SYSTEM ................................................................................................
ENGINE BLOCK ..............................................................................................
CRANKSHAFT & PISTON ...............................................................................
OIL PAN & PUMP ...........................................................................................
CYLINDER HEAD ............................................................................................
CAM SUPPORT & SHAFT ..............................................................................
TIMING COVER & CHAIN DRIVE ...................................................................
ENGINE & TRANSAXLE MOUNT ....................................................................
VACUUM SYSTEM .........................................................................................

56
57
58
60
62
64
66
68
70
71

1D (GSL) - ENGINE COOLING .............................................................. 72


141.
143.
144.
145.
148.

RADIATOR ....................................................................................................... 72
COOLING FAN ................................................................................................ 73
OIL COOLER ................................................................................................... 74
RADIATOR HOSE & PIPE .............................................................................. 75
THERMOSTAT & WATER PUMP ................................................................... 76

1E (GSL) - ENGINE ELECTRICAL ......................................................... 77


151.
154.
156.
157.
158.

IGNITION CABLE .............................................................................................


ALTERNATOR UNIT ........................................................................................
STARTER ........................................................................................................
BATTERY ........................................................................................................
FUSE & RELAY ..............................................................................................

77
78
79
80
81

1F (GSL) - ENGINE CONTROLS ........................................................... 82


171.
172.
173.
181.
182.
186.

FUEL TANK .....................................................................................................


FUEL LINE & OIL LINE ...................................................................................
CANISTER & FUEL VACUUM ........................................................................
FUEL INJECTION ............................................................................................
ACCELERATOR CONTROL ............................................................................
EMISSION CONTROL .....................................................................................

82
83
84
85
86
88

1G (GSL) - ENGINE INTAKE & EXHAUST ............................................ 89


191.
193.
194.
196.

AIR INTAKE SYSTEM .....................................................................................


INTAKE MANIFOLD ........................................................................................
EXHAUST MANIFOLD .....................................................................................
EXHAUST PIPE LINE ......................................................................................

89
90
91
92

1C (GSL) - GASOLINE ENGINE MECHANICAL

1C (GSL) - GASOLINE ENGINE MECHANICAL


111

NO.
1

56

ENGINE UNIT

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

ENGINE ASSEMBLY (M/T) - OVERHAUL

1110100

26.0

24.2

ENGINE ASSEMBLY (A/T) - OVERHAUL

1110300

26.0

23.2

ENGINE ASSEMBLY (M/T) - REPLACE

1110800

8.0

7.7

ENGINE ASSEMBLY (A/T) - REPLACE

1110900

8.7

8.7

Operation Description

REMARK

GSL

BELT SYSTEM

1G

1F

1E

1D

113

1B

GASOLINE ENGINE MECHANICAL - 1G

NO.

Operation Description

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

POLY-BELT - REPLACE

1132210

0.5

0.5

PULLEY, AUTO TENSIONER - REPLACE

1132410

0.5

0.5

TIGHTENER ASSEMBLY, BELT - REPLACE

1132550

1.2

1.2

SHOCK ABSORBER, TENSIONER - REPLACE

1132560

0.5

57

1C (GSL) - GASOLINE ENGINE MECHANICAL

121

58

ENGINE BLOCK

GSL

ACTYON

G32D

G23D

OIL LEVEL INDICATOR AND/OR O-RING - REPLACE

1210200

0.2

0.2

TUBE, OIL LEVEL INDICATOR - REPLACE

1210300

0.3

0.3

PLUG, EXPANSION - REPLACE

1210700

4.4

4.1

121070A

0.1

0.1

A - Replace each additional


4

PLUG, CYLINDER BLOCK DRAIN - REPLACE

1210800

0.5

0.5

PLUG, OIL GALLERY - REPLACE

1210900

BLOCK, CYLINDER - REPLACE

1211100

26.0

23.2

SEMI BLOCK (SHORT BLOCK), CYLINDER - REPLACE

1211110

21.5

19.2

REMARK

1D

KYRON

1E

Operation
Code

1F

Operation Description

1G

NO.

1B

GASOLINE ENGINE MECHANICAL - 1G

59

1C (GSL) - GASOLINE ENGINE MECHANICAL

122

60

CRANKSHAFT & PISTON

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

SEAL (S), CRANKSHAFT REAR MAIN (A/T) - REPLACE

1220200

6.3

6.3

SEAL (S), CRANKSHAFT REAR MAIN (M/T) - REPLACE

1220400

5.4

5.4

COVER, CRANKSHAFT SEALING (A/T) - REPLACE

1220410

6.3

6.3

COVER, CRANKSHAFT SEALING (M/T) - REPLACE

1220420

5.4

5.4

DAMPER, CRANKSHAFT VIBRATION - REPLACE

1220500

2.8

2.8

BEARING, CRANKSHAFT MAIN (ONE) - REPLACE

1220600

9.7

9.7

122060A

0.1

0.1

A - Replace each additional


5

BEARING, CRANKSHAFT THRUST - REPLACE

1220610

10.3

10.3

BEARING, CONNECTING ROD (ONE) - REPLACE

1220800

10.8

10.8

122080A

0.1

0.1

1221100

13.8

13.8

D - Replace one piston ring

122110D

0.4

0.4

E - Replace all piston rings

122110E

1.2

1.2

F - Replace one connecting rod

122110F

0.5

0.5

G - Replace all connecting rods

122110G

1.2

1.2

1221200

18.0

17.0

D - Replace one piston ring

122120D

0.4

0.4

E - Replace all piston rings

122120E

1.2

1.2

F - Replace one connecting rod

122120F

0.6

0.6

G - Replace all connecting rods

122120G

1.2

1.2

1221500

19.5

19.5

122150A

0.1

0.1

1221540

19.5

19.5

122154A

0.1

0.1

FLYWHEEL (M/T) - REPLACE

1221700

5.3

5.3

A - Flywheel ring gear

122170A

0.8

0.8

FLYWHEEL (A/T) - REPLACE

1221900

6.3

6.3

A - Flywheel ring gear

122190A

0.8

0.8

13

BEARING, PILOT - REPLACE

1222100

5.6

5.6

14

BEARING, GROOVED BALL(M/T)-REPLACE

1222110

5.6

5.6

A - Replace each additional


7

CRANKSHAFT (M/T) - REPLACE

CRANKSHAFT (A/T) - REPLACE

PISTON, ROD AND/OR RINGS (ONE) - REPLACE


A - Replace each additional

10

BUSHING, CONNECTING ROD - REPLACE


A - Replace each additional

11

12

1D
1E

REMARK

1F

Operation Description

1G

NO.

1B

GASOLINE ENGINE MECHANICAL - 1G

61

1C (GSL) - GASOLINE ENGINE MECHANICAL

123

62

OIL PAN & PUMP

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

PLUG AND/OR GASKET, OIL PAN DRAIN - REPLACE

1231300

0.2

0.2

PAN AND/OR GASKET, OIL - REPLACE

1231500

5.0

5.0

PAN AND/OR GASKET, OIL (AUTO) - REPLACE

1231510

5.0

5.0

SWITCH AND/OR GASKET, OIL LEVEL - REPLACE

1231600

0.3

0.3

PUMP, ENGINE OIL - REPLACE

1231700

4.0

4.0

PUMP, ENGINE OIL - OVERHAUL

1231710

5.7

5.7

SWITCH, OIL PRESSURE GAUGE - REPLACE

1231900

0.4

0.4

OIL SEAL, CRANKSHAFT (FRONT) - REPLACE

1232300

3.9

3.7

SPROCKET, OIL PUMP - REPLACE

1232600

5.6

5.6

STRAINER ASSEMBLY, OIL - REPLACE

1232610

5.6

5.6

CHAIN, OIL PUMP ROLLER - REPLACE

1232670

5.6

5.6

10

TENSIONER, OIL PUMP ROLLER CHAIN - REPLACE

1232690

5.6

5.6

11

VALVE, OIL PRESSURE RELIEF - REPLACE

1232700

5.6

5.6

12

SHAFT, OIL PUMP DRIVE - REPLACE

1232800

5.6

5.6

13

PLATE, OIL BAFFLE - REPLACE

1234100

5.6

5.6

1E

1D

REMARK

1F

Operation Description

1G

NO.

1B

GASOLINE ENGINE MECHANICAL - 1G

63

1C (GSL) - GASOLINE ENGINE MECHANICAL

131

64

CYLINDER HEAD

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

GASKET, CYLINDER HEAD - REPLACE

1312300

6.0

5.6

HEAD, CYLINDER - REPLACE

1312500

6.3

6.3

HEAD, CYLINDER - OVERHAUL

1312600

8.6

8.4

VALVE (ONE CYLINDER) - REPLACE

1312700

8.6

8.4

131270A

0.1

0.1

1312800

6.3

6.3

131280A

0.3

0.3

1312810

6.6

6.6

131281A

0.1

0.1

A - Valves (each additional)


4

GUIDE, VALVE - REPLACE


A - Valves (each additional)

SEAL, VALVE GUIDE - REPLACE


A - Replace each additional

SPRING CAP AND/OR SEAL, VALVE - REPLACE

1312900

6.6

6.6

LIFTER, VALVE - REPLACE

1313600

2.0

2.0

131380A

0.1

0.1

1314700

1.4

0.9

131470A

0.1

0.1

1313800

1.2

1.2

131380A

0.1

0.1

1315600

1.2

1.2

A - Valves (each additional)


8

PLUG, CYLINDER HEAD CORE HOLE - REPLACE


A - Replace each additional

BOLT, CYLINDER HEAD (ONE) - REPLACE


A - Replace each additional

10

CAP, CAMSHAFT BEARING - REPLACE

1E

1D

REMARK

1F

Operation Description

1G

NO.

1B

GASOLINE ENGINE MECHANICAL - 1G

65

1C (GSL) - GASOLINE ENGINE MECHANICAL

132

66

CAM SUPPORT & SHAFT

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

COVER AND/OR GASKET, CYLINDER HEAD - REPLACE

1322110

0.5

0.5

COVER, CYLINDER HEAD FRONT - REPLACE

1322210

4.1

4.1

CAMSHAFT - REPLACE

1322300

2.2

2.2

PIN, CAMSHAFT - REPLACE

1322610

0.7

0.7

CAP OR SEAL, OIL FILLER - REPLACE

1322700

0.2

0.2

SEALING, SPARK PLUG HOLE - REPLACE

1322710

0.3

0.3

SEALING, VENTILATION - REPLACE

1322720

0.3

0.3

1E

1D

REMARK

1F

Operation Description

1G

NO.

1B

GASOLINE ENGINE MECHANICAL - 1G

67

1C (GSL) - GASOLINE ENGINE MECHANICAL

133

68

TIMING COVER & CHAIN DRIVE

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

PULLEY, CRANKSHAFT - REPLACE

1332100

4.0

2.0

COVER AND/OR GASKET, TIMING - REPLACE

1332200

5.8

5.8

BELT OR CHAIN, TIMING - REPLACE

1332500

5.6

5.2

SPROCKET, CRANKSHAFT TIMING - REPLACE

1333100

16.0

14.0

HUB OR VIBRATION DAMPER - REPLACE

1333140

3.4

3.4

SPROCKET, CAMSHAFT TIMING - REPLACE

1333300

2.7

2.7

ADJUST ASSEMBLY - REPLACE

1333400

3.0

3.0

MAGNET, CAMSHAFT ADJUST - REPLACE

1333430

0.2

0.2

SENSOR, CRANKSHAFT POSITION - REPLACE

1333700

0.6

0.6

10

SENSOR, CAMSHAFT POSITION - REPLACE

1333800

0.4

0.4

11

RAIL, CLAMPING SLIDING - REPLACE

1336500

1.5

1.5

12

RAIL, SLIDING - REPLACE

1336700

5.6

5.2

13

RAIL, UPPER SLIDING - REPLACE

1336900

1.2

1.2

14

CHAIN TIGHTENER - REPLACE

1337300

0.5

0.5

15

WASHER, CHAIN TIGHTENER - REPLACE

1337500

0.5

0.5

1E

1D

REMARK

1F

Operation Description

1G

NO.

1B

GASOLINE ENGINE MECHANICAL - 1G

69

1C (GSL) - GASOLINE ENGINE MECHANICAL

138

NO.
1

ENGINE & TRANSAXLE MOUNT

Operation
Code

KYRON

ACTYON

G32D

G23D

One

1380200

0.5

0.5

Two

1380210

1.0

0.8

One

1380400

0.5

0.5

Two

1380410

0.8

0.8

Operation Description
MOUNT, ENGINE (FRONT) - REPLACE

BRACKET, ENGINE MOUNT (FRONT) - REPLACE

GSL

REMARK

STOPPER ENGINE MOUNTING - REPLACE

1380420

0.5

0.5

CROSS MEMBER, ENGINE MOUNTING REAR - REPLACE

1380440

0.6

0.6

CROSS MEMBER, FRONT AXLE MOUNTING - REPLACE

1380600

0.6

0.6

INSULATOR, HEAT SHIELD - REPLACE

1384500

0.3

0.3

70

GSL

VACUUM SYSTEM

1G

1F

1E

1D

139

1B

GASOLINE ENGINE MECHANICAL - 1G

NO.

Operation Description

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

VALVE, PURGE CONTROL - REPLACE

1391300

0.5

0.5

VACUUM HOSE AND/OR TUBE - REPLACE

1391310

0.5

0.5

71

1D (GSL) - ENGINE COOLING

1D (GSL) - ENGINE COOLING


141

NO.

RADIATOR

Operation Description

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

COOLANT - REPLACE

1410100

0.5

0.5

COCK OR PLUG, RADIATOR DRAIN - REPLACE

1410300

1.0

1.0

RADIATOR ASSEMBLY - REPLACE

1410500

1.6

1.6

COOLING SYSTEM - FLUSH

1411700

0.6

0.6

72

GSL

COOLING FAN

1G

1F

1E

1D

143

1B

GASOLINE ENGINE MECHANICAL - 1G

NO.

Operation Description

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

DEFLECTOR AND/OR SEAL (LOWER) - REPLACE

1430500

0.8

0.8

SHROUD, RADIATOR FAN (ONE PIECE) - REPLACE

1430700

0.5

0.5

BLADE, FAN - REPLACE

1431600

0.7

0.7

CLUTCH, FAN - REPLACE

1431700

0.7

0.7

PULLEY, FAN BELT IDLE - REPLACE

1431900

0.5

0.5

BRACKET, COOLING FAN - REPLACE

1431910

4.1

73

1D (GSL) - ENGINE COOLING

144

NO.

OIL COOLER

Operation Description

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

OIL COOLER REINFORCEMENT

1443010

3.6

OIL COOLER ASSEMBLY - REPLACE

1443020

3.8

OIL COOLER GASKET - REPLACE

1443030

3.9

PIPE, OIL COOLANT - REPLACE

1443040

0.7

0.7

RING, OIL COOLANT - REPLACE

1443050

0.7

0.7

OUTLET HOSE OIL COOLANT - REPLACE

1443060

0.7

0.7

74

GSL

RADIATOR HOSE & PIPE

1G

1F

1E

1D

145

1B

GASOLINE ENGINE MECHANICAL - 1G

NO.

Operation Description

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

HOSE, OVERFLOW - REPLACE

1450300

0.3

0.3

RESERVOIR, RADIATOR COOLANT - REPLACE

1450400

0.4

0.4

BRACKET, RADIATOR COOLANT, RESERVOIR - REPLACE

1450410

0.5

0.5

HOSE, MAKE UP - REPLACE

1450600

0.6

0.6

HOSE, UPPER ENGINE COOLANT - REPLACE

1450700

0.4

0.4

HOSE, LOWER ENGINE COOLANT - REPLACE

1450800

0.6

0.6

CHOSE AND/OR TUBE, DEAERATION - REPLACE

1451400

0.3

0.3

A - Replace each additional

145140A

0.1

0.1

HOSE, INLET HEATER - REPLACE

1453100

1.0

1.0

HOSE, OUTLET HEATER - REPLACE

1453200

1.0

1.0

10

CAP ASSY - RESERVOIR TANK - REPLACE

1450420

0.1

0.1

75

1D (GSL) - ENGINE COOLING

148

NO.

THERMOSTAT & WATER PUMP

Operation Description

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

THERMOSTAT AND/OR GASKET - REPLACE

1480500

0.5

0.5

PORT AND/OR GASKET, COOLANT OUTLET - REPLACE

1480600

1.0

1.0

FLANGE, WATER PUMP - REPLACE

1481250

0.5

0.5

PULLEY, WATER PUMP - REPLACE

1481270

0.3

0.3

IMPELLER, WATER PUMP - REPLACE

1481280

4.2

4.2

SEAL, WATER PUMP MECHANICAL - REPLACE

1481700

3.2

3.2

WATER PUMP - REPLACE

1482100

4.2

4.2

SENSOR, WATER PUMP TEMPERATURE - REPLACE

1482200

0.2

0.2

PORT, COOLING WATER DUTLET - REPLACE

1482210

0.8

0.8

PIPE, HOT WATER INLET - REPLACE

1482220

0.9

0.9

10

76

GASOLINE ENGINE MECHANICAL - 1G

GSL

IGNITION CABLE

1G

1F

1E

1D

151

1B

1E (GSL) - ENGINE ELECTRICAL

NO.
1

Operation
Code

KYRON

ACTYON

G32D

G23D

WIRES, SPARK PLUG(ONE OR TWO) DOHC - REPLACE

1510200

0.2

0.2

WIRES, SPARK PLUG(ALL) DOHC - REPLACE

1510500

0.3

0.3

PLUGS, SPARK(ONE OR TWO) DOHC - REPLACE

1510900

0.5

0.4

PLUGS, SPARK(ALL) DOHC - REPLACE

1511200

0.7

0.5

COIL, IGNITION CONTROL DOHC - REPLACE

Operation Description

REMARK

1511400

0.3

0.3

A - Replace each additional

151140A

0.1

0.1

PLUG, COUPLING - REPLACE

1511600

0.3

0.3

A - Replace each additional

151160A

0.1

0.1

COVER, PROTECTION - REPLACE

1512000

0.2

77

1E (GSL) - ENGINE ELECTRICAL

154

NO.

ALTERNATOR UNIT

Operation
Code

KYRON

ACTYON

G32D

G23D

1540100

0.5

0.5

Front

1540300

0.8

0.8

Rear

1540500

0.8

0.8

ALTERNATOR ASSEMBLY - REPLACE

1541700

0.8

0.8

ALTERNATOR ASSEMBLY - OVERHAUL

1541900

1.5

1.5

BRACKET, ALTERNATOR MOUNTING - REPLACE

1544100

1.2

1.2

Operation Description

PULLEY AND/OR FAN, ALTERNATOR - REPLACE

BEARING, ALTERNATOR-REPLACE

78

GSL

REMARK

GSL

STARTER

1G

1F

1E

1D

156

1B

GASOLINE ENGINE MECHANICAL - 1G

NO.

Operation Description

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

MOTOR ASSEMBLY, STARTER DOHC - REPLACE

1560900

1.0

1.0

SWITCH, STARTER MOTOR MAGNETIC - REPLACE

1562700

1.2

1.2

79

1E (GSL) - ENGINE ELECTRICAL

157

NO.

BATTERY

Operation Description

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

BATTERY - REPLACE

1570300

0.2

0.2

RETAINER AND/OR BOLTS, BATTERY - REPLACE

1570500

0.2

0.2

CARRIER, BATTERY - REPLACE

1571100

0.3

0.3

CABLE - BATTERY GROUND

1571200

0.2

0.2

80

GSL

FUSE & RELAY

1G

1F

1E

1D

158

1B

GASOLINE ENGINE MECHANICAL - 1G

NO.
1

Operation
Code

KYRON

ACTYON

G32D

G23D

Fog Lamp

1580200

0.2

0.2

Enable (ABS)

1580500

0.2

0.2

Window Wiper Motor

1580900

0.2

0.2

Head Lamp

1581100

0.2

0.2

Other Relays

1581500

0.2

0.2

Turn Signal

Operation Description

REMARK

RELAY - REPLACE

1582100

0.2

0.2

COVER, FUSE BOX - REPLACE

1582300

0.2

0.2

BOX, RELAY & FUSE - REPLACE

1582700

0.6

0.6

FUSE - REPLACE

1583700

0.2

0.2

CONTROL UNIT P/WINDOW AUTO DOWN - REPLACE

1584700

0.4

0.4

81

1F (GSL) - ENGINE CONTROLS

1F (GSL) - ENGINE CONTROLS


171

NO.

FUEL TANK

Operation Description

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

PUMP, FUEL AND/OR GAUGE, ORING - REPLACE

1710300

0.7

0.7

AIR BLEEDING, FUEL

1710400

0.5

0.5

NECK, FUEL TANK FILLER - REPLACE

1710500

0.7

0.7

TANK, FUEL - REPLACE

1710900

1.3

1.3

GROMMET, FUEL FILLER - REPLACE

1711300

PROTECTOR, FUEL TANK - REPLACE

1712200

0.3

0.3

VALAE, ROLLOVER - REPLACE

1712410

HOSE, AIR VENT - REPLACE

1713500

0.7

0.7

CAP, FUEL TANK - REPLACE

1713600

0.2

0.2

82

GSL

FUEL LINE & OIL LINE

1G

1F

1E

1D

172

1B

GASOLINE ENGINE MECHANICAL - 1G

NO.

Operation Description

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

HOUSING, OIL FILTER - REPLACE

1720200

2.7

2.7

COVER, OIL FILTER HOUSING - REPLACE

1720230

0.2

0.2

FILTER, OIL - REPLACE

1720240

0.5

0.5

GASKET, OIL FILTER - REPLACE

1720250

2.7

2.7

FILTER, FUEL ELEMENT - REPLACE

1720300

0.2

0.2

BRACKET, FUEL FILTER - REPLACE

1720310

VALVE, 2WAY CHECK - REPLACE

1720330

0.5

0.5

HOSE, FUEL RETURN OR SUPPLY - REPLACE

1720340

0.3

0.3

PIPE, FUEL VAPOR - REPLACE

1720600

1.0

1.0

10

PIPE, FUEL RETURN - REPLACE

1720700

0.7

0.7

11

PIPE, FUEL SUPPLY - REPLACE

1720760

0.7

0.7

12

ANOTHER HOSE, FUEL - REPLACE

1720870

0.3

0.3

172087A

0.3

0.3

1721300

0.3

0.3

172130A

0.3

0.3

1723400

A - Additional another hose, fuel


13

HOSE, FUEL(TANK TO PIPE) - REPLACE


A - Additional hose, fuel (tank to pipe)

14

HOSE, 2WAY CHECK VALVE INLET - REPLACE

83

1F (GSL) - ENGINE CONTROLS

173

NO.

CANISTER & FUEL VACUUM

Operation Description

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

HOSE OR PIPE,2WAY CHECK VALVE TO CANISTER - REPLACE

1731410

0.3

0.3

CANISTER, FUEL VAPOR - REPLACE

1731500

0.4

0.4

PIPE,CANISTER TO PURGE CONTROL VALVE - REPLACE

1731910

0.3

0.3

SOLENOID,EVAP EMISSION PURGE - REPLACE

1732700

0.3

0.3

84

GSL

FUEL INJECTION

1G

1F

1E

1D

181

1B

GASOLINE ENGINE MECHANICAL - 1G

NO.

Operation Description

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

BODY, THROTTLE DOHC - REPLACE

1810300

0.8

0.8

REGULATOR AND/OR GASKETS DOHC - REPLACE

1810900

0.3

0.3

INJECTOR, FUEL (ONE OR ALL) DOHC - REPLACE

1811200

1.1

1.1

RAIL, FUEL DOHC - REPLACE

1811400

1.0

1.0

RING SEAL, CONNETOR ASSY FUEL SUPPLY

1811500

0.3

0.3

PIPE ASSY, FUEL RETURN - REPLACE

1811600

0.5

0.5

CONNECTOR ASSY, FUEL PRESSURE- REPLACE

1811700

0.3

0.3

85

1F (GSL) - ENGINE CONTROLS

182

86

ACCELERATOR CONTROL

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

CABLE, ACCELERATOR CONTROL - REPLACE

1820300

0.4

0.4

PEDAL, ACCELERATOR - REPLACE

1820500

0.4

0.4

MODULE, ACCELERATOR PEDAL - REPLACE

1820600

0.3

0.3

SPRING, THROTTLE RETURN - REPLACE

1820700

0.2

0.2

PAD, ACCELERATOR PEDAL - REPLACE

1821100

0.2

0.2

BRACKET, ACCELERATOR PEDAL MOUNT - REPLACE

1821230

0.4

0.4

LEVER, ACCELERATOR CONTROL - REPLACE

1822310

0.3

0.3

SPRING, ACCELERATOR CONTROL - REPLACE

1822330

0.2

0.2

BRACKET, ACCELERATOR CONTROL LEVER BEARING REPLACE

1822340

0.5

0.5

10

ROD, CONNECTING - REPLACE

1822350

0.3

0.3

11

LEVER, REVERSING - REPLACE

1822380

0.4

0.4

12

LEVER, SLOTTED GATE - REPLACE

1822400

0.4

0.4

1E

1D

REMARK

1F

Operation Description

1G

NO.

1B

GASOLINE ENGINE MECHANICAL - 1G

87

1F (GSL) - ENGINE CONTROLS

186

NO.
1

EMISSION CONTROL

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

SENSOR, KNOCK - REPLACE

1861300

0.8

0.8

A - Additional sensor, knock

186130A

0.8

0.8

Operation Description

REMARK

ECU (ENGINE) - REPLACE

1862110

0.8

0.8

SENSOR, AIR TEMPERATURE - REPLACE

1862120

0.8

0.8

88

GASOLINE ENGINE MECHANICAL - 1G

AIR INTAKE SYSTEM

GSL

1G

1F

1E

1D

191

1B

1G (GSL) - ENGINE INTAKE & EXHAUST

NO.

Operation Description

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

AIR CLEANER - REPLACE

1910300

0.5

0.5

BRACKET, AIR CLEANER HOUSING MOUNTING-REPLACE

1910350

0.7

0.7

FILTER, AIR CLEANER - REPLACE

1910500

0.2

0.2

DUCT AND/OR HOSE, OUTSIDE AIR - REPLACE

1910700

0.3

0.3

SENSOR, MAP - REPLACE

1910900

0.4

0.4

HOUSING, INLET AIR - REPLACE

1911310

0.5

0.5

METER, AIR MASS - REPLACE

1911320

0.2

0.2

DUCT INT AIR - REPLACE

1910800

0.3

0.3

89

1G (GSL) - ENGINE INTAKE & EXHAUST

193

NO.

GSL

INTAKE MANIFOLD

Operation Description

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

MANIFOLD, INTAKE LOWER - REPLACE

1930220

1.3

1.3

GASKET, UPPER INTAKE MANIFOLD - REPLACE

1930210

0.7

0.7

MANIFOLD, INTAKE UPPER - REPLACE

1930230

2.3

2.3

FLAP, RESONANCE - REPLACE

1932200

1.6

PACKING - REPLACE

1932400

1.6

SENSOR ASSY, MAP - REPLACE

1932700

0.2

ADAPTOR, MAP SENSOR - REPLACE

1932800

0.3

90

GSL

EXHAUST MANIFOLD

1G

1F

1E

1D

194

1B

GASOLINE ENGINE MECHANICAL - 1G

NO.

Operation Description

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

MANIFOLD AND/OR GASKET EXHAUST DOHC-REPLACE

1940300

1.4

0.8

SENSOR, OXYGEN DOHC - REPLACE

1940600

0.2

0.2

COVER, EXHAUST MANIFOLD UPPER - REPLACE

1940810

0.6

0.5

COVER, EXHAUST MANIFOLD LOWER - REPLACE

1940830

0.4

0.4

91

1G (GSL) - ENGINE INTAKE & EXHAUST

196

NO.

EXHAUST PIPE LINE

Operation Description

GSL

Operation
Code

KYRON

ACTYON

G32D

G23D

REMARK

HANGER AND/OR CLAMP, EXHAUST SYSTEM - REPLACE

1960300

0.2

0.2

PIPE, FRONT EXHAUST - REPLACE

1960900

0.6

0.6

SHIELD, CONVERTER - REPLACE

1961300

0.5

0.5

HEAT SHIELD, FRONT - REPLACE

1961400

0.5

0.5

HEAT SHIELD, CENTER MUFFLER - REPLACE

1961420

0.5

0.5

CONVERTER - REPLACE

1961500

0.6

0.6

MUFFLER - REPLACE

1962100

0.5

0.5

EXHAUST SYSTEM (COMPLETE) - REPLACE

1962500

1.5

1.5

PIPE, TAIL - REPLACE

1962600

0.5

0.5

10

GASKET

1962700

0.2

0.2

196270A

0.2

0.2

A - Additional - Gasket

92

SECTION

SUSPENSION
2C. FRONT SUSPENSION ................................................................. 94
213. KNUCKLE & HUB ............................................................................................ 94
214. FRONT SHOCK ABSORBER ........................................................................... 96
215. CONTROL ARM ............................................................................................... 98

2D. REAR SUSPENSION ................................................................. 100


231. REAR AXLE & STABILIZER ........................................................................... 100
232. REAR SHOCK ABSORBER ........................................................................... 104

2E. TIRES & WHEEL ....................................................................... 106


241. WHEELS ........................................................................................................ 106

2C - FRONT SUSPENSION

2C - FRONT SUSPENSION
213

KNUCKLE & HUB

REAR KNUCKLE & HUB MULI LINKS

94

WHEEL ALIGNMENT

HUB AND RBRAKE DISC - REPLACE

VALVE, LOCKING HUB SOLENOID - REPLACE

KNUCKLE ASSEMBLY, STEERING - REPLACE

ACTYON

2130300

1.0

1.0

Right

2130470

0.5

0.5

Left

2130480

0.5

0.5

Both

2130490

1.0

1.0

Right

2130710

0.8

0.8

Left

2130720

0.8

0.8

Both

2130730

1.6

1.6

2130950

0.2

0.2

Right

2131100

0.8

0.8

Left

2131200

0.8

0.8

Both

2131300

1.6

1.6

Right

2131400

1.2

1.2

Left

2131410

1.2

1.2

Both

2131420

2.0

2.0

Right

2132100

0.6

0.6

Left

2132200

0.6

0.6

Both

2132300

1.2

1.2

SEAL, KNUCKLE OIL - REPLACE

SHIELD, DISC BRAKE - REPLACE

HOSE, VACUUM, LOCKING HUB - REPLACE

2133750

0.3

0.3

O-RING, WHEEL END HUB - REPLACE

2136100

0.5

0.5

10

Additional

2136200

0.1

0.1

11

Opposite

2136300

0.4

0.4

2137100

0.8

0.8

12

REMARK

BEARING, FRONT HUB INNER AND/OR OUTER - REPLACE

KYRON

2D

Operation
Code

Operation Description

2E

NO.

2C

FRONT SUSPENSION - 2C

HUB ACTUATOR, FRT LOCKING - REPLACE

13

Additional

2137200

0.2

0.2

14

Opposite

2137300

0.7

0.7

15

HOSE, LOCKING HUB AOTUATOR - REPLACE

2138100

0.3

0.3

16

HOSE, LOCKING HUB AOTUATOR - REPLACE

2138200

0.3

0.3

17

HOSE, LOCKING HUB AOTUATOR - REPLACE

2138300

0.2

0.2

95

2C - FRONT SUSPENSION

214

96

FRONT SHOCK ABSORBER

KYRON

ACTYON

Right

2140100

0.8

0.8

REMARK

SPRING, FRONT COIL - REPLACE

Left

2140200

0.8

0.8

Both

2140300

1.5

1.5

Right

2141500

0.8

0.8

Left

2141600

0.8

0.8

Both

2141700

1.5

1.5

Right

2142330

0.8

0.8

Left

2142340

0.8

0.8

Both

2142350

1.5

1.5

Right

2142360

0.8

0.8

Left

2142370

0.8

0.8

Both

2142380

1.5

1.5

Right

2143100

0.8

0.8

Left

2143200

0.8

0.8

Both

2143300

1.5

1.5

Right

2140600

0.6

0.6

2D

Operation
Code

Operation Description

2E

NO.

2C

FRONT SUSPENSION - 2C

SEAT AND/OR INSULATOR - REPLACE

BUMPER, STOPPER - REPLACE

BOOT, DAMPER STRUT - REPLACE

SHOCK ABSORBER - REPLACE

SHOCK ABSORBER & SPING ASSEMBLY - REPLACE

Left

2140610

0.6

0.6

Both

2140620

1.0

1.0

Right

2145100

0.7

0.6

Left

2145200

0.7

0.6

Both

2145300

1.4

1.2

YOKE, FRT SHOCK ABSORBER - REPLACE

97

2C - FRONT SUSPENSION

215

98

CONTROL ARM

KYRON

ACTYON

Right

2150100

0.3

0.3

Left

2150200

0.3

0.3

Both

2150300

0.5

0.5

2150500

0.5

0.5

Right

2151800

0.3

0.3

Left

2151810

0.3

0.3

Both

2151820

0.5

0.5

Right

2154000

0.4

0.4

Left

2154100

0.4

0.4

Both

2154200

0.8

0.8

Right

2154230

0.5

0.5

Left

2154240

0.5

0.5

Both

2154250

1.0

1.0

Right

2154260

1.0

1.0

Left

2154270

0.9

0.9

Both

2154280

0.9

0.9

Right

2154500

1.0

1.0

Left

2154600

1.0

1.0

Both

2154700

2.0

2.0

LINK AND/OR BUSHING, FRONT STABILIZER - REPLACE

STABILIZER, FRONT - REPLACE

CAM BOLT, FRONT LOWER ARM MOUNTING - REPLACE

REMARK

2D

Operation
Code

Operation Description

2E

NO.

2C

FRONT SUSPENSION - 2C

ARM ASSEMBLY, FRONT UPPER CONTROL - REPLACE

BUSHING, FRONT UPPER CONTROL ARM - REPLACE

BUSHING, FRONT LOWER CONTROL ARM - REPLACE

ARM ASSEMBLY, FRONT LOWER CONTROL - REPLACE

OIL, FRONT AXLE - REPLACE

2154900

0.3

0.3

BUSHING, STABILIZER SUPPORT

2155100

0.3

0.3

10

CLAMP, STABILIZER BUSHING

2156100

0.3

0.3

11

BUSHING, STABILIZER - REPLACE


Right

2157100

0.1

0.1

Left

2157200

0.3

0.3

Both

2157300

0.4

0.4

99

2D - REAR SUSPENSION

2D - REAR SUSPENSION
231-1
5 - LINK SYSTEM

100

REAR AXLE & STABILIZER

2C

REAR SUSPENSION - 2D

ACTYON

2310100

0.7

0.7

Right

2310300

0.3

0.3

Left

2310310

0.3

0.3

Both

2310320

0.5

0.5

AXLE ASSEMBLY, REAR - REPLACE

2310900

2.4

2.4

AXLE ASSEMBLY, REAR - OVERHAUL

2310910

5.9

5.9

BREATHER AIR - REPLACE

2310930

0.3

0.3

CAP, HUB - REPLACE


Right

2312100

0.2

0.2

Left

2312200

0.2

0.2

Both

2312300

0.3

0.3

Right

2314100

0.3

0.3

Left

2314200

0.3

0.3

Both

2314300

0.6

0.6

ZRight

2315100

1.1

1.1

Left

2315200

1.1

1.1

Both

2315300

2.2

2.2

STABILIZER, REAR - REPLACE

DAMPER, STABILIZER - REPLACE

REMARK

2D

KYRON

Operation Description

2E

Operation
Code

NO.

LINK AND/OR BUSHING, REAR STABILIZER - REPLACE

KNUCKLE, REAR (DISC) - REPLACE

COVER, DIFFERENTIAL BEARING - REPLACE

2315310

3.0

3.0

HOUSING, REAR AXLE - REPLACE

2316300

2.9

2.9

10

SHAFT, REAR AXLE - REPLACE


Right

2316410

0.7

0.7

Left

2316420

0.7

0.7

Both

2316430

1.4

1.4

11

GASKET, REAR DIFFERENTIAL CARRIER - REPLACE

2316630

0.8

0.8

12

NUT, LOCK - REPLACE

2316710

0.6

0.6

13

FLANGE, PINION - REPLACE

2316720

0.4

0.4

14

BEARING, PINION - REPLACE

2316730

3.0

3.0

15

BEARING, REAR AXLE SHAFT - REPLACE


Right

2316810

1.3

1.3

Left

2316820

1.3

1.3

Both

2316830

2.6

2.6

16

SEAL, DRIVE PINION GEAR OIL - REPLACE

2316850

3.0

3.0

17

RING, DIFFERENTIAL BEARING COVER - REPLACE

2316860

0.8

0.8

101

2D - REAR SUSPENSION

231-2
IRS

102

REAR AXLE & STABILIZER

19

20

KYRON

ACTYON

Right

2316900

1.0

1.0

REMARK

SEAL, REAR AXLE OIL - REPLACE

Left

2317000

1.0

1.0

Both

2317100

2.0

2.0

Right

2317110

3.2

3.2

Left

2317120

3.2

3.2

Both

2317130

5.9

5.9

Right

2317140

3.2

3.2

Left

2317150

3.2

3.2

Both

2317160

5.9

5.9

2D

18

Operation
Code

Operation Description

2E

NO.

2C

REAR SUSPENSION - 2D

SEAL, REAR AXLE OIL INNER - REPLACE

SEAL, REAR AXLE OIL OUTER - REPLACE

21

SHIM, BEARING COVER - REPLACE

2317210

2.9

2.9

22

COVER, REAR AXLE CASE - REPLACE

2317700

0.5

0.5

23

CASE, DIFFERENTIAL - REPLACE

2317760

4.0

4.0

24

GEAR SET - REPLACE

2317780

0.4

0.4

25

OIL, REAR AXLE - REPLACE

2310920

0.4

0.4

26

SHAFT, REAR DRIVE AXLE

2318100

0.6

103

2D - REAR SUSPENSION

232
IRS

5 - LINK SYSTEM

104

REAR SHOCK ABSORBER

IRS

5-LINK

Right

2320100

0.8

0.8

0.8

Left

2320300

0.8

0.8

0.8

Both

2320400

1.6

1.6

1.6

Right

2320700

0.8

0.8

0.8

Left

2320800

0.8

0.8

0.8

Both

2320900

1.6

1.6

1.6

Right

2321100

0.3

0.3

0.3

Left

2321200

0.3

0.3

0.3

Both

2321300

0.6

0.6

0.6

Right

2321410

1.1

1.1

1.1

Left

2321510

1.1

1.1

1.1

Both

2321610

2.0

2.0

2.0

Right

2321630

1.1

1.1

1.1

Left

2321640

1.1

1.1

1.1

Both

2321650

2.0

2.0

2.0

2323500

0.2

0.2

0.2

Right

2323510

0.4

0.4

0.4

Left

2323511

0.4

0.4

0.4

Both

2323512

0.6

0.6

0.6

Right

2323530

0.4

0.4

0.4

Left

2323531

0.4

0.4

0.4

Both

2323532

0.6

0.6

0.6

Right

2324100

0.2

0.2

0.2

Left

2324200

0.2

0.2

0.2

Both

SEAT AND/OR INSULATOR - REPLACE

SHOCK ABSORBER, REAR - REPLACE

BUMPER, SHOCK - REPLACE

RUBBER RING, REAR S/ABS - REPLACE

ROD AND/OR BUSH, LATERAL - REPLACE

ARM & BUSH ASSEMBLY, REAR UPPER - REPLACE

REMARK

SPRINGS, REAR COIL - REPLACE

ACTYON

2D

KYRON

Operation
Code

Operation Description

2E

NO.

2C

REAR SUSPENSION - 2D

ARM & BUSH ASSEMBLY, REAR ROWER - REPLACE

BUMPER, REAR SUSPENSION - REPLACE

2324300

0.3

0.3

0.3

10

REAR SPRING SEAT

2327100

0.3

0.3

0.3

11

REAR UPPER ARM

2328100

0.5

0.5

0.5

12

COVER, LATERAL LOD - REPLACE

2329100

0.2

13

BUSHING, LATERAL LOD - REPLACE

2329200

0.4

14

BUSHING, LOWER ARM - REPLACE

2329300

0.5

0.5

0.5

15

BUSHING, UPPER ARM - REPLACE

2329400

0.5

0.5

0.5

105

2E - TIRES & WHEEL

2E - TIRES & WHEEL


241

106

WHEELS

2C

TIRES & WHEEL - 2E

ACTYON

2410700

0.3

0.3

A - Each additional

241070A

0.2

0.2

WHEEL (ONE) - REPLACE

2411100

0.4

0.4

241110A

0.3

0.3

2411300

0.3

0.3

A - Replace each additional

241130A

0.2

0.2

STEM, VALVE (ONE) - REPLACE

2411500

0.5

0.5

BOLT, WHEEL - REPLACE

2411700

0.2

0.2

241170A

0.1

0.1

2411900

0.2

0.2

241190A

0.1

0.1

2411800

0.4

0.4

WHEEL - BALANCE

A - Replace each additional


3

TIRE (ONE) - REPLACE

A - Replace each additional


6

CAP, WHEEL - REPLACE


A - Replace each additional

WINCH ASSY - SPARE TIRE - REPLACE

REMARK

2D

KYRON

Operation Description

2E

Operation
Code

NO.

107

MEMO
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SECTION

DRIVE LINE & AXLE


3A. DRIVE LINE & AXLE .................................................................. 110
321. AXLE SHAFT PARTS ..................................................................................... 110
323. PROPELLER SHAFT ..................................................................................... 112

3A - DRIVE LINE & AXLE

3A - DRIVE LINE & AXLE


321

110

AXLE SHAFT PARTS

NO.
1

3A

DRIVE LINE & AXLE - 3A

Operation
Code

KYRON

ACTYON

AXLE ASSEMBLY, FRONT DRIVE - REPLACE

3211100

2.1

2.1

AXLE ASSEMBLY, FRONT - OVERHAUL

3211310

5.0

5.0

Right

3211510

0.8

0.8

Left

3211520

0.8

0.8

Both

3211530

1.6

1.6

Operation Description

SHAFT ASSY, FRONT AXLE - REPLACE

BEARING, OUTER PINION - REPLACE

3211730

2.0

2.0

BEARING, INNER PINION - REPLACE

3211740

5.0

5.0

GEAR SET (PINION, RING, SIDE), FRONT AXLE - REPLACE

3211750

5.0

5.0

COVER, FRONT AXLE HOUSING - REPLACE

3211760

2.2

2.2

BRACKET, FRONT AXLE MOUNTING - REPLACE


Right

3211770

0.9

0.9

REMARK

Left

3211780

0.9

0.9

Both

3211790

1.8

1.8

Right

3211830

0.7

0.7

Left

3211840

0.7

0.7

Both

3211850

1.2

1.2

Right

3211860

0.7

0.7

Left

3211870

0.7

0.7

Both

3211880

1.2

1.2

3212100

0.3

0.3

5.0

5.0

3211320

0.6

0.6

Right

3211610

1.9

1.9

Left

3211620

1.9

1.9

Both

3211630

3.8

3.8

BEARING BALL AND/OR SEAL, SHAFT OIL - REPLACE

SHAFT, INNER - REPLACE

10

HOSE, AIR BENT - REPLACE

11

PINION GEAR, FRONT AXLE - REPLACE

12

OIL, FRONT AXLE - REPLACE

13

BOOT SET, OUTER - REPLACE

14

OIL SEAL (PINION), FRONT AXLE - REPLACE

3211640

0.4

0.4

15

RING GEAR, FRONT AXLE - REPLACE

3211650

5.0

5.0

111

3A - DRIVE LINE & AXLE

323

PROPELLER SHAFT

KYRON

NO.
1

112

ACTYON

Operation
Code

KYRON

ACTYON

Front

3230110

0.3

0.3

Rear

3230120

0.4

0.4

One

3230310

0.7

0.7

Two

3230320

1.0

1.0

One

3230330

0.7

0.7

Two

3230340

1.0

1.0

One

3230510

0.7

0.7

Two

3230520

1.2

1.2

One

3230530

0.7

0.7

Two

3230540

1.2

1.2

Operation Description
SHAFT, PROPELLER - REPLACE

JOINT, UNIV, PROPELLER FRONT - REPLACE

JOINT, UNIV, PROPELLER REAR - REPLACE

YOKE, JOINT, FRONT - REPLACE

YOKE, JOINT, REAR - REPLACE

REMARK

SECTION

BRAKES
4A. HYDRAURIC BRAKE ............................................................... 114
425. BRAKE PIPE ................................................................................................ 114
428. BRAKE PEDAL & MOUNT .......................................................................... 115

4B. MASTER CYLINDER & BOOSTER ........................................ 116


431. MASTER CYLINDER & BOOSTER ............................................................ 116

4D. FRONT BRAKE ........................................................................ 117


445. FRONT BRAKE ............................................................................................ 117

4E. REAR BRAKE .......................................................................... 118


456. REAR BRAKE .............................................................................................. 118

4F. ANTI-LOCK BRAKE SYSTEM ................................................. 120


462. REAR BRAKE .............................................................................................. 120

4G. PARKING BRAKE .................................................................... 122


478. PARKING BRAKE ........................................................................................ 122

4A - HYDRAURIC BRAKES

4A - HYDRAURIC BRAKE
425

BRAKE PIPE

NON - ABS

ABS/ESP

NO.
1

Operation
Code

KYRON

ACTYON

Right Front

4250100

0.5

0.5

Lef Front

4250200

0.5

0.5

Both Front

4250300

0.9

0.9

Right Rear

4250400

0.4

0.4

Left Rear

4250500

0.4

0.4

Both Rear

4250600

0.7

0.7

Right

4250800

0.5

0.5

Left

4251100

0.5

0.5

4251500

0.5

0.5

Right

4253800

0.7

0.7

Left

4253810

0.7

0.7

Both

4253820

1.2

1.2

Operation Description
HOSE, BRAKE - REPLACE

PIPE, REAR BRAKE - REPLACE

PIPE, MASTER CYLINDER TO MODULATOR VALVE FRONT


-REPLACE

114

PIPE, FRONT BRAKE - REPLACE

REMARK

BRAKE PEDAL & MOUNT

4G

4F

4E

4D

4B

428

4A

HYDRAURIC BRAKES - 4A

NO.

Operation Description

Operation
Code

KYRON

ACTYON

PEDAL AND/OR BUSHING, BRAKE - REPLACE

4280100

0.5

0.5

SPRING, BRAKE PDEAL RETURN - REPLACE

4280300

0.5

0.5

PAD, BRAKE PEDAL - REPLACE

4280500

0.2

0.2

SWITCH, STOP LAMP - REPLACE

4280700

0.2

0.2

BRACKET, BRAKE PEDAL - REPLACE

4281300

0.5

0.5

REMARK

115

4B - MASTER CYLINDER & BOOSTER

4B - MASTER CYLINDER & BOOSTER


431

MASTER CYLINDER & BOOSTER

Operation
Code

KYRON

ACTYON

CYLINDER, BRAKE MASTER - OVERHAUL

4310100

1.4

1.4

CYLINDER, BRAKE MASTER - REPLACE

4310200

0.6

0.6

VALVE, BOOSTER CHECK - REPLACE

4310210

0.2

0.2

SEAL, BOOSTER MOUNTING - REPLACE

4310220

0.3

0.3

BRAKE SYSTEM - BLEED

4310230

1.2

1.2

BOOSTER, VACUUM POWER BRAKE - REPLACE

4310600

0.8

0.8

RESERVOIR, BRAKE MASTER CYLINDER - REPLACE

4310800

0.4

0.4

HOSE, BRAKE BOOSTER VACUUM - REPLACE

4312100

0.2

0.2

NO.
1

Operation Description

REMARK

MASTER CYLINDER & BOOSTER - 4B

FRONT BRAKE

4G

4F

4E

4D

4B

445

4A

4D - FRONT BRAKE

NO.
1

Operation
Code

KYRON

ACTYON

Both

4450100

0.6

0.6

Right

4450110

0.4

0.4

Left

4450120

0.4

0.4

Right

4450300

0.6

0.6

Left

4450400

0.6

0.6

Both

4450500

1.2

1.2

Operation Description

REMARK

PADS, DISC BRAKE (FRONT) - REPLACE

CALIPER ASSEMBLY, FRONT - REPLACE

117

4E - REAR BRAKES

4E - REAR BRAKE
456

REAR BRAKE

KYRON / ACTYON

KYRON

118

ACTYON

Right

4563800

0.8

0.8

REMARK

4563900

0.8

0.8

4564100

1.4

1.4

Right

4564300

0.6

0.6

Left

4564400

0.6

0.6

Both

4564500

1.2

1.2

Right

4565100

0.5

0.5

Left

4565200

0.5

0.8

Both

4565300

1.0

1.0

Right

4566300

0.6

0.6

Left

4566400

0.6

0.6

Both

4566500

1.2

1.2

Right

4566700

1.3

1.3

Left

4566800

1.3

1.3

Both

4566900

2.3

2.3

4D

Left
Both

4B

PLATE, BRAKE BACKING - REPLACE

SLIDING CALIPER, REAR - REPLACE

4E

KYRON

DISC, REAR BRAKE - REPLACE

4F

Operation
Code

Operation Description

PAD, REAR BRAKE - REPLACE

4G

NO.

4A

REAR BRAKES - 4E

HUB, REAR - REPLACE

BACK PLATE (IRS), RR BRAKE - REPLACE

4566910

1.9

ABS IMPULSERING (REAR) - REPLACE

4566920

0.8

0.8

119

4F - ANTI-LOCK BRAKE SYSTEM

4F - ANTI-LOCK BRAKE SYSTEM


462

120

ABS SYSTEM

KYRON

ACTYON

Right Front

4620100

0.5

0.5

REMARK

0.4

0.4

4620300

0.9

0.9

Right Rear

4620400

0.4

0.4

Left Rear

4620500

0.3

0.3

Both Rear

4620600

0.7

0.7

HYDRAULIC MODULATOR ASSEMBLY (ABS, ABD) - REPLACE

4620800

0.8

0.8

ECU (ABS) - REPLACE

4620900

0.9

0.9

ABS IMPULSERING - REPLACE


Right Front

4620910

1.0

1.0

Left Front

4620920

1.0

1.0

Both Front

4620930

1.9

1.9

Right Rear

4620940

1.5

1.5

Left Rear

4620950

1.5

1.5

Both Rear

4620960

2.8

2.8

SENSOR, ACCEL - REPLACE

4620970

0.8

0.8

ESP SENSOR CLUSTER - REPLACE

4620980

0.4

0.4

4D

4620200

4E

Left Front
Both Front

4B

SENSOR, WHEEL SPEED, FRONT AND/OR REAR - REPLACE

4F

Operation
Code

Operation Description

4G

NO.

4A

ANTI-LOCK BRAKE SYSTEM - 4F

121

4G - PARKING BRAKES

4G - PARKING BRAKE
478
KYRON

KYRON / ACTYON

122

PARKING BRAKE

PARKING BRAKE - ADJUST

4780100

0.3

0.3

GRIP, PARKING BRAKE HANDLE - REPLACE

4780200

0.4

0.4

CABLE, PARKING BRAKE - REPLACE


Front

4780500

0.6

0.6

Rear Both

4780600

0.7

0.7

SPRING, TENSION - REPLACE

4780700

0.4

0.4

BODY, PARKING BRAKE - REPLACE

4781600

0.6

PEDAL, PARKING BRAKE - REPLACE

4780810

0.5

DAMPER, PARKING BRAKE - REPLACE

4780830

0.4

CABLE, RELEASE - REPLACE

4780890

0.6

CONTROL UNIT, PARKING AID - REPLACE

4781000

0.7

0.6

10

SENSOR, PARKING BRAKE AID - REPLACE

4781010

1.0

1.0

11

SHOE ASSY, PARKING BRAKE - REPLACE


Rear Both

4781320

1.5

1.5

Right

4781300

0.9

0.9

Left

4781310

0.9

0.9

12

EQUALIZER, PARKING BRAKE - REPLACE

4781400

0.3

0.3

13

HANDLE, PARKING BRAKE - REPLACE

4781410

0.3

14

SWITCH, PARKING BRAKE - REPLACE

4782000

0.5

0.5

REMARK

4B

ACTYON

4D

KYRON

4E

Operation
Code

4F

Operation Description

4G

NO.

4A

PARKING BRAKES - 4G

123

MEMO
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