Description

Wire Color

Power Circuits

Description

Control Circuits (Continued)

101

RD

Sec Steering Relay to Breaker Panel

713

OR

Power Train Control (Shift Lever Position 3)

102

BU

Head Lamp / 24V Receptacle

714

YL

Power Train Control (Shift Lever Position 4)

103

YL

Stop Lamp / Dome Lamp / Air Horn

715

GN

105

BR

Key Switch / Service Tool / Product Link

716

BU

109

OR

Alternator Output / Main Relay Coil

720

PU

Power Train Control (Shift Lever Position 5)
Power Train Control
(Shift Lever Ground Verify)
Power Train Control
(Secondary/Park Brake Pressure Switch)
Power Train Control (Trans. Gear Switch 1)

112

PU

113

OR

119

PK

Main Power Relay Contact / Breaker Panel
Cat Mon Sys / Converter / AM FM Radio /
Engine Control / Dimmer Mod
Turn Signal / Wiper / High Beam

120

YL

Converter

721

BR

722

WH

Power Train Control (Trans. Gear Switch 2)

723

OR

Power Train Control (Trans. Gear Switch 3)

724

YL

Power Train Control (Trans. Gear Switch 4)

121

YL

Breaker to Backup Alarm Relay

725

GN

123

WH

Gauge Breaker to Retarder Lamp

727

GN

124

GN

A/C Breaker to Blower Switch

728

BU

Power Train Control (Trans. Gear Switch 5)
Power Train Control
(Trans. Gear Switch Ground Verify)
Secondary Steering
(Relay / Primary Relay / Switch)
Power Train Control (Sec. Steering Press)

122

BU

Air Dryer Breaker to Air Dryer

726

BU

126

PK

Power Train Control and Components

767

WH

Brake Control (Sensor Power)

129

BU

Cigar Lighter Breaker to Cigar Lighter

769

BU

Brake Control (LH Wheel Speed Sensor)

135

BU

AM FM Radio / 12V Receptacle

770

GN

Brake Control (RH Wheel Speed Sensor)

136

GN

Secondary Steering Relay and Switch

773

GY

Brake Control (TCS Proportional Solenoid)

137

OR

Secondary Steering Lamp Fuse

774

YL

Brake Control (TCS 4 Way Solenoid)

138

GN

Payload Operator Monitor (TPMS)

775

BR

140

BU

Prelubrication Relay / Auxiliary Circuit

799

WH

Brake Control (TCS 4 Way Solenoid)
Power from Payload Operator Display to
Payload Control and Components
Engine Control (Digital Sensor Power)

141

PK

Auxiliary Circuit

A700

OR

147

PU

Start Aid On Relay and Hold Relay

A701

GY

Engine Control (Injector #1)

150

RD

Engine Control Module

A702

PU

Engine Control (Injector #2)

173

YL

Turn Signal Flasher

A703

BR

Engine Control (Injector #3)

176

OR

Brake Control and Components

A704

GN

Engine Control (Injector #4)

185

YL

Power Window Switch

Engine Control (Injector #5)

A705

BU

Ground Circuits

A706

GY

Engine Control (Injector #6)

200

BK

Main Chassis

A707

PU

Engine Control (Injector #7)

201

BK

Cat Mon Sys Return

A708

BR

Engine Control (Injector #8)

202

BK

Power Train Control

A746

PK

Engine Control (Turbo Outlet -Boost- Press)

229

BK

Engine Control Module

A747

GY

Engine Control (Atmospheric Pressure)

231

BK

Transmission Gear Switch

A751

YL

Engine Control (After Cooler Temperature)

250

BK

Payload Monitor Download Port

E707

GN

Cat Mon Sys (Display Power)

251

BK

Payload Monitor System

E708

PK

270

BK

Cat Mon Sys Ident Code 0

E735

PU

Cat Mon Sys (Display Clock)
Cat Mon Sys
(Mode Select Switch to Monitor Control)
Power Train Control (Body Position)

271

BK

Cat Mon Sys Ident Code 1

E750

PU

272

BK

Cat Mon Sys Ident Code 2

E790

PK

Power Train Control (Solenoid Return)

273

BK

Cat Mon Sys Ident Code 3

E793

BU

Engine Control (ATA Data Link -)

290

BK

Cat Mon Sys Service Set

E794

YL

Engine Control (ATA Data Link +)

291

BK

Cat Mon Sys Service Clear

E795

YL

Engine Control (Crankcase Pressure)

A254

BK

Brake Control

E796

GN

Engine Control (Oil Pressure - Unfiltered)

Basic Machine Circuits

E799

BR

Engine Control (Solenoid Return)

CID
0096
0177
0248
0263
0271
0324
0601
0819
0821
0830

Event Codes
Engine Control
Event Code

Caterpillar Monitoring System (MID 030)
Component
Fuel Level Sensor
Transmission Oil Temperature Sensor
Data Link
Sensor Power Supply
Action Alarm
Action Lamp
Brake Air Pressure Sensor
Display Data Link
Display Power Supply
Brake Oil Temperature Sensor

Service Mode

Number

Operator Mode Sequence

0

Harness Code

1

Numeric Readout

2

Service

3

Digital Tattletale

4

Units

5

Permanent Load Count

6

Calibration (Transmission Control)

7

BU

Engine Control (Fan Clutch Solenoid)

306

GN

Starter Relay Coils (Upper and Lower)

F701

BR

Not Used

307

OR

Key Switch to Power Train Control

F702

GN

Engine Control (Throttle Position)

308

YL

Key Sw / Main Power Relay / Product Link

F703

GY

Engine Control (LH Turbo Exhaust Temp)

314

PU

Starter Relay to Starter (Lower)

F704

OR

Engine Control (RH Turbo Exhaust Temp)

317

YL

Start Aid On Relay To Start Aid Solenoid

F705

PK

Not Used

321

BR

Power Train Control to Backup Alarm Relay

F707

WH

Engine Control (Start Aid Hold Relay)

322

GY

Air Horn Switch to Air Horn Solenoid

F708

YL

Not Used

Service Meter

337

WH

Prelubrication (Relay to Primary Relay)

F709

BU

Engine Control (Prelubrication Relay)

Odometer

2

F710

BR

Engine Control (Start Aid On Relay )

Tachometer

3

F713

OR

Engine Control (LH Turbo Inlet Pressure)

Resettable Load Counter

4

Diagnostic Scrolling

5

WH

PK

Cat Mon Sys (Action Alarm)

F715

PU

PK

Cat Mon Sys (Action Lamp)

F716

WH

412

BU

Engine Control (Coolant Flow)

F717

YL

Engine Control (LH Turbo Inlet Pressure)
Engine Control
(Ground Level Shutdown - NO)
Engine Control
(Ground Level Shutdown - NC)
Engine Control (Throttle Backup Switch)

410

WH

411

417

GY

Cat Mon Sys (Not Used)

F718

BU

Engine Control (Noise Reduction Switch)

426

BR

Cat Mon Sys (Transmission Oil Filter)

F719

BR

Engine Control (Low Oil Level)

446

PU

Cat Mon Sys (Brake Oil Temperature)

F720

GN

Engine Control (Start Aid Switch)

447

PK

F721

GY

Engine Control (User Defined Shutdown)

454

GN

F722

OR

Engine Control (A/C - Jumpered)

462

YL

Cat Mon Sys (Fuel Level)
Retarder Brake Pressure Switch to
Retarder Lamp
Secondary Steering Lamp Fuse to Lamp

F723

PK

Engine Control (TDC Probe +)

472

OR

Cat Mon Sys (Brake Overstroke)

F724

PU

Engine Control (TDC Probe -)
Engine Control (Fuel Filter Differential Press)

481

GN

Cat Mon Sys (Torque Converter Temp)

F725

WH

C413

YL

Cat Mon Sys (Display Data)

F726

YL

Engine Control (Injector Common 1 & 3)

C414

BU

Cat Mon Sys (Display Load)

F727

BU

Engine Control (Injector Common 2 & 4)

H428

GY

Brake Control (LH Brake Retract Pressure)

F728

BR

Engine Control (Injector Common 5 & 7)

H429

BU

Brake Control (RH Brake Retract Pressure)

F729

GN

Engine Control (Injector Common 6 & 8)

H430

BU

Power Train Control (Body Up Position)

F732

PK

Engine Control (Fan Speed)

G704

YL

Power Train Control (Body Raise Solenoid)

500

BR

Wiper Delay Relay to Wiper Motor

G705

GN

Power Train Control (Body Lower Solenoid)

501

GN

Turn Signal... Switch to Wiper Motor (Low)

H710

PK

Power Train Control (Hoist Lever Position)

502

OR

Turn Signal... Switch to Wiper Motor (High)

J764

BR

Power Train Control (Switch/Sensor Return)

506

PU

Turn Signal... Switch to Washer Motor

J765

BU

Power Train Control (Switch/Sensor Return)

508

PU

AM FM Radio Speaker -Left

J766

PU

Brake Control (Switch/Sensor Return)

509

WH

AM FM Radio Speaker -Left (Common)

J767

GY

511

BR

AM FM Radio Speaker -Right

K748

OR

512

GN

AM FM Radio Speaker -Right (Common)

M728

WH

Brake Control (Switch/Sensor Return)
Power Train Control
(Secondary Steering Relay)
Power Train Control (Exhaust Diverter Sw)

513

OR

A/C Compressor to Refrigerant Press Sw

818

BR

Payload Control (Serial Data - Transmit)

515

GY

Blower Switch to Blower Resistor (High)

819

GY

Payload Control (Serial Data - Receive)

516

GN

Blower Switch to Blower Resistor (Medium)

820

BU

Payload Control (Transmit Key)

517

BU

Blower Switch to Blower Resistor (Low)

858

GY

Payload Control (Right Front Sensor)

518

OR

Blower Switch to Blower Resistor

859

YL

Payload Control (Left Front Sensor)

520

WH

Blower Switch to A/C On Switch

860

PK

Payload Control (Right Rear Sensor)

521

YL

A/C On Switch to Refrigerant Press Sw

861

PU

Payload Control (Left Rear Sensor)

522

WH

A/C Compressor to Thermostat Switch

863

BU

Payload Control (Transmit LCD Out)

Accessory Circuits

537

GN

Flasher to Turn Signal... Sw and Hazard Sw

864

BR

Payload Control (Clock LCD Out)

575

YL

Wiper Delay Relay to Turn Signal... Switch

865

GY

Payload Control (Latch LCD Out)

590

GY

Turn Signal... Switch to Wiper Delay Module

866

PK

Payload Control (Test/Set)

591

WH

Wiper Delay Module to Wiper Delay Relay

867

PU

A500

GN

Power Window Switch to LH Window Motor

891

BU

A513

PK

Converter Memory Output to AM FM Radio

892

BR

Payload Control (Mode)
Power Train Control to Payload Control
(Neutral Signal)
Cat Data Link -

A589

OR

Power Window Switch to LH Window Motor

893

GN

Cat Data Link +

922

BR

Power Train Control (Solenoid Return)

602

WH

Door Switch to Dome Lamp

958

YL

Stop Lamp Switches to Stop Lamp Relay

604

OR

987

WH

Exhaust Diverter Sw to Exhaust Diverter Sol

Lighting Circuits

636

GN

661

GN

Stop Lamp Relay to Stop Lamps
Turn Signal... Switch / Hazard Switch /
Front and Rear Turn Lamps / Indicator (LH)
Turn Signal... Switch / Hazard Switch /
Front and Rear Turn Lamps / Indicator (RH)
Head Lamp Switch to Head Lamp Relay
High Beam Relay /
High Beam Head Lamp (LH/RH) / Indicator
Backup Lamp Relay and Lamps (LH/RH) /
Backup Alarm / Indicator
Head Lamp Switch to Dimmer Module /
Panel Lamps / Tail Lamps / Park Lamps
Head Lamp Relay / Turn Signal... Switch /
Head Lamps (LH/RH)
Payload Control
(Red Payload Lamps LH/RH)
Payload Control
(Green Payload Lamps LH/RH)
Tachometer Lamp -Cat Mon Sys

662

YL

Speedometer Lamp -Cat Mon Sys

663

GY

A608

GY

605

YL

606

GY

610
611
612

OR
PU
GY

614

PU

619

GN

635

BU

993

BR

Engine Control (Analog Sensor Return)

994

GY

Engine Control (Oil Pressure - Filtered)

995

BU

996
997

OR
BR

Engine Control (Digital Sensor Return)

999

WH

Engine Control (Speed/Timing)

BU

F975

CID No.
0084
0091
0168
0190
0248
0269
0296
0590
0627
0689
0690
0700
0701
0702
0704
0710
0711
0712
0713
0714
0715
0719
0966
0967
1225
1226
1231
1326

Cat Mon Sys (Sensor Supply)

K927

BU

Brake Control (Solenoid Return)

K952

BR

Brake Control (Solenoid Return)

Gauge Lamps -Cat Mon Sys

K984

GY

Start Aid Hold Relay to Start Aid Resistor

Light SW to High Beam Relay

K985

BR

Brake Control (Auto Retard On Switch)

K986

PK

700

PK

Brake Control (TCS Test Switch)

K988

WH

703

BU

Power Train Control (Upshift Solenoid)

K989

BU

704

GY

Power Train Control (Downshift Solenoid)

K991

OR

705

PK

Power Train Control (Lockup Solenoid)

K992

PU

Brake Control (Auto Retard Off Switch)
Brake Control
(Auto Retarder Air Control Solenoid)
Brake Control
(Auto Retarder Air Supply Solenoid)
Brake Control
(Auto Retarder Pressure Switch)
Not Used

706

BR

PK

Not Used

PU

L911

YL

Not Used

709

OR

L912

WH

Power Train Control (Engine Speed)

710

GN

L913

OR

Power Train Control (Engine Speed)

711

BR

Power Train Control (Service Brake Switch)
Power Train Control to Payload Control
(Body Raise)
Transmission Speed Sensor Supply
Power Train Control and Payload Control
(Transmission Speed)
Power Train Control (Shift Lever Position 1)

L910

707

L918

GN

712

WH

Power Train Control (Shift Lever Position 2)

M901

YL

Control Circuits

CID No.
0001
0002
0003
0004
0005
0006
0007
0008
0091
0100
0101
0110
0168
0190
0248
0253
0254
0261
0262
0263
0267
0268
0273
0274
0275
0276
0291
0296
0338
0526
0542
0544
0545
0546
0562
0569
0827
0828
0829

Not Used

OR

ADEM II Engine Control (MID 036)
Component
Cylinder 1 Injector Solenoid
Cylinder 2 Injector Solenoid
Cylinder 3 Injector Solenoid
Cylinder 4 Injector Solenoid
Cylinder 5 Injector Solenoid
Cylinder 6 Injector Solenoid
Cylinder 7 Injector Solenoid
Cylinder 8 Injector Solenoid
Throttle Sensor Output
Filtered Oil Pressure
Crankcase Pressure Signal
Coolant Temperature
Battery Voltage
Engine RPM Signal
CAT Data Link
Personality Module
ECM
Timing Calibration
Analog Sensor Supply
Digital Sensor Supply
Shutdown Inputs
System Parameters
Turbocharger Outlet Pressure
Atmospheric Pressure
Right Turbocharger Inlet Pressure
Left Turbocharger Inlet Pressure
Engine Cooling Fan Solenoid
Communicate w/Trans
Prelube Pump Relay
Wastegate Solenoid
Unfiltered Oil Pressure Signal
Engine Fan Speed Sensor Signal
Start Aid Relay
Start Aid Hold Relay
Caterpillar Monitoring System Communications
Oil Renewal Solenoid
Left Exhaust Temp Signal
Right Exhaust Temp Signal
Rear Aftercooler Coolant Temperature Signal

Caterpillar Monitoring System

SENR6717

Troubleshooting 3500B Engines for
Caterpillar Built Machines

SENR1128

Integrated Brake Control

SENR1503

Payload Monitoring System

SENR4733

Power Train Electronic Control System

RENR2668

Starting Motor: 50MT Series

E073

Oil Filter Differential Pressure High.

E074

Oil Filter Differential Pressure Very High.

E092

Boost Pressure Above Normal.

E093

Boost Pressure Below Normal.

E095

Fuel Filter Restriction Warning.

E098

Engine Prelube Override.

E100

Low Engine Oil Pressure Warning.

E101

High Crankcase Pressure Warning.

E190

Engine Overspeed Warning.

E265

User Defined Shutdown.

E272

Inlet Air Restriction Warning.

E279

High Aftercooler Temperature Warning.

Temperature
Symbol

Pressure
Symbol

Flow
Symbol

Level
Symbol

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

No circle indicates that the wire cannot be disconnected from the component.

Resistor, Sender and Solenoid Specifications

Failure Mode Identifiers (FMI)¹
Failure Description
Data valid but above normal operational range.
Data valid but below normal operational range.
Data erratic, intermittent, or incorrect.
Voltage above normal or shorted high.
Voltage below normal or shorted low.
Current below normal or open circuit.
Current above normal or grounded circuit.
Mechanical system not responding properly.
Abnormal frequency, pulse width, or period.
Abnormal update.
Abnormal rate of change.
Failure mode not identifiable.
Bad device or component.
Out of calibration.
Parameter failures.
Parameter failures.
Parameter not available.
Module not responding.
Sensor supply fault.
Condition not met.
Parameter failures.

Part No.

Component Description

3T-0062

Solenoid:

9G-9988

Solenoid:

Four Way

24.9 ± 0.4

101-3430

Solenoid:

Exhaust Diverter

31.1 ± 2.4

112-5874

Solenoid:

124-3497

Solenoid:

124-6704

Resistor:

Body Lower
Body Raise
Fan Clutch
Down Shift
Start Aid

125-9740

Resistor:

Blower Motor

139-8667

Sender:

144-6292

Solenoid:

185-0008

Solenoid:

Lockup
Up Shift
Air Horn

189-8667

Solenoid:

Brake Oil Diverter

Solenoid:

777D Off-Highway Truck
and 776D Tractor
Electrical System
AGC1302-UP
AFS82-UP

Resistance (Ohms)¹

ARC Control
ARC Supply
Proportional

3E-8691

31.0 ± 3.0
16

This indicates that the component has a wire connected to it that is connected to ground.

6.5 ± 0.4
2.8 ± 0.3

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

20 ± 0.2 (50W)
A-C 2.0 ± 0.1 (50W)
B-C 1.0 ± 0.05 (50W)
C-D 0.36 ± 0.02 (25W)
Empty - 95.0 ± 3.0
Full - 1.75 ± 1.75

Fuel Level

32.6 ± 1.6
74.0 ± 2.0
31.0 ± 3.0

¹ At room temperature unless otherwise noted.

Component Location

Machine
Location

CONN 1

F-16

B 59

CONN 2

B-15

43

D 87

CONN 3

B-15

43

C-9

9

CONN 4

C-15

43

C-5

H 132

CONN 5

C-15

1

Sensor - Atmospheric Pressure

C-3

H 146

CONN 6

G-14

B 124

Sensor - Body Up

C-15

11

CONN 7

G-14

B 60

Sensor - Boost Pressure

C-3

H 147

CONN 8

A-13

11

C

Sensor - Brake Air Pressure

I-14

B 52

CONN 9

B-13

112

H-11

C

Sensor - Brake Oil Temp

C-9

12

CONN 10

B-13

11

Breaker - Caterpillar Monitoring System

H-10

C

Sensor - Brake Retract Pressure (LH)

B-14

32

CONN 11

I-13

D 89

Breaker - Cigar Lighter

H-10

C

Sensor - Brake Retract Pressure (RH)

B-14

32

CONN 12

I-13

D 89

Breaker - Dome lamp

H-9

C

Sensor - Crankcase Pressure

C-4

H 140

CONN 13

A-12

45

I-9

C

Sensor - Engine Coolant Temp

C-3

H 133

CONN 14

C-12

18

H-10

C

Sensor - Engine Speed

C-7

31

CONN 15

D-12

B 67

D 91

F-5

F 73

Resistor - Start Aid

I-15

3

Sender - Fuel Level

C

Sensor - Aftercooler Temp

E-7

A

Relay - Wiper Delay

Alarm - Backup

C-16

1

Resistor - Blower Motor

Alternator

C-8

H 148

Batteries

A-6, A-7

Breaker - Electric Window

H-9

Breaker - 24V to 12V Converter

H-10

C

Breaker - A/C

H-10

C

Breaker - Air Dryer

H-10

C

Breaker - Alternator

H-10

Breaker - Backup Alarm

Breaker - Gauge Lamp

H-9

C

Sensor - Fan Speed

C-3

31

CONN 16

D-12

G 109

C

Sensor - Hoist Lever Position

H-8

114

CONN 17

E-12

B 122

Breaker - Key Switch

H-9

C

Sensor - Oil Pressure (Filtered)

C-4

H 137

CONN 18

H-12

B 61

Breaker - Payload Control (TPMS)

H-11

C

Sensor - Oil Pressure (Unfiltered)

C-3

H 136

CONN 19

I-12

B 60

Breaker - Prelube

H-11

C

Sensor - Shift Lever Position

G-8

A

CONN 20

D-11

G 106

Breaker - Secondary Steering

H-9

C

Sensor - Speed / Timing (Engine)

C-4

H 139

CONN 21

D-10

G 107

Breaker - Spare

H-9

C

Sensor - Strut Pressure Front (LH)

E-1

17

CONN 22

I-10

B 66

H-11

C

Sensor - Strut Pressure Front (RH)

E-1

20

CONN 23

D-9

G 108

Breaker - Start Aid

H-10

C

Sensor - Strut Pressure Rear (LH)

C-16

19

CONN 24

B-8

28

Breaker - Power Train/Chassis Control

H-10

C

Sensor - Strut Pressure Rear (RH)

B-16

22

CONN 25

D-8

G 104

C

Sensor - Throttle Position

D-5

A

CONN 26

C-7

51

H-10

C

Sensor - Torque Converter Temp

C-7

24

CONN 27

D-7

51

A-8

47

Sensor - Transmission Speed

B-11

10

CONN 28

G-7

B 68

A-7

3

Sensor - Turbo Exhaust Temperature (LH)

C-4

H 135

CONN 29

C-6

H 130

Cigar Lighter

G-2

E

Sensor - Turbo Exhaust Temperature (RH)

C-4

H 141

CONN 30

D-6

G 105

Control - Caterpillar Monitoring System

H-2

E

Sensor - Turbo Inlet Pressure (LH)

C-5

16

CONN 31

C-5

H 131

Control - Engine

A-4

H 145

Sensor - Turbo Inlet Pressure (RH)

C-5

23

CONN 32

F-5

F 73
B 127

Control - Integrated Braking

F-14

B 70

Sensor - Wheel Speed (LH)

A-14

26

CONN 33 Product Link

E-4

Control - Power Train / Chassis

D-14

B 65

Sensor - Wheel Speed (RH)

A-14

27

CONN 34

F-4

F 76

Control - Truck Payload Monitoring System

D-16

B 122

Solenoid - A/C Clutch

C-7

28

CONN 35

G-4

F 76

Converter - 24V to 12V

J-13

B 62

Solenoid - Air Horn

H-13

B 53

CONN 36

G-4

F 76

Display - TPMS Operator Monitor

G-6

111

Solenoid - Automatic Retarder Control

J-2

F 80

CONN 37

H-3

F 77

Flasher

I-15

D 86

Solenoid - Automatic Retarder Supply

J-2

F 80

CONN 38

F-2

F 74

Fuse - Secondary Steering

B-9

3

Solenoid - Body Lower

B-12

12

CONN 39 Payload Download

I-8

B 123

Ground - Engine Block

A-5

H 138

Solenoid - Body Raise

B-12

12

CONN 40 Service Tool

I-8

B 125

Ground - Cab

D-12

G 103

Solenoid - Brake Oil Diverter

A-10

24

CONN 41

C-2

15

Ground - Cab (Rear Compartment)

F-11

B 65

Solenoid - Cylinder Injectors 1,3,5,and 7

A-2

35

CONN 42

A-9

47

Ground - Disconnect Switch

A-5

113

Solenoid - Cylinder Injectors 2,4,6,and 8

C-2

35

CONN 43 Timing Calibration

B-6

H 144

Ground - Engine (lower starter)

A-9

5

Solenoid - Down Shift

B-12

30

Ground - Engine Block (alternator)

C-8

H 148

Solenoid - Exhaust Diverter

C-12

A

Ground - Engine Control Ground Strap

B-3

H 145

Solenoid - Fan Clutch

C-2

15

Ground - Frame

B-10

18

Solenoid - Lockup

B-12

8

Ground - Frame

G 103

Solenoid - Start Aid

B-6

34

A-7

5

Solenoid - TCS 4 Way

A-13

11

Ground - Prelubrication Motor

A-5

48

Solenoid - TCS Proportional

A-14

32

Ground - Secondary Steering Motor

A-6

3

Solenoid - Up Shift

B-12

30

Lamp - Action

F-2

E

Suppressor - Arc (A/C Clutch)

C-8

28

Lamp - Body Up Indicator

G-2

E

Suppressor - Arc (Air Horn Sol)

G-14

B 121

Lamp - High Beam Indicator

F-2

E

Suppressor - Arc (Key Switch)

E-5

D 58

Lamp - Panel Light (LH)

E-2

E

Suppressor - Stop Lamp Relay

F-10

D 97

Lamp - Panel Light (RH)

E-2

E

Switch - A/C High/Low Pressure

B-8

28

Lamp - Payload Green (LH)

I-12

6

Switch - A/C On/Off

D-4

E

Lamp - Payload Green (RH)

D-1

94

Switch - A/C Thermostat

F-6

F 73

Lamp - Payload Red (LH)

I-12

6

Switch - Air Dryer

A-10

47

Lamp - Payload Red (RH)

D-1

94

Switch - Automatic Retarder On/Off

E-4

E

Lamp - Retarder On Indicator

F-2

E

Switch - Automatic Retarder Pressure

I-1

F 80

F-2

E

Switch - Blower

G-3

A

Lamp - TCS Activated Indicator

F-2

E

Switch - Brake Oil Diverter Temp

B-10

24

Brake Oil Diverter (Temp Sw to Solenoid)

Lamp - Transmission Reverse Indicator

F-2

E

Switch - Brake Overstroke

C-9

42

Brake Control ("TCS Activated" Lamp)

Lamp - Turn Indicator (LH)

G-2

E

Switch - Coolant Flow

B-8

H 143

Lamp - Turn Indicator (RH)

F-2

E

Switch - Disconnect

A-6

113

Module - Dimmer

I-16

D 85

Switch - Door

E-7

A

Module - Quad Gauge

I-3

E

Switch - Engine Oil Level (Low)

B-7

H 142

Module - Speedometer / Tachometer

I-3

E

Switch - Exhaust Diverter

F-7

111

Module - Wiper Delay

J-16

D 88

Switch - Fuel Filter Pressure (Diff)

B-8

H 134

Motor - A/C Blower

F-6

F 71

Switch - Ground Level Shutdown

D-2

39

Motor - Secondary Steering

A-6

3

Switch - Hazard Lamps

G-7

111

Motor - Starter (lower)

A-9

5

Switch - Headlamp

E-5

A

Motor - Starter (upper)

A-8

5

Switch - Horn

H-5

A

Motor - Window (LH)

J-11

114

Switch - Key Start

G-2

E

Motor - Windshield Washer

B-10

17

Switch - Mode (Cat Mon Sys)

E-2

E

Motor - Wiper

I-5

F 78

Motor- Prelubrication

A-6

48

106

SENR3860

109

107

104

E
114

I-9

B 126

Switch - Retarder Brake Pressure

I-1

F 80

Receptacle - 24V PWR

D-10

G 110

Switch - Secondary / Park Brake Pressure

I-14

B 54

B-8

7

Switch - Secondary Steering

D-2

E

Relay - Backup

G-16

D 83

Switch - Service Brake Pressure

I-14

B 56

Relay - Headlamp

F-10

D 98

Switch - Service Clear (Cat Mon Sys)

H-11

C

Relay - High Beam

H-16

D 90

Switch - Service Set (Cat Mon Sys)

H-11

C

Relay - Main Power

G-9

D 101

Switch - Start Aid

D-5

E

Relay - Prelubrication (Primary)

A-9

48

Switch - Steering Pressure

A-11

40

G-15

D 84

Switch - Stop Lamp (Pressure)

I-14

B 56

Relay - Prelubrication

105

D-3
I-11

Receptacle - 12V PWR
Receptacle - Auxiliary Start

108

Switch - Noise Reduction
Switch - Power Window

Relay - Secondary Steering

B-9

3

Relay - Secondary Steering

F-10

D 96

Switch - TCS Test

E-3

E

Switch - Throttle Backup

D-5

E
B 55

Relay - Start

A-8

5

Switch - Trailer Stop Lamp (Pressure)

J-15

Relay - Start (lower)

A-9

5

Switch - Transmission Filter

C-9

42

Relay - Start Aid Hold

H-15

D 93

Switch - Transmission Gear

A-12

41

Relay - Start Aid On

H-16

D 92

Switch - Turn Signal/Wiper/Washer/Hi Beam

I-4

A

Relay - Stop Lamp

F-10

D 97

Part Number for
Connector Plug

Pin

88
87

Single Wire
Connector

101
91

92

Socket

Wire Color

Circuit
Identification
Number

Part Number For
Connector Receptacle

L-C12
3E-5179

AG-C4
111-7898
1

Pin or Socket
Number

Wire Gauge

Ground
Connection

9X-1123

Component
Part Number

Plug

200-L32 BK-14

2

93

86

Buss Bar (RH)

D-12

98

C-C4
AG-C3
130-6795 130-6795

90

H-9

Breaker - Wiper

97

Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code:
The "C" stands for "Connector" and the number
indicates which connector in the harness. (C1, C2, C3, .....)

325-AG135 PK-14

Breaker - Spare 2

Ground - Frame (upper starter)

96

89

Harness identification code
This example indicates
wire 135 in harness "AG".

Sure-Seal connector:
The plug and receptacle contain
both pins and sockets.

1
2

Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes

H-10

Breaker - Turn Signal

Deutsch connector:
The plug contains all sockets
and the receptacle contains all pins.

1
2

Breaker - Integrated Brake Control

Lamp - Secondary Steering On Ind

² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Connector Number

Breaker - Headlamp

Buss Bar (LH)

¹ The CID is a diagnostic code that indicates which circuit is faulty.

H-16

Alarm - Action

Component

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

Schematic
Location

Machine
Location

Machine
Location

Breaker - Engine Control

Integrated Brake Control (MID 116)
Component
Ground Speed Sensor
Throttle Position Sensor
System Voltage
Engine Output Speed(EOS) Signal
CAT Data Link
Sensor Supply Voltage
Transmission Control
Engine Control Module
Parking Brake Switch
TCS Left Brake Solenoid
TCS Right Brake Solenoid
Transmission Gear Position Sensor
Transmission Output Speed Sensor
Transmission Shift Lever Position Sensor
Brake System Pressure Switch
ARC Supply Solenoid
ARC Control Solenoid
ARC Lamp
Operator ARC On/Off Switch
ARC Pressure Switch
Retarder Pressure Switch
TCS Proportional Solenoid
TCS Lamp
Machine Application
Left Rear Park Brake Pressure Sensor
Right Rear Park Brake Pressure Sensor
Brake Oil Diverter Solenoid
Location Code Incorrect

Connector Location
Schematic
Location

Schematic
Location

Component

Form Number
SENR7508

Oil Level Low Mark.

1

Related Electrical Service Manuals
Title

E072

T

Number

110

Alternator: 30-SI Series

Low Engine Coolant Temperature Warning.

© 2004 Caterpillar, All Rights Reserved

Engine Control (Analog Sensor Power)

998

C985

Operator Mode

Engine Control (Coolant Temperature)
Engine Control
(Engine Speed/Timing Sensor Power)

GN

E038

RENR8392
October 2004

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Monitoring System Operator Modes

F714

Loss of Coolant Flow Warning.

FMI No.
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Monitoring System Service Modes

F700

408

High Exhaust Temperature Derate.

E035

Electrical Schematic Symbols And Definitions

Contact Position²

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

Starter Relay to Starter (Upper)

GN

E021

Deactuate

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

WH

403

High Engine Coolant Temperature Warning.

Actuate

80.0 kPa MAX
55 ± 20 kPa
3E-2034
Service Brake Pressure
Normally Closed
(11.6 psi MAX)
(8.0 ± 2.9 psi)
-1.1 ± 0.8°C
2.2 ± 0.8°C
3E-5464
Air Conditioner Refrigerant Thermostat
Normally Closed
(30 ±1 .4°F)
(36 ± 1.4°F)
38.0 ± 3.0°C
27°C MIN
3E-6449
Brake Oil Diverter Temperature
Normally Closed
(100 ± 5.4°F)
(81°F MIN)
1200 kPa MAX
700 ± 100 kPa
A-C Normally Closed
3E-6450
Steering Pressure
A-B Normally Open
(174.0 psi MAX)
(102 ± 14.5 psi)
Stop Lamp Pressure
45 kPa MAX
5 kPa MIN
166-7781
Normally Open
Trailer Stop Lamp Pressure
(6.5 psi MAX)
(0.7 psi MIN)
28 ± 15 kPa
60 kPa MAX
Normally Open
103-4977
Retarder Brake Pressure
(8.7 psi MAX)
(4.1 ± 2.2 psi)
275 to 1750 kPa¹
114-5333
A/C High / Low Pressure
Normally Open
(40 to 254 psi)
55 ± 20 kPa
80.0 kPa MAX
111-9563
ARC Pressure
Normally Closed
(11.6 psi MAX)
(8.0 ± 2.9 psi)
82.7 kPa MIN
137.9 ± 13.8 kPa
144-5661
Fuel Filter Pressure
Normally Closed
(20.00 ± 2.00 psi)
(12.0 kPa MIN)
517 ± 35 kPa
448 ± 35 kPa
Normally Open
160-2445
Secondary Brake Pressure
(75.0 ± 5.1 psi)
(65.0 ± 5.1 psi)
362 ± 29 mN
303 mN MIN
171-8709
Coolant Flow
Normally Open
( 1.30 ± 0.1 oz)
(1.09 oz MIN)
At Point X
At Point X
¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kpa (25psi).

Condition

E017

Function

² Contact position at the contacts of the harness connector.

304

Monitoring Circuits
Alternator (R term) / Product Link /
Cat Mon Sys
Cat Mon Sys (Brake Air Pressure)

Off Machine Switch Specification
Part No.

Electrical Schematic Symbols And Definitions

85
84
58

83

FUSE - A component in an electrical circuit that will open the circuit if too much
current flows through it.

behind
wall

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet
closes the contacts of a normally open reed switch; it opens the contacts of a
normally closed reed switch.

Area D: Inside left wall
of compartment behind cab

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

T

SENDER - A component that is used with a temperature or pressure gauge. The
sender measures the temperature or pressure. Its resistance changes to give an
indication to the gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by
electricity. It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the
circuit if too much current flows through it. This does not destroy the circuit breaker
and it can be reset to become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close a valve or move a piece of metal that can do work.

94
9
46

50
3

113
34

20

38

37

40

29

4

27

21

23

22

44
42

13

41

135

30

10

43
133

14

35

25 48

31
7

32

24

5

28 16 51

18
17

15

49

33

45

12

8

1

11

19

112

47

39

26

36

G

146

134

111
B
F

A

E

145

C

130
148

D

114

139

6
138
136
137

Machine locations are repeated for components located close together.
A = Located inside of cab.

103

B = Located in rear compartment.

Area G: Outside right wall of
compartment behind cab

C = Located behind operator's seat.

Area H: Engine (Front View)

D = Located on left side wall of rear compartment.

Area H: Engine (Left Side View)

E = Located on dash panel.
F = Located in front compartment.
G =Located on right wall of rear compartment.

141

H = Located on engine.

111

A
E

G

B
114

F

C

25
23 16

14
34

46

28 51 35

7
62

15
125

Access to connector
faces is behind the seat.

31 37

78

39

123

67
60

59

56

F

76

73

18 21

20 50 13

4

132

8

140

24

49
36 112

40
47

9

44 11
45

12

1

32

22

41

42

43
130

131

30
10

26

27

19

143
144

113

80

53

70

D

G

124

65

71

B

122

33

5

38
48

66

61

17

29

126
77

94
3

6

68

52
55
127

54

121

Area B: Compartment behind cab

Right Side View of Cab

142

74

Area F: Compartment in front of cab

Machine Harness Connector And Component Locations

Area H: Engine (Rear View)

Area H: Engine (Right Side View)

(Dimensions: 48 inches x 35 inches)

Wire Color

Wire
Number

RENR8392

Wire
Number

36 Page,

Component identifiers (CID¹) and Module Identifier (MID²)
Transmission / Chassis (Power Train) Control (MID 027)
CID No.
Component
0168
System Voltage
0190
Engine Output Speed(EOS) Signal
0248
CAT Data Link
0269
Sensor Supply Voltage
Secondary Steering Relay
0420
0444
Start Relay
0562
Caterpillar Monitoring System
0590
Engine Control
0627
Parking Brake Switch
0700
Transmission Gear Sensor
0701
Transmission Output Speed Sensor
0702
Gear Selector Lever
0704
Service Brake Pressure Switch
0706
Body Up Switch
0707
Upshift Solenoid Valve
0708
Downshift Solenoid Valve
0709
Lockup Solenoid
0718
Transmission System
0724
Body Raise Solenoid Valve
0725
Body Lower Solenoid Valve
0773
Hoist Lever Rotary Position Switch
0967
Machine Application
1236
Body Up Lamp
1326
Location Code Incorrect
1394
Exhaust Diverter Solenoid
Machine Lockout Lamp
1427

Wire Description

STARTING CIRCUIT. SPEEDO/TACH MODULE 6V6457 E707-P38 GN-18 201-P14 BK-18 E708-P42 PK-18 C413-P21 YL-18 C414-P26 BU-18 201-M19 BK-16 410-M20 WH-16 636-CH12 GN-16 2 P-C4 3E3379 200-A63 BK-16 500-A110 BR-16 119-A21 PK-16 619-A152 GN-14 A608-A156 GY-16 575-A123 YL-16 506-A113 PU-16 119-A22 PK-16 605-A129 YL-16 537-A121 GN-16 606-A134 GY-16 590-A124 GY-16 537-A121 GN-16 619-A152 GN-14 606-A134 GY-16 PAYLOAD DOWNLOAD PORT SPARE BKR 6T3643 101-W3 RD-14 112-JJ10 PU-16 15A 112-JJ9 PU-16 105A 124-JJ31 GN-14 126-JJ32 PK-16 101-W4 RD-08 10A B 15A 15A HDLAMP BKR 3T2662 CONN 39 A CH-C2 102-JJ1 BU-14 102-JJ2 BU-14 112-JJ19 PU-16 120-JJ45 YL-16 XMSN CONT BKR 6T3642 GAGE LAMP BKR 6T3642 ALT BKR 3E7294 185-JJ43 YL-14 102-JJ1 BU-14 150-JJ39 RD-14 126-JJ32 PK-16 150-JJ40 RD-14 103-JJ3 YL-14 105-JJ7 BR-16 173-JJ41 YL-14 140-JJ36 BU-14 958-JJ56 YL-16 619-JJ60 GN-14 610-JJ59 OR-14 604-JJ58 OR-14 K748-JJ20 OR-16 727-JJ55 GN-14 E790-JJ57 PK-16 136-JJ61 GN-16 200-JJ44 BK-16 10A BK CONT BKR 6T3642 112-JJ18 PU-16 WIPER BKR 6T3642 820-CH24 BU-16 250-CH2 BK-16 819-CH23 GY-16 818-CH22 BR-16 799-CH20 WH-16 101-W12 RD-14 101-W7 RD-14 10A 119-A21 PK-16 119-A22 PK-16 322-A95 GY-16 575-A123 YL-16 506-A113 PU-16 500-A110 BR-16 590-A124 GY-16 A608-A156 GY-16 J765-A176 BU-16 605-A131 YL-16 606-A136 GY-16 611-A138 PU-16 611-A138 PU-16 15A PWR CONV BKR 6T3642 101-W16 RD-08 129-JJ33 BU-16 122-JJ29 BU-16 10A 200-A67 BK-16 454-A105 GN-16 135-A39 BU-16 ENG CONT BKR 6T3643 101-W8 RD-14 112-JJ16 PU-16 126-JJ32 PK-16 113-A18 OR-16 112-JJ24 PU-14 AIR DRYER BKR 6T3642 A-C14 102-A5 BU-14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 EMSII BKR 6T3642 10A 102-A5 BU-14 109-CG1 OR-6 150-JJ40 RD-14 K748-JJ20 OR-16 173-JJ41 YL-14 185-JJ43 YL-14 E790-JJ57 PK-16 176-JJ42 OR-16 200-JJ44 BK-16 201-JJ49 BK-16 290-JJ52 BK-16 291-JJ53 BK-16 308-JJ54 YL-16 604-JJ58 OR-14 136-JJ61 GN-16 727-JJ55 GN-14 610-JJ59 OR-14 958-JJ56 YL-16 619-JJ60 GN-14 10A 1 5 2 4 3 769-R26 BU-16 770-R23 GN-16 L912-R25 WH-16 767-R24 WH-16 C985-R36 BU-16 290-JJ52 BK-16 291-JJ53 BK-16 201-JJ49 BK-16 138-JJ35 GN-16 141-JJ37 PK-14 147-JJ38 PU-16 113-JJ26 OR-16 119-JJ27 PK-16 129-JJ33 BU-16 122-JJ29 BU-16 123-JJ30 WH-16 120-JJ45 YL-16 176-JJ42 OR-16 124-JJ31 GN-14 121-JJ28 YL-14 +12V PWR 1172311 408-FF10 WH-16 10A CIGAR LTR BKR 6T3642 G E735-FF22 PU-16 101-W6 RD-14 10A CONN 40 ANTENNA-V1 COAX 202-L10 BK-16 3 H 308-A88 YL-16 CONN 1 UNUSED UNUSED SOLENOID RETURN LH PARKBK SNSR RH PARKBK SNSR UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED +8V POWER UNUSED UNUSED +10V POWER UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED RR WHEEL SPD SEN UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED ENGINE SPEED SEN UNUSED UNUSED LR WHEEL SPD SEN UNUSED UNUSED A-C37 3E5176 408-A98 WH-16 308-JJ54 YL-16 200-JJ47 BK-16 150-A50 RD-14 K748-A203 OR-16 173-A51 YL-16 185-A53 YL-16 E790-A181 PK-16 176-A52 OR-16 200-A72 BK-16 201-A80 BK-16 290-A84 BK-16 291-A85 BK-16 308-A89 YL-16 604-A126 OR-16 136-A30 GN-16 727-A164 GN-16 610-A137 OR-16 958-A218 YL-16 619-A250 GN-14 290-JJ52 BK-16 OR-16 PK-16 YL-14 BU-16 WH-16 GN-14 PK-16 BU-16 GN-16 BU-14 PU-16 120-JJ45 YL-16 141-JJ37 PK-14 150-JJ39 RD-14 200-A57 BK-16 200-A71 BK-16 201-A80 BK-16 J2 +BATTERY -BATTERY CAT DATA LINK RETARDER ACTIVE -BATTERY +BATTERY SOLENOID RETURN TCS ACTIVE LAMP CAT DATA LINK + TCS RIGHT SOL TCS LEFT SOL ARC AIR CONTROL ARC ON/OFF SW ARC ON/OFF SW SENSOR GROUND SENSOR GROUND TCS SERVO SOL ARC AIR SUPPLY TCS SYSTEM TEST ARC PRESS SW LOCATION CODE 1 LOCATION CODE 0 MANUAL RET SW UNUSED UNUSED UNUSED UNUSED LOC ENABLE (+BAT) UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED LOCATION CODE 2 UNUSED +BATTERY A-C36 3E5179 4 SERV TOOL CONNECTOR D E F H E793-A183 BU-16 J E794-A184 YL-16 9W1951 820-CH24 BU-16 250-CH2 BK-16 818-CH22 BR-16 819-CH23 GY-16 799-CH20 WH-16 112-JJ12 PU-08 120-A28 YL-16 141-A44 PK-14 150-A49 RD-14 113-JJ26 119-JJ27 121-JJ28 122-JJ29 123-JJ30 124-JJ31 126-JJ32 129-JJ33 138-JJ35 140-JJ36 147-JJ38 147-JJ38 PU-16 113-JJ26 OR-16 119-JJ27 PK-16 OR-16 PK-16 YL-16 BU-16 WH-16 GN-14 PK-16 BU-16 GN-16 BU-14 PU-16 PAYLOAD BKR 6T3642 10A PRELUBR BKR 6T3642 112-JJ25 PU-14 113-A15 119-A25 121-A27 122-A14 123-A32 124-A33 126-A34 129-A38 138-A40 140-A41 147-A45 103-JJ3 YL-14 105-JJ7 BR-16 10A 15A BKUP ALM BKR 6T3643 201-JJ51 BK-16 SERV SET SW (EMSII) 6T6066 102-JJ1 BU-14 15A SPARE BKR 2 6T3643 112-JJ46 PU-16 103-A6 YL-14 105-A11 BR-16 2 1 JJ-C8 3E-6286 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 102-A2 BU-14 200-A66 BK-16 200-A72 BK-16 201-A77 BK-16 201-A78 BK-16 E735-A174 PU-16 START AID BKR 6T3642 141-JJ37 PK-14 121-JJ28 YL-14 140-JJ36 BU-14 291-JJ53 BK-16 A-C1 1130580 200-A66 BK-16 200-A55 BK-14 200-A68 BK-16 OR-16 GN-16 YL-16 GY-16 BR-16 GN-16 10A 30 K927-R22 BU-16 K988-R12 WH-16 K989-R18 BU-16 K991-R20 OR-16 K992-R21 PU-16 A254-R31 BK-16 A254-R33 BK-16 A254-R5 BK-16 A254-R2 BK-16 454-R4 GN-16 K986-R14 PK-16 J766-R15 PU-16 K985-R13 BR-16 K927-R22 BU-16 H428-R37 GY-16 H429-R38 BU-16 176-R28 OR-16 176-R35 OR-16 K992-R21 PU-16 A254-R31 BK-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 J1 2 SERV CLEAR SW (EMSII) 6T6066 A-C22 169-8668 201-A78 BK-16 105-A12 BR-16 200-A71 BK-16 BK-16 BK-16 BK-16 BK-16 BK-16 BK-16 F975-A228 661-A153 662-A154 663-A155 892-A209 893-A215 893-A213 GN-16 892-A207 BR-16 799-CH19 WH-16 799-CH17 WH-16 636-CH12 GN-16 635-CH9 BU-16 417-FF13 GY-16 F975-FF25 OR-16 661-FF19 GN-16 662-FF20 YL-16 663-FF21 GY-16 892-FF23 BR-16 893-FF24 GN-16 101-W11 RD-14 112-JJ11 PU-16 200-A54 BK-08 R-C2 3E6287 6 201-JJ50 BK-16 1 2 BK-16 BK-16 BK-16 BK-16 BK-16 E790-A181 PK-16 126-A34 PK-16 138-A40 GN-16 604-A126 OR-16 619-A250 GN-14 727-A164 GN-16 K748-A203 OR-16 201-A81 BK-16 201-A80 BK-16 201-A78 BK-16 200-A70 BK-16 200-A62 BK-16 200-A72 BK-16 200-A55 BK-14 614-A237 PU-16 126-A37 PK-16 1 2 K986-R14 PK-16 K985-R13 BR-16 BR-16 GN-16 BR-16 YL-16 892-R3 893-R9 K952-R7 M901-R8 892-R3 BR-16 893-R9 GN-16 K952-R7 BR-16 M901-R8 YL-16 J767-R16 GY-16 A-C27 3E3364 A-C24 169-8668 291-A85 BK-16 290-A84 BK-16 185-A53 YL-16 200-A72 BK-16 201-A80 BK-16 201-A78 BK-16 126-A34 PK-16 138-A40 GN-16 604-A126 OR-16 619-A250 GN-14 727-A164 GN-16 E790-A181 PK-16 K748-A203 OR-16 200-A62 BK-16 R-C1 1010205 5 L A B C 113-FF1 OR-16 200-FF2 BK-16 201-FF3 BK-16 290-FF7 BK-16 291-FF8 BK-16 403-FF9 GN-16 481-FF18 GN-16 410-FF11 WH-16 411-FF12 PK-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 481-A107 GN-16 410-A99 WH-16 411-A100 PK-16 E735-A174 PU-16 411-A100 PK-16 113-A18 OR-16 200-A59 BK-16 201-A79 BK-16 290-A84 BK-16 291-A85 BK-16 408-A98 WH-16 410-A99 WH-16 135-A39 BU-16 201-A77 BK-16 200-A57 BK-16 200-A57 BK-16 201-A77 BK-16 5 OR-16 BK-16 BK-16 BK-16 BK-16 481-A107 GN-16 F975-A228 OR-16 200-A59 BK-16 BU-16 BR-16 BR-16 WH-16 WH-16 PK-16 GY-16 YL-16 3 4 A-C25 3E3363 1 A-C35 7N9738 200-A69 200-A74 200-A67 200-A75 200-A65 200-A64 1 2 201-JJ49 BK-16 138-JJ35 GN-16 CONN 19 454-A105 GN-16 136-A30 GN-16 102-A2 BU-14 105-A12 BR-16 105-A11 BR-16 123-A32 WH-16 124-A33 GN-14 129-A38 BU-16 308-A89 YL-16 610-A137 OR-16 200-A62 BK-16 201-A81 BK-16 200-A55 BK-14 200-A70 BK-16 454-CW1 GN-16 J766-CW2 PU-16 K927-CW3 BU-16 K988-CW4 WH-16 K989-CW5 BU-16 K991-CW6 OR-16 K992-CW7 PU-16 A B 1 2 3 4 5 6 C D 185-CM1 YL-16 200-CM2 BK-16 CM-C2 3E-3361 YL-16 GN-16 BR-16 WH-16 YL-16 BU-16 CW-C1 3E3388 CM-C4 3E-7996 113-A18 200-A59 201-A79 290-A84 291-A85 105-A12 BR-16 201-A78 BK-16 FF-C2 7X6222 124-JJ31 GN-14 987-M36 WH-16 M728-M35 WH-16 141-A44 PK-14 120-A28 YL-16 119-A25 PK-16 140-A41 BU-14 103-A6 YL-14 113-A15 OR-16 121-A27 YL-16 122-A14 BU-16 147-A45 PU-16 150-A49 RD-14 150-A50 RD-14 173-A51 YL-16 176-A52 OR-16 958-A218 YL-16 1 2 K986-A235 PK-16 K985-A234 BR-16 892-A210 BR-16 893-A216 GN-16 K952-A230 BR-16 M901-A236 YL-16 770-A168 GN-16 773-A169 GY-16 774-A170 YL-16 775-A171 BR-16 J766-A201 PU-16 J767-A202 GY-16 GN-16 GY-16 YL-16 BR-16 PU-16 GY-16 770-R23 773-R17 774-R11 775-R10 J766-R30 J767-R16 770-R23 773-R17 774-R11 775-R10 GN-16 GY-16 YL-16 BR-16 176-R35 OR-16 176-R6 OR-16 176-R1 OR-16 176-R28 OR-16 C985-R36 BU-16 H428-R37 GY-16 H429-R38 BU-16 L912-R25 WH-16 700-R19 PK-16 767-R24 WH-16 769-R26 BU-16 87 87a RD-18 BK-18 893-A212 GN-16 893-A217 GN-16 893-A216 GN-16 893-A215 GN-16 893-A215 GN-16 892-A209 BR-16 663-A155 GY-16 661-A153 GN-16 662-A154 YL-16 POWER WINDOW SW 1701313 185-CM6 YL-16 200-CM5 BK-16 185-CM1 YL-16 185-CM9 YL-16 A589-CM11 OR-16 200-CM2 BK-16 200-CM10 BK-16 200-CM10 BK-16 200-CM4 BK-16 A500-CM12 GN-16 185-CM9 YL-16 185-CM3 YL-16 185-CM3 YL-16 185-CM6 YL-16 200-CM5 BK-16 200-CM4 BK-16 200-M18 BK-16 RD-18 RD-18 322-A95 GY-16 103-A9 YL-14 L912-A103 WH-16 176-A52 OR-16 892-A210 BR-16 893-A216 GN-16 987-A219 WH-16 537-A121 GN-16 612-A142 GY-16 506-A113 PU-16 J765-A200 BU-16 122-A14 BU-16 176-A227 OR-16 H428-A108 GY-16 H429-A109 BU-16 767-A166 WH-16 769-A167 BU-16 770-A168 GN-16 773-A169 GY-16 774-A170 YL-16 775-A171 BR-16 J767-A202 GY-16 K952-A230 BR-16 987-A219 WH-16 H428-A108 GY-16 H429-A109 BU-16 L912-A103 WH-16 700-A157 PK-16 767-A166 WH-16 769-A167 BU-16 OR-16 BU-16 GY-16 BU-16 WH-16 PK-16 WH-16 BU-16 176-R29 C985-R36 H428-R37 H429-R38 L912-R25 700-R19 767-R24 769-R26 A-C42 9X-1054 85 86 30 87 87a PRELUBR RLY 3E5239 1 2 140-A42 BU-16 A254-R34 BK-16 A254-R27 BK-16 176-R1 OR-16 A254-R2 BK-16 892-R3 BR-16 454-R4 GN-16 A254-R5 BK-16 176-R6 OR-16 K952-R7 BR-16 M901-R8 YL-16 893-R9 GN-16 775-R10 BR-16 774-R11 YL-16 K988-R12 WH-16 K985-R13 BR-16 K986-R14 PK-16 J766-R15 PU-16 J767-R16 GY-16 773-R17 GY-16 K989-R18 BU-16 700-R19 PK-16 K991-R20 OR-16 A254-R33 BK-16 F723-A196 PK-16 F721-A195 GY-16 F717-A192 YL-16 454-R4 GN-16 J766-R32 PU-16 K927-R22 BU-16 K988-R12 WH-16 K989-R18 BU-16 K991-R20 OR-16 K992-R21 PU-16 6 MOTOR CONN 22 A-C6 9X0146 A-C26 3E3364 HORN SOL SUPPRESSOR 1068704 1 2 3 4 5 6 7 8 LH WINDOW MOTOR AS. PAYLOAD CONTROL CIRCUIT.13 515-N6 200-N2 516-N7 517-N8 522-N10 518-N9 1 2 3 LH SPEAKER 6T7695 + - 509-M22 WH-16 508-M21 PU-16 200-M16 BK-16 113-M6 OR-16 A513-M28 PK-16 135-M10 BU-16 512-M24 GN-16 511-M23 BR-16 1 2 3 4 5 6 7 8 LEFT SPKR LEFT SPKR + GROUND + BATTERY (24V) + BATTERY (MEMORY) + BATTERY (12V) RIGHT SPKR RIGHT SPKR + ANTENNA WH/BK BR/BK WH/GN BK BU YL RD GY/BK VI/BK GY/VI 511-M23 BR-16 512-M24 GN-16 A/C THERMOSTAT SWITCH 3E5464 1259740 BLOWER MOTOR DROPPING RESISTOR MOTOR 102-A3 BU-14 A/C BLOWER MOTOR 1129565 RH WHEEL SPEED SENSOR 3T2469 A B C J767-RR3 GY-16 J767-RR1 GY-16 (R) S-1 TCS 4WAY SOL 9G9988 RR-C3 3E-3382 767-RR6 WH-16 J767-RR3 GY-16 769-RR7 BU-16 J-C6 1552273 J-C15 3E3382 1 2 3 4 5 6 1 2 3 4 5 6 767-J17 WH-16 J767-J21 GY-16 769-J24 BU-16 770-J25 GN-16 TRANSMISSION GEAR SWITCH 1188471 GEAR GEAR GEAR GEAR GEAR 5 4 3 2 1 +V GN-18 YL-18 OR-18 WH-18 BR-18 308-CF8 YL-18 725-K15 724-K14 723-K13 722-K12 721-K11 GN-16 YL-16 OR-16 WH-16 BR-16 1 2 BK-18 BK-18 START RELAY 1183534 S H-P4 MTR BAT MOTOR C 126-K17 PK-16 H-P5 G 1 2 START RELAY 1183534 BK-18 BK-18 H-P6 6D8149 K-C5 15 14 13 12 9 F702-A185 GN-16 998-A221 BR-16 A700-A172 OR-16 998-G50 BR-18 998-A225 BR-16 998-A221 BR-16 201-P48 BK-16 GN-18 GN-18 SPD TIMING SNSR 1296628 OIL PRESS SNSR (FILTERED) 1619931 +8V GROUND SIGNAL +8V GROUND SIGNAL +8V GROUND SIGNAL LH TURBO EXH RH TURBO EXH TEMP SNSR TEMP SNSR 1637882 1637882 +5V GROUND SIGNAL +8V GROUND SIGNAL +5V GROUND SIGNAL CRANKCASE PRESS SNSR 1619926 1 2 K989-CW5 BU-16 K927-CW11 BU-16 K991-CW6 OR-16 J766-CW12 PU-16 454-A105 GN-16 200-A67 BK-16 GN-18 GN-18 1 2 BK BK 1 2 J766-CW9 PU-16 454-CW1 GN-16 1 2 3 4 200-A61 BK-16 605-A127 YL-16 606-A132 GY-16 614-A145 PU-16 619-A151 GN-16 611-A140 PU-14 1 2 3 4 5 6 7 +BATTERY GROUND SIGNAL RH FRONT STRUT PRESS 1753186 OIL PRESS SNSR (UNFILTERED) 1619931 ATMOS PRESS SNSR 1619926 BOOST PRESS SNSR 1619929 ENG COOL TEMP-SNSR 1022240 FAN SPEED SENSOR (ATTACH) 126-1133 C-P46 1 2 799-CL9 WH-16 636-CL10 GN-16 636-CL10 GN-16 RD BK RH GREEN PAYLOAD LAMP 8T9684 1 2 RD BK SECONDARY STEER SW 1701331 ABBREV RD WH OR YL PK BK GY PU BR GN BU FAN CLUTCH SOLENOID (ATTCH) 124-3497 C-P47 HH-C2 1698670 F715-HH1 PU-16 998-HH2 BR-16 F716-HH3 WH-16 COLOR DESCRIPTION BLADE. 169-3765 -02 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF AND THE XMSN SHIFTER IN NEUTRAL. INTEGRATED BRAKING CONTROL CIRCUIT. ENGINE CONTROL CIRCUIT. HEATER AND AIR CONDITIONER CIRCUIT. RING. CAT DATA LINK. . ALT GND B13 HARNESS TCS SENSORS F7 HARNESS CENTER CONSOLE I14 HARNESS 776D TRAILER STOPLAMPS A8 WIRE AS. Color 2. RENR8392 16 1 WIRE GROUP COLOR DESCRIPTIONS WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. COMPONENT 1 2 C-C8 3E-3361 1 2 C-C7 3E-3361 C-P6 C-C9 3E-3361 C-C10 3E-3361 MOTOR CBL-AR1 BK-00 C-C34 1010205 C-P31 A701-C62 GY-16 F726-C87 YL-16 C-C32 3E3361 1 2 C-P30 A703-C71 BR-16 F726-C88 YL-16 C-C33 3E3361 1 2 C-P29 A705-C75 BU-16 F728-C89 BR-16 C-C35 3E3361 1 2 A707-C79 PU-16 F728-C90 BR-16 ADEM II HOUSING GROUND 1 2 YL-16 BU-16 BR-16 GN-16 ADEM MOUNT GROUND C-C21 3E3361 C-P32 C-P21 132-0203 CYLINDER HEAD SOL 7 C-P22 132-0203 CYLINDER HEAD SOL 5 C-P23 132-0203 CYLINDER HEAD SOL 3 C-P24 132-0203 CYLINDER HEAD SOL 1 BR-16 BU-16 GN-16 GN-16 PRE-LUBR MOTOR 2G6158 F726-C53 F727-C57 F728-C63 F729-C67 CBL-AM1 BK-00 STRAP-NN1 BK-14 CIRCUIT GROUPING DESIGNATION ID A C E F G H J K L M N P R T V W AA AE AF AG AH AJ AK AL AM AN AP AR AT AV AW AY CA CC CE CF CG CH CJ CK CL CM CN CP CR CT CV CW CY EC EE FF GA GG HH JJ KK LL MM NN PP RR UU XX YY PART# 200-8807 201-0715 170-1001 185-9549 173-1069 188-0630 170-1000 170-1007 200-8797 172-6142 118-8580 172-6774 201-0442 170-1011 117-2932 173-1066 9G-0549 170-1026 128-8479 2A-7094 161-4023 8G-4090 2A-7093 109-4394 2G-4177 125-3565 134-4410 2G-4177 2A-7098 9G-0549 170-1025 156-5733 170-1024 4N-6580 116-9309 120-9288 173-1067 161-9845 130-5998 201-0716 180-1497 139-0673 130-6614 132-6469 174-2849 161-4023 174-2850 163-0957 170-1004 118-7952 6S-1061 163-0954 118-6753 2A-7098 170-1012 179-9485 2G-5786 134-4411 7G-1060 7X-6315 153-7485 170-1003 160-5073 117-2931 7I-4731 ATCH STD STD STD STD STD STD STD STD STD STD ATT STD ATT STD STD STD STD STD STD STD STD STD STD STD STD STD ATT ATT STD STD STD ATT STD STD STD STD STD ATT STD STD ATT STD ATT STD STD STD STD ATT ATT STD STD STD STD STD STD STD STD ATT STD STD STD ATT STD STD STD HARNESS & CABLE CHART LOC TYPE DESCRIPTION D10 HARNESS MAIN CAB C6 HARNESS ENGINE B13 HARNESS REAR CHASSIS C9 HARNESS EMSII CHASSIS F4 HARNESS DASH PANEL C10 HARNESS POWER C11 HARNESS MAIN CHASSIS C12 HARNESS CHASSIS XMSN D13 HARNESS CAB XMSN E7 HARNESS OVERHEAD E5 HARNESS CAB A/C UNIT G3 HARNESS CEMS DASH PANEL F13 HARNESS INTEGRATED BRAKING F1 HARNESS FRONT LIGHTS I11 CABLE ANTENNA COAX G9 WIRE AS. GROUND CIRCUIT. J1587(ATA) DATA LINK. STARTING AID CIRCUIT. CEMS CODE . TRANSMISSION CIRCUIT. 214-2456(145-7768) LH RED TPMS LAMP 8T9683 CH-C5 7N9738 200-A59 BK-16 201-A77 BK-16 200-A57 BK-16 201-A79 BK-16 290-A84 BK-16 291-A85 BK-16 200-A68 BK-16 185-A53 YL-16 CONN 7 R-C4 3E3385 7 893-A213 GN-16 892-A207 BR-16 892-A206 BR-16 892-A211 BR-16 892-A209 BR-16 892-A210 BR-16 893-A214 GN-16 RD-18 BK-18 135-M10 BU-16 201-M19 BK-16 HORN AIR SOLENOID 185-0008 CONN 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 140-A43 BU-16 F709-A188 BU-16 998-A224 BR-16 337-A96 WH-16 R-C3 9X0146 998-A224 BR-16 F709-A188 998-A222 F710-A189 F707-A186 337-A96 F723-A196 F721-A195 F717-A192 GY-16 YL-14 YL-16 BR-16 PK-16 PK-16 PU-16 1 2 135-A39 BU-16 410-A99 WH-16 1 2 LH GREEN TPMS LAMP 8T9684 113-M6 OR-16 A-C43 155-2269 1 5 2 4 3 A-C10 9X-1054 121-A27 YL-16 E790-A180 PK-16 321-A94 BR-16 612-A141 GY-16 85 86 30 F707-A186 WH-16 F710-A189 BR-16 892-A211 BR-16 893-A217 GN-16 1 5 2 4 3 998-A224 BR-16 F709-A188 BU-16 998-A222 BR-16 337-A96 WH-16 A-C3 7X6222 BACKUP RLY 3E5239 612-A143 103-A7 M901-A236 K985-A234 K986-A235 700-A157 J766-A201 8 892-A208 BR-16 200-A55 BK-14 317-A92 YL-16 173-A51 YL-16 J765-A200 BU-16 506-A113 PU-16 537-A121 GN-16 173-A51 YL-16 176-A177 OR-16 176-A52 OR-16 176-A227 OR-16 ST AID HOLD RLY 3E5239 317-A92 893-A212 892-A206 L912-A103 E794-A184 E793-A183 A500-CM12 GN-16 A589-CM11 OR-16 CH-C6 7N9737 200-M16 BK-16 200-M15 BK-16 200-M17 BK-16 103-M2 YL-14 103-M3 YL-16 113-A19 OR-16 317-A92 YL-16 612-A143 GY-16 612-A141 GY-16 612-A142 GY-16 121-A27 YL-16 140-A42 BU-16 140-A41 BU-14 122-A14 BU-16 147-A45 PU-16 140-A43 BU-16 E790-A180 PK-16 87 87a 86 30 87 87a 85 1 5 2 4 3 A-C7 9X-1054 147-A48 PU-12 147-A47 PU-12 F707-A186 WH-16 K984-A233 GY-16 147-A46 PU-12 998-A222 BR-16 F710-A189 BR-16 317-A91 YL-12 1 5 2 4 3 85 86 30 87 87a 86 30 87 87a A-C8 9X-1054 575-A123 YL-16 200-A74 BK-16 591-A125 WH-16 119-A24 PK-16 500-A110 BR-16 A-C38 3E-5519 1 5 2 4 3 A-C34 9X-1054 102-A5 BU-14 200-A75 BK-16 A608-A156 GY-16 611-A138 PU-16 85 1 5 2 4 3 86 30 85 ST AID ON RLY 3E5239 CONN 12 120-A28 YL-16 121-A27 YL-16 958-A218 YL-16 103-A6 YL-14 176-A52 OR-16 113-A15 OR-16 122-A14 BU-16 140-A42 BU-16 140-A41 BU-14 119-A25 PK-16 454-A105 GN-16 147-A45 PU-16 173-A51 YL-16 150-A50 RD-14 150-A49 RD-14 150-A49 RD-14 150-A50 RD-14 113-A17 OR-16 WIPER DELAY RLY 3E5239 BK-16 BK-16 BK-16 BK-16 BK-16 200-A74 BK-16 200-A65 BK-16 200-A75 BK-16 STOPLAMP SW 1667781 321-A94 BR-16 F707-A186 WH-16 F710-A189 BR-16 998-A222 BR-16 HI BEAM RLY 3E5239 M-C1 3E5175 ANTENNA 9W-3072 ANTENNA-V1 COAX CM-C3 3E3361 200-A56 BK-16 BK AIR PRESS SNSR 1533962 120-M7 YL-16 113-M5 OR-14 200-M13 BK-14 A513-M28 PK-16 135-M9 BU-16 200-M14 BK-16 1 2 3 4 5 6 103-M1 YL-14 200-M12 BK-16 113-M4 OR-16 120-M7 YL-16 135-M11 BU-16 201-M19 BK-16 410-M20 WH-16 537-M25 GN-16 605-M30 YL-16 606-M31 GY-16 614-M32 PU-16 126-M8 PK-16 A-C40 M-C6 CONN 11 169-8668 3E3364 1 987-A219 WH-16 2 M728-A204 WH-16 408-A98 WH-16 201-A82 200-A69 201-A83 200-A67 200-A64 9 113-A18 OR-16 1 2 103-A9 YL-14 103-A8 YL-14 120-A28 YL-16 322-A95 GY-16 103-A9 YL-14 113-A20 OR-16 113-A18 OR-16 113-A16 OR-16 RD-18 BK-18 WH-18 SEC/ PARKBK SW 1602445 958-A218 YL-16 317-A92 YL-16 147-A46 PU-12 147-A48 PU-12 147-A47 PU-12 A-C2 3E-5178 1 103-A8 YL-14 2 200-A69 BK-16 3 113-A16 OR-16 4 120-A28 YL-16 5 135-A39 BU-16 6 201-A82 BK-16 7 410-A99 WH-16 8 537-A122 GN-16 9 605-A131 YL-16 10 606-A136 GY-16 11 614-A237 PU-16 12 126-A37 PK-16 A B C 720-A161 PU-16 J765-A199 BU-16 SERV BK SW 3E2034 454-A105 GN-16 200-A67 BK-16 M728-A204 WH-16 537-A122 GN-16 H F BK 614-A146 PU-16 200-A65 BK-16 200-A65 BK-16 200-A74 BK-16 200-A75 BK-16 G START AID RESISTOR 1246704 5A A-C32 8T8732 BK-18 10 M-C3 3E3378 +24 V BATTERY IN 24V .12V +24 V SWITCHED IN GROUND CONVERTER +12 V MEMORY OUT 2054285 M-P7 +12 V SWITCHED OUT GROUND 201-A79 201-A77 200-A68 200-A57 200-A59 893-A214 GN-16 892-A208 BR-16 1 2 A-C20 7N9737 1 2 1 2 A-C13 1698668 K984-A233 GY-16 317-A93 YL-16 113-A20 OR-16 201-A83 BK-16 +8V GROUND SIGNAL 892-A210 BR-16 893-A216 GN-16 A-C21 7N9737 173-A51 YL-16 200-A65 BK-16 892-A206 BR-16 893-A212 GN-16 J765-A197 BU-16 BK 537-A120 GN-16 892-A211 BR-16 893-A217 GN-16 I 706-A158 BR-16 J765-A198 BU-16 FLASHER 1080358 A-C11 1698672 200-A65 BK-16 614-A146 PU-16 113-A17 OR-16 662-A154 YL-16 661-A153 GN-16 663-A155 GY-16 1 2 3 4 5 6 BK-18 DIMMER MODULE 1035526 TRAILER STOPLAMP SW 1667781 537-A121 GN-16 GROUND LIGHTS ON + BATTERY SPEEDO LAMP TACH LAMP GAGE LAMPS PU-16 BR-16 PK-16 BR-16 GN-16 591-A125 WH-16 614-A146 321-A94 E790-A180 892-A208 893-A214 LOAD (L) 720-A161 PU-16 321-A94 BR-16 590-A124 GY-16 M728-A204 WH-16 PULSE (P) 119-A21 PK-16 119-A22 PK-16 119-A25 PK-16 119-A23 PK-16 + V (X) WIPER DELAY MODULE 1437884 119-A24 PK-16 591-A125 WH-16 J765-A200 BU-16 113-A18 OR-16 1 2 J 11 635-CH9 BU-16 799-CH19 WH-16 636-CH12 GN-16 799-CH17 WH-16 102-A5 BU-14 500-A110 BR-16 575-A123 YL-16 A608-A156 GY-16 611-A138 PU-16 506-A113 PU-16 J765-A176 BU-16 322-A95 GY-16 605-A131 YL-16 606-A136 GY-16 119-A21 PK-16 119-A22 PK-16 590-A124 GY-16 119-A25 PK-16 506-A113 PU-16 12 A708-C68 A705-C75 A704-C77 F729-C67 14 113-A18 OR-16 15 1 2 3 4 5 6 7 8 9 10 11 12 (Dimensions: 48 inches x 35 inches) 36 Page. CEMS CODE . MAIN RLY TO ALT BKR D15 HARNESS CAB PAYLOAD MONITORING B5 WIRE AS. A/C FAN JUMPER A8 CABLE POS SEC BATT TO RH BUS BAR B14 HARNESS RIGHT REAR LIGHTS A8 CABLE STARTER TO GND SEC STEER RLY TO RH BUS BAR A8 CABLE A7 CABLE SEC STEER RLY TO MOTOR SEC STEER MOTOR TO GND A6 CABLE A6 CABLE RH BUS BAR TO LH BUS BAR A6 CABLE PRE-LUBR RELAY TO MOTOR A5 CABLE PRE-LUBR MOTOR TO GND A8 CABLE STARTER TO LH BUS BAR A7 CABLE POS TO NEG BAT A6 CABLE NEG THIRD BATT TO DISC SW A13 HARNESS TRACTION CONTROL VALVE A6 CABLE DISCONNECT SW TO GND B8 CABLE AUXILLARY STARTING G4 WIRE AS. SPADE. 3 2 B A BAT J1 C C-P8 C-P7 A704-C77 GN-16 F727-C85 BU-16 C-P5 L# A702-C80 PU-16 F727-C86 BU-16 1 2 YL YL YL YL YL YL C-C29 3E-3370 1 2 3 4 CONN 31 F707-C20 WH-18 F708-C23 YL-18 F702-C10 GN-18 113-C7 892-C6 893-C5 150-C1 150-C3 E793-C26 E794-C25 OR-14 BR-18 GN-18 RD-14 RD-14 BU-18 YL-18 522-C21 WH-14 521-C27 YL-14 403-C28 GN-18 L912-C22 WH-18 BK-18 GN-18 OR-18 PK-18 201-C2 481-C19 F975-C11 L910-C4 CYLINDER HEAD SOL 2 132-0203 C-P16 CYLINDER HEAD SOL 4 132-0203 C-P15 CONNECTOR A706-C73 GY-16 F729-C84 GN-16 1 2 L912-C22 WH-18 CYLINDER HEAD SOL 6 132-0203 C-P14 HH-C1 1698670 1 2 CONN 41 CIRCUIT NOT CONNECTED CYLINDER HEAD SOL 8 132-0203 C-P13 A708-C68 BR-16 F729-C83 GN-16 C-C1 3E3361 F715-C31 PU-16 F716-C34 WH-16 1 2 F715-HH1 PU-16 F716-HH3 WH-16 998-HH2 BR-16 C-C13 1042921 A B C C-C14 3E3370 1 2 A B C C-C15 3E3370 A B C C-C41 1042921 997-C9 OR-16 993-C99 BR-16 A747-C66 GY-18 A B C C-C36 3E3370 A B C C-C17 3E3370 997-C12 OR-16 993-C98 BR-16 A746-C69 PK-18 C-C37 3E3370 A B C C-C39 1042921 A B C A B C F704-C51 OR-18 C-C38 1042921 A700-C94 OR-18 A B C F703-C70 GY-18 C-C16 3E3370 A700-C93 OR-18 A B C C-C40 1042921 997-C36 OR-16 993- A B C A B C 997-EC2 OR-16 993-EC5 BR-16 A B C 997-EC1 OR-16 993-EC4 BR-16 EC-C3 3E3370 BK-18 BK-18 OR-18 BK-18 WH-18 OR-18 YL-18 GN-18 OR-18 YL-18 GN-18 WH-18 OR-18 BK-18 OR-18 YL-18 GN-18 OR-18 YL-18 GN-18 1 2 WH-18 OR-18 BK-18 WH-18 OR-18 BK-18 OR-18 YL-18 GN-18 WH-18 OR-18 BK-18 OR-18 YL-18 GN-18 OR-18 YL-18 GN-18 F717-CK12 YL-16 E794-CK24 YL-16 E793-CK25 BU-16 521-CK26 YL-14 403-CK27 GN-16 F720-CK11 GN-16 522-CK21 WH-14 J765-CK23 BU-16 L912-CK22 WH-16 481-CK19 GN-16 F707-CK20 WH-16 F975-CK17 OR-16 200-CK18 BK-14 F709-CK13 BU-16 F721-CK14 GY-16 F710-CK15 BR-16 317-CK16 YL-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 150-CK1 RD-14 201-CK2 BK-16 150-CK3 RD-14 L910-CK4 PK-16 893-CK5 GN-16 892-CK6 BR-16 113-CK7 OR-14 A700-CK8 OR-16 998-CK9 BR-16 F702-CK10 GN-16 C-C12 3E3364 C-C43 1010204 NEG D RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE SYMBOL GND LVL SHUTDOWN 1392116 BK-18 RD-18 WH-18 A B C C-C4 3E3373 FRAME GROUND POS E RH RED PAYLOAD LAMP 8T9683 CL-C7 7N9737 3 G-C11 3E-7996 BK-18 WH-18 EC-C2 3E3370 MOTOR 8 AFTCLR TEMP SNSR 1022240 +5V GROUND SIGNAL 403-A97 GN-16 YL-16 BU-16 YL-14 GN-16 GN-16 E794-CK24 E793-CK25 521-CK26 403-CK27 F720-CK11 F717-CK12 YL-16 WH-14 OR-14 WH-16 BU-16 522-CK21 113-CK7 L912-CK22 J765-CK23 RH TURBO INLET PRESS SNSR 1619926 S ENGINE GROUND 10 OR-18 BK-18 YL-18 2 1 2 MOTOR H-P7 CBL-EE1 BK-00 11 CL-C5 3E-3370 A 799-CL4 WH-16 B 251-CL5 BK-16 C 858-CL6 GY-16 799-CL7 WH-16 635-CL8 BU-16 A708-C68 BR-16 A706-C73 GY-16 F729-C67 GN-16 A704-C77 GN-16 A702-C80 PU-16 F727-C57 BU-16 A701-C62 GY-16 F726-C53 YL-16 A703-C71 BR-16 A705-C75 BU-16 F728-C63 BR-16 A707-C79 PU-16 UPPER STARTER 1W6363 MTR LH FRONT STRUT PRESS 1753186 EMSII MODE SW 1701307 EC-C1 3E3376 FRAME GROUND 16 NOISE REDUCTION SW 1701327 C-C23 3E3361 SECONDARY STEERING MOTOR 1164531 BUS BAR 8C6358 G +BATTERY GROUND SIGNAL CONN 30 LH TURBO INLET PRESS SNSR 1619926 RH PARK/TURN LAMP 135-0427 T-P6 TN GD PK OR-18 BK-18 YL-18 THRT POS SNSR 1761602 +V ANALOG GROUND SIGNAL ENG LOW OIL LEVEL SW 1232993 CBL-KK1 BK-000 CONN 13 3 1 2 BUS BAR 8C6358 RD-18 BK-18 WH-18 A B C 251-CL2 BK-16 859-CL3 YL-16 859-CL3 YL-16 799-CL16 WH-16 799-CL17 WH-16 799-CL15 WH-16 251-CL13 BK-16 251-CL14 BK-16 251-CL12 BK-16 858-CL6 GY-16 2 A B 1 2 3 4 5 6 C D 727-G73 GN-18 136-G81 GN-18 1 2 CBL-AP1 RD-00 H-C24 1552269 A B C YL YL AIR DRYER SW 2G2159 T-C7 1698670 A B 1 2 3 4 5 6 C D 614-G59 PU-18 614-G61 PU-18 200-G33 BK-18 C-C25 3E3361 C-C28 3E3361 BK-18 BK-18 RH LOW BEAM HEADLAMP 161-0908 T-P5 1 2 YL YL STER PRESS SW J-C4 1698670 3E6450 A 728-J14 BU-16 B J765-J33 BU-16 T-C6 1552269 799-CL11 WH-16 635-CL8 BU-16 C-C11 3E3361 BU-18 BK-18 FRAME GROUND LOWER STARTER 1W6363 WH-18 RH HIGH BEAM HEADLAMP 157-0305 T-P4 1 2 YL YL H-C25 1552269 BK-18 T-C5 1552269 YL YL G H I F E C B A D J 5S3657 CF-C2 122-J1 BU-16 705-K8 PK-16 922-K3 BR-16 704-K7 GY-16 703-K6 BU-16 J764-K1 BR-16 726-K16 BU-16 C-C30 3E3361 1 2 CBL-AL1 RD-00 101-H16 RD-10 314-H17 PU-10 RH BACKLTG LAMP 1636508 1 2 1 2 306-H1 GN-16 + 614-G67 PU-18 200-G21 BK-18 G-C23 1071984 TCS TEST SW 1701301 A707-C79 PU-16 A706-C73 GY-16 A703-C71 BR-16 CONN 42 LH BACKLTG LAMP 1636508 CONN 43 137-H12 OR-12 PRE-LUBR RELAY PRIM 3E0154 1 2 + 614-G68 PU-18 200-G20 BK-18 G-C21 1071984 C-C5 3E3361 TIMING CALIBRATION (TC) PROBE CONNECTOR CBL-AK1 RD-00 CBL-CC1 RD-00 RH TURN IND LAMP 1631879 201-G8 BK-18 E735-G75 PU-16 3 PK-18 GN-18 GY-18 PU-16 BR-16 1 2 CN-C1 3E-3361 3 2 A746-C69 F702-C10 F703-C70 A702-C80 F728-C63 J-C10 1552269 L918-J35 GN-16 H-C6 1552269 EMSII ACTION LAMP 1631876 606-G51 GY-18 + 200-G14 BK-18 G-C20 1071984 614-G62 PU-18 614-G61 PU-18 200-G34 BK-18 2 GY-16 PU-16 BR-16 GN-16 BU-16 GY-16 PU-16 BR-16 H-C5 3E-3364 337-H11 WH-16 200-H10 BK-16 411-G40 PK-18 + 201-G37 BK-18 G-C19 1071984 F CL-C4 3E-3370 A701-C62 A702-C80 A703-C71 A704-C77 A705-C75 A706-C73 A707-C79 A708-C68 °T K-C6 8T8667 RD-18 F700-C65 BU-18 A747-C66 GY-18 K-C4 7N9738 3K-8782 10A FUSE BK-18 BK-18 SECONDARY STEER RELAY 3E0154 727-H5 GN-16 200-H14 BK-16 A B C F715-C31 PU-16 F716-C34 WH-16 1 2 CBL-AK1 RD-00 SECONDARY STEER ON LAMP 1631876 C-C22 3E3361 C-C31 3E-3364 109-H3 OR-4 101-H4 RD-4 + 462-G43 YL-18 200-G15 BK-18 G-C18 1071984 C-C24 3E3361 START AID SOL 1238773 COOL FLOW SW 1718709 RETARDER ON LAMP 1631878 614-G62 PU-18 G-C10 3E-7996 200-G27 BK-18 OR-18 PK-18 GY-18 YL-18 BK OIL DIV TEMP SW 3E6449 J-C7 1552269 CBL-CC2 BK-00 F718-A193 BU-16 F717-A191 YL-16 E794-A184 YL-16 E793-A183 BU-16 521-A118 YL-16 403-A97 GN-16 F720-A194 GN-16 F723-A196 PK-16 522-A119 WH-14 113-A19 OR-16 L912-A101 WH-16 481-A107 GN-16 F707-A186 WH-16 481-CK19 GN-16 F707-CK20 WH-16 BU-16 GY-16 BR-16 YL-16 F709-CK13 F721-CK14 F710-CK15 317-CK16 F975-CK17 OR-16 200-CK18 BK-14 BR-16 GN-16 OR-16 BR-16 GN-16 892-CK6 893-CK5 A700-CK8 998-CK9 F702-CK10 +8V GROUND SIGNAL OR-18 BK-18 WH-18 A B C 481-C19 GN-18 C-C3 1042921 CONN 24 BK-18 BK-18 G-C9 3E-7996 LH HIGH BEAM HEADLAMP 157-0305 T-P3 1 2 T-C1 9G3670 TCS ACTIVATED LAMP 1631878 + 123-G10 WH-18 454-G42 GN-18 G-C17 1071984 A-C19 1698669 A700-A172 OR-16 998-A221 BR-16 F702-A185 GN-16 C-C26 1130580 1 2 FUEL FLTR DIFF SW 1445661 AUX START RECEPTACLE G-C8 3E-7996 A700-C46 A746-C69 A747-C66 A751-C61 K-C14 7N9737 FRAME GND 9G0028 CBL-CC1 RD-00 A/C ON SW 1701328 E795-C44 YL-18 E796-C48 GN-16 E799-C54 BR-18 109-H3 OR-4 MOTOR F718-A193 BU-16 F720-A194 GN-16 521-A118 YL-16 522-A119 WH-14 F717-A191 YL-16 WH-16 PK-16 GY-16 BR-16 BU-16 YL-16 YL-16 F707-A186 F723-A196 F721-A195 F710-A189 F709-A188 F717-A192 F717-A190 200-A57 BK-16 201-A77 BK-16 481-A107 GN-16 F975-A228 OR-16 F975-A228 OR-16 200-A57 BK-16 L912-A103 WH-16 L912-A103 WH-16 L912-A101 WH-16 L910-A104 PK-16 F709-A188 BU-16 F721-A195 GY-16 F710-A189 BR-16 317-A92 YL-16 892-A206 BR-16 893-A212 GN-16 A700-A172 OR-16 998-A220 BR-16 F702-A185 GN-16 150-A50 RD-14 150-A49 RD-14 113-A19 OR-16 317-A92 YL-16 E793-A183 BU-16 E794-A184 YL-16 892-A206 BR-16 893-A212 GN-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 RD-14 BK-16 RD-14 PK-16 150-CK1 201-CK2 150-CK3 L910-CK4 1 CONN 26 1 2 CK-C2 3E6286 CONN 29 L910-C4 PK-18 CONN 27 109-CK28 OR-04 GN-16 BU-16 GY-16 YL-16 BK-16 WH-16 WH-16 636-CL10 635-CL8 858-CL6 859-CL3 251-CL13 799-CL16 799-CL11 BK BK 109-C116 OR-04 1 858-CL6 GY-16 859-CL3 YL-16 BK-16 PU-16 PK-16 BU-16 GN-16 251-CL13 861-CL18 860-CL19 635-CL8 636-CL10 861-CL18 PU-16 860-CL19 PK-16 F975-F6 OR-16 150-A49 RD-14 201-A77 BK-16 150-A50 RD-14 L910-A104 PK-16 799-CH21 WH-16 858-CH25 GY-16 859-CH26 YL-16 799-CH16 WH-16 251-CH5 BK-16 861-CH28 PU-16 860-CH27 PK-16 635-CH8 BU-16 636-CH11 GN-16 F975-FF26 OR-16 472-FF17 OR-16 447-FF16 PK-16 447-F5 PK-16 472-F4 OR-16 446-F3 PU-16 1 2 3 4 5 6 7 8 9 10 11 12 513-C72 OR-14 522-C64 WH-14 126-J34 PK-16 728-J14 BU-16 122-J1 BU-16 506-J8 PU-16 612-J37 GY-16 200-J38 BK-16 J-C13 3E3364 1 2 AF-C1 3E-3361 3 T-C4 1552269 HIGH BEAM IND LAMP 1631880 G-C6 3E-7996 A B 1 2 3 4 5 6 C D F718-G71 BU-18 998-G17 BR-18 520-G48 WH-16 521-G49 YL-16 A751-C61 YL-18 A701-C62 GY-16 F727-C57 BU-16 231-CF1 BK-18 726-CF2 BU-18 9W3089 CF-C1 CONN 8 BK-18 F720-G72 GN-18 998-G50 BR-18 998-G24 BR-18 614-G63 PU-18 200-G28 BK-18 LH LOW BEAM HEADLAMP 161-0908 T-P2 1 2 CL-C6 7N9738 E735-G75 PU-16 727-G73 GN-18 136-G81 GN-18 BR-16 GY-18 BU-18 GN-18 OR-16 WH-18 K-C3 7N9738 725-CF3 724-CF4 723-CF5 722-CF6 721-CF7 998-A220 BR-16 102-A4 BU-16 446-FF15 PU-16 201-FF6 BK-16 201-F2 BK-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 426-F1 BR-16 200-H6 BK-08 306-H1 GN-16 462-H13 YL-16 109-H3 OR-4 101-H4 RD-4 727-H5 GN-16 426-FF14 BR-16 200-A54 BK-08 23 24 25 19 20 21 22 306-A86 GN-16 462-A106 YL-16 109-A13 OR-04 101-A1 RD-04 727-A162 GN-16 337-A96 WH-16 337-A96 WH-16 15 11 12 13 14 9 10 7 8 16 17 18 E790-A179 PK-16 998-A223 BR-16 5 6 3 4 1 2 337-H11 WH-16 PU-16 PK-16 BR-16 GY-16 GY-16 WH-16 GN-16 BU-16 GY-16 PU-16 BU-16 BR-16 YL-16 J765-J19 BU-16 J765-J33 BU-16 176-J31 OR-16 K952-J30 BR-16 H428-J6 GY-16 H429-J7 BU-16 767-J17 WH-16 769-J24 BU-16 770-J25 GN-16 773-J26 GY-16 774-J27 YL-16 775-J28 BR-16 J767-J20 GY-16 612-J36 GY-16 604-J9 OR-16 605-J10 YL-16 606-J11 GY-16 614-J13 PU-16 E750-J15 PU-16 126-J2 PK-16 WH-16 WH-16 GN/BK-14 BK-14 1 4 2 3 WH (L) S-2 10 1 9 2 3 6 7 8 5 4 2 3 1 A B 1 2 3 4 5 6 C D 2 A B 1 2 3 4 5 6 C D LH PARK/TURN LAMP 135-0427 T-P1 TN GD PK T-C3 1552269 A-C30 9G3676 XMSN REV IND LAMP 1631878 + - + M901-G80 YL-18 K952-G82 BR-18 G-C16 1071984 G-C5 3E-7996 103-G2 YL-16 102-G1 BU-16 610-G53 OR-16 F717-G70 YL-18 F720-G72 GN-18 614-G64 PU-18 614-G65 PU-18 200-G18 BK-18 998-G17 BR-18 F710-C15 BR-18 F717-C30 YL-18 F720-C29 GN-18 F721-C14 GY-18 A700-C8 OR-18 619-A250 GN-14 E790-A181 PK-16 K748-A203 OR-16 614-A237 PU-16 126-A37 PK-16 138-A40 GN-16 604-A126 OR-16 126-A34 PK-16 727-A164 GN-16 619-A250 GN-14 614-A147 PU-16 604-A126 OR-16 E790-A182 PK-16 605-A128 YL-16 606-A133 GY-16 307-A87 OR-16 K952-A232 BR-16 K952-A231 BR-16 537-A121 GN-16 176-A227 OR-16 126-A36 PK-16 506-A113 PU-16 987-A219 WH-16 122-A14 BU-16 773-A169 GY-16 769-A167 BU-16 775-A171 BR-16 774-A170 YL-16 J767-A202 GY-16 J765-A200 BU-16 767-A166 WH-16 770-A168 GN-16 612-A142 GY-16 H429-A109 BU-16 H428-A108 GY-16 K952-A230 BR-16 J767-A202 GY-16 506-A113 PU-16 122-A14 BU-16 H428-A108 GY-16 H429-A109 BU-16 176-A227 OR-16 987-A219 WH-16 E790-A182 PK-16 604-A126 OR-16 605-A128 YL-16 J765-A200 BU-16 E750-A175 PU-16 126-A36 PK-16 K952-A232 BR-16 606-A133 GY-16 612-A142 GY-16 767-A166 WH-16 770-A168 GN-16 769-A167 BU-16 773-A169 GY-16 614-A147 PU-16 728-A165 BU-16 775-A171 BR-16 774-A170 YL-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 E750-J15 126-J2 K952-J30 606-J11 612-J36 767-J17 770-J25 769-J24 773-J26 614-J13 728-J14 775-J28 774-J27 BR-16 PK-16 YL-16 BU-16 GY-16 PK-16 OR-16 GN-16 BR-16 WH-16 OR-16 YL-16 GN-16 BU-16 PK-16 922-K3 E790-K4 G704-K5 703-K6 704-K7 705-K8 709-K9 710-K10 721-K11 722-K12 723-K13 724-K14 725-K15 726-K16 126-K17 J764-K18 BR-16 K-C13 7N9737 BK WH BK 767-RR6 WH-16 RR-C2 9D3955 +V GROUND SIGNAL GROUND GND VERIFY TCS PROPN SOL 3T0062 J-C12 1552269 LOCKUP SOL XMSN SPD SNSR 1446292 1440178 J767-J20 GY-16 AY-C2 7N-8204 1 2 200-J5 BK-16 K-C12 7N9737 ENG SPD SNSR 1895746 C-C2 9G4351 521-C27 YL-14 513-C76 OR-14 1 2 G-C7 3E-7996 614-G60 PU-18 614-G66 PU-18 200-G27 BK-18 G-C4 3E-7996 E799-C54 BR-18 994-C55 GY-18 995-C56 BU-18 RR-C1 9D3955 767-RR4 WH-16 J767-RR2 GY-16 769-RR7 BU-16 506-J8 PU-16 200-J22 BK-16 DNSHIFT SOL 1446292 K-C2 7N9738 WSHLD WASHER MOTOR 1754143 J-C8 1552269 K-C9 1552269 UPSHIFT SOL 1446292 CK-C4 9G4348 C-C18 3E3361 BK-18 START AID SW 1701303 611-G54 PU-16 200-G32 BK-18 G-C15 1071984 700-G69 PK-18 F726-C53 YL-16 +V GROUND SIGNAL WH-18 BK-18 1 2 3 A A B C J-C11 1552264 176-J31 OR-16 K952-J30 BR-16 H428-J6 GY-16 H429-J7 BU-16 J767-J23 GY-16 775-J28 BR-16 774-J27 YL-16 773-J26 GY-16 CONN 10 AY-C3 7N7781 LH WHEEL SPEED SENSOR 3T2469 1 2 3 4 5 6 7 8 T/C TEMP SNSR 1187226 MUR440 A/C HI/LO PRESS SW 114-5333 A-P25 3 BODY UP IND LAMP 1631878 RD-18 BK-18 WH-18 CIRCUIT CONNECTED 513-C74 OR-14 522-C58 WH-14 1 2 F717-G70 YL-18 998-G17 BR-18 998-G24 BR-18 + H430-G76 BU-16 J765-G6 BU-18 G-C13 107-1984 200-G34 BK-18 200-G25 BK-18 200-G31 BK-18 200-G32 BK-18 993-C43 994-C55 995-C56 996-C45 997-C47 999-C49 A B C AY-C1 3E3388 176-AY13 OR-16 K952-AY9 BR-16 H428-AY1 GY-16 H429-AY2 BU-16 J767-AY6 GY-16 775-AY5 BR-16 774-AY4 YL-16 773-AY3 GY-16 ENG BLOCK GND C-C19 3E3361 ARC SUPPRESSOR 1068704 C-P10 AUTO RETARDER SW 1701326 A B C + 612-G55 GY-18 200-G31 BK-18 G-C14 107-1984 614-G66 PU-18 614-G65 PU-18 200-G26 BK-18 F704-C51 OR-18 WH-18 AY-C6 1042921 176-AY15 OR-16 J767-AY7 GY-16 H429-AY2 BU-16 CBL-PP1 BK-02 3 T-C2 1698670 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 OR-18 BK-18 AY-C5 1042921 176-AY14 OR-16 J767-AY8 GY-16 H428-AY1 GY-16 FUEL LEVEL SENDER 1398667 PK-18 BK-18 + C-C20 3E3361 THROT BACKUP SW 1701302 2 A B 1 2 3 4 5 6 C D G LH TURN IND LAMP 1631879 200-G19 BK-18 614-G64 PU-18 614-G63 PU-18 200-G36 BK-18 K986-G9 PK-18 J766-G78 PU-18 K985-G74 BR-18 KEY START SWITCH 1107887 OFF ON ST 605-G52 YL-18 + 200-G29 BK-18 G-C12 1071984 2 R TURBO EXH TEMP RH TURBO INLET UNUSED UNUSED ING 1/3 RETURN UNUSED SOLENOID RETURN OIL PRES (FLTRD) COOLANT TEMP UNUSED UNUSED UNUSED OIL RENEWAL SOL LH TURBO INLET R AFTERCOOL TEMP INJ 1 POWER INJ 2/4 RETURN UNUSED FAN CLUTCH SOL ATMOSPHERIC PRES UNUSED UNUSED BOOST PRES THROTTLE POS L TURBO EXH TEMP INJ 2 POWER INJ 5/7 RETURN UNUSED UNUSED INJ 7 POWER INJ 6 POWER INJ 3 POWER UNUSED UNUSED UNUSED INJ 8 POWER INJ 5 POWER INJ 4 POWER INJ 6/8 RETURN UNUSED +BAT GROUND SIGNAL WH-18 A B C ALT R 3 2 4 3 200-G23 BK-18 F732-C50 PK-18 RH PARKBK RETRACT PRESS 1578394 OR-18 BK-18 ALTERNATOR 105 AMP @ HI IDLE 9X-7803 C-P20 BRAKE OIL TEMP SENSOR 1187226 +8V GROUND SIGNAL 2 A B 1 2 3 4 5 6 C D C S B 129-G12 BU-18 200-G30 BK-18 J766-G79 PU-18 G-C3 3E-7996 614-G60 PU-18 200-G16 BK-18 A B 1 2 3 4 5 6 C D 307-G38 OR-18 105-G3 BR-18 R 1 2 3 4 200-G5 BK-18 1 103-G2 YL-16 614-G58 PU-18 614-G57 PU-18 102-G1 BU-16 610-G53 OR-16 G-C1 1698671 308-G39 YL-18 611-G54 PU-16 M901-G80 YL-18 K952-G82 BR-18 454-G41 GN-18 462-G43 YL-18 411-G40 PK-18 123-G4 WH-18 606-G51 GY-18 A-C28 169-8668 308-A90 YL-16 200-A70 BK-16 614-G59 PU-18 614-G58 PU-18 200-G5 BK-18 CATERPILLAR MONITORING SYSTEM (EMSII) 1833561 308-G39 YL-18 307-G38 OR-18 105-G3 BR-18 129-G12 BU-18 605-G52 YL-18 H430-G76 BU-16 612-G55 GY-18 F700-C65 BU-18 F703-C70 GY-18 F704-C51 OR-18 A B C 799-CL17 WH-16 251-CL14 BK-16 861-CL18 PU-16 +BAT GROUND SIGNAL 109-C116 OR-04 A/C COMPRESSOR CLUTCH 7N-4287 C-P25 CK-C3 9G4351 5 6 5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 OR-18 BK-18 YL-18 +BATTERY GROUND SIGNAL LH PARKBK RETRACT PRESS 1578394 OR-18 BK-18 WH-18 3 516-G45 GN-16 ATA DATA LINK (-) SHUTDOWN SIG N/O CAT DAT LINK (-) +BATTERY -BATTERY +BATTERY ATA DATA LINK (+) SHUTDOWN SIG N/C CAT DATA LINK (+) UNUSED -BATTERY TIMING CAL A/C STATUS SW THROTTLE BYPASS UNUSED UNUSED FUEL FILTER SW TIMING CAL + USER DEF SHUTDOWN BU SOUND REDUCTION ORS RLY ETHER HOLD RELAY KEY SW ON LOW OIL LVL SW MANUAL ETHER SW COOLANT FLOW SW UNUSED SHUT/FAN BRK SOL DIGITAL RETURN ANALOG RETURN CRANKCASE PRESS +V TIMING UNUSED PRELUBE RELAY +V THROTTLE +5V ANALOG SUPPLY OIL PRES (UNFLTR) ENGINE SPD ENGINE FAN SPD ETHER ON RELAY A B C CL-C3 3E-3370 799-CL15 WH-16 251-CL12 BK-16 860-CL19 PK-16 G705-K2 GN-16 606-E31 GY-16 K-C8 1552269 WH-16 WH-16 BK-16 BK-16 H-C9 9G4348 C-C6 3E3364 K-C11 3E3364 A B 1 2 3 4 5 6 C D 6 520-G48 WH-16 CONN 33 229-C32 BK-14 229-C33 BK-14 229-C33 BK-14 229-C32 BK-14 RH REAR STRUT PRESS 1753186 RD-18 BK-18 WH-18 126-J18 PK-16 CONN 9 K-C10 3E3364 1 2 417-P27 GY-18 A-C9 1698668 H BK BK RH RR PARK/ TURN LAMP 1350427 A B C CBL-CC2 BK-00 CONN 2 AH-C3 1042921 OR-16 BK-16 PU-16 GY-16 1 2 F-P2 1187226 101-H16 RD-10 1 2 3 4 E750-J15 PU-16 727-H5 GN-16 462-H13 YL-16 101-H4 RD-4 109-H3 OR-4 A B C 126-E12 PK-16 799-CL15 799-CL17 251-CL14 251-CL12 472-F4 OR-16 200-H6 BK-08 306-H1 GN-16 337-H11 WH-16 RD-18 BK-18 WH-18 E-C7 1552272 604-E26 200-E27 614-E28 606-E29 604-E4 OR-16 200-J4 BK-14 612-J12 GY-16 605-J10 YL-16 606-J11 GY-16 604-J9 OR-16 614-J13 PU-16 E750-J15 PU-16 J765-J16 BU-16 126-J18 PK-16 200-H15 BK-16 T E-C10 3E3376 8 9 10 11 12 E750-E9 PU-16 F-C2 155-2269 447-F5 PK-16 201-F9 BK-16 CONN 23 CK-C1 8T9834 XMSN FLTR SW 9X7781 1 2 F-C3 169-8670 F975-F6 OR-16 201-F7 BK-16 446-F3 PU-16 RD-16 BK-16 S 604-E13 OR-16 604-E22 OR-16 604-E18 OR-16 604-E26 OR-16 614-E17 PU-16 614-E21 PU-16 614-E24 PU-16 614-E10 PU-16 614-E28 PU-16 614-E8 PU-16 606-E6 GY-16 606-E29 GY-16 CONN 3 F-C5 9X7146 A-C16 9X7148 CH-C3 3E7990 CL-C1 1552252 201-F10 BK-16 BU-16 AH-C2 1042921 614-AH4 PU-16 WH-16(RH) 200-AH7 BK-16 200-AH8 BK-16 612-AH3 GY-16 614-AH4 PU-16 WH-16(RH) 200-E2 BK-16 612-E1 200-E2 614-E3 604-E4 605-E30 606-E31 J765-E7 +10V GROUND SIGNAL 200-AH6 BK-16 8N1518 H-C1 201-F2 BK-16 A B C 1 2 FF-C3 9X7145 RAISE SOL 1125874 709-K9 OR-16 J764-K18 BR-16 710-K10 GN-16 B RH STOP/ TAIL LAMP 1350426 WH-18 BK-18 8N1517 A-C18 CONN 25 F-C1 155-2269 GN-18 GN-18 RH BKUP LAMP 1712065 612-E1 GY-16 LOWER SOL 1125874 1 2 604-AH1 OR-16 200-AH2 BK-16 612-AH3 GY-16 GY-16 GY-16 BK-16 BK-16 BK-16 BK-16 E-C1 J-C2 3E5179 1552252 1 GY-16 612-J12 GY-16 2 BK-16 200-J4 BK-14 3 PU-16 614-J13 PU-16 4 OR-16 604-J9 OR-16 5 YL-16 605-J10 YL-16 6 GY-16 606-J11 GY-16 7 J765-J16 BU-16 BU-16 L912-A102 WH-16 1 2 705-K8 PK-16 922-K21 BR-16 604-AH1 OR-16 AH-C4 1552273 J-C9 7N9738 J-C14 7N9737 1 2 1 2 3 4 5 6 E-C3 1552273 604-E18 OR-16 200-E19 BK-16 612-E20 GY-16 614-E10 PU-16 614-E21 PU-16 606-E6 GY-16 AH-C1 3E3382 612-E20 612-E15 200-E14 200-E23 200-E27 200-E19 CONN 21 REF: 108-1029 BEACON 128-6985 BEACON 9U-7206 FLORESCENT LAMP G704-K5 YL-16 E790-K20 PK-16 614-CT4 PU-16 WH-16(LH) 605-E30 YL-16 GN-18 GN-18 614-CT4 PU-16 WH-16(LH) 605-E25 YL-16 605-E5 YL-16 1 2 612-CT3 GY-16 604-CT1 OR-16 200-CT2 BK-16 612-CT3 GY-16 1 2 998-A221 BR-16 998-A225 BR-16 BRAKE OVERSTROKE SWITCH 7V5647 704-K7 GY-16 922-K22 BR-16 1 2 3 4 5 6 E-C2 1552273 604-E13 OR-16 200-E14 BK-16 612-E15 GY-16 614-E8 PU-16 614-E17 PU-16 605-E5 YL-16 WH-16 WH-16 CONN 5 CT-C1 3E3382 1 2 1 2 WH-18 BK-18 OR-16 BK-16 PU-16 YL-16 GN-18 GN-18 G705-K2 GN-16 E790-K19 PK-16 604-CT1 OR-16 200-CT6 BK-16 200-CT7 BK-16 200-CT8 BK-16 CT-C4 1552273 LH BKUP LAMP 1712065 1 2 3 4 CONN 4 A B C E-C8 1552272 604-E22 200-E23 614-E24 605-E25 +24V PWR 9R7941 1 2 3 4 5 6 B 515-G44 GY-16 518-G47 OR-16 J766-G77 PU-18 A-C52 1552273 A-C53 3E3382 124-G11 GN-14 614-G56 PU-18 CONN 34 408-P18 WH-18 I RETARD BK SW 1034977 9W0335 +24V CIGAR LIGHTER J765-G6 BU-18 308-G39 YL-18 307-G38 OR-18 105-G3 BR-18 129-G12 BU-18 605-G52 YL-18 H430-G76 BU-16 612-G55 GY-18 201-G35 BK-18 611-G54 PU-16 M901-G80 YL-18 K952-G82 BR-18 454-G41 GN-18 462-G43 YL-18 411-G40 PK-18 123-G4 WH-18 606-G51 GY-18 200-G13 BK-18 136-G81 GN-18 727-G73 GN-18 E735-G75 PU-16 F718-G71 BU-18 700-G69 PK-18 102-G1 BU-16 103-G2 YL-16 521-G49 YL-16 610-G53 OR-16 F717-G70 YL-18 F720-G72 GN-18 K985-G74 BR-18 K986-G9 PK-18 K985-G74 BR-18 K986-G9 PK-18 M901-G80 YL-18 F720-G72 GN-18 124-G11 GN-14 515-G44 GY-16 136-G81 GN-18 516-G45 GN-16 517-G46 BU-16 J765-G6 BU-18 F718-G71 BU-18 J766-G77 PU-18 E735-G75 PU-16 998-G50 BR-18 291-P16 BK-18 E707-P40 GN-18 C413-P23 YL-18 BLOWER SW 1570217 517-G46 BU-16 GN-14 GY-16 GN-16 BU-16 OR-16 H430-A150 BU-16 614-A144 PU-16 462-A106 YL-16 727-A163 GN-16 426-FF14 BR-16 201-FF6 BK-16 446-FF15 PU-16 426-F1 BR-16 201-F8 BK-16 GN-18 GN-18 T RD-18 BK-18 WH-18 CY-C1 7N9737 1 2 E-C9 3E3376 CT-C2 1042921 S J765-E7 BU-16 E750-E9 PU-16 126-E12 PK-16 WH-16(LH) A B C FRAME GROUND EXHAUST DIV SOL 1013430 CY-C2 7N9738 200-E16 BK-16 RD-18 BK-18 WH-18 J-C1 9X7144 703-K6 BU-16 922-K23 BR-16 BODY UP SNSR 3E0461 1 2 3 RD-18 BU-18 BK-18 + BATTERY SOLENOID GROUND 200-A58 BK-16 CONN 20 HEADLAMP SW 1701305 998-A224 BR-16 998-A222 BR-16 L910-A104 PK-16 CONN 14 E-C5 7N7781 126-E12 PK-16 E750-E9 PU-16 J765-E7 BU-16 J764-K18 BR-16 710-K10 GN-16 709-K9 OR-16 J764-K1 BR-16 726-K16 BU-16 725-K15 GN-16 704-K7 GY-16 703-K6 BU-16 724-K14 YL-16 922-K3 BR-16 705-K8 PK-16 723-K13 OR-16 126-K17 PK-16 721-K11 BR-16 722-K12 WH-16 G704-K5 YL-16 E790-K4 PK-16 G705-K2 GN-16 CL-C2 3E-3370 799-CL17 WH-16 251-CL14 BK-16 861-CL18 PU-16 CT-C3 1042921 LH RR PARK/ TURN LAMP 1350427 LH STOP/ TAIL LAMP 1350426 A B C CONN 16 1 2 612-E11 GY-16 C OR-18 BK-18 YL-18 +BATTERY GROUND SIGNAL 1 2 774-AY4 YL-16 K952-AY10 BR-16 775-AY5 BR-16 K952-AY11 BR-16 LH REAR STRUT PRESS 1753186 BK-18 BK-18 E-C6 1552269 612-E11 GY-16 200-E16 BK-16 773-AY3 GY-16 K952-AY12 BR-16 BACKUP ALARM 1236449 J764-K1 BR-16 K-C7 7X6222 A-C17 9X7143 GY-16 PU-16 BU-16 GY-16 BU-16 OR-16 WH-16 PK-16 OR-16 YL-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 L-C5 9X0145 CAB GROUND J767-J20 506-J8 122-J1 H428-J6 H429-J7 176-J31 987-J32 E790-J29 604-J9 605-J10 J764-L50 BR-16 POWER TRAIN/ CHASSIS CONTROL (TCC) 2005375 M-P5 MUR440 KEY SW ARC SUPPRESSOR 1068704 2 126-A37 PK-16 126-A34 PK-16 BR-16 PK-16 YL-16 GN-16 GN-14 GY-14 GN-16 GN-16 BU-16 BU-16 BU-16 PU-16 PU-16 BR-16 124-G11 515-G44 516-G45 517-G46 518-G47 614-G57 PU-18 DOME LAMP 7N9943 8C9678 RD-18 BK-18 WH-18 1 2 3 614-A237 PU-16 614-A145 PU-16 614-A144 PU-16 728-A165 BU-16 E750-A175 PU-16 E790-L45 PK-16 200-L7 BK-16 614-L18 PU-16 126-L3 PK-16 126-L3 PK-16 614-L18 PU-16 200-L7 BK-16 E790-L45 PK-16 707-L23 PU-16 L912-L16 WH-16 891-L57 BU-16 L912-L16 WH-16 E750-L42 PU-16 G705-L47 GN-16 J765-L53 BU-16 707-L23 PU-16 306-L13 GN-16 307-L14 OR-16 321-L15 BR-16 706-L22 BR-16 720-L34 PU-16 728-L41 BU-16 E750-L42 PU-16 K748-L55 OR-16 M728-L56 WH-16 891-L57 BU-16 892-L58 BR-16 893-L59 GN-16 H430-L11 BU-16 L910-L17 PK-16 709-L24 OR-16 G704-L46 YL-16 710-L27 GN-16 710-L25 GN-16 710-L26 GN-16 J765-L52 BU-16 H710-L48 PK-16 E790-L43 PK-16 E790-L43 PK-16 307-L14 OR-16 713-L30 OR-16 726-L40 BU-16 728-L41 BU-16 E790-L44 PK-16 126-L5 PK-16 703-L19 BU-16 704-L20 GY-16 705-L21 PK-16 709-L24 OR-16 721-L35 BR-16 722-L36 WH-16 723-L37 OR-16 725-L39 GN-16 724-L38 YL-16 726-L40 BU-16 G704-L46 YL-16 G705-L47 GN-16 922-L60 BR-16 J764-L50 BR-16 J764-L49 BR-16 J764-L51 BR-16 202-L12 BK-16 716-L33 BU-16 712-L29 WH-16 706-L22 BR-16 720-L34 PU-16 715-L32 GN-16 126-L6 PK-16 721-L35 BR-16 722-L36 WH-16 723-L37 OR-16 724-L38 YL-16 725-L39 GN-16 126-L5 PK-16 E790-L44 PK-16 J765-L54 200-L7 614-L18 126-L4 712-L29 714-L31 715-L32 713-L30 716-L33 711-L28 H710-L48 BU-16 BK-16 PU-16 PK-16 WH-16 YL-16 GN-16 OR-16 BU-16 BR-16 PK-16 126-L4 PK-16 614-L18 PU-16 200-L7 BK-16 J765-L54 BU-16 711-L28 BR-16 J764-L49 BR-16 J765-L52 BU-16 M728-L56 WH-16 704-L20 GY-16 714-L31 YL-16 L910-L17 PK-16 321-L15 BR-16 710-L25 GN-16 CONN 15 922-L60 BR-16 E790-L44 PK-16 G704-L46 YL-16 703-L19 BU-16 704-L20 GY-16 705-L21 PK-16 709-L24 OR-16 710-L27 GN-16 721-L35 BR-16 722-L36 WH-16 723-L37 OR-16 724-L38 YL-16 725-L39 GN-16 726-L40 BU-16 126-L5 PK-16 799-CH18 WH-16 799-CH17 WH-16 799-CH19 WH-16 636-CH12 GN-16 251-CH6 BK-16 251-CH5 BK-16 138-CH1 GN-16 636-CH12 GN-16 710-A160 GN-16 707-A159 PU-16 891-A205 BU-16 410-M20 WH-16 201-M19 BK-16 1 2 BK-18 M-C4 7N7781 103-M2 YL-14 200-M15 BK-16 602-M29 WH-16 998-A223 BR-16 J2 G705-L47 GN-16 799-CH20 WH-16 251-CH3 BK-16 L-C2 3E6287 103-M2 YL-14 200-M15 BK-16 103-M3 YL-16 337-A96 WH-16 138-A40 GN-16 138-A40 GN-16 1 2 3 4 5 6 DOOR SWITCH 9D4068 RD-18 337-A96 WH-16 A-C23 3E3381 CH-C4 3E3379 138-CH1 GN-16 E790-A180 PK-16 321-A94 BR-16 706-A158 BR-16 720-A161 PU-16 J765-A197 BU-16 M728-A204 WH-16 892-A208 BR-16 893-A214 GN-16 614-A146 PU-16 614-A146 PU-16 126-A35 PK-16 306-A86 GN-16 F709-A188 BU-16 F710-A189 BR-16 F717-A192 YL-16 F721-A195 GY-16 F723-A196 PK-16 998-A222 BR-16 M-C2 3E3360 3E6328 ACTION ALARM (MONITOR) 102-G1 BU-16 129-G12 BU-18 103-G2 YL-16 105-G3 BR-18 123-G4 WH-18 200-G13 BK-18 201-G35 BK-18 307-G38 OR-18 308-G39 YL-18 411-G40 PK-18 K952-G82 BR-18 454-G41 GN-18 462-G43 YL-18 606-G51 GY-18 605-G52 YL-18 610-G53 OR-16 612-G55 GY-18 611-G54 PU-16 614-G56 PU-18 521-G49 YL-16 700-G69 PK-18 F717-G70 YL-18 518-G47 OR-16 727-G73 GN-18 H430-G76 BU-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 403-P17 GN-18 270-P8 BK-18 454-G42 GN-18 454-G41 GN-18 123-G4 WH-18 123-G10 WH-18 CONN 36 NOTE D G-C2 1130580 A-C5 3E6286 K985-A234 K986-A235 M901-A236 F720-A194 124-A33 515-A114 136-A30 516-A115 517-A116 J765-A176 F718-A193 J766-A201 E735-A174 998-A225 123-A32 WH-16 105-A12 BR-16 105-A10 BR-16 105-A11 BR-16 124-A33 GN-14 129-A38 BU-16 200-A62 BK-16 201-A81 BK-16 454-A105 GN-16 610-A137 OR-16 200-A70 BK-16 308-A89 YL-16 136-A30 GN-16 H430-A150 BU-16 N-P1 AM/FM RADIO 1736530 1736532 CONN 32 515-A114 GY-14 200-A55 BK-14 516-A115 GN-16 517-A116 BU-16 522-A119 WH-14 518-A117 OR-16 102-A5 BU-14 102-A4 BU-16 102-A2 BU-14 200-A55 BK-14 T RH SPEAKER 6T7695 + - N-C1 3E-3361 A-C15 169-8672 1 2 3 4 5 6 CONN 35 BK-18 BK-18 OR-18 PK-18 426-P28 BR-18 +5 VOLTS GROUND SIGNAL EXH DIVERTER SW 1701315 522-A119 WH-14 N-C2 3E3382 GY-14 BK-14 GN-14 BU-14 WH-14 OR-14 BR-16 YL-16 YL-16 BU-16 GN-16 123-CE2 WH-16 BK-18 PK-18 BR-18 BU-18 481-P32 GN-18 E735-P44 PU-18 472-P31 OR-18 G-C22 3E3375 1 2 3 4 1 2 CW-C3 3E3373 CONN 38 998-A225 521-A118 F717-A190 F718-A193 F720-A194 CE-C1 3E3373 454-CE1 GN-16 272-P9 411-P20 892-P45 C414-P24 273-P12 290-P15 F975-P47 E708-P43 +5V GROUND SIGNAL M-C8 3E-7996 TPMS OPERATOR MONITOR 9X6847 446-P29 PU-18 447-P30 PK-18 472-P31 OR-18 661-P33 GN-18 662-P34 YL-18 663-P35 GY-16 892-P45 BR-18 893-P46 GN-16 F975-P47 OR-18 E735-P44 PU-18 408-P18 WH-18 CW-C2 3E3361 K992-CW7 PU-16 J766-CW8 PU-16 +BATTERY GROUND HARNESS CODE 1 ACTION ALARM CAT DATA LINK + HARNESS CODE 5 BK OIL TEMP SENSOR UNUSED FUEL LVL SENDER UNUSED UNUSED HARNESS CODE 2 ACTION LAMP CAT DATA LINK MODULE LOAD HARNESS CODE 4 T/C TEMP SENSOR OPERATOR SW BRAKE OVERSTK SW UNUSED UNUSED HARNESS CODE 3 SERVICE SW +8V SENSOR SUPPLY MODULE CLOCK UNUSED XMSN FILTER SW UNUSED UNUSED ALT "R" TERM HARNESS CODE 0 UNUSED CLEAR SW MODULE +V MODULE DATA UNUSED BRAKE AIR PRESS UNUSED UNUSED UNUSED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 447-P30 PK-18 201-CR1 BK-16 NOTE B +5V GROUND SIGNAL A B 1 2 3 4 5 6 C D 6 + BATTERY GROUND +24V OUT TX LCD OUT LCD CLOCK LCD LATCH TEST/SET MODE 417-P27 GY-18 426-P28 BR-18 OR-18 BK-18 WH-18 1 2 614-M34 PU-16 200-M18 BK-16 126-M8 PK-16 987-M36 WH-16 M728-M35 WH-16 5 HAZARD SW 1655957 GN-18 BK-18 WH-18 BU-18 BR-18 GY-18 PK-18 PU-18 113-P1 OR-18 200-P6 BK-18 201-P7 BK-18 290-P15 BK-18 291-P16 BK-18 403-P17 GN-18 481-P32 GN-18 410-P19 WH-18 411-P20 PK-18 +8V GROUND SIGNAL 537-M26 GN-16 3 1 2 3 4 5 6 7 8 515-N5 GY-14 605-M30 YL-16 2 GN-16 BK-16 WH-16 BU-16 BR-16 GY-16 PK-16 PU-16 517-N8 BU-14 516-N7 GN-14 537-M27 GN-16 138-CH1 251-CH6 799-CH18 863-CH29 864-CH30 865-CH31 866-CH32 867-CH33 518-N9 OR-14 606-M31 GY-16 537-M25 GN-16 A B 1 2 3 4 5 6 C D PU-16 PK-16 OR-16 GN-16 YL-16 GY-16 BR-16 GN-16 OR-16 PU-16 WH-16 102-A3 BU-14 129-A38 BU-16 103-A7 YL-14 105-A10 BR-16 123-A32 WH-16 200-A62 BK-16 201-A81 BK-16 307-A87 OR-16 308-A88 YL-16 411-A100 PK-16 K952-A231 BR-16 454-A105 GN-16 462-A106 YL-16 606-A135 GY-16 605-A130 YL-16 610-A137 OR-16 612-A143 GY-16 611-A139 PU-16 614-A144 PU-16 521-A118 YL-16 700-A157 PK-16 F717-A190 YL-16 518-A117 OR-16 727-A163 GN-16 H430-A150 BU-16 103-A7 YL-14 612-A143 GY-16 700-A157 PK-16 J766-A201 PU-16 M901-A236 YL-16 K986-A235 PK-16 K985-A234 BR-16 CH-C7 9G3675 417-FF13 GY-16 426-FF14 BR-16 446-FF15 447-FF16 472-FF17 661-FF19 662-FF20 663-FF21 892-FF23 893-FF24 F975-FF27 E735-FF22 408-FF10 P-C2 7X6222 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 OR-18 BK-18 BK-18 WH-18 GN-16 3E3382 201-CR2 BK-16 201-CR3 BK-16 BK-18 BK-18 454-CW1 GN-16 446-P29 PU-18 201-CV1 BK-16 CR-C2 NOTE C 201-G35 BK-18 636-CH12 GN-16 820-CH24 BU-16 818-CH22 BR-16 250-CH2 BK-16 635-CH9 BU-16 OR-16 BK-16 BK-16 BK-16 BK-16 GN-16 GN-16 WH-16 PK-16 1 2 CW-C5 7N9738 P-C1 8T9834 113-P1 201-P10 271-P11 410-P19 893-P46 201-CV2 BK-16 1 2 3 4 5 6 WH-16 BU-16 BU-16 OR-16 ARC PRESS SW 1119563 CW-C6 3E3361 K992-CW7 PU-16 J766-CW2 PU-16 QUAD GAGE MODULE 1666926 200-G13 BK-18 799-CH19 WH-16 799-CH20 WH-16 799-CH17 WH-16 FF-C1 9X0146 113-FF1 200-FF2 201-FF4 290-FF7 291-FF8 403-FF9 481-FF18 410-FF11 411-FF12 661-P33 GN-18 662-P34 YL-18 200-P6 BK-18 663-P35 GY-16 201-P7 BK-18 F975-P47 OR-18 E735-P44 PU-18 893-P46 GN-16 892-P45 BR-18 481-P32 GN-18 472-P31 OR-18 447-P30 PK-18 446-P29 PU-18 426-P28 BR-18 417-P27 GY-18 411-P20 PK-18 410-P19 WH-18 408-P18 WH-18 403-P17 GN-18 291-P16 BK-18 290-P15 BK-18 113-P1 OR-18 +5V GROUND SIGNAL 126-L4 PK-16 614-L18 PU-16 200-L7 BK-16 J765-L54 BU-16 711-L28 BR-16 H710-L48 PK-16 716-L33 BU-16 715-L32 GN-16 714-L31 YL-16 713-L30 OR-16 712-L29 WH-16 200-N1 BK-14 515-N4 GY-14 614-M32 PU-16 200-M17 BK-16 998-A224 BR-16 F707-A186 WH-16 E790-A178 PK-16 307-A87 OR-16 BK-18 BK-18 BK-18 BK-18 200-G16 BK-18 200-G33 BK-18 F975-FF26 OR-16 F975-FF27 OR-16 426-FF14 BR-16 446-FF15 PU-16 447-FF16 PK-16 472-FF17 OR-16 462-A106 YL-16 727-A163 GN-16 614-A144 PU-16 J765-A176 BU-16 K952-A231 BR-16 307-A87 OR-16 606-A135 GY-16 611-A139 PU-16 605-A130 YL-16 E735-A174 PU-16 411-A100 PK-16 L-C4 3E5179 1 2 3 4 5 6 7 8 9 10 11 12 +V DISPLAY GROUND CLOCK DATA LOAD ADDRESS SEL 201-CV3 BK-16 273-P12 BK-18 272-P9 BK-18 271-P11 BK-18 270-P8 BK-18 E707-P40 GN-18 C414-P24 BU-18 C413-P23 YL-18 E708-P43 PK-18 201-P10 BK-18 F975-P47 OR-18 E735-P44 PU-18 893-P46 GN-16 892-P45 BR-18 481-P32 GN-18 472-P31 OR-18 447-P30 PK-18 446-P29 PU-18 426-P28 BR-18 417-P27 GY-18 411-P20 PK-18 410-P19 WH-18 408-P18 WH-18 403-P17 GN-18 291-P16 BK-18 290-P15 BK-18 113-P1 OR-18 200-G18 BK-18 PK-16 PU-16 BK-16 BU-16 BR-18 PK-16 BU-18 GN-18 YL-18 OR-18 WH-18 BU-16 M-C5 3E3384 614-A148 PU-16 K748-A203 OR-16 306-A86 GN-16 307-A87 OR-16 321-A94 BR-16 L912-A102 WH-16 L910-A104 PK-16 706-A158 BR-16 707-A159 PU-16 M728-A204 WH-16 720-A161 PU-16 E750-A175 PU-16 891-A205 BU-16 892-A208 BR-16 893-A214 GN-16 E790-A178 PK-16 K748-A203 OR-16 J765-A197 BU-16 728-A165 BU-16 710-A160 GN-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 J1 138-CH1 GN-16 799-CH15 WH-16 799-CH16 WH-16 799-CH21 WH-16 126-L3 PK-16 126-L5 PK-16 L-C1 1010205 GN-16 OR-16 BR-16 WH-16 PK-16 BR-16 PU-16 WH-16 PU-16 PU-16 BU-16 BR-16 GN-16 PK-16 OR-16 BU-16 BU-16 GN-16 710-CH4 GN-16 707-CH13 PU-16 891-CH34 BU-16 J764-L51 BR-16 D 635-CH9 BU-16 306-L13 307-L14 321-L15 L912-L16 L910-L17 706-L22 707-L23 M728-L56 720-L34 E750-L42 891-L57 892-L58 893-L59 E790-L45 K748-L55 J765-L53 728-L41 710-L26 126-A35 PK-16 H430-A150 BU-16 614-A148 PU-16 200-A73 BK-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 CONN 17 UNUSED UNUSED SOLENOID RETURN UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED HOIST LEVER UNUSED BODY RAISE SOL UNUSED +10V SUPPLY UNUSED UNUSED BODY UP SW BODY LOWER SOL UNUSED UNUSED UNUSED UNUSED ENGINE SPEED (+) UNUSED UNUSED UNUSED NEUTRAL OUTPUT UNUSED T/C OUT SPEED (-) UNUSED UNUSED UNUSED BODY RAISE OUTPUT ENGINE SPEED (-) T/C OUT SPEED (+) BACKUP ALARM XMSN OUT SPEED UNUSED UNUSED 9X6846 TPMS CONT 126-L6 PK-16 126-L1 PK-16 126-L2 PK-16 636-CH10 GN-16 250-CH2 BK-16 710-CH4 GN-16 859-CH26 YL-16 858-CH25 GY-16 861-CH28 PU-16 860-CH27 PK-16 863-CH29 BU-16 864-CH30 BR-16 818-CH22 BR-16 820-CH24 BU-16 819-CH23 GY-16 891-CH34 BU-16 865-CH31 GY-16 866-CH32 PK-16 867-CH33 PU-16 707-CH13 PU-16 +BATTERY -BATTERY CAT DATALINK BODY UP IND -BATTERY +BATTERY SOLENOID RETURN START RELAY CAT DATALINK + SECONDARY STEER RELAY LOCKUP CLUTCH SOL UPSHIFT SOL UNUSED SHIFT LEVER 1 SW/SNSR GROUND SW/SNSR GROUND EXHAUST DIVERTER SW DOWNSHIFT SOL SHIFT LEVER 4 UNUSED LOCATION CODE 1 LOCATION CODE 0 SHIFT LEVER-GND VERIFY SHIFT LEVER 2 BRAKE SW SEC/PARK BRAKE SW SHIFT LEVER 5 LOCATION ENABLE (+BAT) GEAR 1 GEAR 2 GEAR 3 GEAR 4 GEAR 5 UNUSED SHIFT LEVER 3 GEAR SW-GND VERIFY LOW STEERING SW LOCATION CODE 2 UNUSED KEY START SW LF RF LR RR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 202-L12 BK-16 202-L9 BK-16 202-L8 BK-16 CH-C1 8N1525 126-L1 PK-16 202-L8 BK-16 892-L58 BR-16 H430-L11 BU-16 202-L9 BK-16 126-L2 PK-16 922-L60 BR-16 306-L13 GN-16 893-L59 GN-16 K748-L55 OR-16 705-L21 PK-16 703-L19 BU-16 251-CH3 BK-16 138-CH1 GN-16 707-CH13 PU-16 710-CH4 GN-16 891-CH34 BU-16 636-CH11 GN-16 799-CH21 WH-16 799-CH16 WH-16 636-CH11 GN-16 635-CH8 BU-16 859-CH26 YL-16 858-CH25 GY-16 861-CH28 PU-16 860-CH27 PK-16 251-CH5 BK-16 251-CH5 BK-16 863-CH29 BU-16 864-CH30 BR-16 818-CH22 BR-16 820-CH24 BU-16 819-CH23 GY-16 250-CH2 BK-16 865-CH31 GY-16 867-CH33 PU-16 866-CH32 PK-16 635-CH7 BU-16 799-CH16 WH-16 799-CH15 WH-16 +24V IN GROUND RED LAMP GREEN LAMP LINK GND XMSN SPD STRUT PRESS STRUT PRESS STRUT PRESS STRUT PRESS TX LCD OUT LCD CLOCK TX OUT TX KEY OUT RX IN NEUTRAL LCD LATCH TEST/SET MODE BED RAISE 202-L10 BK-16 636-CH11 GN-16 635-CH9 BU-16 E790-L45 PK-16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 E A-C4 9X0146 L-C3 7X6222 CONN 37 +5V GROUND SIGNAL 126-UU1 614-UU8 200-UU5 J765-UU16 711-UU9 H710-UU15 716-UU14 715-UU13 714-UU12 713-UU11 712-UU10 135-UU4 M-C7 3E-7996 614-M33 PU-16 200-M16 BK-16 113-M6 OR-16 A513-M28 PK-16 135-M10 BU-16 126-L3 PK-16 H430-L11 BU-16 614-L18 PU-16 200-L7 BK-16 1 2 3 4 5 6 1 2 J766-G78 PU-18 CONN 28 UU-C1 3E5176 619-A250 GN-14 9W3089 UU-C5 OR-18 BK-18 GN-18 WH-18 YL-18 BU-18 1 2 3 4 5 6 200-P4 BK-18 200-P5 BK-18 663-P36 GY-16 663-P37 GY-16 614-G57 PU-18 714-UU12 YL-18 713-UU11 OR-18 712-UU10 WH-18 135-UU4 BU-16 LEVER 4 LEVER 3 LEVER 2 716-UU14 BU-18 715-UU13 GN-18 J765-UU17 BU-18 711-UU9 BR-18 126-UU2 PK-18 200-A73 BK-16 126-L3 PK-16 614-L18 PU-16 200-L7 BK-16 TURN SIG/ WIPER/WASHER/ HI BEAM SW 1416579 A B C 200-A61 BK-16 201-FF5 BK-16 NEUTRAL GND VERIFY LEVER 5 GROUND LEVER 1 +V K988-CW4 K989-CW5 K927-CW3 K991-CW6 CW-C4 7N9738 K988-CW4 WH-16 K927-CW10 BU-16 T 1 2 3 4 5 6 BK-16 BR-16 GN-16 OR-16 PK-16 200-A63 500-A110 501-A111 502-A112 119-A21 307-A87 OR-16 K952-A231 BR-16 606-A133 GY-16 537-A121 GN-16 619-A151 GN-16 605-A127 YL-16 606-A132 GY-16 611-A140 PU-14 200-A61 BK-16 614-A145 PU-16 200-A76 BK-16 200-A63 BK-16 1 2 UU-C3 3E3361 200-UU7 BK-16 10 1 9 2 3 6 7 8 5 4 SPEED CV-C1 3E3382 113-FF1 OR-16 200-FF2 BK-16 290-FF7 BK-16 291-FF8 BK-16 403-FF9 GN-16 408-FF10 WH-16 410-FF11 WH-16 411-FF12 PK-16 481-FF18 GN-16 E735-FF22 PU-16 417-FF13 GY-16 661-FF19 GN-16 662-FF20 YL-16 663-FF21 GY-16 892-FF23 BR-16 893-FF24 GN-16 F975-FF25 OR-16 201-FF3 BK-16 201-FF4 BK-16 201-FF5 BK-16 201-FF6 BK-16 SHIFT LEVER BACKLTG 1636508 UU-C4 1071984 126-UU3 PK-16 J765-UU18 BU-16 H710-UU15 PK-16 STOPLAMP SUPPRESSOR 1068704 87 87a 605-A128 YL-16 150-JJ39 RD-14 150-JJ40 RD-14 101-W5 RD-14 UU-C2 1042921 A B C + - 508-M21 PU-16 509-M22 WH-16 H430-A150 BU-16 200-A73 BK-16 E790-A178 PK-16 307-A87 OR-16 L912-A102 WH-16 L910-A104 PK-16 BR OR WH GY YL GN RD BU RD/WH PK PU BK 270-P8 271-P11 272-P9 273-P12 200-N3 BK-14 522-N10 WH-14 112-JJ8 PU-08 112-JJ17 PU-08 112-JJ23 PU-08 JJ-C3 9X-1054 102-JJ2 BU-14 610-JJ59 OR-14 200-JJ48 BK-16 619-JJ60 GN-14 1 5 2 4 3 86 30 87 87a 30 85 604-JJ58 OR-14 JJ-C2 9X-1054 103-JJ5 YL-14 1 5 2 4 3 85 86 85 1 2 3 4 5 6 7 8 9 10 11 12 HORN SW 2T3360 614-UU8 PU-16 200-UU6 BK-16 JJ-C12 169-8668 202-L10 BK-16 +V DISPLAY GROUND CLOCK DATA LOAD ADDRESS SEL P-C9 3E3379 E707-P39 GN-18 201-P13 BK-18 E708-P41 PK-18 C413-P22 YL-18 C414-P25 BU-18 P-C3 3E3379 HEADLAMP RLY 3E5239 STOPLAMP RLY 3E5239 GN-14 GY-16 YL-16 PU-16 PK-16 YL-16 GN-16 GY-16 GY-16 A-C41 169-8668 322-A95 GY-16 1 2 200-A73 BK-16 87 87a SECONDARY STEER RELAY 3E5239 201-FF5 BK-16 200-A61 BK-16 200-A63 BK-16 200-A76 BK-16 200-A76 BK-16 JJ-C1 9X-1054 136-JJ62 GN-14 K748-JJ20 OR-16 E790-JJ57 PK-16 727-JJ55 GN-14 86 200-A58 BK-16 200-A54 BK-08 INTEGRATED BRAKING CONTROL (IBC) 2005373 ARC 2005374 TCS 2005372 ARC/TCS 136-JJ62 GN-14 103-JJ5 YL-14 102-JJ2 BU-14 200-JJ48 BK-16 604-JJ58 OR-14 610-JJ59 OR-14 619-JJ60 GN-14 GROUND CAB REAR COMPARTMENT 201-A79 BK-16 619-A152 A608-A156 575-A123 506-A113 119-A22 605-A129 537-A121 606-A134 590-A124 819-CH23 GY-16 MAIN POWER RLY 1654026 A254-R27 BK-16 A254-R34 BK-16 201-A81 BK-16 OR-18 BK-18 BR-18 +V GROUND SIGNAL SHIFT LEVER POS SNSR 1267896 202-L10 BK-16 200-A56 BK-16 HOIST LEVER POS SNSR 1618937 103-JJ3 YL-14 105-JJ7 BR-16 173-JJ41 YL-14 136-JJ34 GN-16 OR-18 BK-18 GN-18 WH-18 YL-18 BU-18 TACH 201-P48 BK-16 109-A13 OR-04 101-A1 RD-04 200-A60 BK-16 200-A61 BK-16 200-A63 BK-16 15A 1 2 3 4 5 6 J ARC SUPPLY SOL 3E8691 ARC CONT SOL 3E8691 200-P2 BK-18 200-P3 BK-18 661-P33 GN-18 662-P34 YL-18 A-C29 169-8674 502-A112 OR-16 501-A111 GN-16 10A 103-JJ4 YL-14 200-JJ47 BK-16 A-C39 1698672 605-A129 YL-16 200-A63 BK-16 605-A130 YL-16 606-A135 GY-16 611-A139 PU-16 307-A87 OR-16 K952-A231 BR-16 J765-A176 BU-16 9D3374 102-JJ2 BU-14 109-CG1 OR-6 WIPER MOTOR 1398928 201-FF5 BK-16 KEY SW BKR 6T3642 DOME LAMP BKR 6T3643 150-JJ40 RD-14 103-JJ3 YL-14 105-JJ7 BR-16 173-JJ41 YL-14 E790-JJ57 PK-16 727-JJ55 GN-14 K748-JJ20 OR-16 200-A60 BK-16 101-W2 RD-14 185-JJ43 YL-14 102-JJ1 BU-14 150-JJ39 RD-14 126-JJ32 PK-16 E J765-UU16 BU-16 200-UU5 BK-16 112-JJ21 PU-16 112-JJ22 PU-16 SEC STER BKR 6T3642 C D 103-JJ3 YL-14 103-JJ4 YL-14 105-JJ7 BR-16 176-JJ42 OR-16 10A 136-JJ34 GN-16 185-JJ43 YL-14 A/C BKR 6T3643 112-JJ8 PU-08 112-JJ15 PU-14 112-JJ14 PU-16 15A 112-JJ13 PU-14 176-JJ42 OR-16 129-JJ33 BU-16 122-JJ29 BU-16 123-JJ30 WH-16 TURN SIG BKR 6T3643 173-JJ41 YL-14 ELEC WDO BKR 6T3643 15A 101-W1 RD-08 CONN 18 200-A70 BK-16 201-A82 BK-16 202-L10 BK-16 126-L3 PK-16 614-L18 PU-16 200-L7 BK-16 J765-L54 BU-16 E790-L44 PK-16 1 . POWER DISTRIBUTION A6 CABLE POS TO NEG BATTERY A6 CABLE NEG FR BATT TO DISC SW B7 WIRE AS. GND LEVEL SHUTDOWN DIVERSION C6 HARNESS ENG TO CAB SIDEWALL D1 HARNESS CHASSIS PAYLOAD I10 HARNESS ELECTRIC LH WINDOW A9 HARNESS PRE-LUBR RELAY JUMPER B2 HARNESS UNIT INJECTORS H3 WIRE AS. BOTTOM STARTER TO ENG GND CBL-AA1 RD-00 12V BATTERY 9X9730 AA-P1 POS NEG 12V BATTERY 9X9730 AA-P2 POS NEG 12V BATTERY 9X9730 AA-P5 CBL-AE1 BK-00 POS NEG 12V BATTERY 9X9730 CBL-CA1 BK-00 DISCONNECT SWITCH 7N0718 AE-P1 FRAME GROUND ADEM II ENGINE BLOCK GROUND AA-P7 7 6 5 NOTE NOTE NOTE NOTE NOTE J2 4 ADEM II ENGINE CONTROL 132-8900 C-P33 A: B: C: D: E: NORMALLY OPEN BEFORE REFRIGERANT CHARGE USED ON 777D ONLY USED ON 776D ONLY NOT USED ON MACHINES WITH AUTOMATIC RETARDER NOT USED THIS SCHEMATIC IS FOR THE 776D/777D EMISSIONS UPDATE TRUCK. TURN SIGNAL/WIPER/WASHER CIRCUIT. VOLTAGE CONVERTER OUTPUT CIRCUIT. CABLE. RETARDER LAMP DIVERSION A11 HARNESS XMSN GEAR SW F9 WIRE AS. MONITOR CIRCUIT. WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. OR SCREW TERMINAL ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT YL YL ATCH WIRE.777D C14 HARNESS LEFT REAR LIGHTS H3 WIRE AS.776D I1 HARNESS AUTOMATIC RETARDER VALVE C11 HARNESS EXHAUST DIVERTER SOL C5 HARNESS TURBO INLET SENSORS A8 CABLE TOP STARTER TO BOTTOM STARTER G5 HARNESS CAB CEMS A7 CABLE POS RR BATT TO RH BUS BAR A8 CABLE STARTER TO LH BUS BAR B5 HARNESS GND LEVEL SHUTDOWN G9 HARNESS CIRCUIT BREAKER PANEL A7 CABLE TOP STARTER TO FRAME GND A8 CABLE PRE-LUBR RELAY TO STARTER C11 STRAP CAB GND TO CHASSIS GND A2 STRAP ECM GND STRAP A1 WIRE AS.

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