RISK ASSESSMENT - FOR GENERAL ALUMINUM ROOF ERECTION

Job Title : Contractor : Client Engineer i / c : Work Task Installation of Ring and struts to gusset plate Working on Height on scaffolds and sitting on struts Lifting and Installaiton of panel Handling of panel Check crane Crane entering to the tank compound Potential Hazard * Lockbolts pins cut out by Huck gun Consequences * Injury from things falling from height * Injury from falling from height Risk Assessment Risk Sev. Prob. Hazard Control Level 3 B M * Workers to wear safety helmet Tankstore Legend : Sev - Severity Prob. - Probability Location : Risk : H - High M - Medium L - Low Residual Recovery / Additional Control Risk L Barricade area of work to restrict other workers movement below. L * Toolbox meeting to remind workers to hook lanyard to secure point. * Barricade area of work to restrict other workers movement below. * Supervisor to monitor wokers * To conduct site TBM before start lifting * Lay hardcore material & fully compact both sides of the ramp. * No parking and lifting operation when bund wall is flooded * Barricade the work area and stay alert for any changes * Check load chart & capacity of crane * Check overload alarm of crane * Check color coding * Visual inspection of lifting gears before use * Crane attendant to ensure the crane is stationed firmly on the ground * Keep away the unsafe lifting equipment. * Follow the lifting method statement * Take-5 safety procedure

* Falling from height

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* Workers to wear safety harness and anchor to a secure point * Ensure line secured while lifting and installing * Ensure that workers wear hand gloves and PPE when handling materials * Daily check by crane operator * Lay steel plate / timber below the outriggers to spread out the load on the ground * Place crane within the safe work distance

* Panel dropping from height * Sharp edge of the panel * Faulty mechanism * Poor ground condition causing outrigger to sink and crane to topple over

* Injury from panel falling from height * Injuries to hand by cutting * Crane toppling over, damage to boom * Damage to equipment, injuries to personnel

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M M M M

L L L L

* Wrong distance / working radius, causing crane to topple * Faulty lifting gears Station the crane with outriggers fully extended Lifting of scaffolding materials * Crane toppling * Slings, shackles snapped or give way and hit against personnel or property during lifting operation

* Damage to equipment, injuries to personnel * Slings / shackles snapped, chain block damage * Damage to equipment, property damage * Damage to property, injuries to personnel

Scaffold / Working from heights

* Falling from height (people)

* Fatality

* Falling of debris eg. bolt/nut & piping

* Physical injuries * Equipment damage

* Scaffold collapse due to * Fatality unauthorised modification * Scaffolding collapse due to * Fatality overloading Hazards associated with human behaviour such as : Unsafe acts Not wearing PPE Not following work procedures Using wrong tools , Wearing PPE ineffectively , Violating Safety Rules shall be duly discussed with the Workers at TBM before commencement of the job.
Severity: 0 - No injury or health effect 1 - Slight injury or health effect 2 - Minor injury or health effect 3 - Major injury or health effect 4 - PTD or up to 3 fatalities 5 - More than 3 fatalities Probablility: A - Never heard of in the industry B - Heard of in the industry C - Has happened in the Organization or more than once per year in the industry D - Has happened at the location or more than once per year in the organization E - Has happened more than once per year at the location Risk Level: L - Low risk M - Medium risk H - High risk

* Station the crane within safe working range and L ascertain the weight of the load to be lifted. 3 C M * Use the correct size capacity of lifting gears L * Verify the LG certificate 4 B M * Check the safe distance while crane is in operation L * Barricade the surrounding area 4 B M * Ensure the lifting gears are in good working L condition and check the validity dates * Barricade off the work areas with red and white tape * Ensure qualified lifting supervisor/rigger/signal men at site while lifting 4 B M * Ensure dooning of PPE/safety harnes must be L * TBM to be conducted before start work anchored at rigid points at all time * Inform supervisor/OPS/engineer * Don't take short cut, always use proper access 3 B L * Provide receptacles for loose materials & tools L * Secure removed pipings * Proper housekeeping in work platform 4 B M * Ensure scaffold is certified by Approved Personel L * Scaffolding to be checked before use * Check validity period of scaffold if unsafe inform scaffold supervisor 4 B M * Do not overload scaffolds with person & equipment L * Scaffold to be checked before use * Daily housekeeping must be carried out if unsafe inform scaffold supervisor This risk assessment associated with each of the work task / activity , shall be cascaded to the workers by the Contractor Supervisor before commencement of the job.

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Contractor : 1. Supervisor 2. Safety Supervisor

Date :

RISK ASSESSMENT - FOR GENERAL ALUMINUM ROOF ERECTION
Job Title : Contractor : Client Engineer i / c : Work Task Hotwork Potential Hazard * Incompatible jobs being carried out which may result in unknown hazards Consequences * Fire and explosion resulting to fatality and damaged to property. Risk Assessment Risk Sev. Prob. Hazard Control Level 4 B M * Ensure PTW system are strictly adhered. * Ensure works carried out as per planned sequence of works. * Fire extinguisher and water hose on standby. 4 B M * Hoses and cutters must be check from any defects before use. * Fire extinguisher and water hose on standby. 3 C M * Grinders must be in good condition. * Workers must have knowledge in using machine. * Wear necessary PPE at all time. * Remove plug while changing grinding stone. * Cover workplace and contain grinding spark. * Fire extinguisher and water hose on standby. 4 B M * Ensure flash back back arrestor in good condition 4 B M * Inspect hose condition before use * Ensure that trolley is not place directly under the area of hotwork in progress 1 B L * Check that gas cyclinder is securely chain on the trolley 4 B M * Gas test area (Client Shift Controller) * Contain sparks with fire proof sheets * Ensure no imcompatible work around the area. * Wear proper PPE 2 B L * Welding shield must be worn 3 A L * Earthing cable must be clamped near to the hotwork location 4 B M * Keep the working area dry 2 B L * Brief workers about keeping the access clear of obstructions Tankstore Legend : Sev - Severity Prob. - Probability Location : Risk : H - High M - Medium L - Low Residual Recovery / Additional Control Risk L * Be alert and lookout surroundings of any incompatible jobs carried out. * Stop work immediately if gas vapor and oil is evident in environment. L * Disconnect cutter from cylinders after end of the day. * Brief all workers at daily TBM L * TBM must be conducted daily. * Call immediate assistance to clinic.

(Gas cutting)

* Gas leak from hose & cutter

* Fire and explosion * Fatality * Injuries due to misuse and mishandling of grinders. * Eye hit with flying objects generated while grinding. * Fire * Fire/explosion * Fire

(Grinding)

* Mishandling of grinders * Hit by flying objects. * Spark from grinding

Gas cyclinder

* Failure of flash back arrestor * Hose leaks

L L

* Hydrant hose with pressuried fog nozzle * Fire extinguisher should be placed near work place

* Cylinder fall off from trolley Welding * Sparks

* Body injury * Equipment damage * Fire * Fatality * Burn * Eye injuries * Fire * Electric shock, electrocution * Physical injuries due to unsafe access conditions * Untidy workplace can cause tripping & physical injuries

L L * To conduct TBM

* Arcing light * Arcing of the earth cable/clamp * Wet working ground * Tripping

L L L L

Laying of cables and hoses for welding & gas cutting activities Housekeeping

* Tripping

Hazards associated with human behaviour such as : Unsafe acts Not wearing PPE Not following work procedures Using wrong tools Wearing PPE ineffectively Violating Bukom's Safety Rules shall be duly discussed with the Workers at TBM before commencement of the job.
Severity: 0 - No injury or health effect 1 - Slight injury or health effect 2 - Minor injury or health effect 3 - Major injury or health effect 4 - PTD or up to 3 fatalities 5 - More than 3 fatalities Probablility: A - Never heard of in the industry B - Heard of in the industry C - Has happened in the Organization or more than once per year in the industry D - Has happened at the location or more than once per year in the organization E - Has happened more than once per year at the location Risk Level: L - Low risk M - Medium risk H - High risk

* Use "S" hook clamp to hang welding cables or hoses to prevent tripping hazards 1 C L * To maintain good housekeeping at all times L * Wastes to be disposed at correct waste * All tools and equipment should be properly kept bins - (Green color for domestic, Blue * Waste material should be collected and disposed color for industrial and Black color for scrap metals) This JoHan associated with each of the work task / activity , shall be cascaded to the workers by the Contractor Supervisor or ACS before commencement of the job.

Contractor : 1. Supervisor 2. Safety Supervisor

Date :