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Code No: RR322001 Set No.

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III B.Tech II Semester Supplementary Examinations, Aug/Sep 2007
TOOL DESIGN
(Production Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
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1. (a) Write short notes on cemented carbides.


(b) Why coated cemented carbides were developed? What are the different types
of Coated cemented carbides are there? Explain their properties clearly.[6+10]

2. (a) What do you understand by tool signature.


(b) With neat sketch explain about NRS. [8+8]

3. (a) Name the common material from which the broaches are made.
(b) Define broaching allowance.
(c) With neat figure explain the following:
i. Pull broaching
ii. Push broaching. [4+4+8]

4. (a) What is center of pressure? Describe the method of determining the center of
pressure
(b) Determine the center of pressure for the following components shown in Figure
4b(i) and 4b(ii). [6+10]

Figure 4b(i)

Figure 4b(ii)
5. Write short notes on the following:

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Code No: RR322001 Set No. 1
(a) Blank holder pressure
(b) Radius on drawing punch and die
(c) Lubricants used in drawing
(d) Drawing speed. [4x4=16]

6. (a) What are the locating methods associated with cylindrical surfaces?
(b) What are the locating methods associated with flats? [8+8]

7. (a) With neat sketches describe Renewable bushings.


(b) Describe the design principles for drilling jigs. [8+8]

8. (a) Explain the cam design for single spindle automatics for simple components.
(b) Explain the tool layout estimation of cycle. [8+8]

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Code No: RR322001 Set No. 2
III B.Tech II Semester Supplementary Examinations, Aug/Sep 2007
TOOL DESIGN
(Production Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
⋆⋆⋆⋆⋆

1. Write a short notes on the following:

(a) Brazed tipped tool


(b) Mechanically clamped tipped tools
(c) Solid bit tools. [4+6+6]

2. (a) Explain about features of high production cutting tools.


(b) What is chip breaker? What are the different types of chip breakers? Explain
any two of them with neat sketch. [6+10]

3. (a) Sketch the shape of a broach teeth and write briefly about its elements.
(b) Discuss the design features of broaches. [10+6]

4. (a) Describe the method of calculating Cutting force in blanking and punching.
(b) Discus the variation of cutting force with various stages during shearing of
metal.
(c) Discuss the factors which affect the shearing force. [6+5+5]

5. Write short notes on the following:

(a) Number of draws


(b) Metal Spinning
(c) Difference between shallow drawing and deep drawing
(d) Difference between single action dies and double action dies. [4x4=16]

6. (a) Write short notes on the following:


i. clamping force
ii. choosing a locating surface.
(b) What is redundant location? Explain it with neat sketch. How to eliminate
Redundant location? [8+8]

7. (a) With neat sketches describe Renewable bushings.


(b) Describe the design principles for drilling jigs. [8+8]

8. (a) What is a guage?


(b) State the purposes of gauges.

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Code No: RR322001 Set No. 2
(c) How does a guage differ from a measuring instrument?
(d) How the plain guages are classified? [2+4+4+6]

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Code No: RR322001 Set No. 3
III B.Tech II Semester Supplementary Examinations, Aug/Sep 2007
TOOL DESIGN
(Production Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
⋆⋆⋆⋆⋆

1. Explain clearly the geometry of single point cutting tool and also explain the influ-
ence of each geometrical parameter on the cutting tool performance. [16]
2. (a) With neat sketches explain the following :
i. Double cone drills
ii. Chip breaker drills
(b) How drill point grinders can be classified? [10+6]
3. (a) Name the common materials for milling cutters.
(b) Explain clearly the geometry of peripheral milling cutter. [8+8]
4. (a) Explain the operation of a simple die.
(b) Calculate the center of pressure of the following blanked shape Figures 4b.

Figure 4b
(c) Find the total pressure dimensions of tools to produce a washer of
5cm out side diameter with 2.4 cm diameter hole, from material of
4mm thick, having a shear strength of 360 N/mm2 . [6+5+5]
5. Explain the configuration and design features of metal spinning. [16]
6. Sketch and describe various lever type clamps. [16]
7. (a) What are the economic aspects of the use of a fixture?
(b) What is the economic tool life for maximum production and minimum cost?
[8+8]
8. (a) Explain the cam design for single spindle automatics for simple components.
(b) Explain the tool layout estimation of cycle. [8+8]

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Code No: RR322001 Set No. 4
III B.Tech II Semester Supplementary Examinations, Aug/Sep 2007
TOOL DESIGN
(Production Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
⋆⋆⋆⋆⋆

1. (a) Clearly explain the variation of hardness, transverse rupture strength, young?s
modulus and compressive strength with respect to Cobalt content and also
hardness with respect to grain size in cemented carbides.
(b) Compare the properties of HSS and cemented carbides. [10+6]

2. (a) What are the various ways of specifying drill sizes?


(b) With neat sketch explain clearly the geometry of twist drill. [6+10]

3. (a) Write short notes on number of teeth on milling cutter.


(b) Explain with neat sketches the geometry of face milling cutter. [6+10]

4. (a) What is center of pressure? Describe the method of determining the center of
pressure
(b) Determine the center of pressure for the following components shown in Figure
4b (i)and 4b(ii). [6+10]

Figure 4b(i)

Figure 4b(ii)
5. (a) What is drawing? What type of components can be made by drawing opera-
tion?
(b) Sketch and describe a simple drawing die. [8+8]

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Code No: RR322001 Set No. 4
6. (a) What is meant by angular location? Explain it for locating a connecting rod
for machining.
(b) What is meant by V - Location? Show by a sketch how V - Location can be
applied to locate a small lever. [8+8]

7. Describe various drilling jigs. [16]

8. Sketch and describe the following types of gauges.

(a) Flush pin gauge


(b) Radius gauge
(c) Feeler gauge
(d) Screw pitch gauge. [4x4=16]

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