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8812700411-13
9
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For the Period Q^
August 1, 1968 through August 31, 1968
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88127()04LI-
^ I Spnt-pmhpr 1968
TABLE OF CONTENTS
SECTION 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 APPENDIX A APPENDIX B APPENDIX C APPENDIX D
TITLE INTRODUCTION GENERAL PRESSURE GARMENT ASSEMBLY ITMG AND IVCL LIQUID COOLING GARMENT GARMENT ACCESSORIES PRODUCT SUPPORT SYSTEMS ENGINEERING RELIABILITY QUALITY ASSURANCE MANUFACTURING APOLLO ENGINEERING DESIGN DOCUMENTATION MALFUNCTION REPORT STATUS OPEN RELIABILITY ACTION ITEMS MRB SUMMARY DMR SUMMARY
PAGE 1 2 14 19 20 21 24 26 29 31 32 34
1.0
INTRODUCTION This Monthly Progress Report is submitted in accordance with Article XI of Contract NAS 9-6100 and covers the period of August 1, 1968 through August 31, 1968.
DATE
1 September 1968
2.0 2.1
GENERAL The following contractual documents were received during the month of August 1968. CONTRACT DOCUMENT NO. Supplemental Agreement No. 164 Contract Change Authorization No. 537 DATE RECEIVED DISPOSITION
8/2/68
Fully Executed Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per . "Changes" Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes` Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process
8/2168
8/2/68
8/2/68
1
Contract Change Authorization No. 24B 8/2/68
8/2/68
8/2/68
8/2/68
117B-
8/2/68
8/2/68
8/2/68
1-
DOC. NO.8812700411-13
DATE 1 September 1968
DATE RECEIVED
DISPOSITION
8/2/68
Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per ";:hanges" Clause in process Firm Proposal per "Changes" Clause in process s Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process
815/68
8/2/68
8/2168
8/2/68
8/2/68
8/2/68
8/2/68
8/5%68
8/5/68
8/12/68
M -
DATE RECEIVED
DISPOSITION Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in procesr; Firm Proposal per "Changes" Clause in process Firra Pm posal per "Changes" Clause in process Firm Proposal per "Changes" Cause in process Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per 'IChanges" Clause in process Firm Proposal per "Changes' Clause in process Firm Proposal per "Changes" Clause in process Firm Proposal per "Changes" Clause in process
8/12/68
8/12/68
3/14/68
8/14/68
8/14/68
8/14/68
8/14/68
8/22/68
8/22/68
8/22/68
8/21/68
8/29/68
DATE RECEIVED
8/29/68
2.2
During the month of August, the Monthly Financial Report (NASA 533) and tV Monthly Progress Report (July 1, 1968 through July 31, 1968) were , omitted to NASA. Engineering Change Proposals written and submitted, or being processed for submittal to NASA are given belowAugust Submittals ECP No. 165-15 C Title Add Flameproof Pad and Duct Assy., Controured Feedport and New Feedport Add Flameproof Pad and Duct Assy., Contoured Feedport and new Feedport Load and Failure Criteria Changes Redesign Lower Redundant Lock Button on the Apollo Neck Ring (A7L) Modify EVVA Cellar Assemblie., to Full Flight Configurattoo Change to Pressure Gage to Eliminate Bending of Needle (P-VA A6L-019 only) Gas Connector and Wrist Disconnect (LockTab) Improvement (A7L) Redesign A7L Helmet Side and Suit Side 0 Neck Ring Provide PGA Boot Protective Cover - For Ground Use Only Velcro Map Document Update A7L-002 PGA Conf?_guration and Perform Additional Design Limit Cycle Qualification Date
2.3
8/9/68
166-120 C
8/8/68 8/29/68
175-21 R 204-37 C
8/14/68
244-18 R
8/8/68
269-161 CC
8/1/68 8/21/68 TWX #524 8/26/68 TWX #534 8/16/68 TWX #517 8/23/68 8/5/68 TWX #508
2'9-67 E
289-7:3 E
302-21
31.1-24 i 321-92 E
DATE
1 September 1968
Title Change LCG Bio-Belt Snap Locations and Method of Attachment Change Material of Elbow Convolute Link Net Restraint from Braided Nylon to Braided Nomex Remake A6L-019 from EV to IV
324-93 E
325-171 E
8/19/68 TWX #515 8/19/68 TWX #514 8/23/68 TWX 4531 8/21/68 TWA #527 8/211 s=8 TWX #J22 8/21/68 TWX #526 8/21/68 TWX #528 8/26/68 TWX #535
326-94 E
327-172 E
Rework A61, PGA's 005 and 014 for LTA8 Testing Addition of Snaps to PGA Comfort Liner at Wrists (A7L) Rewrite and Publish a Consolidated Test and Acceptance Check-out Procedure Gas Connector and Wrist Disconnect (Lock Tab) Improvement (A6L) Addition of Snaps to PGA Comfort Liner at Wrist (A6L) Spherical Contoured Helmet Assembly for Astronaut Borman ECP's IN PROCESS
333-97 E
337-27E
338-174 E
339-175 E
344-101
Title Replace Polyurethane Material Utilized in the EVVA with NonFlammable Material Change EVVA for Higher Tempe.ature Operations (Awaiting NASA Technical Direction) Change Materials of EVVA Visor Protective Cover Modify PGA Boot Material
122-11
/RECP 7E147
132-13
CO 85/RECP 7E44
171-125
TJOC. No.881271004iI-1^
DATE
Title Modify the LM Restraint Attaching Device on the PGA (Tether Attach-
178-23
201-34
ment Point)
Helmet Vent Pad Change for Two (2) Prototype Units Provide Provisions in Helmet Area for Clearing Ears (A7L) Redesign Neck Ring Compression
7E307
CO 124/RECP 8E022
202-35
CO 12;/RECP 8EC38
205-38
1592
Ref: ECP 191-32
209-139
CO 127/RECP 8E038
Compression
Retrofit 221-44
223-5
Bag
226-145 Add Pressure Relief Hole in Gas Connector. Plug (A6L) CO 133/RECP 8EO37
227-46
231-147
CO 133/RECD 8EO16
CO 133 11 RECP 8 021
232--49
233-50 234-2 I 238-149
Initiated
DATr
1 September 1968
ECP No.
239-13
Title Provide PGA Test Stand Adapter for PGA Pressure Relief Valve
255-57
Exclude Male Connectors from Pressure CO 142/ RECP 8EO85 Drop Requirements Update CEI Specification CP2001B Contractor Initiated Contractor Initiated CCA 501JRECP 8E159
I
265-61
266-160
Removal of Pressure Relief Valve and Replace with Plug (101 Flight)
CCA 505/RECP 8E
Design Limit Qualification Test Program, Apollo EMU for E p rth Orbit New Pressure Gage Develnpmenr_
itij0
Contractor Initiatea CCA 518/RECP 8E223
294-77
296-78
Provide Comfort Clove which Extends Beyond Wrist Disconnect Provide for Sto-,,age and Attachment of PDeck Dam Provide TLSA and 1 -MG Tools Pxcvi..de Helmet Cleaning Tool Eliminate the Low Pelectance Coatings on Helmets Redesign Neck Dam with Fixed Neck Ring (S/C 101;
298-80
81,2181
DOC. NO.
8812700411-13
1 September 1968
DATE
ECP No.
Title
Reference CCA 520/RECP 8E222 CCA 523/RECP-8E012B CCA 534/RECP 8E277 CCA 535/RECP 8E300 CCA 526/R .ECP 8E245 CCA 527/RrCP 8v-946 CCA 528/RECP RE244 529/1RECP 8E211
Add Snaps to Comfort Liner at Neck Ring Del-ete,CNR Coated Gloves and Provide Neoprene Coated Nylon Preparation of "Characteristics of Materials (COMAT)" Worksheets i "Ada Fluorel Coat ng to IV Gloves;
Delete Cover Gloves
Fabrication of Prc% dusrion Replacemen t , , for SIC 101 and Crews' PGA
04
F"rication of Produv.:ion )Rfiplace ment. 11MG fer SIC 106 Crews' FGA
Redes:'i&.,-i 11hr, fa- Better Theratal z-,
Protection a-rd Li.. -),te.r
318-91 -
CCA 1 Elimiitat`-^:>a of C;roi layer of Materi..' "hange Protection frtim i:Jie 1704G, Teflon Coa ted Beta Outer L ai y,^!r to
319-20 320-21
1 A Non-,o`la:wab^lo Coating U) Shell Pad CCA 53(j/RECP 8E271 o._ EVVAL FVVA Prote `,,:ive Cover (Pev Acpm-r nt) Addition Dr an 01paque Sun Visor CCA 543/RE(,P 8E21-
CCA 53;/RECD 8E298 CCA 544/rECP 8E307 CCA 345, / RECP 8E306
CCA 546JRUCP 8007 (;CA 547 1 FXC? 88304;
i^i
k;
332-96
DATE
I . September 1968
Title
Delete Hole in Gas Connector. Plug for A7L404 thru 012 Reduce Quantity-of Gas Connector Plugs Provided by Contractor and Stowed Correct CEI Specification CP1001B to Delete Requiremant for Purge Fitting Defogging Kit (Replace Visor Cleaning Pads) Modify Present SIC 104 EV PGA's -to IV Configuration as 'Indicated Development of New Lunar EVVA Helmet Carrying Case
336-173
Contractor Initiated
CCA 552/RECD 8EI16
340-6341-100
i
342-21 E
343-28
Contractor
Initiated
Contractor
2.4
The follcijinZ items were DD-250'd and shipped on th e dates indicated Pressure Garment Assembly SIN SIN SIN SIN
020 - 8/23/68
SIN
029 - 8/22168
025 -
`3/121168
SIN SIN
10
Lunar Boots
x
EV Gloves
Purge Valves
t
Accomplishments in Reporting Period Performed routine analysis, review and processing of engineering changes. Implemented NASA program patch into ARD 003 program with ILCI encoded information. Compi:ter run was satisfactory with only minor corrections. ARD 001 update was submitted to NASA in two (2) increments (one on 8/23/68 and balance on 8/30163). Coordinated 5& FACI Operations for TLSA, Electrical Harness, and Bio Harness (meeting number 21-N-48) held at Houston - August 16, 19, and 20, 1968. Updated status list of all A7L FACI Action Items in preparation for 106 Flight. Provided support to Apollo Contracts Office on update of Contract S.O.W. Docum^ntacion Requirements and Delivery Schedule.
f ,.
11
2.5.2
Task Anticipated for Next Reporting Pcr-.od Continue routine change and document control functions. Maintenance and updating of ARD 001 (next submittal to cover calendar month of September and to be submitted by October 10, 1968). Resequencing and tape submittal of ARD 002 for PGA's A7L-001, 002, 003, and 004; Phase I of the ARD 003 update, with submittal - the update of ARD 003 is planned in VI phases: I Update of ST Drawing encoding and Helmet Drawing encoding. II Encoding A6L Drawings that are applicable to A7L III Encoding
AL Drawings
IV Encoding A71, Drawings. V Encoding A7L Drawings (continued). VT Fial phase to pick up remaining Drawings and current update., These phases will be completed incrementally and planned submittal for each phase will be every three (3) weeks. Coordination of FACI Operations - i.e., the close out of all outstanding Action Items, and the publication of meeting minutes for Delta FAC7's - meeting numbers 21-N-43, 21-N-45, 21-N-47 and 21-N-48. Response to NASA comments on ILCI's draft C/N Flan, Revision B, and initiation of ILCI rewrite to incorporate agreed upon improvements At this writing, the scope of this effort is not fully defined; however, the tentative completion date for submittal of the Plan tc NASA is on or before October 31, 1968.
'.3.S
Problem Areas The review of ILCI coordinated Class I changes in tLe resident NASA/DCASR office, has frequently resulted in considerable delays prior to release. This has been a continuing problem. At the present time, there are eight (8) changes before the NASA/DCASR representative(s) for review. Turn-a-round time over the past three (3) months, has been from 20 to 50 days.
12
DATE
1 Senteuber 1968
2.6
Fit Checks Astronaut Lind - PGA A7L-038 was satisfactorily fit checked on August 6, 1968. Astronaut McDivitt - PGA's A7L-014 and A7L-020 were satisfactorily fit checked on August 8, 1968. Astronaut Anders - PGA's A7L-031 and A7L-032 were satisfactorily fit checked on August 13, 1968. Astronaut Lovell - PGA AIL-037 was satisfactorily fit checked on August t^, 1968. Astronaut Haise - PGA A7L-022 was satisfactorily fit checked on August 21, 1968. Astronaut Armstrong - PGA A7L-035 was satisfactorily fit checked on August 20, 1968. Astronaut Aldrin - PGA A7L-036 was satisfactorily fit checked on August 22, 1968.
13
3.0 3.1
PRESSURE GARMENT ASSEMBLY Helmet Development Direction has been received from NASA to delete coatings from the helmets through PGA S/N 90 rather than through S/N 50 as originally directed. Procurement of the new coating facilit y is still not affected as this facility will be used for coatii.g visors for extra vehicular activity. The reported superclean G.E. material arrived at Airlock but was found to be no better than. previius material in that numerous gels wind material defects existed, even though the material was cleaner as far as foreign material is concealed. An ECP has been submitted to NASA to provide a spherical flight helmet for Ap tronaut Borman.
3.2 3
Electrical Harness and Bio Harness The formal FACI meeting scheduled for August 8, was replaced by a transmittal_ of chits from NASA to ILCI on August 21, ILCI is formulating replies to these chits.
3.3
CWG Electrical Harness These prototypes were shipped to NASA for evaluation in late August. The remaining prototype is being prepared for design limit testing in early September.
3.4
SIP Electrical Harness One prototype SIP Electrical Harness and one prototype SIP Bio Harness are scheduled for delivery to ILCI or. October 30: Long lead time items procurement by Cicoil has been authorized for the 15 production sets pending NASA apprival of the prototypes.
3.5
Wrist Disconnect Locking tabs with increased radii have been incorporated into present connector configuration and are being retrofitted into delivered PGA's per production scheduling. One set of large disconnects, i,e, right and left suit side and right and left glove side, has been delivered to ILCI for evaluation in respect to donning discomfort: experienced by several astronauts.
14
A Helmet Shell was sent to residual "molded in" fiber sent to NASA on August 27, hzve to slip the September
General Electric to determine the stress level. EM ILCI A 4173 was 1968 to inform them that ILCI would 1 due date to October 1.
Preliminary stress craze study is under way. Test chamber (bell jar) is assembled and ready for initial investigatiars as soon as the circular bending forms are available from the machine shop (SE Task 67-56). SE Task 67-57 - The three helmet shells are currently being machined at AirLock and are due to be sent to ILCI to be built up into helmet assemblies for chamber environmental aging. SE Task 67-54 - results from DVT gloves back fram NASA. Schirra's gloves were fabricated by Joe Young avd Tim Parker and are waiting shipment. Manufacturing training of personell to coat with Mosites 1066 under way. Specification ILCI 109-1-37 has been generated for coating procedures. ST drawing (ST31F342 generated for Mosites 1066.
Process specification number 109-1-36 was generated for compression molding of Fluorel gum stock. Prototype parts Lre fabricated for ITMG wrist rubber bands. The task should be tjasidered completed for materials engineering. Convolute "blooming" problem investigated support to manufacturing initiated in the form of a chemical analysis. Investigated dip process problems and correlated same to blooming problem. Investigation into DuPont "Viton" Latices and also non-flammable Viton compounds (1429, 1430. 1431). Investigation into this material included the following: a. b. c. d. e. Pigmented Beta Cloth Non-flammable Asbestos PBI (Polybesimidazole) Metal Fabric and Composite Blends WE Beta Yarn Products
Investigated a manufacturing problem encountered with RTV 630, and submitted the "Lot of Material" for verification testing. Test results indicate a slight specification defeciency and not a material problem.
16
Investigation continued with "Ladicote" coatings from North American Rockwell Corp. Samples submitted for canting are as follows: a. White Nylon Oxford b. Beta Cloth c. Primary Bladder Cloth Conducted extensive aging investigation on Fluorel overcoating of XN4802 dip stock. Preliminary test data indicates that the Fluorel overcoating does not degrade the XN4802 material upon acceleration aging. Generated Sheet, Fluorocarbon, Uncured drawing (ST17F355). Foam molding of Mosites 1062C uncured Fluorel HSB rings produced a reasonably good prototype with a finished weight of 8.2 grams. Process appears to be feasible for producing molding but preform mold requires additonal machining to complete study. Nitrosan blowing agent provf.d to be ineffective in foaming Fluorel L-3217-1 at 1.0 and 3.0 weight percent: Standard DMR & MRB action. Non-distructive inspection procedure submitted to NASA E, ILCI-A4167 on 8/27/67 reply requested by September 9, 1968. Conducted 8 days of training for production personnel on cementing and sealing techniques.
3.8.2
3.9
Neck Dam Tngineering is in process defining a neck dam lanyard and pocket location for stowage of the neck dam on the MG. Release is anticipated by mid-September.
3.10
PGA Glove Improvements (Sustaining Engineering Task 67-46) During this rej:orting period, Prototype 003 PGA Glove was completed. Prototype 003 design. included a wrist convolute liner, a dipped fingerless glove and convolute cover, a flexed fingered bladder with integral thumb crotch gussest, and a single-line palm restraint. 17
Large wrist convolute dip molds were completed as well as one pair of glove dip forms for fabrication of one pair of bladders to accommodate the large wrist disconnects. During the next reporting period, the large wrist disconnects shall be in-house and one pair of prototype gloves representing the extra large wrist configuration will be fabricated. Prototype PGA Glove 003 will be evaluated for dexterity, mobility, tactility and abrasion resistance before further development of Prototype 004. 3.11 Provisions for Clearing the Ears Sustaining Engineering Task 67-45) The two prototypes that were sent to P'.ASA have been evaluated. (the mechanical device with retrac',-able levers and a two-piece semi-rigid " V" block, and the fixed type with a one-piece semi-, rigid " V" bloc ), bonded to the helrket neck ring.) Th- decision has been made to use the one-pi::ce "V" block, modified s;; that it is removable instead of bonded to the ring. A locking device is used to secure it inot position. A prototype has been completed and subm4 tted to NASA. 3.12 PGA Donni^j&, Mobility and Comfort Improvement (Sustainir& Engineering Task-67-30) Work is in progress to finalize the OMEGA III prototype and will be ready to demonstrate to NASA September 11, 1968.
18
4.0 4.1
ITMG, IVCL Lunar ITMG Development (Sustaining Engineering Task 67-52) ITMG mock-up Serial No. 926 was completed on August 9, 1968, and bsndcarried to Houston on August 12, 1.968, for evaluation on the rick pile, the C/M and the L/M. The evaluations were complete on August 16, 1968, and the ITMG perforrzd well with few exceptions. Minor modifications will be made in design and the first preproduction will be delivered to Houston during the first week in October for thermal testing at LTV, Dallas. A supplement to `his task is being prepared to cover additional cost necessary to produce the additional ITMG. Modification of EWA for Extensive Lunar Operations (Sustaining. Engineering Task 67-51) The soft cover has been released and the first two production units have been delivered.
4.2
4.3
A7L Lunar Boot The A7L lunar boot prototype has been completed. The new insulation cross section reduces the total weight by 400 grams. Preproduction pair will now be build with estimated engineering release September
15, 1968.
19
DATE
1 September 1968
5.0
LIQUID COOLING GARMENT Problems related to the LCG/Bio Belt interface have beer. resolved per ECO Al2591. LCG's SIN 045, 48, 57, 58, 59 & 60 are in the process of being reworked to the new -09 configuration aG defined by the referenced ECO & rework schedules for subsequent units are presently being established. Engineering has been pFrformed which defines LCG shoulder & thigh comfort pads (ref. ECR's 1692 & 1696) for use as astronaut preference items. Release is anticipated by 9/13/68.
Ail
20
DOC. NO.
881_700411-13
DATE
1 September 1468
6.0
GARMENT ACCESSORIES
a`.1
1
1
6.2
Purge Valve (Sustaining Engineering Task 67-17) The first two production units of the AirLock configuration were delivered to NASA. Chamber testing to be conducted by NASA for verification of orifice size (0.180-inch diameter tentatively).
6.3
Extravehicular Visor Assembly During this reporting period, EVVA's SIN 007 and 008 were retrofitted to full flight configuration at the Cape. In addition, EVVA's SIN 004, 010, and 001 have been delivered to NASA with full flight configuration ( -04). Full flight as represented by the -04 configuration includes the thermal interfacing EVVA/ITMG Collar produced by ILC, coating of the shell assembly liming with CNR adhesive, and installation of fire proof velcro to--,;:he pivot mechanism spring assembly. Also included in this coafiTaration is a soft visor protective cover for flight use. Some problem areas were evolved as a result of the change in rittern design from that of LTV to IW collars in that location'of the eyelet which is now produced from aluminum stock did not permit proper closure of the sun visor, and consequently, waivers have been generated for
Sill's 004, 010 and 011. The problem has been reviewed and corrective action taken on a rework basis for collars already produced at IW . It is anticipated that collars on the aforementioned delivered EVVA's will be retrofitted with ;.he redesigned collars in the fL ld.
21
'
DATE
1968
Sierracoat #3
To date, Sierrac^n i.rtr-
which was later found :a be defective in that dela, mination of the coating was observed n.,^nr the pivot hole area. HoTwever, this , defec t was waive. and the visor install z i on one of the aforementioned _ EVVA's recently delivered to NASA. Drriag this period, Sierracin has also advised that a gray polycarbonat.e visor, SIN 736-5-1 had been irreparably damaged during the annealing cycle.
Exploratory Efforts for Lunar Version of EVVA's
Efforts are continuing to examine press polishing techniquies of high temperature materials to be used as sun visors for the Lunar EVVA. Separate efforts have been Lui tiated, also, to develop and produce two versions of engineering prototype models of a Lunar EVVA insulation support system. These prootype models of the insulation suppov: system are to be completed by September 16, 1968 and will feature", specifically, a decrease in weight, improved thermal insulating characteriste and some possible decrease in the height silhouhette from that of the present EVVA. chill Maintenance Kit (Sup t aini.ng Engineering Task 67 -14
In accordance with CCA 552, Visor defogging capabilities have been added to MK's SIN 015 & sub. ECO Al2310, which defines application p ads satura`ed with AF350 defogging solution & drying towels will be released ,;y 9/12/68. In support of LM-3 environmental testing, a pre-production modification kit was shipped'to Cape Kennedy on 9/27/68 for retrofit of MK S/N 023.
6.5
6.6
A sustaining engineering task for changing the Helmet Stowage Bai, base to aluminim, has been generated and is awaiting :NASA approval.
22
6.7
Yellow Rubbers Development (Sustaining Engineering Task 57-58) A static unit load test was accomplished with rubbers on and rubbers off. Test . consisted of applying 350 pounds of pressure at a steady rate (minimum accclez?tiem, e.g., constant uniform load); results indicating that the yellow rubbers do provide protection to the PGA Boot Sole Truss-Core. A pressurised manned test is currently about 20 percent complete with the subject having walked over a field of rough objects and having executed 1,000 cycles on the treadmill with no apparent damage. Drawings and procedure: for yellow rubber fabrication will be released upon receipt of Contract Change Authorization. During the next: reporting period, testing and test results will be completed.
6.8
Sole Suaport Improvement (Sustaining engineering Task 67-32) A torque flex test was accomplished to determine if there was any significant difference in the candidate spacer materials and the truss-core. The results were as follovrC: Based on an average of ten flex cycles, truss-core was 2.0 Ft/Lbs; unexpanded honeycomb was 2.20 Ft/Lbs; and-30 percent-, expanded honeycomb was 2.30 Ft/Lbs, utilizing a moment arm length of 8.0 inches. Although the spacer materials have significantly different flex characteristics by themselves, they tend to lose these characteristics when in the fluorel soi.e assembly.. In other words, the fluorel sole assembly by nature of the stiffness of the fluorel tends to command any flex capabilities. Unit load tests were accomplished, X-rayed, the samples were sectioned, and photographs taken of the impacted areas. Indications are that either semi-expanded or unexpanded honeycomb far exceeds the impact resistance of truss-core. During the :text reporting period, manned tests for flex failure and rough walking will be accomplished. Drawings, specifications and engineering release is planned during this period.
23
7.0
PRODUCT SUPPORT General The activities of the Support-personnel at MSC, KSC, and Dove=, and their travel assignment to other Program locations during the month of July were reported in jetail to NASA by the Weekly Activity Reports submitted to NASA Technical Monitor.
7.1
7.2
Spares The following Spares shipments were made during the month of August:
AA00510 AA00530 AA00528 AA00535 AA00509 AA00533 AA00527 AA00536 AA00465 AA00526 AA00532 AA00537 AA00525 AA00466 AA00529 AA00565 A400562 AA00572
7.3
8/12/68 8/13/68 8/15/68 8/15/68 8/15/68 8;16/68 8/16/68 8/16/68 8/19/68 8/19/68
8/19/68
MSC
Maintenance/Overhaul Maintenance/Overhaul performed during August. WRF's Issued: A-1926 - Purchase and deliver parts I A - 1 929 - Rework A7L -018 Gloves A-1930 - Ship UCLA Hose A-1931 - Purchase and de?.ivar parts A -1932 - Ship UTCA Hoses A-710-00 through A-710-DN - Shipment of Covernment Property TPE's Issued: There were 23 ILCI TPS's issued during this reporting period. AA82-0200 through AA82-0222.
24
There were 20 NASA TPS's issued during this reporting period. AA82-0328 through AA82-0347. 7.4 Publications a. Prepared and re Leased the following Field Operations Bulletins: (1) FOB-68-041 (2) FOB-68-042 (3) FOB-68-043 Stowage of Equipment in Helmet Stowage Bag Installation of Safety Wire to EWA Hinge Adjustment, Screw Installation of Electrical Connector Flanges onto TLSA.
b. Received and applied comments against ILCI Document 8812700150, Maintenance Manual from the following sources: (1) FACI-21-N-48-115 through 120.22. (2) IL^,I (MS(,) Engineering (3) In-house Manufacturing c. Location and Identification of Hook and Pile fastener Tape, document 8812700500 completed and sent to Proposals & Estimating for subsequent submittal to NASA. d. Received NASA comments on Illustrated Parts Breakdown, ILCI document 8812700348, on 5 August 1968. Based on requested changes to this document, NASA was advised by EM ILCI-A-4105 of ILCI's intentions. Tentative completion date is 26 September 1968. e. Submitted Familiarization and Operations Manual revision for inhouse review on 7 August 1968. Four copies also submitted to NASA per EM ILCI-A-4054 on 24 July 1968 for FACI 21-N-48. f. Coordinating final draft of Training Proposal in support of :ield Operations. 7.5
Training
Training activities for the month of July contained in the meekly Activities Report, reference paragraph 7.1 above.
25
0
8.0 8.1 8.1.1 SYSi'EMS ENGINEERING August Activities Systems Integration Attended a FACI meeting at NASA on August 16, 19 and 20. Items reviewed during the meeting were: (a) IVCL (b) Bio-harness (c) Electrical Harness Action items (chits) were generated and the FACI will aot be considered complete until the NASA and ILCI Chairmen sign the chits. A new section 4, Quality Assurance Previsions for the PGA CEI Part I specification was received and incorporated. f 8.1.2 Design Integration The following ICD's and IRN's were approved during this reporting period: LIS-330-11002, Revision A, "PGA/LM Ventilation System, Functional" LID-340-11109, Revision C, "Restraint Assembly, PGA/LM" LID-340-11112, Revision D. "Donning Station and Riser. Installation.t IRN #1600 to MH01-21029-116, "Envelope, PGA Stowage, CM" The following I:;D's and IRN's were received for reveiw and approval during this reporting period: LID-340-11116, Revision B, "Mobility Study, Egress/Ingress, EMU/LM" IRN ir`G290 to 1.H01-21009-136, "Envelope, PGA Helmet" IRN #0282 to MH01-03210-136, "EMU Kit, Stowage, CM" Submitted IGD IDA02-1016-11, "VUCS/PCA Interface", to NASA for signature.
Participated in Astronaut Anders' fit check at which a PLSS/PGA/OPS/ RCU interface was deminstrated. No problems were enc-nunte:rcd.
26
8.1.3
Test Integration Resubmitted to NASA/MSC for approval of the final qualification test report, ILCI Document 8812700513, updated to incorporate all NASA/MSC comments. An ECP for design limit cycle testing relative to Flight 104 was submitted. CCA 551, approving the ECP was received. The rework necessary to prepare PGA A7L-002 for use in testing under CCA 551 was begun. Test procedures needed for the testing were also started. The rework of PGA A6L-017 was completed and shipment to NASA/MSC was made in support of ITMG thermal testing. Continued testing the boot truss core (TR 381).
8.2
Effort planned for September Systems Integration Continue updating the existing FGA/CEI specification. Continue incorporating changes to specifications resulting from action items generated in the FACI meeting reported in 8.1.1. Continue incorporating new section 4, Quality Assurance Provisions, into all Part I CEI Specifications. SecuLe signatures 'on FACI action item chits (See 8.1.1).
8.2.1
8.2.2
Design Integration Attend interface meeting at NAR, Downey, California, to . review the PGA/CM Couch _nterface. Update ICD's as applicable to reflect the appropriate interfaces for the redefined 104 mission.
8.2.3
Test Integration Resubmit to NASA/MSC for approval a new updating of the final qualification test report, ILCI Document 8812700513, which incorporates recent comments received from NASA/MSC. Complete the testing of the boot truss core (TR 381).
27
Under
COCA 551 efforts, complete the rework on A7L-002, complete test procedure preparation and begin design limit cycle testing.
8.3 8.3.1
8.3.2
Design Integration Information on the following is needed by ILCI before agreement can be reached on several ICD's: (a) EMU Thermal Criteria (b) PGA gas pressure drop at altitudes (c) Contingency t ansfer OPS Straps definition
8.3.3
Test Integration ILCI Systems Engineering will require the necessary EMU garment items for Flight 104 design limit cycle testing.
28
9.0 9.1
RELIABILITY Reliability Program Plan There were no scheduled revisions to the Reliability Pregram Plan for thi3 reporting period.
9.2
Numerical Requirements and Mathematical Model There were no scheduled submittals of ILCI Document 88124LOOI0 "Apollo Block II Extravehicular Mobility Unit (EMU) Reliability Logic Diagrams and Mathematical Models" for the month of August.
9.3
Failure Modes Effects and Criticality Analysis The initial Single Point Failure Summaries were handcarried to NASA on 15 August 1968 for review and comments.
9.4 i
Malfunction Reporting Ae;1 sndix "A" of this report contains a listing of all Open Malfunction Reports. The DVT Program has been completed and all Malfunction Reports closed out. Therefore, the DVT status will be eliminated from this report. Listed below it; a summary of the total malfunctions as of 21 August 1968: Total Tctal Total Total Total MR's Processed FAR's Submitted FAR's Approved CAR's Submitted CAR'S Approved 296 287 278 272 259
9.5
Drawing and Specification Control A total of seventy-one (71) ECO's were reviewed by Reliability during this reporting period and released.
9.6
Manufacturing Control, Supplier Monitoring and CFE Reliability monitored approximately one-hundred and fifty (150) teats during this reporting period. There were no vendor audits scheduled during this reporting period.
29
9.7
Indoctrination and Training Two ILCI CSD MSC Field Site implcyees attended a two-week training program, including instruction on Reliability Forms and Procedures, August 26 thru 28, 1968.
9.8
Reliability Action Item System Appendix "B" contains a summary of Open Reliability Action Items.
9.9
Design Rc =.etas There were no formal design reviews scheduled during this reporting period.
9.10
Parts and Materials List There were no scheduled revisions to the Parts and Materials List, ILCI Document,8812700417 for this reporting period.
9.11
Characteristics of Materials Worksheets The original submittal of the Characteristics of Materials Worksheets (COMAT) reflecting the existing 101 Mission Configuration vas handcarried on IS August 1968. (Ref. EM #ILC-A-4134)
_\
30
10.0 10.1
QUALITY ASSURANCE Considerable time was .expended between ILCI,and NASA MSC discussing and changing testing and acceptance documc:itation. Conclusion reached was that one (1) document would be prepared and published which would replace the presently published PDA and PIA procedures for each end item. Also the document would include Chamber PIA test, Exercise test, Post Inspections and GFE Inspection. Further action will be taken by ILLI upon receipt of CCA from NASA. Sixteen (16) weeks of defect analysis has been collected and indicates an improvement over the twelve (12) week reading. Complete data is being reviewed and meetings between Quality and Manufacturing will be conducted in the near future to present the results of the program thus far. The Fast Response System pertaining to the PGA is complete with the exception of the Soots and Final Assembly. 'These two (2) are in the process of preparation. The audit schedule for major sub-contractors has been revised to a six (6) month basis. Furnished one (1) representative to attend a FACI meeting at NASA ,tiSC covering the IV TLSA, Electrical' and Rio Harness. End Item Narrative Reports were completed on the following: PGA A71.,-007 A7I=008 A7L-009 A7'L-010 A7L-011 A7L-012
10.2
10.3
10.4
W-5
10.6
10.7
10.8
31
MANUFACTURING Status: August 6, 1968 to Feptember 5, 1968. A61. Pressure Garment Assembly Suits shipped - S/N's 004, 007, 008.
11.3
A7L Pressure Garment Assembly Suits shipped - S/N's 004, 015, 016, 017, 018, 020, 021, 029, 038, and 030.
11.4
11.5
AT7L Integrated Thermal. Meteoroid Garment Suit shipped - S/N's 003, 005, and 918.
11.6
11.7
11.8
A61, Helmet Stowage Bags Units shipped - S/N's 025, 026, 027, 028 and 029.
11.9
EMU Maintenance Kits Units shipped - S/N's 025, 026, 027 and 028.
11.10
Liquid Cooled Garment Suits shipped - S/N's 039, 046, 047 and 049.
11.11
Fecal Containment System Units shipped - S/N's 042, 036, 046 and U09.
32
1 September _968
11.12
EV
Visor Assembly
Units shipped - S/N's 004, 010, and Q11 plus retrofit on S/N's 007 and 008. There are eleven (11) units remaining to be delivered on the total order of twenty-two (22) coated visors, and eight (8) clear units remaining to be delivered on z separate order.
11.13 Anticipated Tasks for the Next Retorting Period
33
. 12.0 12.1
APOLLO ENGINEERING DESIGN DOCUME7ATION Design Documentation. - Completed preparation of drawings for protective boot in support of ground equipment. Completed definition and drawings for the -02 Hard Ring Neck Band configuration. Completed definition of _the -04 EWA design-4ith soft cover. Completed preparation of new definition of the LCG (snap relocation). Completed engineering definition re-establishing zipper orientation and interface of liner in liner boot. Started preparation of drawings for in-house definition for the FCS. Released 280 patterns and 180 mylars. Defined new ITMG configuration for the -08. Incorporated outstanding ECO's on 60 A7L drawings. Provided general Drafting support.
12.2
Engineering Liaison Released 71 Ed-d's. 28 ECO's pending release. Started preparation of ECO's necessary to define the required configurations for the 101, 103, 104, and 106 flights (PGA dash numbers).
12.3
Specification Maintenance Prepared revisions for 4 Company Standard (ST) drawings. Devised or amended 4 Specifications. Initiated release of 3 Specifications. Initiated release of 8 Company Standard (ST) drawings. y
34
12.4
Tasks Anticipated for September Define the PGA for the.101, 103, and 106 flights. Prepare definition of the IV PGA for the EV Torso Limb Suit. Define the new-configuration for the ITMG. Continue to release patterns and DL's in support of the program. Provide continuing Specification Maintenance support. General Drafting support to the basic contract. Continue Engineering Liaison support to the program.
35
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REWORK
REPAIR
UAI
-SCRAP
RTV
Soft Goods - 42 MB's 1G TLSA 7 Glove Assembly 6 Leg Assembly 2 Torso Assembly 4 Slide Fastener Assembly 4 Helmet Assembly 1 Helmet Stowage Bag Bracket, Holding, Redundant 1 Lock 1 Pressure Relief Valve 16 7 6 2 4 4 1 2 11 4 .1 2 4 1 6 1 2 4 1. 24 1 24 1
Purchased - 2 0 F Rls
' -
3 2. 2 1 1 1
3 2 2 46 30 12 50 1?
2 2 2
f1G Harness, Suit, Electrical PLSS Connector Assembly, Mult 1120 Connector Flange, Inner Bracket Assembly, PLSS Attachment Bracket, Redundant Lock Hard Ring, Neck Dam Valve Assembly,-Purge Slide Fasteners Tape, Loop, Nylon Cloth, Beta Cover, Redundant Lock
46
1
1 1 1 1 1
-- `
3
2 46 100 yds 123 yds 1
3
1 16 100 yds 123 yds
Gas Connector
Neci Ring, Suit Side Harness, Suit, le-trical TOTALS
t
2
Y
1
2
1
1
1
1
62
235
223 y&,
66
76
46 223 yds
48
r
VENDOR ITEM
UAI
SCRAP
OTHER
I 2
--7
1 2
7
1 2
2
4
1
-2-
(No Action) 1
it
1
-
Polar EWA'
-_
6
1
6 -2,
1 -, 1 _ .`-
l
i
1
4
(Hold) 3
4
3
4
2
2;
_. Boot
Tnnsz *itch
2
2
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- 't^TALS
39
39
-r
PGA DMR SUMMARY FOR PER-_'OD 7-22-68 TO 8-25-68 DMIS (^ ANTITY U USE SCRAP REWORK RTV MXB
VENDOR ITEM-_
Purchased - 57 Lt's Harness, Suit Electrical Gage, Pressure, Dial . Inaicating - Gas Connecter
Bracket Holding Redundant Lock
_2
1
2
1
-
=
1
7
1
G
6
1
1 1
Bracket Redundant Lock Valve Assembly Purge Stud Mounting Film, Polymide Alum. Pressure Sealing Closure Liquid Cooling Garment Neck Ring Assembly Felt Beta , - Non Woven PLSS Connector AssemblyMulti Water- Connector
Slide Fastenei 19-3/4"
2 1 . 1 - 2 8 7 3
12 350
12 2
8 2 3- 3 2
1
2
2
10 - yds
.2
96
^jide Fastener 2k" ver, Redundant hock Flange Inner Elec. Conn. Machine Screws
1_
1
2 1
1 1 26 100
- 1 26 - 100
534 '
317
1 2 2 6 1 138
157
ressure Sealing -_Closure 38" 1 1 2 Pressure Sealing Closure 4111 2 - - 2 Pressure Sealing-Closure 42"2 6 5 Pressure Sealing Closure 43" Harness (Wire only) 1 1 Screw, Locking Socket 2 138 Head Special Body lock Assembly Slide 20 Fastener 1 Ring Back 3 1 2110 yds Cloth, Metal Single Drawn 1 2 Outheel, Boot 1 2 Pressure Gage 2 Harness, Electrical 6 6 Cord Nyloa 1/8" Red 1 500 ft
CWG Harness 2 .2
20
3 2110 yds .2 2 6 500 ft
2
Harness, Bio
r - 2..t . g
'
..
.v.y , _
VENDOR TTEM Feed Port Cover Assembly Ferrule Cord Guide Small Etched Teflon Pile l" Slider Comp. Uz- Tnpe 3/8" _ Teflon Tubing
Screw Closure 41"
DMR'S 1. 1 1 1 1 1
2 4
USE ^ .SCRA:
REWORK 6
RTV
MRB
1
57
6
2621 2 181
6
22
447 ft
397 ft
ti