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IEC 60439-2

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ISO 9001 14001

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www.eae.com.tr
Catalogue 07-Eng. / 02 1.000 pcs. 19/02/2011 ATA MATBAACILIK / A.C.E./ 612 40 66

Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul-Turkey Tel: +90 (212) 866 20 00 Faks: +90 (212) 886 24 20

EAE has full right to make any revisions or chances on this catalogue without any prior notice.

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Multi-conductor Lighting Busbar System 25-32-40 A

www.eae.com.tr

CONTENTS Introduction Order Code System Technical Characteristics Standard Components Special Straight Length Feeder Boxes Tap-Off Plugs Tap-Off Boxes Support Systems DL Joint Installation DL Tap-Off Plug Installation EC Certificate of Conformity Product Overview Project Design Form 2-3 4 5 6-7 8 9-10 11-12 13 14-15 16 17 18 19 20 .

E L E K T R İ K T ap-off Plugs Arrangement of E-Line DL Busbar systems are designed with different contacts to prevent incorrect assembly. 2 3 . The contacts of the tap-off plugs compress the conductor within the busbar from two surfaces. Full Isolation The busbar conductors are coated in flameproof insulation material. Easy and Secure Assembly Provided with single action by driving the mechanical and electrical joint silver coated springed contacts towards each other. They are designed to feed lighting fittings due to the characteristics of the 10A-25A tap-off plugs. Tin Coated Conductors Formation of Copper Oxide is prevented by coating the electrolytic copper conductors with full size tin. wired tap-off plugs of the EAE DL Lighting busbar systems are designed with different colours to indicate which phase the light fittings are fed. You only need to tighten one bolt to fix the joint. Colour Coded Covers Indicate The Phases The covers of the single phase. By this feature.ELINEDL General Characteristics E L E K T R İ K E-Line DL Busbar Trunking Systems are used in buildings with an energy requirement between 25A-40A. 3000 330 420 750 750 750 750 750 750 420 330 Silver Coated Joint Contacts The contacts at the joining points of the busbar and the contacts of all tap-off units are silver coated. and the contact breaks last during disassembly. Safety Earth contacts of the tap-off plugs make first during assembly. thus preventing the over-heating of the contacts in case of possible over-loads. the contact resistances are minimised. 8 Plug-in Points are provided on a Standard 3 m Length A total of 8 plug-ins on both sides of the busbar is provided as standard. Fast. EAE Busbar Systems are manufactured using the latest production technologies available worldwide according to ISO 9001 standards with certified Quality Assurance systems. The silver coating minimises the contact impedances. The products are designed and tested in accordance with IEC 60439-2. T otal security regarding human safety is provided even when the body is severely damaged due to external heavy impacts that may occur. 10 Amp.

ELINEDL Order Code System BUSBAR TYPE BUSBAR CURRENT RATING 1 CONDUCTOR CONFIGURATION BUSBAR CURRENT RATING 2 COMPONENT REFERENCES UNPAINTED / PAINTED COMPONENT E L E K T R İ K DL 2 5 2 5 - B - S T D Busbar T ype 25 A 32 A 40 A 2 3 4 Busbar Current Rating 1 2 Conductors 3 Conductors 4 Conductors 5 Conductors 2 3 4 5 1st Conductor Configuration Standard Length Special Length Feeder Box End Feeder Box Underfloor Feeder STD X B1 B2 B1 Underfloor End Feeder B2 Busbar Current Rating 2 25 A 32 A 40 A 2 3 4 2 Conductors 3 Conductors 4 Conductors 5 Conductors 2 3 4 5 2nd Conductor Configuration UNPAINTED PAINTED B Paint 4 .

Line fed from both ends of the line.00 21 5.00 6.00 1. distributed for a recommended support span of every 2 meters without any deformation of the housing.25 5 .L (R. I.10 V R = Resistance m W m X = Reactance mWm Load Distribution Constant Load concentrated at the end of line.30 6.17 5.50 4.50 A V Hz 50/60 25 1000 IEC 60439 1-2 DL 3434 32 1000 DL 4444 40 1000 3.10 -3 V D U = Voltage Drop I = Rated Current L = Length of Line V A mt For three phase .I.60 1. Line fed from one end of the line.00 18.50 21 2.2L (R.30 3.30 4.cosj +X. Distributed load. L2.62 4.65 6.00 D D D D D D D D D D D 0.20 1. Resistance Reactance Impedance Joule Losses At In L1. Line fed from one end of the line.20 18. concentrated or 20 kg.ELINEDL Technical Characteristics E L E K T R İ K DL 2424 Rated Current Standards Rated Insulation Voltage Rated Frequency Protection Degree Short-Circuit (1 sec) Short-Circuit (Peak) Short Circuit(Peak)Tested 1 msec.90 1.00 1. D U= a.02 5.72 The maximum permitted load for the support of light fittings of the system is 15 kg. a 1.sinj). N (Cross Section) PE (Housing) PE (Conductor) Weight (4 Conductors) Weight (5 Conductors) R 20 X1 Z I²R In Ui f IP 55 Icw Ip kA rms kA kA mW / m mW / m mW / m W/m mm² mm² mm² kg/m kg/m 2.27 3.Ö 3. For single phase.00 21 4.85 3. a = Load Distribution Constant -3 D U= a.55 4.43 1. Distributed load. L3.46 1.24 4.47 5.42 2.50 D D 0. Voltage Drop Calculation Voltage drop of a busbar system can be calculated with the following formula taking into account the “a” load distribution constant.00 18.sinj).61 3.cos j +X.00 5.40 1.

ELINEDL Standard Elements E L E K T R İ K 3000 330 420 750 750 750 750 750 750 420 330 CPE CPE 6 .

PE (PE Housing) Description DL 2323 2x25 A Busbar DL 3333 2x32 A Busbar DL 4343 2x40 A Busbar Conductor Conf. 4+2 4+2 4+2 Order Code 84177 84179 84181 Current (A) 25 32 40 PE (PE Housing) Description DL 2222 2x25 A Busbar DL 3232 2x32 A Busbar DL 4242 2x40 A Busbar Conductor Conf. For non-standard product. 3+3 3+3 3+3 Order Code 84225 84227 84229 40 The body is manufactured from 0. It is not connected the regular housing earth. 5+3 5+3 5+3 Order Code 84213 84215 84217 40 Current (A) 25 32 CPE conductor is separate. PE (PE Housing) Description DL 2523 2x25 A Busbar DL 3533 2x32 A Busbar DL 4543 2x40 A Busbar Conductor Conf.50 mm galvanised sheet metal as standard. 7 . 4+4 4+4 4+4 Order Code 84165 84167 84169 Current (A) 25 32 40 PE (PE Housing) Description DL 2422 2x25 A Busbar DL 3432 2x32 A Busbar DL 4442 2x40 A Busbar Conductor Conf. 5+5 5+5 5+5 Order Code 84201 84203 84205 40 Current (A) 25 32 CPE conductor is separate.ELINEDL Standard Elements E L E K T R İ K Current (A) 25 32 40 PE (PE Housing) Description DL 2424 2x25 A Busbar DL 3434 2x32 A Busbar DL 4444 2x40 A Busbar Conductor Conf. It is not connected the regular housing earth. It is not connected the regular housing earth. please contact our technical office. PE (PE Housing) Description DL 2525 2x25 A Busbar DL 3535 2x32 A Busbar DL 4545 2x40 A Busbar Conductor Conf. 2+2 2+2 2+2 Order Code 84189 84191 84193 Current (A) 25 32 CPE conductor is separate.

2+2 2+2 2+2 Order Code 84261 84263 84265 Current (A) 25 32 CPE conductor is separate. It is not connected the regular housing earth.ELINEDL Special Straight Length Busbars E L E K T R İ K Current (A) 25 32 40 PE (PE Housing) Description DL 2424 2x25 A Special Length DL 3434 2x32 A Special Length DL 4444 2x40 A Special Length Conductor Conf. 4+4 4+4 4+4 Order Code 84237 84239 84277 Current (A) 25 32 40 PE (PE Housing) Description DL 2422 2x25 A Special Length DL 3432 2x32 A Special Length DL 4442 2x40 A Special Length Conductor Conf. PE (PE Housing) Description DL 2523 2x25 A Special Length DL 3533 2x32 A Special Length DL 4543 2x40 A Special Length Conductor Conf. PE (PE Housing) Description DL 2323 2x25 A Special Length DL 3333 2x32 A Special Length DL 4343 2x40 A Special Length Conductor Conf. It is not connected the regular housing earth. 5+3 5+3 5+3 Order Code 84285 84287 84289 40 Current (A) 25 32 CPE conductor is separate. For non-standard product. . 5+5 5+5 5+5 Order Code 84273 84275 84277 40 Current (A) 25 32 CPE conductor is separate. please contact our technical office. 4+2 4+2 4+2 Order Code 84249 84251 84253 Current (A) 25 32 40 PE (PE Housing) Description DL 2222 2x25 A Special Length DL 3232 2x32 A Special Length DL 4242 2x40 A Special Length Conductor Conf. It is not connected the regular housing earth.50 mm galvanised sheet metal as standard. 3+3 3+3 3+3 Order Code 84297 84299 84301 40 8 The body is manufactured from 0. PE (PE Housing) Description DL 2525 2x25 A Special Length DL 3535 2x32 A Special Length DL 4545 2x40 A Special Length Conductor Conf.

End Feeder Box Current (A) D e s c r i p t i o n 25 Busbars DL 2525-DL 2523 Order Code 84417 DL 2525 . The body is manufactured from 0. PE (PE Housing) 32 DL 3535 . End Feeder Box Flexible Elbow Current (A) D e s c r i p t i o n 25 DL 2525 .B1 Feeder Box Busbars DL 2525-DL 2523 DL 2323-DL 2424 DL 2422-DL 2222 DL 3535-DL 3533 DL 3333-DL 3434 DL 3432-DL 3232 DL 4545-DL 4543 DL 4343-DL 4444 DL 4442-DL 4242 Order Code 84345 CPE conductor is separate. End Closer is supplied together with the feeder unit. It is not connected the regular housing earth.FD Flexible Elbow Busbars DL 2525-DL 2523 DL 2323-DL 2424 DL 2422-DL 2222 DL 3535-DL 3533 DL 3333-DL 3434 DL 3432-DL 3232 DL 4545-DL 4543 DL 4343-DL 4444 DL 4442-DL 4242 Order Code 84853 32 DL 3535 .B2 End Feeder Box 84421 158 38 164 * With PE Conductor and M25 Gland as standard.50 mm galvanised sheet metal as standard. please contact our technical office.B2 End Feeder Box DL 2323-DL 2424 DL 2422-DL 2222 DL 3535-DL 3533 DL 3333-DL 3434 DL 3432-DL 3232 DL 4545-DL 4543 DL 4343-DL 4444 DL 4442-DL 4242 CPE conductor is separate.FD Flexible Elbow 84877 40 DL 4545 . 9 .ELINEDL Standard Elements E L E K T R İ K Feeder Box Current (A) D e s c r i p t i o n 25 DL 2525 . PE (PE Housing) 32 DL 3535 .B1 Feeder Box 84349 158 38 164 75 Feeder Box * With PE Conductor and M25 Gland as standard.B1 Feeder Box 84347 40 DL 4545 . It is not connected the regular housing earth.B2 End Feeder Box 84419 40 DL 4545 . For non-standard product.FD Flexible Elbow 84887 Flexible Elbow Max diameter of feeder cable is Ø 11 mm.

B2 Underfloor End Feeder Unit 65017 * With PE Conductor and M25 Gland as standard. It is not connected the regular housing earth. Underfloor End Feeder Box (Movable Neck) Current (A) Description Busbars DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL 2525 2523 2323 2424 2422 2222 3535 3533 3333 3434 3432 3232 4545 4543 4343 4444 4442 4242 Order Code 25 71 DL 2525 .B1 Underfloor Feeder Unit 65004 40 CPE conductor is separate. It is not connected the regular housing earth.B2 Underfloor End Feeder Unit 65009 32 158 71 164 DL 3535 . please contact our technical office.B2 Underfloor End Feeder Unit 65013 40 CPE conductor is separate. The body is manufactured from 0.B1 Underfloor Feeder Unit 65008 Feeder Box * With PE Conductor and M25 Gland as standard. PE (PE Housing) DL 4545 .B1 Underfloor Feeder Unit 65000 71 32 158 71 164 75 DL 3535 . For non-standard product. End Feeder Box Max diameter of feeder cable is Ø 11 mm.ELINEDL Standard Elements E L E K T R İ K Underfloor Feeder Box (Movable Neck) Current (A) Description Busbars DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL DL 2525 2523 2323 2424 2422 2222 3535 3533 3333 3434 3432 3232 4545 4543 4343 4444 4442 4242 Order Code 25 DL 2525 . 10 .50 mm galvanised sheet metal as standard. PE (PE Housing) DL 4545 . End Closer is supplied together with the feeder unit.

105 66.5 69. TTR Cable 1 m.FS Tap Off Plug L1 DL 16 .K DL 16 . N.B Tap Off Plug L3* Cable Length 1 m. N.5 69. PE Properties With Black Cover With Yellow Cover With Blue Cover Order Code 84453 84455 84457 * Plugs with different length cable available upon request. N. PE L1.K DL 16 . PE L1. N.B Tap Off Plug L2* DL 10 . L2. N.B Tap Off Plug L1* DL 10 . N. Max diameter of feeder cable is Ø 11 mm.5 DL 10 B Current (A) Description DL 16 .ELINEDL T Off Plugs ap E L E K T R İ K Current (A) 10 Description DL 10 .FS Tap Off Plug L3 DL 16 . TTR Cable 1 m.K Tap Off Plug L1 Tap Off Plug L2 Tap Off Plug L3 Tap Off Plug L123 Cable Length - Phase L1. L2. PE L3. PE L2. TTR Cable Phase L1. L3. N.K 105 66. Max diameter of feeder cable is Ø 11 mm. PE L3. PE L3.5 DL 16 FS DL 16 K 11 .FS Tap Off Plug L2 DL 16 . PE Properties With 5 x 20 fuse holders. N. Without Fuses. PE 16 DL 16 . N. L3. Order Code 84465 84467 84469 84479 75013 75011 75003 75001 16 - L1. PE L2.FS Tap Off Plug L123 DL 16 . N. N. PE L2.

N.CPE Tap Off Plug L3 DL 16 .5 69.5 69. TTR Cable 1 m.B .CPE Tap Off Plug L123 Cable Length - Phase L1.FS . N. N.FS . Without Fuses.FS . CPE L3. N.K . CPE L1. CPE L3. CPE L2.FS -CPE DL 16 .CPE Tap Off Plug L1 16 DL 16 . 105 66.CPE Tap Off Plug L1 16 DL 16 . N. TTR Cable 1 m. N.CPE Tap Off Plug L2 DL 16 . Order Code 84493 83459 83457 83447 67352 67351 67350 67349 DL 16 .FS . L2.CPE Plug with Fuse Holder / Plug with Clips (CPE) Current (A) Description DL 16 .B . CPE L2. CPE L1.K .K . TTR Cable Phase L1.B . N. CPE Properties With Black Cover With Yellow Cover With Blue Cover Order Code 80002 80010 80024 * Plugs with different length cable available upon request.5 DL 10 . CPE Properties With 5 x 20 fuse holders. CPE L3. L2.CPE Tap Off Plug L3* Cable Length 1 m. L3.B . Max diameter of feeder cable is Ø 11 mm.CPE Tap Off Plug L1* DL 10 . N.K .CPE 105 66.CPE Tap Off Plug L123 DL 16 .CPE Tap Off Plug L2* DL 10 .K . N. Max diameter of feeder cable is Ø 11 mm.CPE Tap Off Plug L2 DL 16 . CPE L2. CPE L1.CPE Tap Off Plug L3 DL 16 .ELINEDL Tap off Plugs (Clean Earth) E L E K T R İ K Tap off Plugs (CPE) Current (A) 10 Description DL 10 . L3.5 12 . N. N.

Order Code 60026 60027 60028 * T off box can be fitted with MCB’s of different ratings and brands. PE L1. L2. L3. L2. L2.ELINEDL Top Off Boxes E L E K T R İ K T Off Box ap Current (A) 25 Description DL 25 .S Empty Tap Off Box (PE) DL 25 . Max diameter of feeder cable is Ø 20 mm. L3.S 113 13 .S Empty Tap Off Box (CPE)* DL 25 . L3.S Empty Tap Off Box (2N) Phase L1. ap 228 125 90 DL 25 . CPE L1. N. 2N Properties 5 x 38 fuse holders. N.

TPU Fixing unit “U” type Order Code 98699 ø7 .ELINEDL Fixing E L E K T R İ K Description KA .5 55 Description DL Fixing Unit 20 Order Code 72535 92 40 DL-TP 56 19 14 .

TP Lighting fixture fixing unit Order Code 98698 95 ø 9 Description KA-TPL Fixing unit “L type ” 40 Order Code 98525 80 ø 7.ELINEDL Fixing E L E K T R İ K Description KA . 5 37 30 35 ø 12 15 .

ELINEDL Busbar Joint Installation E L E K T R İ K 1 2 1a Detach the protective plastic from both ends of the channel. (3a) Complete the joint assembly by tightening the joint bolt. 3 4 CLIC K 3a Connect the male side of the channel with the female side of the other channel. (1a) Remove the plastic protective covers from the system as shown in the figure. (4a) 16 . Make sure that you hear the locking sound for correct connection.

ELINEDL DL T Off Plug Fixing ap E L E K T R İ K 1 Turn the locking button on the busbar to OPEN ( ) position (Figure 1). 2a 3 4 After fixing the plug to the busbar properly. 2 Turn the locking knob to OPEN ( ) position. turn the locking knob to LOCK ( ) position as shown on (Figure 4). Clips are open now. 4a 4b 17 . Insert the plug while aligning contacts correctly to the busbar (Figure 2 & 3).

Insaat San.Continuity of the Protective Circuit 5. A. Akcaburgaz Mahallesi.S.eae.Short Circuit Resistance 4. Insaat San.Electrical Characteristics 9. Sokak.tr 18 .Directive” Product Group Manufacturer E-Line DL Busbar Energy Distribution System EAE Elektrik Asansor End.Insulation Material Thermal Strength E L E K T R İ K Date 09 January 2008 EAE Elektrik A. 119.ELINEDL Directive E L E K T R İ K EC DECLARATION OF CONFORMITY According to EC . ve Tic.Structural Strength 10. A.Creepage Distances 6. EAE Elektrik Asansor End. Akcaburgaz Mahallesi.Voltage .S.Protection Class 8. Sokak. under our sole responsibility. No:10 34510 Esenyurt-Istanbul-Turkey Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 http://www. that the aforementioned products conforms with the regulations and guidelines of the following standards.com. No:10 34510 Esenyurt-Istanbul This is to attest. 119.S. ve Tic.Crush Strength 11.Directive 2006/95/EEC “Low .Dielectric Characteristics 3.Mechanical Operation 7. Standard : IEC 60439-1 IEC 60439-2 Type Tests 1.Temperature Rise 2.

10.The rated insulation voltage of the system shall be 1000V. joint contacts shall be silver plated. 5. 2. 12.A total of 8 plug-in points on the standard 3 m length of the busbar system. 7.The conductors shall be of electrolytic copper and continuously tin plated 9.Contacts in the tap offs shall be of the jawed construction.The housing of the busbar shall be manufactured of 0. It shall be possible for the manufacturer to produce in Ral 7038 coloured electrostatic oven-dried paint finish when requested.There shall be insulator supports at the plug-in points 8.The busbar sytem shall have rated current levels between 25A and 40A and shall have tin plated copper conductors 4. a) 2 Conductors : L1 / N / Housing (Earthing) b) 3 Conductors : L1 / N / CPE +Housing (PE conductor and housing are not connected) c) 4 Conductors : L1 / L2 / L3 / N / Housing (Earthing) d) 5 Conductors : L1 / L2 / L3 / N / CPE + Housing (PE conductor and housing are not connected) Housing shall be used as earth conductor.IP Protection degree of the busbars shall be 55 11. which contact the conductors on both sides. To ensure a safe joint contact there shall be springs on both sides of joint contacts.50 mm thick galvanised sheet metal.The busbar system shall conform to the following phase configuration. 13. 6. The contacts shall also have steel springs.ELINEDL Product Overview E L E K T R İ K 25-32-40A PLUG-IN BUSBAR SYSTEMS PRODUCT SPECIFICATION (E-Line DL) 1.The conductors in the housing shall be continuously insulated and only peeled off at the plug-in points to create contact area. 3.Standard support fittings and fixing components suitable for the external structure of the busbar system shall be provided and shall be produced by the manufacturer. E L E K T R İ K 19 .Joint of the busbar shall slide into each other. Protective covers shall be provided on plug-in windows. It shall be possible to increase the number of windows on request.The manufacturer of the busbar systems shall have ISO 9001 and ISO 14001 certification and busbar systems shall be type tested and certified according to IEC 60439-2 by international laboratories.

Prepared by 20 Component List Item ELINEDL Project Design Form Quantity Component Company Project Project No : : : Name : Date : Signature : E L E K T R İ K Please dublicate this page for your own use. .

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