3UF5 SIMOCODE-DP System Motor Protection and Control Device



The 3UF5 SIMOCODE-DP System Thermistor-Type Motor Protection Without Compromise Wide Scope of Control Functions Extensive Diagnostics Communication – PROFIBUS-DP Exchange of Data Simple Start-Up Price Advantage with SIMOCODE-DP Modular Device Configuration SIVACON – The Communications-Capable Low-Voltage Switchgear Technical Specifications

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Textile. the system designer has to have extensive knowledge of the complete range of low-voltage switchgear. To meet all these requirements.g. for example. They protect and control motors for the chemical. SIMOCODE also helps ensure that high-availability systems such as coal. Steel. the requirements made on motor feeders are increasing. SIMOCODE-DP is a tried and tested system SIMOCODE 3UF10/20 devices have been in use all over the world for more than five years. gas and hydro electric plants run around the clock. The new SIMOCODE-DP 3UF50 is based on the tried and tested SIMOCODE 3UF10/20. timers and counters. intelligent and powerful. A system should. Paper. star-delta starters. SIMOCODE provides the communication between the master level and the automation level via the PROFIBUS®-FMS /SINEC®-L2bus. Gas and Waterwork plants in Europe.The 3UF5 SIMOCODE-DP System There is less and less time in between ordering and the start-up of a system – however. such as direct-. The new communications-capable SIMOCODE®-DP 3UF50 – Siemens Motor Protection and Control Device Decentralised Peripherals – makes life easier for the system designer. In addition to the existing control functions. Supervisory level Master computer Control level ETHERNET PLC e. cement and metal production for example are no problem for SIMOCODE. The existing motor protection functions (overload. Every motor has optimum protection. phase failure and current imbalance detection) have been supplemented by thermistor motor protection and earth-fault monitoring. Chemical plants in South Africa. the scope of wiring is as small as possible and spares must not mean high storage costs. be compact. oil and gas industry. The new SIMOCODE-DP 3UF50 with integrated PROFIBUS-DP interface has established itself worldwide in a short time span. Motors with heavy starting duty as used in paper. reversing-. It protects and controls for example Cement and Petrochemical industries in Malaysia. there is now the possibilty to implement user-specific controls by using the freely assignable inputs and outputs and the built-in truth tables. SIMATIC Automation level PROFIBUS-DP K1 K2 K3 K4 Communicationscapable low-voltage switchgear SIMOCODE-DP Motor Motor Motor Fans Field level Conveyor belt Fans 3 . Chemical. Food and Consumergoods industries in South America and like the Steel industry in North America will soon be installed in a Steel plant in Australia.

fault currents which exceed the current setting Ie (during nominal operation) by 30% can be detected with the internal earth fault detection. The cables are not terminated to the device. For motors with a thermally critical rotor. the combination of thermistor-type motor protection and electronically delayed overload relay offers full thermal protection – thermistor-type motor protection. The 3UF50 basic unit can also be used as an autonomous. This means that savings are made three ways – i. via PROFIBUS-DP or via the Test/Reset button at the operating module. DIN VDE 0170/0171 and to the test regulations of the Federal Institute for Physics and Technology and the test requirements of the Federal Institute for Physics and Technology No. Unbalanced current consumption.e. The temperature is measured directly at the motor windings via a PTC or NTC thermistor detector and is evaluated by SIMOCODE-DP No additional .5314605/96. Therefore. 3. By connecting a pushbutton to the inputs. evaluation devices are required. phase failure or a stalled rotor are some of the possible causes of overloading. thus saving space in the switchboard. An additional evaluation device is not required. Long-term stability also contributes to the high degree of accuracy. A version is available with external earth fault detection.6 5 1 2 10x I e Tripping current (Mean values) . 4 For motors with 3-wire connection. fault currents of 0. By connecting an external summation current transformer. Resettable everywhere – manual.25 A to 820 A is covered using only six units. Tolerance < ± 10% With a tolerance of less than 10%. The tripping time can be finely adjusted to the start-up conditions – and the utilisation of the motors can be optimised. KTY detectors incorporate a resistance curve which rises linearly with the temperature. remote and automatic reset A reset at the device is implemented with the Test/Reset button. Overload protection SIMOCODE-DP protects the load. Cost reduction by built-in current transformers Current detection is archieved via three current transformers which are integrated in the device. Earth fault monitoring always available This protective function is also offered by the SIMOCODE-DP communications-capable motor protection and control device. Protection of motors in the EExe range The SIMOCODE-DP system complies to the regulations for overload protection of explosion-protected motors of the „increased safety“ type EExe DIN EN 50019/ DIN VDE0165.6 5 1 10x I e 2 Tripping current (Mean values) Tripping time 0. A considerable advantage. Easy ‘through feed ‘connection Feeder cables up to 100 A rating can be easily connected to the 3UF50. Reduction of variants by large setting ranges: 0. phase failure and current imbalance. wiring and additional device requirements. This reduces product selection – and saves on spares costs.5 A and 1 A can be detected for both 3 and 4-wire motors. independent of the automation level. a warning and a tripping threshold can be set in the SIMOCODE-DP . SIMOCODE-DP has an accurate tripping curve which guarantees an optimum utilisation of motors.g. Tripping characteristics for 3-pole load 120 100 50 min Tripping characteristics for 2-pole load 120 100 50 min 20 10 5 2 1 50 20 s 10 5 2 15 10 Class 5 Class 30 25 20 20 10 5 2 1 50 20 15 10 Class 5 Class 30 25 20 Tripping time s 10 5 2 0. space. against overload. e. An automatic reset can also be configured. and the space requirement in the cubicle is further reduced. The SIMOCODE-DP system is also suitable for a precise earth fault detection. slipring and squirrel-cage motors with increased power. The internal earth fault detection can be activated in addition to the thermistor evaluation. solid-state overload relay for motor protection.25 A – 820 A A current window from 0. Protection against stalled rotors Protection against the stalling of motors during normal operation is achieved by a comparison of a settable current limit. but are fed through 3 integral conduits in the device housing – a major saving in installation time.Thermistor-Type Motor Protection Without Compromise Electrical equipment such as AC motors and transformers need protection against excessive heating. SIMOCODE-DP also evaluates analogous (KTY) thermistor detectors.3 A. Apart from binary thermistor detectors. a remote reset can be implemented. Built-in thermistor motor protection Thermistor motor protection is used for the thermal protection of motors. 0. Finely adjustable adaptation to start-up conditions It is possible to select a tripping class in six steps from CLASS 5 to CLASS 30.

e. permanent or nonmaintained command mode can be set. control commands (e.g. F 1 2 3 ON T1 T2 A1 A2 C 230 V A 8 9 3UF50 10 US-DP PROFIB /PE A SPE 1 1 B Test/ Reset e ing at th Switch door via bicle 2 cu F5 the 3U ng module operati OFF 6 7 -K1 2 3 1W 1U 1V 2W 2U 2V -K2 -K3 ON 1 OFF Local M 3~ 5 .g. Safety by operator enable and manual/automatic switch-over In the automatic mode. All control functions can be implemented using the 3UF50 basic unit. This offers major advantages: • Reducing the demands put on the user program in the programmable controller. of the operating module) or from the local control station are only possible in this operating mode if the corresponding operator enable commands have been set.g. In addition. shorter program cycle times • Time-critical functions of the motor feeder are independent of the signal process time in the automation level and on the communication system. fewer possibilities for errors. In addition. interlocking requirements for the relevant control function (e. i. 0 Hz ~ 50/6 3/N/PE L1 L2 L3 N PE Q1 0V 400/23 2L1 2N 1L1 1N F11 Q1 RMT 2 3 l> -K3 -K2 -K1 ad Overlo n ce t imbala Curren ure se fail Pha tor Thermis ult Earth fa rotection gp on Blockin detecti t value Curren 1 4 5 Ready ault Gen. OFF) are transmitted to SIMOCODE-DP via the bus. ON. run time checks can be set for the start or stop of motors and for the slide valve control functions in between the limits. an additional eight inputs and four outputs can be fitted by using an extension module. with encoders the undelayed deactivation of the motor in case of an operation of the limit or torque switch) are implemented.Wide Scope of Control Functions With the SIMOCODE-DP system nine different control functions can be implemented: • • • • • • • • • Overload relay Direct starter Reversing starter Star-delta starter Dahlander Pole-changing switch Slide valve (Encoder) Solenoid valve SIKOSTART® 3RW22 (Soft starter) Cost reduction by pre-defined control functions In the SIMOCODE-DP all necessary . If more than four inputs and four outputs are required. fast planning. Control commands from the switchgear cubicle (e.

the bus control commands are ignored and the feeder can now be exclusively controlled via the operating module or using the local control station. fleeting NO contact) • 2 counters (0. Further control is possible using the manual mode.and conditioning The great flexibility of the SIMOCODEDP system is especially characterised by the integrated: • 3 truth tables (3 inputs with 1 output each) • 1 truth table (5 inputs with 2 outputs) • 2 timers (0. Selective start of the system After a mains failure. output behavior: ON delay. delays. OFF delay. or if local control is activated by means of a local manual/ automatic key switch. Control and Signalling 6 . the load is either switched OFF or the operating state is maintained.. It means self-sufficient that all protective relay for motor and control functions are processed independently of the automation level in the SIMOCODE-DP .. The process can be resumed however surely by the self-sufficient structure of the system SIMOCODE-DP locally. Downtimes in case of failures in the automation and communication level are considerably reduced: The process can still be safely continued locally due to the autonomous structure of the SIMOCODE-DP . SIMOCODEDP automatically switches to manual mode.. Flexibility due to decentralised signal logic-. This makes a fast and selective start of the system possible. When this occurs. • 2 elements of non-resetting onvoltage failure The inputs and outputs of the system can be assigned to predefined control functions as well as to the truth tables. Reduction of failure times by autonomous operation In case of system failures on the communication system. the motor feeders can be restarted using time-grading.60 min.65535) • 4 elements of signal processing – Inverted level without memory – Rising edge with memory – Falling edge with memory • Signal conditioning – 3 flashing modules – 3 flickering modules.5 s. timers and counters. a flexible use of the predefined control functions is possible. The make/break contact behavior of the outputs is set by the signal processing modules..If the automatic level switches to manual operation. Thus.

a current which is below the lower current limit setting could mean a broken conveyor belt for example. counts the operating hours and calculates the current in % of the last trip. • via PROFIBUS-DP The data can be .Extensive Diagnostics SIMOCODE-DP offers a large amount of operational and statistical data on the feeder. the process engineer can take precise steps to change the working process. Reduction of failures by the signalling of critical operating states The settable current limits inform the process engineer about critical states in the system. All data is stored in a non-volatile memory in SIMOCODE-DP . For example. moving • Warning • Fault. or via a PC with Win-SIMOCODE-DP/Smart.’ To avoid an overload trip of the machine.25 A-820 A/1A). If there is a fault. SIMOCODE-DP registers the number of starts and the number of overload trips. such as reducing the amount of material in the mixer. monostable or bistable behavior). This data can be accessed: • directly at the switchboard via the LED display of the hand-held-unit plugged into the basic unit or operator panel. which is available to the user for visualisation and diagnostic purposes. Analogue Current display For display of analogue current value through a display device on the panel door. The overloading of a mixing machine for example can be quickly detected by the display of ‘upper current limit exceeded. Display of other critical operating states: • Current imbalance • Overload warning/trip • Thermistor motor protection warning/trip • Earth fault warning/trip • Locked rotor protection • Warning/trip upper/lower current limit response. Display and Diagnoses with Win-SIMOCODE-DP software 7 . This saves time and avoids unnecessary interruptions of the operation. Reduction of maintenance times Maintenance intervals can be increased. safe state (OFF or maintain operating state . read by the user program and it can be transferred to a corresponding operator communication and monitoring system. the various operational and statistical information can be displayed in the control room • over PROFIBUS-DPV1 with a communications processor which were in the PC/PU and the software Win-SIMOCODE-DP/Professional Always informed as to the current operating state SIMOCODE-DP continuously informs the process engineer about the current operating state: • actual phase current in % • ON/OFF • Anti-clockwise. clockwise LEFT/ RIGHT • Fast. Thus. The operation of SIMOCODE-DP can be checked during running – without switching off of the motor. closed. the SIMOCODE-DP system is provided with an external current transformer (range 0. Also testable ‘in action’ This function gives SIMOCODE-DP additional safety and better monitoring features. SIMOCODE-DP switches the load to the adjustement. as all statistical data relating to the condition of a particular feeder is transmitted from the SIMOCODE-DP to the PLC. slow • Slide open. Self-monitoring The correct function of the SIMOCODE-DP processor is permanently monitored. With this it is also possible for the systemselector to inform about the actual current flowing in the motor feeder.

Up to 12 bytes can be sent cyclically from SIMOCODE-DP to the automation level and up to 4 bytes can be returned. The PROFIBUS-DPV1 is a secondary protocol for the PROFIBUS-DP and it does not . There is also the possibility to use optical link modules so that the data transmission would be effected via plastic or glass fibre optic cables. i. 213 bytes of parameter data are only sent to the SIMOCODEDP during the start-up of the automation system. Short transmission times To achieve short transmission times. 93. . require additional lines or interfaces. Control commands. twisted. the diagnostic channel is eventcontrolled. the integration into the supervisory control system and any subsequent processing is handled by the user program. pair cable or plastic fibre glass fibre optic cable 9. Further processing of the SIMOCODE-DP data. 425 m for plastic fibre optic cable PROFIBUS-DP (EN 50170).e. distance Transmission medium Transmission speed 8 30 SIMOCODE-DP per segment.e. diagnosis. test and parameter data can be read and written. diagnostics. workstation over PROFIBUS-DPV1 with a PC or PU fitted with communicatios processor and the software Win-SIMOCODE-DP/ Professional all control. statistical data and parameter data are transmitted via the two-wire bus cable. diagnostics. The diagnostic data of 20 bytes is only sent to the automation level of SIMOCODE-DP in case of a change. the communications processor (CP/IM) plugged into the programmable logic controller (PLC) provides the management of the SIMOCODE-DP devices connected to the bus and forms the interface to the user program. Communication – PROFIBUS-DPV1 The PROFIBUS-DP standard has been extended around acyclic reading and writing from data and with PROFIBUSDPV1 this can be achieved.45. i. 187 500. operational data. control SIMOCODE-DP and test via RS-232-Interface PROFIBUS-DP (Process Fieldbus Decentralised Peripherals) provides high-performance communication between the SIMOCODE-DP and the automation level. 45. and signal data. PROFIBUS-DPV1 9. Here.75. PROFIBUS-DP features several data channels. 100 km for glass fibre optic cable. Technical specifications PROFIBUS-DP Total stations Transmission medium max. control and test via acyclical reading and writing of data PROFIBUS-DP Cyclical exchange of data of control-. 1500 kBit/s . Moreover exchange of diagnostics by changing and parameterization at communication processor running-up PC or PU with Win-SIMOCODE-DP/Smart or Hand-Held-Unit PLC MMI Programmable Logic Controller Man-Machine Interface PU/PC Programming Unit/ Personal Computer 3UF50 SIMOCODE-DP SIMOCODE-DP SIMOCODE-DP SIMOCODE-DP From point to point. with RS485 repeaters 122 SIMOCODE-DP shielded.Communication – PROFIBUS-DP PC or PU with Win-SIMOCODE-DP/ Professional PC or PU PLC MMI with PROFIBUS-DPcommunicationprocessor PROFIBUS-DPV1 Online parametrization.6.6 km for two-wire. Acyclic reading and writing means for SIMOCODE-DP that from a central .5. parametrization.

9 . For acyclic reading and writing from data the communication processor must be able the standard extension PROFIBUS-DPV1. Siemens and 400 other manufacturers and users of communications-capable devices fully support the EN 50170 PROFIBUS standard. Because SIMOCODE-DP processes all protective relay for motor and control functions independently of the automation level. See for yourself. The communication processors SIMOCODE-DP can work with any standard DP master which is able to read GSD files and which is capable of processing the following amounts of data: • Control data 1 or 4 byte cyclic from the DP master to SIMOCODE-DP • Signalling data 1/4/12 byte cyclic from SIMOCODE-DP to the DP master • Diagnosis data 20 byte acyclic from SIMOCODE-DP to the DP master • Parameter data 213 byte. Today. All are members of the PROFIBUS user organisation. Naturally also SIMOCODE-DP is applicable as self-sufficient protective realy for motor and controller without PROFIBUS-DP genereally. then can be easily re-tooled this later. there are more than 700 PROFIBUS-related products. This will give you an immediate overview of all relevant products.‘OUT’ without PROFIBUS-DP . Bus system expandable If no bus system is applicable at the today‘s point in time. You can get information on the highperformance PROFIBUS simply by requesting the information diskette of the PROFIBUS user organisation or via the Internet.

PROFIBUS-DP interface for the circuitbreaker or the micro master everything with just one software. the SIMOCODE-DP the . All SIMOCODE-DP connected to PROFIBUS-DP can be parametrized from a central place. SIMOCODE-DP – Online Parametrization Now the user can parameterize SIMOCODE-DP „Online“ from a central workstation through PROFIBUS-DP . This central project engineering workstation should be equipped with a personnel computer (PC) or a programming unit (PU) with integrated PROFIBUS-DP communication processor. With WinSIMOCODE-DP/Professional the parameters in SIMOCODE-DP can be modified „Online“ through PROFIBUSDP – wihtout bringing the system to a halt. observed and tested from a central project engineering workstation by using WinSIMOCODE-DP/Professional software. controlled.1 or of SIMATIC S7: Step 7 Windows 95. acyclic reading and writing of parameters is also possible. Call up the parameterisation and service program COM PROFIBUS open the master system under File „New“ and add the individual slaves e. This means now SIMOCODE-DP can be parameterized. So. But now exists the possibility that besides normal cyclic data exchange.Simple Start-Up PC or PU with Win-SIMOCODE-DP/ Professional PLC MMI with PROFIBUS-DPCommunication Processor PROFIBUS-DPV1 Online Parameterization PROFIBUS-DP Parameter data is written on every starting cycle of the communication processor PC or PU with Win-SIMOCODE-DP/Smart or hand-held-unit SIMOCODE-DP SIMOCODE-DP SIMOCODE-DP Point to point parameterization over SIMOCODE-DP system interface Möglichkeiten der Parametrierung Integrating many slaves using only one software The integration of SIMOCODE-DP into a PROFIBUS-DP network is easily achieved via the parameterising and service programme of COM PROFIBUS Windows 3. Another possibility is to use a Siemens PU.g. 10 . what is meant by „Online“? Previously it was possible to transfer the slave parameters through PROFIBUS-DP only in the start-up phase of the communication processor. Double-click on the SIMOCODE-DP icon and now the required parameters for the motor feeder can be set. Reduced comissioning time Now its not required to run around from switch room and parametrize the motor feeders. Increased system availability In the past changing of parameters meant system deadlock. with integrated MPI interface and access the PROFIBUSDP directly. Moreover all parameters can also be read and written by that.

that one can switch on and off from a central workstation and also set the Testbits and enquire about the device state. there lies a possibility. that only with one software package one can write the PLC user programme. M7. Totally Integrated in SIMATIC S7/M7/C7/PCS7 Interconnectivity from SIMOCODE-DP to a PROFIBUS-DP network Parameterization with Win-SIMOCODE-DP/Professional 11 . PCS7 – OM-SIMOCODE-DP Win-SIMOCODE-DP/Professional is „Totally Integrated“ in SIMATIC S7/C7/ M7 as well as PCS7 The call is made . This results in a unique possibility. Use of different complex software packages is omitted thereby. The OMSIMOCODE-DP therby implements the data interface. configure PROFIBUS-DP and parameterize SIMOCODE-DP 3UF5 – the communication capable motor protection and control device. This means. by STEP 7 from HW-Config. C7. A plus for commisioning Another advantage of the SIMOCODEDP system is that a motor feeder can be tested during the commisioning stage with the Win-SIMOCODE-DP/ Professional software.„Totally Integrated“ in SIMATIC S7.

need to be installed. cable gallery are not required. Reduction in wiring costs in the field level In the case of the reverser starter (figure 3) no electrical interlocking is required.20 mA – Overload relay 3RU50 M 3~ -Q1 -K1 -K2 ce load Over t imbalan ren Cur ure n e fail ectio Phas ault prot f Earth istor n m tectio tion Ther g pro tec lockin value de B nt Curre PROFIBUS-DP DI AI DO 3UN21 Thermistor motor protection M 3~ Decentralized peripherals Figure 1: Well-tried technology e 2: Figur ch of bran otor M uture the f 12 . and no time-delay relay which prevents a direct switch-over from clockwise to anti-clockwise rotation is necessary. required is to set the desired switchover delay time Without 3UF5 3UF5 With -Q1 -K1 -K2 Earth fault detection 3UL22 3UL21 Current value transmission – 4.A two-wire PROFIBUS-DP cable for up to 100 motor feeder. reduced to a minimum .Price Advantage with SIMOCODE-DP Figure 1 shows the configuration of a typical communications-capable motor feeder with overload relay. Figures 2 and Figure 3 show the motor branch of the future. required. This means that no additional overload relays. current value transmission via A/D converters and a decentralised peripheral system for the bus connection.. Everything is implemented with SIMOCODE-DP The only thing . earth fault detection. thermistor motor protection device.. Reduced number of products cover the entire range For the complete control and monitoring including connection to the PROFIBUS-DP only SIMOCODE-DP is . Reduction of the scope of wiring between field and control level Communication between the field level and the higher automation level (PLC or process control system DCS) is normally implemented via coupling devices and point-to-point connections to input and output modules of the PLC or DCS. thermistor evaluation devices etc. Coupling devices and input/output modules. With the application of SIMOCODE-DP the scope of wiring is .

Savings possible: device variants in the motor feeders space requirement in the cubicle the wiring cost between control level and field level scope of wiring in the unit control level start-up times spares costs 13 . Fault Anti-clockwise 3UF50 6 7 8 9 PROFIBUS-DP 10 1 B A SPE/PE 1 Clockwise Test/ Reset Off M 3~ -1 -K1 -K2 Figure 3: Reversing starter with SIMOCODE-DP As all functions are integrated into one device.L1 L2 L3 N PE Q1 3/N/PE~ 50/60 Hz 400/230 V 1L1 1N F11 Q1 RMT 2 2L1 2N l> 4 -K1 -K2 1 2 4 Local Overload Current unbalance Phase failure Thermistor Earth fault Blocking protection Current value detection A1 A2 T1 T2 1 2 230 V AC 3 4 5 Ready Gen. the following savings are possible.

control function. For startup. Manual control (ON. 115 V AC. the operating module. . Installation in the front panel or in the IP 54 cubicle door.. 230 V AC). The device itself is fed by the basic unit. Three buttons can be freely parameterised. Power supply from the basic unit.. 115 V AC. 230 V AC). The extension module. OFF . 3UF52 operating module For manual control of a drive in the cubicle. The eight inputs must be connected to an external voltage supply. set current. the manual operating device or the PC can be connected via the system interface..) Parameterization (address. there are three different voltage versions (24 V DC.Modular Device Configuration The modular configuration of the SIMOCODE-DP system means that it can be used as a protection and control device for feeders. The basic unit is produced with three different control supply voltage (24 V DC. The extension module additionally provides eight inputs and four outputs to the system. by the internal 24 V DC power supply. to the manual operating device or to the PC is via the system interface. fault. diagnostics and maintenance.. 14 .. . The connection to the basic unit and the connection to the operating module.) . Diagnostics (current display. Six signalling LEDs can be freely parameterised.) Includes Online Help and parameter data examples. Connection possibilities for the manual operating device or PC. Here.. The system consists of the following components: 3UF50 basic unit The basic unit with four inputs and four outputs implements all protection and control functions autonomously. 3UF51 extension module Win-SIMOCODE-DP Runs on any AT-compatible PC under Windows 95 or Windows NT. and provides connection to the PROFIBUS-DP The four inputs are fed . baud rate. Can be connected to the basic unit and to the extension module.

baud rate. 3UFS System interface .100A Test/ Reset Sys.230 V AC 3 LED displays Device test. Operating manual A manual for the SIMOCODE-DP system is available which describes each detail of the functionality of SIMOCODE-DP It is intended as an aid . diagnostics and maintenance. (Current display. function assignment parameterisable 3 LED displays function assignment parameterisable 9-pole SUB-D socket for the connection of the manual operating device or PC Test/ Reset 15 . for project planning and system startup and it features a comprehensive description of the PROFIBUS-DP communications interface and project examples. internally supplied .. OFF ..g.Function assignment parameterisable 30 31 32 33 34 35 PE 2 status LEDs 3 LED displays Function assignment parameterisable Device test Manual reset Ready Gen.Remote reset via bus or input 3 + 1 relay outputs: . operating module. This guarantees that even the last unit in the bus can be removed without any impairment of the data flow. 115 V AC 230 V AC.. manual operating device or PC This can be connected to the basic unit. Fault 3 buttons.) Diagnosis . fault. the standard 9-pole SubD plugs with built-in bus terminating resistor can be used.Connection of operating module.Connection of extension module. .3WX36 manual operating device Connection of a thermistor sensor circuit for optional thermistor-type motor Connection of a summation current transformer for earth fault monitoring Connection of control supply voltage . extension module or operating module. Especially for the application of SIMOCODE-DP in Motor Control Centers (MCC drawout unit design) there is a bus termination module with built-in power supply.Terminals. externally supplied . Fault 25. Manual control (ON..Function assignment parameterizable G/9520 A1 A2 T1 T2 1 2 3 4 5 4 optocoupled inputs: . manual reset . e.Connection to basic unit . For commisioning.24 V DC .. 3UFS Sys. 20 21 22 23 24 25 26 27 28 15 16 17 18 19 10 11 12 8 optocupled inputs: . 3UFS G/9520 3UF5100-0XX00-0AA0 System interface .) Parameterisation (address. .) OM-SIMOCODE-DP PROFIBUS-DP 3UF5021-3AJ00-1 01 02 03 03 PROFIBUS-DP 6 7 8 9 10 11 B A SPE/PE PROFIBUS-DP bus connection .. to the extension module or to the operating module. System interface . set current.115 V AC .. manual operating device or PC 05 06 07 08 3 + 1 outputs: .Power supply from basic unit Sys. for drawout unit design STEP 7-Object-Manager to call WinSIMOCODE-DP/Professional in STEP 7 Connection cables with plugs Connection between basic unit.24 V DC.Standard 9-pole SUB-D socket .24 V DC. control function..Function assignment parameterisable AC 230V I1 I2 I3 I4 24VDC Ready Bus Gen.Automatic reset parameterisable .Function assignment parameterisable Bus terminal/bus termination modules If the PROFIBUS-DP is connected to the basic unit.

The 3UF50 basic unit with the integrated current transformers is built into the inside of the drawout units.SIVACON – The Communications-Capable Low-Voltage Switchgear As well as the communicationscapable 3WN6 circuit-breakers and AS-Interface modules. 16 . diagnostic and statistical data determined by SIMOCODE-DP can be read. With the integration of SIMOCODE-DP directly into the drawout units. a clear connection to the feeder and the corresponding SIMOCODE-DP is reached. In addition. SIMOCODE-DP now provides another communications module for low-voltage switchgear. SIMOCODE-DP can be used in SIVACON® for the control of all feeders in both fixed and drawout design. Technical configuration of the SIVACON switchgear with SIMOCODE-DP The 3UF52 operating module is always accessible from the front and is situated in the front panel of the relevant drawout unit. A replacement of drawout units is possible without interruption of the bus connection. High availability .no problem with SIVACON drawout design SIVACON drawout design enables the system operator to adapt quickly to changing system requirements. Each feeder can be adjusted and controlled autonomously at the switchboard by connecting the manual operating device or a PC with the WINSIMOCODE-DP software to the operating module integrated into the front panel. all operation.

setting current Ie > 100 A: screw fixing directly to contactor of srewfiring Conducted interference. can be freely assigned to the control functions (e. with IEC 61000-4-2: 8 kV (corr. with IEC 61000-4-4: 2 kV (corr.2 Us (DIN 19240) DC 24 V. 3WX3G hand-held-unit Permiss. setting current Ie w 100 A: snap-on mounting onto 35 mm top-hat rail or screw fixing with insertion clip max. with IEC 61000-4-3: 3 V/m (corr.6 A. C characteristic 5A DC 24 V DC 24 V. 0. By pressing the Test/Reset button the device can be reset after a tripping or it can be tested as to its functionality RS232 for connection of extension module. surge in acc. 0. setting current Ie 100 A) for devices with setting current Ie >100 A: mounting with connection bars 50 to 205 A M8: 10 to 14 Nm 35 to 95 mm2 50 to 120 mm2 125 to 500 A M10: 14 to 24 Nm 50 to 240 mm2 70 to 240 mm2 200 to 820 A M10: 14 to 24 Nm M12: 20 to 35 Nm 50 to 240 mm2 70 to 240 mm2 } Rated impulse strength Uimp Rated frequency and current type Diameter of push-through openings (max. 5 VA 200 ms 300 V (for pollution degree 3) 4 kV 4 mono-/bistable outputs depending on the variant 3 outputs thereof are connected to a common potential and 1 is connected separately. burst in acc. setting current Ie w 25 A) 15 mm (devices with max. setting curent Ie w 100 A. manual operating device or PC RS485 for connection of the PROFIBUS-DP line via terminals (connection cross-section as with auxiliary contactors or via 9-pole SUB-D socket) Main circuit Rated insulation voltage U I 690 V for blank/uninsulated conductor (3UF5001 .3UF5021) for pollution degree 3 1000 V for insulated conductor 3UF5031 . IEC 529) Shock resistance (sinewave) Mounting position Mounting -25 °C to +60 °C/ -40 °C to +80 °C up to 2000 m above sea level IP 20 max. with EN 55011 1991 EMC interference immunity EMC emitted interference 3UF50 basic unit Display green LED „Ready“ green LED „Bus“ red LED „General Fault“ Buttons Test/Reset System interface PROFIBUS-DP interface Permanent light “Ready“ Off “no control supply voltage“ or “function test negative.Technical Specification 3UF50 basic unit. 5 W 17 . with IEC 61000-4-5: 2 kV (corr. 10 g /5 ms free choice max. to severity 3) Electrostatic discharge in acc.85 to 1. to severity 2) (see special notes in the manual) Limit value class A in acc. to severity 3) Conducted interference. 115 V and 230 V AC 50/60 Hz. 3UF52 operator panel. 3UF51 extansion module. setting current Ie > 100 A. operating module. IP 00 max. three-phase AC 10 mm (devices with max. to severity 3) Field-related interference in acc.3UF5051 50 Hz/60 Hz. ambient/storage temperature Site altitude Degree of protection (in acc.3UF5021 8 kV 3UF5031 .g.3UF5051 1000 V for blank/uninsulated conductor (3UF5031 and 3UF5051) 6 kV 3UF5001 .85 to 1.g. device blocked“ Permanent light “Bus operation“ Permanent light/flashing light “Branch fault“ e. Ie w 100 A) Busbar connection (Current range) Torque Flexible with cable lug Stranded with cable lug Auxiliary circuit/control circuit Rated control supply voltage Ue Working range Power consumption Mains buffering time Rated insulation voltage U I Rated impulse strength Uimp Outputs Auxiliary contacts of outputs Upstream short-circuit protection for auxiliary contacts (outputs) Rated continuous current AC 50/60 Hz. overload tripping .1 Us AC 50/60 Hz. for activation of mains and star-delta contactor as well as signalling of the operating state) Fuse-links utilization category gL/gA 6 A. fast 10 A Circuit-breaker 1.

e. 2 x (0.5 V round cell 18 . 2 x (0.25 A/125 A 8 externally supplied 24 V DC.0) mm2. 6 A/120 V. thermistor motor protection..5 kO Operating value: 2.1 kO.g.g. C characteristic 5A AC-15.2 Nm 1 x (0.5 to 2. 0. 230 V AC depending on the variant.6 A..5 to 4. 3 function keys.g.5) mm2 3UF52 operating module Displays green LED „Ready“ red LED „General Fault“ 3 green und 3 yellow LEDs Operating buttons Keys Test/Reset System interface Permanent light “Ready“ OFF “no control supply voltage“ or “function test negative. tripping. 3 A/230 V DC-13. overload tripping . local control station.5) mm2 1 x (0.8 to 1. 2 x (0. manual/automatic mode. 0. device blocked“ Permanent light/flashing light “Branch fault“ e. key-operated switches or limit switches 0. release value: 1. for activation of mains and star-delta contactor as well as signalling of the operating state) Fuse-links utilization category gL/gA 6 A. 3 A/230 V DC-13.5 to 2.5 to 1. 2 x (0. 6 A/24 V. Feeder-specific displays can be freely assigned..5) mm2.7 3.65 kO . 0. 6 A/24 V. 2 A/24 V.5 to 2.5. type 1.2 Nm 1 x (0.8 to 1. freely programmable By pressing the Test/Reset button the device can be reset after a trip or it can be tested as to its functionality RS232 for connection of manual operating device or PC 3WX36 manual operating device Displays Keys Power supply 2 lines. key-operated switches or limit switches Total cold resistance: 1. 0.g.g. own power supply due to device electronics (24 V DC).5) mm2 1 x (0. 115 V AC.5 to 1. For controlling the motor feeder.5 to 4. 6 A/120 V. clockwise/anti-clockwise rotation etc. 16 letters. 2 A/24 V. can be freely assigned to the control functions (e.5) mm2 3UF51 extension module System interface RS232 as connection to the basic unit and for connection of operating module. inputs connected to a common potential for the coupling of process signals such as e.55 A/60 V.1. 4 cursor keys. local control station.25 A/125 A 4. 0.5) mm2.Rated operating current (Switching capacity) Inputs Thermistor motor protection (PTC thermistor detector) Connection cross-section Torque single-core and stranded flexible with/without conductor barrel AC-15.5 to 2. manual operating device or PC Auxiliary circuit/control circuit Rated insulation voltage U I Rated impulse strength Uimp Outputs Auxiliary contacts of outputs Upstream short-circuit protection for auxiliary contacts (outputs) Rated continuous current Rated operating current (Switching capacity) Inputs Connection cross-section Torque single-core and stranded flexible with/without conductor barrel 300 V (for pollution degree 3) 4 kV 4 bistable outputs 3 outputs thereof are connected to a common potential and 1 is connected separately.0) mm2. fast 10 A Circuit-breaker 1.55 A/60 V. inputs connected to a common potential for the coupling of process signals such as e.. 1 acknowledgement key 4 batteries.

CP 5511 or CP 5611 RS-232 with compatible interface cable 3RW29 20-1DA00 DPV1-delivery date E10 (from June 98) PC/PU interface requirements SIMOCODE-DP requirements Win-SIMOCODE-DP/Smart 3UF5711 PC/PU requirements sea PC-/PU preconditions free capacity harddisc PC/PU interface requirements Windows 95 or Windows NT ≥ 4. Observe.0 minimum 10 MB RS-232 with compatible interface cable 3RW29 20-1DA00 OM-SIMOCODE-DP 3UF5712 SIMATIC requirements STEP 7 requirements PC/PU requirements SIMOCODE-DP requirements SIMATIC S7/M7/C7/PCS7 Version ≥ 4. Testing Target system Automation System PC/PU requirements sea PC-/PU requirements free capacity harddisk STEP 7 requirements over DPV1 over RS-232 SIMATIC S5 SIMATIC S7/M7/C7/PCS7 foreign system Windows 95 or Windows NT ≥ 4.0 Software STEP 7 DPV1 – delivery date E10 (from June 98) 19 . But when it is already installed it is necessary to have a Version ≥ 4. Testing Parameterization. Operate.0. Operate. (These version contain the compatible support software for DPV1 otherwise it will be directly loaded through Win-SIMOCODE-DP/Professional) PU integrated with MPI-SS or MPI-Board CP 5411. Observe.Win-SIMOCODE-DP/Professional 3UF5710 Parameterization. CP 5412 (A2).0 minimum 10 MB STEP 7 is not an absolute necessity.

03 PS 07013. Box 32 40. E20001-A230-P302-X-7600 Printed in Germany Dispostelle 27615/SEK 30197 21C7128 CPSM.0 .www.ad.de Automation and Drives Group Low Voltage Controls and Distribution Division P.O.1.52. D-91050 Erlangen Siemens Aktiengesellschaft Subject to change without prior notice    4/98 Order No.siemens.