Product Catalogue and Reference Manual

VERSION NO

2

GFR Industries is Western Australia’s most experienced and longest established fabricator, supply merchant, designer and installer of pe and pe piping systems.

table of contents
GFR Company Profile Preface Section 1 PE Pressure Pipe Dimensions Section 2 Flanged Systems, Fittings, Sheet & Rod Section 3 Electrofusion Fittings Section 4 Compression Fittings Section 5 Backing Plates, Clamps, Joiners, Adaptors and Repair Couplings Section 6 Technical Information, SWJ Fittings, UPVC Pressure Pipe & Fittings Section 7 Valves Section 8 Specialised Fabrications Section 9 Special Application Pipes Section 10 Conversion Charts & Chemical Resistance Index

GFR...your best choice.
GFR is WA’s most experienced and longest established fabricator, supply merchant, designer and installer of pe and pe piping systems.

Track Record
Now into its third decade of business, GFR has established itself as a reliable company with a reputation for fair dealing and problem solving . Innovation The award of the Australian Design Mark in 2001 for the GFR Float Master valve was a ringing endorsement for GFR’s credentials as a serious player in valve design and manufacture and also innovative use of engineering plastics. GFR’s “Master” valves : Now has 2 US patents granted, an Australian Design Mark Award, and Australian Patents, and other Patents pending. Consultative Our competent Staff Engineers and Sales Team ensure that GFR’s products and services are tailored to the needs of every customer. Our high degree of flexibility, dedication to quality, innovation, and the personal pride taken in everything we do enables GFR to deliver solutions where others cannot.

Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.au www.gfr.com.au

utility. Installation GFR has probably completed installations similar to a project that you may be considering.com.au www. Aquaculture Tanks Large Bore Hobas Pipelines Tailings Lines and Dams Pontoons Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. GFR is an O. Fabrication Qualified and skilled tradesmen using state-of-the-art equipment follow detailed quality and management guidelines to provide GFR Customers with the very best quality fabrications. equipment and quality components.E. industrial. ABS. Welds up to 3 metres wide and up to 50mm thick. and other handling applications. Explain your upcoming project to us and let us demonstrate our past experience with jobs similar to yours. PVC. Specialised tank and vessel design using the new and unique “RITA” software is now available to GFR clients. general water supply. Design Our Design and Production Engineers. RCP Drainage and Associated Earthworks High Pressure Poly Lined Steel Pipelines Water Filtration. Extrusion welding to DVS 2207-4 and butt fusion welding to ISO11414 ensures weld integrity. Installation and Re-Lining PE. PVDF. means that GFR offers you the best in-full / on-time service in WA. This.com.Supply GFR has established terms of trade with all major manufacturers of pipe and fittings in both WA and the eastern states. when combined with our in-house fabrication facility and stores inventory. provides your best solution.au . PP. for some well known major Australian Companies. Installation carried out anywhere PE. • • • • • • • • • • • • • Reticulation Heap leaches Borefield Installations Dam Liner Repairs and Installation Chemical Tank lining and Re-Lining Launder Chute Fabrication. Project Managers. This means the most competitive pricing for you and.gfr. GFR has Australias largest butt welder for plastic sheet.M. and Sales Staff provide design and materials advice for poly applications in mining. Please do not hesitate to ask for details. PVC. when combined with GFR skill. PP.

GFR’s liability under this warranty is limited to the replacement or repair of the defective valve. Products will be invoiced on the date of despatch at prices current at that date. No variation or cancellation of any of these conditions of Sale should be binding on GFR unless agreed to by a responsible officer of GFR in writing. alter or add to the conditions contained in this warranty. so that it will continue to be fully relevant to modern industry practice. When such goods are used. b. TITLE LIEN a. supply. To the fullest extent the law permits. as ordered. No employee. c.gfr. CLAIM AND RETURNS Goods correctly delivered. Goods supplied to a Customer shall be at the risk of the Customer from the time the goods ceased to be within the actual possession of GFR or its agents. opinions. without limitation. will incur a 20% restocking fee after prior approval from GFR. WARRANTY “GFR guarantees its master valves for any defects in materials or manufacture for a period of one year from the original date of purchase. GFR shall retain the legal title to all goods supplied and not yet used or resold in the ordinary course of business. GFR does not accept any consequential damages deriving from defects in the valve covered by this warranty. BACKORDERS Backorders will be held unless otherwise requested. LIMITATION OF LIABILITY The information.au www. PAYMENT Strictly net cash 30 days from end of month of supply.PREFACE It is intended that this manual will be re published in its present form from time to time. Readers should not act or rely upon any information contained in this publication without taking appropriate confirmational advice which relates to their particular circumstances TERMS & CONDITIONS OF SALE GENERAL These Conditions of Sale apply to all sales of products manufactured and or distributed by GFR.com.au . If goods are in the possession of a Customer to which title has not passed the Customer is under obligation to retain them in a good and merchantable condition and to ensure that they are stored separately and marked as the property of GFR until they are either paid for or collected and to allow GFR for and/or its servants or agents on to the premises where they are stored for the purpose of collecting the goods. conduct. but wished to be returned. PRICES Prices are subject to variation without notice. GST GST. All freight charges for returned goods will be at the customers expense. design and installation of pe and pe piping systems and associated fittings. even with the loss of identity the legal title to the resultant product shall vest in GFR.com. advice and recommendations contained in this publication are offered only with the object of providing a better understanding of technical matters associated with the fabrication. As long as the Customer owes GFR any part of the price of goods supplied at any time. will be charged in accordance with current GST legislation. where applicable. unless otherwise expressly arranged in writing. Any comments and suggestions regarding its content would be welcomed. representative or agent of GFR is authorised to void. GFR acknowledges and thanks Vinidex and Iplex Pipelines for their respective inputs into this manual Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. nor to take responsibility for. the warranty supersedes and voids all other warranties. statute or otherwise). Proceeds of sales of unused good of resultant products shall be received by the customer as agents of GFR and on their account such proceeds to be kept in a separate account or to be accounted for GFR on demand. including. that of merchantability and fitness for particular purposes. whether expressed or implied (regardless of whether by agreement. as long as the valves have been used under normal operating conditions. nor make guarantees not specified herein” In the case of goods not manufactured by GFR the manufacturer’s Condition of Sale will apply to those goods and GFR will not be subject to any liability.

SECTION 1 PE Pressure Pipe Dimensions .

2 2.6 5.7 28.0 3.075 16.74 703.0 180 4.7 8.6 1.11 20.3 129.1 29.63 19.3 17.6 1.4 150.5 207.6 346.04 60.05 3.3 40.12 0.8 13.0 56.6 1.3 52.3 406.8 16.17 71.8 21 6.44 140.6 75 1.37 62.2 5.8 11.12 101.32 0.8 5.1 13.5 641.24 8.6 751.082 0.1 68.63 5.49 37.51 190.81 3.32 0.7 20.7 11.8 5.4 144.7 21.com.7 5.87 MIN.73 7.05 129.5 422.075 16.47 56.9 10.7 30.8 126.8 16.2 41 3.6 180.05 113.0 69.3 13.51 77.5 5.24 2.84 49.3 4.39 15.6 81.4 10.7 25.9 361.68 23.au www.7 258.05 424.0 3.4 153.80 4.38 0.52 90.1 112.6 1.4 33.80 212.4 1.0 2.37 0.2 6.16 256.0 6.3 560 13.6 7. MASS 0.41 9.7 1.7 45.66 50.7 21.27 439.8 6.5 33 4 MEAN ID 12.09 26 6.gfr.02 12.92 7.2 13.7 10.5 4.3 375.00 78.8 10.0 22.44 9.4 28.7 400 9.7 50.9 2.3 215.7 32.4 8.7 1.17 26.44 96.75 2.52 288.0 187.9 7.7 21.7 AVE.2 26.7 13.0 3.5 23.6 44.10 89.9 20.10 0.02 19.075 0.2 85.1 147.19 14.87 11.31 237.20 0.3 84.12 365.8 450 11.9 26.5 80.8 295.4 190.2 13.6 8.67 37.1 12.3 21.1 99.6 173.5 10.08 406.71 5.6 1.9 6.58 1.9 1.13 0. 4.075 0.5 250 6.0 33.9 2.6 262.5 461.2 111.6 9.4 14.4 496.5 203.45 0.1 0.16 0.34 11.3 9.1 21.7 0.6 1.1 AVE.3 1.6 90 2.3 0.4 50.6 23.49 1.1 9.9 315 7.80 339. WALL 16 1.47 152. ID MASS 12.67 175.25 0.20 1.61 29.6 32 1.0 AVE.7 8.68 4.00 21.6 25 1. ID MASS 12.45 29.7 7.7 630 15.6 15.6 53.13 18.5 451.1 234.75 2.99 624.3 242.81 1.0 2.23 0.67 276.5 26.01 3.1 107.55 3.7 12.2 237.23 30.27 58.12 28.7 43.1 57.7 355 8.7 59.2 6.6 33.6 66.6 2.2 16.5 160 4.7 230.1 117.1 27.9 2. WALL 1.3.8 24.7 28.9 31.0 500 12.3 14.65 MIN.20 76. MASS 0.4 710 17.0 0.10 0.4 200 4.77 28.6 4.1 380. WALL 1.7 21.2 30.10 0.5 104. These dimensions are approximate as allowed for in the Australian Standard .6 1.3 761.9 13.6 300.4 162.0 0.4 54.07 17.2 101.1-1 Pressure Pipe Dimensions for Water & Air Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.6 290.34 118.14 301.57 0.8 266.45 492.74 123.12 0.20 0.8 0.9 458.6 20 1. WALL 1.3 MEAN ID 12.7 0.88 246.6 10.2 10.4 3.3 35.8 3.1 47.71 65.50 512.6 1.81 74.3 5.7 26.1 36.1 0.97 2.4 2.2 19.6 1.au SDR PN FOR PE80 PN FOR PN100 DN MIN.9 1.06 3.9 284.6 7.48 MIN.0 15.5 123.4 0.7 0.7 8.6 2.7 17.84 6.6 476.15 11.84 395.2 36.6 1.6 1.3 415.31 312.4 10. MASS 0.9 12.8 0.45 3.7 506.3 4. ID MASS 12.2 115.7 59.7 6.4 20.9 5.8 57.5 68.1 25.1 225.2 131.27 32.46 12.6 4.86 63.2 280 6.6 1.25 42.2 24.6 10.75 4.2 307.08 227.7 7.7 28.63 0.7 71.2 37.12 0.33 9.9 3.3 2.8 41.4 3.1 0.5 16 MEAN AVE.9 2.46 1.8 4.0 17 8 10 MEAN AVE.85 2.3 8 MEAN ID 12. Nominal Diameter (DN) equals outside diameter.23 6.3 525.1 27.9 AVE.5 6.6 1.6 63 1.8 9 16 20 MEAN ID 12.1 43.45 72.39 325.7 21.08 7.12 0.19 135.7 16.79 5.1 85.77 4.92 10.6 6.10 0.2 20.1 0.6 18.4 6.2 MIN.0 11.88 219.2 84.4 214.48 158.5 5.0 533.6 50 1.10 21.8 1.03 351.3 55.8 655.8 52.7 0.4 21.6 4. WALL 1.4 24.7 4.00 MIN.1 152.5 64. MASS 0.3 14.4 96.9 252.66 14.3 2.2 19.3 3.7 36.6 35.73 93.9 225 5.45 55.5 MEAN AVE.9 4.4 25.9 17.73 18.0 3.9 7.15 1.5 30.63 146. 3.6 738.075 0.7 125 3.78 5.52 29.9 3.7 46.7 29.2 110 2.86 22.8 4.26 47.38 4.80 35.84 2.3 17.6 1.4 600.9 58.7 320.7 46.7 28.2 184.7 36. MASS 0.1 8.0 107.9 133.4 6.8 67. These dimensions also apply to THERMAPIPE co-extruded pipe 2.6 118.2 0.31 0.04 23. All dimensions are in millimetres and mass in kg/m.2 273.6 9.7 327.6 1.0 338.68 267.98 382.25 0.6 18.16 0.6 32.90 7.92 1.7 27.9 45.6 1.67 0.7 4.1 169.97 1.7 333.16 0.33 3.0 138.6 40 1.6 AVE.8 5.65 38.5 166.7 591.33 182.8 2.25 1.6 8.17 1.1 22.13 36.30 60.7 517.2 19.6 723. WALL 1.8 3.26 455.1 0.78 1.54 0.53 44.92 7.3 103.29 43.12 475.2 171.65 47.075 16.20 0.4 3.42 40. WALL 1.38 162.4 2.7 36.1 676.01 11 12.6 MIN.51 46.03 Note: 1.4 3.27 24.7 16.2 0.7 14.14 109.0 16.6 1.3 2. WALL 1.4 18.3 0.50 0.64 535.5 800 19.0 3.4 15.1 140 3.20 0.075 0.23 33.8 8.1 21.00 197.7 MIN.54 53.6 1.2 39.16 0.9 2.3 11.9 13.8 369.6 38.8 2.1 23.07 203.0 0.4 12.8 8.7 36.7 33.6 84.7 16.7 211.0 70.6 16.2 10.2 46.6 1.7 16.3 102.47 0.3 15.6 10 12.2 8.8 15.3 48.59 106.6 1.44 3.1 569.9 19.2 581.0 384.6 9.82 23.14 27.0 192.9 38.57 13.7 16.3 6.5 666.18 35.60 554.85 15.1 45.3 87.94 169.com.2 41.2 42.5 22.00 15.78 1.2 4 MEAN ID 12.

20 ASBESTOS CEMENT PIPE AS4139-1993 Nominal Size Outside Diameter in mm + .1 177.0 126.5 75 75.2 225 259.0 451.0 501.9 125 125.2 450 507.8 110 110.10 50 50.2 225 259.0 219.4 375 A 413.5 200 200.0 PIPE DIMENSIONS PVC (BLUE) PIPE AS/NZS1477-1996 Series 2 COMPATIBLE WITH CAST IRON PIPE AS/NZS2544-1995 Outside Diameters Outside Nominal Diameter Size in mm Min Max.0 168.0 225.0 226.0 280 280.2 450 C 507.0 631.au www.5 155 168.0 200.0 161.0 280.2 60.1 42.2 600 C 667.6 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.70 18 15.0 403.com.5 525 B 571.7 89.gfr.0 140 140.0 250.3 180 180.0 282.2 100 121.4 63 63.0 561.6 80 95.6 26.60 125 127.0 400 450.6 225 250.1 48.0 453.5 195 219.5 175 200.9 400 400.8 300 C 345.5 20 26.2 21.4 300 D 345.5 525 C 587.00 150 152.0 252.4 50 60.0 317.8 300 B 333.6 100 121.2 600 A 650.9 25 33.4 150 160.6 90 90.5 200 225.52 15 12.0 525 A 571.9 350 355.2 450 450.0 575 630.3 315 315.05 25 25.3 600 667.0 375 400.88 20 19.0 450 500.0 315.6 355 355.2 600 B 650.0 160.1 250 286.9 150 177.3 200 232.0 500 560.0 63.1-2 CAST IRON PRESSURE PIPE AS/NZS2544-1995 Nominal Size Outside Diameter in mm + 1.7 250 280.8 300 315.0 500 560.08 mm 58 77.94 10 9.4 33.1 150 177.0 140.0 300 A 333.2 75.0 POLYETHYLENE PRESSURE PIPE AS/NZS4130-1997 Nominal Mean Diameter Outside Outside Diameter in mm Minimum Maximum 50 50.4 40 48. 100 121.5mm 80 92.0 50.0 300 345.40 200 203.8 250 250.1 250 286.2 450 A 492.20 100 101.0 90.0 375 B 413.0 201.0 75.1 114.au .5 80 88.0 375 C 426.0 110. 6 6.6 COPPER TUBE AS1432-1996 Nominal Size Outside Diameter in mm Max.7 122.5 65 75.com.40 32 31.4 375 426.7 32 42.0 181.2 450 B 492.3 200 232.SERIES 1 Nominal Size Outside Diameters in mm Min Max 15 21.50 80 76.0 356.1 100 114.9 150 177.5 125 140.6 225 225.75 40 38.2 160 160.0 141.80 65 63.0 357.35 8 7.0 PVC PRESSURE PIPE AS/NZS1477-1996 .0 401.

3/PN8 CLASS 4.5/16 CLASS 9 PN12.2 CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 3 PN4/CLASS 4.5 PN6.5/16 CLASS 9 PN12.5/16 CLASS 9 CLASS 9 CLASS 9 CLASS 9 CLASS 12 PN8 CLASS 12 PN16/20 CLASS 12 PN16 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 PN16/20 CLASS 12 CLASS 12 CLASS 12 CLASS 12 CLASS 12 CLASS 12 1-3 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.5 PN6.5/16 CLASS 9 PN12.5/16 CLASS 9 PN12.3/PN8 CLASS 6 PN8 CLASS 6 PN8 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 PN8/PN10 CLASS 6 CLASS 6 CLASS 9 PN8 CLASS 9 PN8 CLASS 9 PN12.3/PN8 CLASS 4.gfr.5/16 CLASS 9 PN12.5 PN6.3/PN8 CLASS 4.3/PN8 CLASS 4.3/PN8 CLASS 4.5 PN6.5 PN6.3/PN8 CLASS 4.5 PN6.5/16 CLASS 9 PN12.5 PN8 CLASS 4.5 PN6.au www.3/PN8 CLASS 4.3/PN8 CLASS 4.5 PN6.3/PN8 CLASS 4.5/16 CLASS 9 PN12.3/PN8 CLASS 3 PN4/CLASS 3 PN3.3/PN8 CLASS 4.5/16 CLASS 9 PN12.5/16 CLASS 9 PN12.5 PN6.5 PN6.com.3/PN8 CLASS 4.5 PN6.AS4130 PE80(MDPE) / AS4130 PE100(HDPE) 16mm 20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm 110mm 125mm 140mm 160mm 200mm 225mm 250mm 280mm 315mm 355mm 400mm 450mm 500mm 560mm 630mm 710mm 800mm 1000mm CLASS 3 PN8 CLASS 3 PN8 CLASS 3 PN6.5 PN6.5 PN6.5 PN6.3/CLASS 4.5 PN6.5 PN6.5/16 CLASS 9 PN12.5 PN6.3/PN8 CLASS 4.au .5/16 CLASS 9 PN12.5/16 CLASS 9 PN12.3/PN8 CLASS 4.Pipe Dimensions PE Wall Thickness Comparison Guide AS1159 TYPE 50 (HDPE) .3/PN8 CLASS 4.5 PN8 CLASS 4.5/16 CLASS 9 PN12.5/16 CLASS 9 PN12.5/16 CLASS 9 PN12.3/PN8 CLASS 4.5/16 CLASS 9 PN12.5 PN6.5 PN8/PN10 CLASS 4.5/16 CLASS 9 PN12.5/16 CLASS 9 PN12.3/PN8 CLASS 4.5 PN6.3/PN8 CLASS 4.3/PN8 CLASS 4.5 PN6.5 PN6.5 PN6.5 PN6.com.5/16 CLASS 9 PN12.3/PN8 CLASS 4.5/16 CLASS 9 PN12.5 PN6.3/PN8 CLASS 4.3/PN8 CLASS 4.3/PN8 CLASS 4.

Sheet & Rod .SECTION 2 Flanged Systems. Fittings.

com.au .Short Radius Bends 2-1 DE 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 90° R 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 Z 25 30 37 45 58 71 85 100 120 141 158 178 199 219 242 280 320 355 380 435 I 5 5 5 5 8 8 10 10 10 16 18 18 19 19 17 30 40 40 25 35 For dimension “S” refer to SDR sheet on page 1-1 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.au www.gfr.

Sizes above 400mm are readily available .au .au www. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.gfr.please enquire.com. Please specify if critical.2-2 Sweep Bends: extended for Electrofusion and Butt Welding 30° SWEEP BENDS DE 63 75 90 110 125 160 200 225 250 280 315 355 400 Z 140 178 178 280 330 280 343 343 420 420 445 550 750 I 75 100 100 100 150 150 200 200 250 250 250 250 250 R 225 305 305 380 375 460 535 535 615 615 715 780 1000 DE 63 75 90 110 125 160 200 225 250 280 315 355 400 45° SWEEP BENDS Z 175 229 229 254 304 343 420 420 507 507 558 650 800 I 75 100 100 100 150 150 200 200 250 250 250 250 250 R 225 305 305 380 380 460 535 535 615 615 715 780 1000 * Radius may vary.com. For dimension “S” refer to SDR sheet on page 1-1.

com.please enquire.gfr. Please specify if critical. Sizes above 400mm are readily available . Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com. For dimension “S” refer to SDR sheet on page 1-1.au www.Sweep Bends: extended for Electrofusion and Butt Welding 2-3 60° SWEEP BENDS DE 63 75 90 110 125 160 200 225 250 280 315 355 400 Z 205 280 280 318 368 420 507 507 610 610 660 740 900 I 75 100 100 100 150 150 200 200 250 250 250 250 250 R* 225 305 305 380 380 460 535 535 615 615 715 780 1000 DE 63 75 90 110 125 160 200 225 250 280 315 355 400 90° SWEEP BENDS Z 300 405 405 480 530 610 735 735 865 865 965 1130 1250 I 75 100 100 100 150 150 200 200 250 250 250 250 250 R* 225 305 305 380 380 460 535 535 615 615 715 780 1000 * Radius may vary.au .

For pressure rating refer page 2-15.com.com.5 available on request.25 & 22.2-4 Bends Segmented: for Butt Welding AS/NZS4130:1997 30° BENDS DE 200 213 225 250 280 315 355 400 450 500 560 630 Z 230 241 241 350 362 428 443 461 481 551 575 603 I 150 150 150 250 250 300 300 300 300 350 350 350 R 300 338 338 375 420 478 533 600 675 750 840 945 DE 200 213 225 250 280 315 355 400 450 500 560 630 45° BENDS Z 274 290 290 412 424 498 520 548 580 665 698 741 I 150 150 150 250 250 300 300 300 300 350 350 350 R 300 338 338 375 420 478 533 600 675 750 840 945 60° BENDS DE 200 213 225 250 280 315 355 400 450 500 560 630 Z 323 345 345 466 492 576 608 646 689 783 835 896 I 150 150 150 250 250 300 300 300 300 350 350 350 R 300 338 338 375 420 478 533 600 675 750 840 945 DE 200 213 225 250 280 315 355 400 450 500 560 630 90° BENDS Z 450 488 488 625 670 778 883 900 975 1100 1190 1295 I 150 150 150 250 250 300 300 300 300 350 350 350 R 300 338 338 375 420 478 533 600 675 750 840 945 Sizes above 630mm available on request For dimension “S” refer to SDR sheet on page 1-1 Pressure re-rating applies.au . Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. o o 11.au www.gfr.

com.Tees: Injection Moulded for Butt Welding 2-5 DE 20 25 32 40 50 63 75 90 110 125 140 160 200 225 250 280 315 355 400 L 70 78 88 90 100 125 147 208 248 266 293 330 385 440 465 540 530 665 682 Z 35 40 46 50 52 65 75 104 120 135 145 165 190 206 232 270 268 332 337 I 14 14 16 15 13.au . Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.gfr.5 15 15 39 50 46 48 30 55 55 70 82 75 97 100 For long spigot moulded tees.com. For dimension “S” refer to SDR sheet on page 1-1.au www. please refer to electrofusion tables.

com. please refer to electrofusion tables. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au www.com.au .2-6 Reducing Tees: Injection Moulded for Butt Welding da1/da2 OD1/OD2 (mm) z (mm) L (mm) 90/32 90/50 110/32 110/50 125/63 140/63 140/75 140/90 140/110 160/125 180/63 180/75 180/125 225/125 250/110 250/160 85 100 94 103 112 120 130 130 140 150 134 140 166 178 197 219 213 213 244 244 278 305 305 305 305 325 358 352 366 456 450 458 For long spigot moulded tees. For Dimension “s” refer to SDR sheet on page 1-1.gfr.

5 572.com.5 572.5 617.5 572.5 617.au . for pressure rating refer page 2-15.au www.5 317.5 617.com.5 572.5 617.5 617.5 572.5 317.5 585 585 585 585 585 585 585 585 617.5 617.5 572.gfr.5 317.5 617.5 617.5 617.5 617.5 617.5 325 325 325 325 325 325 325 325 340 340 340 340 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 355 370 370 370 370 370 370 370 380 370 370 370 370 DE1 355 355 355 355 355 355 355 355 400 400 400 400 400 400 400 400 450 450 450 450 450 450 450 500 500 500 500 500 500 500 500 560 560 560 560 560 560 560 630 630 630 630 630 630 DE2 110 125 140 160 200 225 250 280 125 140 160 200 225 250 280 315 140 160 200 225 250 280 315 160 200 225 250 280 315 355 400 200 225 250 280 315 355 400 200 225 250 280 315 355 L 780 780 780 780 780 780 780 780 1120 1120 1120 1120 1120 1120 1120 1120 1145 1145 1145 1145 1145 1145 1145 1170 710 710 710 710 710 710 710 1235 1235 1235 1235 1235 1235 1235 1235 1235 1235 1235 1235 1235 Z 390 390 390 390 390 390 390 390 560 560 560 560 560 560 560 560 572.5 617.5 302. 2-7 DE1 90 90 110 110 110 125 125 125 125 140 140 140 140 160 160 160 160 200 200 200 200 200 200 225 225 225 225 225 250 250 250 250 250 250 280 280 280 280 280 280 315 315 315 315 315 DE2 50 63 50 63 75 50 63 75 90 63 75 90 110 63 75 90 110 75 90 110 125 140 160 75 90 110 140 160 90 110 125 140 160 200 110 125 140 160 200 225 110 125 140 160 200 L 605 605 635 635 635 650 650 650 650 650 650 650 650 680 680 680 680 710 710 710 710 710 710 710 710 710 710 710 740 740 740 740 740 740 740 740 740 740 740 740 760 760 760 760 760 Z 302.Reducing Tees: Fabricated for Butt Welding Dimensions in mm Pressure re-rating applies.5 Larger sizes available on request Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.

au .au www.com.gfr. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com. (Price on application) Pressure re-rating applies. for pressure rating refer page 2-15. Tees are available with fibreglass reinforcements.2-8 Welded Tees: for Butt Welding DE 90 110 125 140 160 200 225 250 280 315 355 400 450 500 560 630 L 370 450 480 480 560 620 620 680 680 760 800 960 1010 1060 1190 1190 Z 185 225 240 240 280 310 310 340 340 380 400 480 505 530 595 595 DE 90 110 125 140 160 200 225 250 280 315 355 400 450 500 560 630 L 1210 1270 1270 1300 1360 1420 1420 1480 1480 1520 1560 2240 2290 2340 2470 2470 Z 605 635 650 650 680 710 710 740 740 760 780 1120 1145 1170 1235 1235 Larger sizes available on request For dimension “S” refer to SDR sheet on page 1-1.

Junctions: Welded for Butt Welding JUNCTIONS: 45°/60° WELDED.au www. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au . FOR BUTT WELDING Y-SECTIONS 2-9 AS/NZS4130:1997 Dimensions in mm 45°/60° Junctions DE 90 110 125 140 160 200 225 250 280 315 355 400 450 500 L 700 700 745 781 842 959 1080 1155 1245 1340 1455 1550 1625 1700 Z1 275 275 290 306 330 372 425 450 490 525 575 600 625 650 Z2 425 425 455 475 512 587 655 705 755 815 880 950 1000 1050 I1 150 150 150 150 150 150 250 250 300 300 300 300 300 300 DE 90 110 125 140 160 200 225 250 280 315 355 400 450 500 560 630 Y Sections L1 400 400 400 400 400 400 400 400 400 400 500 500 600 600 800 800 L2 450 450 450 600 600 750 750 900 900 1050 1180 1250 1300 1400 1400 1400 Larger sizes available and Specific angles are available on request.com. for pressure rating refer page 2-15.com.gfr. Pressure re-rating applies.

P.) mm da1 (O.gfr.D.2-10 Reducers: Concentric and Eccentric for Butt Welding Dimension da(O.A.au .com.au www.1) mm L mm 25/20 32/20 32/25 40/20 40/25 40/32 50/25 50/32 50/40 63/32 63/40 63/50 75/32 75/40 75/50 75/63 90/50 90/63 90/75 110/50 110/63 110/75 110/90 125/63 125/75 125/90 125/110 140/75 140/90 140/110 140/125 25 32 32 40 40 40 50 50 50 63 63 63 75 75 75 75 90 90 90 110 110 110 110 125 125 125 125 140 140 140 140 20 20 25 20 25 32 25 32 40 32 40 50 32 40 50 63 50 63 75 50 63 75 90 63 75 90 110 75 90 110 125 36 40 39 45 45 38 49 47 50 56 53 59 78 71 61 63 78 67 68 102 81 94 85 89 103 81 89 119 110 110 91 Other sizes and ratings available to suit specific requirements.com.D. AS4130:1997 For dimension “S” refer to SDR sheet on page 1-1 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.O.

com.1) mm L mm 160/90 160/110 160/125 160/140 180/90 180/110 180/125 180/140 180/160 200/140 200/160 200/180 225/140 225/160 225/180 225/200 250/160 250/180 250/200 250/225 280/200 280/225 280/250 315/200 315/225 315/250 315/280 160 160 160 160 180 180 180 180 180 200 200 200 225 225 225 225 250 250 250 250 280 280 280 315 315 315 315 90 110 125 140 90 110 125 140 160 140 160 180 140 160 180 200 160 180 200 225 200 225 250 200 225 250 280 109 107 113 105 157 157 115 136 122 149 134 149 135 136 167 167 151 182 149 144 206 206 165 196 203 186.gfr.) 2-11 Dimension da(O.Reducers: Concentric and Eccentric for Butt Welding (cont.5 222 For dimension “S” refer to SDR sheet on page 1-1 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.D.au .) mm da1 (O.com.au www.D.

au www.au .2-12 Stub Flanges/Shouldered Ends for Butt Welding DIMENSIONS IN MM Stub Flanges DE 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 1000 D1 96 108 128 160 192 192 213 213 270 270 334 334 380 444 495 545 602 657 708 812 948 1136 Z 50 50 60 60 65 65 65 65 75 75 80 80 80 90 90 90 105 105 110 115 115 115 H 14 14 14 14 25 25 25 25 25 25 30 30 30 40 40 40 50 55 55 60 60 60 DE 63 75 90 110 125 140 160 200 225 250 280 315 355 Shouldered Ends D 68 97 97 122 176 176 176 235 235 287 338 338 369 Z 65 75 75 75 75 75 75 75 75 75 75 75 75 Coupling Size 23/8" 31/2" 31/2" 41/2" 61/2" 61/2" 61/2" 85/8" 85/8" 103/4" 123/4" 123/4" 14" For dimension “S” refer to SDR sheet on page 1-1 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.gfr.com.com.

5 3 x 1.5 3 x 1.5 3 x 1.5 6 10 12 15 20 25 3 x 1.com.5 3 x 1.5 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.5 3 x 1.5 2x1 2x1 2x1 Flat Polypropylene Sheet THICKNESS (mm) SHEET SIZE (m) 3 4.com.5 3 x 1.5 3 x 1.5 3 x 1.5 3 x 1.au www.5 3 x 1.5 3 x 1.5 4x2 3 x 1.5 3 x 1.Flat Black HDPE Sheet 2-13 THICKNESS (mm) SHEET SIZE (m) 5 6 10 10 12 15 15 20 25 30 40 60 100 3 x 1.gfr.5 4x2 3 x 1.au .

2-14 Polyethylene and Polypropylene Rod Polypropylene Weld Rod THICKNESS (mm) 3 4 3 core TRIANGLE KG / REEL 2.gfr.com.au .2 2.au www.2 2.2 Polyethylene Weld Rod THICKNESS (mm) 3 4 KG / REEL 2.2 Polyethylene Solid Rod THICKNESS (mm) 60 110 160 LENGTH (m) 1 1 1 Polypropylene Solid Rod THICKNESS (mm) 90 125 160 LENGTH (m) 1 1 1 Other colours and molecular weights available on request Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.2 2.2 2.

junctions. and stress increase due to fitting shape. This re-rating takes into account an extrusion weld strength of 60% of pipe strength. Fittings made by extrusion welding are to be pressure re-rated from the nominal pipe class.5 Wye (Y) junctions are for drainage applications only The maximum ratio of branch/main pipe diameters is 45% All requirements for extrusion welding must be observed. This re-rating takes into account a butt weld strength of 90% of pipe strength. 3 4 5 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. All requirements for butt welding must be observed.Tees / Junctions / Mitre Bends GFR FABRICATED FITTINGS ARE MANUFACTURED FROM PIPE OF THE PRESSURE DIMENSION SHOWN IN THE CATALOGUE These products should be pressure re-rated according to the following formulae.au .5 Wye (Y) junctions are for drainage applications only. BUTT WELDING All equal tees.9 1.gfr. Fittings are to be hydrostatic pressure re-rated from the nominal pipe class. and stress increase due to fitting shape.com.au www. The re-rating factors to be applied are:Rating = Pipe Class x 0. and mitre bends may be extrusion welded where full face butt welding is not available. 2-15 1 2 3 4 1 2 EXTRUSION WELDING Tees. junctions and mitre bends are to be fabricated by full face butt welding only.6 1.com. The re-rating factors to be applied are:Rating = Pipe Class x 0.

SECTION 3 Electrofusion Fittings .

0 112.0 70.0 107.0 70.5 99.0 44.0 114.0 112.gfr.com.0 40.0 75 81 89 99 111 127 142 142 152 171 181 182 201 217 231 254 225 225 30 35 42 53 67 83 97 115 140 161 180 200 221 245 275 310 365 405 34 37 40 44 49 56 63 74 83 91 99 108 119 129 145 155 183 203 MOP water 16 / bar / gas 10 bar Larger sizes available on request.0 63.5 84. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.0 74.com.0 49.5 89.0 125.0 55.au .Coupling: Injection Moulded for Electrofusion 3-1 da OD (mm) 16 bar* t (mm) L (mm) d (mm) d1 (mm) 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 37.5 89.au www.

com.5 213 181.au www.au .gfr. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.3-2 Stub Flanges: Extended for Electrofusion daOD (mm) L (mm) d3 (mm) d4 (mm) h (mm) 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 88 88 89 98 101 124 126 143 162 170 188 181.5 215 275 377 382 27 33 40 50 61 75 89 105 125 132 155 175 183 232 235 285 291 335 45 58 68 78 88 102 122 138 158 158 188 212 212 268 268 320 320 370 7 9 10 11 12 14 16 17 18 25 25 25 30 32 32 35 35 35 Larger sizes available on request.com.

gfr.) mm 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 z mm 68 80 71 83 91 111 128 130 149 165. extended for Electrofusion 3-3 45° 90° Elbow 45° da(O.) mm 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 z mm 44 48 57 63 70 80 90 104 108 132.au .D.5 131.D.au www.5 176.5 217 238 251 L3 mm 39 42 49 53 57 64 70 82 82 99.5 219.5 238 304 340 370 L3 mm 55 63 54 60 65 77 87 84 91 100 105 107.com.5 183 191 225.Elbows: Injection moulded.5 158 173 177 Elbow 90° da(O.5 122 125.com.5 172 182.5 135 156.5 121 175 197 210 Larger sizes available on request Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.5 100 116.5 120 117.

au .com.5 230 257 262 L3 mm 40 40 45 50 57 68 75 84 105 100 106 123.5 211.com.5 191.5 181.au www.5 152 162 167 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.5 127 141.) mm 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 L mm 45 48 54 61 71 84 91 107 133 132 144 167. extended for Electrofusion da(O.3-4 Caps: Injection moulded.5 141.D.gfr.

P thread extended for Electrofusion 3-5 Male Adaptors DE 20 25 25 32 40 50 63 G 1/2 3/4 L 55 55 58 58 63 65 60 I1 15 18 22 22 25 25 21 I2 30 30 30 30 30 32 29 " " 1" 1" 11/4" 11/2" 2" Larger sizes available on request Female Adaptors DE 20 25 25 32 40 50 63 G 1/2 3/4 L 55 55 58 58 63 65 60 I1 15 18 22 22 25 25 21 I2 30 30 30 30 30 32 29 " " 1" 1" 11/4" 11/2" 2" Larger sizes available on request Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.S.au www.Adaptors: with male B.com.au .com.gfr.

3-6 Tees: Injection moulded.5 98 100 138 135 146 148 160 170 Specify required PN/SDR Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.D.5 260 275 271 310 347 375 107 117 144 168 189 224 260 286 317 346 380 408 521 550 548 622 694 752 37 40 45 51 57 63 71 82 86 92.au .gfr.5 59 71 84 95 112 128 143 158 172 190 202.) mm z mm L mm L3 mm 20 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 54.com. extended for Electrofusion da(O.au www.com.

7 22.8 6.5 22.4 11.6 5.7 25.2 20.au .8 5.8 8.au www.3 3 3 3.com.7 4.8 6.2 8.6 28.4 28.Reducers: Concentric.6 4.com.8 5.4 12.6 14.7 22.gfr. extended for Electrofusion 3-7 da(OD) 25 32 32 40 40 40 50 50 50 63 63 63 75 75 90 90 110 110 125 125 125 140 160 160 160 160 180 180 200 225 250 250 250 280 315 315 315 da1 20 20 25 20 25 32 25 32 40 32 40 50 50 63 63 75 63 90 63 90 110 125 90 110 125 140 125 160 160 160 160 200 225 250 200 225 250 L 2.7 3.6 14.6 28.4 18.6 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.7 14.6 14.7 3.6 16.4 16.6 4.2 10 10 11.4 11.

SECTION 4 Compression Fittings .

5 75mm-125mm diameter PN10 160mm diameter All female threads from 1 1/4” to 4” have stainless steel reinforcing rings and are Rated as above except that 4” is suitable for PN6. 4-1 OPERATING PRESSURE Compression fitting comply with requirements of AS/NZS 4129 (Int).0 Mpa for male fittings.5 PIPE SUITABILITY Plasson Compression Fittings : for pipes 16mm to 160mm outside diamter. Stainless steel Polypropylene. Tapper®WIS 4-22-02/WRC Standards-PN16. 2018 Operating pressures at 20°C (water) PN16 Up to 63mm diameter PN12.0 Mpa for SS reinforced female fittings).com. StandardsMark license no.3039) Threaded Fittings Polypropylene. EPDM and FRM O-rings available (Aprrox.2 (ID Series)-Class 6 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.Plasson Compression Fittings. Galvanised steel (Stainless steel available). Acetal (POM) CPVC available. Plasson polypropylene BSP threaded fittings: 1. Polypropylene.depending on valve.3 only. Saddles & Valves MATERIALS Compression fittings. high grade copolymer NBR. 0. Plasson polypropylene valves: PN10 or PN12. Nitrile rubber (NBR). WSA approved. Brass to BS 2874-CZ122 NBR EPDM Polyacetal Polypropylene. 70 Shore A) Stainless steel on all female offtakes from 1 1/4” up to 4” All Tapping Saddles have stainless steel reinforced female offtakes.‘Tappings Bands’ of Australian Standards SAA MP52-1991. Plasson Tapping Saddles and Plasson Compression Saddles comply with specification 025 . high grade copolymer. Tapping & Compression Saddles BODY NUT SPLIT RING O-RING REINFORCING RING NUT & BOLTS Tapper® Saddles BODY/COMPRESSION FITTING BOLT AND NUT CUTTER O-RING SADDLE SEAL SPLIT RING Valves BODY O-RING SPRING (items 3067.au . high grade copolymer. Plasson Rural Fittings: for Type 50 Class rural Polyethylene Pipe manufactured to: • AS 2698. Metric OD System for use with polyethylene pipe manufactured to: • AS1159-1988-Polyethylene Pipes for Pressure Applications • AS4130 (Int)-PE Pipes for Pressure Applications • PE Pipes with outside dimensions to ISO OD series system.com.6 Mpa For female fittings (1. EPDM or FRM O .au www. SS reinforced outlets are available Polypropylene Stainless steel to SS316. Saddles and Valves Plasson Compression Fittings.gfr.

then CPVC split rings should be used in place of standard acetal split rings.au www. A brief indication of chemical resistance at 20°C follows. External taper thread all sizes. Tapping Saddles used in chemical applications or permanently buried situations may require stainless steel bolts and nuts. fittings and valves are not for use with hot water although they withstand the same temperature as most polyethylene pipes. Australian Authorities (AUS). Generally nitrile is good in oily applications whilst EPDM or VITON are more suitable in acidic applications. oil Caustic Soda Fuel Oil Hydrochloric Acid Nitric Acid dilute Carbolic Acid Lube Oils Phosphoric Acid Sulphuric Acid dilute + SUITABLE O Rings EDPM2 + + + + + + + + FPM2 + + + + 0 + + + + + + + Plasson Nut +Body PP1 0 + + + + + + + + + + + Acetal1 + + + + + + + + - Split Rings CPVC2 + + + 0 + + + + + 0 + + + + + + 0 . NEN3258. internal taper thread 3” and up. This is intended as a guide only. CPVC split rings are also available to replace acetal. with Nitrile (NBR) rings and acetal split rings which are suitable for water supply and many chemical handling applications. Metal backing rings to be used with all flanges. Byggestyrelsen (DK). The fittings and valves will withstand sub-zero temperatures. In many sizes the NBR ring can be replaced with EPDM OR FPM. NBR and acetal are unsuitable and Plasson spare rings of either EPDM or VITON (FPM) should be used to replace the nitrile rings. Statens Planmerk (S). SKZ GmbH (analogous to DIN8076 Part 3 12/87) (D). QAS Standards Australia StandardMark Licence. as standard. AS1722 Part1-1975.com. FLANGES Flange dimensions in accoredance with AS/NZS 4331-1995. For many chemicals however.UNSUITABLE 0 MEDIUM RESISTANCE FPM although the most resistant is expensive . THREADS Internal parallel thread up to 2 1/2”. Standards Institution of Israel (IL). DIN2999. Generally. Saddles and Valves OPERATING TEMPERATURE The compression saddles.au FPM O Rings CPVC Split Rings Cat 7920 Cat 7008 . Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. BS21-1973.gfr.EPDM is usually the economical solution. SGWA (CH). KIWA (NL). NBR1 Benzene Brine Slaked Lime Compressed Air cont. Statens Provningsanstalt Stockholm (S).com. (1) Supplied as standard component in Plasson Fittings (2) Available as Plasson spare parts NBR O Rings Cat 7002 EPDM O Rings Cat 7910 APPROVALS Plasson fittings have been tested and approved by major standard institutions such as WRC (GB). CHEMICAL RESISTANCE Plasson polypropylene fittings are supplied. All threads conform to ISO7. Staatliche Materialprufungsanstalt Darmstadt (analogous to DIN8078 Part 1) (D). if EPDM or FPM O Rings are required.4-2 Plasson Compression Fittings.

au .com.com.125 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.Compression Fittings 4-3 Compression Couplings 16-16 20-20 25-25 32-32 40-40 50-50 63-63 75-75 90-90 110-110 125-125 *160-160 *supplied with 4 x 165mm x m16 mild steel hex head galvanised bolts Reducing Couplings 20-16 25-16 25-20 32-20 32-25 40-25 40-32 50-25 50-32 50-40 63-25 63-32 63-40 63-50 75-50 75-63 90-63 90-75 110-90 Repair Couplings 20-20 25-25 32-32 40-40 50-50 63-63 75-75 90-90 110-110 125.gfr.au www.

4-4 Compression Fittings 90 Deg Tee 16 20 25 32 40 50 63 75 90 110 160 90 Deg Reducing Tee 1 2 3 20 x 20 x 16 25 x 25 x 20 32 x 32 x 25 40 x 40 x 25 40 x 40 x 32 50 x 50 x 25 50 x 50 x 32 50 x 50 x 40 63 x 63 x 32 63 x 63 x 40 63 x 63 x 50 75 x 75 x 63 1 = Main 2 = Main 3 = Offtake 90 Deg Tee With Threaded Male Offtake 1 2 3 20 x 20 x 1/2” 20 x 20 x 3/4” 25 x 25 x 1/2” 25 x 25 x 3/4” 32 x 32 x 1” 40 x 40 x 11/4” 40 x 40 x 11/2” 50 x 50 x 11/4” 50 x 50 x 11/2” 63 x 63 x 11/4” 63 x 63 x 11/2” 63 x 63 x 2” 1 = Main 2 = Main 3 = Offtake Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.gfr.au www.au .com.com.

Compression Fittings 4-5 90 Deg Reducing Tee With Threaded Female Offtake 1 2 3 20 x 16 x 3/4” 25 x 20 x 3/4” 32 x 25 x 1” 1 = Main 2 = Main 3 = Offtake 90 Deg Tee With Threaded Female Offtake 1 2 3 16 x 16 x 1/2” 16 x 16 x 3/4” 20 x 20 x 1/2” 20 x 20 x 3/4” 25 x 25 x 1/2” 25 x 25 x 3/4” 25 x 25 x 1” *25 x 25 x 11/4” 32 x 32 x 3/4” 32 x 32 x 1” *32 x 32 x 11/4” *32 x 32 x 11/2” 40 x 40 x 1” *40 x 40 x 11/4” *40 x 40 x 11/2” *40 x 40 x 2” *50 x 50 x 11/2” *50 x 50 x 2” *63 x 63 x 11/4” *63 x 63 x 11/2” *63 x 63 x 2” *75 x 75 x 2” *75 x 75 x 21/2” *75 x 75 x 3” *90 x 90 x 3” + *110 x 110 x 4” * With stainless steel reinforcing ring + Available PN 6.au www.gfr.com.au .com.3 only 1 = Main 2 = Main 3 = Offtake Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.

gfr.com.1/2” 50 x 1” 50 x 11/4” 50 x 11/2” 63 x 11/4” 63 x 11/2” 63 x 2” 75 x 21/2” 75 x 3” 90 x 3” 110 x 4” 90 Deg Elbows With Threaded Female Offtake 16 x 1/2” 20 x 1/2” 20 x 3/4” 25 x 1/2” 25 x 3/4” 25 x 1” 32 x 3/4” 32 x 1 *32 x 11/4” 40 x 1” *40 x 11/4” *40 x 11/2” *40 x 2” 50 x 1” *50 x 11/4” *50 x 11/2” *50 x 2” *63 x 11/4” *63 x 11/2” *63 x 2” *75 x 2” *75 x 21/2” *75 x 3” * With stainless steel reinforcing ring Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.4-6 Compression Fittings 90 Deg Elbows 16-16 20-20 25-25 32-32 40-40 50-50 63-63 75-75 90-90 110-110 90 Deg Elbows With Threaded Male Offtake 20 x 1/2” 20 x 3/4” 25 x 1/2” 25 x 3/4” 25 x 1” 32 x 1” 32 x 11/4” 40 x 1” 40 x 11/4” 40 x 1.au .au www.

com.gfr.com.au www.au .Compression Fittings 4-7 45 Deg Elbow 40-40 50-50 63-63 90-90 110-110 Male Adaptor 16 x 1/2” 16 x 3/4” 20 x 1/2” 20 x 3/4” 20 x 1” 25 x 1/2” 25 x 3/4” 25 x 1” 32 x 3/4” 32 x 1” 32 x 11/4” 32 x 11/2” 40 x 1” 40 x 11/4” 40 x 11/2” 40 x 2” 50 x 1” 50 x 11/4” 50 x 11/2” 50 x 2” 63 x 11/4” 63 x 11/2” 63 x 2” 63 x 21/2” 75 x 2” 75 x 21/2” 75 x 3” 90 x 2” 90 x 21/2” 90 x 3” 90 x 4” 110 x 2” 110 x 3” 110 x 4” 45 Deg Elbow with Threaded Male Offtake 20 x 1/2” 20 x 3/4” Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.

4-8

Compression Fittings

Female Adaptor
16 x ” 16 x 3/4” 20 x 1/2” 20 x 3/4” 20 x 1” 25 x 3/4” 25 x 1” 32 x 3/4” 32 x 1” *32 x 11/4” *40 x 1” *40 x 11/4” *40 x 11/2” *50 x 11/4” *50 x 11/2” *50 x 2” *63 x 11/4” *63 x 11/2” *63 x 2” *75 x 2” *75 x 21/2” *90 x 2” *90 x 3” + *90 x 4” *110 x 3” + *110 x 4”
1/2

Flanged Coupling with Metal Flange
AS2129/AS4987 50 x 2” 50 x 21/2” 63 x 21/2” 75 x 3” 90 x 4” 110 x 4” 125 x 5” 125 x 6” 160 x 5” 160 x 6” 1 1 1 1 1 1 1 1 1 1 AS/NZS4331:1998 50 x (40) 11/2” I.S.O 50 x (50) 2” I.S.O 63 x (50) 2” I.S.O 75 x (63) 21/2” I.S.O 90 x (100) 4” I.S.O 110 x (100) 4” I.S.O 125 x (125) 5” I.S.O 125 x (150) 6” I.S.O 125/160 x (125) 5” I.S.O 125/160 x (150) 6” I.S.O

Use M16 bolts with 6” flanges

* With stainless steel reinforcing ring + Available PN6.3 only

Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.au www.gfr.com.au

Compression Fittings

4-9

End Plug
20 25 32 40 50 63 75 90 110

O-Ring Nitrile
16 20 25 32 40 50 63 75 90 110 125 160

O-Ring Viton+**
16 20 25 32 40 50 63 75 90 110

O-Ring EPDM+*
16 20 25 32 40 50 63 75 90 110

* Blue Mark - a better chemical resistance than NBR ** White Mark - a better chemical resistance than NBR + When these rings are used the use of CPVC split rings will usually be required
Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.au www.gfr.com.au

4-10

Compression Fittings

*Split Ring Acetal
16 20 25 32 40 50 63 75 90 110 125

**Split Ring C-PVC
16 20 25 32 40 50 63 75 90 110

Insert PP
75 90 110 125U 125L

* Standard split ring supplied with fittings ** Used in place of accetal in acid or agressive chemical environments - yellow / brown colour

Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.au www.gfr.com.au

O-Rings are NBR rubber.* Bolts 20-50 20 x 1/2” 25 x 1/2” 25 x 3/4” 32 x 1/2” 32 x 3/4” 32 x 1” 40 x 1/2” 40 x 3/4” 40 x 1” 50 x 1/2” 50 x 3/4” 50 x 1” 50 x 11/4” Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Metric & Rural (Long Bolts) Rural only Rural only Metric & Rural (Long Bolts) PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI GALV* Zinc plated with Chromate passivator .gfr. S/S Nuts . 4-11 2 BOLTS Tapping Saddle for Metric with S/Steel Reinforcing Ring & Galv.au .com.com.Yellow colour (shiny). The nuts and bolts are made of galvanised steel. FPM and EPDM O-Rings are available subject to special pricing and delivery.180 For Metric Pipe 50 x 3/4” 50 x 1” 50 x 11/4” 63 x 1/2” 63 x 3/4” 63 x 1” 63 x 11/4” 63 x 11/2” 75 x 1/2” 75 x 3/4” 75 x 1” 75 x 11/4” 75 x 11/2” 75 x 2” 90 x 1/2” 90 x 3/4” 90 x 1” 90 x 11/4” 90 x 11/2” 90 x 2” 110 x 1/2” 110 x 3/4” 110 x 1” 110 x 11/4” 110 x 11/2” 110 x 2” 125 x 3/4” 125 x 1” 125 x 11/4” 125 x 11/2” 125 x 2” 140 x 1” 140 x 11/4” 140 x 11/2” 140 x 2” 160 x 1” 160 x 11/4” 160 x 11/2” 160 x 2” 180 x 1” 180 x 11/4” 180 x 11/2” 180 x 2” 2 BOLTS PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI PEFI 4 BOLTS 6 BOLTS Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. GALV*Zinc plated with Chromate passivator .Yellow colour (shiny).Bolts available on request.au www.* Bolts 50 . Larger sizes available on request.Single Tapping Saddle Tapping Saddle for Rural & Metric with S/Steel Reinforcing Ring & Galv.

au .4-12 Threaded Fittings Elbows SIZE FEMALE .com.FEMALE 1/2 3/4 Sockets SIZE FEMALE .FEMALE 1/2 3/4 Tees SIZE FEMALE .gfr.FEMALE " " 1" 11/4” 11/2” 2” 1/2 3/4 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.FEMALE 1/2" " x 1/2" 3/4" 1" x 1/2" 1 x 3/4" 1” 11/4" x 3/4" 11/4 x 1”" 11/4" 11/2" x 3/4" 11/2 x 1”" 11/2" x 11/4" 11/2" 2" x 1/2" 2” x 3/4” 2” x 1” 2” x 11/4” 2” x 11/2” 2” 3/4 " " 1" 2" " " 1" 2" MALE .au www.

com.Threaded SIZE 1/2 3/4 Caps " " 1” 11/4" 11/2" 2” 1/2 3/4 " " 1" 11/4" 11/2" 2" Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.FEMALE " x 1/2" 1" x 1/2" 1" x 3/4" 11/4" x 1/2" 11/4" x 3/4" 11/4" x 1" 11/2" x 1/2" 11/2" x 3/4" 11/2" x 1" 11/2" x 11/4" 2" x 1/2" 2" x 3/4" 2" x 1" 2" x 11/4" 2" x 11/2" 3” x 2” 3” x 21/2" 4” x 2” 4” x 3” 3/4 Nipples SIZE " x 1/2" 3/4" 1" x 1/2" 1" x 3/4" 1" 1.1/4” x 1/2" 1.1/4" x 3/4" 11/4" x 1" 11/4" x 1" 11/4" 11/2" x 1/2" 11/2" x 3/4" 11/2" x 1" 11/2" x 11/4" 11/2” 2” x 1/2”" 2" x 3/4" 2" x 1" 2" x 11/4" 2" x 11/2" 2" 21/2” 3” x 2” 3” x 21/2” 3” 4” x 3” 4” 1/2 3/4 Plugs .au .au www.Threaded Fittings 4-13 Reducing Bushes SIZE MALE .com.gfr.

SECTION 5 Backing Plates .

au .D. O.com. PCD STEEL FLANGE SIZE 20 25 32 40 50 65 80 100 125 125 150 150 200 200 250 250 300 350 400 450 500 600 POLY SIZE 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 630 I.D.au www. PCD HOLES x DIA THICK NESS 4 x 14 4 x 14 4 x 14 4 x 14 4 x 18 4 x 18 4 x 18 4 x 18 8 x 18 8 x 18 8 x 18 8 x 18 8 x 18 8 x 18 8 x 22 8 x 22 12 x 22 12 x 26 12 x 26 12 x 26 16 x 26 16 x 30 10 10 10 10 10 10 11 11 13 13 13 13 13 13 16 16 19 22 22 25 29 32 36 44 52 62 74 87 103 125 155 155 175 195 230 240 290 300 345 373 425 475 530 660 101 115 120 135 150 165 185 215 255 255 280 280 335 335 405 405 455 525 580 640 705 825 74 83 87 98 114 127 146 178 210 210 235 292 292 356 356 406 470 521 584 641 756 Thickness is nominal and can vary Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.D.com.gfr.Backing Plate (BUP) Table D 5-1 O.

D. PCD HOLES x DIA 4 x 14 4 x 14 4 x 14 4 x 14 4 x 18 4 x 18 4 x 18 8 x 18 8 x 18 8 x 18 8 x 22 8 x 22 8 x 22 8 x 22 12 x 22 12 x 22 12 x 26 12 x 26 12 x 26 16 x 26 16 x 26 16 x 33 THICK NESS 10 10 10 10 10 10 11 13 14 14 17 17 19 19 22 22 25 29 32 35 38 48 36 44 52 62 74 87 103 125 155 155 175 188 230 240 290 300 345 373 425 475 530 660 101 115 120 135 150 165 185 215 255 255 280 280 335 335 405 405 455 525 580 640 705 825 74 83 87 98 114 127 146 178 210 210 235 235 292 292 356 356 406 470 521 584 641 756 Thickness is nominal and can vary Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au www.5-2 Backing Plate (BUP) Table E O.D PCD STEEL FLANGE SIZE 20 25 32 40 50 65 80 100 125 125 150 150 200 200 250 250 300 350 400 450 500 600 POLY SIZE 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 630 I.com.gfr. O.D.com.au .

com.D PCD STEEL FLANGE SIZE 20 25 32 40 50 65 80 100 125 125 150 150 200 200 250 250 300 350 400 450 500 600 POLY SIZE 25 32 40 50 63 75 90 110 125 140 160 180 200 225 250 280 315 355 400 450 500 630 I.D.gfr.au .com.au www. PCD HOLES x DIA 4 x 16 4 x 16 4 x 16 4 x 16 4 x 20 4 x 20 4 x 20 8 x 20 8 x 22 8 x 22 8 x 22 8 x 22 8 x 22 8 x 22 12 x 26 12 x 26 12 x 26 12 x 30 16 x 30 16 x 30 20 x 32 20 x 35 THICK NESS 14 14 16 18 19 22 24 24 24 24 25 25 29 29 30 30 32 35 37 40 43 48 36 44 52 62 74 87 103 125 155 155 175 188 230 240 290 300 345 373 425 475 530 660 95 108 118 127 152 178 191 229 254 254 279 279 343 343 406 406 483 533 597 635 699 813 70 79 89 98 121 140 152 191 216 216 241 241 299 299 362 362 432 476 540 578 635 749 Thickness is nominal and can vary Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.Backing Plate (BUP) Table ANSI 5-3 O.D. O.

au www.gfr.com.au .com.5-4 Blind Flanges • • • Refer to your preferred Flange Table Nominate your working pressure Available in: Black Steel Galvanised Stainless Steel HDPE PP Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.

2) Thread length is generally twice the diameter plus 6mm All sizes in millimeters IMPORTANT DISCLAIMER The information.com. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. opinions.au www. advice and recommendations contained in this publication are offered only with the object of providing a better understanding of technical matters associated with the fabrication.com.au . Readers should not act or rely upon any information contained in this publication without taking appropriate confirmational advice which relates to their particular circumstances. supply.gfr. design and installation of pe and pe piping systems and associated fittings.GFR Flange Bolting Table 5-5 Bolt Calculation Table for T/D Flanges Pipe Size 63 75 90 110 160 200 225 250 315 355 400 450 Stub Flange X2 28 28 28 28 50 50 50 60 60 80 80 80 BUP x2 16 16 20 20 26 26 26 32 38 44 44 50 CheckMaster Gate Valve Valve 43 43 55 75 100 135 165 197 225 250 51 51 51 57 57 70 70 70 76 76 89 89 But’fly Valve 43 46 46 53 56 61 61 68 78 78 102 114 Steel Flange 11 13 16 17 17 19 19 19 22 25 25 29 Nut allowance 20 20 20 20 20 20 20 25 25 30 30 30 Notes 1) Length of a hex head bolt is from underneath the head to the end of the thread.

com.au www. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. opinions. advice and recommendations contained in this publication are offered only with the object of providing a better understanding of technical matters associated with the fabrication. Readers should not act or rely upon any information contained in this publication without taking appropriate confirmational advice which relates to their particular circumstances.com. supply. design and installation of pe and pe piping systems and associated fittings.gfr.5-6 GFR Flange Bolting Table PE Flange to PE Flange with Table D Backing Rings Pipe Size 63 75 90 110 160 200 225 250 315 355 400 450 # of bolts Bolt Size 4 x M16 4 x M16 4 x M16 4 x M16 8 x M16 8 x M16 8 x M16 8 x M20 12 x M20 12 x M24 12 x M24 12 x M24 Gate Valve 115 115 119 125 153 166 166 187 199 230 243 249 But’fly CheckMaster Valve Valve 107 110 114 121 152 157 157 185 201 107 107 123 143 196 231 231 282 PE Flange to Steel Flange with Table D Backing Rings Gate Valve 104 106 111 118 132 147 147 160 172 193 206 213 But’fly CheckMaster Blank Valve Valve No Valve 96 101 106 114 131 138 138 158 174 96 98 115 136 175 212 255 53 55 60 61 75 77 77 90 96 117 117 124 Notes 1) Length of a hex head bolt is from underneath the head to the end of the thread. 2) Thread length is generally twice the diameter plus 6mm All sizes in millimeters IMPORTANT DISCLAIMER The information.au .

gfr.com. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.GFR Flange Bolting Table 5-7 Bolt Calculations Table for T/E Flanges Pipe Size 63 75 90 110 160 200 225 250 315 355 400 450 Flange x2 28 28 28 28 50 50 50 60 60 80 80 80 BUP x2 20 20 22 26 34 38 38 44 50 58 64 70 CheckMaster Gate Valve Valve 43 43 55 75 100 135 165 197 225 250 51 51 51 57 57 70 70 70 76 76 89 89 Butterfly Valve 43 46 46 53 56 61 61 68 78 78 102 114 Steel Flange 11 13 16 17 17 19 19 19 22 25 25 29 Nut Allowance 20 20 20 20 20 20 20 25 25 30 30 30 Notes 1) Length of a hex head bolt is from underneath the head to the end of the thread.au www. supply. opinions. advice and recommendations contained in this publication are offered only with the object of providing a better understanding of technical matters associated with the fabrication. design and installation of pe and pe piping systems and associated fittings.au . 2) Thread length is generally twice the diameter plus 6mm All sizes in millimeters IMPORTANT DISCLAIMER The information. Readers should not act or rely upon any information contained in this publication without taking appropriate confirmational advice which relates to their particular circumstances.com.

com.com.au .gfr. opinions. design and installation of pe and pe piping systems and associated fittings.5-8 GFR Flange Bolting Table PE Flange to PE Flange with Table E Backing Rings Pipe Size 63 75 90 110 160 200 225 250 315 355 400 450 # of bolts Bolt Size 4 x M16 4 x M16 4 x M16 4 x M16 8 x M20 8 x M20 8 x M20 12 x M20 12 x M24 12 x M24 12 x M24 16 x M24 Gate Valve 119 119 121 131 166 183 183 199 216 244 263 269 But’fly CheckMaster Valve Valve 111 114 116 127 165 174 174 197 218 111 111 125 149 209 248 248 294 PE Flange to Steel Flange with Table E Backing Rings Gate Valve 106 108 112 121 141 158 158 166 183 200 216 223 But’fly CheckMaster Blank Valve Valve No Valve 98 103 107 117 140 149 149 164 185 98 100 116 139 184 223 261 55 57 61 64 84 88 88 96 107 124 127 134 Notes 1) Length of a hex head bolt is from underneath the head to the end of the thread. supply. Readers should not act or rely upon any information contained in this publication without taking appropriate confirmational advice which relates to their particular circumstances. 2) Thread length is generally twice the diameter plus 6mm All sizes in millimeters IMPORTANT DISCLAIMER The information.au www. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. advice and recommendations contained in this publication are offered only with the object of providing a better understanding of technical matters associated with the fabrication.

The adaptor incorporates half a coupling and gasket with the other half containing the serrated grip rings.com.Supraclamp Jointing Systems 5-9 Makes joining polyethylene pipelines simple The coupling ‘A’ which consists of two halves. The Supraclamp flange adaptor consists of two parts: 1) The actual flange adaptor ‘E’ which contains the rubber sealing ring AND 2) The Gripping clamp ‘C’ incorporating machined teeth which grip the flange to the outside of the pipe.com. The Supra clamp ‘D’ adapter is used where plain ended pipe is required to adapt to steel shouldered pipe or fittings. which grips securely on the outside of the pipe when the two halves are bolted together. incorporates a broad rubber gasket for sealing and a row of serrated teeth.gfr.au .au www. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. at either end of the coupling.

0 17.5 20.0 Material Specifications: Clamp—S. Bolted Coupling—Size and Weight Pipe O.com.com.au . bends etc. IronAS 1831 Gasket —Nitrile Rubber / 75mm width all sizes Bolts galvanised cuphead Working pressure up to 2. The Supraclamp system allows you to join plain ended pipe up to 315mm dia.au www. To join two pipe.gfr..1 mPa Manufactured in accordance with ISO 9002 Installation The Supraclamp uses a system of machined grip teeth which clamp securely on the outside of the pipe.0 9. The simple use of a saw enables the fitting of valves. welding or make up pieces.0 12.5-10 Supraclamp Jointing Systems The Supraclamp Jointing System is the fastest and most effective way of joining polyethylene piping systems without the need of welding or costly flanges. or the shortening of a pipe without the use of glue.D X Y Z Mass (mm) (mm) (mm) (mm) (kg) 110 160 200 250 280 315 150 206 246 296 326 360 195 270 310 360 390 425 150 164 164 186 186 186 5.G.8 15. eliminated the need of flanges. In underground or open cut mining application. Size Range A coupling D coupling Shld Adaptor E 7 C coupling Flange Adaptor Other sizes available on request 110 to 315mm 110 to 200mm 110 to 200mm Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. stubs or shoulders. simply fit the two square ends into the rubber gasket and bolt the two SG Iron shells together using galvanised bolts provided.

4 33.3 26. 45-55 59-67 69-76 75-83 87-93 95-104 104-113 113-120 121-130 150-161 167-176 174-183 196-205 218-228 229-238 236-245 248-257 255-265 271-281 281-290 322-330 322-330 331-341 342-355 356-366 LENGTH 150 150 150 150 150 200 200 200 200 200 200 200 200 200 200 200 300 300 300 300 300 400 400 400 400 SIZE 15 15 20 20 25 25 32 32 40 40 50 50 65 65 80 80 100 100 Half Circle O.au www.3 76 76 89 89 114 114 LENGTH 75 150 75 150 75 150 75 150 75 150 75 150 75 150 75 150 75 150 Larger sizes available on request Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.7 33.com.2 48.3 60.au .7 26. 21.2 42.3 21.3 60.D.3 48.D.4 42.gfr.Stainless Steel Repair Clamps 5-11 Full Circle SIZE 50 50 50 75 75 75 100 100 100 150 150 150 200 200 200 200 225 225 250 250 300 300 300 300 300 O.

75 31.D.75 38.au www.2 75 150 75 150 75 150 75 150 to suit COPPER PIPE 15 15 20 20 25 25 32 32 40 40 12.7 12.7 26.05 25.3 26.2 42.3 21.com.05 19.7 33.4 33.gfr.com.4 25.1 75 150 75 150 75 150 75 150 75 150 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.4 31.4 42.au . LENGTH to suit GALVANISED PIPE 15 15 20 20 25 25 32 32 21.7 19.5-12 Stainless Steel Repair Clamps 54 SIZE Junior Couplings O.1 38.

gfr.Tapping Bands 5-13 Lip Seal also available upon request 60A For use on PVC AS/NZ1477-1996 also fits GALVANISED STEEL PIPE AS1074-1988 NOM PIPE SIZE 40 50 65 80 100 125 150 155 175 195 200 225 250 300 375 400 450 OD TAPPING SIZE 60B For use on ASBESTOS CEMENT AS1711-1975.au www.com. CI.au . BPVC 1/2" to 1" 70 1/2" to 11/2" 78 1/2" to 2" 96 1/2" to 2" 122 1/2" to 2" 177 1/2" to 2" 232 1/2" to 2" 259 3/4" to 2" 286 3/4" to 2" 345 425 1" to 2" 507 1" to 2" Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com. CAST IRON AS2544-1983 and BLUE PVC NOM PIPE SIZE 50 58 80 100 150 200 225 250 300 375 450 OD TAPPING SIZE PVC 48 60 75 89 114 140 160 168 200 219 225 250 280 315 315 451 500 " to 1" 1/2" to 11/2" 1/2" to 11/2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 3/4" to 2" 1" to 2" 1" to 2" 1" to 2" 1/2 AC.

gfr.au www.com. MDPE 63 75 90 110 160 180 200 225 250 280 315 400 " to 11/4" " to 11/2" 1/2" to 11/4" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1/2" to 2" 1" to 2" 1/2 1/2 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.5-14 Tapping Bands Lip Seal also available upon request 60C 60C For use on POLYTETHYLENE PIPE AS/NZ4130-1997 OD TAPPING SIZE NOM PIPE SIZE 63 75 90 110 160 180 200 225 250 280 315 400 HDPE.com.au .

SECTION 6 Technical Information. SWJ Fittings. uPVC Pressure Pipe & Fittings .

0 250.com.0 315.2 42.0 250.5 43.au .0 315.9 2 2 2 2 3 3 4 6 8 5 8 10 APPROX.1 82.0 90.5 250.gfr.7 82.7 315.0 315.au www.7 110.0 160.9 2 3 4 6 86 154 240 303 4 14 18 57 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.0 250.4 160.9 160.5 250.com.D.0 69. BORE WEIGHT Kg/6m 32 38 50 63 76 103 151 236 297 150 233 293 2 2 3 5 7 10 19 46 72 23 58 90 6-1 STORM WATER PIPES AS/NZ 1254 90 150 225 300 90.7 315.0 160.0 160.3 110.Standard Dimensions and Weights PVC Non Pressure Pipes Table 1 Nominal Size Drainage Waste & Vent DWV Pipe AS/NZ 1260 32 40 50 65 80 SN6 SN4 SN4 SN4 SN8 SN8 SN8 100 150 225 300 150 225 300 MEAN O.7 68.5 250. Min 36.0 Max 36. WALL THICKNESS (mm) AVERAGE APPROX.3 160.7 315.1 56.8 55.

1 11. Size DMin DMax Mean Bore Ave Wall Wgt Kg/m 15 21.2 5.0 6.3 1.4 0.5 55.9 3.5 65 75.4 3.au www.4 10.9 8.4 0.0 160.1 2.8 12.4 2.5 20 26.6 0.4 3.9 0.0 11.4 1.3 124.3 44.5 63.7 266.3 29.5 12.8 0.0 1.1 0.5 153.9 0.5 10.0 140.5 6.5 3.4 65.8 1.8 0.8 132.5 9.0 385.1 7.6 0.7 5.8 237.4 202.8 5.2 26.7 9.0 2.4 2.6 96.7 4.0 81.4 8.2 2.4 7.5 380.3 10.8 8.1 231.8 0.7 208.7 134.7 208.3 1.7 29.6 0.8 3.AS/NZ1477-1996 Series 1 Table 2 60m Head 0.8 7.4 250 280.com.2 7.4 36.9 4.2 4.9 2.0 1.2 2.2 292.2 19.com.0 45.4 1.8 13.5 2.5 2.7 89.0 3.6 4.6 154.3 1.0 401.7 2.2 4.7 107.9 5.1 5.9 6.0 213.6 8.T.7 4.0 117.8 Wgt Kg/m Mean Bore Ave W.7 17.4 10.4 180.6 9.6 41.5 0.9 150 160.7 8. 18.6 1.6-2 Standard Dimensions and Weights PVC Pressure Pipes .7 300 315.5 15.au 375 400.1 7.7 14.5 8.7 67.6 216.7 1.2 151.0 0.5 128.7 6.7 8.8 7.2 252.3 5.9 76.5 155 168.6 26.0 168.9 0.1 3.2 11.8 4.4 33.3 138.1 8.2 7.5 37.8 149.1 17.1 1.7 0.9 6.9 303.2 146.9 7.3 225 250.4 5.8 3.5 195 218.9 52.9 195.9 3.D.9 25 33.5 361.2 74.1 3.gfr.3 125 140.3 12. Wgt Kg/m Mean Bore Ave W.20 Mpa 1200kPa PN12 Mean Ave Bore W.6 80 88.1 200 225.1 48.8 9.4 28.9 13.1 5.2 2.7 141.3 16.8 259.0 11.0 315.3 0.7 1.2 75.5 0.0 225.9 9.2 299.9 2.8 12.7 4.4 40 48.2 11.7 240.0 2.1 1.8 38.0 370.7 .8 203.7 4.6 4.1 1.2 6.3 3.2 36.7 4.8 53.1 225.8 269.8 5.4 40.1 84.9Mpa 900kPa PN9 Pipe Outside Diameter 45m Head 0.5 50.3 1.0 11.5 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.4 6.9 2.3 4.8 1.7 98.8 100 114.6 0.T.6 3.3 2.8 1.3 23.3 1.T.50 Mpa 1500kPa PN15 180m Head 1.6Mpa 600kPa PN6 120m Head 1.8 121.2 0.2 0.2 22.9 8. Wgt Kg/m 150m Head 1.1 18.5 109.4 0.1 35.2 23.1 8.3 0.0 1.8 284.8 5.3 5.4 210.4 6.0 101.2 13.8 11.2 7.7 4.5 72.5 3.3 158.2 6.2 1.0 79.6 0.2 60.4 134.7 6.0 250.7 13.2 56.3 3.7 142.2 9.2 21.7 145.80 Mpa 1800kPa PN18 Mean Bore Ave Wall Wgt Kg/m Mean Bore Ave Wall Wgt Kg/m 90m Head 0.5 1.1 114.4 2.6 5.2 4.3 22.5 Nom O.5 42.4 50 60.6 3.1 42.6 104.8 71.8 219.45Mpa 450kPa PN4.0 280.7 32 42.0 83.7 68.

9 154.7 O.au .7 9.8Mpa Mean Bore 100.2 149.T.5 14.4 160.7 6.6 132.T.9 7.45Mpa Nom Mean Size Min 100 121.5 Average Wall Thickness 4.4 140.2 6.2 128.7 5.6Mpa Mean Bore Ave W.0 8.5 426.au www.8 384.9 209.4 140. Wgt Kg/m Class 6 (PB) 60m Head 0.2 Mean Bore 104.7 7.D.6 4.0 18.5 Mean Bore Ave W.5 157.3 40. 114.5 (PA) 45m Head 0.8 12.6 7.7 12.7 64.D. Wgt Kg/m Class 12 (PD) 120m Head 1.9 31.T. 10.4 2.7 Wgt Kg/m 5.gfr. Max 122.9Mpa Mean Bore Ave W.1 140 140 140 160 168 168 Maximum O. 6.5 3.1 PVC Bore Casing Table 4 Nominal Size 100 125/6 125/9 125/12 150/9 155/9 155/12 Minimum O.7 394.4 Ave W.5 168.6 286.7 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.T.9 Class 18 (PF) 180m Head 1.T.9 250 285.4 404.3 146.8 15.6 4.4 124.8 10.9 Wgt Kg/m 3.D.7 410.3 257.5 375 425.Standard Dimensions and Weights 6-3 Vinyl Iron Pipe Table 3 Class 4.5 4 5.9 146.5 168.1 20.1 Ave W.2 177.5 15.com.8 11.1 200 231.1 9.1 16.2Mpa Mean Bore 108.6 232.com.9 Weight kg/m 2. 114.7 150 177.5 140. Wgt Kg/m Class 9 (PC) 90m Head 0.

30 1.60 0.96 0.45 0.44 1.gfr.60 3.70 2.24 0.85 0.24 1. continuous support of the pipe is recommended.60 0.18 1.18 0.Mpa Class 4. temp.20 0. Heavy fittings such as valves should be supported independently. Size 15 20 25 32 40 50 65 80 100 125 150 200 225 250 300 Horizontal or graded pipes 0.90 0. Table 6 shows recommended maximum spacing of support for all classes of pipe where water is the fluid being conveyed. the maximum allowable static pressure should be established by reference to our office.50 Vertical pipes 0. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.50 2.09 0.25 1.67 0.20 0.30 2.48 0.g.36 0.36 0.36 Table 6 Nom.38 0.45 0.75 0.50 1.15 1.70 0. Table 6.80 1.36 0.00 2.00 Where ambient temperatures or the temperature of piped fluids are such that the temperature of the material is likely to be greater than 20°C. flanges.30 Pipe Mat. particularly those with metal backing rings) should be supported on each side.35 0. flanged connections and other protrusions should be allowed room for movement. the maximum allowable static pressure shall be reduced in accordance with the values in Table 3.12 0. for vertical installations the values at Table 6 for horizontal support should be used. Rating for pressure pipes for temperature. uPVC pipe should be supported at intervals depending on the density of the fluid being conveyed and the maximum temperature likely to be reached by the pipe material.35 1.85 1. Where pipes are continuously supported. Recommended spacing of supports in metres.27 0.6-4 uPVC Pressure Pipe and Fittings Technical Information Temperature Considerations For uPVC pipes and fittings under pressure and in continuous service at any temperature in the range 20-60°C.75 0.50 0. Where material temperatures are likely to approach 60°C and the pipe is horizontal.72 0.30 0.com.05 1. and large plastic fittings (e.au .90 1. For any pipe material temperature or any pressure outside this range.20 1.00 1.43 0.72 0.90 0.5 Class 6 Class 9 Class 12 Class 15 0. Table 5 Maximum allowable static pressure .48 0.50 1. Table 5.com.au www.60 0.72 0. the support distances should be reduced accordingly.60 0. Note: Pipes of higher rating than Class 18 should be rated in the same proportions as for Class 18. 20°C 30°C 40°C 50°C 60°C Class 18 1.54 0.08 0.

2 to 1. Each pipe should have continuous or evenly spaced supports. All air should be eliminated before applying full test pressure. commercial and industrial applications. Pipes should not be stacked in large piles.com. The cement layers intermingle and become one. Test pressure is normally 1. if buried. pressure pipes.Solvent Weld Joint Solvent weld joints are a simple trouble free method of jointing uPVC pressure pipe and fittings. Test ends and any changes in direction must be properly retrained during testing to avoid movement of the pipe and fittings. Socketed all around fittings manufactured to suit AS1477 pressure pipe dimensions are recommended. all joints left exposed. it is essential to use priming fluid for successful jointing. but removes the glazed surface from uPVC which allows the solvent cement to permeate into the pipe or fitting. Jointing Methods .uPVC Pressure Pipe and Fittings Technical Information Thermal Linear Expansion of uPVC Pipe The co-efficient of thermal expansion of uPVC is much greater than other materials and must be considered when installing above or below ground. A thin uniform coat is applied to both spigot and socket and the joint assembled while the surfaces are still and fluid. Earthing uPVC is a non-conductor of electricity and must not be used for earthing purposes. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. and subject to the most rigorous quality controls. Rubber ring joint systems must not be subjected to any hydraulic pressure until concrete thrust blocks have set. Injection moulded fittings suitable for solvent weld jointing are available in 15 mm . The strength of the joint develops as the solvent permeates the PVC and the volatile constituents evaporate. robust system of a consistently high standard. so reasonable care should be taken during storage and handling.I. It is NOT a glue. uPVC Pressure Fittings The uPVC system is a comprehensive range of pressure pipes and fittings . as the fluid not only cleans and degreases. Pressure Fittings A comprehensive range of Cast Iron and Ductile Iron fittings are available for use with Hardiseal R.150 mm and long radius post formed bends to 195 mm./D. Solvent cement is a solution of resin in a mixture of solvents which soften the surfaces when applied to uPVC pipe and fittings.com. provided only high bond or slow setting solvent cement is used and these jointing instructions are carefully followed. Storage and Handling Because of its light weight uPVC is more liable to be thrown about. The result is a light. particularly in warm conditions.J.au 6-5 . Solvent weld systems must not be subjected to any hydraulic pressure for at least 24 hours when using high bond or 48 hours when using slow setting cement. C.well suited to domestic. R.5 times working pressure and should be no greater than twice maximum working pressure.I.gfr.au www. All basic components are manufactured in PVC. Hydraulic Testing Pipe line should be cool and. Before applying the solvent cement. The co-efficient may be taken for reference as 7 x 10-5/°C and represents approximately 1 mm/m/15°C. Store away from direct sunlight whenever possible. GFR can custom manufacture PVC fittings to your requirements.

Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. leak-free joints with solvent cements. 5. uniform coat of solvent cement to the socket. Swarf and burrs if left. An interference fit must be reached before the spigot is inserted fully to the pencil mark. Thoroughly clean the inside of the socket and the area between the pencil mark and the spigot end with a clean cotton. Also swarf inside pipes can become dislodged and jam taps and valves.au .com. file. 3. 6.gfr. will wipe off the solvent cement and prevent proper joining. Apply a uniform coat of solvent cement to the external surface of the spigot up to the pencil mark.6-6 uPVC Pressure Pipe and Fittings: Jointing Instructions 1. correct pipe and fitting selection is also important.reamer or sandpaper. The time for any adjustments is NOW. Check the pipe and spigot or fittings for proper alignment. For pressure pipes do NOT pressure test the joint for at least 24 hours when using high bond or 48 hours when using slow setting. Assemble the joint quickly before the cement dries by pushing the spigot firmly into the socket as far as the pencil mark.au www. Cut the spigot as square as possible using a mitre box and handsaw or power saw. not later. 4. 7. ending with a quarter turn in this position for at least thirty seconds without movement. lint free cloth (do NOT use synthetic material). 2. Mark the spigot with a pencil or marker at a distance equal to the internal depth of the socket.com. 8. Dry fit the joint. Apply a THIN. Consult the GFR catalogue for correct selection. But remember. Wipe off the excess solvent cement from the outside of the joint and where possible from the inside of the joint. Do NOT brush or pour the priming fluid on. Note that a pool of cement at the foot of the socket will severely weaken the pipe or fitting. By following these steps EXACTLY you should be able to make strong. Remove all swarf and burrs from both inside and outside edges with a knife. This removes dirt and grease and softens the PVC surface. Do NOT disturb for at least a further five minutes. dipping in priming fluid. Cure time is the time taken for the solvent weld joint to reach the pressure rating of the pipe. Do NOT score or damage the surface of the pipe or fitting.

uPVC Pressure Pipe and Fittings: Jointing Methods Jointing Methods .Rubber Ring Joint Rubber ring joint pipe is supplied with a sealing ring which fits easily into the integral socket of each 6 metre length. However. A chamfer similar to the factory produced chamfer on the pipes supplied is essential before attempting to joint the pipes. Unless otherwise requested Natural Rubber (NR) rings are supplied. using a soft pencil. Pressure pipe rings are embossed with the letter ‘PR’ and the nominal diameter of pipe. at the required penetration depth. P (mm) 90 95 100 110 120 N (mm) 12 15 15 20 25 Nom. The witness mark should then be made. rings are available in other polymers and colour identified on the rear outer circumference as follows: Polymer Natural Rubber (NR) Polychloroprene (CR) Butyl (AIR) Styrene Butadience (SBR) Colour Code White Red Yellow Blue 6-7 Caution: Rings with two colour flashes contain root inhibitor and are for sewer use only. Pipe Size 50 65 80 100 150 Chamfer and Witness Mark Details. e. Joints 130 120 100 75 50 Nom. Joints 42 40 35 30 25 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. Pipe Size 195 200 225 250 300 Approx.g.com. If it is necessary to cut pipes on site use a fine toothed handsaw. ’PR100’ for jointing 100 mm diameter pipe. The cut position should be measured to allow the penetration depth of the spigot into the socket shown in Table 7. Pipe Size 195 200 225 250 300 P (mm) 150 155 165 175 185 N (mm) 30 30 35 35 40 P = Penetration depth N = Chamfer depth Table 8 Nom.au . A mitre box is recommended to ensure the cut is square to the pipe axis and all burrs removed with a file. Pipe Size per Litre 50 65 80 100 150 Average Number of Joints per Litre of Lubricant Approx.au www.com. and is available in sizes 50 mm to 300 mm. Maximum length of chamfer is also shown in Table 7.gfr. Table 7 Nom.

48 0.36 0.6-8 Coverage of Solvent Cements for PVC Jointing Coverage of Solvent Cements Table 9 9 FAST SET UP TO 50 mm .50 1.45 0.90 0.36 260 208 156 104 52 Thermal Linear Expansion of PVC Pipe Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au .60 0.36 0.18 0.80 1.48 0.72 0.18 130 104 78 52 26 120 96 72 48 24 1. OF JOINTS PER LITRE 15 20 25 32 40 50 75 SEWER PIPE 80 100 155 195 100 150 225 300 60 40 25 17 50 30 15 10 600 350 260 190 140 Elevated Service Temperature Table 10 SERVICE TEMP CLASS 4.5 (PA) Mtr Hd Mpa CLASS 6 (PB) CLASS 9 (PC) CLASS 12 (PD) CLASS 15 (PE) CLASS 18 (PF) PSI PSI Mtr Hd Mpa PSI Mtr Hd Mpa PSI Mtr Hd Mpa PSI Mtr Hd Mpa PSI Mtr Hd Mpa 20°C 30°C 40°C 50°C 60°C 45 36 27 18 0 0.72 0.60 0.24 173 139 104 69 35 150 120 90 60 30 1.gfr.20 0.com.09 65 52 39 26 13 60 48 36 24 12 0.54 0.44 1.36 0.08 0.au www.30 216 173 130 87 44 180 144 108 72 36 1.90 0.90 0.24 0.VX8 SLOW SET FOR LARGE BORE AND HOT CONDITIONS PRESSURE PIPE PIPES (mm) APPROX NO.72 0.com.27 0.12 87 69 52 35 17 90 72 54 36 18 0.20 0.

SECTION 7 Valves .

simple to operate. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. cause the ball float on the valve to bounce up and down and shut-off / open again in rapid succession. the Float Master is a servo assisted valve which is operated by its 25mm pilot valve. stainless steel and rubber. The extremely simple nature of installation allows for minimal downtime whilst the light weight of the valve offers a much lower chance of strain or injury from an OH&S perspective. This has significant implications in the airconditioning.au . made by the valve emptying into the tank. The Float Master is designed to shut off with no “chatter” which is an industry-recognized problem.Australian Design Mark 7-1 Made from engineering plastics.com. Another important part of the design is to ensure that the Float Master can be easily retrofitted into any application. and to not require any electrical support such as telemetry or pressure switch operations. “Chatter “ is when the waves.gfr. The valve simply bolts onto a flange in the tank and is ready for use. Float Master is a valve designed to fit into a tank or vessel and to regulate the flow of liquid being pumped into the vessel based on depth.au www. The resulting water hammer shocks can cause damage and confuse pressure sensitive shut-off switches etc.com. mining and utilities markets where both strategic and tactical maintenance is carried out due to corrosion and wear of valves. Float Master was designed to be easy to fit. The pilot valve is designed to ignore turbulence in the tank / vessel and shuts off positively which in turn prompts a modulated close off in the main valve.

au www. performing in field repairs and making customised fittings for frustrated endusers who have an otherwise functional pipeline. What materials would you prefer your valves to be made of? . Raw Materials GFR's "Master" range is based on three component materials that are complemented by other materials depending on model. say. Problems in such circumstances include: • Corroding valves • Blocked valves • Pipeline collapsing under vacuum • Increased energy consumption caused by trapped air • Pipelines failing due to trapped air The Solution GFR has spent years supplying spare parts.gfr. This problem has really been highlighted in applications where PE has been specified for its abrasion/corrosion resistance and no valving has been available to complement the PE.7-2 Master Valves The Story behind the Master Valve Development Since GFR's inception in 1986 we have seen more and more creative applications and innovations in the PE pipeline business. The unfortunate result is that it is usual to see a PE pipeline performing to design for. Engineers and end-users have embraced PE as a worthy replacement for stainless steel.com.au . rubber lined pipe. PVC pipe and others. Vent Master Sewer Valve Vent Master Valve The Challenge Valves are an area where we as an industry have seen virtually no changes occur. These materials are: • Stainless Steel (316 and SAF) • Natural Rubber • Polyethylene/Ertacetal Please don't hesitate to contact us with any questions! Check Master Valve Float Master Valve Foot Valve Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. a highly saline process water supply while all around it there is either a tactical or strategic maintenance programme that deals with corroding and failing components such as valves. carbon steel.Our experience tells us that corrosion proof materials that have good wear resistance are preferred.com. We have viewed this as an opportunity to develop a better range of valves that will complement your pipeline through effective and economic service. new valves and other components.

Increases water meter accuracy. 2. Freecall: 1800 199 176 *(patent pending) Email: sales@gfr. Midvale. Non slam is recommended: 1. • Solid 316SS and engineering plastics construction for superior corrosion resistance. 2. Why do I need an air release/ vacuum break valve? Removing air: 1.com. • Valves should always be installed in conjunction with an isolation valve.gfr. the large orifice and the auto orifice are closed when the float is buoyed by the entry of water into the valve. 3. Prevents vacuum collapse of plastic pipes (especially hdpe and pp). Some terms and recommendations: ARVB: CPR: air-release/vacuum break. 2. • Full size large orifice for high air-transit performance. Introducing air: 1. • Standard bsp threads in 25mm and 50mm. Decreases pump cavitation.com.au Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. 8 Artello Bay Road. Maximum differential pressure across an orifice where increased pressure in line will not increase airflow.au. Facsimile: (08) 9250 2945. Western Australia 6056 Phone: (08) 9250 2944. Website: www. Allows for better evacuation when emptying line.au www. • Available in non-slam (anti-shock) configuration for prevention of compression shocks in the pipeline. Manufactured by : GFR Industries. 4.com.com. the large orifice of the valve is closed-off when the internal float is uplifted by out-rushing air. Prevents column separation. • Automatic anti-clog configuration for better expulsion of solid contaminants. where an arvb is positioned at the end of a pipeline. Larger sizes are flanged in table E. engineering plastics offer less friction resistance for superior expulsion of solid contaminants. Other flange tables or mounting configurations can be supplied on request. Dynamic closure is when: Kinetic closure is when: Distributed by : Automatic venting is when: air is vented via the automatic orifice under pressurised conditions. Increases flow rates/decreases pumping costs. critical pressure ratio. Installation notations: • It is generally recommended that valves are positioned every 500 mtrs in a normally flowing pipeline and at each high point/change of slope. 3. • Simple design for quick installation and economical operation.gfr. 3. Vacuum breaking is when: air is inhaled through the valve and into the pipeline during pipeline draining.au . where column separation may occur. In critical areas. on bore-heads and pumps.7-3 Vent Master* Australia’s own high rate air release/vacuum break valve Australia and the World’s new solution for arvb. Decreases corrosion in steel or metal lines. • No valve of comparable size performs better than the Vent Master from GFR.

To the fullest extent the law permits.gfr.com. the warranty supersedes and voids all other warranties.au . No employee. GFR does not accept any consequential damages deriving from defects in the valves covered by this warranty.) Combined Air Release/Vacuum Brake Valve Vent Master Air Valve Configuration GFR warranty: "The manufacturer (GFR) guarantees its valves for any defects in materials or manufacture for a period of one year from the original date of purchase. nor to take responsibility for. GFR's liability under this warranty is limited to the replacement or repair of the defective valve. conduct. representative or agent of GFR is authorised to void.com. as long as the valves have been used under normal operating conditions. without limitation.7-4 Vent Master* (cont. nor make guarantees not specified herein. that of merchantability and fitness for particular purposes.au www. including." Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. whether expressed or implied (regardless of whether by agreement. statute or otherwise). alter or add to the conditions contained in this warranty.

the sealing element is moulded around a stainless steel insert. Its features include: • Solid HDPE body with an elastomeric sealing element ensures high abrasion and corrosion resistance. Materials of construction: The Check master valve is ideally suited for use in: • Mining (gold. that of merchantability and fitness for particular purposes. Midvale. In sizes over 200mm the sealing element is bolted to the stainless steel flap.com. GFR's liability under this warranty is limited to the replacement or repair of the defective valve. • Polyethylene. Now into its second decade of successful use. Specific working pressure requirements can be accommodated. Contact your supplier regarding options. Website: www. coal. (UV stabilised) • Stainless Steel. • Re-configured and custom versions such as alternative materials of construction and foot-valves are routinely made.com. base metals etc. Freecall: 1800 199 176 Email: sales@gfr. large flow opening provides efficient. without limitation. aluminium. gases and vapour recovery.gfr. GFR does not accept any consequential damages deriving from defects in the valves covered by this warranty. To the fullest extent the law permits. fine particles and powders.gfr. including. • Availability in 50mm through to 500mm sizes means that Check Master offers an effective choice of sizes allowing specification into most applications. alter or add to the conditions contained in this warranty. the Check Master valve is the simple and economical non-return valve which was designed specifically for use in aggressive. Facsimile: (08) 9250 2945. nor make guarantees not specified herein. Check Master valves can be used in the place of valves made from much more expensive and exotic materials. • Petro-chemicals.au . statute or otherwise)." Manufactured by : GFR Industries.au *(patented) Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. and 1000kpa (300mm to 500mm) @ 20˚C. Western Australia 6056 Phone: (08) 9250 2944. • Power Stations. It is suitable for use with pressures up to 1400kpa (50mm to 250mm) @ 20˚C. the Check Master has been embraced by industry for many uses other than those for which it was originally designed. conduct. electro winning. The Check Master valve can be installed horizontally or vertically and features a spool design with a short face-to-face dimension.au. The Check Master is wholly designed and manufactured in Australia. Since release. please ask. 8 Artello Bay Road. Some of these other uses include sewage. nor to take responsibility for. • Sewage pipelines and treatment. The valve nips between pipe flanges.com. • Lightweight design for easy handling and installation. • Cement production. obstruction-free. • Irrigation.). • The single. • Positive return action and drop tight sealing for long term reliability.7-5 Check Master* The simply better non-return valve. iron ore. corrosive and highly abrasive environments. Distributed by : GFR warranty: "The manufacturer (GFR) guarantees its valves for any defects in materials or manufacture for a period of one year from the original date of purchase. copper. electro-refining). the warranty supersedes and voids all other warranties. representative or agent of GFR is authorised to void. irrigation. • In many instances. • Mineral processing (refining.com.au www. No employee. In sizes up to 200mm. non-clogging operation combined with low friction loss. • Patented design and elastomeric hinge means that no spring is required. • Potable water pipelines. and others. • Chemicals. potable water. • Only one moving part for minimised wear. as long as the valves have been used under normal operating conditions. (SAF and 316) • Natural rubber. whether expressed or implied (regardless of whether by agreement.

au .au www.) Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.7-6 Check Master* (cont.com.com.gfr.

7-7

Float Master*

The Superior Float Valve
The Float Master pilot operated float valve is designed to satisfy industry needs for a low maintenance, full flow valve for service in many environments. This premium valve is wholly designed and manufactured in Australia and offers benefits to both designers and end-users:

• Available in 50mm,80mm,100mm,150mm, 200mm. Larger versions manufactured on request. • Pilot valve can be remote located either on a rigid stainless steel riser, or on a flexible high pressure capillary hose. • Pilot valve can be operated by a remote pressure source if required. • Simple design for economical and trouble free operation. • Unique pilot-valve IGNORES WAVE ACTION AND TURBULENCE. The positive-but-soft shutoff ensures that wear and tear on pumps, pressure switches and piping is minimal. • Solid 316SS and Ertalon® (cast nylon) construction for superior corrosion tolerance. • No “chatter”........pilot valve is tolerant to surface water turbulence. • No “throttling”........the valve operates at full flow through its entire operating cycle. • Full flow design to minimise pressure loss and blockages. • Hydraulic closure for drop tight shut-off at all pressures within operating range. • Lightweight construction for ease of installation. • Simple flanged installation in table E (standard), D or ANSI. Threaded units can be furnished if required. Widely used in mining and process applications, fire systems, rural and metro water supply applications with WA Water Corporation.

Now exported to 6 countries.
Distributed by :

GFR warranty: "The manufacturer (GFR) guarantees its valves for any defects in materials or manufacture for a period of one year from the original date of purchase, as long as the valves have been used under normal operating conditions. GFR's liability under this warranty is limited to the replacement or repair of the defective valve. GFR does not accept any consequential damages deriving from defects in the valves covered by this warranty. To the fullest extent the law permits, the warranty supersedes and voids all other warranties, whether expressed or implied (regardless of whether by agreement, conduct, statute or otherwise), including, without limitation, that of merchantability and fitness for particular purposes. No employee, representative or agent of GFR is authorised to void, alter or add to the conditions contained in this warranty, nor to take responsibility for, nor make guarantees not specified herein."

Manufactured by : GFR Industries, 8 Artello Bay Road, Midvale, Western Australia 6056
*Patents pending South African Patent No. 2001/5207

Phone: (08) 9250 2944, Facsimile: (08) 9250 2945, Freecall: 1800 199 176 Email: sales@gfr.com.au, Website: www.gfr.com.au

Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.au www.gfr.com.au

7-8

Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.au www.gfr.com.au

Ball Valves

7-11

PVC BALL VALVE FF BSP SIZE (mm) 15 20 25 32 40 50 65 80 100

PVC BALL VALVE SLIP SIZE (mm) 15 20 25 32 40 50

PVC DOUBLE UNION BALL VALVE FF BSP SIZE (mm) 32 40 50

PVC DOUBLE UNION BALL VALVE SLIP SIZE (mm) 15 20 25 32 40 50

BRASS BALL VALVE FF BSP (FULL BORE) SIZE (mm) 15 20 32 40 50 65 80 100

Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.au www.gfr.com.au

gfr.S.S.au . Lever Operated Wafer Style Cast Iron Body Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.7-12 Gate and Butterfly Valves BRASS GATE VALVE FF BSP TESTED SIZE (mm) 15 20 25 32 40 50 BRASS GATE VALVE FF BSP SIZE (mm) 15 20 25 32 40 50 65 80 100 BRONZE GATE VALVE FF BSP TESTED SIZE (mm) 15 20 25 32 40 50 65 80 100 BUTTERFLY VALVE SIZE 50 65 80 100 125 150 200 250 300 *Disc: 316 S.com. Stem: 316 S.au www.com.

au www.au 1000 1000 7-13 .6 A 106 119 136 170 191 212 238 268 302 340 382 425 535 603 680 88 113 14 30 90 1156 14 948 140 30 70 948 10 30 72 948 10 30 30 812 100 35 62 812 10 25 63 812 60 35 66 75 708 55 25 812 948 60 10 94 1136 10 30 25 30 66 75 812 948 60 60 94 1136 10 20 30 25 602 50 30 44 602 50 25 45 602 50 20 545 60 30 39 545 60 30 40 545 40 30 42 545 40 50 495 60 30 35 495 40 30 36 495 40 25 37 495 40 25 25 20 444 60 25 31 444 40 30 31 444 40 25 33 444 40 25 380 40 30 27 380 30 30 28 380 30 25 29 380 30 20 33 37 42 444 495 545 40 40 40 20 20 20 334 30 25 24 334 30 20 334 30 35 22 334 30 30 22 334 30 25 23 334 30 25 23 334 30 270 25 20 25 270 40 25 17 270 25 30 18 270 25 25 18 270 25 25 18 270 25 20 213 25 20 14 213 25 20 192 25 15 192 25 25 11 192 25 20 11 192 25 20 B C d° A A B C A B C A B C B C SDR 17 SDR 21 SDR 26 SDR 33 Butterfly Pipe Valve NB O.com.com.D. SDR 9 SDR 11 Butterfly valve nominal bore size. pipe outside diameter.gfr.PE Butterfly Valve Spacers SDR 13. SDR and PN rating to be specified d° A B C d° A B C d° d° d° d° 100 110 84 160 14 30 89 160 14 20 Dimensions in mm 125 125 96 192 25 30 102 192 25 25 125 140 106 192 25 25 114 192 25 20 150 160 123 213 25 30 130 213 25 25 200 200 154 270 40 35 162 270 40 30 200 225 173 270 40 25 183 270 25 25 250 250 192 334 60 30 203 334 60 25 250 280 215 334 40 30 228 334 30 30 300 315 242 380 60 35 256 380 60 30 350 355 273 444 100 25 289 444 60 30 400 400 308 495 100 25 325 495 100 25 450 450 346 545 100 30 366 545 100 25 500 500 385 602 100 30 407 602 100 25 600 630 513 708 55 20 700 710 800 800 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.

SECTION 8 Specialised Fabrications .

Designed.Chemical tanks in fabricated engineering plastics 8-1 Materials of construction: q HDPE q PVC q Polypropylene q PVDF Latest design software calculates tanks and vessels in engineering plastics to suit your applications. 12.au www. fabricated and guaranteed for 10 years by GFR. Design.800ltr capacity.com. fabrication and materials to DVS standards. Butt welded for increased strength and integrity on Australia’s largest and newest sheet butt welder. PHOTO : HDPE fluorosilisic acid storage tank for the WA Water Corporation.gfr.au .com. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.

com. superior materials.au www. • Using GFR’s huge 3 metre butt welder allows plastic sheet of up to 3mtr x 50mm thick to be butt welded therefore creating the strongest tank cylinders available.8-2 Specialised Fabrications Tanks The best available specialised tanks in engineering plastics for the A (Acetic acid) to Z (Zinc Sulphate) of chemicals.gfr. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. GFR is protecting your investment through the provision of superior design.au . and superior fabrication.com. • Offering guarantees of up to 10 years and longer if required. • Using the unique “RITA” tank design software from Germany means that a design to DVS standards is generated to match your specific requirement.

com. Date GFR Quote No. Tank Name: Tank Size: Length Width Height Diameter Void Volume Volume Capacity: Pressure: Temp/Deg. concentration) Baffles (Yes/No): Flat or Coned Roof: Site Location: Inside/Outside: Nozzles/Inlets/Outlets Number of: Size: Information Required: Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com. C: Chemical % Conc. Date Email Sketch (or attach drawing) Medium: (List Chemicals present inc.au .au www.Tank Enquiry Form Company Contact Project Phone Fax Please use this form to aid GFR technical staff in attending to your enquiry.gfr.

Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.8-4 Specialised Fabrications Cyclone Overflows 50mm to 350mm For many years we have been the manufacturer of original components and spare parts for one of the worlds largest hydrocyclone manufacturers.com. we will match a unit to suit your needs. Flowmeters GFR can supply and /or fabricate flow meters and flumes for all sizes and applications. GFR cyclone overflows are made to fit all brands and can also be made for custom applications. one piece format from pipe that is bent 180 degrees or they can be made using bends and pipe. many end users receive outstanding service from GFR overflows. From every day applications such as water meters through to high volume flumes for chemical applications. The overflows are made from thick walled hdpe with internal weld beads removed to discourage abrasion related wear. If you can supply details of your requirement. Overflows can be fabricated in a low resistance.gfr. GFR has manufactured cyclone overflows to exacting standards for many years.au .au www.com. In both Australia and overseas.

gfr.Specialised Fabrications 8-5 Suction Strainers 50mm—1000mm / Restricted or Full Flow Full flow 450mm Skid Mounted Foot Valve Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.com.au .au www.

au www. Machine and belt guards made from engineering plastics offer many benefits over their steel predecessors: • Low friction resistance allows for simpler and easier cleaning. GFR machine guards are unique. • Yellow coloured. • Retrofitting in plastic means that modifications can be easily carried out in manufacture.gfr. UV stabilised hdpe means that the guard never needs to be painted. In many cases the need for cranage is negated due to the lightness of the guards with simpler JSA’s appreciated by many site personnel. there are no unsafe jagged edges caused by corrosion • Servicing of machinery is simplified with the use of the much lighter plastic guards.com. more cost effective. longer lasting. This is especially important in dusty conditions. Call for details. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. lighter. This could include clear polycarbonate viewing windows etc.8-6 Specialised Fabrications Machine Guards Machine guards in HDPE : Safer.au . • HDPE does not corrode hence service life is increased over steel units.com. Your guards are full – penetration extrusion welded to the exacting DVS standards. Also. Protect your people and your machinery with GFR belt guards.

SECTION 9 Special Application Pipes .

filter sock and accessories.gfr. Please always request a lead time on non-standard products.com.com. Ring our sales consultants for information and pricing on geofabrics. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au .9-1 Slotted Draincoil SIZE (MM) 50 50 65 65 80 80 100 100 100 160 160 CLASS 400 400 400 400 400 400 400 400 1000 400 400 LTH (mtrs) 20 200 20 200 20 100 20 100 100 20 40 Draincoil Joiner 100 80 65 50 each each each each AG Pipe Soakwell Kit 100 4 mtr Soakwell Adaptor 100 90mm Unslotted draincoil and slotted draincoil with sock is also available.au www.

com.9-2 PVC Horizontal Slotting Job Sheet Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.gfr.com.au .au www.

au www.gfr.com.au .PVC Longitudinal Slotting 9-3 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.

gfr.au www.au .com.com.9-4 PVC Window Slotting Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.

gfr.au www.com.com.au .The Green Pipe 9-5 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.

9-6 Tiran from GFR Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au .com.au www.gfr.com.

au www.) 9-7 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.Tiran from GFR (cont.gfr.au .com.com.

SECTION 10 Conversion Charts .

50 lbf/in2 from left hand column Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.Stress Conversion Chart . “given pressure” is in pounds force per square inch (lbf/in2). locate “given pressure” in “given pressure” column (coloured GREY) whether lbf/in2or kPa (2) If. (b) Given pressure is 100 kPa = 14.gfr.au PSI (lbf/in2) to kPa Pressure . read kilopascals (kPa) in right hand column.au www.10-1 PSI (lbf/in2) to kPa Pressure . (4) Example: (a) Given pressure is 100 lbf/in2 = 689 kPa from right hand column.Stress Conversion Chart (1) To use.com. (3) If “given pressure” is in kilopascals (kPa) read pounds force per square inch (lbf/in2).com. in left hand column.

32) x 5/9 = °C DEGREES CELSIUS TO FAHRENHEIT (°C x 9/5 ) + 32 = °F Temperature Conversion Chart .au www. (3) If “given temperature” is in degrees Fahrenheit (°F).com.10-2 Temperature Conversion Chart (1) To use. (b) Given temperature is 35°F = 1.). read degrees Celsius (°C) in left hand column. locate “given temperature” in “given temperature” column (coloured GREY) whether °C or °F (2) If.au CONVERSION FACTORS DEGREES FAHRENHEIT TO CELSIUS (°F . read degrees Fahrenheit (°F) in right hand column.com. “given temperature” is degrees Celsius (°C. (4) Example: (a) Given temperature is 35°C = 95°F from right hand column.gfr.7°C From left hand column Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.

This deviation does not play any role for technical calculations within the scope of these application guidelines.19 kJ Conversion factors for common units Unit N/mm_ 1 Pa 1 bar 1 m WS 1 kp/cm_ N/mm_ 1 10-6 0. Prefixes (excerpt) prefix µ m c d name of prefix micro milli centi deci Note: For simplification purposes most of the conversion factors have been rounded off. da h k m deca hecto kilo mega factor or multiplier 10-6 = 1 1 000 000 10-3 = 1 1000 10-2 = 1 100 10-1 = 1 10 101 = 10 102 = 100 103 = 1000 104 = 1 000 000 Units and Symbols Conversion Chart .81 kgm/s_ ^ ^ 1N = 1 kgm/s2 1 kg = 9.m=1W.01 0.10-3 Units and Symbols Conversion Chart Units and their symbols for often used quantities Quantity Name of unit Unit Sign (name of symbol) Kg m G See DIN 1305 Symbol Relation and Notes Mass weight Volume Force V F Cubic metres litres Newton m_ I N Kilogram Density Specific weight Pressure Pa Bar N/mm_ °C K J KN/m_ Kg/m_ (rho) γ (gamma) Kilograms Cubic meter Kilonewton Cubic meter Pascal Bar Newton Square millimetre Degrees Celsius Kelvin Joule Specific pressure Mechanical stress Temperature Temperature difference Energy Work Heat quantity ρ ρ σ (sigma) Τ ∆ϑ (delta theta) E A Q 1 m3 = 10001 1 l – 1 dm3 F = mass m .81 m/s_=9. ≈ 10.1 1 Decimal parts and multiples of units.1 Pa 106 1 105 104 105 bar 10 10-5 1 0. 9.1 1 m WS 100 10-4 10 1 10 kp/cm_ 10 10-5 1 0.s 1 W = 1 J/s (W = Watt) 1 kcal = 4. V 1 Pa = 1 N/m_ 1 bar = 105Pa 1 N/mm_ = 1 Mpa ^ 1 °C = 1 K ∆ϑ = x [°C] .1 0.γ [°C] = z [K] 1J=1N. acceleration g F = 1 kg .81 N ≈10 N (see also DIN 1304) m V γ F = g. This leads to an inexactitude of approximately 2%.

100mm due to coil ovality. The ID of the coils is the minimum measurement. Some variation should be allowed for due to coil ovality.com.Dimensions of Coils 20mm to 110mm 10-4 Pipe OD mm 20 25 32 40 50 63 75 90 110 Coil OD mm 1100 1200 1500 1700 2000 2200 2700 2800 3100 Coil ID mm 600 725 900 1100 1450 1600 1900 2000 2170 Length Metres 200 200 200 150 150 100 100 60 or 100 60 or 100 NOTE The OD of the coils will vary by approximately +/.gfr. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au www.com.au .

3 8 10 12. The Australian Standards recommends that the highest operating temperature shall be used as the design temperature.gfr.10-5 Pressure Capacity Above Ground Standard Black PE Pipe Maximum mean wall temperature = 65C PN PE80B 3.com. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au www. When the pumps are started the pipeline will be operating at this temperature until the cooler water has been able to reduce the pipe wall temperatures.com.au .2 4 6. This is the actual measured midwall temperature when the pumps are started until the flowing water has cooled the pipe wall.5 16 20 25 170 210 330 420 530 660 840 1050 1310 Kilopascals PE80C 120 150 240 300 380 470 600 750 935 PE100 170 210 330 420 520 650 830 1040 1300 This is from actual measured mean wall temperatures at the top of the pipe on Australian sites when the water is not flowing through a pipeline.

3 8 10 12.Pressure Capacity Above Ground with White Co-Ex “Jacket” Maximum mean wall temperature = 35C 10-6 PN Kilopascals PE80B PE80C 260 320 500 640 800 1000 1280 1600 2000 230 290 460 580 730 910 1160 1450 1810 PE100 260 320 500 640 800 1000 1280 1600 2000 3.com.gfr.com. increased reliability. reduced thermal movement.5 16 20 25 The maximum measured mean wall temperature recorded is 35C on the top of the pipe during summer. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au www.au .2 4 6. This results in increased pressure capacity. and significant cost reduction.

2 32 30 28 26 24 22 21 19 18 17 16 14 13 PN4 40 38 35 32 30 28 26 24 23 21 20 18 17 PN6.5 125 117 109 100 94 88 81 75 70 66 61 56 52 PN16 160 150 140 128 120 112 104 96 90 84 78 72 66 PN20 200 188 175 160 150 140 130 120 113 105 98 90 83 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.au .com.3 63 59 55 50 47 44 41 38 35 33 31 28 26 PN8 80 75 70 64 60 56 52 48 45 42 39 36 33 PN10 100 94 88 80 75 70 65 60 56 53 49 45 41 PN12.au www.10-7 Effects of Temperature on Pressure Kilopascals PE80B Extrapolation Temp Limit C Years 20 25 30 35 40 45 50 55 60 65 70 75 80 200 100 100 100 100 60 36 24 12 8 5 2 2 Permissible System Operating Head (m) PN3.gfr.

3 PN8 PN10 PN12.gfr.au www.com. it is expected to exceed 50 years service for temperatures up to 25C. PE100 may be used for applications of 50C and over.Effects of Temperature on Pressure Kilopascals PE100 10-8 Extrapolation Temp Limit C Years 20 200 25 100 30 100 35 100 40 100 45 60 50 36 55 24 60 12 65 8 70 5 75 2 80 2 PN3.au .2 32 30 28 26 24 22 21 19 18 17 16 14 13 PN4 40 38 35 32 30 28 26 24 23 21 20 18 17 Permissible System Operating Head (m) PN6.5 PN16 63 59 55 50 47 44 41 38 35 33 31 28 26 80 75 70 64 60 56 52 48 45 42 39 36 33 100 94 88 80 75 70 65 60 56 53 49 45 41 125 117 109 100 94 88 81 75 70 66 61 56 52 160 150 140 128 120 112 104 96 90 84 78 72 66 PN20 200 188 175 160 150 140 130 120 113 105 98 90 83 PN25 250 233 218 200 185 175 163 150 140 130 120 113 105 NOTE: This table conforms with AS4131. Where the temperature is constant during the life of the pipeline. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.

The pipe is assumed to have a 3% ovality. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au www.com.5 17 67 136 PE100 9 18 73 Note: Polyethylene pipe over PN6. Vacuum is described as zero pressure (minus one atmosphere). The actual vacuum on site varies with barometric pressure for the day.com.au .3 8 7. The negative pressure has been calculated based upon immersion in water at 30C wall temperature. As polyethylene is less dense than water.3 can cope with full vacuum.10-9 Pump Suction Pipe Negative Pressure Capacity (kPa) PN Rating PE80B 3.gfr. The end of the pipe should therefore be inverted to ensure the suction pipe is continuously full of water.2 4 6. the pipe will float on the water surface.4 15 58 118 PE80C 8.

These torques apply for pressures up to 1000kPa. Tighten the bolts in the following sequence to the following torques.au www.au .gfr. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. Incorrect installation is the most common cause of flange joint failure.com. Bringing the flanges into contact with the mating flange using the bolts can result in breakage of stub during operation. If this is not practical the pipeline should be snaked a sufficient distance from the joint to ensure the stub can be brought squarely up to the mating flange. 2.Polyethylene Flange Connections 10-10 Flanges must be installed correctly to ensure damage does not occur during operation. 3. Washers should be used under all bolts heads and nuts. insert all bolts and tighten them until firm taking care not to damage the seal. To avoid this. The flange assembly must be lifted AT THE PIPE and BROUGHT SQUARELY UP TO TOUCH the mating flange PRIOR to bolting. the following procedure should be used: 1. 4. The flange should be assembled to the mating flange prior to welding the stub flange to the pipeline. With the seal lined up.com.

8 1.5 1.5 PN8 0.1 1.4 1. All distances are quoted in metres.2 PN6.9 1. 3.0 1.7 0.3 1.1 1. The support lengths assume a long term deflection of L/360 over more than two spans.5 1.1 2.0 1.0 2.5 2.3 2.3 1. The pipe is assumed to be full of S.0 1.1 2.gfr.7 0.au www. These distances should be used for gravity due to the deflection.7 1.3 0.com.5 0.7 0.6 1.6 1.10-11 Support Distances PE80 20mm to 200mm Size 20 25 32 40 50 63 75 90 110 125 140 160 200 PN4 0.9 1.6 0.0 PN16 0.2 NOTE: 1.9 1.1 1.7 0.8 2.0 2.3 2.9 1.3 1.8 0.7 0.5 0.2 2.2 2.7 0.2 1.5 0.4 2.6 3.5 2.0 1. 2.5 0.9 2.6 0.7 PN10 0.7 1. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. 4.6 0.9 2.2 1.5 1.com.au .0 1.1 2.9 PN12.8 0.6 0.8 2.7 1.6 0.8 2.2 2.2 1.4 1.9 1.4 1.5 1.G=1 liquid and shielded from solar heating with a white CO-EX jacket.0 2.2 1.6 1.7 3. These distances do not conform with the Australian Standards.7 2.

7 5.9 8.3 3.au .4 3.5 6.2 4.0 3.2 5.1 4.4 3.3 NOTE: 1 All distances are quoted in metres.4 4.7 5.2 5.4 8.5 3.5 4.9 4.0 3.7 6.6 PN6.com.4 PN12.8 5.1 4.4 7. 4 These distances should not be used for gravity due to the deflection.3 3.0 4.au www.5 3.7 4.1 5.7 7.4 5.8 7.3 5.9 5.0 5.3 2.6 8.7 5.8 6. The pipe is assumed to be full of S.0 6.3 4.8 5.3 6.2 3.0 7.4 2. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.4 4.com.0 6.8 4.8 3.9 PN16 3.6 3.0 5.7 3.5 7.6 6.G=1 liquid and shielded from solar heating with a white CO-EX jacket.9 6.4 4.0 4.Support Distances PE80 225mm to 1000mm 10-12 SIZE 225 250 280 315 355 400 450 500 560 630 710 800 1000 PN4 2.3 4.5 PN8 2.5 3. 2 The support lengths assume a long term deflection of L/360 over more than two spans.0 9.gfr.0 4.2 6.7 4.0 PN10 3.8 4.3 3.7 4.0 6.1 3.4 3.6 2.7 6.1 3.2 8.5 5. 3 These distances do not conform with the Australian Standards.9 3.

These quantities may reduce for PN12. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au .5 and above due to weight restrictions of trailers. A well equipped truck may be able to carry more pipes.au www.com.10-13 Pipe Capacity of Trucks Pipe OD mm 63 75 90 110(100m) 110(20m) 125 140 160 200 225 250 No of Pipes 45 40 27 22 450 370 330 250 165 114 99 Pipe OD mm 280 315 355 400 450 500 560 630 710 800 1000 No of Pipes 80 63 50 40 27 24 19 15 11 9 5 NOTE: These are standard quantities. 24 tonne for triple axle trucks.com. 18 tonne and approx. The capacity of double axle trucks is approx.gfr.

PE100 0.8 1.2 1.Pipe Bending Radius (metres) 20mm to 200mm OD pipe 10-14 Nom Size 20 25 32 40 50 63 75 90 110 125 140 160 200 PE80B 0.1 4.au www.0 PE80C.2 2.au .0 1.8 3.6 5.4 2.5 1.com.6 4.com.gfr.5 0.6 NOTE: These pipelines bending radii apply at the site ambient temperatures.6 0.4 0.2 4.6 2.8 1.6 0.0 1.8 2.3 1. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.1 2.2 6.9 3.5 2. These radii will reduce as the pipeline’s temperature increases due to solar heating.

4 26.PE100 7.3 7.4 8. Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.5 5. These radii will reduce as the pipeline’s temperature increases due to solar heating.com.2 14.4 11.2 9.8 16.au www.10-15 Pipe Bending Radius (metres) 225mm to 1000mm OD pipe Nom Size 225 250 280 315 355 400 450 500 560 630 710 800 1000 PE80B 4.0 10.2 16.6 14.0 20.0 11.5 20.0 NOTE: These pipeline bending radii apply at the site ambient temperatures.0 9.au .5 18.2 10.6 6.1 8.7 13.2 12.0 PE80C.8 23.4 33.gfr.0 5.

mineral oil. The medium can cause the pipe to swell. strong alkaline solutions. No guarantees can be given in respect of the information contained in this list. Changes to the composition of the medium or special working conditions could lead to deviations.com. fuel mixture.Chemical Resistance 10-16 The following list has been collated from several sources and is based where possible.au . If in doubt a pilot test should be carried out to confirm compatibility. Completely non-resistant: Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. was available where no recommendation has been made. In most cases non-resistant: Light naphtha. aliphatic hydrocarbons. This medium should not be used with polyethylene pipe or fittings.au www. turpentine. aromatic hydrocarbons. - Not Recommended: No information: General effect of chemicals on polyethylene pipe: Resistant: Has limited resistance: Water. CLASSIFICATION + 0 Resistant: Conditionally Resistant: When installed to this manual or the Australian Standard the media has no effect of insignificant effect on the polyethylene pipe. weak acids. Lower alcohols. strong organic acids. ethers.com.gfr. ester ketones. Unsaturated chlorinated hydrocarbons. on results of actual installations. solutions of inorganic salts. The pressure and temperature should be restricted and the life of the pipeline limited taking expected service into account.

aqueous 10%.aqueous solution 10%.com.gfr.com. aqueous saturated 10%. aqueous aqueous aqueous technically pure technically pure Technically pure Aqueous. Acetic acide anhydride Acetone Acrylonitrile Adipic acid Alcoholic spirits Allyl alcohol Aluminium chloride Aluminium sulphate cold saturated. aqueous 80% aqueous + + + 20°C + + + + + + + + + + + + + + + + + + + + + + + + + + + 0 + + + + 0 + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 0 + + + + 40°C 0 + + + 0 0 + + + + + + 60°C 0 0 + + Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. Ammonium Ammonium carbonate Ammonium chloride Ammonium hydrogen fluoride Ammonium hydroxide Ammonium nitrate Ammonium phosphate Ammonium sulphide Amyl acetate Amyl alcohol Aniline Aniline hydrochloride Antimony trichloride Aqua regia Arsenic acid CONCENTRATION technically Pure 40%.10-17 Chemical Resistance Acetaldehyde to Arsenic acid MEDIUM Acetaldehyde Acetic acid technic.au . aqueous 50%. saturated 90%. Ammonia gaseous. aqueous 50%. cold saturated 10%. ethyl alcohol 96% 10%.au www. aqueous 40%. aqueous cold saturated. aqueous pure glacial technically pure technically pure technically pure saturated. pure acetate aqueous 50%. aqueous aqueous tech. aqueous aqueous.

aqueous 50%.com. p-tertiary Butylene liquid Butyric acid Calcium chloride Calcium hydroxide Calcium hypochlorite Calcium nitrate Carbon dioxide Tech pure.au . aqueous Tech pure. Carbon disulphide Carbon tetrachloride Caustic potash solution Caustic soda solution Technically pure High Saturated.com. aqueous 10%. saturated Cold saturated. saturated aqueous Usual commercial Usual commercial Saturated. aqueous Technically pure Technically pure 10% aqueous Technically pure Technically pure Technically pure Technically pure Saturated. aqueous CONCENTRATION Aqueous. aqueous Aqueous.gfr. aqueous Technically pure Free of aromatic solvents acid aqueous Technically pure aqueous acid aqueous 20°C + + + + + 0 + + + + + + + + + + 0 + + + + + + + 0 + + + + + + + + + + + + + + + + 0 + + + + + + + + + + 0 + + + + + + 0 + 0 + + + + 40°C + + 60°C + + 10-18 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au www. sea water Bromine liquid Bromine vapour Bromine water Butadiene Butane Butanediol Butyl acetate Butyl phenol.Chemical Resistance Barium hydroxide to Caustic soda solution MEDIUM Barium hydroxide Barium salts Beef tallow sulphonated Beer Benzaldehyde Benzene Benzine Benzoic Benzyl alcohol Borax Boric Brine. anhydrous moist Techically pure Techically pure 50%. aqueous 40%.

aqueous 20%. pure Liquid. aqueous + 0 0 + + 0 0 0 + + 0 + + + 0 + + + + 0 + + + + 20°C + + + + 0 0 0 + + 0 + + + + 0 40°C + + + + 60°C + + + Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com. technically pure Chlorine water Chloroacetic acid. technically pure Chlorine water Chloroacetic acid. pure Liquid.com. aqueous 50% aqueous All. aqueous 20%. aqueous +Sulphuric acid + water Cider Citric acid Chlorine Moist.gfr. 10%. aqueous 97% gaseous Anhydrous.au .au www. aqueous Moist.10-19 Chemical Resistance Caustic acid to Chrome alum MEDIUM Caustic acid Chloral hydrate Chlorethanol Cholic acid Chlorine CONCENTRATION 50%. 97% gaseous Anhydrous. aqueous Technically pure Technically pure 10%. aqueous Technically pure Technically pure Technically pure Technically pure Cold saturated. tech. Chlorobenzene Chloroform Chlorosulphonic acid Chrome alum Saturated 50%. tech. Chlorobenzene Chloroform Chlorosulphonic acid Chrome alum Chromic acid saturated 50% aqueous Technically pure Technically pure Technically pure Technically pure Cold saturated.

au .gfr. aqueous All. aqueous Technically pure Technically pure Technically pure 20°C 0 0 + + + + + + + + + + + + + 0 + + + + 0 + + + + + 0 + 0 + 0 0 + + 0 + + 0 0 0 + + + + 0 0 0 + + + 0 + + + + + 0 + + + + + + + + 0 + 40°C 60°C 10-20 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. aqueous Containing oil All.au www.Chemical Resistance Chromic acid to Ethyl acetate MEDIUM Chromic acid CONCENTRATION 50%. aqueous Technically pure Cold saturated. aqueous Technically pure Technically pure Technically pure Technically pure Technically pure 55°C Technically pure 10%. aqueous Technically pure Technically pure Technically pure Technically pure Technically pure As washing lather Usual commercial Technically pure Technically pure Technically pure 50%.com.com. aqueous +Sulphuric acid + water Cider Citric acid Compressed air Copper salts Corn oil Cresol Crotonic aldhyde Cyanide (sodium) Cyclohexane Cyclohexanol Cyclohexanone Detergents Dextrine Dibutyl ether Dibutyl phthalate Dibutyle sebacate Dichloroacetic acid Dichlorobenzene Dichloroethylene Diesel oil Diglycolic acid Di-isobutyl ketone Dimethyl formamide Dimethylamine Dinonyl Phthalate Dioxane Escaid 110® Ethyl acetate 30%.

50% CONCENTRATION 96%. aqueous All.com. aqueous Technically pure 50%. aqueous Technically pure Technically pure 20°C + + 0 0 0 + + + + + + + + + + + + 0 + + + + + + + + + + + + + + + + + + + + 0 0 + + + + + + + + + + + + + + + + + + + + + + + + + 0 + + + + + + 40°C + + 60°C + + Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. pure Technically pure Technically pure Technically pure Technically pure Technically pure Tech.au www. aqueous 40% aqueous Technically pure Technically pure aqueous Aqueous.com. tech.10-21 Chemical Resistance Ethyl alcohol to Hydrobromic acid MEDIUM Ethyl alcohol Ethyl chloride Ethyl ether Ethylene chloride Ethylene diamine Ethylene glycol Ethylene oxide Fatty acids > C6 Fatty alcoholsulphonate Fertilizer salts Fluorine Fluosilicic acid Formaldehyde Formamide Formic acid Frigen 12® Fruit juices Fruit pukp Fuel oil Furfuryl alcohol Gelatine Glucose Gylcerine Gylcocoll Glycolic acid Heptane Hexane Hydrazine hydrate Hydrobromic acid Technically pure All. Pure. liquid Technically pure aqueous aqueous Technically pure 32%.gfr. aqueous Technically pure All aqueous 10%.au . aqueous 40%. technically pure +acetic acid.

aqueous Technically pure All Technically pure Free of aromatic solvents All. aqueous Technically pure Technically pure 20°C + + + + + + + + + + + + + + + 0 + + + + 0 + + + + + + + + + + + + + + + + + + + + + + 0 0 + + + + + 40°C + + + 0 + + + + + + 0 + 0 + + + + + + + + + + 0 + + + + + 60°C + + 0 10-22 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. aqueous 70%. aqueous 90%. aqueous Technically pure 50%.com. aqueous Technically pure Technically pure Technically pure 10%.Chemical Resistance Hydrochloric acid to Methyl acetate MEDIUM Hydrochloric acid Hydrocyanic acid Hydrofluoric acid Hydrogen Hydrogen chloride Hydrogen peroxide Hydrogen sulphide Hydroxylamine sulIodine Solution Iron salts Iso-octane Isopropyl alcohol Isopropyl ether Lactic acid Lanolin Linseed oil Liqueurs Lix 84-1® Lead acetate Lubricating oils Lubricating oils Magnesium salts Maleic acid Marmelade Mercury Mercury salts Methane (natural gas) Methanol Methyl acetate pure Cold saturated. aqueous Technically pure Technic. aqueous All. aqueous Cold saturated. aqueous 30% v/v 55°C Aqueous. pure. aqueous Technically pure Saturated. saturated CONCENTRATION 36%.au www.gfr. gaseous 30%. aqueous 6.5% iodine in ethanol All.com.au .

anhydrous Technically pure 10% (sulphate) traces CONCENTRATION 30% aqueous Technically pure Technically pure Technically pure Technically pure 20°C + 0 0 0 + + + + + + + + + + + 0 0 + + + + + + 0 0 + 0 + + + + 0 0 + 0 0 + + + + 0 + + + + + + + + + + + + 40°C 60°C Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. aqueous 65%.au . aqueous Technically pure + + 0 0 0 + + 0 + + Technically pure Technically pure Dilute.10-23 Chemical Resistance Methyl amine to Palm oil MEDIUM Methyl amine Methyl bromide Methyl chloride Methylene chloride Methyl ethyl ketone Milk Mineral water Molasses Molasses wort Monochloroacetic acid Morpholin Mowilith D Naphthalene Nickel salts Nitric acid Technically pure Technically pure Usual commercial Technically pure Cold saturated. aqueous Technically pure 2% in air Cold saturated. aqueous 6%.au www.com. aqueous 100% Nitrobenzene Nitrotoluene Nitrous oxide Oleic acid Oleum Oleum vapours Olive oil Orform SX-7® Oxalic acid Oxygen Ozone Palmitic acid Palm oil.gfr. palm nut oil Solvent extr diluent 70°C Cold saturated.com. aqueous 40%. moist.

Tech. aqueous Cold saturated. aqueous Cold saturated. aqueous Cold saturated. aqueous 1%. aqueous Cold saturated. tech. aqueous 50%. tech.gfr.au www. aqueous All. aqueous Trichloride. aqueous Technically pure Liquid. aqueous Technically pure Technically pure Technically pure Technically pure 10%. aqueous All.com. aqueous 85%.Chemical Resistance Paraffin emulsions to Potassium nitrate MEDIUM Paraffin emulsions Paraffin Oil Perchloric acid Perchloroethylene Petroleum Petroleum ether Petroleum jelly Phenol Phenylhydrazine Phosgene Phosphoric acid Phosphorous chlorides 10%. aqueous 50%. technically pure 50%. aqueous Saturated.com.au . aqueous Cold saturated. pure Oxychloride. aqueous 70%. aqueous Cold saturated. aqueous 10%. pure Phosphorous pentoxide Phthalic acid Picric acid Potassium sulphates Potassium bichromate Potassium borate Potassium bromate Potassium bromide Potassium carbonate Potassium chlorate Potassium chloride Potassium chromate Potassium cyanide Potassium hydroxide Potassium iodine Potassium nitrate Technically pure Saturated. aqueous + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 0 + 0 + + + CONCENTRATION Usual commercial 20°C + + + + 0 + + 0 + 0 0 + + + + + 0 + 0 + 0 + 0 0 0 40°C + + + 0 60°C 0 + + - 10-24 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. aqueous 50%. pure Pentachloride.

aqueous 10%.10-25 Chemical Resistance Potassium perchlorate to Sodium hypochlorite MEDIUM Potassium perchlorate Potassium permangaPotassium persulphate Potassium sulphate Propane Propanol. aqueous Cold saturated. aqueous All. aqueous All. aqueous All. aqueous All. aqueous All. liquid Technically pure. aqueous Technically pure. aqueous Cold saturated. aqueous Cold saturated. gase Technically pure 7%. aqueous Diluted. aqueous Technically pure Technically pure Technically pure Diluent. aqueous All. gaseous 50%. aqueous All.au .au www.gfr. aqueous All.com.5% active chloride CONCENTRATION Cold saturated. aqueous Diluted. aqueous 10%. aqueous Cold saturated. n– and isoPropargyl alcohol Propionic acid Propylene glycol Propylene oxide Pyidine Shellsol 2046® Silicone oil Silver salts Soap solutions Sodium acetate Sodium benzoate Sodium bicarbonate Sodium bisulpate Sodium bisulphite Sodium bromate Sodium bromide Sodium carbonate Sodium chlorate Sodium chloride Sodium chlorite Sodium chromate Sodium disulphite Sodium dithionite Sodium Fluoride Sodium hypochlorite Cold saturated. aqueous All. aqueous Cold saturated. aqueous All. degreaser 20°C + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + 0 + + 0 0 + + + + + + + + 0 + + + + + + + + + + + + + + + + 0 + + + + + + + + + 40°C + + + + 60°C + 0 + + Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com. aqueous 12.

au . aqueous Cold saturated. aqueous Usual commercial Technically pure All.com. aqueous Cold saturated.au www.gfr. aqueous 96%. liquid CONCENTRATION All. aqueous Cold saturated. aqueous All. aqueous 80%. aqueous Usual commercial Technically pure All. aqueous Cold saturated.Chemical Resistance Sodium iodide to Tetrachloroethane MEDIUM Sodium iodide Sodium nitrate Sodium nitrite Sodium oxalate Sodium persulphate Sodium phosphate Sodium silicate Sodium sulphate Sodium sulphide Sodium sulphite Sodium thiosulphate Spindle oil Stannous chloride Starch solution Starch syrup Stearic acid Succinic acid Sugar syrup sulphur Sulphur dioxide Sulphur dioxide Sulphur trioxide Sulphuric acid 60%. aqueous Cold saturated. aqueous Technically pure Cold saturated. aqueous Cold saturated. aqueous Technically pure Technically pure All. aqueous Cold saturated.com. aqueous Sulphyrous acid Sulphuryl chloride tallow Tannic acid Tartaric acid Tetrachloroethane Saturated. moist Technically pure. aqueous Cold saturated. aqueous 20°C + + + + + + + + + + + 0 + + + + + + + + + + 0 + + + + 0 + + + + + + + + + + + 0 + + + + + + + 0 + + + 0 + + + + + + + + + + + + + + + + + + + + 40°C 60°C 10-26 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr. aqueous 90%. aqueous All. aqueous Cold saturated. aqueous All. anhydrous.

aqueous 20°C 0 0 0 + + + + 0 + + 0 0 + + 0 + + + + + + + 0 + + 0 + + + + + + + 0 0 + + + 40°C 60°C ® Registered Trademark or product name Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.gfr. aqueous Technically pure Technically pure Technically pure Technically pure Technically pure 30%.com.com. aqueous Technically pure 5%.au www.10-27 Chemical Resistance Tetrahydrofurane to Zinc Salts MEDIUM Tetrohydrofurane Tetrahydronapthalene Thionyl chloride Toluene Tributylphosphate Trichloroethylene Trichloroaecetic acid Trichloroethane Tricresyl phosphate Triethanolamine Trioctyl phosphate Turpentine oil Urea Urine Wax alcohol Wetting agents Yeast.au . aqueous CONCENTRATION Technically pure Technically pure Technically pure Technically pure Technically pure Technically pure Technically pure 50%. all aqueous Xylene Zinc salts Technically pure All.

au .com.au www.Flow Nomogram 10-28 Phone +61 8 250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.gfr.com.

INDEX .

com.P.S.com. 45 º 60 º & 90 º BUSHES Threaded CAPS Extended for Electrofusion Threaded COUPLINGS Electrofusion Compression Compression Reducing Compression repair Compression flanged Coupling Supraclamp Supraclamp Stainless Steel repair full circle Stainless Steel repair half circle Stainless Steel repair junior ELBOWS Extended for Electrofusion 45º & 90º Compression Compression with Male offtake Compression with Female offtake Compression 45º Compression 45º with Male offtake Threaded Phone +61 8 9250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au 11-1 3-5 4-7 4-8 5-1 5-2 5-3 5-4 2-1 2-2 2-3 2-4 4-13 3-4 4-13 3-1 4-3 4-3 4-3 4-8 5-9 5-10 5-11 5-11 5-12 3-3 4-6 4-6 4-6 4-7 4-7 4-12 . thread extended for Electrofusion Compression Male Compression Female BACKING PLATE/RING Table D sizing Table E sizing ANSI sizing Blind flange BENDS Short Radius Sweep: extended for Electrofusion & Butt Welding 30º & 45º Sweep: extended for Electrofusion & Butt Welding 60º & 90º Segmented: for Butt Welding 30 º.Index ADAPTORS Male/Female with male B.au www.gfr.

gfr.au www.au .11-2 Index NIPPLES Threaded O-RINGS Nitrile Viton EPDM PIPE PE Pipe Dimensions Pipe Dimensions PE Wall Thickness Comparison Guide Non-pressure Pipe Pressure Pipe Vinyl Iron Pipe Bore casing Drain Coil Green Pipe-recycled Tiran Dripper Tiran Dripper 1-1 1-2 1-3 6-1 6-2 6-3 6-3 9-1 9-5 9-6 9-7 4-9 4-9 4-9 4-13 PLUGS Compression End Plug Threaded REDUCERS Concentric and Eccentric for Butt Welding Concentric and Eccentric for Butt Welding Extended for Electrofusion RODS Polypropylene Weld Rod Polyethylene Weld Rod Polypropylene Solid Rod Polyethylene Solid Rod SHEETS HDPE Flat Black Polypropylene Flat 2-13 2-13 2-14 2-14 2-14 2-14 2-10 2-11 3-7 4-9 4-13 Phone +61 8 9250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.com.

Index SHOULDERED ENDS Butt Weld SLOTTING PVC Horizontal PVC Longitudinal PVC Windows SOCKETS Threaded SPECIALISED FABRICATIONS Cyclone overflows Flow meters Machine Guards SPLIT RINGS Acetal C-PVC PP Insert STRAINERS Suction Strainers STUB FLANGES Injection Moulded for Butt Welding Extended for Electrofusion TANKS Chemical Tanks Chemical Tanks Tank Enquiry Form TAPPING SADDLES/BANDS Single Tapping Saddle for rural and metric Metric Tapping bands Tapping bands 4-11 4-11 5-13 5-14 8-1 8-2 8-3 2-12 3-2 8-5 4-10 4-10 4-10 8-4 8-4 8-6 4-12 9-2 9-3 9-4 2-12 11-3 Phone +61 8 9250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.gfr.com.com.au .au www.

gfr.au www.negative pressure capacity PE flange connections – torque chart Support distances PE80 – 20mm – 200mm Support distances PE80 – 225mm – 1000mm Pipe capacity of trucks Pipe bending radius Pipe bending radius Chemical resistance A – Z Flow nomogram chart TEES Injection Moulded for Butt Welding Reducing Injection Moulded for Butt Welding Reducing fabricated for Butt Welding Welded for Butt Welding Junctions for Butt Welding Extended for Electrofusion Compression Compression Reducing Compression with Male offtake Compression Reducing with Female offtake Compression with Female Offtake Threaded Phone +61 8 9250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.11-4 Index TECHNICAL INFORMATION PE Pipe Dimensions Pipe Dimensions PE Wall Thickness Comparison Guide Pressure De-rating Flange Bolting Table for Table D Flange Bolting Table for PE & Steel Table D Flange Bolting Table for Table E Flange Bolting Table for PE & Steel Table E uPVC pressure pipe and fittings uPVC pressure pipe and fittings jointing instructions uPVC pressure pipe and fittings jointing instructions Coverage of solvent cements for PVC jointing PVC elevated service temperatures PVC thermal linear expansion Pressure-stress conversion chart Temperature conversion chart Units and symbols Dimensions of coils 20mm – 110mm Pressure Capacity Above Ground Standard Black PE Pipe Pressure Capacity Above Ground with White Co-Ex ‘Jacket’ Effects of temperature on pressure PE80B Effects of temperature on pressure PE100 Pump Suction Pipe .au 1-1 1-2 1-3 2-15 5-5 5-6 5-7 5-8 6-4 6-6 6-7 6-8 6-8 6-8 10-1 10-2 10-3 10-4 10-5 10-6 10-7 10-8 10-9 10-10 10-11 10-12 10-13 10-14 10-15 10-16 10-28 2-5 2-6 2-7 2-8 2-9 3-6 4-4 4-4 4-4 4-5 4-5 4-12 .com.com.

Index VALVES Master valves Vent Master valves Vent Master valves Check Master valves Check Master valves Float Master Float Master Ball Valve PVC Ball Valve Brass Gate Valve tested Gate Valve Brass Butterfly Valve Butterfly Valve spaces 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-11 7-11 7-12 7-12 7-12 7-13 11-5 Phone +61 8 9250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.au .gfr.au www.com.com.

com.au www.From design through to installation of finished product.au .gfr. GFR services all industries including :• Mining • Utilities • Civil Engineering • Industrial • Oil & Gas • Agriculture Phone +61 8 9250 2944 Fax +61 8 9250 2945 Freecall 1800 199 176 Email sales@gfr.com.

com.gfr.au .gfr.com.www.au Website : www.au 8 Artello Bay Road Midvale Western Australia 6056 Phone: (08) 9250 2944 Facsimile: (08) 9250 2945 Freecall: 1800 199 176 Email: sales@gfr.com.

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