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AUTOMOTIVE CABLES

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AUTOMOTIVE CABLES
Q-Flx Wires & cables is supplying a wide range of quality automotive cables to wiring harness manufacturers for their supplies to heavy duty vehicles like Buses, Trucks, Tractors, Earthmovers etc., and all four wheelers and two wheelers for the purpose of lighting, igniting, wiping, battery charging, starter, steering column, horn, signaling, motor antenna, motorized out side rear view mirror, power windows, stereo systems, communication etc, Q-Flx Automotive cables are manufactured to reference standards BS: 6862, JIS 3406 and IS: 2465 with bright annealed high conductive electrolytic copper conductor conforming to the requirements of IS:8130/BS6360 and insulated with specially designed dielectric grade Qflx Brand PVC compound as per IS:5831/BS:6746 which is impervious to water, oil, petrol, acid and greases. Q-Flx Automotive cables are also manufactured as per the conventional sizes prevailing in the market where the copper and the PVC insulation meets the above standards requirements and impervious to water, oil, petrol, acid and greases Q-Flx Automotive cables are supplied in standard lengths of 25 or 30 mts in carton boxes. However customer specified lengths can also be supplied. Q-Flx Automotive cables referred in Indian and Overseas standards and the convensional cables prevailing in the market are given below:

PVC Insulated Automotive Cables to National and Overseas Standards

Ref. Std.

Size

Conductor Stranding

Insulation Thickness

Max. Diameter

Max. Resistance at 20 C okm/km

Current Rating

Sq.mm

No./ Dia (mm)

mm

mm

amp

0.50 0.75 IS: 2465 1.00 1.50 2.50 4.00 6.00

16/0.20 24.0.20 32/0.20 30/0.25 50/0.25 56/0.30 85/0.30

0.6 0.6 0.7 0.7 0.7 0.8 0.8

2.5 2.7 3.1 3.4 3.8 4.6 5.6

39.00 26.00 19.50 13.30 7.98 4.95 3.30

4 6 11 17 19 22 34

0.50 JIS:3406 0.75 1.25

20/0.18 30/0.18 50/0.18

0.6 0.6 0.6

2.4 2.6 2.9

36.70 24.40 14.70

4 6 13

0.60 1.00 2.00 BS:6862 2.50 3.00 4.50 6.00

9/0.30 14/0.30 28/0.30 35/0.30 44/0.30 65/0.30 84/0.30

0.6 0.6 0.6 0.7 0.8 1.0 1.0

2.5 2.7 3.4 3.8 4.2 5.1 5.9

29.35 18.84 9.42 7.54 6.00 4.06 3.14

6 11 17 19 20 26 34

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AUTOMOTIVE CABLES

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PVC Insulated Conventional Automotive Cables (Market)

Size

Conductor Construction No./Dia(mm)

Nominal Area Sq.mm

Current Rating amp

mm

2 3 4 5 6 7 8

7/0.3 9/0.3 14/0.3 28/0.3 35/0.3 44/0.3 65/.03

0.5 0.6 1.0 2.0 2.5 3.0 4.5

4 6 11 17 19 22 28

Available in different colours-Red, Yellow, Blue, Black, Grey, Orange, White, Brown, Green. Bi-colour Extruded (single tracing or double tracing) cables can also manufactured with various colour combinations according to customer specifications. SPECIAL WIRES FOR AUTOMOBILES Low voltage cable for automobile generally as per JIS C : 3406 PVC wire for automobile (Description : AV) Nominal Area Construction No.of Strands/ Nominal Wire Diameter No./mm Approx. Conductor Diameter Maximum Conductor Resistance At 20C okm/km Nominal Insulation Thickness Overall Diameter Approx. Weight Standard Packing Length

Sq.mm

mm

mm

mm

kg/km

0.5f 0.5 0.75f 0.85 1.25 2 3 5 8 15 15f

20/0.18 7/0.32 30/0.18 11/0.32 16/0.32 26/0.32 41/0.32 65/0.32 50/0.45 84/0.45 171/0.32

1.0 1.0 1.2 1.2 1.5 1.9 2.4 3.0 3.7 4.8 4.9

36.7 32.7 22.4 20.8 14.3 8.81 5.59 3.52 2.32 1.38 1.33

0.60 0.60 0.60 0.60 0.60 0.60 0.70 0.80 0.90 1.00 1.00

2.200.10 2.200.10 2.400.10 2.400.15 2.700.15 3.100.20 3.800.20 4.600.20 5.500.20 7.000.30 7.000.30

8 9 12 12 17 25 39 60 90 150 150

1000 1000 1000 1000 1000 500 500 500 500 500 500

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AUTOMOTIVE CABLES

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Low voltage cable for automobile generally as per JASO D611-94 PVC wire for automobile (Description : AVS-Thin Will Cable Type 1) Nominal Area Construction No.of Strands/ Nominal Wire Diameter No./mm Approx. Conductor Diameter Maximum Conductor Resistance At 20C okm/km Nominal Insulation Thickness Overall Diameter Approx. Weight Standard Packing Length

Sq.mm

mm

mm

mm

kg/km

0.3 0.5* 0.85* 1.25* 2 3

7/0.26 7/0.32 11/0.32 16/0.32 26/0.32 41/0.32

0.8 1.0 1.2 1.5 1.9 2.4

50.5 32.7 20.8 14.3 8.81 5.59

0.45 0.45 0.45 0.45 0.50 0.55

1.700.10 1.840.10 2.100.15 2.340.15 2.900.15 3.500.20

6.2 7.9 11.5 15.5 24.0 36.0

1500 1000 1000 1000 500 500

*Bicolor indulation will be provided PVC wire for automobile (Description : AVSS-Thin Will Cable Type 2) Nominal Area Construction No.of Strands/ Nominal Wire Diameter No./mm Approx. Conductor Diameter Maximum Conductor Resistance At 20C okm/km Nominal Insulation Thickness Overall Diameter Approx. Weight Standard Packing Length

Sq.mm

mm

mm

mm

kg/km

37/0.26

1.82

9.50

0.40

2.620.07

22.0

500

*Bicolor indulation will be provided

Note: 1. Test Voltage : 1000V/1min 2. Bicolour (Two Stripe) Insulation can be provided 3. Standard Colours : Black, White, Red, Green, Yellow, Brown, Blue, Orange, Grey,Voilet,Pink,Light Green,Light Blue 4. Q-Flx special wire for Automobiles insulated with a special grade of Q-FLX PVC - Compound, which will withstand the test requiremnts of - 40 C

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