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PREPARED BY CHECKED BY APPROVED BY CERTIFIED (PTT) REV. DATE NO.

D1 D2 14-Feb-08 23-Jun-08

NA

PTT PUBLIC COMPANY LIMITED ONSHORE COMPRESSOR STATION 4 PROJECT

NA REVISED BY APPROVED BY NA NA ISSUED FOR ITB REVISION ISSUED FOR ITB DESCRIPTION

SPECIFICATION FOR GIS 115KV SWITCHGEAR


SPC 0804.02-70.02.12 REV.D2
TOTAL 11 PAGES

AREA CODE OF SITE LOCATION GENERAL AREA: 010 PTT PLC. CONTRACT NO.

PTT PLC. PROJECT NO. 0804.02

SPECIFICATION FOR GIS 115 KV SWITCHGEAR

PTT PUBLIC COMPANY LIMITED ENGINEERING STANDARD

SPC 0804.02-70.02.12 PAGE: 2 OF 11 REV: D2

CONTENTS SECTION 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 SCOPE................................................................................................ 3 DEFINITION ......................................................................................... 3 ENVIRONMENTAL CONDITIONS ............................................................ 3 REFERENCES ....................................................................................... 3 TECHNICAL REQUIREMENT................................................................... 4 ENCLOSURE ...................................................................................... 10 PAINTING ......................................................................................... 10 FACTORY ROUTINE TEST AND TEST CERTIFICATE ............................... 10 SITE TEST......................................................................................... 10 DOCUMENTATION ............................................................................. 11

SPECIFICATION FOR GIS 115 KV SWITCHGEAR 1.0 SCOPE

PTT PUBLIC COMPANY LIMITED ENGINEERING STANDARD

SPC 0804.02-70.02.12 PAGE: 3 OF 11 REV: D2

This specification covers the minimum requirements for High Voltage Switchgear (Gas Insulated Switchgear; GIS) for 115kV system. It covers all items of equipment and materials necessary to complete the GIS. The GIS shall consist of enclosure, circuit breakers, busbars, disconnecting switches, grounding switches, instrument transformers, cable box, cable termination, surge arrester and all necessary internal cabling. The CONTRACTOR shall design, calculate, supply, install, test and commission the GIS. 2.0 DEFINITION The meanings of the definitions used in this specification are detailed of the PROJECT SPECIFICATION. 3.0 ENVIRONMENTAL CONDITIONS Site location: Altitude: Ambient Temp.: Humidity: Atmosphere: 4.0 REFERENCES The latest revisions of the following shall form part of this specification: IEC-62271-102 IEC-60137 IEC-60859 IEC-60060-Part 1-4 IEC-60056 IEC-60129 or 62271-100 IEC-60517 or IEEE 1300-1996 IEEE-80 IEEE C37.122 NEMA Related Specification A3CA-06011-EL-035 Meter and Relay Panel High voltage switchgear and controlgear Insulated bushings for alternating voltage above 1000 V Cable connection for gas-insulated metal-enclosed switchgear High-voltage test techniques High-voltage alternating-current circuit-breakers Alternating current disconnectors (isolators) and BSgrounding switches High-voltage metal-enclosed switchgear for rated BS-5524 voltages of 72.5kV and above Guide for Cable Connections for Gas-Insulated Substation Guide for Safety in AC Substation Grounding Standard for Gas Insulated Substations National Electrical Manufactures Association Map Ta Phut, Rayong, Thailand. Less than 1000 meters above sea level. 43C 17% to 93%, non condensing Humid, salty, highly corrosive

SPECIFICATION FOR GIS 115 KV SWITCHGEAR 5.0 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5

PTT PUBLIC COMPANY LIMITED ENGINEERING STANDARD

SPC 0804.02-70.02.12 PAGE: 4 OF 11 REV: D2

TECHNICAL REQUIREMENT General This specification shall be read in conjunction , Specification for Meter and Relay Panel. The assemblies shall provided reliable provisions to absorb themal expansion and contraction created by temperature cycle. All joints shall be machined and all casting spot faced for bolt heads, nuts, and washer. All solid post insulation shall be provided with skirts The supervision of gas within the enclosure, density monitor with two free contracts for at least two (2) pressure levels shall be installed at a central and easily to accessible location. Pressure loss within each individual gas compartment shall not be more than 1% per year per gas compartment. The GIS shall be indoor type. The GIS shall be designed so that future extension can be carried out with the required duration of power outage as short as possible. The bus shall be extendable from both ends such that one bay can be added on both ends of the high voltage switchgear for future use. DELETE. Aluminum casing shall be preferable. Casing other than aluminum requires written approval. DELETE. The building size is enough for 2 bay extension (one bay extension on each side) However, this size may not fit for all suppliers GIS size. CONTRACTOR shall confirm the actual size of the building during Detailed Engineering and provide for future expansion. By accommodating future transformer, GIS building may be rotated 90 degrees to allow extension of 2 future transformers and all transformer bays will face east of GIS building and towards main substation. However, GIS building and transformer bay including space for future bays shall not obstruct any access around the building. The GIS shall be designed and rated as follows: Highest voltage for equipment: Rated power-frequency withstand: Rated lightning-impulse withstand: Rated voltage: Rated busbar current: Rated feeder current: Rated short circuit, 3 s: Peak withstand/ making current: Operation: 123kV (r.m.s.) 230kV (r.m.s.) 550kV (peak) 115kV 2000A (r.m.s.) 2000A,1250A (r.m.s.) 40kA (r.m.s.) 100kA (Peak) Triple-pole or better

5.1.6 5.1.7

5.1.8 5.1.9 5.1.10 5.1.11

5.2

SPECIFICATION FOR GIS 115 KV SWITCHGEAR Breaking time: Closing time: Rated duty cycle: Control Voltage: 5.3 Arrangement

PTT PUBLIC COMPANY LIMITED ENGINEERING STANDARD

SPC 0804.02-70.02.12 PAGE: 5 OF 11 REV: D2

50 mili-sec. or better 50 mili-sec. or better 0-0.3 Sec-CO-3 min-CO 125Vdc

The assembly shall consist of the completely separate pressurized sections designed and gas density monitoring shall be provided. The rupture diaphragms shall be provided to prevent the enclosure from uncontrolled bursting. The modular design shall be designed to allow ready removal of any section and replacement with minimum disturbance of the remaining pressurized switchgear. All busbars shall be three-phase or single-phase enclosed. The busbars shall be designed to be plug-connected from bay to bay. The circuit breaker shall be of the single pressure type with one interrupter per phase. The heaters for the SF6 gas are not permitted. The circuit breaker contacts shall be freely accessible. The circuit breaker shall be designed to minimize switching transient recovery overvoltages and shall be suitable for out-of-phase switching The arc interruption performance shall be consistent over the entire operating range from line charging current to full short circuit current. The complete contact system (SF6 gas, fingers, clusters,jet) shall be designed to withstand at least 5000 normal operations or 20 operations at full short circuit rate without necessity to open the breaker for service or maintenance. The maximum tolerance for phase disagreement shall be 3 ms. Each circuit breaker shall be equipped with two shut trip system per mechanism. Anti pump shall be provided. The highly reliable operating mechanism shall be selected fro closing and opening the circuit breaker. The control system shall provided alarm signal and internal interlocks, but inhibit tripping or closing of the circuit breaker when there is insufficient energy capacity in the hydraulic storage cylinder, or the SF6 density within the circuit breaker has dropped below a minimum permissible level.

5.4

Busbars

5.5

Circuit-breaker

SPECIFICATION FOR GIS 115 KV SWITCHGEAR 5.6

PTT PUBLIC COMPANY LIMITED ENGINEERING STANDARD

SPC 0804.02-70.02.12 PAGE: 6 OF 11 REV: D2

Disconnector Switches All three-phase isolating switches shall be of the single break type. The DC motor operation shall be 125Vdc and completely suitable for remote operation and a manual emergency drive mechanism shall be provided. Each motor drive shall be self contained and equipped with auxiliary position switches and the mechanical indicator shall be provided. Both electrical and mechanical interlocking with the associated circuit breaker and/ or grounding switch shall be provided. The status work-in-progress indicator for grounding switching shall be provided. The DC motor operation shall be 125Vdc and completely suitable for remote operation and a manual emergency drive mechanism shall be provided. Each motor drive shall be self contained and equipped with auxiliary position switches and the mechanical indicator shall be provided. Both electrical and mechanical (key lock) interlocking with associated disconnector switch and/ or circuit breaker shall be provided. The cable and overhead-line terminals shall be provided the High-Speed Grounding Switch. The switch shall be equipped with a rapid closing mechanism to provide faultmaking capability The DC motor operation shall be 125Vdc and completely suitable for remote operation and a manual emergency drive mechanism shall be provided. Each motor drive shall be self contained and equipped with auxiliary position switches and the mechanical indicator shall be provided. Both electrical and mechanical interlocking with associated circuit breaker and/ or grounding switch shall be provided. The built-in surge arrester compartment GIS enclosure. shall be provided within the separated

5.7

Grounding Switches

5.8

High-Speed Grounding Switches

5.9

Surge Arrester

The surge arrester shall be designed to capable to maximum pressure relief current at 20kA and maximum voltage at 96kV. The surge arrester shall be designed with no spark gap and using non-linear metal-oxide resistor (MO arrester) Surge arrester shall be installed at incoming lines. The current transformer shall be of the dry-type design and not using epoxy resin as insulating material The current transformer cores shall be provided with the accuracy and burdens as required on detail design stage.

5.10

Instrument Transformers Current transformer

SPECIFICATION FOR GIS 115 KV SWITCHGEAR

PTT PUBLIC COMPANY LIMITED ENGINEERING STANDARD

SPC 0804.02-70.02.12 PAGE: 7 OF 11 REV: D2

The current transformer cores shall be suitable for protection and metering class. (5P20 for protection) Accuracy class 0.2 for revenue meter, 0.5 for metering The current transformer shall be foil-gas-insulated and can be removable without disturbing the gas compartment to which they are attached. The voltage transformer shall be of the inductive type. The voltage transformer rated shall be up to 200VA. The voltage transformer shall be foil-gas-insulated and can be removable without disturbing the gas compartment to which they are attached. Accuracy class 0.2 for revenue meter, 1 for metering and 3P for protection. The GIS shall be provided with the local control panel for cable termination and mounting control devices. An electromechanical or solid-state interlocking control board shall be supplied as a standard for each switchgear panel. The local control panel shall be consist of Mimic busbar Status and alarm indicators Control switches Electrical interlocking system Internal wiring The mimic diagram and position indicator shall give clear demonstration of the operation. The local control panel shall be IP42 degree of protection The illumination lamp shall be provided

Voltage Transformer 5.11 5.12 5.12.1

Local Control Panel

Cable Connections Power Cable The SF6 gas-insulated metal-enclosed cable-end housing shall be provided. The stress cone and sealing shall be provided to prevent oil or gas from leaking into the SF6 switchgear. The cable end housing shall be designed and suitable for SLPE cable with steel wire armour.,a core coss section up to 2000 mm2 The facilities to safety isolate a feeder cable and to connect a high-voltage test cable to the switchgear or cable shall be provided. The bushings shall be located for easily access for cable termination, testing, shipping and maintenance.

SPECIFICATION FOR GIS 115 KV SWITCHGEAR 5.12.2 5.13 5.14 5.15

PTT PUBLIC COMPANY LIMITED ENGINEERING STANDARD

SPC 0804.02-70.02.12 PAGE: 8 OF 11 REV: D2

The cable termination kits shall be provided by the CONTRACTOR. Gland plates shall be removable, un-drilled non-magnetic plates. The suitable control cable type shall be selected for control cable. Cable glands shall be provided.

Control Cable

Internal Wiring All internal wiring shall be sized to reflect the RMS or heating value of the resistance prospective at full load current during ground fault conditions. All internal wiring shall be provided with permanent identification printing. The CT secondary wiring shall be stranded copper wire coated with tin. Sizing calculation shall be submitted for approval. All wiring shall be ended with ferrule or lug. The minimum wire size of CT wiring shall not be less than 4 sq mm. The GIS safety ground shall be provided and considering of the local personnel operation. The grounding system shall be designed as per IEEE-80 Embedded ground mesh in the concrete slab shall be installed according to Provincial Electricity Authoritys (PEA) standards.

Grounding system

Anti-Condensation Heaters Anti-condensation heaters shall be provided in control panel and others. Anticondensation heaters shall be controlled by adjustable thermostat to prevent overheating.

5.16

Nameplates Nameplates of devices designed primarily as grounding devices shall have as a minimum amount of information the following: Mimic diagram Name of manufacturer Model number Serial number Name of device Number of phases Temperature Rated current, voltage and frequency Rated time Indoor or outdoor service Weight

SPECIFICATION FOR GIS 115 KV SWITCHGEAR

PTT PUBLIC COMPANY LIMITED ENGINEERING STANDARD

SPC 0804.02-70.02.12 PAGE: 9 OF 11 REV: D2

Nameplate shall be affixed to each device by the manufacturer. Unless otherwise specified, it shall be made of corrosion-resistant materials. 5.17 Miscellaneous Parts Miscellaneous Parts shall consist of set of nuts, bolts, covers, armor clamps, lugs, heat shrinkable terminations, ground bar, labels and all items necessary to complete the assembly. The SF6 gas shall be provided by the CONTRACTOR. The GIS shall have a completed set of special tools, and any devices, which are necessary for the erection, operation, testing and maintenance. The lockable box for these tools and devices shall be provided. Commissioning spare parts shall include all those items that are considered as consumable materials. It shall be required for replacement during installation and commissioning.

5.18 5.19

Special Tools and Accessories

Commissioning Spare Parts

5.20

Accessories The CONTRACTOR shall provide the auxiliary equipment required to support, monitor, and maintain the switchgear, control panels and associated instrument, control components and protective devices. The auxiliary equipment shall include, but not be limited to the following: a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) A complete set of new special tools. Equipment for handling and storing SF6 maintenance of storage tank and compressor. SF6 Leakage detector. SF6 percentage measuring instrument for determining air contents in the SF6 gas. SF6 Pressure-checking manometer. Humidity measuring instrument Resistance tester Grounding devices Cable test adapter Twenty percent spare SF6 gas bottles, fully filled SF6 Gas Cart Deleted Spare Miniature Circuit Breaker (MCBs) quantity 100% of each type sed Set of test plugs for meter and relays in switchgear testing Manual closing levels for circuit breakers and switches Adapter module for cable, termination and busbar testing gas evacuated during

SPECIFICATION FOR GIS 115 KV SWITCHGEAR 6.0 6.1 6.2 6.3 ENCLOSURE

PTT PUBLIC COMPANY LIMITED ENGINEERING STANDARD

SPC 0804.02-70.02.12 PAGE: 10 OF 11 REV: D2

The material and thickness of the enclosure shall be selected to withstand and internal arc. The enclosure materials shall be designed to prevent of the corrosion and rust. The enclosure shall be selected to prevent a burn-through or puncturing of the housing within the first stage of protection, based on a short circuit condition of 31.5 kA (at 3 s). Enclosures shall be in accordance with BS-5524 or IEC 60517 PAINTING All surfaces shall be thoroughly cleaned by sand blasting or shot blasting before painting. Internal surface of the enclosure shall be finished with oil resisting paint. External surface shall be painted with primer coat and the enclosure paint finish shall have special heat, oil and weather-resisting properties. Pigment paint shall be used when surfaces are painted. Paint is highly resistant to weathering and corrosive protection. Final coating shall be as per NEMA RAL 7032.

6.4 7.0

8.0

FACTORY ROUTINE TEST AND TEST CERTIFICATE The GIS shall be subjected to the following test in accordance to IEEE C37.122 as minimum after completed of factory assembly: Partial discharge test Pressure Test Leakage Test Power Frequency Test Potential Transformer Ratio, Polarity and phase displacement Tests The CT Polarity and Ratio Tests Wiring Tests Grounding Tests

9.0

SITE TEST The GIS shall be subjected to the following site test as minimum after completed installation: Pressure gauge test SF6 gas dew point test before and after gas filling CT & PT polarity and ratio test Wiring check CT excitation test

SPECIFICATION FOR GIS 115 KV SWITCHGEAR 10.0

PTT PUBLIC COMPANY LIMITED ENGINEERING STANDARD

SPC 0804.02-70.02.12 PAGE: 11 OF 11 REV: D2

PT polarity, ration and phase displacement test Functionality test CB operating time test with motion analyzer Contact resistance measurement Power frequency withstand test Insulation resistance measurement before and after power frequency withstand test Surge arrester test

DOCUMENTATION Documents to be submitted for approval shall include, but not be limited to the following: Specification and Data Sheets for approval. Overall, connection and assembly drawings. Nameplate format. Detailed component list. Cable or bus duct arrangement detail drawings. Inspection, tests procedures and test reports. Type test certificate for short circuit withstand, earthing switch proof test, temperature rise and electromagnetic field measurement shall be submitted for approval. Installation, operation and maintenance manual. Price list for spare parts as per the CONTRACT.